Installation and Service instructions

for heating engineers Vitosolic 200 Electronic temperature differential control unit for solar heating systems See "Applicability" on the last page.

VITOSOLIC 200

5862 491 GB

9/2003

Please keep safe

General information

Safety instructions
Please follow these safety instructions closely to prevent accidents and material losses. Safety regulations Installation, commissioning, inspection, maintenance and repairs must only be carried out by a competent person (heating engineer/refrigeration specialist/installation contractor). Observe all current safety regulations as defined by DIN, DIN EN, DVGW and VDE (or local regulations). See also the safety instructions sheet in the Vitotec Technical Guide folder. Before working on the equipment/ heating system/solar heating system, isolate its mains electrical supply (e.g. by removing a separate mains fuse or by means of a mains electrical isolator) and safeguard against unauthorised reconnection. Earthing/lightning protection of the solar heating system Install an electrical conductor on the pipework system of the solar circuit in the lower part of the building, to comply with VDE or local regulations. Connection of the collector system to a new or existing lightning protection facility or the provision of local earthing should only be carried out by authorised personnel, who must take into account the conditions applicable on site. Repair work It is not permitted to carry out repairs on parts that fulfil a safety function. Use only original Viessmann spare parts, or equivalent parts that have been approved by Viessmann. Commissioning The initial start-up must be carried out by the system installer or a designated commissioning engineer. All actual values should be recorded in a commissioning/service report. Instructing the system user The system installer must hand the operating instructions to the system user and instruct him/her in the operation of the system. Safety instruction In this instruction manual, this heading denotes information which must be observed to prevent accidents and material losses. This symbol denotes information which must be observed to prevent material losses.

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Index

Index
System designs General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System designs 1 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and connections Control unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actuators (pumps and valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High limit safety cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat meter extension kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KM BUS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mains electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 51 52 53 53 55 56 58 59 60

Commissioning Menu structure summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Further details regarding individual steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Service scans Scanning temperatures and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Scanning heat volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Troubleshooting Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Checking sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Changing the fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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Index (cont.)
Function descriptions Summary of additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of system parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special functions of tube collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Collector cooling functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return cooling function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suppression of reheating by boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder 2 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional DHW heating function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat function, DT control unit and time switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts list
.......................................................................................................................................

73 75 77 80 80 80 81 81 82 82 82 84 85 85 87 89

Appendix Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Keyword index Applicability

..........................................................................................................................

91 92

...............................................................................................................................

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System designs

General notes
Over the following pages, the methods of operation have been described, and the installation has been depicted as different schemes. A summary is provided which lists essential control equipment. The temperatures stated are guide values; other values may be set to meet particular requirements. The circulation pumps referred to in the examples (contained in Solar-Divicon) are AC pumps. Additional DHW heating function According to DVGW W 551/W 552, systems with larger cylinder capacity than 400 litres (incl. the solar preheating stage) should be pasteurised daily, i.e. the entire water content must be heated to 60 C once each day. To meet this requirement, we recommend that the system is heated up, preferably late afternoon, to ensure that the lower part of the cylinder or the preheating stage is cold again following the expected hot water consumption (in the evening and the following morning) and can, therefore, be heated up again by solar energy. Safety instructions With temperatures higher than 60 C, DHW temperature must be limited to 60 C by installing a mixing device, e.g. a thermostatic mixing valve (DHW cylinder accessory). The mixing equipment does not prevent the risk of scalding at the tap. The installation of a mixer tap at the draw-off point is required.

Abbreviations KW Cold water WW Hot water RL Return VL Flow

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System designs

System design 1 Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300 DHW cylinders
DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. The cylinder thermostat with cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated, if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. For optional system extensions, see pages 73 and 74.

5862 491 GB

System designs

System design 1 (cont.)

Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4 Tcolemoff
*1Set

As del. condition 60 C 5.0 K 3.0 K 130 C*1

Modified to

this value to 200 C if you do not want collector emergency OFF set up.

5862 491 GB

System designs

System design 1 (cont.)

1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

A 2

B WW C D F
28 E 5 21

VL 5 6 8 7 3

RL

KW

A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of boiler control unit or on-site time switch F Heating circuit 8

G Oil/gas fired boiler H DHW cylinder K Junction box (on-site)

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System designs

System design 1 (cont.)

Item Description Control of DHW cylinder heating by solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) DHW cylinder heating by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Part no.

5 8

7
*1Use

Cylinder loading pump*4

a threaded elbow (standard delivery for Vitocell B 100, accessory for Vitocell-B 300). 100: observe max. connectable absorber surface; Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). *3Accessory for Vitodens, Vitopend, Eurola and Pendola. *4Standard for Vitodens, Vitopend, Eurola with DHW heating and Pendola.
*2Vitocell-B

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System designs

System design 2 Dual-mode DHW heating with Vitocell-B 100 or Vitocell-B 300 DHW cylinders 2 collector arrays with different orientation
DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. DHW heating with solar energy Solar circuit pump 4 or qP is switched ON and the DHW cylinder is heated, if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 or 9 and cylinder temperature sensor 3. Pumps 4 or qP are switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. For optional system extensions, see pages 73 and 74.

10

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System designs

System design 2 (cont.)

Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 2 > Hyd. type > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. differential, circulation pump 4 or qP DToff Shutdown temp. differential, circulation pump 4 or qP Tcolemoff
*1Set

As del. condition 60 C 5.0 K

Modified to

3.0 K

130 C*1

this value to 200 C, if you do not want collector emergency OFF set up.

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11

System designs

System design 2 (cont.)

1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

L 9 A 2 A

B WW D E G
28 F 5 21

qP

VL 5 6 8 7 3

RL

KW

12

5862 491 GB

A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation

F DHW circulation output of boiler control unit or on-site timer G Heating circuit H Oil/gas fired boiler K DHW cylinder L Junction box (on-site)

System designs

System design 2 (cont.)

Item Description DHW cylinder heating by solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) Collector temperature sensor Solar circuit pump (contained in solar pump line) DHW cylinder heating by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list 7814 617 7170 933 or 7170 934 Part no.

5 8 9 qP

7
*1Use

Cylinder loading pump*4

a threaded elbow (standard delivery for Vitocell B 100, accessory for Vitocell-B 300). 100: observe the max. connectable absorber surface; Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). *3Accessory for Vitodens, Vitopend, Eurola and Pendola. *4Standard for Vitodens, Vitopend, Eurola with DHW heating and Pendola.
*2Vitocell-B

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13

System designs

System design 3 Dual mode DHW heating and central heating backup via a calorifier
DHW heating without solar energy The upper indirect coil of the DHW cylinder is heated by a boiler. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated, if a temperature differential higher than temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. Central heating without solar energy Diverter valve qW remains at zero volts (setting "AB-B") if the differential temperature between calorifier temperature sensor qP and central heating return temperature sensor 9 falls below shutdown temperature differential DT6off. No flow through the heating water calorifier takes place. The boiler provides heat to the heating circuit according to the heating curve set at the boiler control unit. Central heating with solar energy Circulation pump qE for heating heat exchanger qT is switched ON if the DHW cylinder cannot be heated and a temperature differential higher than start-up temperature differential DT2on is measured between collector temperature sensor 2 and calorifier temperature sensor qQ. If the actual temperature falls below shutdown temperature DT2off or when maximum temperature Tcyl2max has been reached, it is switched OFF . Calorifier loading pump qR is switched ON and the calorifier is heated, if a temperature differential higher than start-up temperature differential DT5on is measured between temperature sensor qZ (heat exchanger) and calorifier temperature sensor qQ.
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14

System designs

System design 3 (cont.)

The pump will be switched OFF if the actual temperature falls below shutdown temperature differential DT5off. The temperature in the calorifier is limited by the electronic temperature limiter (safety shutdown at 90 C) or by the high limit safety cut-out (if required). It will switch calorifier loading pump qE OFF if the set temperature is exceeded. Circulation pump qE is switched OFF for approx. 2 minutes, roughly every 15 minutes (values t stop and t circ adjustable, see page 16), to check whether the temperature at the collector temperature sensor is high enough to change over to DHW cylinder heating. If, during this time, DTon is exceeded, the DHW cylinder continues to be heated. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 3 > Hyd. type > Set to 2 Diverter valve qW is set to "AB-A" if the differential temperature between calorifier temperature sensor qP and heating return temperature sensor 9 exceeds start-up temperature differential DT6on; the heating return water will be routed to the boiler via the calorifier. If the temperature of the preheated return water is insufficient, the boiler reheats the water to the necessary flow temperature level. If the actual temperature falls below shutdown temperature differential DT6off, the diverter valve will be set to "AB-B". For optional system extensions, see pages 73 and 74.

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System designs

System design 3 (cont.)

Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature Tcyl2max Maximum calorifier temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4 DT2on Start-up temp. differential, circulation pump qE DT2off Shutdown temp. differential, circulation pump qE PriorityCyl1 (see page 76) PriorityCyl2 (see page 76) Tcolemoff
*1Set

As del. condition 60 C 60 C 5.0 K 3.0 K 5.0 K 3.0 K 1 2 130 C*1

Modified to

this value to 200 C, if you do not want collector emergency OFF set up.

