Operator’s Manual

Flextec 350X Power Connect

®

For use with machines having Code Numbers:

13181, 13182

Register your machine: Need Help? Call 1.888.935.3877

www.lincolnelectric.com/register to talk to a Service Representative
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
Save for future reference
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
Date Purchased no later than the following business day.

For Service outside the USA:

Code: (ex: 10859) Email: globalservice@lincolnelectric.com

Serial: (ex: U1060512345)

IM10608-A | Issue D ate May - 23

© Lincoln Global, Inc. All Rights Reserved.
 THANK YOU FOR SELECTING
A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES.
LINCOLN ELECTRIC. DON’T get too close to the arc.
Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.
READ and obey the Safety Data
PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label
DAMAGE IMMEDIATELY that appears on all containers of
When this equipment is shipped, title passes to the purchaser welding materials.
upon receipt by the carrier. Consequently, claims for material USE ENOUGH VENTILATION or
damaged in shipment must be made by the purchaser against the exhaust at the arc, or both, to
transportation company at the time the shipment is received. keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
SAFETY DEPENDS ON YOU
USE NATURAL DRAFTS or fans to keep the fumes away
Lincoln arc welding and cutting equipment is designed and built
from your face.
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part. If you develop unusual symptoms, see your supervisor.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT Perhaps the welding atmosphere and ventilation system
WITHOUT READING THIS MANUAL AND THE SAFETY should be checked.
PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,
think before you act and be careful.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
WARNING PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life. PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
CAUTION leggings, and high boots.
PROTECT others from splatter, flash, and glare
This statement appears where the information must be followed with protective screens or barriers.
to avoid minor personal injury or damage to this equipment.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.

SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an
electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
Safety 01 of 04 - 10/08/2021
 SAFETY
with hot engine parts and igniting. Do not spill fuel when filling

SECTION A: tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.

WARNINGS 1.d. Keep all equipment safety guards, covers

and devices in position and in good repair.
Keep hands, hair, clothing and tools away
CALIFORNIA PROPOSITION 65 WARNINGS from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
WARNING: Breathing diesel engine exhaust 1.e. In some cases it may be necessary to remove safety guards to
exposes you to chemicals known to the State perform required maintenance. Remove guards only when
of California to cause cancer and birth defects, necessary and replace them when the maintenance requiring
or other reproductive harm. their removal is complete. Always use the greatest care when
• Always start and operate the engine in a working near moving parts.
well-ventilated area. 1.f. Do not put your hands near the engine fan. Do not attempt to
• If in an exposed area, vent the exhaust to the outside. override the governor or idler by pushing on the throttle control
• Do not modify or tamper with the exhaust system. rods while the engine is running.
• Do not idle the engine except as necessary. 1.g. To prevent accidentally starting gasoline engines while turning
the engine or welding generator during maintenance work,
For more information go to disconnect the spark plug wires, distributor cap or magneto wire
www.P65 warnings.ca.gov/diesel as appropriate.
1.h. To avoid scalding, do not remove the radiator
WARNING: This product, when used for welding or pressure cap when the engine is hot.
cutting, produces fumes or gases which contain
chemicals known to the State of California to cause 1.i. Using a generator indoors CAN KILL YOU IN
MINUTES.
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 et seq.) 1.j. Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
WARNING: Cancer and Reproductive Harm 1.k. NEVER use inside a home or garage,
www.P65warnings.ca.gov EVEN IF doors and windows are open.

1.l. Only use OUTSIDE and far away from

ARC WELDING CAN BE HAZARDOUS. PROTECT windows, doors and vents.
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
INJURY OR DEATH. KEEP CHILDREN AWAY. 1.m. Avoid other generator hazards. READ
MANUAL BEFORE USE.
PACEMAKER WEARERS SHOULD CONSULT WITH
THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For
additional safety information, it is strongly recommended
ELECTRIC AND
that you purchase a copy of “Safety in Welding & Cutting - MAGNETIC FIELDS MAY
ANSI Standard Z49.1” from the American Welding Society, BE DANGEROUS
P.O. Box 351040, Miami, Florida 33135 or CSA Standard
W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current flowing through any conductor
is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF).
St. Clair Avenue, Cleveland, Ohio 44117-1199. Welding current creates EMF fields around welding cables
and welding machines
BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE 2.b. EMF fields may interfere with some pacemakers, and
PERFORMED ONLY BY QUALIFIED INDIVIDUALS. welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health effects
FOR ENGINE POWERED which are now not known.
EQUIPMENT. 2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
1.a. Turn the engine off before troubleshooting 2.d.1. Route the electrode and work cables together - Secure
and maintenance work unless the them with tape when possible.
maintenance work requires it to be running.
2.d.2. Never coil the electrode lead around your body.
1.b. Operate engines in open, well-ventilated areas or vent the engine 2.d.3. Do not place your body between the electrode and work
exhaust fumes outdoors. cables. If the electrode cable is on your right side, the
1.c. Do not add the fuel near an open flame welding work cable should also be on your right side.
arc or when the engine is running. Stop the 2.d.4. Connect the work cable to the workpiece as close as pos-
engine and allow it to cool before refueling to sible to the area being welded.
prevent spilled fuel from vaporizing on contact 2.d.5. Do not work next to welding power source.
Safety 02 of 04 - 10/08/2021
 SAFETY

ELECTRIC SHOCK ARC RAYS CAN BURN.

CAN KILL.
3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your
electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or
not touch these “hot” parts with your bare skin or wet clothing. observing open arc welding. Headshield and filter lens should
Wear dry, hole-free gloves to insulate hands. conform to ANSI Z87. I standards.
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
welding must be performed under electrically themselves to the arc rays or to hot spatter or metal.
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped FUMES AND GASES
positions such as sitting, kneeling or lying, if there CAN BE DANGEROUS.
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following 5.a. Welding may produce fumes and gases
equipment: hazardous to health. Avoid breathing these
• Semiautomatic DC Constant Voltage (Wire) Welder. fumes and gases. When welding, keep your head out of the fume.
• DC Manual (Stick) Welder. Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. When welding
• AC Welder with Reduced Voltage Control.
hardfacing (see instructions on container or SDS)
3.c. In semiautomatic or automatic wire welding, the electrode, or on lead or cadmium plated steel and other
electrode reel, welding head, nozzle or semiautomatic welding metals or coatings which produce highly toxic
gun are also electrically “hot”. fumes, keep exposure as low as possible and
3.d. Always be sure the work cable makes a good electrical within applicable OSHA PEL and ACGIH TLV limits
connection with the metal being welded. The connection should using local exhaust or mechanical ventilation
be as close as possible to the area being welded. unless exposure assessments indicate otherwise.
In confined spaces or in some circumstances,
3.e. Ground the work or metal to be welded to a good electrical (earth) outdoors, a respirator may also be required.
ground. Additional precautions are also required when
3.f. Maintain the electrode holder, work clamp, welding cable and welding
welding machine in good, safe operating condition. Replace on galvanized steel.
damaged insulation. 5. b. The operation of welding fume control equipment is affected by
3.g. Never dip the electrode in water for cooling. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.h. Never simultaneously touch electrically “hot” parts of electrode welding procedure and application involved. Worker exposure
holders connected to two welders because voltage between the level should be checked upon installation and periodically
two can be the total of the open circuit voltage of both thereafter to be certain it is within applicable OSHA PEL and
welders. ACGIH TLV limits.
3.i. When working above floor level, use a safety belt to protect 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
yourself from a fall should you get a shock. coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
3.j. Also see Items 6.c. and 8.
phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.

Safety 03 of 04 - 10/08/2021
 SAFETY

WELDING AND CUTTING CYLINDER MAY EXPLODE IF

SPARKS CAN CAUSE DAMAGED.
FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing
6.a. Remove fire hazards from the welding area. If the correct shielding gas for the process used
this is not possible, cover them to prevent the welding sparks and properly operating regulators designed for
from starting a fire. Remember that welding sparks and hot the gas and pressure used. All hoses, fittings,
materials from welding can easily go through small cracks and etc. should be suitable for the application and
openings to adjacent areas. Avoid welding near hydraulic lines. maintained in good condition.
Have a fire extinguisher readily available. 7.b. Always keep cylinders in an upright position securely chained to
6.b. Where compressed gases are to be used at the job site, special an undercarriage or fixed support.
precautions should be used to prevent hazardous situations. 7.c. Cylinders should be located:
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
• Away from areas where they may be struck or subjected
and the operating information for the equipment being used.
to physical damage.
6.c. When not welding, make certain no part of the electrode circuit is • A safe distance from arc welding or cutting operations
touching the work or ground. Accidental contact can cause and any other source of heat, sparks, or flame.
overheating and create a fire hazard.
7.d. Never allow the electrode, electrode holder or any other
6.d. Do not heat, cut or weld tanks, drums or containers until the
electrically “hot” parts to touch a cylinder.
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances inside. 7.e. Keep your head and face away from the cylinder valve outlet
They can cause an explosion even though they have been when opening the cylinder valve.
“cleaned”. For information, purchase “Recommended Safe 7.f. Valve protection caps should always be in place and hand tight
Practices for the Preparation for Welding and Cutting of except when the cylinder is in use or connected for use.
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 7.g. Read and follow the instructions on compressed gas cylinders,
(see address above). associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
6.e. Vent hollow castings or containers before heating, cutting or the Compressed Gas Association, 14501 George Carter Way
welding. They may explode.
Chantilly, VA 20151.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area. FOR ELECTRICALLY
6.g. Connect the work cable to the work as close to the welding area POWERED EQUIPMENT.
as practical. Work cables connected to the building framework or
other locations away from the welding area increase the 8.a. Turn off input power using the disconnect
possibility of the welding current passing through lifting chains, switch at the fuse box before working on
crane cables or other alternate circuits. This can create fire the equipment.
hazards or overheat lifting chains or cables until they fail.
8.b. Install equipment in accordance with the U.S. National Electrical
6.h. Also see item 1.c. Code, all local codes and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During 8.c. Ground the equipment in accordance with the U.S. National
Welding, Cutting and Other Hot Work”, available from NFPA, 1 Electrical Code and the manufacturer’s recommendations.
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.

