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11/8/2015

in honor of

Members of the Expert Committee 22511 - Power Cables

Members of the Technical Committee 225 - Cables and

Conductors Members of the Central Committee 200 - Central Committee B for

Electrical Standards Members of the Technical Committee 255 - Electrical

Equipment for Household Use Members of the Technical Committee 244 -

Refrigeration and Air Conditioning Devices Members of the Technical Committee 811 - Safety of Electronic and Information Technology Equipment:

Safety, Environment and Economy Members of the Technical Committee

416 - Joining and Testing of Materials

Federation of Manufacturers in Israel Federation of Crafts and Industry in Israel

The Kibbutz Industry Association The

Association of Chambers of Commerce in

Israel The Association of Contractors and Builders in

Israel The Israeli Consumer Council The

Histadrut Consumer Affairs Authority

An independent consumer association

Religious Consumers Organization

Chamber of Engineers and Architects
--------

Standard label manufacturers

Interested

Hello, Subject:

Proposed revision to ITC 0 - 0 - 1 - 1516 - Power cables with stranded insulation and their accessories for a rated voltage of 1-

1.2 kV ( Um) to 30 kV ( Um) : Cables for a rated voltage of 1 kV ( Um) and 3 kV

(3.6 kW = Um (

We are writing to you and requesting your comments on the proposed revision that is being circulated for public comment. I

would like to ask you to submit your comments within 28 days.

Comments can also be sent by email to il.org.sii@lavie.danit. For questions and clarifications, please

contact the committee coordinator, Danit Snikov, at 03-7454047 or by fax. The revision proposal can also be viewed and

downloaded from the website of the Standards Institute of Israel:

WWW.SII.ORG.IL

With great respect,

Ofer Agur

Domain Manager

Copy: Helen Atarot - Director of the Standards Division

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1 part 1516 SI Draft Draft Israeli Standard T.I. 1516 Part 1

2015 August August 2015

ICS CODE: 29.060.20

Power cables with stranded insulation and their

accessories for a rated voltage from 1 kV (1.2 kV = Um ) to
30 kV (36 kV = Um): Cables for a rated voltage of 1 kV (1.2 kV = Um )
and 3- kW (3.6 kW = Um (

Power cables with extruded insulation and their accessories for rated voltages
from 1kV (Um = 1.2 kV) up to 30 kV (Um = 36 kV): Cables for rated voltages of 1kV
(Um = 1.2 kV) and 3kV (Um = 3.6 kV)

review and comments

For

Standards Institute of Israel

The Standards Institution of Israel

Dak615/ 27/6/12 42 Haim Levanon St., Tel Aviv, 69977 Tel. 03-6465154 Fax. 03-6412762 il.org.sii.www
w-2003
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This standard was prepared by the Expert Committee 22511 – Power Cables, composed of:

Uzi Aluf, Roman Zvialov, Yuval Najeri, Bruno Peinero, Dror Ken-Dror (Chairman), Dov Shaham

Samuel Agins also contributed to the preparation of the standard.

Danit Snikov coordinated the work of preparing the standard.

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Draft Law 1516 Part 1 (2015)

Notification of the degree of conformity of the Israeli standard with foreign standards or documents Notification of

This Israeli standard replaces the revision This Israeli standard, except for the national changes and additions indicated

following Israeli standards: - Israeli therein, is identical to the standard of the International Electrotechnical Commission

Standard T.I. 1516 Part 1 of April 2012 - Israeli Standard T.I. 547 Part 1 IEC 60502-1 – Edition 2.1: 2009-11

of July 1995

Amendment No. 1 of March 1998

Amendment No. 2 of November 2001

Keywords:

Power cables, insulated cables, electrical insulation, cable sheathing, color codes, marking, thickness measurement, voltage.

Descriptors:

power cables, insulated cables, electrical insulation, cable sheaths, color codes, marking, thickness measurement, voltage.

Device up-to-date

Israeli standards are subject to review from time to time, and at least once every five years, in order to adapt them to the development of science and technology. Users

of the standards should ensure that they have the updated edition of the standard on its amendment sheets. A document

published in Reshumot as an amendment sheet can be a separate amendment sheet or an amendment incorporated into the standard.

Validity of the standard

An Israeli standard and its updates enter into force from the date of its publication in

Reshumot. It is necessary to check whether an official standard or whether parts of it are official. An official standard or an official amendment sheet (in whole or in

part) enter into force 60 days from the publication of the notice in Reshumot, unless the notice specifies a later date for entry into force.