Main menu > Solar > Contractor Contractor t stop Length of pump run interruption t circ Interruption interval DT Col The collector temperature must rise by DT Col during the t stop time, in order to change over to heating the consumer with priority 1. As del. condition 2 min. 15 min. 2K
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Modified to

16

System designs

System design 3 (cont.)

Main menu > System > Options Options Thermost. 2 Thermostat function for maximum temperature shutdown of calorifier loading pump qR DT Fct5 DT function for controlling calorifier loading pump qR DT Fct6 DT function for controlling three-way diverter valve qW Main menu > System > Setting values Setting values Th2on set the same value as for Tcyl2max (maximum calorifier temperature), less 2 K Th2off set the same value as for Tcyl2max DT5on Start-up temp. differential, circulation pump qR DT5off Shutdown temp. differential, circulation pump qR DT6on Start-up temperature differential for controlling three-way diverter valve qW DT6off Shutdown temperature differential for controlling three-way diverter valve qW As del. condition 40 C Change to As del. condition No Change to Yes

No

Yes

No

Yes

45 C 5.0 K 3.0 K 5.0 K

3.0 K

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17

18
1

qP

System designs

System design 3 (cont.)

qQ D L WW
28 F 145 145 R7-A R7-M R7-R

G L E 2 B 4 A qE
R6-A R6-R R5-A R5-R R4 R3 R2 R1

qR

qT qZ

AB

qW C

GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2

21

KW

VL

RL

L N

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System designs

System design 3 (cont.)

A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation F DHW circulation output of boiler control unit or on-site timer G Heating water calorifier H Oil/gas fired boiler K DHW cylinder L Junction box (on-site)

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System designs

System design 3 (cont.)

Item Description DHW cylinder heating by solar energy 1 Vitosolic 200 2 Collector temperature sensor 3 4 5 8 Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Circulation pump (relayering) DHW cylinder heating by boiler Cylinder temperature sensor Cylinder loading pump Central heating with solar energy Return temperature sensor (heating circuit) Temperature sensor (calorifier), discharge Temperature sensor (calorifier), reloading Three-way diverter valve Solar circuit pump for calorifier heating (contained in solar pump line) Circulation pump for calorifier heating Heat exchanger Temperature sensor (heat exchanger) Part no. 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Boiler control unit standard delivery DHW cylinder accessories 7170 965 7170 965 Standard delivery 7814 924 7170 933 or 7170 934 on-site on request 7170 965
for Vitocell-B 300).

6 7

9 qP qQ qW qE qR qT qZ

*1Use a threaded elbow (standard delivery for Vitocell B 100, accessory *2Vitocell-B 100: observe the max. connectable absorber surface;

Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory).

20

5862 491 GB

System designs

System design 4 Dual mode DHW heating with two DHW cylinders
(particularly suitable for retrofitting in existing systems) DHW heating without solar energy DHW cylinder 2 is heated by the boiler. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. 8b DHW circulation pump (if installed) is switched ON and 8a circulation pump is switched OFF to ensure that DHW circulation takes place only via DHW cylinder 2. DHW heating with solar energy Solar circuit pump 4 is switched ON and DHW cylinder 1 is heated, if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. Pump 4 is switched off if H the actual temperature falls below shutdown temperature differential DToff H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded.
8a Circulation pump is started if the temperature differential between sensors 9 and qP is higher than start-up temperature differential DT6on or DHW heating with the additional function has been enabled (see page 5). The pump will be switched OFF if the actual temperature falls below shutdown temperature differential DT6off or if the additional function is terminated.

The DHW circulation covers both DHW cylinders. This feeds the water heated in DHW cylinder 1 into DHW cylinder 2. This way, DHW cylinder 2 is also heated by solar energy. 8b DHW circulation pump (if installed) for DHW cylinder 2 is controlled by the boiler control unit. For optional system extensions, see page 73 and 74.

5862 491 GB

21

System designs

System design 4 (cont.)

Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4 Tcolemoff
*1Set

As del. condition 60 C 5.0 K 3.0 K 130 C*1

Modified to

this value to 200 C, if you do not want collector emergency OFF set up.

Main menu > System > Options Options DT Fct6 DT function for controlling circulation pump Add. fct. Additional function for DHW heating As del. condition No No Change to Yes Yes
5862 491 GB

22

System designs

System design 4 (cont.)

Main menu > System > Setting values Setting values DT6on Start-up temperature differential for circulation pump DT6off Shutdown temperature differential for circulation pump As del. condition 5.0 K Modified to

3.0 K

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23

System designs

System design 4 (cont.)

Installation diagram 4a (System with two DHW cylinders with indirect coils)
1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

A 2

D F E 28
5
8b

8a

WW
21

VL

RL

qP

7 G H K

3 KW

*1Insert

8a jumper; pump for the additional function and circulation (relayering).

24

5862 491 GB

A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of boiler control unit or on-site time switch

F Heating circuit G Oil/gas fired boiler H DHW cylinder 2 K DHW cylinder 1 L Junction box (on-site)

System designs

System design 4 (cont.)

Installation diagram 4b (System with Vitocell 300 with indirect coil/s)
1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

A 2 L B C
28 E

8b

D WW 4

2
6 qP

VL 9

3 K
8a

KW

5862 491 GB

A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E DHW circulation output of control unit or on-site time switch
*1Insert

F Heating circuit G Wall mounted gas fired boiler with wall mounted DHW cylinder H DHW cylinder 2 K DHW cylinder 1 L Junction box 25

8a jumper; pump for the additional function and circulation (relayering).

System designs

System design 4 (cont.)

Item Description Heating DHW cylinder 1 through solar energy 1 2 3 4 Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Heating DHW cylinder 2 by boiler 6 Cylinder temperature sensor Boiler control unit standard delivery*3 DHW cylinder accessories Vitoset price list Standard delivery 7170 965 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Part no.

Cylinder loading pump*4 DHW circulation changeover

8 9 qP
*1Use

DHW circulation pump or (calorifier) circulation pump (relayering) Temperature sensor cylinder 1 Temperature sensor cylinder 2

a threaded elbow (standard delivery for Vitocell B 100, accessory for Vitocell-B 300). *2Vitocell-B 100: observe the max. connectable absorber surface; Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory). *3Accessory for Vitodens, Vitopend, Eurola and Pendola. *4Standard for Vitodens, Vitopend, Eurola with DHW heating and Pendola.

26

5862 491 GB

System designs

System design 5 Dual mode DHW and swimming pool heating

DHW heating without solar energy The top part of the DHW cylinder is heated by the boiler. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7. DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated, if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3. Pump 4 is switched OFF if H the actual temperature falls below shutdown temperature differential DToff or when maximum temperature Tcylmax has been reached H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. Swimming pool heating When the maximum cylinder temperature Tcylmax has been achieved or if the DHW cylinder cannot be heated any further, the system checks whether heat exchanger 1 can be heated up. Circulation pump qP is switched ON if a temperature differential higher than start-up temperature differential DT2on is measured between collector temperature sensor 2 and temperature sensor 9. The pump is switched OFF if the actual temperature falls below shutdown temperature differential DT2off or when maximum temperature Tcyl2max has been reached. Circulation pump qP is switched OFF for approx. 7 minutes, roughly every 30 minutes (values t stop and t circ adjustable, see page 30), to check whether the temperature at the collector temperature sensor is high enough to change over to DHW cylinder heating. Circulation pump qQ for swimming pool heating is switched ON if a temperature differential higher than start-up temperature differential DT5on is measured between collector temperature sensor 9 and temperature sensor qW. Pump qQ is switched OFF if the actual temperature falls below shutdown temperature differential DT5off or when set temperature Th2off has been reached.

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27

System designs

System design 5 (cont.)

When the solar energy is insufficient to heat the swimming pool, the heating of the swimming pool will be taken over by the oil/gas fired boiler via temperature sensor qR in heat exchanger 2. Circulation pump qZ and filter pump qU are switched ON if the actual temperature falls below Th3on, and OFF when Th3off has been reached. The filter time and any boiler backup should fall outside those times when heating by solar energy can be expected. Set the start and stop times via time switch 2. For optional system extensions, see pages 73 and 74.

28

5862 491 GB

System designs

System design 5 (cont.)

Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 3 > Hyd. type > Set to 2 Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature Tcyl2max Maximum swimming pool temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4 DT2on Start-up temp. differential, circulation pump qP DT2off Shutdown temp. differential, circulation pump qP PriorityCyl1 (see page 76) PriorityCyl2 (swimming pool) (see page 76) Tcolemoff
5862 491 GB

As del. condition 60 C 60 C 5.0 K 3.0 K 5.0 K 3.0 K 1 2 130 C*1

Modified to

28 C

*1Set

this value to 200 C, if you do not want collector emergency OFF set up.

29

System designs

System design 5 (cont.)

Main menu > Solar > Contractor Contractor t stop Length of pump run interruption t circ Interruption interval DT Col The collector temperature must rise by DT Col during the t stop time, in order to change over to heating the consumer with priority 1 Main menu > System > Options Options Thermost. 2 Thermostat function for maximum temperature shutdown of swimming pool circulation pump qQ DT Fct5 DT function for controlling swimming pool circulation pump qQ Thermost. 3 Thermostat function for reheating of swimming pool by boiler using pump qZ Time switch 2*1
*1System

As del. condition 2 min. 15 min. 2K

Change to 7 min. 30 min.