Safety 04 of 04 - 10/08/2021
FLEXTEC® 350X POWER CONNECT TABLE OF CONTENTS

..........................................................................................................................................................PAGE

General Description
GENERAL FUNCTIONAL DESCRIPTION .......................................................................................................................5
RECOMMENDED PROCESSES....................................................................................................................................5
PROCESS LIMITATIONS .............................................................................................................................................5
PRODUCT SPECIFIC INSTALLATION LIMITATIONS ......................................................................................................5
DESIGN FEATURES....................................................................................................................................................6
INSTALLATION
COMMON EQUIPMENT PACKAGES .........................................................................................................................A-1
INPUT AND GROUND CONNECTIONS ......................................................................................................................A-2
INPUT VOLTAGE SELECTION ..................................................................................................................................A-2
INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS ................................................................................................A-2
LOCATION ............................................................................................................................................................A-2
HIGH FREQUENCY PROTECTION.............................................................................................................................A-2
TECHNICAL SPECIFICATIONS ................................................................................................................................A-3
CASE FRONT CONTROLS - STANDARD ..................................................................................................................A-5
INTERNAL CONTROLS ...........................................................................................................................................A-6
CONNECTVITY .......................................................................................................................................................A-7
RECOMMENDED ELECTRODE AND WORK CABLE SIZES FOR ARC WELDING .........................................................A-8
REMOTE SENSE LEAD SPECIFICATIONS .................................................................................................................A-9
CONNECTION DIAGRAMS.....................................................................................................................................A-10
OPERATION
GRAPHIC SYMBOLS USED .....................................................................................................................................B-1
POWER-UP SEQUENCE ..........................................................................................................................................B-2
DUTY CYCLE..........................................................................................................................................................B-2
THERMAL PROTECTION .........................................................................................................................................B-2
MAKING A WELD ...................................................................................................................................................B-2
DEFINITION OF WELDING MODES ..........................................................................................................................B-3
WELD CONTROLS AND DISPLAYS..........................................................................................................................B-3
BASIC MODES OF OPERATION ..............................................................................................................................B-5
ACCESSORIES
MAINTENANCE
CURRENT CALIBRATION ........................................................................................................................................D-1
VOLTAGE CALIBRATION.........................................................................................................................................D-1
FACTORY CURRENT CALIBRATION.........................................................................................................................D-2
FACTORY VOLTAGE CALIBRATION .........................................................................................................................D-2
TROUBLESHOOTING
CHART .............................................................................................................................................................E-1
FAULT CODES........................................................................................................................................................E-3
DIAGRAMS
WIRING DIAGRAM..................................................................................................................................................G-1
DIMENSIONAL PRINT.............................................................................................................................................G-2

PARTS LIST ...............................................................................................................PARTS.LINCOLNELECTRIC.COM

Content/details may be changed or updated without notice. For most current Instruction Manuals, go to
parts.lincolnelectric.com.

4
FLEXTEC® 350X GENERAL DESCRIPTION

GENERAL DESCRIPTION RECOMMENDED PROCESSES

Flextec 350X is designed for CC-SMAW, CC-GTAW (Touch Start
GENERAL FUNCTIONAL DESCRIPTION TIG™), CV-GMAW, CV-FCAW-SS, CV-FCAW-G. CAG arc gouging is
The Flextec 350X is an inverter based, multi-process, DC power also supported in the CV and CC modes.
source that has a 5 to 425 Amp output range. The machine is
capable of welding in CC and CV modes with common wire types
and sizes. The Flextec 350X is capable of gouging in either Stick COMMON COMMON
or CV modes. Two units can be paralleled in CC modes for extra WELD MODE PROCESS MATERIALS ELECTRODES
gouging power.
The Standard and Construction models include welding modes for TOUCH
STAINLESS,
GMAW, FCAW, SMAW, and GTAW for a variety of materials GTAW START TIG®
STEEL
including mild steel, some cored wires, gas shielded wires, and (CC)
aluminum wires. Additional modes are offered supporting ALUMINUM,
reduced open circuit voltages for an added measure of safety. SMAW STICK-CC STAINLESS, 6010, 6011, 7018
The Flextec 350X Standard machine includes an ArcLink setting STEEL
that allows the power source to weld synergic modes with ArcLink
MIG (GMAW) ALUMINUM,
compatible feeders.
CV STAINLESS, L-50; L-56
The Flextec 350X Standard is designed to be compatible with the FCAW-GS STEEL
current range of semi-automatic ArcLink wire feeders in addition
to the analog and across-the-arc wire feeders. The Flextec 350X CV- STAINLESS, NR-203; NR-211,
Standard comes with a 5-pin ArcLink digital feeder connector, a FCAW-SS
INNERSHIELD STEEL NR-440NI2
12-pin remote output connector, and a 14-pin analog feeder
connector standard. Voltage sensing is either done at the studs or
via a 67 lead when operating with an ArcLink wire feeder. PROCESS LIMITATIONS
The Flextec 350X Construction machine only comes with a • The Flextec 350X is only suitable for the processes listed.
12-pin remote output connector and is only compatible with
across the arc wire feeders and CrossLink™ compatible feeders.
All of the models of Flextec 350X come with the CrossLinc™ PRODUCT SPECIFIC INSTALLATION LIMITATIONS.
interface for remote voltage setting with CrossLinc™ compatible CrossLinc™ technology uses a communication protocol coupled
feeders or remote controls. on the electrode and work cables. For best performance the total
voltage drop in the system should be kept under 10V.
CrossLinc™ is not compatible with High Frequency TIG. If HF is in
the area, the cables need to routed as far as possible from each
other. Also follow all high frequency best practices, including the
driven earth ground.

5
FLEXTEC® 350X GENERAL DESCRIPTION

DESIGN FEATURES
• Multiple process DC output range: 5 - 425 Amps
• Circuit breaker protected 10 amp auxiliary power for the
Standard, 3 amp auxiliary power for the Construction.
• Thermostatically protected with Thermal Light.
• Simple and Easy to Use
• Flexible Multi-Process Capability – Including stick, TIG, MIG,
Flux-cored and CAG.
• Bright Digital Amp and Volt Meters – Easy to monitor, even in
sunlight, and presettable for precise procedure control,
display error codes for troubleshooting
• Compact, Durable Case – Tough IP23 enclosure rating
ensures the ability to withstand extreme field environments.
• Variable Hot Start – Get the extra starting amperage you need
for thick, rusty or dirty material.
• Variable Arc Control – In stick mode, vary the arc force to
obtain the “soft” or “crisp” arc you want as conditions
require. In CV modes vary the pinch or inductance to control
spatter, fluidity and bead appearance.
• Procedure Control – Utilize ArcLink Feeder capabilities such
as user memories, preference options, and procedure
lockouts
• Full-Featured Remote Control Capability – Use a foot pedal or
hand control to remotely vary output up to 100 ft. (30.5 mm)
away.
• 200 – 575 VAC, 50/60Hz Voltage Input – Offers the ability to
be connected anywhere in the world without manual
reconnect switches or bus bars.
• Voltage Compensation and Reliable Input Voltage
Connection – Provides consistent operation over ±10% input
voltage variation.
• Easy to Parallel Machines in CC mode.
• Severe Duty – Can be stored outdoors. IP23 Rated.
• Desert Duty Rated – Welding outputs are rated for extreme
temperature operation up to 55°C - welding output is reduced
@ 55°C.
• ArcLink® Wire Feeder Compatible – unlock synergic modes
to increase productivity and control
• Synergic Modes – for easy, repeatable welds
• VRD – reduces OCV in CC modes when not welding for added
safety.
• Low Operating Cost – Operates at a high efficiency
• Transport - Reversible handles for ease of lifting.
• CrossLink™ technology allows for remote control of the
welding output using the weld cables rather than a control
cable when connected to a CrossLink™ compatible wire
feeder or remote control.

6
 FLEXTEC® 350X POWER CONNECT INSTALLATION

INSTALLATION
COMMON EQUIPMENT PACKAGES
WARNING
COMMON OPTIONAL KITS & ACCESSORIES
ELECTRIC SHOCK can kill.
K3059-4 INVERTER CART (REQUIRES LOCKING FOOT KIT)
ONLY A QUALIFIED ELECTRICIAN SHOULD
CONNECT THE INPUT LEADS TO THE K4424-1 350X LOCKING FOOT KIT
FLEXTEC MACHINE. CONNECTIONS
K3091-1 MULTI-PROCESS SWITCH
SHOULD BE MADE IN ACCORDANCE WITH
ALL LOCAL AND NATIONAL ELECTRICAL K2909-1 12-PIN TO 6-PIN ADAPTER
CODES AND THE CONNECTION DIAGRAM K3127-1 WIRELESS FOOT PEDAL (6-PIN)*
LOCATED UNDERNEATH THE CASE TOP OF
THE MACHINE. FAILURE TO DO SO MAY RESULT IN REMOTE OUTPUT CONTROL WITH 12-PIN
K857-2
BODILY INJURY OR DEATH. UNIVERSAL CONNECTOR (25 FEET)
K857-1 REMOTE OUTPUT CONTROL (6-PIN) (100 FEET)*
FOOT AMPTROL WITH 12-PIN UNIVERSAL
K870-2
CONNECTOR
K963-3 HAND AMPTROL (6-PIN). *
MILLER RACK ADAPTOR KIT, REQUIRES A
K4421-1
LOCKING FOOT KIT
K4345-1 CROSSLINC REMOTE
* Any accessory with a 6-pin connector also needs to use the K2909-1 12-
pin to 6-pin adapter.

COMPATIBLE WIRE FEEDERS –

ANALOG & ARCLINK FEEDERS

NORTH AMERICAN SEMI-AUTOMATIC WIRE FEEDERS

PF25M, PF84 POWER FEED SERIES (40VDC INPUT)*
LF-72, LF-74 LF SERIES (42VAC INPUT)*
ALL MODELS FLEX FEED SERIES (42VAC INPUT)*
ALL MODELS LN-10, DH-10 (42VAC INPUT)*
ALL MODELS LN-25 PRO SERIES, ACTIV8
LN-25X / LN-25X WITH CROSSLINC
ALL MODELS
TECHNOLOGY
EUROPEAN SEMI-AUTOMATIC WIRE FEEDERS
ACTIV8X PIPE SHORT ARC PIPE WELDING WITH CROSSLINC
POWER FEED SERIES TECHNOLOGY
PF-44, PF-46
(EXCLUDING PF42 & PF 40 FOR FLUX CORED)* EUROPEAN SEMI-AUTOMATIC WIRE FEEDERS
LF-33S, LF-33, POWER FEED SERIES
LF-34, LF-35, LINC FEED SERIES PF-44, PF-46
(EXCLUDING PF42 & PF 40 FOR FLUX CORED)*
LF-37, LF-38, (42VAC INPUTS ONLY)*
LN-15 LF-33S, LF-33,
LF-34, LF-35, LINC FEED SERIES
LF-45, LF-45S, LINC FEED SERIES (40VDC INPUTS)* LF-37, LF-38, (42VAC INPUTS ONLY)*
LF-22M, LF- LN-15
LINC FEED SERIES (ACROSS THE ARC INPUT)
24M, LF-24 PRO LF-45, LF-45S, LINC FEED SERIES (40VDC INPUTS)*
* Supported with Flextec 350X Standard model. Flextec 350X Construction LF-22M, LF-
model will not support. LINC FEED SERIES (ACROSS THE ARC INPUT)
24M, LF-24 PRO
* Supported with Flextec 350X Standard model. Flextec 350X Construction
model will not support.

A-1
FLEXTEC® 350X POWER CONNECT INSTALLATION

INPUT AND GROUND CONNECTIONS HIGH FREQUENCY PROTECTION

The Flextec 350X comes standard with a power cord. Connect the Locate the Flextec 350X away from radio controlled machinery.
supply lines to single or three phase power and the ground The normal operation of the Flextec 350X may adversely affect the
according to your local and national electrical codes. operation of RF controlled equipment, which may result in bodily
injury or damage to the equipment.
INPUT VOLTAGE SELECTION
The Flextec 350X automatically adjusts to work with different
input voltages. No reconnect switches or bus bars are required.

INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS

Refer to technical specifications for recommended fuse, wire sizes
and type of the copper wires. Fuse the input circuit with the
recommended super lag fuse or delay type breakers (also called
"inverse time" or "thermal/magnetic" circuit breakers). Choose
input and grounding wire size according to local or national
electrical codes. Using input wire sizes, fuses or circuit breakers
smaller than recommended may result in "nuisance" shut-offs
from welder inrush currents, even if the machine is not being used
at high currents.

LOCATION
Location and ventilation for cooling
Place the welder where clean cooling air can freely circulate in
through the rear louvers and out through the case sides. Dirt,
dust, or any foreign material that can be drawn into the welder
should be kept at a minimum. . Failure to observe these
precautions can result in excessive operating temperatures and
nuisance shutdowns.
Tilting
Place the machine directly on a secure, level surface or on a
recommended undercarriage. The machine may topple over if this
procedure is not followed.
Lifting
The Flextec 350X has two handles that can be used to lift the
machine.
Both handles should be used when lifting the machine. When
using a crane or overhead device to lift using the handles, a lifting
strap should be connected to both handles. Do not attempt to lift
the Flextec 350X with accessories attached to it.
Stacking
The Flextec 350X cannot be stacked.
Environmental limitations
The Flextec 350X is IP23 rated for use in an outdoor environment.
The machine should not be subjected to falling water during use
nor should any parts of it be submerged in water. Doing so may
cause improper operation as well as pose a safety hazard. The
best practice is to keep the machine in a dry, sheltered area.
Do not mount the Flextec 350X over combustible surfaces. Where
there is a combustible surface directly under stationary or fixed
electrical equipment, that surface shall be covered with a steel
plate at least .060” (1.6mm) thick, which shall extend not less
than 5.90” (150mm) beyond the equipment on all sides.

A-2
FLEXTEC® 350X POWER CONNECT GENERAL DESCRIPTION

TECHNICAL SPECIFICATIONS -
K3443-1 / K4273-1 Flextec 350X Power Connect Standard

POWER SOURCES - INPUT VOLTAGE AND CURRENT

PRODUCT # INPUT VOLTAGE ± 10% IDLE AMPS(1) POWER FACTOR

K3443-1 / .49 - 1.24 1PH .95 - .99 1PH

K4273-1 200 - 575V 1PH, 3PH
.24 - .77 3PH .93 - .96 3PH
(1) Fan off

POWER SOURCES - RECOMMENDED INPUT WIRE AND FUSE SIZES1

Input 50/60 Hz Input FUSE (SUPER LAG) TYPE S, SJ, SJO, AND SJT
Notes
VOLTAGE PHASES Amperes Or Breaker Size Flexible Cord with Ambient
200/208 59 80 6
220/230 53 70 6
380/400/415 1 31 40 8
460 25 35 8
575 21 30 8
200/208 35 45 8
220/230 31 40 8
380/400/415 3 18 25 8
460 15 20 8
575 12 20 8

RATED OUTPUT

Volts
Process Duty Cycle Phases Amperes
(at Rated Amperes) (At rated output)
60% 31.5 350 .80/.82/.82/.83/.84
GMAW (CV)
100% 29 300 .80/.80/.80/.80/.84
60% 24 350 .77/.77/.78/.79/.84
GTAW (CC)
100% 22 300 .76/.75/.76/.77/.83
60% 34 350 .79/.81/.81/.82/.84
SMAW (CC) 3
100% 32 300 .79/.80/.80/.81/.83
60% 31.5 350 .80/.82/.82/.83/.84
FCAW-GS (CV)
100% 29 300 .80/.80/.80/.80/.84
60% 31.5 350 .80/.82/.82/.83/.84
FCAW-SS (CV)
100% 29 300 .80/.80/.80/.80/.84
60% 29 300 .67/.79/.81/.82/.83
GMAW (CV)
100% 27.5 270 .70/.79/.79/.80/.81
60% 22 300 .67/.76/.77/.78/.79
GTAW (CC)
100% 20.8 270 .70/.76/.76/.77/.78
60% 32 300 .76/.79/.81/.82/.83
SMAW (CC) 1
100% 30.8 270 .76/.79/.81/.82/.83
60% 29 300 .67/.79/.81/.82/.83
FCAW-GS (CV)
100% 27.5 270 .70/.79/.79/.80/.81
60% 29 300 .67/.79/.81/.82/.83
FCAW-SS (CV)
100% 27.5 270 .70/.79/.79/.80/.81

A-3
FLEXTEC® 350X INSTALLATION

PHYSICAL DIMENSIONS
MODEL HEIGHT WIDTH DEPTH WEIGHT
K3443-1 /
16.6 IN(421MM) 13.3 IN (338MM) 23.9 IN (607 MM) 77 LBS (35 KG)
K4273-1

TEMPERATURE RANGES
OPERATING TEMPERATURE STORAGE TEMPERATURE INSULATION CLASS
-4°F TO 131°F (-10°C TO
-40°F TO 185°F (-40°C TO 85°C) CLASS H (180°C), CLASS F (155°)
55°C)*

AGENCY APPROVALS
MODEL MARKET CONFORMITY MARK STANDARD

CAN/CSA - E60974-1
ALL US AND CANADA CCSAUS ANSI/IEC - 60974-1
IEC 60974-1

*Power Source is de-rated at temperatures above 40C

A-4
FLEXTEC® 350X INSTALLATION

CASE FRONT CONTROL - STANDARD

FIGURE A.1A
4

3
2

6
1
5

10 7

9
14

11
16

12
15

13

17

1. Thermal LED: A yellow light that comes on when an over 9. Output Control Dial: Sets the Output Current or Voltage for
temperature situation occurs. Output is disabled until the the selected Weld Process.
machine cools down. When cool, the light goes out and
output is enabled. 10. Weld Process Selector Switch: A rotary switch that toggles
through the 5 available weld modes for the Flextec 350X –
2. Amperage LCD Display CC-SMAW; CC-GTAW; CV; CV-Innershield; ArcLink.
3. Voltage LCD Display 11. 5-pin ArcLink wire feeder circular connector.
4. VRD LED indicators 12. 12-pin remote circular connector for attaching optional
5. Crosslink communication indicator – When green the power remote control devices.
source is connected to a feeder via crosslink 13. 14-pin wire feeder circular connector for attaching wire
6. Hot Start Control Dial – Full range selection of hot start from feeder control cables.
0 to 10. 14. Weld Terminals On/Remote selector switch sets output
7. Arc Force Control Dial: Full range selection of arc force from terminals ON all the time or remotely controlled by a wire
-10 to +10. feeder or remote device.
8. Local/Remote Selector Toggle Switch: Choose machine 15. Wire Feeder Voltmeter polarity selection switch matches the
output to be controlled locally through the output control knob polarity of the wire feeder voltmeter to the polarity of the
or remotely via a remote device connected to the 12-pin electrode.
connector (i.e. hand amptrol or K870 foot amptrol), 14-pin 16. Power Switch: Controls input power to the Flextec 350X.
feeder connector, or through CrossLinc technology.
17. Positive and negative welding output connections.

A-5
FLEXTEC® 350X POWER CONNECT INSTALLATION

INTERNAL CONTROLS

FIGURE A.3 - DIP SWITCH LOCATION ON USER INTERFACE PCB

The User Interface pc board has one bank of dip switches. As

shipped from the factory and under normal conditions, the dip
switches are all in the ‘off’ position. There are 4 instances that
require a change of the dip switch.
VRD Enabled Setting (CC)
2. Enter VRD Mode (VRD Enabled)
Factory Default Setting
a. Turn switch #5 to the ‘ON’ Position
- All Switches in the ‘OFF’ Position
- Switch #5 in the ‘ON’ Position
ON 1 2 3 4 5 6 7 8

OFF ON 1 2 3 4 5 6 7 8

OFF
Test Mode Setting
VRD Enabled Setting (CV)
1. Enter a test mode. This is utilized when the machine is
connected to a grid load for servicing 3. Enter VRD Mode (VRD Enabled)
a. Turn switch #4 to the ‘ON’ position. a. Turn switch #5 to the ‘ON’ Position

- Switch #4 in the ‘ON’ Position - Switch #5 in the ‘ON’ Position

ON 1 2 3 4 5 6 7 8
ON 1 2 3 4 5 6 7 8
OFF
OFF
Calibration
4. Enter Calibration Mode. This allows the machine voltage
and current to be calibrated while connected to a grid load
a. Turn switch #1 to the “ON” Position
- Switch #1 in the ‘ON’ Position
ON 1 2 3 4 5 6 7 8

OFF

A-6
FLEXTEC® 350X POWER CONNECT INSTALLATION

ANALOG WIRE FEEDER CONNECTIVITY

Picture Function Pin Wiring

A
H B GROUND
G I
F N J C TRIGGER, COMMON
M K
E L A D TRIGGER INPUT
D B
C
E 77 REMOTE POTENTIOMETER, 5K
14-PIN
CONNECTOR F 76 REMOTE POTENTIOMETER, WIPER
FOR WIRE G 75 REMOTE POTENTIOMETER, COMMON
FEEDER
H VOLTAGE SENSE (21)
CONNECTIVITY.
I 40 VDC
J
K 40 VDC
L
M

ARCLINK WIRE FEEDER & DIGITAL ACCESSORY

CONNECTIVITY

Picture Function Pin Wiring

A ARCLINK CAN
5-PIN
B ARCLINK CAN
C B CONNECTOR
FOR WIRE C ELECTRODE SENSE LEAD
E
D A FEEDER
D 40VDC
CONNECTIVITY
E 40VDC COMMON

Picture Function Pin Wiring

A ARCLINK CAN
B ARCLINK CAN
C REMOTE POTENTIOMETER COMMON
12-PIN
REMOTE D REMOTE POTENTIOMETER WIPER
CONTROL E REMOTE POTENTIOMETER +10V
CONNECTOR
FOR REMOTE F ALPS CONNECTION
OR G TRIGGER
HAND/FOOT
AMPTROL AND H TRIGGER
DIGITAL J 40VDC COMMON
ACCESSORIES.
K 40VDC
L NOT USED
M NOT USED

A-7
 FLEXTEC® 350X POWER CONNECT INSTALLATION

RECOMMENDED ELECTRODE AND WORK CABLE (See Table A.1)

