AN306141019985en 000301
AN306141019985en 000301
Operating Instructions
MCA 123 POWERLINK
vlt-drives.danfoss.com
Safety Operating Instructions
Safety
This publication contains information proprietary to 1. The frequency converter must be disconnected
Danfoss. By accepting and using this manual, the user from mains before carrying out repair work.
agrees that the information contained herein is used solely Check that the mains supply has been discon-
for operating equipment from Danfoss or equipment from nected and that the necessary time has passed
other vendors if such equipment is intended for communi- before removing motor and mains plugs.
cation with Danfoss equipment over a serial 2. The off-command on the serial bus does not
communication link. This publication is protected under disconnect the equipment from mains and should
the Copyright laws of Denmark and most other countries. not be used as a safety switch.
3. Correct protective earthing or grounding of the
Danfoss does not guarantee that a software program
equipment must be established. The user must
produced according to the guidelines provided in this
be protected against supply voltage, and the
manual functions properly in every physical, hardware, or
motor must be protected against overload in
software environment.
accordance with applicable national and local
regulations.
Although Danfoss has tested and reviewed the documen-
tation within this manual, Danfoss gives no warranty or 4. The earth leakage currents are higher than 3.5
representation, either expressed or implied, with respect to mA.
this documentation. This includes its quality, performance, 5. Do not remove the plugs for the motor and
or firness for a particular purpose. mains supply while the frequency converter is
connected to mains. Check that the mains supply
In no event shall Danfoss be liable for direct, indirect, has been disconnected and that the necessary
special, incidental, or consequential damages arising out of time has passed before removing motor and
the use, or the inability to use information contained in mains plugs.
this manual, even if advised of the possibility of such
damages. In particular, Danfoss is not responsible for any
costs including, but not limited to those incurred as a
result of lost profits or revenue, loss or damage of
equipment, loss of computer programs, loss of data, the
costs to substitute these, or any claims by third parties.
WARNING
HIGH VOLTAGE
The voltage of the frequency converter is dangerous
whenever connected to mains. Incorrect installation of
the motor, frequency converter, or fieldbus may damage
the equipment, cause serious personal injury, or death.
Consequently, the instructions in this manual, as well as
national and local rules and safety regulations, must be
complied with.
• temporary overload
WARNING
ELECTRICAL HAZARD
Touching the electrical parts may be fatal - even after
the equipment has been disconnected from mains.
Contents
1 Introduction 3
1.1 General Information 3
1.1.1 About this Manual 3
1.1.2 Assumptions 3
1.1.3 Hardware 3
1.1.4 Background Knowledge 3
1.1.5 Available Literature 3
1.1.6 Abbreviations 4
2 How to Install 5
2.1 Installation 5
2.1.1 How to Install Option in Frequency Converter 5
2.1.2 Network 5
2.1.3 POWERLINK Cables 6
2.1.4 LED Behaviour 6
2.1.5 Topology 7
2.1.6 EMC Precautions 8
3 How to Configure 10
3.1 Configure the Parameters 10
3.1.1 IP Settings 10
3.1.2 Ethernet Link Parameters 10
3.2 Configure the Frequency Converter 10
3.2.1 VLT Parameters 10
3.3 Configure the POWERLINK Network 10
7 Parameters 34
7.1 Parameter Group 8-** Communication and Option 34
7.2 Parameter Group 12-** Ethernet 38
7.3 POWERLINK - Specific Parameter List 41
8 Application Examples 44
8.1 Example: Process Data with PDO 23 44
8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value 46
9 Troubleshooting 48
9.1 LED Status 48
9.2 Communication Problems 49
9.2.1 No Communication with the Frequency Converter 49
9.2.2 Endless Power-down - Power-up Cycle 52
9.3 Warnings and Alarms 52
9.3.1 Alarm and Warning Words 52
Index 55
1 Introduction
1 1
1.1 General Information beyond the scope of this manual, and not the responsi-
bility of Danfoss.
1.1.1 About this Manual
For information regarding commissioning tools, or
Chapters communication to a non-Danfoss node, consult the
appropriate manuals.
chapter 1 Introduction
chapter 2 How to Install 1.1.5 Available Literature
chapter 3 How to Configure
- The VLT® AutomationDrive Operating Instructions
contain essential information for quick installation and set- provide the necessary information for getting the
up. frequency converter up and running.