Standard character marking

Anyone who manufactures a product that meets the requirements of the Israeli standards that apply to it

may, with a permit from the Standards Institute of Israel, mark it with the following standard:

Copyright

This standard or parts thereof may not be photographed, copied or published, by any means whatsoever, without prior written permission from the Standards Institute of Israel.
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Draft Law 1516 Part 1 (2015)

Introduction to the Israeli

Standard This Israeli standard is the International Electrotechnical Commission standard (IEC 60502-1 Edition 2.1) from November

2009, which was approved as an Israeli standard with national changes and additions.

The standard includes, in the order detailed below, these components:

- Translation of the applicability section of the international standard

(in Hebrew) - Details of the national changes and additions to the sections of the international standard (in

Hebrew) - Translation of the Hebrew part of the standard (in

English) - The international standard (in English)

Additional clauses that do not exist in the International Standard are numbered in this Standard starting with the decimal number .201X.

National notes to the Israeli standard are provided as footnotes and are indicated by alphabetical letters.

This edition of the Israeli Standard replaces the edition of the Israeli Standard TI 1516 Part 1 of April 2012, which was adopted

The international standard IEC 60502-1 from November 2009 with national changes and additions

For the user's convenience, the main changes between this edition of the Israeli standard and the previous edition are presented below.

Previous:
-
An update has been added that this Israeli standard also replaces the Israeli standard TI 547 Part 1 of July 1995, including issues

His correction;

- The national addition in section 13.2, which discusses the type of outer polyethylene sheath, has been removed;

- In section 13.201, add the item: Black or gray – halogen-free cables;

- In section 13.202.1 under item group 4, a reference to section 13.202.2, which discusses letters to indicate cable composition, was added;

- National section 13.202.3, which discusses the adaptation of marking to the Consumer Protection Order (Goods Marking), has been removed;

- In section 18.14.1, the national changes have been updated;

- In section 18.14.2, a requirement was added that the test be performed on cables marked 3-FR.

For a careful comparison of all changes between editions, one should refer to their full text.

This standard is part of a series of standards applicable to power cables with stranded insulation and their accessories for rated voltage

From 1 kW (1.2 kW=Um ) to 30 kW (36 kW=Um).

The parts of the series are

- Power cables with stranded insulation and their accessories for a rated voltage from 1 kV (1.2 kV = Um ) up to 30 kV these: T.I. 1516 Part 1

(36 kV=Um): Cables for rated voltage of 1 kV (1.2 kV=Um) and 3 kV (3.6 kV=Um )

- Power cables with stranded insulation and their accessories for a rated voltage from 1 kV (1.2 kV = Um ) up to 30 kV T.I. 1516 Part 2

(36 kV=Um): Cables for rated voltage from 6 kV (7.2 kV=Um ) to 30 kV (36 kV=Um )

T.I. 1516 Part 4 - Power cables with stranded insulation and their accessories for rated voltage from 1 kV (1.2 kV = Um ) to 30 kV

(36 kV=Um): Test requirements for cable accessories for rated voltages from 6 kV (7.2 kV=Um ) to

30 kW (36 kW=Um (

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Applicability of the Standard (translation of Section 1 of the International Standard)

This standard specifies requirements for the construction, dimensions and testing of solid insulated power cables ( rated for a rated voltage of

1 kV (kV1.2=Um ) and 3 kV (kV3.6=Um), intended for fixed installations such as distribution networks, or for installations

Industrial.

This standard also applies to cables with properties of reduced flame spread, low smoke emission and low emission.

Halogen-free gas when exposed to fire.

This standard does not apply to cables for special installations and special conditions of use, such as: cables for overhead networks, for the industry

Mines, for nuclear power plants (in and around the Hematite area), for underwater use or for use in vessels.