As del. condition No

Change to Yes

No

Yes

No

Yes

No

Yes

time/setting values/setting time switch 2 (see page 88).

30

5862 491 GB

System designs

System design 5 (cont.)

Main menu > System > Setting values Setting values Th2on set same value as for Tcyl2max (maximum swimming pool temperature), less 0.5 K Th2off set same value as for Tcyl2max DT5on Start-up temperature differential for swimming pool circulation pump qQ DT5off Shutdown temperature differential for swimming pool circulation pump qQ Th3on Start-up temperature for circulation pump qZ for swimming pool reheating and filter pump qU Th3off Shutdown temperature for circulation pump qZ for swimming pool reheating and filter pump qU
*1If

As del. condition 40 C

Modified to 27.5 C

45 C 5.0 K

28 C*1

3.0 K

40 C

26.5 C

45 C

27 C*2

necessary, set a value 1 to 2 C higher. Note that this may raise the relative humidity in indoor swimming pools. *2When changing this value, also modify Th3 on by the same value.

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31

System designs

System design 5 (cont.)

1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

A 2

B qI O 4

qP

WW D E G
28 F 5 21

5 6 8 7
KW

VL RL

qZ qT

3 M

qW qE N 9

2
qR

qU
*1Wiring

qQ

diagram, see page 33.

32

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System designs

System design 5 (cont.)

A Solar panel B Solar-Divicon C Solar pump line D Draw-off points E DHW circulation F DHW circulation output of boiler control unit or on-site timer G Heating circuit H Oil/gas fired boiler K Dual mode DHW cylinder L Swimming pool M Heat exchanger 2 N Heat exchanger 1 O Junction box (on-site)

R7-A R7-M R7-R

Imp2

R6-A R6-R R5-A R5-R R4 R3 R2 R1

145

L N

PE L N PE

qZ
*1Start-up *2In

qI

qT

qQ

qE

qP

H H H

5862 491 GB

signal for filter system with pump qU. conjunction with Viessmann Trimatik: Connection to terminals "X3.3" and "X3.4" inside FT control module. Dekamatik: Connection for "External burner ON" control (separate installation instructions). Vitotronic 200 and 300: Connection in plug aB to terminals "ON", "ON" or in socket "DE4" in control module V in plug a-D to terminals "1" and "2". Vitodens with weather-compensated control unit: Connection in plug "X4" to terminals "X4.1" and "X4.2".

33

System designs

System design 5 (cont.)

Item Description 1 2 3 4 5 8 DHW cylinder heating by solar energy Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see pages 33 and 53) Circulation pump (relayering) DHW cylinder heating by boiler Cylinder temperature sensor Cylinder loading pump Part no. 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889 Vitoset price list Boiler control unit standard delivery DHW cylinder accessories
for Vitocell-B 300).

6 7

*1Use a threaded elbow (standard delivery for Vitocell B 100, accessory *2Vitocell-B 100: observe the max. connectable absorber surface;

Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory).

34

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System designs

System design 5 (cont.)

Item Description 9 qP qQ qW qE qR qT qZ qU qI Swimming pool heating by solar energy Temperature sensor (swimming pool) Solar circuit pump for swimming pool heating (contained in solar pump line) Circulation pump for swimming pool heating Temperature sensor (heat exchanger 1) Temperature limiter (max. limit) Swimming pool heating by boiler Temperature sensor (heat exchanger 2) Temperature limiter (max. limit) Circulation pump for swimming pool heating (reheating) Pump, filter system Contactor relay Part no. Standard delivery 7170 933 or 7170 934 Vitoset price list 7170 965 Z001 887 7170 965 Z001 887 on-site on-site 7814 681

System design 6 Dual mode DHW heating and central heating backup with combination cylinder
DHW heating without solar energy The top part of the combination cylinder is heated by the boiler. The integrated instantaneous water heater/standby reservoir is heated by the surrounding hot water of the calorifier. The cylinder thermostat with connected cylinder temperature sensor 6 of the boiler control unit switches cylinder loading pump 7 .
5862 491 GB

DHW heating with solar energy Solar circuit pump 4 is switched ON and the DHW cylinder is heated, if a temperature differential higher than start-up temperature differential DTon is measured between collector temperature sensor 2 and cylinder temperature sensor 3.

35

System designs

System design 6 (cont.)

Pump 4 is switched off if H the actual temperature falls below shutdown temp. differential DToff H the electronic temperature limit (safety shutdown at 90 C) set at the control unit or that set at the high limit safety cut-out (if required) is exceeded. The additional function requirements (see page 5) are met by circulation pump 8. The entire combination cylinder will be heated by the solar heating system if the solar radiation is sufficient for heating the domestic hot water. The top part of the combination cylinder will only be reheated by the boiler if the temperature of the water falls below the temperature set at the boiler control unit. If the solar irradiation is insufficient, the DHW in the bottom part of the combination cylinder will be preheated by solar energy whilst the top part is raised to the required temperature by the boiler. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) Central heating with solar energy Three-way diverter valve qP is set to "AB A" if the temperature differential between temperature sensor 8 and heating return temperature sensor 9 exceeds start-up temperature differential DT6on; the heating return water will be routed to the boiler via the combination cylinder. If the temperature of the preheated return water is insufficient, the boiler reheats the water to the necessary flow temperature level. The diverter valve will be set to "AB-B" if the actual temperature falls below shutdown temperature differential DT6off. For optional system extensions, see pages 73 and 74.

36

5862 491 GB

System designs

System design 6 (cont.)

Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4 Tcolemoff
*1Set

As del. condition 60 C 5.0 K 3.0 K 130 C*1

Modified to

this value to 200 C, if you do not want collector emergency OFF set up.

Main menu > System > Options Options DT Fct6 DT function for controlling three-way diverter valve qP Main menu > System > Setting values Setting values DT6on Start-up temperature differential for controlling three-way diverter valve qP
5862 491 GB

As del. condition No

Change to Yes

As del. condition 5.0 K

Modified to

DT6off Shutdown temperature differential for controlling three-way diverter valve qP

3.0 K

37

System designs

System design 6 (cont.)

Installation diagram 6a
1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

A 2

E G
28

WW D B

K 4 5 9
AB A B

21

8 7 3

VL C KW

RL

qP

38

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A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Oil/gas fired boiler

G DHW circulation output of boiler control unit or on-site time switch H Junction box (on site) K Heating circuit

System designs

System design 6 (cont.)

Installation diagram 6b (Vitodens 100 or 200 to 32 kW)
1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

M K K A 2

9
AB A B

qP

WW E D

N F 6 P 8 5 VL RL

3 C

5862 491 GB

G
*1This

L connection is not present when a heating water calorifier is installed.

KW

39

System designs

System design 6 (cont.)

A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Vitodens 100 or 200 up to 32 kW G Solid fuel boiler H Return temperature raising K Heating circuit Connection of cylinder loading pump 7
30 30 U

L Vitocell 050 heating water calorifier M Junction box (on site) N Adaptor connection extension O Low loss header, part no. 7149 100 P Temperature sensor for low loss header, part no. 7819 601

X5 1 2 3 4 X2 1 2 3

20 19

X13

1 2 3 L N 50

159 L N 40

M ~1

40

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N Adaptor connection extension, part no. 7404 582 R Connection to plug-in connector aBH in control unit of wall mounted boiler

S Connector strip of control unit for wall mounted boilers T On-site terminals U Disconnect internal three-way diverter valve

System designs

System design 6 (cont.)

Installation diagram 6c (Vitodens 300)
1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

M K K A 2

9
AB A B

7
21

qP

WW E

H F

6 8

5 VL RL

3 C
5862 491 GB

G
*1This

L connection is not present when a heating water calorifier is installed.

KW

41

System designs

System design 6 (cont.)

A Solar panel B Solar-Divicon C Combination cylinder Vitocell 333 D DHW circulation E Draw-off points F Vitodens 300 G Solid fuel boiler H Return temperature raising K Heating circuit L Vitocell 050 heating water calorifier M Junction box (on site)

42

5862 491 GB

System designs

System design 6 (cont.)

Item Description 1 2 3 4 5 6 Combination cylinder heating by solar energy Vitosolic 200 Collector temperature sensor Cylinder temperature sensor*1 Solar circuit pump (part of Solar-Divicon) High limit safety cut-out*2 (see page 53) Combination cylinder heating by boiler Cylinder temperature sensor H for freestanding boilers and Vitodens 300 H for Vitodens100 and 200 Cylinder loading pump Central heating with solar energy Temperature sensor (combination cylinder) Return temperature sensor (heating circuit) Three-way diverter valve Part no. 7170 926 Standard delivery Standard delivery 7170 931 or 7170 932 Z001 889

Boiler control unit standard delivery 7819 601 DHW cylinder accessories Standard delivery 7170 965 7814 924
for Vitocell-B 300).

