English

Operating and Assembly Instructions

Incremental Hollow-Shaft Encoder FGH 40

Read the Operating and Assembly Instructions prior to

assembly, starting installation and handling!
Keep for future reference!

Translation of the original Operating and Assembly Instructions FGH40_MANUAL-en_R14(2024-12-18)ID78513.docx

ID-78513-R14
 Incremental Hollow Shaft Encoder FGH 40

Trademark
Brand names and product names are trademarks or registered trademarks of their respective owner.
Protected trademarks bearing a ™ or ® symbol are not always depicted as such in the manual.
However, the statutory rights of the respective owners remain unaffected.

Manufacturer / publisher
Johannes Hübner
Fabrik elektrischer Maschinen GmbH
Siemensstr. 7
35394 Giessen
Germany
Phone: +49 641 7969 0
Fax: +49 641 73645
Internet: www.huebner-giessen.com
E-Mail: info@huebner-giessen.com

This manual has been drawn up with the utmost care and attention. Nevertheless, we cannot exclude the
possibility of errors in form and content. It is strictly forbidden to reproduce this publication or parts of this
publication in any form or by any means without the prior written permission of Johannes Hübner Fabrik
elektrischer Maschinen GmbH.
Johannes Hübner Fabrik elektrischer Maschinen GmbH is listed by Underwriters Laboratories.
UL certificates can be requested from us.
An overview of our UL devices can be found at the following link:

https://iq.ulprospector.com/info
UL File Number: E351535

Type UL model No.

FGH 40 K FGH 40 K-XXXX
FGHJ 40 K-XXXX
FGH 40 K-XXXX-S
FGH 40 KK-XXXX
FGHJ 40 KK-XXXX
FGH 40 L FGH 40 L-XXXX
FGHJ 40 L-XXXX
FGH 40 LL-XXXX
FGHJ 40 LL-XXXX

Subject to errors and changes due to technical improvements.

Copyright © Johannes Hübner Fabrik elektrischer Maschinen GmbH
All rights reserved.

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Directory
1 General ............................................................................................................................ 5
1.1 Information about the Operating and Assembly Instructions....................................... 5
1.2 Scope of delivery ....................................................................................................... 5
1.3 Explanation of symbols .............................................................................................. 5
1.4 Disclaimer .................................................................................................................. 6
1.5 Copyright ................................................................................................................... 6
1.6 Guarantee terms ........................................................................................................ 6
1.7 Customer service ....................................................................................................... 6
2 Safety ............................................................................................................................... 6
2.1 Responsibility of the owner ........................................................................................ 6
2.2 Intended use .............................................................................................................. 6
2.3 Non- intended use ...................................................................................................... 7
2.4 Personnel................................................................................................................... 7
2.5 Personal protective equipment ................................................................................... 7
2.6 Special dangers ......................................................................................................... 8
2.6.1 Electrical current .................................................................................................... 8
2.6.2 Rotating shaft / Hot surfaces ................................................................................. 8
2.6.3 Safeguarding against restart .................................................................................. 8
3 Technical Data ................................................................................................................ 9
3.1 Type plates ................................................................................................................ 9
3.2 Electrical and mechanical data ..................................................................................10
3.2.1 For pulse rates (square wave pulses) ...................................................................10
3.2.2 Output signals Sine / Cosine ................................................................................11
3.3 Type code .................................................................................................................15
3.3.1 For pulse rates (square wave pulses) ...................................................................15
3.3.2 For output signals Sine / Cosine ...........................................................................16
4 Transport, packaging and storage ...............................................................................17
4.1 Safety instructions for transport .................................................................................17
4.2 Incoming goods inspection ........................................................................................17
4.3 Packaging / disposal .................................................................................................17
4.4 Storage of packages (devices) ..................................................................................17
5 Installation and commissioning....................................................................................18
5.1 Safety instructions .....................................................................................................18
5.2 Technical information ................................................................................................18
5.3 Required tools ...........................................................................................................18
5.4 Mounting preparations ..............................................................................................19
5.5 Mounting hollow-shaft type FGH 40 ..........................................................................19
5.5.1 Standard (type P with feather key, type K with clamping without feather key) .......19
5.5.2 Hollow shaft with clamping ring and blind hole (type R with inch dimensions).......21
5.6 Installation.................................................................................................................22

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5.6.1 General rules ........................................................................................................22