- The VLT® AutomationDrive Design Guide entails all
For more detailed information, including the full range of
technical information about the frequency
set-up options and diagnosis tools, refer to the chapters:
converter design and applications including
encoder, resolver, and relay options.
chapter 4 Configure the Master
- The VLT® AutomationDrive Profibus Operating
chapter 5 How to Control the Frequency Converter
Instructions provide the information required for
chapter 7 Parameters controlling, monitoring, and programming the
chapter 8 Application Examples frequency converter via a Profibus fieldbus.
1.1.6 Abbreviations
Abbre- Definition
1 1 viation
API Actual Packet Interval
ASnd AsynchronousSend
CC Control card
CTW Control word
DCP Discovery and Configuration Protocol
DHCP Dynamic Host Configuration Protocol Configuration
EMC Electromagnetic Compatibility
I/O Input/Output
IP Internet Protocol
PDO Process Data Object
LCP Local Control Panel
LED Light Emitting Diode
LSB Least Significant Bit
MAV Main Actual Value (actual output)
MN Managing Node
MSB Most Significant Bit
MRV Main Reference Value
N/A Not applicable
PC Personal Computer
PCD Process Control Data
PLC Programmable Logic Controller
PNU Parameter Number
REF Reference (=MRV)
SDO Service Data Object
SoC Start Of Cycle Frame
SoA Start Of Asynchronous
STW Status Word
2 How to Install
2.1 Installation
2.1.1 How to Install Option in Frequency 2 2
Converter
Instructions
Table 2.1 Minimum Firmware Versions
1. Remove LCP panel from the FC Series.
Items required for installing the fieldbus option in the 2. Remove the frame located beneath and discard it.
frequency converter 3. Push the option into place. The Ethernet
• Fieldbus option connectors must be facing upwards.
• Fieldbus option adaptor frame for the FC Series.
4. Remove knock-out on the fieldbus option adaptor
This frame is deeper than the standard frame to
frame.
allow space for the fieldbus option beneath.
5. Push the fieldbus option adaptor frame for the FC
• Strain relief (only for A1 and A2 enclosures)
Series into place.
6. Replace the LCP and attach cable.
130BT797.10
NOTICE
Do not strip and earth the Ethernet cable via the strain
relief-plate! The earthing of screened Ethernet cable is
done through the RJ-45 connector on the option.
NOTICE
EtherNet
MCA 121
EtherN
MS
MS1
1Port
et/IP
EtherNet
Option
130B11
A
Port2
19
After installing the MCA 123 POWERLINK option, set
MS2 MAC-00-
1B-08-00
parameter 8-01 Control Site to: [2] Control word only or [0]
SW.ver -00-22
.
2.1.2 Network
Cable type Specification Illustration 2.4 S/E LED Status - Power OFF or State
1 2
A B
Port 1 Port 2
MCA123 Option A
3 S/E LED
POWERLINK 130B1489
4 L/C LED P1
MAC 00-1B-08-00-00-00 Illustration 2.11 S/E LED Status - Double Green Flash
5 L/C LED P2
Address
ON
SW. ver. TM. ver.
8 7 6 5 4 3 2 1 OFF
6
Illustration 2.12 S/E LED Status - Tripple Green Flash
Illustration 2.3 Overview of the Option
Item # Description
1 POWERLINK port 1
Illustration 2.13 S/E LED Status - Yellow Flash
2 POWERLINK port 2
3 Status/error
4 Link/collision port 1
5 Link/collision port 2
6 Node ID dip switches
2.1.5 Topology
The POWERLINK module features a built-in POWERLINK controlled node and a two-port hub. This module enables the
possibility for connecting several POWERLINK options in a line topology. If more than eight frequency converters are
connected in line, it requires special attention towards the timing in the network.
130BD147.10
2 2
Take care that following design rules are followed 4. When crossing of cables is unavoidable, the
Ethernet cable must cross motor and brake
1. Do not connect any non-POWERLINK device (e.g.
a PC) to any free port as to avoid malfunction of resistor cables at an angle of 90°.
the complete POWERLINK network. 5. Always observe relevant national and local
2. In a line topology, power all frequency converters regulations, for example regarding protective
either by mains or by a 24 V DC option card, for earth connection.
the built-in POWERLINK slave controller to work.