8 9 qP

*1Use a threaded elbow (standard delivery for Vitocell B 100, accessory *2Vitocell-B 100: observe the max. connectable absorber surface;

Vitocell-B 300: Use a cylinder cap (DHW cylinder accessory).

5862 491 GB

43

System designs

System design 7 Dual mode DHW heating with heating water calorifiers connected in series

(particularly suitable for solar heating systems with 20 to 100 m2 absorber surface) DHW heating without solar energy DHW cylinder 2 is heated by the boiler. The cylinder thermostat with connected cylinder temperature sensor qP switches cylinder loading pump qQ. differential HE DToff, it will be stopped). The volume flow in the calorifier loading circuit is matched to that of the solar circuit via line regulating valve 8. DHW heating If the temperature differential between calorifier 1 temperature sensor qW and DHW cylinder 1 temperature sensor qE is higher than start-up temperature differential DT6on, circulation pumps qR and qT are started, motorised valve wP is opened, and DHW is heated via plate heat exchanger 2. Pumps qR and qT are switched OFF , and valve wP is closed, if the actual temperature falls below shutdown temperature differential DT6off. The volume flow of the calorifier discharge circuit and the DHW preheating stage are matched by means of line regulating valves qU and qI. For high water hardness (>20 dH), a thermostatic mixing valve qO limiting the heat exchanger flow temperature to 70 C should be installed to prevent premature scaling up of heat exchanger 2.
5862 491 GB

DHW heating with solar energy Heating water calorifier heating Solar circuit pump 4 is switched ON if solar cell 6 measures a solar irradiation level which is above the set threshold value (DHW cylinder circulation bypass, see page 75). Circulation pump 4 for heating plate heat exchanger 1 is switched ON if a temperature differential higher than start-up temperature differential DTon is measured between temperature sensor 2 and calorifier 2 temperature sensor 3. Pump 4 will be switched OFF if the actual temperature falls below shutdown temperature differential DToff. If the temperature differential between temperature sensor 5 and temperature sensor 3 is higher than start-up temperature differential DT5on, motorised valve 9 is opened and calorifiers 1 and 2 are heated by circulation pump 7 (if the start-up temperature differential HE DTon is exceeded, pump 7 will be started. If it falls below shutdown temperature 44

System designs

System design 7 (cont.)

Motorised valves 9 and wP which , are closed in their zero-volt position, prevent faulty circulation during loading and discharging of the calorifiers. The additional function requirements (see page 5) are met by circulation pump wQ. Settings Main menu > Operator code > Set to 200 Main menu > Solar > Options > System > Set to 1 (as delivered condition) > SC bypass > Set to yes Main menu > Solar > Setting values Setting values Tcylmax Maximum cylinder temperature DTon Start-up temp. differential, circulation pump 4 DToff Shutdown temp. differential, circulation pump 4
5862 491 GB

For optional system extensions, see pages 73 and 74.

As del. condition 60 C 5.0 K 3.0 K

Change to

45

System designs

System design 7 (cont.)

Setting values HE DTon Start-up temp. differential, circulation pump 7 HE DToff Shutdown temp. differential, circulation pump 7 SC byp. (see page 75) Tcolemoff
*1Set

As del. condition 5.0 K 3.0 K 200 W/m2 130 C*1

Change to

this value to 200 C, if you do not want collector emergency OFF set up.

Main menu > System > Options Options Thermost. 1 Thermostat function of maximum cylinder temperature shutdown of motorised valve 9 DT Fct5 DT function for controlling motorised valve 9 DT Fct6 DT function for controlling circulation pumps qR and qT and motorised valve 9 Main menu > System > Setting values Setting values Th1on Shutdown temperature for motorised valve 9. Set the same value as for Tcylmax (maximum cylinder temperature), less 2 K As del. condition 40 C Modified to 58 C As del. condition No Change to Yes

No No

Yes Yes

46

5862 491 GB

System designs

System design 7 (cont.)

Setting values Th1off Shutdown temperature for motorised valve 9. Set the same value as for Tcylmax DT5on Start-up temperature differential for controlling motorised valve 9. Set the same value as for HE DTon DT5off Start-up temperature differential for controlling motorised valve 9. Set the same value as for HE DToff DT6on Start-up temperature differential for controlling circulation pumps qR and qT and motorised valve wP DT6off Shutdown temperature differential for controlling circulation pumps qR and qT and motorised valve wP Main menu > System > Contractor Contractor Sen. Th1 Allocating sensor 2 to thermostat function 1 Sen2 DT5Fct Allocating sensor 2 to DT function 5 As del. condition 3 4 Change to 2 2 As del. condition 45 C Modified to 60 C

5.0 K

3.0 K

5.0 K

3.0 K

5862 491 GB

47

System designs

System design 7 (cont.)

1
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2 R6-A R6-R R5-A R5-R R4 R3 R2 R1 145 145 L N

6 N A

4 WW C qZ wQ 2 VL RL

H 2 qO

wP

qI

2
E qQ F KW
*1Wiring

qP

1
qE

qR qT qU

2
K 3

1
L 9

qW

1 M 5
5862 491 GB

diagram, see page 49.

48

System designs

System design 7 (cont.)

A Solar panel B Solar-Divicon C Draw-off points D DHW circulation E To the oil/gas fired boiler F DHW cylinder 2 G DHW cylinder 1 Vitocell L (preheating stage) H Heat exchanger 2 K Heating water calorifier 2 L Heating water calorifier 1 M Heat exchanger 1 Please note: Install a minimum temperature limiter on site to avoid frost damage. N Junction box (on site)

R7-A R7-M R7-R

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

1
L N PE

qZ

qR

qT

wP

Item Description Combination cylinder heating by solar energy 1 2

5862 491 GB

Part no. 7170 926 Standard delivery Standard delivery

Vitosolic 200 Collector temperature sensor Cylinder temperature sensor (heating water calorifier 2)

49

System designs

System design 7 (cont.)

Item Description 4 Solar circuit pump (part of Solar-Divicon) Temperature sensor (heat exchanger 1) Solar cell Circulation pump for heating calorifier 1 Line regulating valve (Taco setter) Motorised valve for calorifier circuit Heating DHW cylinder 2 by boiler qP Cylinder temperature sensor Boiler control unit standard delivery DHW cylinder accessories 7170 965 7170 965 on-site on-site 7814 681 on-site on-site on-site on-site Vitoset price list Part no. 7170 931 or 7170 932 Standard delivery 7408 877 on-site on-site on-site

5 6 7 8 9

qQ

Cylinder loading pump Heating DHW cylinder 1 (preheat stage)

qW qE qR qT qZ qU qI qO wP wQ

Temperature sensor (heating water calorifier 1) DHW cylinder 1 temperature sensor (preheat stage) Calorifier circuit discharge pump Cylinder 1 loading pump (preheat stage) Contactor relay Calorifier circuit line regulating valve (Taco setter) DHW line regulating valve (Taco setter) Thermostatic mixing valve Motorised valve for calorifier circuit Circulation pump (relayering)

50

5862 491 GB

Installation and connections

Control unit installation

Installation location Near the DHW cylinder, observing the electrical connections or their cable/lead lengths

1.

2.

4.

5.

3.

6.
5862 491 GB

Before closing the control unit, make the electrical connections in accordance with the respective system design and fit the strain relievers. 51

H K

GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2

145

R7-A R7-M R7-R

R6-A R6-R R5-A R5-R R4 R3 R2 R1 L N

52
N PE

Installation and connections

Summary of electrical connections

BN

BU

A Control unit wiring chamber B Sensor inputs for Pt 500 C Solar cell CS 10 D Pulse counter inputs for connection of volume measuring equipment E KM BUS F Zero-volt relay output

G Mechanical relays H Semi-conductor relays K Fuse, 6.3 A (slow) L Example of sensor connection (here: collector temperature sensor) M Solar circuit pump N Capacitor

M Information on semi-conductor relays Min. capacity per relay: 20 W. Alternatively, connect capacitors supplied parallel to and to the consumer.

5862 491 GB

Installation and connections

Actuators (pumps and valves)

Installation The Solar Divicon pump station includes the circulation pump with connecting cable. Alternative pumps must be type-tested and fitted in accordance with manufacturer's instructions. Connection In accordance with system design and page 52. Connect the actuator common and earth conductors with the respective central terminal block. Three-core cable with cross-section of 0.75 mm2. Rated current: Semi-conductor relays 1 to 4: 0.5 A Relays 5 to 7: max. 4(2) A

High limit safety cut-out

DIN 4751 and DIN 4753 make the installation of an additional high limit safety cut-out compulsory for DHW cylinders operated with solar energy, if the DHW volume is H smaller than 30 litres/m2 absorber surface when using Vitosol 100 H smaller than 100 litres/m2 absorber surface when using Vitosol 200, 250 and 300. Installation Install the high limit safety cut-out into the cylinder cap (accessory for Vitocell 300). Separate installation instructions

5862 491 GB

53

Installation and connections

High limit safety cut-out (cont.)