5.6.2 Connecting ...........................................................................................................23
5.6.3 Shield contacting for EMC cable gland with cone .................................................24
5.6.4 Connecting the fiber optic cable............................................................................24
5.7 Dismantling ...............................................................................................................25
5.7.1 Safety instruction ..................................................................................................25
5.7.2 Dismantling hollow- shaft type FGH 40 .................................................................25
5.8 Electrical connection and start up..............................................................................26
5.8.1 Preparing cables ..................................................................................................26
5.8.2 Electrical connection.............................................................................................26
6 Faults ..............................................................................................................................28
6.1 Faults table ...............................................................................................................28
7 Inspections .....................................................................................................................29
7.1 Safety instructions .....................................................................................................29
7.2 Maintenance information ...........................................................................................29
7.3 Inspection schedule ..................................................................................................29
8 Disposal..........................................................................................................................29
8.1 Disposal procedure ...................................................................................................29
9 Spare Parts .....................................................................................................................29
10 Dimension drawings ......................................................................................................30
10.1 Construction type hollow- shaft .................................................................................30
11 Connection diagrams ....................................................................................................40

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1 General

1.1 Information about the Operating and Assembly Instructions

These Operating and Assembly Instructions provide important instructions for working with the device.
They must be carefully read prior to starting all tasks, and the instructions contained herein must be
followed.

In addition, applicable local regulations for the prevention of industrial accidents and general safety
regulations must be complied with.

1.2 Scope of delivery

Incremental Hollow-Shaft Encoder FGH 40, Operating and Assembly Instructions.

1.3 Explanation of symbols

Warnings are indicated by symbols in these Operating and Assembly Instructions. The warnings are
introduced by signal words that express the scope of the hazard.
The warnings must be strictly heeded; you must act prudently to prevent accidents, personal injury, and
property damage.

WARNING!
Indicates a possibly dangerous situation that can result in death or serious injury if it is
not avoided.

CAUTION!
Indicates a possibly dangerous situation that can result in minor injury if it is not avoided.

!
CAUTION!
Indicates a possibly dangerous situation that can result in material damage if it is not
avoided.

NOTES!
Indicates useful tips and recommendations as well as information for efficient and trouble-
free operation.

NOTES!
Do not use a hammer or similar tool when installing the device due to the risk of damage
occurring to the bearings or coupling!

DANGER!
Life-threatening danger due to electric shock!
Indicates a life-threatening situation due to electric shock. If the safety instructions are not
complied with there is danger of serious injury or death. The work that must be executed
should only be performed by a qualified electrician.

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1.4 Disclaimer
All information and instructions in these Operating and Assembly Instructions have been provided under
due consideration of applicable guidelines, as well as our many years of experience.
The manufacturer assumes no liability for damages due to:
▪ Failure to follow the instructions in the Operating and Assembly Instructions
▪ Non-intended use
▪ Deployment of untrained personnel
▪ Opening of the device or conversions of the device
In all other aspects the obligations agreed in the delivery contract as well as the delivery conditions of
the manufacturer apply.

1.5 Copyright
NOTES!
Content information, text, drawings, graphics, and other representations are protected
by copyright and are subject to commercial property rights.
It is strictly forbidden to make copies of any kind or by any means for any purpose other
than in conjunction with using the device without the prior written agreement of the
manufacturer. Any copyright infringements will be prosecuted.

1.6 Guarantee terms

The guarantee terms are provided in the manufacturer’s terms and conditions.

1.7 Customer service

For technical information personnel is available that can be contacted by telephone, fax or email. See
manufacturer’s address on page 2.

2 Safety
DANGER!
This section provides an overview of all the important safety aspects that ensure
protection of personnel, as well as safe and trouble-free device operation.
If these safety instructions are not complied with significant hazard can occur.

2.1 Responsibility of the owner

The device is used in commercial applications. Consequently the owner of the device is subject to the
legal occupational safety obligations and subject to the safety, accident prevention and environmental
protection regulations that are applicable for the device’s area of implementation.

2.2 Intended use

The device has been designed and constructed exclusively for the intended use described here.
Series FGH 40 Incremental Hollow- Shaft Encoders are used for measurement of rotations, for instance
of electrical and mechanical drives and shafts.
Claims of any type due to damage arising from non-intended use are excluded; the owner bears sole
responsibility for non-intended use.
For UL and CSA:
For the use in NFPA 79 applications only.

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2.3 Non- intended use

Warning:
This device is not intended for use in residential areas and cannot ensure adequate
protection of radio reception in such environments.

Do not use the device in potentially explosive areas.

The device must not be subjected to mechanical loads in addition to its own weight and unavoidable
vibration and shock loads that arise during normal operations.
Examples for non-permitted mechanical loads (incomplete list):
• Fastening transport or lifting tackle to the device, for example a crane hook to lift a motor.
• Fastening packaging components to the device, for example ratchet straps, tarpaulins etc.
• Using the device as a step, for example by people to climb onto a motor.
2.4 Personnel
Installation and commissioning as well as disassembly routines must be carried out by skilled technical staff only.
2.5 Personal protective equipment
Wear personal protective equipment such as safety shoes and safety clothing to minimise risks to health
and safety when carrying out work such as installation, disassembly or commissioning. Adhere to all
applicable statutory regulations as well as the rules and standards determined by the owner.

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2.6 Special dangers

Residual risks that have been determined based on a risk assessment are cited below.