SIZES FOR ARC WELDING Tabulated below are copper cable sizes recommended for
Connect the electrode and work cables between the appropriate different currents and duty cycles. Lengths stipulated are the
output studs of the Flextec 350X per the following guidelines: distance from the welder to work and back to the welder again.
• Most welding applications run with the electrode being Cable sizes are increased for greater lengths primarily for the
positive (+). For those applications, connect the electrode purpose of minimizing voltage drop.
cable between the wire drive input power connector and the
positive (+) output stud on the power source. Connect a work
lead from the negative (-) power source output stud to the
work piece.
• When negative electrode polarity is required, such as in some
Innershield applications, reverse the output connections at
the power source (electrode cable to the negative (-) stud,
and work cable to the positive (+) stud).
The following recommendations apply to all output polarities and
weld modes:
• Select the appropriate size cables per the “Output Cable
Guidelines” below. Excessive voltage drops caused by
undersized welding cables and poor connections often result
in unsatisfactory welding performance. Always use the
largest welding cables (electrode and work) that are practical,
and be sure all connections are clean and tight.
Note: Excessive heat in the weld circuit indicates undersized
cables and/or bad connections.
• Route all cables directly to the work and wire feeder, avoid
excessive lengths and do not coil excess cable. Route the
electrode and work cables in close proximity to one another
to minimize the loop area and therefore the inductance of the
weld circuit.
• Always weld in a direction away from the work (ground)
connection.
TABLE A.1

RECOMMENDED CABLE SIZES (RUBBER COVERED COPPER - RATED 167°F OR 75°C)**

CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES
PERCENT
Amperes 0 to 50Ft. 50 to 100Ft. 100 to 150 Ft. 150 to 200 Ft. 200 to 250 Ft.
DUTY CYCLE
(0 to15m) (15 to 30m) (30 to 46m) (46 to 61m) (61 to 76m)
200 60 2 2 2 1 1/0
200 100 2 2 2 1 1/0
225 20 4 or 5 3 4 or 5 1 1/0
225 40 & 30 3 3 3 1 1/0
250 30 3 3 3 1 1/0
250 40 2 2 2 1 1/0
250 60 1 1 1 1 1/0
250 100 1 1 1 1 1/0
300 60 1 1 1 1/0 1/0
350 100 2/0 2/0 2/0 2/0 2/0
350 60 1/0 1/0 1/0 2/0 3/0
400 60 2/0 2/0 2/0 3/0 4/0
400 100 3/0 3/0 3/0 3/0 4/0
500 60 2/0 2/0 2/0 3/0 4/0
** Tabled values are for operation at ambient temperatures of 104°F(40°C) and below. Applications above 104°F(40°C) may require cables
larger than recommended, or cables rated higher than 167°F(75°C).

A-8
FLEXTEC® 350X POWER CONNECT INSTALLATION

REMOTE SENSE LEAD SPECIFICATIONS

Genuine Lincoln Electric control cables should be used at all times
(except where noted otherwise). Lincoln Electric cables are
specifically designed for the communication and power needs of
the Flextec 350X. Most are designed to be connected end-to-end
for ease of extension. Generally, it is recommended that the total
length not exceed 100 feet (30.5 m). The use of non-standard
cables, especially in lengths greater than 25 feet, can lead to
communication problems (system shutdowns), poor motor accel-
eration (poor arc starting), and low wire driving force (wire feeding
problems). Always use the shortest length of control cable
possible, and DO NOT coil excess cable.
Regarding cable placement, best results will be obtained when
control cables are routed separate from the weld cables. This
minimizes the possibility of interference between the high currents
flowing through the weld cables, and the low level signals in the
control cables.

Paralleling Machines
The Flextec 350X power sources may be paralleled for increased
output requirements in constant current application. No kit is
required for paralleling of Flextec 350X power sources. The
Flextec 350X can only be paralleled for constant current
processes. Connect the power sources as shown, and set the
output control of each power sources to one half of the desired arc
current.

Figure A.2

INPUT LINES
W W
INPUT V V
TERMINAL U U
BLOCK
GND
TO GROUND
PER NATIONAL
FLEXTEC 350X ELECTRICAL CODE

(MACHINE #1)

NEGATIVE POSITIVE

INPUT LINES
W W
INPUT
V V
TERMINAL
BLOCK U U
GND
TO GROUND
FLEXTEC 350X PER NATIONAL
ELECTRICAL CODE
(MACHINE #2)

NEGATIVE POSITIVE

NEGATIVE POSITIVE
AT WORK PIECE AT WORK PIECE

A-9
FLEXTEC® 350X POWER CONNECT INSTALLATION

CONNECTING LF-72 AND LF-74 TO THE FLEXTEC 350X

WIRE FEEDER
14-PIN CONTROL CABLE K1797-XX
LF-72
FLEXTEC 350x ELECTRODE LF-74

WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS REMOTELY CONTROLLED

LOCAL
REMOTE/LOCAL
(REMOTE IF K2329-1 INSTALLED)

VOLTMETER POLARITY PROCESS DEPENDENT

A-10
FLEXTEC® 350X POWER CONNECT INSTALLATION

CONNECTING LN-10 AND DH-10 TO THE FLEXTEC 350X

WIRE FEEDER

14-PIN CONTROL CABLE K1501-XX

LN-10
FLEXTEC 350x ELECTRODE DH-10

WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS REMOTELY CONTROLLED

REMOTE/LOCAL REMOTE

VOLTMETER POLARITY PROCESS DEPENDENT

LN-10,DH-10 Control Switch Setup Setting the DIP Switches

Initial set up of the LN-10, DH-10 control for the system The DIP switches are each labeled with an “ON” arrow showing
components being used and for general operator preferences is the on direction for each of the 8 individual switches in each DIP
done using a pair of 8-pole DIP switches located inside the switch (S1 and S2). The functions of these switches are also
LN-10, DH-10 control box. labeled and set as described below:

Setup DIP Switch Access

Pwr Sources Head Pwr Sources
1) Shut off the input power to the LN-10, DH-10 control by
turning off the power at the welding power source it is ON 1 2 3 4 5 6 7 8 S1 ON 1 2 3 4 5 6 7 8 S1
connected to.
S1 S1
2) Remove the two screws on the top of the LN-10, DH-10
control box door and swing the door down to open.
3) Locate the two 8-pole DIP switches, near the top left corner
of the LN-10, DH-10 Control P.C. board, labeled S1 and S2.
4) Switch settings are only programmed during input power-up
restoration.

A-11
FLEXTEC® 350X POWER CONNECT INSTALLATION

CONNECTING LN-15(K1870-1) TO THE FLEXTEC 350X

WIRE FEEDER

FLEXTEC 350x LN-15

ELECTRODE (K1870-1)

WORK CLIP
WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS ON

REMOTE/LOCAL LOCAL

VOLTMETER POLARITY PROCESS DEPENDENT

CONNECTING LN-15(K1871-1) TO THE FLEXTEC 350X

WIRE FEEDER

14-PIN CONTROL CABLE K1819-XX

LN-15
FLEXTEC 350x ELECTRODE (K1871-1)

WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS REMOTELY CONTROLLED

REMOTE/LOCAL REMOTE

VOLTMETER POLARITY PROCESS DEPENDENT

A-12
FLEXTEC® 350X POWER CONNECT INSTALLATION

CONNECTING ACTIV8, LN-25 PRO SERIES, LN-25 PIPE, LN-25 IRONWORKER AND LN-25X
TO THE FLEXTEC 350X

WIRE FEEDER
LN-25 PRO
LN-25 Pipe
FLEXTEC 350x ELECTRODE LN-25 Ironworker
LN-25x, Activ8

WORK CLIP
WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS ON

REMOTE/LOCAL LOCAL, OR REMOTE WHEN USING CROSSLINC

VOLTMETER POLARITY PROCESS DEPENDENT

CONNECTING LN-25 PRO DUAL POWER TO THE FLEXTEC 350X

WIRE FEEDER
CONTROL CABLE K1797-XX
*LN-25 PRO
FLEXTEC 350x ELECTRODE DUAL POWER

WORK

CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD

WELD TERMINALS REMOTELY CONTROLLED

REMOTE/LOCAL REMOTE

VOLTMETER POLARITY PROCESS DEPENDENT

*CONTROL CABLE SETUP SHOWN. REFER TO LN-25 PRO CONNECTION DIAGRAM IF SETTING UP
"ACROSS-THE-ARC" FEEDER.

A-13
FLEXTEC® 350X POWER CONNECT INSTALLATION

CONNECTING ARCLINK FEEDER TO THE FLEXTEC 350X

WIRE FEEDER
ARCLINK CABLE K1543-XX
ARCLINK
FLEXTEC 350x FEEDERS
ELECTRODE

WORK

CONTROL SETTING
WELD MODE ARCLINK

WELD TERMINALS REMOTE

N.A.
REMOTE/LOCAL
N.A.

VOLTMETER POLARITY N.A.

A-14
FLEXTEC® 350X POWER CONNECT OPERATION

OPERATION POSITIVE OUTPUT

SAFETY PRECAUTIONS NEGATIVE

WARNING
3 PHASE
ELECTRIC SHOCK can kill. INVERTER
• UNLESS USING COLD FEED
FEATURE, WHEN FEEDING WITH
GUN TRIGGER, THE ELECTRODE
AND DRIVE MECHANISM ARE INPUT POWER
ALWAYS ELECTRICALLY
ENERGIZED AND COULD REMAIN ENERGIZED
SEVERAL SECONDS AFTER THE WELDING CEASES.
THREE PHASE

FUMES AND GASES can be

dangerous.
• Keep your head out of fumes. DIRECT CURRENT
• Use ventilation or exhaust to remove
fumes from breathing zone. REDUCED OPEN
Ur
CIRCUIT VOLTAGE
ARC RAYS can burn.
OPEN CIRCUIT
• Wear eye, ear and body protection. U0
VOLTAGE
SEE ADDITIONAL WARNING INFORMATION UNDER “ARC
WELDING SAFETY PRECAUTIONS” ON INSIDE OF
U1 INPUT VOLTAGE
FRONT COVER OF OPERATING MANUAL.

GRAPHIC SYMBOLS THAT APPEAR ON THE Flextec® U2 OUTPUT VOLTAGE

350x OR IN THIS MANUAL

INPUT POWER
I1 INPUT CURRENT

I2 OUTPUT
ON
PROTECTIVE
GROUND
OFF
WARNING or
HIGH CAUTION
TEMPERATURE
Explosion

CIRCUIT BREAKER
Dangerous Voltage

WIRE FEEDER
Shock Hazard

B-1
FLEXTEC® 350X POWER CONNECT OPERATION

POWER-UP SEQUENCE MAKING A WELD

When power is applied to the Flextec 350X, the displays will The Flextec 350X is a multi-process inverter welder. The Weld
illuminate and the machine electronics will complete a power up Process Selector Switch is used to set the desired weld mode.
sequence indicated by a scrolling bar across each seven segment The Flextec 350X Standard has 4 selectable welding modes:
display. Once the power up sequence is complete and the 1. GTAW – This is a CC (constant current) weld mode used for
machine is ready for welding, the seven segment displays will the GTAW tig welding process.
indicate the voltage and amperage settings. Any ArcLink wire
feeders present and connected to the 5-pin circular connector will 2. SMAW – This is a CC 1 2
also initialize and begin a power up sequence once power is (constant current) weld mode
applied to the machine. used for the SMAW stick welding GTAW
SMA W
process. 3
For machines connected to CrossLinc™ compatible feeders the
green CrossLinc™ will light indicating a connection to the feeder 3. CV – This is CV (constant CV
4
over the electrode cable. voltage) weld mode used for CV-
®
welding the GMAW mig welding INNERSHIELD

process and the FCAW-GS, flux

DUTY CYCLE cored gas shielded welding
The Flextec 350X is capable of welding at a 100% duty cycle process.
(continuous welding) at 300 Amps rated output. 4. CV-Innershield – This is a CV (constant voltage) weld mode
The 60% duty cycle rating is 350 amps (based off of a ten minute used for welding the FCAW-SS, flux cored self shielded
cycle – 6 minutes on time and 4 minutes off time). The maximum welding process
output of the machine is 425 amps. The machine is also capable of gouging. Gouging can be done in
The Flextec 350X is also rated for Desert Duty, elevated either the SMAW mode or the CV and CV-Innershield modes.
temperature operation, in a 55°C ambient. The machine is de- In addition to the Weld Mode Selector switch, a hot start dial,
rated in the elevated temperature ambient. output control dial and arc control dial are provided to setup and
fine tune the welding procedure.
THERMAL PROTECTION
Thermostats protect the machine from excessive operating
temperatures. Excessive temperatures may be caused by a lack of
cooling air or operating the machine beyond the duty cycle and
output rating. If excessive operating temperature should occur, the
thermostat will disable the output and run the cooling fan. The
displays will remain energized during this time and the thermal
light will be illuminated. Thermostats are self-resetting once the
machine cools sufficiently. If the thermostat shutdown was caused
by excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the reset should
occur within a 15 minute period.
The FT350 output will start again if the welding output controls are
set to on. Otherwise the output will be started once the controls
are enabled.