Connection Three-core cable with cross-section of 1.5 mm2. For system design 2:

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

A N PE N PE

M 1~

B
L N PE

C A Control unit connection chamber B High limit safety cut-out C Solar circuit pump

A Control unit connection chamber B High limit safety cut-out In this case, the control unit will be switched OFF as soon as the high limit safety cut-out trips out. If control units are used in conjunction with a KM BUS, the boiler control unit will also display an appropriate fault message. Separate installation instructions
5862 491 GB

Temperature setting As delivered condition: 120 C Adjustment to 95 C required

54

Installation and connections

Solar cell
Installation Separate installation instructions The solar cell is marked with a letter which must be entered into Vitosolic during commissioning: enter here. Connection See page 52. Observe polarity. Two-core cable with cross-section of 0.75 mm2. Solar cells are matched up at the factory. Carry out a new match (only for disconnected solar cells) only during service work.

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Installation and connections

Sensors Collector temperature sensor

Installation Collector installation instructions Connection In accordance with system design and page 52. Extension: Two-core cable with cross-section of 1.5 mm2.

Cylinder temperature sensor

The cylinder temperature is recorded indirectly through measuring the temperature of the heat transfer medium inside the indirect coil (return). This results in reheating through solar energy even if only a little DHW is drawn off. Installation Vitocell-B 100 Collector installation instructions Vitocell-B 300 3. Connection In accordance with system design and page 52. Extension: Two-core cable with cross-section of 1.5 mm2. 1. A

2.

A Heating return connection 56

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Installation and connections

Sensors (cont.) Temperature sensors

Installation 1.

2.

4. 3.

Please note: Never wrap insulating tape around sensor. Seal-in the sensor well. Temperature sensor (swimming pool): Install the sensor into the swimming pool return, upstream of the heat exchanger. For installation, see documentation of swimming pool manufacturer or heat exchanger installation instructions (if installed).

Connection In accordance with system design and page 52. Extension: Two-core cable with cross-section of 1.5 mm2. 57

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Installation and connections

Heat meter extension kit (accessory)

Comprising two sensors (Pt 500) and one volume measuring device. The flow rate and flow and return temperature are measured. A pulse is transmitted to the control unit after a fixed volume has passed the sensor. The heat volume is calculated from this pulse and the actual temperature differential.
R7-A R7-M R7-R GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2

145

N PE A

V1 Connect the sensors for HM2 to S11 and S12, and the volume measuring device V2 to Imp2.

A Control unit connection chamber B Flow temperature sensor C Return temperature sensor HM1 V1 Volume measuring device Please note: Sensors which are already used may be encoded without affecting their function in the respective system design. The sensors supplied are then not required.

Adjustments are detailed in the chapter on commissioning.

58

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Installation and connections

KM BUS connection
Connections with Calotronic and Vitotronic control units via KM BUS. Connect plug aVG (enclosed) to terminal block 145 in Vitosolic. Replace the printed circuit board in the boiler control unit: Control unit Vitotronic 200, type KW1 and KW2 Vitotronic 300, type KW3 Calotronic 200 Vitotronic 200, type GW2 Vitotronic 300, type GW3 Calotronic 200 Vitotronic 333 Printed circuit board Part no. 7170 928

Part no. 7170 929

Part no. 7170 930

R7-A R7-M R7-R

GND S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 CS10 ---Imp1 Imp2

145

N PE A

1 2 3 145

B A Control unit connection chamber B To Vitotronic

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Installation and connections

Mains electrical connection

Regulations Carry out the mains connection and all earthing measures (e.g. fault current circuit) to IEC 364, the requirements of your local electricity supplier, VDE regulations or all local and national regulations. Protect the power supply to the control unit with a fuse of max. 16 A. Make the mains power supply connection (230 V~) via a mains isolator (two-pole) to be provided on site. Disconnect the system by means of a device which simultaneously separates all non-earthed conductors with at least 3 mm contact separation.

R7-A R7-M R7-R

Imp2

R6-A R6-R R5-A R5-R R4 R3 R2 R1

145

L N

N PE

B PE N L C A Control unit connection chamber B Mains isolator, on-site C Mains power supply 230 V~50 Hz Safety instruction Do not interchange cores.

60

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Commissioning

Menu structure summary

Main menu

The complete menu structure of the control unit is shown in the following summary. Subject to system configuration, only those menu items will be displayed which can be adjusted. Entry: Main menu > Operator code > Set to 200
Main menu Actual values Reports Solar System HM Manual mode Operator code Contractor Actual values: Tcol Tcol2 Tcylb Tcylb 2 to 4 Tby T-HE Cyl. add. Time ----- relays ----Contractor: back DT too high Night circ. Signal relay Sensors Relay Language See page 64 back Setting values Statement Options Contractor System: Manual mode: back All relays Relays 1 to 7 000 for system user 200 for heating contractor back Setting values Options Contractor HM:
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---- Sensors ---Intens. See page 71 Solar:

See page 62

See page 63

Code

back Options

See page 64

61

Commissioning

Menu structure summary

Main menu > Solar Solar: back Setting values Statement Options Contractor

Solar

Solar setting: Solar statement: back Colmax Col2max Cylmax Cyl2max Cyl3max C C C C C C h back Tcylmax Tcyl2max Tcyl3max Tcyl4max DTon DToff DTset DT2on DT2off to DT4on Solar options: back System Hyd. type Bypass Ext. HE Cooling fct. Col. interv. Col. cool. fct. Ret. cool. fct. Frost prot. Target temp. Par. Relay SC bypass
*1

C C C C K K K K K K K

Solar contractor: back TColmin TCol2min DT Cylmax DT Cyl2max DT Cyl3max DT Cyl4max t stop t circ DT Col Int time Int on Int off Suppr. heat cyl Sen. Ext. HE Sen. bypass Bypass Control unit Control WT C C K K K K min min K s

Cyl4max Relay 1 to 7 Days

DT4off Priority Cyl1 Priority Cyl2 Priority Cyl3 Priority Cyl4 HE DTon HE DToff SC Byp. Interval Tcolset Tcolmax Tcolemoff For detailed explanations, see page 75

K K W/m2 min C C C

Heat. interr. Cyl2 on Cyl3 on Cyl4 on

*1Influences

the control characteristics of the solar circuit pump and the secondary pump of the external heat exchanger. Do not adjust.

62

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Commissioning

Menu structure summary

Main menu > System System: back Setting values Options Contractor Sys. contractor: back Sen. add.fct. Sen. Th1 Sen. Th2 Sen1 DT5Fct Sen2 DT5Fct Sen. Th3 Sen. Th4 Sen1 DT6Fct Sen2 DT6Fct Sen. Th5 Sen. Th6 Sen1 DT7Fct Sen2 DT7Fct

System

System setting: System options: back Add. fct. DHWcyl. load Thermost. 1 Thermost. 2 DT Fct 5 Time switch 1 Thermost. 3 Thermost. 4 DT Fct 6 Time switch 2 Thermost. 5 Thermost. 6 DT Fct 7 Time switch 3 back Time t start Th1on Th1off Th2on Th2off DT5on DT5off Time switch 1 Th3on Th3off Th4on Th4off DT6on DT6off Time switch 2 Th5on Th5off Th6on Th6off DT7on DT7off Time switch 3 C C C C K K
*1

C C C C K K
*1

C C C C K K
*1

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*1Time

window adjustment, see page 88.

63

Commissioning

Menu structure summary

Main menu > HM HM: back HM1 HM2
*1

HM

HM1: back Tflow Tretn Heat Heat Heat Contractor C C Wh kWh MWh HM1 contractor: back Sen. flow Sen. return Frostprot. type Frost prot. Flow transm Vol./Imp. Flow rate l/min l %
*2

Menu structure summary

Main menu > Contractor Sensors Relay Language Language: back Spanish French German subject to language group
*1Like *2

Contractor

Sensor contr.: Relay cntrctor: back Min speed1 Min speed2 Min speed3 Min speed4 % % % % back Solar cell type Match solar cells Sensor 1 to 12 K
*3

HM1. Heat transfer medium Water Propylene glycol (as delivered condition) Ethylene glycol Viessmann solar heat transfer medium

Setting 0 1 2 3
*3

Do not press "OK".

64

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Commissioning

Steps
Page 1. Probes or sensors correctly inserted into sensor wells?
...............................

56

2. Accessories installed correctly to respective installation instructions? 3. Electrical connections carried out correctly?
......................................................

52

4. High limit safety cut-out connected to control unit and adjusted to 95 C? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5. Temperature limiter connected to control unit and adjustments made (system design 5)? 6. Commissioning control unit
......................................................................................

66

7. Selecting system design and making all system-specific adjustments (see chapter on system designs). 8. Selecting options
............................................................................................................

73 66 67 68

9. Making adjustments for operation with solar cells

.........................................

10. Making adjustments in conjunction with energy statement 11. Relay test

.......................

............................................................................................................................

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Commissioning

Further details regarding individual steps Commissioning the control unit

1. Start the main ON/OFF switch. The operating lamp illuminates green and the display shows the main menu (see page 61). The display shows a four digit excerpt of the selected menu. The flashing cursor indicates the current position. Move the cursor through the menu using a or b. Confirm each selection with d. Change the setting/value with a or b. For values which need to be changed, the system asks a security question, which you need to confirm with "Yes". 2. Adjust the contractors menu: Main menu > Operator code > Code: Set to 200 After commissioning, set code to "000". 3. Change the language: Main menu > Contractor > Language 4. Set the time: Main menu > System > Setting values > Set to current time Please note: The display reverts to the main menu if no adjustments are made for four minutes. The system reverts to the respective menu if no changes are made seven seconds after input and security questions.

