Automated Weather Observing System (AWOS) Maintenance Manual
Automated Weather Observing System (AWOS) Maintenance Manual
Observing System
(AWOS)
Maintenance Manual
903-027
All Weather Inc. • 1165 National Drive • Sacramento, CA 95834 • USA • www.allweatherinc.com
Automated Weather Observing System (AWOS) Maintenance Manual
CONTENTS
Overview ....................................................................................................1
System Description......................................................................................1
Operating Instructions.................................................................................2
Warranty ....................................................................................................7
Forms .........................................................................................................7
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Automated Weather Observing System (AWOS) Maintenance Manual
Overview
This manual provides instructions for maintaining and revalidating All Weather Inc.
AWOS systems. It includes forms for recording the results of monthly, quarterly, and
annual maintenance procedures, the complete instructions for which are provided in the
individual sensor and system component manuals. The following sections explain the
requirements for maintenance of an AWOS system, and direct the user to where the
appropriate information can be found.
System Description
A full description of the AWOS system can be found in the Model 2090 Central Data
Platform (CDP) Manual (2090-001), which includes system drawings, descriptions of
software operation and operator terminal screens, and the possible sensor and component
configurations of an AWOS.
Maintenance Procedures
Monthly, quarterly, and annual maintenance procedures for all AWOS components are
found in the individual sensor and component manuals. Maintenance procedures for the
Model 2020 Wind Vane, for example, are found in the Model 2020 User's Manual (2020-
001). The Technical Performance Records and the Comprehensive Facility Performance
and Adjustment Data Form included in this manual are used in conjunction with these
instructions to record the results of the specified tests and procedures.
Page 1
Maintenance Manual Automated Weather Observing System (AWOS)
Operating Instructions
Operating instructions for each sensor and AWOS component are found in their
respective manuals. The Operation chapter of each manual provides full instructions for
using a component and interpreting the data, where applicable, for that instrument.
Training Program
AWOS technicians are fully qualified in electronic and electrical applications, with a
comprehensive knowledge of the operations, testing, and maintenance of the AWOS
down to the board component level. They have the capabilities to evaluate and make
recommendations for system component changes that would enhance the reliability or
functionality of the AWOS. All Weather Inc. provides a comprehensive training and
certification program for all AWOS technicians to ensure thorough knowledge and
competence in working with AWOS systems.
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Automated Weather Observing System (AWOS) Maintenance Manual
Page 3
Maintenance Manual Automated Weather Observing System (AWOS)
NOTES:
** Indicates Optional Equipment
Description Model #
AUTOMATED WEATHER OBSERVING SYSTEM 900 Series
Page 4
Automated Weather Observing System (AWOS) Maintenance Manual
Description Model #
AWOS SENSORS
Wind Direction Sensor 2020
Tail Vane T802000
Pot, 5K M480114
Bearings (1) T710100
Wind Speed Sensor 2030
Cup Assembly T800303
Photon Chopper Assembly T801600
Bearings (2) M025057
Skyvane Wind Sensor 2100
Transducer, H.F. Tach., Skyvane M100227
Propeller, Skyvane M104500
Pot., 5K, Skyvane M480114
Ultrasonic Wind Sensor (unheated) 2040
Ultrasonic Wind Sensor (heated) 2040-H
Heater Kit M488274-00
Motor Aspirated Radiation Shield (MARS) 8190
Temperature Sensor/RH Sensor 5190-D
Fan M444021
Rain Gauge (heated) 6021-A
Rain Gauge (unheated) 6011-A
Day/Night Detector
(with 8364-C Vis.) 83339-A
(with 8364-E Vis.) M403326
Visibility Sensor 8364-C
Emitter Assembly M104863
Detector Assembly M104864
Controller Assembly M403261
Firmware M596031
Fuse 1/4A Slo Blo M442027
Fuse 5A Slo Blo M442059
Fuse 4A M442058
Visibility Sensor 8364-E
Emitter Assembly M105061
Detector Assembly M105060
Controller Assembly M403322
Firmware M469058
Fuse 10A Slo Blo M442071
Fuse 5A Slo Blo M442070
Fuse 2A M442046
Fuse 4A M442048
Fuse .5A M442057
Page 5
Maintenance Manual Automated Weather Observing System (AWOS)