3. To achieve interference-free operation of the
2.1.6 EMC Precautions
Ethernet, observe the following EMC precautions.
The correct handling of the motor cable screen is To achieve interference-free operation of the Ethernet,
vital for the overall performance of the system. If observe the following EMC precautions. Additional EMC
the rules are not followed, it leads to loss of the information is available in the VLT® AutomationDrive Design
control and malfunction of the system. The Guide.
Ethernet communication cable must be kept
away from motor and brake resistor cables to NOTICE
avoid coupling of high frequency noise between
The correct handling of the motor cable screen is vital
the cables. Normally, a minimum distance of 200
for the overall performance of the system. If the rules are
mm (8 inches) is sufficient, but maintaining the
not followed, it can lead to loss of the control and
greatest possible distance between the cables is
malfunction of the system.
recommended. Especially where cables run in
parallel, over long distances, or if frequency
converters with a bigger power size are installed.
More information can be found in the norm IEC
61000-5-2:1997.
130BA908.11
2 2
min. 200 mm
Ethernet Cable
90 ° crossing
3 How to Configure
3.1 Configure the Parameters In POWERLINK, the Link Duplex is fixed to Half Duplex, and
cannot be changed.
3.1.1 IP Settings
3.2 Configure the Frequency Converter
All IP-related parameters are located in parameter group 3.2.1 VLT Parameters
3 3 12-0* IP Settings: The parameters are all set to POWERLINK
standard values, so no setting is needed. In POWERLINK, Pay particular attention to the following parameters when
the parameter 12-00 IP Address Assignment is fixed to the configuring the frequency converter with a fieldbus
option "From node ID". The IP address follows the setting interface.
in parameter 12-60 Node ID, so that the IP address is
192.168.100.xxx, where xxx is the node ID. For
parameter 12-02 Subnet Mask, the IP addres is fixed to • Parameter 0-40 [Hand on] Key on LCP. If the [Hand
on] key on the frequency converter is activated,
255.255.255.0 and cannot be changed.
control of the frequency converter via the
fieldbus interface is disabled.
The POWERLINK option offers two ways of node ID
assignment via parameter or DIP switch. • After an initial power-up, the frequency converter
automatically detects whether a fieldbus option is
installed in slot A. It then sets
3.1.2 Ethernet Link Parameters parameter 8-02 Control Word Source to [Option A].
Adding, changing, or removing an option from an
Parameter group 12-1* Ethernet Link Parameters holds
already commissioned frequency converter does
Ethernet Link information:
not change parameter 8-02 Control Word Source.
However, it causes a trip mode, and the
Parameter 12-10 Link Status frequency converter displays an error.
Parameter 12-11 Link Duration • Parameter 8-10 Control Word Profile. Select
Parameter 12-12 Auto Negotiation between the Danfoss FC Profile and the DS 402
profile. The change of parameter 8-10 Control
Parameter 12-13 Link Speed
Word Profile is active at the next power-up.
Parameter 12-14 Link Duplex
• Parameter 8-50 Coasting Select to
Each port has unique Ethernet link parameters. parameter 8-56 Preset Reference Select. Selection of
how to gate fieldbus control commands with
Parameter 12-10 Link Status displays Link or No Link digital input command of the control card.
according to the status of the present port.
NOTICE
When parameter 8-01 Control Site is set to [2] Control
Parameter 12-11 Link Duration displays the duration of the
word only, Bus-control overrules the settings in
link on the present port. If the link is broken, the counter
parameter 8-50 Coasting Select to parameter 8-56 Preset
is reset.
Reference Select.
Parameter 12-14 Link Duplex - displays the duplex mode for • parameter 12-60 Node ID
each port. Setting the NODE Address using the Hardware Switches
Using the hardware switches, it is possible to select an address range 0–239 (factory setting 1) according to Table 3.1:
Switch 8 7 6 5 4 3 2 1
Address value 128 +64 +32 +16 +8 +4 +2 +1
E.g. address 5 OFF OFF OFF OFF OFF ON OFF ON
E.g. address 35 OFF OFF ON OFF OFF OFF ON ON
E.g. address 82 OFF ON OFF ON OFF OFF ON OFF
E.g. address 157 ON OFF OFF ON ON ON OFF ON
Table 3.1
NOTICE 3 3
The switches are only read during power-up. Changes are active after the next power up, and can be read in
parameter 12-60 Node ID. Note the location and sequence of the hardware switches as illustrated in Illustration 2.3.