Adjustments for operation with solar cells

1. Main menu > Contractor > Sensor contr.: Set solar cell type value from page 55 2. Main menu > Solar > Setting values SC byp. Set irradiation threshold (see page 75).
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Commissioning

Further details regarding individual steps (cont.) Adjustments for energy statement
The energy statement can be carried out without heat meter extension kit (accessory). Without extension kit The energy statement is calculated from the temperature differential between the HM flow and the HM return sensor and the set flow rate (see Vitosol service instructions). Sensors must be encoded. For this, sensors which are already used may be utilised without affecting their function in the respective system design. Statements are created when the output set in "Relay" is active (see below).

Main menu > HM > Options Set HM1 or 2 to "Yes" > back HM1 or 2 > Contractor > Set sen. flow, e.g. to "1" Set sen. return, e.g. to "2" Flow rate, set value Set relay, e.g. to "1"

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Commissioning

Further details regarding individual steps (cont.)

With extension kit (see page 58) The energy statement is calculated from the temperature differential between the HM flow and the HM return temperature and the flow rate recorded by the volume measuring device. Sensors must be encoded. For this, sensors which are already used may be utilised without affecting their function in the respective system design.

Main menu > HM > Options Set HM1 or 2 to "Yes" > back HM1 or 2 > Contractor > Set sen. flow, e.g. to "9" Set sen. return, e.g. to "10" Set vol. transm. to "Yes" Vol./Imp. setting according to volume measuring part, e.g. 0.6

Relay test
Main menu > Manual mode > All relays or Relays 1 to 7 Switching conditions: ON Auto OFF

68

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Service scans

Scanning temperatures and operating conditions

Subject to system version, you can scan the following values: 1. Main menu > Actual values Display text Actual values: Tcol Tcol 2 Tcylb Tcyl2b Tcyl3b Tcyl4b Tby T-HE Cyl. add. ----- Relays ----Relay 1 to relay 4 Relay 5 to Relay 7 ----- Sensors ----Sens. 1 to Sens. 12 Intens. Temperature, sensors 1 to 12 C Rel. speed relays 1 to 4 % Collector temperature Collector temperature 2 Cylinder temperature, bottom Cylinder temperature 2, bottom Cylinder temperature 3, bottom Cylinder temperature 4, bottom Bypass temperature Ext. heat exchanger temp. Additional function Time C C C C C C C C Description Unit

Switching condition relays 5 to 7

Irradiation intensity (actual irradiation) only in conjunction with solar cell

W/m2

Back to the main menu with "OK".

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Service scans

Scanning temperatures and operating conditions (cont.)

2. Main menu > Solar > Statement Plain text Solar statement: Colmax Col2max Cylmax Cyl2max Cyl3max Cyl4max Relay 1 to relay 7 Days Maximum collector temperature*1 Maximum collector temperature Maximum cylinder temperature Maximum cylinder temperature Hours run of relays 1 to 7*1 2*1 Maximum cylinder temperature*1 2*1 4*1 Maximum cylinder temperature 3*1 C C C C C C h Description Unit

Control unit operating days

Scanning heat volume

See page 64. Add the details in Wh, kWh and MWh.*1

*1These

values may be reset with "OK".

70

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Troubleshooting

Fault messages
Faults are indicated by the operating lamp (flashes red) and may be scanned: Main menu > Reports Reports No faults !Interruption > Sensor < !Short circuit > Sensor < ?Night circulation Indicated sensor has suffered a lead break or short circuit Check respective sensor (see page 72) ( p g ) Cause Remedy

Recirculation via gravity Check existing check valve (Solar-Divicon) or install check valve Circulation pump faulty Fault during cylinder access Real time clock fault Check pump connection and pump Switch control unit OFF and after brief interval ON again Replace control unit

?DT too high !EEPROM

!Real time clock SW version HW version Fault acknowledgement

Place the cursor on "!" and confirm with "OK". Please note: The message will be redisplayed if the fault is not removed.

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Troubleshooting

Checking sensors
860 820 780 740 700 Resistance in 660 620 1. Disconnect the relevant sensor and measure the resistance. Temperature in C 20 40 50 60 Resistance in W 546 578 597 616

580 140 180

540 20 60 100 Temperature in

2. Compare measurement with the actual temperature displayed (for scanning, see page 69). Check the installation and replace sensor if necessary in the event of severe deviation. Specification Protection level: Permiss. ambient temperature H during operation Collector temperature sensor: Temperature sensors: H during storage and transport: IP 20

20 to +180 C 0 to + 90 C 20 to + 70 C

Changing the fuse

Open the connection chamber of the control unit (see page 51). Replacement fuse is inside the pack. F: 6.3 A, 250 V (slow). R5-A R5-R R4 R3 R2 R1 A L N

A Fuse 72

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Function descriptions

Summary of additional functions

Further functions may be added to each system design. Functions for which the same relay output is used can only be utilised alternately. Main menu > Solar > Options Options Plain text/ as delivered condition Please note: Select "Yes" to activate the required function. Relay Possible with design 1 R5 Bypass SC bypass No No x R2 or R3 x x x x x x x x x*1 x x*2 x x x x x*1 x x*2 x x x x*1 x x*1 x x 77 x 78 x 79 80 x 80 x 80 2 3 4 5 6 7 Page

Bypass version 1 2 3 External heat exchanger Cooling function

Bypass and No SC bypass Ext. HE No

Cooling fct. No No

Special Col.interv. functions of tube collectors

Collector cool- Col.cool.fct. No ing functions Return cooling Ret.cool.fct. No function Frost protection Parallel relay Reloading suppression Cylinder 2 ON
*1Connect
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x x x R5 R7 R4 x x

x x x x x

x x x x x x

x x x x x

x x x x x x

x x x x x

x 81 x 81 x 82 x 82 x 82 84

Frost prot. Par. relay Heat.interr. Cyl 2 on

No No No Yes

the reference sensor (bypass sensor) to S7, and adjust to 7 in Main menu/ Solar/Contractor for "Sens. bypass". *2Connect the reference sensor (external heat exchanger sensor) to S8, and adjust to 8 in Main menu/Solar/Contractor for "Sens. Ext. HE".

73

Function descriptions

Summary of additional functions (cont.)

Main menu > System > Options Options p Additional DHW heating function Cylinder loading Thermostat 1 Thermostat 2 DT5 control unit Time switch 1 Thermostat 3 Thermostat 4 DT6 control unit Time switch 2 Thermostat 5 Thermostat 6 DT7 control unit Time switch 3 Display text/as p y / delivered condition Add. fct. No Please note: Select "Yes" to activate the required function. Relay Possible with design Page y g 1 2 3 4 5 6 7 R5 R6 R3 x x x x x x R6 x x x x R7 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 85 85 87

DHWcyl.load. No Thermost. 1 Thermost. 2 DT Fct 5 Thermost. 3 Thermost. 4 DT Fct 6 Thermost. 5 Thermost. 6 DT Fct 7 No No No No No No No No No

Time switch 1 No

Time switch 2 No

Time switch 3 No

Signal relay Main menu > Contractor > Signal relay Relay 7 (zero-volt contact) can be utilised as central fault message output alternative to function H "Reloading suppression" (see page 82) or H "Thermostat function 5 and 6" or "DT7 control unit" (see page 87).
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Function descriptions

Summary of system parameters

These values can only be adjusted if the respective function is activated. Main menu > Solar > Setting values Display text Tcylmax Description Maximum cylinder temperature (see page 76) As del. Setting range Set to condition 60 C 60 C 5K 3K 5K 3K 20 to 85 C 20 to 85 C 1.5 to 20 K 1.0 to 19.5 K 1.5 to 20 K 1.0 to 19.5 K

Tcyl2max, ... Maximum cylinder temperature cylinders 2 to 4 DTon*1 DToff*2 DT2on*1 DT2off*2 to DT4on*1 DT4off*2 Priority Cyl 1 to Cyl 4 HE DTon*1 HE DToff*2 SC byp. Start-up temp. differential Shutdown temp. differential for the solar circuit pump Start-up temp. differential Shutdown temp. differential for additional consumers

Cylinder priority control (see page 76)

1, 2, 3, 4

see page 76

Start-up temp. differential Shutdown temp. differential for external heat exchanger Irradiation threshold*3

5K 3K

1.5 to 20 K 1.0 to 19.5 K

200 W/m2 100 to 500 W/m2 1 to 60 min

Interval

Idle time for tube collector 30 min. special function (see page 80)

*1DT on can be a min. of 0.5 K higher than DToff . *2DT off can be a min. of 0.5 K lower than DTon . *3For Vitosol 100: 210 W/m 2.

For Vitosol 200, 250, 300: 130 W/m 2.

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Function descriptions

Summary of system parameters (cont.)