2.6.1 Electrical current

DANGER!
Life-threatening danger due to electrical shock!
There is an imminent life-threatening hazard if live parts are touched. Damage to
insulation or to specific components can pose a life-threatening hazard.
Therefore:
Immediately switch off the device and have it repaired if there is damage to the insulation
of the power supply.
De-energize the electrical equipment and ensure that all components are connected for
all tasks on the electrical equipment.
Keep moisture away from live parts. Moisture can cause short circuits.
2.6.2 Rotating shaft / Hot surfaces
WARNING!
Danger of injury due to rotating shafts and hot surfaces!
Touching rotating shafts can cause serious injuries.
Therefore:
Do not reach into moving parts/shafts or handle moving parts/shafts during operation.
Close to protect from injury all access openings in flanges with the corresponding plug
screw, and provided you exposed rotating components with protective covers.
Do not open covers during operation. Prior to opening the covers ensure that all parts
have come to a standstill.
The encoder can become hot during prolonged use.
In case of contact risk of burns is existing.
2.6.3 Safeguarding against restart
DANGER!
Life-threatening danger if restarted without authorization!
When correcting faults there is danger of the power supply being switched on without
authorization.
This poses a life-threatening hazard for persons in the danger zone.
Therefore:
Prior to starting work, switch off the system and safeguard it from being switched on again.

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3 Technical Data

3.1 Type plates

Below are some Example nameplates for different device models shown.

Device with one terminal box Device with two terminal boxes(redundant version)

Device with integrated option S Device with 2 sinusoidal signals

Without UL-Certification Without UL-Certification

The nameplate and UKCA label are located on the side of the housing.
Nameplate information:
▪ Manufacturer, Address ▪ Protection class
▪ Type ▪ Power supply
▪ CE marking ▪ No-load current
▪ Serial number (S/N) ▪ Outputs
▪ Commission number (C/N) ▪ Certification references
▪ Year of construction ▪ QR-Code
▪ Pulse rate

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3.2 Electrical and mechanical data

3.2.1 For pulse rates (square wave pulses)
Pulse rates Value
Standard pulse rates 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500
4000, 4096, 4800, 5000, 8192, 10000, 12000, 16000, 16384, 20000,
Special pulse rates 25000, 40000, 50000
(further pulse rates according to customers specification)
Connection data
12 V … 30 V DC
Supply voltage
For UL and CSA Class 2 supplied
No load-current approx. 50 mA at 24 V
Current limited, short-circuit proof push-pull line driver with integrated
Outputs
impedance adaptation for 30 to 140 Ω lines.
approx. as supply voltage, output saturation voltage < 0.4 V at IL 30
Pulse height (HTL)
mA
Output current max. 150 mA at 24 V (observe derating)
Internal resistance 75 Ω bei 24 V
Slew rate 200 V / µs with CL 100 pF

Duty cycle 1 : 1 ± 3 % for standard pulse rates

1 : 1 ± 5 % for special pulse rates up to 25000
pulses

90° ± 3 % for standard pulse rates

Square wave displacement 0°, 90°
90° ± 5 % or special pulse rates up to 25000 pulses

Max. frequency 200 kHz, Higher max. frequency on request

Special output voltage 5V (TTL)

Pulse height 5V, RS422-compatible (TIA/EIA-Standard)

Supply voltage 12 … 30 V DC (optional: 5 V DC)

For UL and CSA Class 2 supplied

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3.2.2 Output signals Sine / Cosine

Pulse rates Value
Standard pulse rates 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500
Connection data
5 V … 30 V DC
Supply voltage
For UL and CSA Class 2 supplied
No load-current Approx. 120 mA at 5 V, approx. 50 mA at 24 V
Max. frequency 200 kHz, higher max. frequency on request

2 sinusoidal signals A and B each with inverted signals

Reference pulse with inverted signal
Output signals Signal amplitude 1 V pp / RL = 120 Ω
Error signal and inverted signal
Signal amplitude 5V

Resolution 1024 signal periodes

Duty cycle 1 ± 0,1

Phase shift A, B 90° ± 1°

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Protection class Sealing Permissible Rotor moment of Breakaway torque

acc. to speed inertia
DIN EN 60529

IP 65 Standard ≤ 4000 rpm approx. 1175 gcm² approx. 10 Ncm

(*) ≤ 3000 rpm
IP 66 with labyrinth ≤ 4000 rpm approx. 1325 gcm² approx. 10 Ncm
seal (*) ≤ 3000 rpm
IP 66 with axial shaft ≤ 2000 rpm approx. 1175 gcm² approx. 25 Ncm
seal (*) ≤ 2000 rpm
IP 66 with radial shaft ≤ 2000 rpm approx. 1175 gcm² approx. 30 Ncm
seal (for special (*) ≤ 2000 rpm
applications, e.g.
wet areas in
rolling mills)

(UL/CSA Type 1)

(*) type FGHJ 40 (isolated bearings)

Vibration resistance DIN EN 60068-2-6 / IEC 68-2-6 (10 … 2000 Hz) 20 g (=200 m/s²)

Shock resistance DIN EN 60068-2-27 / IEC 68-2-27 (6 ms) 150 g (=1500 m/s²)

Type FGH 40 K approx. 4,2 kg

Weight
Type FGH 40 KK approx. 4,5 kg

Encoder temperature range

Standard 0°C… + 70°C

-25°C… + 85°C
-40°C… + 85°C
Special temperature
-5°C… + 100°C
(UL/CSA: max. + 70°C)

The FG 40 is categorised in Group 1 and Class A in accordance with EN 55011 and is only intended
for use in an industrial environment.