Description Model #
8329 Cloud Height Sensor 8329-A
Transmitter M403194
Receiver M403197
Electro-Optics Assy w/laser M403200
CPU PCB M404602
Master Firmware M595060
Slave Firmware M595061
Control PCB M404601
Signal Detector PCB M404605
8329 Cloud Height Sensor (Cont.)
Power Supply M438105
Blower Fan/Heater Assy 83291-C
Blower Filter-Coarse M103966
Blower Filter-Fine M028121
Desiccant Cartridge M028113
Fuse 2A M442046
Fuse 3.15A M442047
Fuse 4.0A M442048
Fuse 25A M442062
Outer Shield M103950
Inner Cover M103951
8339 Cloud Height Sensor (CE version) 8339-F
Optical and Laser Module M403434-01
DAC & Power PCB M404848-02
Blower 320 CFM, 110 Vac M403414-00
Fuse 5x20mm, 5A, 250V M442088-00
Fuse 5x20mm, 10A, 250V M442089-00
Desiccant M028181-00
Battery 83395-00
8339 Cloud Height Sensor (non-CE version) 8339-D
Optical and Laser Module M403434-00/M403434-01
DAC & Power PCB M404848-01/M404848-02
Blower 320 CFM, 110 Vac M403414-00
Fuse 5x20mm, 5A, 250V M442088-00
Fuse 5x20mm, 10A, 250V M442089-00
Desiccant M028181-00
Battery 83395-00
Present Weather Sensor 6490
Sensor Head Assembly M482105
Transmitter Modulator (TXM) Card M406053
Automatic Gain Control (AGC) Card M406054
Signal Processor 1 (SP1) Card M406055
Signal Processor 2 (SP2) Card M406056
Microprocessor (MPU) Card M406057
Electronics Power Supply M438150
Page 6
Automated Weather Observing System (AWOS) Maintenance Manual
Description Model #
Heater Power Supply M438151
PCB Sensor Interface M404806
Present Weather Firmware EPROM M469053
Lightning/Thunderstorm Sensor 6500
Freezing Rain Sensor 6495
MISCELLANEOUS EQUIPMENT
** Printer Ribbon 20911
** Printer 20910-A
** Microphone 20906
** Speakers 20904
** UHF/VHF Antenna M489103
** VHF Radio 1791
** UPS, 10 Min CDP 20913-A
** UPS, 60 Min CDP 20913-C
** UPS, 5 Min CDP 20913-E
Warranty
This equipment has been manufactured and will perform in accordance with
requirements of FAA Advisory Circular 150/5220-16C. Any defect in design, materials,
or workmanship which may occur during proper and normal use during a period of 1 year
from date of installation or a maximum of 2 years from shipment will be corrected by
repair or replacement by All Weather Inc..
Forms
The following pages contain the Comprehensive Facility Performance and Adjustment
Data Form and the Monthly and Quarterly Technical Performance Records. These master
forms should be copied and sufficient copies stored at a convenient location in each site's
Facility Reference Data File (FRDF). The Comprehensive Facility Performance and
Adjustment Data Form is to be completed at system commissioning, after major repair
work, and during annual revalidation. The Technical Performance Records are used
during periodic maintenance, and include space to record the results of the monthly and
quarterly maintenance procedures described in the individual sensor and component
manuals.
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AWOS Comprehensive Facility
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Accomplished
I Notify local users _______________
II Complete monthly tasks and log _______________
III Power up pressure standard _______________
IV Apply touch-up paint where needed _______________
V Inspect Data Collection Platform _______________
a. Drain and clean pressure port _______________
b. Check reference voltages
Acceptable
Item Counts Range Pass Fail
+5.0V Reference ____________ 4090-4095 _____ _____
-5.0V Reference ____________ 0-5 _____ _____
When any values are out of acceptable range, the original value shall be noted, the
adjustments performed, and the new values noted, separated from the originals by a
slash, with "pass" noted.