130BD139.10
To configure a POWERLINK Master, the configuration tool
needs an XDD file for each type of slave on the network.
The XDD file is a text file containing the necessary
communications set-up data for a slave. Download the
XDD file for the FC Series frequency converters at
www.danfoss.com/BusinessAreas/DrivesSolutions/.
130BD137.10
consult their relevant manuals.
Illustration 4.1 Automation Studio 2. Right click the network icon, and select [Insert].
130BD140.10
130BD141.10
130BD145.11
Illustration 4.7 Select Parameters
NOTICE 4 4
Make sure that maximum ten channels are selected in
each direction; or the PLC enters into an endless restart
of the network.
Illustration 4.5 Select Controller Module
6. The POWERLINK configuration does now contain
the Danfoss FC Series frequency converter as its
Danfoss FC Series is inserted in the POWERLINK master slave and communicates with the four words. The
system. final step is to map the I/Os to PLC variables,
which is done in the I/O mapping. Select the I/O
4. Configure the I/O configuration, right click the Mappings by right-clicking the [Danfoss FC 302]
Danfoss Icon and select [Open I/O Configuration]. icon and selecting [Open I/O Mapping].
130BD142.10
130BD142.10
Illustration 4.6 I/O Configuration Illustration 4.8 Mapping the I/Os ot the PLC Variables
5. By default the POWERLINK option does not have Now, the mapping can be done directly to previous
any process data assigned to its I/O mapping. defined variables.
Assign the process data by selecting the channels
(FC Parameter) as read or write. Selecting the [+]
sign in front of the channel menu expands the
list and the parameters can be selected. In this
example following has been selected:
130BD143.10
Illustration 4.9 Previous Defined Variables
4 4
Variables can also be directly declared, via selecting the
Channel Name for each signal and enter the attributes
directly.
130BD144.10
This inserts the Danfoss FC 302 into the B&R system, and
the frequency converter can now be controlled and
supervised via the POWERLINK.
PCD read
Receive PDOs (PLC Drive)
130BC177.10
5.2.3 Reference Handling Limit [Hz] and parameter 4-14 Motor Speed High Limit [Hz]
limit the actual frequency converter output.
The reference handling in FC Series is an advanced
mechanism that sums up references from different sources. parameter 4-19 Max Output Frequency limits the maximum
output and can also influence the maximum speed of the
For more information on reference handling, refer to the motor.
VLT® AutomationDrive Design Guide.
For reference and MAV formats, see Table 5.3.
5 5 0%
-25%
0
F000
0
-4.096
-50% E000 -8.192
-75% D000 -12.288
Illustration 5.2 Reference Handling -100% C000 -16.384
Table 5.4
NOTICE
If parameter 3-00 Reference Range is set to [0] Min - Max,
5.2.4 Process Control Operation
a negative reference is handled as 0%.
130BA274.11
Reference Select. Master-follower
Bit 04="0" - executes transition 7 or 11, Quick stop. 5.4.2 Status Word According to DS 402
Bit 04="1" - enables ramp. Profile
130BA273.11
Follower-master
Bit 05="0" - the given output frequency is maintained even
if the reference is changed. STW Output freq.
Bit 05, Quick stop/Run Bit 11, Speed limit not active/speed limit active
Bit 05="0" - control word bit 02="1". Bit 11="0" - the output frequency is out of the range set in
Bit 05="1" - control word bit 02="0". parameters 4-11/4-12 Motor Speed low Limit RPM/Hz or
parameters 4-13/4-14 Motor Speed high Limit RPM/Hz.
Bit 06, Start enable/Start disable Bit 11="1" - the output frequency is within the mentioned
Bit 06="0" - state is not “Switch on disable”. range.
Bit 06="1" - state = “Switch on enable”.
Bit 12, DSP 402 reserved
Bit 07, No warning/Warning
Bit 07="0" - no warning situation. Bit 13, DSP 402 reserved
Bit 07="1" - a warning has occurred.
Bit 14, Running/Not running
Bit 08, Bit 14="0" - the motor is not running.