WARNING!
For hollow shafts with an inner diameter smaller than Ø 15 mm / Ø 0.59 inch, make sure
that the vibration load is adapted.

NOTES!
The hollow shaft device FGH 40 reduces the degree of protection to IP 65, if the cover
plate is not mounted. At maximum speed the permissible ambient temperature will be
reduced to 60°C.

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Signal outputs for pulse rates (square wave pulses)

Basic version
Basic channel 0° (A) and pulse channel 90° (B)
Internal system diagnostics with error
output (ERROR)
Each with inverted signals

Option N
Reference pulse (N) mechanically defined; one N
square-wave pulse per revolution; with inverted N
signal

Option 2F
Twice as many pulses as basic channel by
combining the 0° and 90°channels

Option B
Rapid direction of rotation detection at each
edge of the 0° and 90°channels
Can be combined with Option F

Option B2
Rapid direction of rotation detection at each
edge of the 0° and 90° channels; additional
standstill recognition

Option B3
Rotation-dependent output signals. This option
supports counter cards with separate
UP/DOWN pulse inputs. Basic channel signals
are issued at option output 1 when rotation is
clockwise and at option output 2 when rotation
is counterclockwise.

Option S
See separate Operating and Assembly
Electronic overspeed switch with two Instructions EGS® 40
independently programmable switching points

Fiber optic option

As an alternative to conventional signal Max. frequency 100 kHz
transmissions via copper cables encoder signals
can also be transmitted via fiber optic cables.

The signal sequence 0°, 90° applies for clockwise rotation seen from the drive shaft direction.
To obtain the same signal sequence for counter clockwise rotation the clamp 0°, 90° has to be
connected see connection diagram.

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Signal outputs for output signals sine / cosine

Basic channel 0° (A) and pulse
channel 90° (B).
Reference pulse (N) mechanically
defined; one square-wave pulse per
revolution; with inverted signal
Each with inverted signal.
Internal system diagnostics with
error output (ERROR).

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3.3 Type code

3.3.1 For pulse rates (square wave pulses)
FGH J 40 K 1024 G 90G NG 2F S /20P

Incremental
hollow-shaft encoder
Isolated bearings

Series
connections, radial design
K: Terminal box
R: Burndy®-plug
C: Connection cable
L: Fiber optic connection
S: 15-pole EMC industrial plug

KK: 2 terminal boxes, i.e. redundant

version or with option S
further combined connections available
Pulses per revolution

Basic signal output

Basic channel 0° (A)
Pulse channel 90° (B)
Each with inverted signals
NG: Option reference pulse with inverted signal
N2: Reference pulse, mechanically fixed with LED
check (red)
for display of reference pulse
2F: Option 2F
B: Option B
B2: Option B2
B3: Option B3
S: Option S
Inner diameter
(by hollow shaft design)
20 P (standard) P: feather key
16 P, 19P, (optional)
16 K, 25 K (optional K: clamping

Blind hollow shafts with inch dimensions (Anglo-American dimensional system)

0.375R R: clamping with clamping ring without feather key
0.500R
0.625R
0.750R
0.875R
1.000R

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3.3.2 For output signals Sine / Cosine

FGH J 40 K 1024 S N /20P

Incremental
hollow-shaft encoder
Isolated bearings

Series
connections, radial design
K: Terminal box
R: Burndy®-plug
C: Connection cable
S: 15-pole EMC industrial plug

KK: 2 terminal boxes, i.e. redundant

version
Resolution
1024 signal periodes per revolution

Output signals
2 sinusoidal signals A and B each with inverted signals
NG: Option reference pulse with inverted signal
Inner diameter
(by hollow shaft design)
20 P (standard) P: feather key
16 P, 19P, (optional)
16 K, 25 K (optional K: clamping

Blind hollow shafts with inch dimensions (Anglo-American dimensional system)

0.375R R: clamping with clamping ring without feather key
0.500R
0.625R
0.750R
0.875R
1.000R

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4 Transport, packaging and storage

4.1 Safety instructions for transport

CAUTION!
Material damage caused by improper transport!

! Observe the symbols and information on the packaging:

▪ Do not throw - risk of breakage
▪ Keep dry
▪ Do not expose to heat above 40 °C or direct sunlight.