B-2
FLEXTEC® 350X POWER CONNECT OPERATION

Volt Display Meter

DEFINITION OF WELDING MODES • Prior to CV operation (current flow), the
meter displays desired preset voltage
NON-SYNERGIC WELDING MODES
value (+/- .1V). V
• A Non-synergic welding mode requires all welding process
• Prior to STICK or TIG operation, the meter
variables to be set by the operator.
displays the Open Circuit Voltage of the Power Source or four
SYNERGIC WELDING MODES dashes if the output has not been turned on.
• A Synergic welding mode offers the simplicity of single knob • During welding, this meter displays actual average volts.
control. The machine will select the correct voltage and • After welding, the meter holds the actual voltage value for 5
amperage based on the wire feed speed (WFS) set by the seconds. The displays blink indicating that the machine is in
operator. the "Hold" period.
• Output adjustment while in the "hold" period results in the
WELD CONTROLS AND DISPLAYS "prior to operation" characteristics.
Weld Process Selector Switch Amperage Display Meter
5 or 4 Position switch used to select • Prior to STICK or TIG operation (current
the welding process flow), the meter displays preset current
GTAW
SMA W value. A
• Prior to CV operation, the meter displays four dashes
CV indicating non-presettable AMPS.
CV-
• During welding, this meter displays actual average amps.
®
INNERSHIELD
• After welding, the meter holds the actual current value for 5
Hot Start Dial * seconds. The displays blink indicating that the machine is in
the "Hold" period.
The Hot Start control regulates the starting
current at arc initiation. Hot Start can be set • Output adjustment while in the "hold" period results in the
to ‘0” and no additional current is added at "prior to operation" characteristics
arc start. Increasing from 0 to 10 will Weld Terminals On/Remote Toggle Switch *
increase the additional current (relative to
the preset current) that is added at arc • This switch determines the trigger WELD
HOT START
location. ON TERMINALS
initiation.
Arc Force Control Dial • When set to the ‘ON’ position, the
0 +2 weld terminals are at OCV (open
Full range selection of arc control from -10 -2
-4 +4
circuit voltage) and ready to weld.
to +10. In CV mode, this control is an
inductance control. In stick mode, the -6 +6 • When set to the ‘remote’ position, output is enabled through a
control adjusts the arc force. -8 +8
remote trigger such as a welding gun.
-10 +10 Output Control - Local/Remote Toggle Switch
Output Control Dial SOFT CRISP

Output control is conducted via a single ARC CONTROL • Set the switch to ‘local’ to control output at the Flextec via the
turn potentiometer. Output Control dial. LOCAL/
REMOTE
Adjustment is indicated by the meters. • Set the switch to ‘remote’ to control
output via a remote device (K857 hand
When in remote modes, this control sets amptrol or K870 foot amptrol)
the maximum welding current or voltage connected to the 12-pin remote
output. Full depression of a foot or hand connector or a wire feeder connected to the 14-pin connector
amptrol results in the preset level of or when using a CrossLinc™ enabled wire feeder.
current or voltage.
Wire Feeder Voltmeter Polarity Switch *
This switch configures the 21 sense lead in
the 14 pin connector to the work weld
terminal of the machine. Matches the
polarity of the wire feeder voltmeter to the
polarity of the electrode.

B-3
FLEXTEC® 350X POWER CONNECT OPERATION

Thermal Light
This status light indicates when the power source has
been driven into thermal overload. If the output
terminals were "ON", the output will be turned back on once the
unit cools down to an acceptable temperature level. If the unit was
operating in the "REMOTE" mode, the trigger will need to be
opened before or after the thermal has cleared and closed after
the machine has cooled down to an acceptable temperature to re-
establish output.
VRD Lights
There are two indicator lights on the case front of the
Flextec 350X above the Voltage display to indicate the
status of VRD operation. As shipped, the VRD function is disabled.
VRD is enabled by setting dip switch number 5 to the on position
on the User Interface P.C. board. When VRD is active, a green
light indicates the open circuit voltage is less than 35V peak, a red
light indicates the OCV is at or above 35V peak, Both lights will
illuminate for 5 seconds upon power up. The behavior of the VRD
lights is listed in the table below. While the VRD lights are always
active when VRD has been enabled, VRD applies to the constant
current modes of operation. Only in these modes will the OCV
been reduced.

TABLE B.1
VRD INDICATOR LIGHTS

MODE VRD “ON” VRD “OFF”

CC-SMAW OCV GREEN (OCV REDUCED)

CC-GTAW WHILE WELDING GREEN OR RED (DEPENDS ON WELD VOLTAGE)*

RED (OCV NOT REDUCED)

WELD TERMINALS ‘ON’
NO LIGHTS ARE
RED (OCV NOT REDUCED)
ACTIVE
CV-GAS OCV WELD TERMINALS REMOTELY CONTROLLED
GUN TRIGGER CLOSED
C V-INNERSHIELD
GREEN (NO OCV)
WELD TERMINALS REMOTELY CONTROLLED
GUN TRIGGER OPEN
WHILE WELDING GREEN OR RED (DEPENDS ON WELD VOLTAGE)*
* It is normal for the lights to alternate between colors while welding.

B-4
FLEXTEC® 350X POWER CONNECT OPERATION

current when the machine is in the idle state. After welding, the
BASIC MODES OF OPERATION meter holds the actual amperage value for 5 seconds. Output
adjustment while in the "hold" period results in the "prior to
operation" characteristics stated above. The displays blink
GTAW indicating that the machine is in the "Hold" period.
This weld mode is a constant current (CC) mode featuring Output Control Local/Remote – When the control is set to local (no
continuous control from 10 –425 amps. remote potentiometer/control plugged into the 12-pin or 14-pin
connectors), the output is controlled through the Output Control
It is intended for the GTAW TIG welding processes. dial on the front of the Flextec 350X. Set this switch to ‘Remote’
Hot Start - Hot start regulates the arc initiation current. A setting when an external potentiometer/control is connected.
of +10 results in the most positive arc initiation. o When a remote potentiometer is connected and the
Arc Control – This control is not used in the GTAW mode. Local/Remote toggle is set to 'Remote', the output control on
Weld Terminals On/Remote the Flextec and the remote act as a master/slave config-
uration. Use the output control dial on the Flextec to set the
• When set to the ‘ON’ position, the weld terminals are at OCV maximum welding current. The remote will control output
(open circuit voltage) and ready to weld. from minimum to the pre-set maximum.
• When set to the ‘remote’ position, output is enabled through a Output Control Dial
remote trigger.
o When the Local/Remote is set to Local, this dial sets the
Voltage Display – This display will display three dashed lines welding amperage.
when the machine is in the idle state. This indicates that voltage
is not settable in this weld mode. While output is enabled, the o When the Local/Remote is set to Remote, this dial sets the
actual welding voltage will be displayed. After welding, the meter maximum welding amperage. The remote potentiometer
holds the actual voltage value for 5 seconds. Output adjustment than controls the amperage from minimum to this pre-set
while in the "hold" period results in the "prior to operation" maximum.
characteristics stated above. The displays blink indicating that the
machine is in the "Hold" period.
Amperage Display – This display will display the pre-set welding

FIGURE B.1

Adapter
Tweco with Gas
K960-4

TORCH
PTA-17V, 1 Cable, K1782-6 12.5’
PTA-17V, 1 Cable, K1782-8 25’

B-5
FLEXTEC® 350X POWER CONNECT OPERATION

SMAW Amperage Display – This display will display the pre-set welding
This weld mode is a constant current (CC) mode featuring current when the machine is in the idle state. After welding, the
continuous control from 15 – 425 Amps. meter holds the actual amperage value for 5 seconds. Output
adjustment while in the "hold" period results in the "prior to
It is intended for the SMAW stick welding processes and arc operation" characteristics stated above. The displays blink
gouging. The mode can also be used for TIG operation without indicating that the machine is in the "Hold" period.
changing modes (as long as Hot Start=0 and Arc Control=(-10).
Values of Hot start greater than 0 will result in a higher current arc Output Control Local/Remote – When the control is set to local (no
start. Values of Arc Control greater than the minimum setting of remote potentiomer/control plugged into the 12-pin or 14-pin
(-10) will result in a higher output that the intended preset value.). connectors), the output is controlled through the Output Control
dial on the front of the Flextec 350X. Set this switch to ‘Remote’
Hot Start - The Hot Start control regulates the starting current at when an external potentiometer/control is connected.
arc initiation. Hot Start can be set to ‘0” and no additional current
is added at arc start. Increasing from 0 to 10 will increase the • When a remote potentiometer is connected, the output control
additional current (relative to the preset current) that is added at on the Flextec and the remote act as a master/slave config-
arc initiation. uration. Use the output control dial on the Flextec to set the
maximum welding current. The remote will control output
Arc Control - The Arc Control regulates the Arc Force to adjust the from minimum to the pre-set maximum.
short circuit current. The minimum setting (-10) will produce a
"soft" arc and will produce minimal spatter and shallow Output Control Dial
penetration. The maximum setting (+10) will produce a "crisp" • When the Local/Remote is set to Local, this dial sets the
arc and will minimize electrode sticking with deeper penetration. welding amperage.
Weld Terminals On/Remote – Set to “On” so the machine is in the • When the Local/Remote is set to Remote, this dial sets the
ready to weld state. Setting the machine to “On” enables the maximum welding amperage. The remote potentiometer
machine OCV. than controls the amperage from minimum to this pre-set
Voltage Display – This display will display three dashed lines maximum.
when the machine is in the idle state. This indicates that voltage
is not settable in this weld mode. While output is enabled, the
actual welding voltage will be displayed. After welding, the meter
holds the actual voltage value for 5 seconds. Output adjustment
while in the "hold" period results in the "prior to operation"
characteristics stated above. The displays blink indicating that the
machine is in the "Hold" period.