Display text Tcolset Tcolmax Tcolemoff Description Set collector temperature Maximum collector temperature (see page 81) Collector shutdown temperature As del. Setting range Set to condition 65 C 120 C 130 C 20 to 110 C 110 to 150 C 115 to 180 C (at 200 C, this function is inactive)

Maximum cylinder temperature The respective circulation pump is switched OFF if the maximum cylinder temperature Tcylmax is exceeded, to prevent the DHW cylinder from being overheated. A safety shutdown is implemented when the cylinder safety temperature of 90 C (fixed) has been reached.

DHW priority When selecting "Priority Cyl 1: 1" "Priority Cyl 2: 2" etc., the DHW cylinders are heated in numerical sequence, until their respective maximum cylinder temperature Tcylmax has been reached. DHW cylinders with the same priority are heated simultaneously.

76

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Function descriptions

Bypass Version 1 Bypass control with collector temperature sensor and bypass sensor
Vitosolic 200 measures the collector temperature via the collector temperature sensor. The bypass circuit pump is switched ON, if the set temperature differential DTon between the collector temperature sensor and the cylinder temperature sensor is exceeded. The solar circuit pump is switched ON and that of the bypass circuit is switched OFF if the temperature , differential between the bypass sensor and the cylinder temperature sensor is exceeded by 2.5 K. If this differential drops below 1.5 K, and DTon is still exceeded, then the solar circuit pump is switched OFF and the bypass pump is switched ON.

Settings: 1. Main menu > Solar > Solar options > Set bypass to "Yes"

A E

2. Main menu > Solar > Solar contractor > Set bypass to "Pump" A Control unit connection chamber B Collector temperature sensor C Solar pump line D Solar Divicon E Circulation pump, bypass circuit (R5) F Bypass sensor (S3 or S7)

VL

RL

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Please note: The pump of Solar Divicon is used as the bypass circuit circulation pump and that of the solar pump line as the solar circuit pump.

77

Function descriptions

Bypass (cont.) Version 2 Bypass circuit with solar cell

The pump is switched OFF if the irradiation level falls below the selected switching threshold (drop-out delay approx. 2 minutes).

In this version, the solar circuit pump also fulfils this function. Vitosolic 200 measures the radiation intensity via the solar cell. The solar circuit pump is switched ON if the irradiation threshold set on Vitosolic 200 is exceeded.

Settings: 1. Main menu > Solar > Solar options > Set SC bypass to "Yes" 2. Main menu > Solar > Solar setting: > SC bypass Set value (see page 75) A Control unit connection chamber B Solar cell C Solar Divicon D Circulation pump, solar circuit (R1) E Collector temperature sensor (S1)

A D

E VL RL

78

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Function descriptions

Bypass (cont.) Version 3 Bypass control with solar cell and collector temperature sensor
Vitosolic 200 measures the radiation intensity via the solar cell. The bypass circuit circulation pump is switched ON if the irradiation threshold value set on Vitosolic 200 is exceeded. The bypass circuit pump is switched OFF and the solar circuit pump is switched ON, if the set temperature differential DTon between the collector temperature sensor and the cylinder temperature sensor is exceeded. The bypass pump is switched OFF if the irradiation level falls below the selected switching threshold (drop-out delay approx. 2.5 minutes). Settings: 1. Main menu > Solar > Solar options > Bypass "Yes" > SC bypass "Yes" 2. Main menu > Solar > Solar setting: > SC bypass Set value (see page 75) 3. Main menu > Solar > Solar contractor > Sen. bypass "1" E Circulation pump, bypass circuit (R5) F Collector temperature sensor (S1)

A E

F VL RL

A Control unit connection chamber B Solar cell C Solar pump line D Solar Divicon
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Please note: The pump of Solar Divicon is used as the bypass circuit pump and that of the solar pump line as the solar circuit pump. 79

Function descriptions

External heat exchanger

The selected relay switches the consumer ON if the set start-up temperature differential is exceeded, and switches it OFF if the actual temperature drops below the shutdown temperature differential. In design 2, the secondary pump is connected to R3, in all other cases to R2. DTon/off (differential between S1 and S3) switches the primary pump (R1). DTWTon/off (differential between S2 and S3) switches the secondary pump (R2 or R3).

Cooling function
Function for dissipating excess heat. When the maximum cylinder temperature Tcylmax and the start-up temperature differential DTon have been reached, the solar circuit pump and a consumer connected to R4 are switched ON, and switched OFF if the actual temperature drops below the shutdown temperature differential DToff.

Special functions of tube collectors

Activate in systems with unfavourably positioned collector temperature sensor. The solar circuit pump is activated every 30 minutes (adjustable in Main menu/Solar/Settings/Interval, see page 75) for 30 seconds, to prevent a time delay when recording the collector temperature. From 22:00 to 06:00 h inactive.

80

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Function descriptions

Collector cooling functions

The solar circuit pump is switched OFF if the selected maximum cylinder temperature Tcylmax has been reached. If the collector temperature rises to the set maximum collector temperature Tcolmax (Main menu/ Solar/Settings), then the pump will be switched ON, until the actual temperature falls 5 K below this value. In this case, the cylinder temperature may continue to rise, but no higher than 90 C (cylinder safety shutdown). Please observe safety instructions on page 5. Please note: In every case, ensure the fail-safe nature of the solar heating system through correct sizing of the diaphragm expansion vessel, even if the collector temperature rises after all limit temperatures have been reached. In the event of stagnation or if the collector temperature continues to rise, the solar circuit pump will be disabled or switched OFF (collector emergency stop Tcolem ), to prevent thermal overloading of connected components.

Return cooling function

When the collector cooling function has been activated, the cylinder temperature may continue to rise, but no higher than 90 C (cylinder safety shutdown). In the evening, the pump continues to operate until the DHW cylinder has cooled down to the maximum cylinder temperature Tcylmax via the collector and interconnecting pipework. Please observe safety instructions on page 5. Please note: In every case, ensure the fail-safe nature of the solar heating system through correct sizing of the diaphragm expansion vessel, even if the collector temperature rises after all limit temperatures have been reached. In the event of stagnation or if the collector temperature continues to rise, the solar circuit pump will be disabled or switched OFF (collector emergency stop Tcolem ), to prevent thermal overloading of connected components.

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Function descriptions

Frost protection
At a collector temperature below +4 C, the solar circuit pump will be started to prevent collector damage. The pump is switched OFF when +5 C has been reached.

Parallel relay
Relay R5 is switched ON when the solar circuit pump (R1) operates. R5 can, for example, be used to control a diverter valve.

Suppression of reheating by boiler Systems with control units connected via KM BUS
Vitotronic 200, type KW1*1, KW2*1 and GW1*2 Vitotronic 300, type KW3*1 and GW2*2 Vitotronic 333*3 Calotronic 200*1 Connection of the KM BUS to input aVG in the solar control unit (see page 59). Reheating of the DHW cylinder by the boiler will be suppressed by the solar control unit, if the solar circuit pump is operating. Coding address "67" in the boiler control unit defaults a third set DHW temperature (setting range: 10 to 95 C). This value must be below the first set DHW temperature. The DHW cylinder will only be heated by the boiler if this set value cannot be reached by the solar heating system.

*1Printed *2Printed

82

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circuit board, part no. 7170 928 required. circuit board, part no. 7170 929 required. *3Printed circuit board, part no. 7170 930 required.

Function descriptions

Suppression of reheating by boiler (cont.) Systems with additional Viessmann control units
Reheating of the DHW cylinder by the boiler will be suppressed by the solar control unit if the solar circuit pump is operating. A 10K higher actual DHW temperature is Cylinder temperature sensor as PTC simulated via a resistor. The DHW cylinder will only be heated by the boiler if this actual temperature cannot be reached by the solar heating system.

R7-A R7-M R7-R

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

A
N

E
21 22 23 24 WH BN GN YE

or

1 2 3

G H

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A Control unit connection chamber B Junction box (on site) C Resistance 20 W, 0.25 W (on site) D Cylinder temperature sensor of boiler control unit (PTC) E Connecting cable, Part no. 7450 061

F Dekamatik Viessmann Trimatik Duomatik Unomatik G Vitotronic H Eurolamatik

X5

or

83

Function descriptions

Suppression of reheating by boiler (cont.)

Cylinder temperature sensor as NTC

R7-A R7-M R7-R

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

A
N

X7
1 2 3 4

or

X7

D A Control unit connection chamber B Junction box (on site) C Resistance 10 kW, 0.25 W (on site)

D Cylinder temperature sensor of boiler control unit (NTC) E Vitodens and Vitopend F Pendola

Cylinder 2 ON
This function enables a second consumer (e.g. calorifier or swimming pool) to be taken out of the control unit. Break or short circuit of cylinder temperature sensor Tcyl2u is no longer notified.

X5

84

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Function descriptions

Cylinder loading
This function is achieved via thermostat 3 (S5) and 4 (S6) or relay R6. R6 starts if the temperatures at thermostat 3 and 4 fall below Th3on (Main menu/System/Settings). R6 is switched OFF if Th3off is exceeded. This function enables a certain physical range of the DHW cylinder to be heated, which can be defined through the sensor location.