4.2 Incoming goods inspection

Check delivery immediately upon receipt for completeness and possible transport damage.
Inform the forwarder directly on receipt of the goods about existing transport damages (prepare pictures
for evidence).

4.3 Packaging / disposal

The packaging is not taken back and must be disposed of in accordance with the respective statutory
regulations and local guidelines.

4.4 Storage of packages (devices)

Keep dry
Keep packages dry and free from dust; protect from moisture.

Protect against heat

Protect packages from heat above 40 °C and direct sunlight.

If you intend to store the device for a longer period of time (> 6 months) we recommend you use
protective packaging (with desiccant).

NOTES!
Turn the shaft of the device every 6 month to prevent the bearing grease solidifying!

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5 Installation and commissioning

5.1 Safety instructions

NOTES!
Observe the safety instructions contained in Chapter 2 when installing or working on the
device!

Personnel
Installation and commissioning must be carried out by skilled technical staff only.

5.2 Technical information

NOTES!
Do not use a hammer or similar tool when installing the device due to the risk of damage
occurring to the bearings or coupling!

Ambient temperature
The max. permissible ambient temperature depends on the speed and degree of protection of the
device, the signal frequency, the length of the signal cable and the place of installation (please refer to
Chapter 3.2).

Degree of protection
To fulfil degree of protection requirements the diameter of the connection cable must correspond to that
of the cable gland (please refer to Chapter 10 Dimension drawings)!

Deep groove ball bearings

FGH 40 incremental hollow- shaft encoders are fitted with maintenance-free, greased "for-life" deep
groove bearings. Bearings must be changed by the manufacturer only. Opening the encoder renders
the guarantee null and void.

Screw retention
We recommend using Loctite® 243 thread locker (medium strength) on all fastening screws to prevent
loosening.

5.3 Required tools

• Spanners: 10 mm, 14 mm, 22 mm, 24 mm
• Allen keys: 3, 4 and 5 mm
• Flat-blade screwdrivers:
• Assembly grease
• Loctite® 243 (medium strength thread locker)

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5.4 Mounting preparations

1. Ensure all accessories are available (please refer to Chapter 10 Dimension drawings).

NOTES!
Fastening screws and earth cable are not included in the range of supply.

2. Preparing the place of attachment: Clean the (motor) shaft, centering, bolting surfaces and fastening
threads; check for damage. Repair any damage!

5.5 Mounting hollow-shaft type FGH 40

5.5.1 Standard (type P with feather key, type K with clamping without feather key)

1 2 3 4 5

6 7

12 13
8 14 15
11

9
Figure.1
:
10

1. Mount adapter shaft (1) and align using dial gauge.

NOTES!
The maximum radial run-out of the adapter shaft is 0.05 mm.
If necessary, use the ball thrust adjustment screw to align the adapter shaft. Secure ball
thrust screws with Loctite® 243. Remove unused ball thrust screws or secure with Loctite®
243. Max. tightening torque for M12 approx. 25 Nm, for M16 approx. 35 Nm.
Use parallel keys to DIN 6885.
Please also observe the supplement data sheet Mounting accuracy for hollow shaft
encoders.
You should also observe the Installation instructions supplied with the adapter shaft when
installing!

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2. Lightly grease the adapter shaft.

3. Secure the torque bracket (3) to the hollow-shaft device (13) with 4 tensilock screws (2).

NOTES!
When fitting to the device is possible to align the torque bracket in four different directions.
If possible fit the device in a manner that ensures the cable gland points downwards!
Exchange the position of the cable gland (12) and the blanking plug on the opposite side,
if necessary.
4. Mount the hollow-shaft device to the adapter shaft.

5. Secure the hollow-shaft device with the aid of the axial tensioning disc (6) and a hexagon socket
head cap screw (7).

NOTES!
The axial tensioning disc is supplied with several hexagon head socket cap screws of
different lengths. To select the suitable hexagon head socket cap screw please refer to
the dimensioning drawings in Chapter 10.
The hexagon head socket cap screws are coated with a microencapsulated adhesive as
locking agent.
6. Fit the cover (14) and secure with four countersunk screws (15) to seal the hollow-shaft device.

7. Fastening the torque bracket:

Fastening without base plate:

Secure the link rod head (11) of the link rod (8) to a fixed point (for example on the motor
housing).

Fastening with base plate:

Secure the base plate (9) to a fixed point with two hexagon head screws (10) – (for example on
the motor housing or the foundations).

NOTES!
Once fitted the link rod must rotate easily around the link rod heads! Failure to observe
this point may result in damage to the bearings!

NOTES!
The link heads are maintenance free. However, ensure they remain free from soiling
and paint!

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5.5.2 Hollow shaft with clamping ring and blind hole (type R with inch dimensions)
Tighten the clamping ring only after assembly by means of the clamping screw in order to
prevent deformation of the hollow shaft.