Danfoss reserved Bit 14="1" - the frequency converter has a valid start signal
or that the output frequency is greater than 0 Hz.
Bit 09, Remote disable/Remote enable
5 5
Bit 09="0" - the frequency converter has been stopped Bit 15, Danfoss reserved
with the stop key on the LCP, or [Local] has been selected
8-10 Control Profile
in parameter 3-13 Reference Site.
Bit 09="1" - it is possible to control the frequency Option: Function:
converter via the serial port. [0] * FC profile
[7] CANOpen DSP 402
Bit 10, setpoint not reached/Set point reached FC Profile is the default control profile for the frequency
Bit 10="0" - the actual motor speed is different from the converter, whereas CANOpen DSP 402 is the CiA
speed reference set. This situation can occur while the standardized control profile, featuring the special DSP 402
speed is ramped up/down during start/stop. transition state machine.
Bit 10="1" - the present motor speed equals the speed
reference set.
5 5
10 Switched On⇒Switched On Disable 0001, 0000 0240 If the motor is not braked, and the power section is
switched off immediately, the motor is free to rotate.
11 Operation Enabled⇒Quick Stop Active 0002 0207 Motor ramps to 0 RPM with programmed quick ramp
parameter.
11 Operation Enabled⇒Quick Stop Active 0003 0217 Motor ramps to 0 RPM with programmed quick ramp
parameter.
12 Quick Stop Active⇒Switch On Disabled 0001, 0000 0240 If the motor is not braked, and the power section is
switched off immediately, the motor is free to rotate.
13 All states⇒Fault Reaction Active xxxx 023F -
14 Fault Reaction Active⇒Fault xxxx 023F -
15 Fault⇒Switch On Disabled 0000 0240 -
16 Quick Stop Active⇒Operation Enable (not - - -
supported)
In parameter 8-56 Preset Reference Select a selection is • Digital input (parameter 5-10 Terminal 18 Digital
made to define how Bit 00/01 gates with the Input to parameter 5-15 Terminal 33 Digital
corresponding function on the digital inputs. Input) programmed to DC braking, Coasting
stop, or Reset and coasting stop.
Bit 01 Bit 00 Programmed Parameter
ref. value Bit 06, Ramp stop/start
0 0 1 [0] Bit 06=“0” - causes a stop, in which the motor speed is
Parameter 3-10 Preset ramped down to stop via the selected ramp down
5 5 Reference parameter.
0 1 2 [1] Bit 06=“1" - permits the frequency converter to start the
Parameter 3-10 Preset motor, if the other starting conditions have been fulfilled.
Reference
1 0 3 [2]
NOTICE
Parameter 3-10 Preset In parameter 8-53 Start Select a selection is made to
Reference define how Bit 06 Ramp stop/start gates with the
1 1 4 [3] corresponding function on a digital input.
Parameter 3-10 Preset
Reference Bit 07, Reset
Bit 07="0" - does not cause a reset.
Table 5.10 Programmed Reference Values for Bits Bit 07="1" - causes the reset of a trip. Reset is activated on
the signals leading edge, that is, when changing from logic
Bit 02, DC brake "0" to logic "1".
Bit 02=“0” - leads to DC braking and stop. Braking current
Bit 08, Jog
and duration are set in parameter 2-01 DC Brake Current
Bit 08="0" - no function.
and parameter 2-02 DC Braking Time.
Bit 08="1" - parameter 3-19 Jog Speed [RPM] determines the
Bit 02=“1” - leads to ramping.
output frequency.
Bit 03, Coasting
Bit 09, Selection of ramp 1/2
Bit 03=“0” - causes the frequency converter to immediately
Bit 09="0" - ramp 1 is active (parameter 3-40 Ramp 1 Type
coast the motor to a standstill.
to parameter 3-47 Ramp 1 S-ramp Ratio at Decel. Start).
Bit 03=“1” - enables the frequency converter to start the
Bit 09="1" - ramp 2 (parameter 3-50 Ramp 2 Type to
motor if the other starting conditions have been fulfilled.
parameter 3-57 Ramp 2 S-ramp Ratio at Decel. Start) is
NOTICE active.
In parameter 8-50 Coasting Select a selection is made to Bit 10, Data not valid/Data valid
define how Bit 03 gates with the corresponding function Is used to tell the frequency converter whether it should
on a digital input. use or ignore the control word.