Details of national changes and additions to the sections of the international standard

Normative references .2
- In place of some of the international standards mentioned in the standard and detailed in this section, standards apply

Israelis, as detailed below:

Notes The Israeli standard that replaced it The international standard

The mentioned

The Israeli standard is identical to the international standard. 60228:1978 IEC 60228 – Conductors in cables

IEC 60228 – Edition 3.0: 2004-11 Isolated

The Israeli standard is the same, with some changes. 60502-2:1997 IEC 60502-2:1997 Part 2 – Power cables with

and national additions to the international standard Threaded insulation and their accessories for rated voltage

IEC 60502-2 – Edition 2.0: 2005-03 From 1 kW (1.2 kW = Um ) to 30 kW

(36 kV=Um): cables for rated voltage

From 6 kW (7.2 kW = Um (up to 30 kW)

(36 kW=Um (

The Israeli standard is the same, with some changes. 60684-2:1987 IEC 60684 Part 2 – Insulating sleeves

and national additions to the international standard Flexible: Testing methods

IEC 60684-2 – Edition 2.1: 2003-05

Amendment 2: 2005-11

- For the Joseph

section: Israeli

standards TI 60227 Part 2 - Polyvinyl chloride insulated cables for rated voltages not exceeding 450/750 volts: Test

methods

Israeli laws, regulations and documents

Electricity Law, 5714, 1954 - and its regulations and updates

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International standards
IEC 60050-461 - International Electrotechnical Vocabulary – Electric cables

Foreign documents

(a) Directive 2011/65/EU of the European parliament and of the council of 8th June 2011 on the
restriction of the use of certain hazardous substances in electrical and electronic equipment (recast)

Insulation .6

Insulation thickness .6.2

Table 5 - Nominal thickness of PVC/A insulation

The first two rows of the table (after the title), which concern conductors with a cross-sectional area of 1.5 mm2

and 2.5-m2, 4-m2 and 6-m2, do not apply, and instead the following will apply:

Nominal insulation thickness at voltage

Nominal insulation thickness at rated voltage Nominal cross-sectional
Nominal
/U (Um) Uo area of the conductor

/U (Um) Uo

(1.2) 0.6/1
1.8/3 (3.6) kW 0.6/1 (1.2) kW 1.8/3 (3.6) kW
line (affliction)
(mm) (mm) (mm)
(mm)

- 0.6 - 0.44 1.5

- 0.7 - 0.53 2.5

- 0.8 - 0.62 4

- 0.8 - 0.62 6

- After section 6.2, section 6.201 is added, as detailed below:

.6.201 Identifying tendons

The cable wires will be painted in the identification colors, as specified in the Electricity Law 5714, 1954, and its regulations and updates,

And as detailed in Table 201 below.

(A)
At the time of preparation of this standard, this is the valid address where the document
can be consulted: http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:L:2011:174:0088:0110:en:PDF

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Table 201 – Tendon Colors

Number of tendons
Tendon color The role of tendons Number of shows
On the cable

- - 1
Any color(a)

heat show 2
Single-act
blue zero

heat show 3

blue zero Single-act

Yellow-green grounding

heat Shows Three-act play

heat Shows 4

Yellow-green grounding

heat Shows Three-act play

blue zero

heat Shows 5

blue zero
Three-act play
Yellow-green grounding

In accordance with the agreement 6 and more

Power cables -

Between the manufacturer and the customer

Cable defined by 2 and more

(A)
Any color -
The manufacturer as a control cable or

(on)
Control (cable control)

Notes to the table:

(a) Wires used for grounding shall be yellow-green in color only. The other wires shall not be of this color.

The wires used for the neutral conductor will be blue only. The other wires will not be this color.

(b) If the cable is a command cable or control cable, it will be marked on the cable or by definition in the manufacturer's catalog.

6.201.1 Marking three-phase cables

In three-phase cables, at least two phase conductors will be marked, using one of these two methods:

A. Marking with stripes:

One tendon – in a black stripe;

The other tendon – in an orange stripe.

When marking with stripes, the width of the stripe will be 10%-40% of the circumference of the insulated tendon, but will not be less than 2 mm.

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B. Marking with rings:

One tendon – in rings that are black in color;

The other tendon – in orange rings.

When marked with rings, each tendon section that is 15 mm long will have at least 10% of its area, but not more than 70%

Its surface is painted in one of the colors specified above (black or orange). The order of

marking the tendons will be as detailed below: brown, brown with orange marking, brown with black marking.

All show cords will be marked in a sustainable and easily identifiable color.

Check the marking according to the section on durability of the color and marking ( Checking the durability of the color and marking).

"Markings and Colours" (Israeli Standard 60227 Part 2)

6.201.2 Marking of multi-core cables In multi-

core cables (which have 6 or more cores), all cores shall be marked with a durable and easily identifiable marking. The marking shall be checked

according to the section dealing with the durability of the color and marking (Part 2 of the

Israeli Standard 60227 " Checking the durability of colors and markings").