Tightening torque clamping screw:

ISO 4762 - M4 x 14 - A2-70 2,5 Nm
ISO 4762 - M5 x 16 - A2-70 5 Nm

1. Loosen screw plug (1)

2. Mounting according to chapter 5.5.1 point 1 to point 4
3. Screw in the enclosed M6 cap screw with sealing ring (2)
Tightening torque: 8.5 Nm
4. Check: O-ring 25 x 2 [FKM] present (3)
Screw the screw plug back in (1)

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5.6 Installation
5.6.1 General rules
NOTES!
In environments with high drive power, external systems can generate high
electromagnetic emissions. Adverse effects on FGH 40 operation can be avoided by
observing the following guidelines:
• Uninterrupted, low-resistance machine grounding must be ensured across all
parts of a plant. Ensure that the connections have good electrical contact. Poor
conductivity can be caused, for example, by paint, lubricants, corrosion or similar.
In practice, large cable cross-sections are required for low-resistance machine
grounding.
• Generous mounting distances must be maintained from actuators with a high
energy density, such as contactors, inverters, motors, solenoid valves and
brakes.
• Shielding of cables must be carried out professionally, for example between the
inverter and motor. Please observe the manufacturer's specifications.
• Inductances of relays, contactors, solenoid valves or brakes should be wired with
suppressors. To prevent conducted interference coupling, this is necessary for
relays or contactors that are connected directly to the inputs or outputs (IO). To
prevent interference coupling via the air path, this also applies to all inductances
in the near field of the installation. Suppressors must be connected directly to the
coil: RC elements or varistors for operation with alternating current (AC) and
freewheeling diodes or varistors for operation with direct current (DC), whereby
freewheeling diodes are preferable.
• The FGH 40 is operated with low voltage of up to 30 V. To avoid interference
coupling via the air path, it is important to plan cable routes with sufficient
distance to power lines in accordance with the following diagram. This generally
applicable diagram is to be used for all connections inside and outside control
cabinets.

Figure : Scheme for planning cable routes

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5.6.2 Connecting
• Sufficient dimensioning of the power supply.
• The conductor cross-section of the power supply cable must be designed so that
the maximum voltage drop is less than 3 V. A wire cross-section of 0.75 mm² is
recommended. Permissible cable diameter: 6,5…9,5 mm.
(Cable diameter for UL-listed devices 8…9,5 mm).
• A DC distribution network can comprise considerable cable lengths, which may
be subject to interference. It is recommended that the FGH 40 is not operated on
a heavily disturbed DC distribution network. If necessary, a separate power
supply should be provided. To minimize interference, the DC distribution should
be connected to the power supply unit in a star configuration and with
symmetrical routing of the forward and return conductors (as a “twisted pair” or as
a cable).
• A shielded supply cable must be used for the electrical connection. The cable
shield must be connected to the machine grounding on both sides. Shield
connection terminals must be used to connect the cable shielding to a large
surface area in the switch cabinet. The same applies to the shielding of signal
cables.
• A cable for connecting to ground potential must be connected to the ground
terminal of the FGH 40, if not already pre-assembled (max. tightening torque 2.0
Nm).
• A flat grounding strap consisting of fine stranded wire with a minimum cross-
section of 6 mm² must be used for grounding.
• The grounding strap must be permanently and permanently connected to a low-
impedance, nearby grounding point on the system side. The grounding point must
be bare metal, free of paint, non-conductive surface finishes, grease, oil and
corrosion. The length of the grounding strap should not exceed 2 m.

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5.6.3 Shield contacting for EMC cable gland with cone

Example –Figure: Cable gland with cone

The shield is placed on the cone. The insulation must be removed at this point. The shielding must
remain intact in this area and must not be damaged.

5.6.4 Connecting the fiber optic cable

The fiber optic cable is inserted into the terminal box of the FGH 40 via the second cable gland and
is connected to a ST plug at the fiber optic output. Several sealing inserts for different cable
diameters are included with the basic unit for the FO cable gland. The outer sheath of the fiber
optic cable must be firmly seated in the sealing insert of the cable gland.
In the terminal box, the fiber optic cable without an outer sheath must be laid in a loop without
kinks.

Figure: Fiber optic cable and supply cable in the terminal box of the FGH 40

For fixed cable installations, either a non-slotted or a slotted sealing insert in the sizes 2 x 3 mm,
1 x 5...8 mm, 1 x 7...10.5 mm can be used in the cable gland of the fiber optic cable. The non-slotted
sealing insert requires a tool to fit the ST plug due to the narrow internal diameter. Slotted sealing
inserts enable device installation with pre-assembled fiber optic cables.

ATTENTION!
UL-/CSA-conformity is only given for the non-slotted sealing insert (pre-assembled).
When using a slotted sealing insert (enclosed), the UL-/CSA test mark must therefore be
covered with the enclosed sticker.