FIGURE B.2

B-6
FLEXTEC® 350X POWER CONNECT OPERATION

CV-Gas Amperage Display – This display will display three dashed lines
This weld mode is a constant voltage (CV) mode featuring when the machine is in the idle state. This indicates that
continuous control from 10 to 45 volts. amperage is not settable in this weld mode. While output is
enabled, the actual welding amperage will be displayed. After
It is intended for the GMAW, FCAW-GS, MCAW welding processes welding, the meter holds the actual amperage value for 5
and arc gouging. seconds. Output adjustment while in the "hold" period results in
Hot Start – Rotate from the ‘0’ position to the ‘10’ position to the "prior to operation" characteristics stated above. The displays
provide more energy during the start of a weld. blink indicating that the machine is in the "Hold" period.
Arc Control – The Arc Control regulates pinch effect. At the Voltage Display – This display will display the pre-set welding
minimum setting (-10), minimizes pinch and results in a soft arc. voltage when the machine is in the idle state. After welding, the
Low pinch settings are preferable for welding with gas mixes meter holds the actual voltage value for 5 seconds. Output
containing mostly inert gases as well as aluminum alloys. At the adjustment while in the "hold" period results in the "prior to
maximum setting (+10), maximizes pinch effect and results in a operation" characteristics stated above. The displays blink
crisp arc. High pinch settings are preferable for welding FCAW and indicating that the machine is in the "Hold" period.
GMAW with CO2. Output Control Local/Remote – When the control is set to local (no
Weld Terminals On/Remote remote potentiometer/control plugged into the 12-pin or 14-pin
• When set to the ‘ON’ position, the weld terminals are at OCV connectors), the output is controlled through the Output Control
(open circuit voltage) and ready to weld. This selection is dial on the front of the Flextec 350X. Set this switch to ‘Remote’
used for across the arc wire feeders. The 12-pin connector when an external potentiometer/control is connected or using a
remote input is used to adjust the voltage with a master/slave CrossLinc™ feeder.
relationship with the output control dial. • When a CrossLinc™ equipped feeder like the LN-25X is used,
• When set to the ‘remote’ position, output is enabled through a output will then be controlled at the CrossLinc remote through
remote trigger. The 14-pin connector remote input is used to the full range of the voltage allowable. The output control dial
adjust the voltage with a master/slave relationship with the on the Flextec 350X will no longer set the maximum
output control dial. amperage.
Output Control Dial
o When the Local/Remote is set to Local, this dial sets the
welding voltage.
o When the Local/Remote is set to Remote, and the weld
terminal switch is in the ‘ON’ position, this dial sets the
maximum welding voltage. The remote potentiometer
controls the voltage from minimum to this pre-set maximum.
If the weld terminal switch is in the ‘REMOTE’ position, the
output is controlled via the 14-pin input.
FIGURE B.3

B-7
FLEXTEC® 350X POWER CONNECT OPERATION

CrossLinc™ - CrossLinc is a new welding system communication CV-Innershield

technology. When using a CrossLinc enabled power source such This weld mode is a constant voltage (CV) mode featuring
as the Flextec 350X and a CrossLinc enabled wire feeder such as continuous control from 10 to 45 volts.
the LN-25X, welding voltage can be controlled remotely without
the use of an additional control cable. It is intended for the FCAW-SS welding process and arc gouging.
The digital meters on the LN-25X will show the pre-set values for Hot Start – Toggle from the ‘0’ position to the ‘10’ position to
wire feed speed and voltage prior to welding. During welding, the provide more energy during the start of a weld.
meters will show actual current and voltage present at the wire Arc Control – The Arc Control regulates pinch effect. At the
feeder. After welding the meters will then flash the last welding minimum setting (-10), minimizes pinch and results in a soft arc.
current and voltage that was present during welding for 10- At the maximum setting (+10), maximizes pinch effect and results
seconds after welding. If WFS or V is adjusted during this 10 in a crisp arc.
second period, the meters will go back to the pre-set value. Weld Terminals On/Remote
• When a LN-25X CrossLinc enabled feeder is connected with • When set to the ‘ON’ position, the weld terminals are at OCV
the Flextec 350X using the standard weld power cable and (open circuit voltage) and ready to weld. This selection is
the LN-25X sense lead is attached to the work piece, the used for across the arc wire feeders. The 12-pin connector
CrossLinc light will automatically illuminate on both the remote input is used to adjust the voltage with a master/slave
Flextec 350X and the LN-25X. No additional pairing of the relationship with the output control dial.
machine to the feeder is needed. This light indicates the
CrossLinc connection is active and that control of the Flextec • When set to the ‘remote’ position, output is enabled through a
350X voltage can be made at the LN-25X feeder. remote trigger. The 14-pin connector remote input is used to
adjust the voltage with a master/slave relationship with the
• The Flextec 350X Weld Terminals On/Remote toggle should output control dial.
be set to 'ON'. This powers the weld terminals for an across-
the-arc LN-25X wire feeder. Amperage Display – This display will display three dashed lines
when the machine is in the idle state. This indicates that
• The Flextec 350X Output Control Local/Remote switch should amperage is not settable in this weld mode. While output is
be set to 'Remote' allowing for remote control of the output at enabled, the actual welding amperage will be displayed. After
the CrossLinc equipped feeder. welding, the meter holds the actual amperage value for 5
seconds. Output adjustment while in the "hold" period results in
the "prior to operation" characteristics stated above. The displays
blink indicating that the machine is in the "Hold" period.
Voltage Display – This display will display the pre-set welding
voltage when the machine is in the idle state. After welding, the
meter holds the actual voltage value for 5 seconds. Output
adjustment while in the "hold" period results in the "prior to
operation" characteristics stated above. The displays blink
indicating that the machine is in the "Hold" period.
Output Control Local/Remote – When the control is set to local (no
remote potentiometer/control plugged into the 12-pin or 14-pin
connectors), the output is controlled through the Output Control
dial on the front of the Flextec 350X. Set this switch to ‘Remote’
when an external potentiometer/control is connected or using a
CrossLinc™ feeder.
Output Control Dial
o When the Local/Remote is set to Local, this dial sets the
welding voltage.
o When the Local/Remote is set to Remote, and the weld
terminal switch is in the ‘ON’ position, this dial sets the
maximum welding voltage. The remote potentiometer
controls the voltage from minimum to this pre-set maximum.
If the weld terminal switch is in the ‘REMOTE’ position, the
output is controlled via the 14-pin input.

B-8
FLEXTEC® 350X POWER CONNECT OPERATION

ArcLink
This weld mode is intended to unlock basic non-synergic and
synergic modes intended for use with compatible ArcLink wire
feeders. All of the Flextec 350X user interface controls are
disabled in this mode and controlling the power source is accom-
plished from the wire feeder user interface.
Hot Start – Not used for this welding process
Arc Control – Not used for this welding process
Weld Terminals On/Remote
• Not used for this welding process
• Not used for this welding process
Amperage Display – This display will display three dashed lines
when the machine is in the idle state. This indicates that
amperage is not settable in this weld mode. While output is
enabled, the actual welding amperage will be displayed. After
welding, the meter holds the actual amperage value for 5
seconds. Output adjustment while in the "hold" period results in
the "prior to operation" characteristics stated above. The displays
blink indicating that the machine is in the "Hold" period.
Voltage Display – This display will display the pre-set welding
voltage when the machine is in the idle state. After welding, the
meter holds the actual voltage value for 5 seconds. Output
adjustment while in the "hold" period results in the "prior to
operation" characteristics stated above. The displays blink
indicating that the machine is in the "Hold" period.
Output Control Local/Remote – Not used for this welding process
Output Control Dial
o Not used for this welding process
o Not used for this welding process

B-9
FLEXTEC® 350X POWER CONNECT ACCESSORIES

OPTIONAL KITS AND Stick Options

K857-2 12-pin Remote Output Control with
ACCESSORIES Universal Connector. Permits remote
adjustment of output.

K3059-4 Inverter and Wire Feeder Cart.*

Rear-wheeled cart with front casters and
gas bottle platform. Convenient handles
TIG Options
allow for easy cable storage. Small footprint K870-2 Foot Amptrol®. Provides 25 ft.
fits through 30 in. (762 mm) door. Not (7.6 m) of remote current control for TIG
intended for use with double head wire welding. (12-pin plug connection).
feeders.
K3059-5 Dual Cylinder Inverter & Wire* K963-4 Hand Amptrol® - Provides 25
Feeder Cart. Rear-wheeled cart with front ft. (7.6 m) of remote current control for
casters and dual cylinder platform. TIG welding. (12-pin plug connection)
Convenient handles allow for easy cable
storage. Small footprint fits through 30 inch
(762mm) door.
K814** Arc Start Switch (6-pin) - May
K3091-1 Multi-Process Switch.* Easily be used in place of the Foot or Hand
switch between CC and CV processes. Amptrol®. Comes with a 25 ft. (7.6m)
cable. Attaches to the TIG torch for
convenient finger control to start and
* Requires Locking Foot Kit (K4424-1) stop the weld cycle at the current set on the machine.
** Requires K2909-1 - 12-pin to 6-pin adapter
K4424-1 Flextec 350 Locking Foot Kit
Allows the Flextec to lock to the inverter K4420-1 CE Filter Kit
cart, Multi-Process Switch, Cool-Arc 55
water cooler
K4345-1 CrossLinc Remote - allows for
remote output control of the Flextec
K586-1 Deluxe Adjustable Gas Regulator & power source through the weld cable
Hose Kit. Accommodates C02, Argon, or without additional control cables.
Argon-blend gas cylinders. Includes a
cylinder pressure gauge, dual scale flow
gauge and 4.3ft (1.3m) gas hose.

3100211 Harris Argon Flowmeter Regulator and Hose Kit

K3019-1 Arc Tracker. The Arc

Tracker monitors information
regarding your welding arc by
connecting it between any DC
welding power source and the
work clamp.
Weld Fume Control Solutions. Lincoln Electric offers a wide
variety of welding fume control solutions, ranging from portable
systems easily wheeled around the shop to shop-wide central
systems servicing many dedicated welding stations.

