Document No.

: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

ENGINE REBUILD SPESIFICATIONS

M11

JOB No

ESN.

CPL.

ARTISAN SIGNATURE

ARTISAN SIGNATURE

ARTISAN SIGNATURE

CUSTOMER

Engine Rebuild Specification Limits and Check Sheet . ( M11 / 00 / EA / ECS ) Engine Model M 11

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 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Engine Model M 11
Engine Rebuild Specification Limits and Check Sheet . Job #

ENGINE SUMMARY AFTER REBUILD ESN

NOTE: 1) SIGN OFF ALL COMPLETED SECTIONS AT THE END OF EACH DAY, OR AS THEY ARE COMPLETED.
2) ALL re-used parts and rebuild components MUST meet Cummins Specifications.
Any abnormal condition to be reported to the Workshop Manager

Cylinder Block Re - used New CQ

Pistons Part Number Re - used New
Liners Part Number Re - used New
Oil Pump Part Number Re - used New RX
Camshaft Part Number Re - used New Date
Turbo Part Number Re - used New RX
Injectors Part Number Re - used New RX
Fuel Pump Code
Cylinder Heads Part Number Re - used New RX
Crankshaft Polish New CQ Grind
Oil Coolers Re - used New
Aftercoolers Re - used New

Main Bearings Std 0.010" 0.020"

Big Ends Std 0.010" 0.020"
Head gaskets Std 0.010" 0.020"
Liner Shims Std 0.002" 0.004"
Liner Size Std 0.010" 0.020"

Cam Timing

NB. If a new camshaft was installed engrave date on side of camshaft

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 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Engine Rebuild Specification Limits and Check Sheet . Engine Model M 11

ENGINE SUMMARY AFTER REBUILD

Main Bearing Thickness UPPER SHELLS LOWER SHELLS Machanic/Fitter

STANDARD 1
3.894mm - 3.945mm or 0.1533"- 0.1553" 2
3
4
5
6
7

Connecting Rod Bearing Thickness UPPER SHELLS LOWER SHELLS Machanic/Fitter

STANDARD 1
2.430mm - 2.473mm or 0.0957"- 0.0974" 2
3
4
5
6

Main Bearing Clearance 1 Machanic/Fitter

Min. 0.0483mm or 0.0019" 2
Max. 0.221mm or 0.0087" 3
4
5
6
7

Big End Bearing Clearance 1 Machanic/Fitter

Min. 0.0152mm or 0.0006" 2
Max. 0.211mm or 0.0083" 3
4
5
6

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 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Calibrate torque wrench before job

Block Height NOT LESS THAN 305.30mm or 12.019"

Liner Protrusion 0.00mm - 0.13mm or .000"-.005"

Liner Ovality .10mm Max .004"

Main Bearing Capscrews

Step 1 68 N.m or 30 ft-lb
Step 2 142 N.m or105 ft-lb
Step 3 210 N.m or 155 ft-lb
Step 4 Loosen Completely
Step 5 Repeat Steps 1 to 3

Crankshaft end float .18mm - .56mm or .007"-.022"

Big End Capscrews

Step 1 68 N.m or 30 ft-lb
Step 2 142 N.m or 105 ft-lb
Step 3 210 N.m or 155 ft-lb
Step 4 Loosen Completely
Step 5 Repeat Steps 1 to 3

file:///conversion/tmp/activity_task_scratch/878014115.xls Created by: N. Langenhoven

 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Gear Housing - Step 1 20 N.m or 15 ft-lb

Step 2 68 N.m or 50 ft-lb

Connecting Rod Side Clearance 0.10mm - 0.30mm or 0.004" - 0.012"

Piston Cooling Nozzle 24 N.m or 18 ft-lb

Camshaft end float .13mm - .33mm or .005"-.013"

Cam Follower 47 N.m or 35 ft-lb

Cam Follower Side Clearance 0.76mm Min. 0.030"

Cylinder Head Capscrews

Step 1 136 N.m or 100 ft-lb
Step 2 217 N.m or 160 ft-lb
Step 3 Rotate 90 Degrees

Oil Pan Bolts 45 N.m or 35 ft-lb

Rocker lever housing Bolts 47 N.m or 35 ft-lb

Injector Clamps
1 Bolt Type 75 N.m or 55 ft-lb

file:///conversion/tmp/activity_task_scratch/878014115.xls Created by: N. Langenhoven

 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Rocker lever Assembly Capscrews 122 N.m or 90 ft-lb

Rocker Lever Side Clearance 0.55mm MIN 0.022"

Valve Clearance
Inlet .36mm or .014"
Exhaust .71mm or .027"

Injector Setting Turn Adjusting Screw Until It Just

Bottom The Plunger - back Out 2 Flats
( 120 Degrees ) - Lock 61 N.m or 45ft-lb

Jacobs Brake Installation 81 N.m or 60 ft-lb

Jacobs Brake Clearance 0.38mm or 0.015" Min.

Jacobs Brake Housing Spacer 25 N.m or 18 ft-lb

Rocker Lever Adj. Nut 61 N.m or 45 ft-lb

Rocker Lever Cover 15 N.m or 130 inch-lb

Flywheel Housing
Step 1 68 N.m or 50 ft-lb
Step 2 129 N.m or 95 ft-lb
Step 3 197 N.m or 145 ft-lb

file:///conversion/tmp/activity_task_scratch/878014115.xls Created by: N. Langenhoven

 Document No.: CSA-QF-03-01-07-53
Date: 31.08.2009
Rev.: 2

Torque Wrench
Feature Specification / Torque Number Actual Reading Mechanic / Fitter

Flywheel 183 N.m or 135 ft-lb

Water Header Plate 55 N.m or 40 ft-lb

Vibration Damper 203 N.m or 150 ft-lb

Turbo Mounting Capscrews 61 N.m or 45 ft-lb

Rear Crankseal Housing

Step 1 7 N.m or 60 inch-lb
Step 2 20 N.m or 180 inch-lb

Exhaust Manifold
Step 1 27 N.m or 20 ft-lb
Step 2 47 N.m or 35 ft-lb

Intake Manifold 47 N.m or 35 ft-lb

Oil Pump Mtg. Capscrews 41 N.m or 30 ft-lb

Oil Cooler 47 N.m or 35 ft-lb

Water Pump 47 N.m or 35 ft-lb

Acc Drive To Block 47 N.m or 35 ft-lb

Specs. Taken From Bulletin No. 3666075 -00 Shop Manual - M 11 Series Engine

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 Rev Changes made Effective Date
level
0 New CPB work instruction ###

1 Add columns in to reflect main and big end bearing sizes ###

2 Add artisan and signature coulombs to front page ###

10

04 QF 003B Page 8 of 8