VI Inspect tower and tower lights _______________
a. 8518-A Foldover Tower, apply grease and oil _______________
VII Wind Direction SN _______________ 2100 _____ 2020 _____ 2040 _____
a. Align to benchmark (2020 & 2100)
Acceptable
Tolerance Pass Fail
Benchmark direction _______ Visually aligned _____ _____
b. Direction linearity test (2020 & 2100)
Display wind direction on LCD display; rotate full 360°
Any dropouts observed? Y ____ N ____
Any sudden changes observed? Y ____ N ____
360° ±10° Observed _________
90° ±3° Observed _________
180° ±3° Observed _________
270° ±3° Observed _________
c. Bearing wear test: Vane turns freely (2020 & 2100) _____ _____
VIII Wind Speed SN ________________ 2100 _____ 2020 _____ 2040 _____
a. Using 1800 rpm run-up motor, DCP LCD reads: Pass Fail
79-81 knots (2030) _____ _____
78-80 knots (2100) _____ _____
b. Bearing wear test: Cups/Propeller turn freely (2020 & 2100) _____ _____
c. Lubricate felt washer (2100) Accomplished ____________
d. Field Zero Wind Check (2040) 0 knots _____ _____
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Performance and Adjustment Data Form
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IX Temperature/Humidity SN __________
Psychrometer AWOS Psychrometer AWOS
Time Temperature TemperatureWet Bulb Dew Point
1.5 min ___________ ______________________ ___________
3.0 min ___________ ______________________ ___________
4.5 min ___________ ______________________ ___________
6.0 min ___________ ______________________ ___________
7.5 min ___________ ______________________ ___________
Average Within Average Within
±1°F (±.55°C) A__________ B__________ ±.5°F (±.28°C) C__________ D__________
Dew Point
From A & C E__________
Acceptable Tolerance Acceptable Tolerance
B-A ___________ ±2°F (±1.1°C) D-E __________ ±3°F (±1.7°C)
Temperature Pass _______ Fail _______ Dew Point Pass _______ Fail _______
Check operation of 8190 MARS fan Pass _______ Fail _______
X Visibility SN __________
Rotate sensor to avoid direct sunlight on receiver optics Accomplished _______________
Acceptable
Item Initial Value New Value % Diff Tolerance Pass Fail
Calibration __________ __________ _______ ±3% _____ _____
Note: Accept calibration if passed. Report non-acceptance to AWI.
Rotate sensor to original position Accomplished _______________
XI Day/Night Sensor SN __________
Acceptable
Item Indication (A) Reference (B) Tolerance Pass Fail
Nighttime ___________ Night A=B _____ _____
Daytime ___________ Day A=B _____ _____
XII Precipitation Sensor SN __________
a. Check for level Accomplished ___________________
b. Check for internal damage Accomplished ___________________
c. Check heaters Accomplished ___________________
d. Switch test
Measured Reference Acceptable
Item Value (A) Value (B) A-B Tolerance Pass Fail
1 cycle ________ 2 counts _____ ±0 _____ _____
XIII Cloud Height Sensor SN __________
Model 8329 Acceptable
Item Value Tolerance Pass Fail
Check Desiccant _________ (Color) Blue _____ _____
Laser Indicator _________ (Cycles) On/Off _____ _____
Check Blower _________ (Turn-On Time) 3 Minutes _____ _____
Replace Blower Filters Accomplished _______________
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XIX UHF Radio at the Sensor Site (performed by FCC certified shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at Xmtr) __________ 1.0W ±0.5W _____ _____
VSWR (at Xmtr) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.5 kHz _____ _____
Deviation __________ 3.0 kHz 2.4-3.8 kHz _____ _____
XX Central Data Platform
a. Perform monthly procedures Accomplished ______________
b. Barometric pressure adjustment
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XXII UHF Radio at the CDP Antenna - for cables longer than 50’ (performed by FCC certified
shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at ant.) __________ 0.20 W ±0.15 W _____ _____
VSWR (at ant.) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.5 kHz _____ _____
Deviation __________ 3.0 kHz 2.4-3.8 kHz _____ _____
XXIV VHF Radio at the Antenna - for cables longer than 50’ (performed by FCC certified shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at ant.) __________ 1.0 W ±0.5 W _____ _____
VSWR (at ant.) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.0 kHz _____ _____
Modulation __________ 80% 65-95% _____ _____
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Accomplished
I Notify local users _______________
II Complete monthly tasks and log _______________
III Apply touch-up paint where needed _______________
IV Drain and clean pressure port _______________
V Perform CDP monthly procedures _______________
VI Inspect Data Collection Platform _______________
VII Sensor Interface Processor
Acceptable
Item Counts Range Pass Fail
+5.0V Reference ____________ 4090-4095 _____ _____
-5.0V Reference ____________ 0-5 _____ _____
When any values are out of acceptable range, the original value shall be noted, the adjustments performed,
and the new values noted, separated from the originals by a slash, with "pass" noted.