K2909-1 12-pin to 6-pin Adapter

K2910-1 12-pin to 7-pin Adapter

C-1
FLEXTEC® 350X POWER CONNECT MAINTENANCE

MAINTENANCE CURRENT CALIBRATION

WARNING 1. Connect the resistive load band and test voltmeter to the
welding output terminals.
2. Put dipswitch 1 in the on position.
Before carrying out service, maintenance and/or 3. Rotate the Hot Start knob and Arc Control knob to the
repair jobs, fully disconnect power to the machine. minimum.
4. Turn on the Flextec 350X.
Use Personal Protective Equipment (PPE), including
safety glasses, dust mask and gloves to avoid 5. The display should read “Cur CAL”.
injury. This also applies to persons who enter the 6. Rotate the Hot Start knob until a message scrolls across the
work area. screen.
MOVING PARTS can injure. 7. Adjust the output control knob until the actual output
• Do not operate with doors open or guards off. amperage reading on the test ammeter is
• Stop engine before servicing. 300 amps +/- 2 amps.
• Keep away from moving parts. 8. Toggle the Local/Remote switch to save the calibration.
Have qualified personnel do all maintenance and 9. The display should flash “CAL SEt”.
troubleshooting work. 10. Rotate the Hot Start knob to the minimum.
11. Rotate the Hot Start knob until a message scrolls across the
screen.
VISUAL INSPECTION 12. Verify amperage reading on the test ammeter is
300 amps +/- 2 amps.
Clean interior of machine with a low pressure air stream. Make a
thorough inspection of all components. 13. Repeat calibration steps starting from step 7 if necessary.
Look for signs of overheating, broken leads or other obvious
problems. Many problems can be uncovered with a good visual VOLTAGE CALIBRATION
inspection. 1. Connect the resistive load band and test voltmeter to the
welding output terminals.
ROUTINE MAINTENANCE 2. Put dipswitch 1 in the on position.
Every six months the machine should be cleaned with a low 3. Rotate the Hot Start knob and Arc Control knob to the
pressure air stream. Keeping the machine clean will result in minimum.
cooler operation and higher reliability. Be sure to clean the 4. Turn on the Flextec 350X.
following areas:
5. The display should read “Cur CAL”.
• All printed circuit boards
6. Rotate the Arc Control knob until the display reads “VoL CAL”.
• Power switch
7. Rotate the Hot Start knob until a message scrolls across the
• Main transformer screen.
• Input rectifier 8. Adjust the output control knob until the actual output voltage
• Heatsink fins reading on the test volt meter is 20 volts +/- .5 volts.
• Auxiliary Transformer 9. Toggle the Local/Remote switch to save the calibration.
• Fans (Blow air through the rear louvers) 10. The display should flash “CAL SEt”.
Examine the sheet metal case for dents or breakage. Repair the 11. Rotate the Hot Start knob to the minimum.
case as required. Keep the case in good condition to ensure that 12. Rotate the Hot Start knob until a message scrolls across the
high voltage parts are protected and correct spacing is maintained screen.
throughout. All external sheet metal screws must be in place to
ensure case strength and electrical ground continuity. 13. Verify voltage reading on the test volt meter is 20volts +/- .5
volts.
14. Repeat calibration steps starting from step 8 if necessary.

If for any reason you do not understand the procedures or are unable to perform the maintenance or repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR

D-1
FLEXTEC® 350X POWER CONNECT MAINTENANCE

TO RESTORE FACTORY CURRENT CALIBRATION

1. Connect the resistive load band and test voltmeter to the
welding output terminals.
2. Put dipswitch 1 in the on position.
3. Rotate the Hot Start knob and Arc Control knob to the
minimum.
4. Turn on the Flextec 350X.
5. The display should read “Cur CAL”.
6. Rotate the Arc Control knob until the display reads “Fct Cur”.
7. Rotate the Hot Start knob until a message scrolls across the
screen.
8. Toggle the Local/Remote switch to save the calibration.
9. The display should flash “CAL SEt”.

TO RESTORE FACTORY VOLTAGE CALIBRATION

1. Connect the resistive load band and test voltmeter to the
welding output terminals.
2. Put dipswitch 1 in the on position.
3. Rotate the Hot Start knob and Arc Control knob to the
minimum.
4. Turn on the Flextec 350X.
5. The display should read “Cur CAL”.
6. Rotate the Arc Control knob until the display reads “Fct VoL”.
7. Rotate the Hot Start knob until a message scrolls across the
screen.
8. Toggle the Local/Remote switch to save the calibration.
9. The display should flash “CAL SEt”.

D-2
FLEXTEC® 350X POWER CONNECT TROUBLESHOOTING

TROUBLESHOOTING
WARNING
Service and Repair should only be performed by Lincoln Electric Factory
Trained Personnel. Unauthorized repairs performed on this equipment may
result in danger to the technician and machine operator and will invalidate
your factory warranty. For your safety and to avoid Electrical Shock, please
observe all safety notes and precautions detailed throughout this manual.

This Troubleshooting Guide is provided to help you locate and repair

possible machine malfunctions. Simply follow the three-step procedure
listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMPTOMS).” This column
describes possible symptoms that the machine may exhibit. Find the listing
that best describes the symptom that the machine is exhibiting.
Step 2. POSSIBLE CAUSE.
The second column labeled “POSSIBLE CAUSE” lists the obvious external
possibilities that may contribute to the machine symptom.
Step 3. RECOMMENDED COURSE OF
ACTION
This column provides a course of action for the Possible Cause, generally it
states to contact your local Lincoln Authorized Field Service Facility.
If you do not understand or are unable to perform the Recommended Course
of Action safely, contact your local Lincoln Authorized Field Service Facility.

Observe all additional Safety Guidelines detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR

E-1
FLEXTEC® 350X POWER CONNECT TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual

PROBLEM POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION

Major physical or electrical 1. Contact your local authorized Lincoln Electric

damage is evident when the Field Service facility for technical assistance.
sheet metal covers are
removed.

Machine won’t weld, can’t 1. If the displays show an Err ###see the
get any output. fault section for corrective action.
2 If the thermal symbol is lit refer to the
thermal section.
3 If the output terminals are in remote
control switch to "ON" and check for
output voltage. If output voltage is now
present check for correct remote control
connection and operation.
If all recommended possible areas of misadjustment have
Thermal symbol is lit 1. Check for proper fan operation. been checked and the problem persists, Contact your
- Check for material blocking intake or local Lincoln Authorized Field Service
exhaust louvers. Facility.
- Blow air in the rear louvers to clear dirt
from the fan.
Note: The Fan As Needed circuitry
automatically shuts off the fan 5 minutes
after welding has stopped.
2. Welding output ratings may have been
exceeded. Allow the machine to cool
down and reset.
Wire feeder won’t work. 1. Check the control cable connectors on the
Apparently no power to wire case front of the machine to make sure
feeder it is properly connected.
2. Check the control cable between the
power source and the wire feeder for
continuity.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR

E-2
FLEXTEC® 350X
Observe all Safety Guidelines detailed throughout this manual
USING THE STATUS LED TO TROUBLESHOOT The status lights on the User Interface board, Crosslinc™, Input
SYSTEM PROBLEMS board, Control board and the Switch board are dual-color LED’s or
Errors are displayed on the user interface. In addition, there are green LEDs. Normal operation for each is described on the wiring
status lights on the User Interface PC board and the Switch PC diagram.
board that contain error sequences. Error conditions are indicated in the following chart.
Included in this section is information about the status lights and
some basic troubleshooting charts for both machine and weld
performance.

Fault Codes
ERROR
DESCRIPTION POSSIBLE CAUSE CORRECTIVE ACTION
CODE#
6 Device that controls sequence Communication from the Power Source Weld Terminals Remote: Re-trigger to recover from error.
of the welding operation failed before mapping was complete. Weld Terminals Local: Toggle Remote/Local Switch to
halted due to an error. recover from error.
18 ArcLink Auto-Mapping Failed. The machine could not properly Refer to the Operator’s Manual for proper configuration.
configure the devices that are attached Verify all devices in the system are properly powered.
to it. This configuration problem could
be caused by the type of devices that
are connected to the machine or a
required device that is not connected.

21 Device that controls sequence A component of the system Weld Terminals Remote: Re-trigger to recover from error.
of the welding operation encountered an error during the Weld Terminals Local: Toggle Remote/Local Switch to
halted due to an error. welding sequence and caused system recover from error.
to stop. The component with the error
could be a wire drive, a user interface
or some other part fo the system.

31 Primary Overcurrent. Peak current through the transformer Check the input power (voltage and frequency). Verify that
primary has exceeded its threshold. the PC boards and input rectifier are in working condition
and proper input power and welding output cable
connections. Verify proper connections of main internal
power components. Power must be cycled to the machine
to reset the error.
36 Thermal Fault Machine shut off output due to 1. Check for material blocking intake or exhaust louvers.
elevated internal temperatures. • Blow air in the rear louvers to clear dirt from the fan.
Note: The Fan As Needed circuitry automatically shuts
off the fan 5 minutes after welding has stopped.
2. Welding output ratings may have been exceeded. Allow
the machine to cool down and reset.
Measure the thermostats at the Switchboard and replace if
defective

45 Output Voltage Limit During OCV, the voltage at the studs IF VRD is enables, the stud voltage exceeded 35 volts peak.
Exceeded exceeded the allowable levels. In standard operation, the stud voltage exceeded 113 volts
peak. Verify the voltage feedback leads are properly
connected inside the machine. Verify the input voltage in
within +/- 10% of the nominal value.
213 Communication Fault CAN communication between the User Power must be cycled to the machine to reset the error.
Interface PC board and the Switch PC Visually inspect the CAN harness to ensure connections
Board has been interrupted. and condition. Verify power supply to the User Interface
and Switch PC boards. Replace defective assemblies as
required.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR
FLEXTEC® 350X

ERROR
DESCRIPTION POSSIBLE CAUSE CORRECTIVE ACTION
CODE#
711 DC Link Capacitor Over/Under The voltage on the main DC link Verify all three phases of the AC input are connected
Voltage capacitors housed on the switchboard
has either gone too high or too low

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.
WWW.LINCOLNELECTRIC.COM/LOCATOR
 FLEXTEC 350X POWERCONNECT WIRING DIAGRAM
CAVITY NUMBERING SEQUENCE
AUXILIARY POWER PCB U.I. BOARD (VIEWED FROM COMPONENT SIDE OF P.C. BOARD)
SCR RECTIFIER 1 1 1 3 1 4
J13, J14, J4, J5, J6, J1, J4, J10,
FAN_CMD J45-1 466 J9, J12,
PRECHARGE BOARD J15, J47, J8 ,J45 J42, J46
J43 5 8
L3 B5(-) FAN_CMD_RETURN J45-2 465 2 J51, J53 3 4 4 6
U MODE SW COM J3-1 308 6 1
SCR_DRIVE_3 J40-2 411 1 5 1 8
J45-3 J3, J40,
L3 MODE SW POS1 J3-2 301 J2, J11, J3,J49
L2 RELAY_COM J40-16 445 J48-1 COM_PRI J45-4 J48 J44 9 16
TO 6 10 6 12
V L2 LOCAL/REMOTE SW V+ J3-3 290
SUPPLY RELAY_+15V J40-8 446 J48-4 COM_PRI
L1 451 WELD TERMINAL V+ J3-4 210
L1 B6(+) V_PFC_SENSE J40-13
S8 J48-2 +18V_PRI
W 417 MODE SW POS4 J3-5 305
SWITCH SCR_DRIVE_1 J40-1 A
J48-3 AUX_LOW_PWR_ENABLE J
412 MODE SW POS3 J3-6 303 B
SCR_DRIVE_2 J40-9 K
J48-5 +18V_PRI I C
MODE SW POS2 J3-7 302 E A L
G H B N
J48-6 PFC_LOW_PWR_ENABLE D A J H
MODE SW POS5 J3-8 306 M K D
CONNECT JUMPERS L M
F E G
FOR PFC LOW POWER C B D C
WELD TERMINALS J3-9 212 E
COM_42V J47-5 51 F
TESTS ONLY S1 2
02 1 N D)
- 70 ( S OL E R I N G E
D
42V+ LOCAL/REMOTE J3-10 289 S12021-73 (INSERTION SIDE) S12021-78 (INSERTION SIDE)
J47-3 52
S1 S2
PFC BOOST BOARD COM_42V J47-4 S3
B6
TO EARTH GROUND PER THE NATIONAL ELECTRIC CODE 42V+ J47-8 52D COM J1-1 282
V_PRI_PFCSENSE J44-9 451 308
G COM_42V J47-9 51A COM J1-2 316
+15V_PRI J44-16 446 301 S6
42V+ J47-2 52A COM J1-3 253 MODE SELECT
INPUT SCR_RELAY J44-15 445 302
COM_42V J47-10 51C HOT START POT J1-4 317
BASE CHOKE COM_PRI J44-7 B1C B1C J49-6 COM_PRI
CASE B5 303
42V+ J47-7 52C OUTPUT CONTROL POT J1-5 252
FRONT PFC_LOW_PWR_ENABLE J44-6 441 441 J49-11 PFC_LOW_PWR_ENABLE 305
J47-1 468 ARC CONTROL POT J1-6 281
+18V_PRI J44-14 444 444 J49-12 +18V_PRI 306
J47-6 467 +10V J1-7 280
V_PRI_PFCSENSE J44-1 B2C J49-1 BUS_PRI S4
289
+10V J1-8 251 LOCAL / REMOTE
B5 B5(-) 290
TOROID S5
B7 B7(+) 212 WELD TERMINALS
REMOTE TRIGGER J2-1 2
210
CAP BOARD B1/ CONFIGURATION J2-2 294
FLEXTEC® 350X POWER CONNECT