Bit 10="0" - the control word is ignored.
Bit 04, Quick stop Bit 10="1" - the control word is used. This function is
Bit 04=“0” - causes a quick stop, ramping the motor speed relevant, because the control word is always contained in
down to stop via parameter 3-81 Quick Stop Ramp Time. the telegram, regardless of which type of telegram is used.
Bit 04=“1” - the frequency converter ramps the motor Thus, it is possible to turn off the control word, if it is not
speed down to stop via parameter 3-81 Quick Stop Ramp wished to use it when updating or reading parameters.
Time. Bit 11, Relay 01
Bit 05, Hold output frequency Bit 11="0" - relay 01 not activated.
Bit 05=“0” - causes the present output frequency (in Hz) to Bit 11="1" - relay 01 activated, provided Control word bit
freeze. The frozen output frequency can only be changed 11 has been chosen in parameter 5-40 Function Relay.
with the digital inputs (parameter 5-10 Terminal 18 Digital Bit 12, Relay 04
Input to parameter 5-15 Terminal 33 Digital Input) Bit 12="0" - relay 04 has not been activated.
programmed to Speed up and Speed down.
Bit 05=“1” - use ramp.
Bit 12="1" - relay 04 has been activated, provided Control Bit Bit=0 Bit=1
word bit 12 has been chosen in parameter 5-40 Function 00 Control not ready Control ready
Relay. 01 Frequency converter not Frequency converter ready
Bit 13/14, Selection of set-up ready
Bits 13 and 14 are used to choose from the four menu set- 02 Coasting Enable
ups according to Table 5.11: 03 No error Trip
04 No error Error (no trip)
The function is only possible when [9] Multi-Set-up is
05 Reserved -
selected in parameter 0-10 Active Set-up.
06 No error Triplock
Set-up Bit 14 Bit 13 07 No warning Warning
1 0 0 08 Speed reference Speed=reference
2 0 1 09 Local operation Bus control
3 1 0 10 Out of frequency limit Frequency limit ok
4 1 1 11 No operation In operation
Refer to chapter 8 Application Examples for an example of a Bit 02, Coasting stop
status word telegram using PPO type 3. Bit 02="0" - the frequency converter has released the
motor.
Bit 02="1" - the frequency converter can start the motor
when a start command is given.
Bit 03, No error/trip
Bit 03="0" - the frequency converter is not in fault mode.
Bit 03="1" - the frequency converter is tripped, and that a
reset signal is required to re-establish operation.
Bit 04, No error/error (no trip)
Bit 04="0" - the frequency converter is not in fault mode.
Bit 04=“1” - there is a frequency converter error but no
trip.
Bit 05, Not used
Bit 05 is not used in the status word.
Bit 06, No error/triplock
Bit 06="0" - the frequency converter is not in fault mode.
Bit 06=“1” - the frequency converter is tripped, and locked.
Bit 07, No warning/warning
Bit 07="0" - there are no warnings.
Bit 07="1" - a warning has occurred.
This object describes the type of device and its This object defines the communication cycle time interval
functionality. It is composed of a 16-bit field describing the in μs. This object is reset to its default value by object
device profile used, and a second 16-bit field providing 1011h. This object is set from the MN.
additional information about optional functionality of the
device. 6.2.4 1008h Manufacturer Device Name
Additional information Device profile number This object contains the device name as defined in
Mode bits Type bits Bits parameter 15-40 FC Type.
31.. 24 23.. 16 15.. 0
0 1 (frequency converters) 0=FC Profile Index Meaning
402=DS 402 1008h for example, FC 302
Table 6.2 1000h Device Type Table 6.4 1008h Manufacturer Device Name
Bit Meaning
6.2.6 100Ah Manufacturer Software Version
0 Generic error
1 Current This object contains the Danfoss software version as
2 Voltage displayed in parameter 15-49 SW ID Control Card.
3 Temperature
4 Communications error (overrun, error state)
6.2.7 1010h Store Parameters
5 Device profile specific
6 Reserved (always zero)
In the standard configuration, the contents of parameters
7 Manufacturer specific written via fieldbus are stored in volatile memory. The
changed data will be lost after a power cycle. This index
Table 6.3 1001h Error Register
permits non-volatile storage of all frequency converter
parameters which have been changed. Writing to one of
the indexes will set parameter 12-28 Store Data Values.