VIII Wind
Quarterly procedures performed per sensor manual Y ____ N ____
IX Temperature/Dew Point
Clean probe filter Accomplished _______________
Psychrometer AWOS Psychrometer AWOS
Time Temperature Temperature Wet Bulb Dew Point
1.5 min ___________ ___________ ___________ ___________
3.0 min ___________ ___________ ___________ ___________
4.5 min ___________ ___________ ___________ ___________
6.0 min ___________ ___________ ___________ ___________
7.5 min ___________ ___________ ___________ ___________
Average Within Average Within
±1°F (±.55°C) A__________ B__________ ±.5°F (±.28°C) C__________ D__________
Dew Point
From A & C E__________
Acceptable Tolerance Acceptable Tolerance
B-A ___________ ±2°F (±1.1°C) D-E __________ ±3°F (±1.7°C)
Temperature Pass _______ Fail _______ Dew Point Pass _______ Fail _______
Check operation of MARS fan Pass _______ Fail _______
X Visibility
Rotate sensor to avoid direct sunlight on receiver optics Accomplished _______________
Acceptable
Item Initial Value New Value % Diff Tolerance Pass Fail
Calibration __________ __________ _______ ±3% _____ _____
Note: Accept calibration if passed. Report non-acceptance to AWI.
Rotate sensor to original position Accomplished _______________
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XI Day/Night Sensor
Quarterly procedures performed per sensor manual ____
XII Precipitation Sensor
Quarterly procedures performed per sensor manual ____
XIII Barometric Pressure Sensor
Serial Reference Acceptable Adjustment Adj. Value
Number Standard (A) Reading (B) A-B Tolerance Required A-B
BP1 _______ __________ __________ ____ 0.005 Y___ N___ _________
BP2 _______ __________ __________ ____ 0.005 Y___ N___ _________
Note: Adjustment is required if A-B is greater than the acceptable tolerance.
XIV Cloud Height Sensor
Model 8329 Acceptable
Item Value Tolerance Pass Fail
Check Desiccant _________ (Color) Blue _____ _____
Laser Indicator _________ (Cycles) On/Off _____ _____
Check Blower _________ (Turn-On Time) 3 Minutes _____ _____
Model 8339 Acceptable
Item Value Tolerance Pass Fail
Check Blower _________ (Turns on) Yes _____ _____
Desiccant replaced Accomplished ____________
XV Reasonableness of Output Data
Observation Acceptable
Item AWOS Estimate Tolerance Pass Fail
Sky Condition*___________ ___________ Consistency _____ _____
Visibility ___________ ___________ ±2 Increments _____ _____
TemperatureMeasured Value
Dew PointMeasured Value
Wind Direction___________ ___________ ±30° _____ _____
Wind Speed ___________ ___________ ±5 Knots _____ _____
* If observation is clear (no clouds), AWOS must be CLR.
If observation has clouds below 12,000, AWOS must be the same.
XVI Present Weather Checks
Acceptable
Field Display Tolerance Pass Fail
Present Weather (W) _____________ Empty if no precip. _____ _____
Status (Sssss) _____________ S0000 _____ _____
Xnnn _____________ 405-420 _____ _____
Lnnn _____________ -30 to 50 _____ _____
Knnn _____________ 0 to 150 _____ _____
Hnnn _____________ 40 to 120 _____ _____
Tnnn _____________ Ambient ±5° F _____ _____
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AWOS Annual
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Accomplished
I Notify local users _______________
II Complete monthly tasks and log _______________
III Power up pressure standard _______________
IV Apply touch-up paint where needed _______________
V Inspect Data Collection Platform _______________
a. Drain and clean pressure port _______________
b. Check reference voltages
Acceptable
Item Counts Range Pass Fail
+5.0V Reference ____________ 4090-4095 _____ _____
-5.0V Reference ____________ 0-5 _____ _____
When any values are out of acceptable range, the original value shall be noted, the
adjustments performed, and the new values noted, separated from the originals by a
slash, with "pass" noted.