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5.7 Dismantling

5.7.1 Safety instruction

Personnel
Dismantling must be carried out by skilled technical staff only.

WARNING!
Observe the safety instructions contained in Chapter 2 when dismantling the device!

NOTES!
Do not use a hammer or similar tool when installing the device due to the risk of damage
occurring to the bearings or coupling!

5.7.2 Dismantling hollow- shaft type FGH 40

Disconnect all electrical cable prior to beginning any work.

To dismantling the encoder follow the instructions given in Chapter 5.5 in the reverse order.

NOTES!
Use the withdrawal device D-53663a (available as an accessory) if you are unable to
remove the device manually from the adapter shaft after having removed the axial
tensioning disc)!

Special tool Withdrawal device D-53663a (type P and type K)

Using the withdrawal device, which is screwed into the withdrawal thread M25 x 0.75 of
the hollow shaft allows you to remove the overspeed switch from the adapter shaft
without risking damage to the bearings.

Hollow shaft with blind hole and clamping ring (type R):
Use screw / threaded rod M6 for forcing (L= min. 125 mm).

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5.8 Electrical connection and start up

NOTES!
You must observe applicable EMC guidelines when routing cables!

NOTES for UL and CSA!

Do only use copper cables

5.8.1 Preparing cables

1. Strip cable insulation.
2. Crimp wire-end ferrules.

5.8.2 Electrical connection

1. Open the terminal box cover (16).

! CAUTION!
Do not allow moisture to enter the terminal box when the cover is open!

2. Remove the cap of the cable gland (12, Fig.1).

3. Feed the cable into the terminal box trough the cable gland.

NOTES!
The signal cable shielding can be connected directly to the housing via the EMC cable
gland. A coil spring intergrated in the cable gland ensures all-round contact is made with
the bare cable shielding to ensure a good shield connection. This type fo shield connection
should be preferred.
Alternatively, if equipotential boning currents are anticipated it is possible to connect the
cable shielding to a shield terminal in the terminal box. A capacitor between the shield
terminal and the encoder housing prevents the flow of equalizing current.
To achieve an effective shielding the cable shield must also be connected in the electrical
cabinet.
4. Tighten the cable gland and blanking plugs using a spanner.

NOTES!
Prior to delivery cable glands and blanking plugs are tightened finger tight only. To ensure
that the terminal box is reliably sealed tighten all cable glands and blanking plugs before
starting up for the first time.
5. Use a spanner to tighten the cable gland until the cable is securely clamped and properly sealed.

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NOTES!
Prevent lateral pulling forces acting on the cable and plugs so as not to impair the degree
of protection of the cable gland.
6. Connect the supply voltage and signal cable (please refer to the connection diagrams, Chapter 11).

!
CAUTION!
Do not apply supply voltage to the signal outputs, as this will destroy the device!

7. Applicable to alternative shield connection only: fit cable lug to cable shield and connect to the shield
terminal (please refer to the connection diagrams, Chapter 11).

NOTES!
To achieve a good shielding effect the cable shield be kept as short as possible.

8. Close the terminal box cover.

NOTES!
Before closing the terminal box cover check and if necessary clean both seal surfaces
and the gasket.

! CAUTION!
Ensure when closing the terminal box cover that no cable becomes jammed.

9.Secure earth cable to earth terminal.

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6 Faults

6.1 Faults table

Faults Possible cause Remedy

Soiled terminal box gasket or Clean terminal box gasket and

seal surfaces seal surfaces

Damaged terminal box gasket Replace terminal box gasket

Moisture in the terminal box Cable gland/blanking plug not Tighten cable gland/blanking
tightened plug

Use suitable cable and cable

Unsuitable cable for cable gland
glands

Supply voltage not connected Connect supply voltage

No output signals
Connection cable reversed Wire correctly

Use data cable with conductors

Unsuitable cable arranged as twisted pairs and
common shield
Output signals subject to
Cable shield not connected Connect cable shield at both
interference
ends

Cable routing not EMC Observe applicable EMC

compliant guidelines when routing cables

Check pin assignment; observe

connection diagram
Signal end stage overloaded
Do not assign unused outputs
Signal interruptions

Do not connect outputs with

Outputs short-circuited
supply voltage or GND

Contact Hübner-Service (page 2) if none of the remedies listed above provides a solution)!

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7 Inspections

7.1 Safety instructions

WARNING!
Skilled technical staff only are permitted to inspect the device and its installation.
Observe the safety instructions contained in Chapter 2 when inspecting or working on
the device!

7.2 Maintenance information

The device is maintenance-free. However, to guarantee optimum fault-free operations we recommend
that you carry out the following inspections.