Writing the value “save” (0x65766173) to sub-index 1, Table 6.7 1018h Identity Object
stores all frequency converter parameters of all set-ups into
non-volatile memory, all other values are rejected.
6.2.10 1020h CFM_VerifyConfiguration_REC
6.2.8 1011h Restore Default Parameters This object contains the devices local configuration date
and time. The object values are set by managing node or
To restore factory default settings: configuration tool.
The manufacturer-specific revision number (sub-index 3h) Table 6.9 1030h NMT_InterfaceGroup_0h_REC
consists of a major revision number and a minor revision
number.
6.2.12 1031h NMT_InterfaceGroup_1h_REC
MSB
Table 6.12 1400h PDO_RxCommParam_16h_REC
Bits 63 .. 48 47 .. 32 31 .. 24 23 .. 16
Name Length Offset Reserved Sub-index
6.2.15 1600h PDO_RxCommParam_00h Encoding UNSIGNED16 UNSIGNED16 - UNSIGNED8
_AU64
LSB
Bits 15 .. 0
This objects indices describe mapping of object contained
Name Index
in RPDO payload to object dictionary entries.
Encoding UNSIGNED16
with one for each cycle without an error. When Cumula- Binary value NMT state
tiveCnt_U32 is equal or larger than ThresholdCnt_U32, the 0001 1100 NMT_CS_NOT_ACTIVE (Default)
drive issues Warning 34 in the display. 0001 1101 NMT_CS_PRE_OPERATIONAL_1
0101 1101 NMT_CS_PRE_OPERATIONAL_2
Index, sub-index Meaning 0110 1101 NMT_CS_READY_TO_OPERATE
1C0Fh 0 Number of entries 1111 1101 NMT_CS_OPERATIONAL
1C0Fh 1 CumulativeCnt_U32, [5] 0100 1101 NMT_CS_STOPPED
parameter 12-68 Cumulative Counters 0001 1110 NMT_CS_BASIC_ETHERNET
1C0Fh 2 ThresholdCnt_U32, [5]
parameter 12-67 Threshold Counters Table 6.25 NMS State
1C0Fh 3 Threshold_U32, [5] parameter 12-66 Threshold
6.2.24 1F93h NMT_EPLNodeID_REC
Table 6.22 1C0Fh DLL_CNCRCError_REC
6.2.23 1F8C NMT_CurrNMTState_U8 This object specifies the time in µs for which the option
must wait for SoC before switching to basic Ethernet
This object holds the node‘s current NMT state. mode.
Index, Meaning Remark 2001h. This index is linked to the frequency converters
sub- parameter 0-01 Language. The rest of the POWERLINK index
index follows the same rule, where the frequency converters
1F99 NMT_CNBasicEthernet- Time in microseconds before parameter number plus 2000h gives the POWERLINK index.
Timeout_U32 switching to basic Ethernet For example, reading the running hours in
mode. Default 5000000 (5 s) parameter 15-01 Running Hours, is calculated by 2000h +
Mapped to parameter number in hex number=2000h+5DD=index
parameter 12-63 Basic Ethernet 25DDh. The XDD file only contains a subset of the
Timeout frequency converters parameters. This subset has the
indexes that are required for setting up the PDO communi-
Table 6.28 Basic Ethernet Timeout cation. All parameters can be read or written via SDO
communication from the PLC. Table 6.31 shows a few
6.2.27 1F9Ah NMT_HostName_VSTR _U32 indexes and their mapping.
Index Name parameter 8-10 Control parameter 8-10 Control parameter 8-10 Control
Word Profile Word Profile= Word Profile=
=FC Profile MCO DS 402
603Fh Error code - - √
6040h Control word - - √
6041h Status word - - √
6042h Vl_target_velocity - - √
6043h Vl_velocity_demand - - √
6044h Vl_velocity_actual_value - - √
6046h Vl_velocity_min_max_amount - - √
6048h Vl_velocity_acceleration - - √
6049h Vl_velocity_deceleration - - √
6060h Modes of operation √ √ √
6061h Modes of operation display √ √ √
6502h Supported frequency converter mode √ √ √
6504h Frequency converter manufacture √ √ √
Error signaling mechanism is used to signal alarms and The vl_velocity_demand is the velocity of the system after
events generated on the frequency converter to the MN. the ramp controller. The velocity is in RPM.