The marking will be done in numbers or letters, or in numbers and letters combined;

for example:

T 1

W ---

O O

The position of each digit (or letter) will be opposite to the position of the digit (or letter) adjacent to it. The arrangement of the

digits or letters will be as depicted in one of the two drawings below (Drawing A and Drawing B). To avoid misunderstandings, the

digits 6 and 9, or any combination of these digits, should be underlined.

The numbers or words shall be repeated at equal distances (d ) not greater than 60 mm along the entire length of the conductor.

Drawing A

Drawing in

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Assembly of multicore cables, inner coverings and fillers .7

After the first sentence Joseph:

(on)
The pitch-to-diameter ratio (lay ratio ) of the strands in cables with round conductors shall not be greater than

20, and in cables with conductors

Sectoral (sectoral) will not be greater than .40

In multi-strand cables, the strands will be intertwined in layers.

Inner coverings and fillers .7.1

Construction .7.1.1

For the Joseph

section: The appropriate material will be a non-hygroscopic

material. If the inner sheath is compressed between the insulated wires (in direct contact or over a suitable separation tape), it can be

It will be removed from the tendons without leaving residue on the tendons and without damaging the tendons.

Metallic armor .12

Correlation between cable diameters and armor dimensions . 12.5

Table 10 – Nominal thickness of armor tapes

Table 10- Add Note A, as detailed below: (a) It is

recommended that the ratio between the width of the tape and the diameter of the cable under the armor be as detailed below:

- 1.0-2.0 when the diameter of the cable under the armor is not greater than 15 mm;

- 0.8-1.3 when the diameter of the cable under the armor is 15 mm to 30 mm; -

0.6-1.2 when the diameter of the cable under the armor is greater than 30 mm.

Oversheath .13

General .13.1

The second paragraph, which begins with the words "oversheath The " and ends with the words "used be to", does not apply,

And in its place shall

apply: The color of the shroud shall be as specified in section 13.201 below.

- After Section 13.3, Sections 13.201-13.205 will be added as detailed below:

13.201. Color of the sheath

The sheath colors of power cables for a voltage of 0.6/1 kV will be as detailed below:

· Black – cables with strands insulated with polyvinyl chloride (PVC ) insulation;

· Green – cables with strands insulated with cross-linked polyethylene (XLPE) insulation;(

· Black or gray – halogen-free cables.

(on)
The pitch-to-diameter ratio is defined in clause 461-04-02 of the international standard IEC 60050-461.

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.13.202 Cable marking

13.202.1 The marking will include 4 groups of details:

Group 1

- Manufacturer's name;

- Year of manufacture.

Group 2

, as specified in clause 4.1 of this standard.

0 Working voltage U/ U

Group 3

The number of wires, their cross-sectional area and the letter G indicating the presence of a grounding wire (if

exists).

Examples:

- Three wires with a cross-sectional area of 1.5 mm2 (in a three-phase cable) 1.5ÿ3

- Four wires with a cross-sectional area of 1.5 mm2 (in a three-phase cable with a fourth wire - zero) 1.5ÿ4

G1.53 - three wires with a cross-sectional area of 1.5 mm2 (in a single-phase cable with a second wire - zero)

and a third wire - grounding)

- four wires with a cross-sectional area of 1.5 mm2 (in a three-phase cable with a fourth wire - grounding), 1.5G4

When one grounding conductor is marked yellow-green,

Group 4

Cable composition (cable structure) – conductor structure and type of cable components from the conductor to the outer sheath direction,

With a score for each layer, as specified in section 13.202.2.

13.202.2 The following letters will be used to indicate the composition of the cables:

N - First letter in the designation of each type of cable

remark:

The letter N does not represent a VDE standard conformity marking .

A - Aluminum conductor
remark:

Copper conductor is not marked.

