30HK040-060

30HL050, 060, 30HW018-040

Packaged Hermetic Reciprocating Liquid Chillers
50/60 Hz

Wiring Diagrams
DIAGRAM INDEX
SERIAL NO.
UNIT 30 VOLTAGE DIAGRAM TYPE FIGURE NO. LABEL DIAGRAM NO.
EFFECTIVE
HK, HL ALL Component Arrangement 1 30HK510003 3398F
HK, HL ALL Power Schematic 2 30HK510003 3398F
HK, HL ALL Control Schematic 3 30HK510002 3398F
HK, HL ALL Field Wiring Diagram 4 30HK510064 3398F
HW ALL Component Arrangement 5 30HW500231 2896F
HW ALL Power Schematic 6 30HW500221 2896F
HW ALL Control Schematic 7 30HW500221 2896F
HW ALL Field Wiring Diagram 8 30HW500168 2896F

SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components, and
equipment location. Use only designated overload protection.
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment. SEQUENCE OF OPERATION
Untrained personnel can perform basic maintenance func- The 30H units have a multiple-step temperature controller,
tions such as cleaning coils. All other operations should be per- factory set to maintain capacity control through leaving chilled
formed by trained personnel. fluid temperature. The controller has 4 capacity steps. All
When working on the equipment, observe precautions in the 30HK, HL units have 4 capacity steps as standard. The
literature and on tags, stickers, and labels attached to the equip- 30HW018 and 028-040 units have 3 steps as standard, with a
ment. Follow all safety codes. Wear safety glasses and work fourth step available as a factory-installed option. The
gloves. Use care in handling, rigging, and setting bulky equipment. 30HW025 units have 2 steps of capacity as standard with a
third step available as a factory-installed option. All units have
electric solenoid unloaders.
ELECTRIC SHOCK HAZARD
At initial start-up, assume that all safety devices are satisfied
Open all remote disconnects before servicing and there is a call for cooling.
this equipment.
30HK, HL Units — Close the compressor circuit breaker
and turn the ON-OFF switch to ON position.
SAFETY FEATURES In approximately 5 minutes, the lead compressor starts and
the unloaders are energized (compressor unloads when com-
1. On resumption of power after a power failure, the unit pressor unloader solenoid is energized). On 30HL units, the
will recycle automatically, bringing on the compressor liquid line solenoid valve will remain closed for the first 10
after a period of 6 seconds to 5 minutes has elapsed. seconds of compressor operation. The low-pressure and oil
2. To reset the compressor overtemperature protection, pressure switches are bypassed for 2 minutes. At the end of the
high-pressure switch circuit, low-pressure switch cir- 2-minute bypass period, the low-pressure and oil pressure
cuit, and oil pressure switch (if equipped), turn the switches are active in the control circuit.
ON-OFF switch to OFF, then back to ON position. Approximately 30 seconds (high setting) or 3 minutes (low
setting) later, depending on the sample rate setting, the lag
IMPORTANT: If a compressor shuts down because compressor starts and the unloaders are energized (compressor
the overtemperature protector opens, check for refrig- unloads when compressor unloader solenoid is energized). On
erant leaks, proper unit voltage, and sufficient fluid 30HL units, the liquid line solenoid valve will remain closed
flow before resetting. for the first 10 seconds of compressor operation. The low-
pressure and oil-pressure switches are bypassed for 2 minutes.
At the end of the 2-minute bypass period, the low-pressure and
3. The specially calibrated circuit breakers are designed oil-pressure switches are active in the control circuit.
and selected for hermetic refrigeration-duty compres-
sor motors. Approximately 30 seconds (high setting) or 3 minutes (low
setting later, depending on the sample rate setting, the lead
compressor is loaded (unloader solenoids deenergized).