Additional DHW heating function Additional function in conjunction with Vitotronic control units and KM BUS
At the boiler control unit, H a second set DHW temperature must be encoded, and H the fourth DHW phase for DHW heating must be activated. This signal is transmitted via the KM BUS (for connection, see page 59) to the solar control unit, and the circulation pump is switched ON (connection to R5). Vitotronic installation and service instructions

Additional function only with Vitosolic 200

For systems with a cylinder capacity above 400 litres, the entire water content must be heated to 60 C once every day. For this, an additional circulation pump may be started (connection to R5). The circulation pump is started at the adjustable time "t start" (Main menu/ System/Settings, see page 87), if the DHW cylinder has not been heated to 60 C at least once every day.

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Function descriptions

Additional DHW heating function (cont.) Additional function in conjunction with additional Viessmann control units
A DHW temperature of approx. 35 C is simulated via a resistor.

R7-A R7-M R7-R

R6-A R6-R R5-A R5-R R4 R3 R2 R1

L N

A
N

L N

C
1 2 3

or M 1~

F
21 22 23 24 WH BN GN YE

or

G H K L

PTC

or or
1 2 3 4

X5

X5

NTC

A Control unit connection chamber B Contactor relay, part no. 7814 681 C Resistance for PTC: 560 W NTC: 8.2 kW D Cylinder temperature sensor of boiler control unit E Vitotronic F Connecting cable, part no. 7450 061 86

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G Dekamatik Viessmann Trimatik Duomatik Unomatik H Eurolamatik K Vitodens and Vitopend L Pendola M Circulation pump

X5

Function descriptions

Thermostat function, DT control unit and time switches

These functions are only available subject to the inputs and outputs not being allocated in the basic design. The following allocation applies: Thermostat 1 > S3 Thermostat 2 > S4 DT5 control unit > S3 Time switch 1 Thermostat 3 > S5 Thermostat 4 > S6 DT6 control unit > S5 Time switch 2 Thermostat 5 > S7 Thermostat 6 > S8 DT7 control unit > S7 Time switch 3 Thermostat function Subject to times (adjusted in the allocated time switch), the corresponding relay switches ON when Thon has been reached, and OFF when Thoff has been reached. Adjusting values (see below). DT control unit Subject to times (adjusted in the allocated time switch), the corresponding relay switches ON when DTon has been exceeded, and OFF when the actual value drops below DToff. Adjusting values (see page 88). Time switches For the thermostat function or DT control unit, three time windows can be activated. The corresponding relay switches ON at "t on" and OFF at "t off, etc. Time window adjustment (see page 88). Main menu > System > Setting values Setting values Display text/ as delivered condition Setting range Set to

S4 Relay R3

S6 Relay R6

S8 Relay R7

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Start time for additional t start function for DHW heating Thermostat start-up temp. Th1on Thermostat shutdown temp. Th1off Th2on Th2off

17:00 00:00 to 23:45 40 C 0 to 150 C 45 C 40 C 45 C 87

Function descriptions

Thermostat function, DT control unit and time switches (cont.)

Setting values Display text/ as del. condition DT5on 5K 3K DT5off Time switch 1: t1 on 00:00 t1 off 00:00 t2 on 00:00 t2 off 00:00 t3 on 00:00 t3 off 00:00 Setting range Set to

Start-up temp. differential Shutdown temp. differential Time window

1.5 to 20 K 1.0 to 19.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45

Thermostat start-up temp. Th3on Thermostat shutdown temp. Th3off Th4on Th5off Start-up temp. differential Shutdown temp. differential Time window

40 C 0 to 150 C 45 C 40 C 45 C 1.5 to 20 K 1.0 to 19.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45

DT6on 5K 3K DT6off Time switch 2: t1 t1 t2 t2 t3 t3 on off on off on off 00:00 00:00 00:00 00:00 00:00 00:00

Thermostat start-up temp. Th4on Thermostat shutdown temp. Th4off Th5on Th5off Start-up temp. differential Shutdown temp. differential Time window

40 C 0 to 150 C 45 C 40 C 45 C 1.5 to 20 K 1.0 to 19.5 K 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45 00:00 to 23:45

88

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DT7on 5K 3K DT7off Time switch 3 t1 on 00:00 t1 off 00:00 t2 on 00:00 t2 off 00:00 t3 on 00:00 t3 off 00:00

Parts list/appendix

Parts list
When ordering spare parts: Quote the part no. and the item no. of the required part (as per this parts list). Obtain common parts from your local supplier. Parts 010 Collector temperature sensor 020 Cylinder temperature sensor 030 Strain relief pack, fuse, capacitor 040 Fuse, 6.3 A (slow) (5 pieces) 050 Installation and service instructions 060 Operating instructions

Specification
Permissible ambient temperature H in operation: 0 to +40 C Installation in living accommodation and boiler rooms (normal ambient conditions) H during storage and transport: 20 to +65 C Rated relay output breaking capacity at 230V H Semi-conductor relays 1 to 4: H Relays 5 to 7: H Total:

260

216

64

Rated voltage: 230 V~ Rated frequency: 50 Hz Rated current: 6A Power consumption:6 W Safety class: II Protection: IP 20 to EN 60529, ensure through design and installation Function: Type 1B to EN 60730 1
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0.5 A max. 4(2) A max. 6 A

89

Appendix

Declaration of conformity
We, Viessmann Werke GmbH & Co KG, D 35107 Allendorf, declare as sole responsible body that the product

Vitosolic 200
conforms to the following standards: EN 55 014-1 EN 60 730-1 This product is identified in accordance with the following guidelines: 89/336/EEC 73/ 23/EEC as follows:

Allendorf, 1 August 2003

Viessmann Werke GmbH & Co KG

pp. Manfred Sommer

90

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Keyword index

Keyword index
A Actual values (scan), 69 Actuators, connecting, 53 Additional DHW heating function, 74, 85 Additional functions, 73 Applicability, 92 B Bypass H with collector temperature sensor and bypass sensor, 73, 77 H with solar cell, 73, 78 H with solar cell and collector temperature sensor, 73, 79 C Central fault message, 74 Circulation pumps, 53 Collector cooling functions, 73, 81 Collector emergency shutdown, 76 Collector, set temperature, 76 Collector shutdown temperature, 76 Collector temperature sensor, 56 Commissioning, 2, 65 Connection chamber, opening/ closing, 51 Contact R7, 73, 74 Contractor menu setting, 66 Control unit installation, 51 Cooling function, 73, 80 Cylinder loading, 85 Cylinder, max. temperature, 75, 76 Cylinder temperature sensor, 56 D Declaration of conformity, 90 DHW cylinder priority, 75, 76 Differential temperature control unit (DT control unit), 74, 87 Dimensions, Vitosolic 200, 89 E Earth bonding, 2 Electrical connections, making, 51 Electrical connections summary, 52 Energy statement, 67, 68 Extension kit, heat meter, 58, 68 External heat exchanger, 73, 80 F Fault messages, 71 Frost protection, 82 Function of Vitosolic 200, see System design Fuse, changing, 72 H Heat meter, 58 Heat transfer medium, 64 Heat volume scanning, 70 High limit safety cut-out, 53 Hours run by relays, scanning, 70 Hours run, scanning, 70 I Initial start-up, 2 Installation location, 51 Installation, Vitosolic 200, 51 Irradiation threshold, 75 K KM BUS, 59, 82 L Language selection, 64, 66 Lightning protection, 2 M Mains electrical connection, 60 Manual mode, 61, 68 Maximum collector temperature, 76 Menu structure summary, 61

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91

Keyword index/applicability

Keyword index (cont.)

O Operator code, 61 Options selection, 62, 63, 73, 74 P Parallel relay, 73, 82 Parameter setting, 75 Parts list, 89 Priority, 76 R Reheating suppression (reloading suppression), 73, 82 Relays, 52 Relay test, 68 Repairs, 2 Reports, 71 Return cooling function, 73, 81 S Safety instructions, 2 Safety shutdown, 76 Sensor inputs, 52 Sensors H Checking, 72 H Connection, 52 H Installation/assembly, 56, 57 Service scans, 69, 70 Signal relay, 74 Software version, 71 Solar cell, 52, 55, 64, 66, 75 Special functions, 73 Specialist level (Contractor menu) setting, 66 Specification, 89 Statement, 62, 70 Steps, commissioning, 65 Suppressing reheating by boiler, 73, 82 System designs, 6, 10, 14, 21, 27, 35, 44 System detail adjustment (parameters), 62, 75 T Temperature differentials, 75 Temperature scanning, 69 Thermostat function, 74, 87 Time setting, 63, 66 Time switches, 88 Troubleshooting, 71 Tube collector special functions, 73, 80 V Volume flow, 44, 58 W Work on the equipment, 2

Applicability
For control unit Vitosolic 200, part no. 7170 926

Viessmann Werke GmbH & Co D 35107 Allendorf Tel: +49 6452 70 0 Fax: +49 6452 70 27 80 www.viessmann.de 92

Viessmann Limited Hortonwood 30, Telford Shropshire, TF1 7YP GB , Tel: +44 1952 675000 Fax: +44 1952 675040 E-mail: info-uk@viessmann.com

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Subject to technical modifications.

Printed on environmentally friendly, chlorine-free bleached paper.