B1 (-) B1A B1 B1 (-) REMOTE POT 77 J2-3 277

B2 (+) B2/ B2 B2 (+) 280A
REMOTE POT 77 J2-4 77
WIRING DIAGRAM - CODE 13181

B2A INVERTER CONTROL BOARD 280

14 PIN REMOTE POT J2-5 76 R3
BUS_PRI J53-1 B2C 281 ARC CONTROL
V_PRI_CAPS B2D B2D V_PRI_CAPS REMOTE POT REF 75 J2-6 275
J53-2 J4-1 282
BUS_PRI J53-3 473 473 BUS_PRI REMOTE POT REF 75 J2-7 75
J4-4 251
V_PRI_CAPS J53-4 6 PIN REMOTE POT J2-8 276 R4
252 OUTPUT
REMOTE TRIGGER J2-9 4
253 VOLTAGE
TOROID CONFIGURATION COM J2-10 294
PFC_GENERAL_FAULT J46-10 461 461 J3-2 PFC_FAULT1
280A
PFC_GENERAL_RETURN J46-5 462 462 J3-10 PFC_FAULT2 R5
CANH J5-1 54A 53A J4-1 CAN_L 317 HOT START
PFC_THERMAL_RETURN J46-2 463 465 J3-15 AUXTEMP2
CANL J5-2 53A 54A J4-2 CAN_H 316
PFC_THERMAL_FAULT J46-7 464 466 J3-16 AUXTEMP1
COM_36/42V J5-3 51A 51C J4-3 VDC COM
J15-4
36/42V+ J5-4 52A 52C J4-4 VDC IN+
J15-1
Fan_Vin J5-5 52D
BOOST_COMPLETE J46-6 467
ALPS J5-6 S2
BOOST_COMPLETE_RETURN J46-1 468
S1 REMOTE AMPTROLS
ARC LINK
ARC LINK TOROID CONNECTOR
RECEPTACLE
53F 53F A
SWITCH BOARD A 53
54F 54F B
B 54
T2_RET J42-1 421 421 J10-1 GATE D 275 C
PFC_THERMO1 J13-1 464 C 67
T2_DRIVE J42-5 425 425 J10-5 GATE C 276 D
FanA_PWM J13-2 U FAN D 52
NOTES: CT2_H J42-2 422 J10-2 CT2P1 52G 277 E
422 A
N.A. PIN NEAREST THE FLAT EDGE OF LED LENS Fan_COM J13-3 B E 51
CT2_L J42-6 426 426 J10-6 CT2P2 51G 200 F
ALIGNS WITH WHITE LEAD OF LED SOCKET. B2A B2(+)
Fan_Vout J13-4 Y G
CT1_L J42-3 423 423 J10-3 CT1P2 C8 2A
N.B. LEDs ARE ONLY ACTIVE IF VRD IS TURNED ON. B1A B1(-)

G-1
.0047 /
TURN ON VRD BY PLACING DIP SWITCH 5 ON CT1_H J42-7 427 427 J10-7 CT1P1 3KV 4A H
UI BOARD IN THE "ON" POSITION. J14-1 TOROID
T1_RET J42-4 424 424 J10-4 GATE B 51F J
N.C. FIVE CHOKES PER WIRE PAIR. C1 / C2
FanB_PWM J14-2 U FAN S3
4µF T1_DRIVE J42-8 428 428 J10-8 GATE A 52F K
N.D. ELECTRICAL SYMBOLS PER E1537. B4 B
Fan_COM J14-3 B WIRE FEEDER L
Fan_Vout J14-4 Y CONNECTOR
THERMISTOR A1 J43-1 431 431 J12-1 NTC A TOROID M
B3 N
THERMISTOR A2 J43-2 433 433 J12-2 NTC B
M
L 52F
BOOST PFC_THERMO2 J6-3 463 K 52G
RELAY 36/42V+ J6-4
TOROID J 51F
Fan_Vin J6-5 I 51G
T2 227 228
MAIN CANH J6-1 54 H 21
TRANSFORMER
CANL J6-2 53 G 75
204 201 ALPS J6-6 200 F 76
E 77
S7
D 4/4A METER POLARITY SWITCH
X11 X13 X12 X21 X22
STUD-_VPK J9-1 221D C 2/2A

110
L1 B G

110A
STUD+_VPK J9-2 220D
REACTOR 227 J3-3 BOOST_ +15V 220E
A TOROID
N.A. GREEN/RED 228 J3-11 BOOS_RELAY 21
202A / STUD+ J11-1 220A 221E
CROSSLINK LED
202B B J3-4 X-LINC LED
X21 STUD- J11-2 221A
220E
W J3-12 X-LINC LED
67 J11-6 67
CHOKES OUTPUT RECTIFIER HEATSINK ASSEMBLY 225 J3-5 THERMO 1
(N.C.) 21 J11-7
226 J3-13 THERMO 2 +
LEM_COM J11-9 218A ELECTRODE
J3-8 CHASSIS J51/P51 220A
LEM_FB J11-10 215A
LEM+15V J11-4 216A 216A J51-1 R
LEM-15V J11-5 217A 217A J51-2 U
R1
215A J51-3 W 250 OHM
TOROID 25 W
218A J51-4 B 220D
THERMOSTAT #1
(ON HEATSINK) NOISE
B W U R
2 CONDUCTORS POS 225 226 SUPPRESSOR
THERMOSTAT 221D AS'BLY.
NEG 224 224 #2
2 CONDUCTORS OUTPUT CHOKE
L1
4 CONDUCTORS
LEM 221A
X13
NEG - WORK

R CURRENT 221E
TRANSDUCER A.19
G8141-4PRINT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure
panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
DIAGRAMS
 DIMENSIONAL PRINT
FLEXTEC® 350X POWER CONNECT

26.70

23.92

G-2
13

16.5

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure
DIAGRAMS

panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
4HIS PAGE INTENTIONALLY LEFT BLANK
  Do not touch electrically live parts or  Keep flammable materials away.  Wear eye, ear and body protection.

WARNING electrode with skin or wet clothing.

 Insulate yourself from work and
ground.
Spanish
 No toque las partes o los electrodos  Mantenga el material combustible  Protéjase los ojos, los oídos y el
AVISO DE bajo carga con la piel o ropa moja-
da.
fuera del área de trabajo. cuerpo.

PRECAUCION  Aislese del trabajo y de la tierra.

French  Ne laissez ni la peau ni des vête-  Gardez à l’écart de tout matériel  Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
 Isolez-vous du travail et de la terre.

German  Berühren Sie keine stromführenden  Entfernen Sie brennbarres Material!  Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
Körper oder feuchter Kleidung!
WARNUNG  Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
 Não toque partes elétricas e elec-  Mantenha inflamáveis bem guarda-  Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
ATENÇÃO da.
 Isole-se da peça e terra.

Japanese

Chinese

Korean

Arabic

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
 Keep your head out of fumes.  Turn power off before servicing.  Do not operate with panel open or
 Use ventilation or exhaust to
remove fumes from breathing zone.
guards off.
WARNING
 Los humos fuera de la zona de res- Spanish
 Desconectar el cable de ali-  No operar con panel abierto o
piración.
 Mantenga la cabeza fuera de los
mentación de poder de la máquina
antes de iniciar cualquier servicio.
guardas quitadas. AVISO DE
humos. Utilice ventilación o
aspiración para gases. PRECAUCION
 Gardez la tête à l’écart des fumées.  Débranchez le courant avant l’entre-  N’opérez pas avec les panneaux French
 Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones
de travail.
protection enlevés.
ATTENTION
 Vermeiden Sie das Einatmen von  Strom vor Wartungsarbeiten  Anlage nie ohne Schutzgehäuse German
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
 Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
nen; Maschine anhalten!) Betrieb setzen!
WARNUNG
Portuguese
 Mantenha seu rosto da fumaça.  Não opere com as tampas removidas.  Mantenha-se afastado das partes
 Use ventilação e exhaustão para  Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço.
 Não toque as partes elétricas nuas.
 Não opere com os paineis abertos
ou guardas removidas.
ATENÇÃO
Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
CUSTOMER ASSISTANCE POLICY WELD FUME CONTROL EQUIPMENT
The business of Lincoln Electric is manufacturing and selling The operation of welding fume control equipment is affected by
high quality welding equipment, automated welding systems, various factors including proper use and positioning of the
consumables, and cutting equipment. Our challenge is to meet equipment, maintenance of the equipment and the specific
welding procedure and application involved. Worker exposure
exceed their expectations. On occasion, purchasers may ask level should be checked upon installation and periodically
Lincoln Electric for information or technical information about their thereafter to be certain it is within applicable OSHA PEL and ACGIH
use of our products. Our employees respond to inquiries to the TLV limits.

provided to them by the customers and the knowledge they may

have concerning the application. Our employees, however, are not
in a position to verify the information provided or to evaluate the
engineering requirements for the particular weldment, or to

application. Accordingly, Lincoln Electric does not warrant or

guarantee or assume any liability with respect to such information
or communications. Moreover, the provision of such information or
technical information does not create, expand, or alter any
warranty on our products. Any express or implied warranty that
might arise from the information or technical information,
including any implied warranty of merchantability or any warranty

by Lincoln Electric is solely within the control of, and remains the
sole responsibility of the customer. Many variables beyond the
control of Lincoln Electric affect the results obtained in applying
these types of fabrication methods and service requirements.