7.3 Inspection schedule

Interval Inspections

Ensure the fastening screws are properly tightened

Yearly Ensure cable connections and connection terminals are
securely seated

Following approx 16 000 … 20 000 Check deep groove ball bearings are running smoothly and
hours of operation / higher levels of listen for running noises
continuous load

8 Disposal

8.1 Disposal procedure

The manufacturer is not obliged to take back the device.
The device is classed as electronic equipment and subject to the WEEE Directive; observe local,
country-specific laws when disposing of the device.
For information on environmentally sound disposal please contact your local authority or a specialist
disposal company.

9 Spare Parts
The in the following listed spare parts can be covered when required about the service address on the
page 2.
Spare part Remark

Cover Cover of the hollow- shaft bore (non drive end)

Cable gland M20 x 1,5

Terminal box cover Incl. Sealing and screws

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10 Dimension drawings
Further dimension drawings on our website or on request.

10.1 Construction type hollow- shaft

Hollow- Shaft Ø 20, length of

FGH 40 K../20 P Gew HM 09 M 102530a
customer shaft max. 83 mm

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Hollow shaft with inch bore and

FGHJ 40 K HM 21 M 116504
clamping

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FGH 40 KK../20 P Gew Hollow- Shaft Ø 20, length of

HM 09 M 102531a
customer shaft max. 83 mm

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Hollow shaft with inch bore and

FGHJ 40 KK HM 21 M 116505
clamping

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FGH 40 KK../20 P Gew Redundant version or with

HM 10 M 103037a
Option S integrated option S

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Hollow shaft with inch bore and

FGHJ 40 KK – Option S HM 21 M 116506
clamping

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FGH 40 K Assembly with torque bracket HM 09 M 102203a

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FGH 40 K Assembly with torque bracket HM 10 M 101771a

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additional dimension drawing

FGH(J) 40 LL
electric connection implementation fiber optic HM 11 M 103758d

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additional dimension drawing

FGH 40 S/SS electric connection implementation FG 40 S/SS HM 12 M 105755
15 pole EMC

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11 Connection diagrams

Shielding:
The shield of the signal cable can be
connected
directly to the housing of the encoder by the
cable gland. Alternatively the shield of the
signal cable can be connected to K11 via a
capacitor(10nF / 500V) to the housing of the
encoder.

FGH 40 Standard Terminal box

10 pole printed circuit spring terminal block

type Phoenix ZFKDS

Connection data:
wire section
0,2-1,5 [mm²]

Alternative Shielding

FGH 40 Standard without reference pulse Terminal box

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Socket insert view

Crimp contacts for

cross-sectional
data of wire from
0,52 up to 1,5 mm²

Shield:
The shield of the signal cable is
directly to be connected with the
socket housing.

Crimping tool: Burndy® No. MR 8 GE 5

FGH 40 Standard Burndy® plug

Connection cable

6x2x0,56 twin-standard, shielded

Type: HE-2LVCC-CY AWG 20b

acc. to VDE 0881

Cross-section: 0,56 mm²

Temperature: -20 °C to + 105 °C
Outside dia: 10,1 mm

shield is connected to casing

other cables- / temperature ranges

on request

FGH 40 Standard Connection cable

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12 pole printed circuit spring terminal block type

Phoenix ZFKDS

Connection data:
Wire section
0,2-1,5 [ mm² ]

Shielding:
The shield of the signal cable can be connected
directly to the housing of the encoder by the
cable gland. Alternatively the shield of the cable
can be connected to K13 via a capacitor (10nF /
500V) to the housing of the encoder.

Alternative Shielding

FGH 40 Option F2 Terminal box

10 pole printed circuit spring terminal block

type Phoenix ZFKDS

Connection data:
Wire section
0,2-1,5 [ mm² ]
Shielding:
The shield of the signal cable can be connected
directly to the housing of the encoder by the
cable gland. Alternatively the shield of the cable
can be connected to K13 via a capacitor (10nF /
500V) to the housing of the encoder.

Alternative Shielding

FGH 40 Option B Terminal box

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12 pole printed circuit spring terminal block type

Phoenix ZFKDS

Connection data:
Wire section
0,2-1,5 [ mm² ]

Shielding:
The shield of the signal cable can be connected
directly to the housing of the encoder by the
cable gland. Alternatively the shield of the cable
can be connected to K13 via a capacitor (10nF /
500V) to the housing of the encoder.

Alternative Shielding

FGH 40 Option B2 Terminal box

10 pole printed circuit spring terminal block type

Phoenix ZFKDS

Connection data:
Wire section
0,2-1,5 [ mm² ]

Shielding:
The shield of the signal cable can be connected
directly to the housing of the encoder by the cable
gland. Alternatively the shield of the cable can be
connected to K13 via a capacitor (10nF / 500V) to
the housing of the encoder.

Alternative Shielding

FGH 40 Option B3 Terminal box

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FGH 40 Connection sheme PN 109-470 Terminal box

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FGH 40 Connection sheme PN 109-415 EMC industrial plug

Connection sheme 649

FGH 40 Burndy® plug
Option S

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FGH 40 Connection sheme PN 148 400b Sinue /Cosine Output

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