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 PC 903 Catalog No. 533-015 Printed in U.S.A. Form 30H-2W Pg 1 7-99 Replaces:30H-1W
Tab 5c
 When the load is satisfied and the leaving fluid temperature unloader solenoid is energized). At end of 2-minute bypass pe-
falls below the set point, the last stage activated is dropped im- riod, the low-pressure switch activates in the control circuit and
mediately. If the leaving fluid temperature still remains below the temperature controller regulates the capacity steps based on
the set point, then the control drops an additional stage every leaving cooler fluid temperature, and set point and deadband
30 (high setting) or 180 (low setting) seconds, depending on settings on the temperature controller.
the sample rate setting. If system load drops to the point where unit is fully unload-
Once the compressor is shut-off, the control system pre- ed and the fluid temperature is below the lower deadband limit,
vents the compressor from restarting within 5 minutes of when the compressor shuts off and is not able to restart until the 5-
it was last shut down. Once this period has elapsed and the minute anti-short cycle has expired. If during normal operation,
leaving fluid temperature rises above the set point, the com- the fluid temperature rises above the upper deadband limit, the
pressor will start within 5 seconds. temperature controller adds a step of capacity (assuming a step
If the unit is equipped with field-installed hot gas bypass, is left to be added).
the hot gas bypass valve opens only when stage 1 is active. On condenserless units (30HWA), or on fluid-cooled units
If the unit trips out on high pressure, low pressure, ground (30HWB, C, and S) equipped with the accessory oil safety
current (accessory), or low oil pressure, the control module switch, the control module provides a 2-minute bypass of the
locks the unit off and must be manually reset (turn the ON- oil safety switch.
OFF switch to OFF and then back to ON position). If the unit If the unit is equipped with the hot gas bypass option, the
trips out on low fluid temperature, chilled fluid flow switch or hot gas bypass valve closes before unloaders are deactivated
chilled fluid pump switch, it restarts automatically when the If the unit trips out on high or low pressure, ground current
condition is corrected. (accessory), or low oil pressure, the control module locks the
30HW Units — Close the compressor circuit breaker and unit off and must be manually reset (by turning the ON-OFF
move ON-OFF switch to ON position. The switch should light switch to OFF, then back to ON position). If the unit trips out
up. In approximately 3 seconds, the compressor starts unload- on low fluid temperature, chilled fluid flow switch, or chilled
ed. For 2 minutes the low-pressure switch is bypassed and the fluid pump switch, it restarts automatically when the condition
unloaders are energized (compressor unloads when compressor is corrected.

LEGEND
A — Alarm NC — Normally Closed
C — Contactor, Compressor NEUT — Neutral Wire Lug
CB — Circuit Breaker NO — Normally Open
CH — Crankcase Heater OPS — Oil-Pressure Switch
CM — Control Module PL — Plug
COM — Common R — Relay
COMP — Compressor SEC — Seconds
COTP — Compressor Overtemperature Protection SW — Switch
CR — Control Relay T — Thermistor
CMR — Control Module Relay TB — Terminal Block
CWFS — Chilled Water (Fluid) Flow Switch TC — Temperature Control
CWP — Chilled Water (Fluid) Pump Interlock TDR — Time Delay Relay
D — Discharge THERM — Thermistor
DLS — Demand Limit Switch TOR — Toroid
EQUIP — Equipment TRAN — Transformer
GCS — Ground Current Sensor TSW — Thermistor Switch
GND — Ground U — Unloader
HGB — Hot Gas Bypass — Terminal Block
HGS — Hot Gas Solenoid — Terminal (unmarked)
HPS — High Pressure Switch — Terminal (marked)
ILC — Condenser Interlock — Splice
J — Jumper — Factory Wiring
L — Light — Field Wiring
LLSV — Liquid Line Solenoid Valve — Accessory or Option Wiring
LPS — Low-Pressure Switch — To indicate Common Potential Only,
N — Neutral Not to Represent Wiring

NOTES
1. Factory wiring is in accordance with the National 6. All field interlock contacts must have a minimum
Electrical Code (U.S.A.). Any field modifications or rating of 2 amps at 24 vac sealed. See field interlock
additions must be in compliance with all applicable wiring.
codes. 7. Compressors are thermally protected. Three-phase
2. Field-installed power wires must be rated 75 C mini- motors are protected against primary single-phasing
mum. conditions.
3. All circuit breaker must-trip amps are equal to or less 8. On 30HW units, connect yellow wire to (H2) for 208,
than 156% rated load amps. 346, and 575 v; to (H3) for 230, 380, and 400 v; to
4. Schematic (Fig. 3 and 7 shows controller in fully (H4) for 460 v.
loaded position. Compressor unloads when compres- 9. When installing GSC’s CWPS, CWP, DLS or remote
sor unloader solenoid is energized. ON/OFF switch factory jumpers must be removed,
5. Oil pressure safety switch is standard on 30HL and refer to unit label diagram for more detail.
30HWA and 30HW brine duty units only.

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3

Fig. 1 — Component Arrangement; 30HK,HL Units

4

Fig. 2 — Power Schematic; 30HK,HL

Fig. 3 — Control Schematic; 30HK,HL Units

5
 COOLER LEAVING WATER

Fig. 3 — Control Schematic; 30HK,HL Units (cont)

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FIELD POWER WIRING, 50 Hz UNITS FIELD CONTROL WIRING, 50 Hz UNITS
w/ACCESSORY TRANSFORMER

FIELD ACCESSORY WIRING

Fig. 4 — Field Wiring Diagram; 30HK,HL Units

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Fig. 5 — Component Arrangement; 30HW Units

8
Fig. 6 — Power Schematic; 30HW Units

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Fig. 7 — Control Schematic; 30HW Units

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11

Fig. 8 — Control Schematic; 30HW Units

Copyright 1999 Carrier Corporation

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 PC 903 Catalog No. 533-015 Printed in U.S.A. Form 30H-2W Pg 12 7-99 Replaces:30H-1W
Tab 5c