X2 - Insulation sheath made of cross-linked polyethylene (XLPE )

- Common-axis conductor C

CW - Common-axis corrugated conductor (ceander )

H - Halogen-free sheath (halogen-free )

- Copper awning S

- Armor from two galvanized steel strips B

- Armor made of rectangular galvanized steel wires F

(F ) - Moisture barrier layer

- Armor made of galvanized steel round wires R

G - A galvanized steel counter tape stretched as an open spiral over the armor wires (round or

rectangular)

Y - sheath (inner or outer) or PVC insulation

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Y2 - Outer sheath or polyethylene insulation

1FR - Cable that passes the test under burning conditions according to the international standard IEC 60332-1

3FR - Cable that passes the test under burning conditions according to the international standard IEC 60332-3-24

13.202.2 Below are examples of marking cables insulated with cross-linked polyethylene:

[Manufacturer Name [NA2XBY 335 16 G 0.6/1 kV 2015 .A

Marking details from left to right:

Manufacturer's name, aluminum conductor (A), XLPE insulation ( X2), galvanized steel tape armor

(B), PVC outer sheath (Y), three-phase cable (phase cross-sectional area 35 mm2) and grounding conductor

With a cross-sectional area of 16 mm2 (G 16), for a working voltage of 0.6/1 kW, year of manufacture 2015.

B. 2015 kV 0.6/1 6/64 XCY2N] Manufacturer's name]

Marking details from left to right:

Manufacturer's name, XLPE insulation ( X2), common core copper conductor (C), PVC outer sheath (Y), three-phase cable (phase cross-

sectional area 6 mm2) and neutral conductor with a cross-sectional area of 6 mm2, conductor

Copper with a cross-sectional area of 6 mm2, for a working voltage of 0.6/1 kW, year of manufacture 2015.

[Manufacturer Name] [N2XY 52.5 0.6/1 kV FR1 2015 .C

Marking details from right to left:

Manufacturer's name, XLPE insulation ( X2), PVC outer sheath ( Y), three-phase cable (cross-sectional area

The conductors have a cross-sectional area of 2.5 mm2), a zero conductor with a cross-sectional area of 2.5 mm2 and a ground conductor with a cross-sectional area of 2.5 mm2.

Mm2, for a working voltage of 0.6/1 kW, suitable for fire resistance requirements according to the international standard IEC

60332-1 (1FR), year of manufacture 2015.

13.202.4 Below are examples of marking polyvinyl chloride insulated cables:

A. 2015 kV 0.6/1 G 16 353 NAYBY] Manufacturer's name] Marking details

from left to right: Manufacturer's name,

aluminum conductor (A), PVC insulation (Y), galvanized steel tape armor (B),

PVC outer sheath ( Y), three-phase cable (phase cross-sectional area 35 mm2) (35x3 ) (and grounding conductor)

With a cross-sectional area of 16 mm2 (G 16), for a working voltage of 0.6/1 kW, year of manufacture 2015.

B. 2015 kV 0.6/1 6/64 NYCY] Manufacturer's name] Marking

details from left to right:

Manufacturer's name, PVC insulation ( Y), copper conductor (C), PVC outer sheath ( Y), cable

Three-phase (cross-sectional area of phases 6 mm2) and a zero tendon whose cross-sectional area is 6 mm2, cross-sectional area

Copper conductor 6 mm2, for working voltage 0.6/1 kW, year of manufacture 2015.

C. 2015 1FR kV 0.6/1 2.55 NYY] Manufacturer's name]

Marking details from left to right:

Manufacturer's name, PVC insulation ( Y), PVC outer sheath ( Y), three-phase cable (cross-sectional area

The conductors have a cross-sectional area of 2.5 mm2), a zero conductor with a cross-sectional area of 2.5 mm2 and a ground conductor with a cross-sectional area of 2.5 mm2.

Mm2, for a working voltage of 0.6/1 kW, suitable for fire resistance requirements according to the international standard IEC

60332-1 (1FR), year of manufacture 2015.

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.13.203 Reducing the use of hazardous materials

The cable, in all its components and parts, shall comply with the requirements for the reduction of the use of hazardous substances of the Directive.
(a)
European EC2011/65/ 2011.

Sample test .16

Measurement of thickness of insulation and of non-metallic sheaths (including .16.5

extruded separation sheaths, but excluding inner extruded coverings)

Requirements for non-metallic sheaths . 16.5.3

At the beginning of the section,

add: The average value of the outer sheath thickness measurement results, rounded to the nearest 0.1 mm, shall not be less than the thickness

The nominal.

Type tests, non-electrical. 18

Fire tests .18.14

Flame spread test on single cables . 18.14.1

After the first sentence that begins with the words "test This " and ends with the words "required specially",
Note addendum, as detailed below:

remark:

The 1FR marking on the cable is a manufacturer's declaration that is an indication of an explicit requirement.

Flame spread test on bunched cables . 18.14.2

After the first sentence that begins with the words "test This " and ends with the words "cables free", Joseph:

In addition, this test is performed on all cables marked 3-FR.