VI Inspect tower and tower lights _______________
a. 8518-A Foldover Tower, apply grease and oil _______________
VII Wind Direction SN _______________ 2100 _____ 2020 _____ 2040 _____
a. Align to benchmark (2020 & 2100)
Acceptable
Tolerance Pass Fail
Benchmark direction _______ Visually aligned _____ _____
b. Direction linearity test (2020 & 2100)
Display wind direction on LCD display; rotate full 360°
Any dropouts observed? Y ____ N ____
Any sudden changes observed? Y ____ N ____
360° ±10° Observed _________
90° ±3° Observed _________
180° ±3° Observed _________
270° ±3° Observed _________
c. Bearing wear test: Vane turns freely (2020 & 2100) _____ _____
VIII Wind Speed SN ________________ 2100 _____ 2020 _____ 2040 _____
a. Using 1800 rpm run-up motor, DCP LCD reads: Pass Fail
79-81 knots (2030) _____ _____
78-80 knots (2100) _____ _____
b. Bearing wear test: Cups/Propeller turn freely (2020 & 2100) _____ _____
c. Lubricate felt washer (2100) Accomplished ____________
d. Field Zero Wind Check (2040) 0 knots _____ _____
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IX Temperature/Humidity SN __________
Psychrometer AWOS Psychrometer AWOS
Time Temperature TemperatureWet Bulb Dew Point
1.5 min ___________ ______________________ ___________
3.0 min ___________ ______________________ ___________
4.5 min ___________ ______________________ ___________
6.0 min ___________ ______________________ ___________
7.5 min ___________ ______________________ ___________
Average Within Average Within
±1°F (±.55°C) A__________ B__________ ±.5°F (±.28°C) C__________ D__________
Dew Point
From A & C E__________
Acceptable Tolerance Acceptable Tolerance
B-A ___________ ±2°F (±1.1°C) D-E __________ ±3°F (±1.7°C)
Temperature Pass _______ Fail _______ Dew Point Pass _______ Fail _______
Check operation of 8190 MARS fan Pass _______ Fail _______
X Visibility SN __________
Rotate sensor to avoid direct sunlight on receiver optics Accomplished _______________
Acceptable
Item Initial Value New Value % Diff Tolerance Pass Fail
Calibration __________ __________ _______ ±3% _____ _____
Note: Accept calibration if passed. Report non-acceptance to AWI.
Rotate sensor to original position Accomplished _______________
XI Day/Night Sensor SN __________
Acceptable
Item Indication (A) Reference (B) Tolerance Pass Fail
Nighttime ___________ Night A=B _____ _____
Daytime ___________ Day A=B _____ _____
XII Precipitation Sensor SN __________
a. Check for level Accomplished ___________________
b. Check for internal damage Accomplished ___________________
c. Check heaters Accomplished ___________________
d. Switch test
Measured Reference Acceptable
Item Value (A) Value (B) A-B Tolerance Pass Fail
1 cycle ________ 2 counts _____ ±0 _____ _____
XIII Cloud Height Sensor SN __________
Model 8329 Acceptable
Item Value Tolerance Pass Fail
Check Desiccant _________ (Color) Blue _____ _____
Laser Indicator _________ (Cycles) On/Off _____ _____
Check Blower _________ (Turn-On Time) 3 Minutes _____ _____
Replace Blower Filters Accomplished _______________
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XIX UHF Radio at the Sensor Site (performed by FCC certified shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at Xmtr) __________ 1.0W ±0.5W _____ _____
VSWR (at Xmtr) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.5 kHz _____ _____
Deviation __________ 3.0 kHz 2.4-3.8 kHz _____ _____
XX Central Data Platform
a. Perform monthly procedures Accomplished ______________
b. Barometric pressure adjustment
Page 5 of 5
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XXII UHF Radio at the CDP Antenna - for cables longer than 50’ (performed by FCC certified
shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at ant.) __________ 0.20W ±0.15W _____ _____
VSWR (at ant.) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.5 kHz _____ _____
Deviation __________ 3.0 kHz 2.4-3.8 kHz _____ _____
XXIV VHF Radio at the Antenna - for cables longer than 50’ (performed by FCC certified shop)
Measured Standard Acceptable
Parameter Value (A) Value (B) Tolerance (A-B) Pass Fail
Radio Pwr (at ant.) __________ 1.0 W ±0.5 W _____ _____
VSWR (at ant.) __________ 1.0:1 Initial value
2.0:1 (max.) _____ _____
Operating value
3.0:1 (max.) _____ _____
Frequency __________ __________ ±1.0 kHz _____ _____
Modulation __________ 80% 65-95% _____ _____
Page 1
All Weather Inc.
1165 National Drive
Sacramento, CA 95818 903-027
Fax: 916.928.1165 Revision P
Phone: 916.928.1000 ECO 1691
Toll Free: 800.824.5873 November, 2008