The error code consist of 8 byte of data, where: Byte 0
(zero) is a copy of object 1001h. Byte 1 & 2, not used. Byte 6.4.7 6044h vl_actual_velocity_value
3 contains: Bit 0=1, Alarmword 1 has an active Alarm
(parameter 16-90 Alarm Word). Bit 1=1, Alarmword 2 has an The vl_actual_velocity_value is the velocity at the motor
active Alarm (Future ext. parameter 16-91 Alarm Word 2). Bit shaft. The velocity is in RPM, and is obtained from
2=0, Reserved. Bit 3=1, Warningword 1 has an active parameter 16-17 Speed [RPM]. The velocity is in RPM.
Warning (parameter 16-92 Warning Word). Bit 4=1,
Warningword 2 has an active Warning (Future ext.
parameter 16-93 Warning Word 2). Bit 5-7=0, Reserved. Byte 6.4.8 6046h vl_velocity_min_max_amount
4 and 5, Profile specific. Byte 6 and 7, reserved.
The vl_ velocity_min_max_amount is the minimum and
maximum RPM at the motor shaft. The two values are
6.4.3 6040h Control Word obtained from parameter 3-02 Minimum Reference and
parameter 3-03 Maximum Reference. The readout values in
This object contains the control word in accordance with parameter 3-02 Minimum Reference and
DS 402. The control word consists of 16 bit, these 16 bit parameter 3-03 Maximum Reference will be truncated.
are used for controlling the frequency converter (for
example, start, stop, reset). The control word is described
Index, sub-index Meaning
in chapter 5.4 DS 402 Control Profile.
1046h 0 Number of sub-index supported
1046h 1 vl_velocity_min_max_amount
6.4.4 6041h Status Word 1046h 2 vl_velocity_min_amount
This object contains the Status word in accordance to DS Table 6.33 Minimum/Maximum RPM at Motor Shaft
402. The status word consists of 16 bit. The 16 bits show
the state and status of the frequency converter (for
6.4.9 6048h vl_velocity_acceleration
example, running, ramping, on speed). The Status word is
described in chapter 5.4 DS 402 Control Profile.
The vl_ velocity_acceleration index specifies the slope of
the acceleration ramp. It is generated as the quotient of
6.4.5 6042h vl_target_velocity the delta_speed and delta_time. The Delta time is stored in
parameter 3-41 Ramp 1 Ramp Up Time, and the Delta speed
The vl_target_velocity is the required velocity of the is store locally in the options non volatile memory. After a
system. The velocity is in RPM. power down the delta speed will be generated from the
frequency converter parameter 1-25 Motor Nominal Speed.
This can give a different readout from the frequency Index, 6061h Meaning
converter, but the slope value is maintained. value
-2 MCO profile (only possible if MCO305 is
Index, sub-index Meaning mounted)
1048h 0 Number of sub-index supported -1 FC Profile
1048h 1 Delta speed 2 DS 402 profile
1048h 2 Delta time
Table 6.37 6061h Modes of Operation Display
Table 6.34 6048h vl_velocity_acceleration
6.4.13 6502h Supported Frequency
6.4.10 6049h vl_velocity_deceleration Converter Mode
The vl_ velocity_deceleration index specifies the slope of This index informs the user of which operating mode the
the deceleration ramp. It is generated as the quotient of frequency converter is capable of. Bit 1 is set, indicating
the delta_speed and delta_time. The Delta time is stored in that the frequency converter can run DS 402 velocity
parameter 3-42 Ramp 1 Ramp Down Time, and the Delta mode, bit 16 FC profile and 17 indicates MCO profile.
speed is stored locally in the options non volatile memory.
After a power down, the delta speed is generated from the 6.4.14 6504h Frequency Converter
frequency converter parameter 1-25 Motor Nominal Speed. Manufacturer 6 6
This can give a different readout from the frequency
converter, but the slope value is maintained. This index does readout the name of the frequency
converter manufacturer. Data is coded as a string.
Index, sub-index Meaning
1049h 0 Number of sub-index supported Index, sub-index Meaning
1049h 1 Delta speed 6504Ch 0 Manufacturer “DANFOSS DRIVES”
1049h 2 Delta time
Table 6.38 6504h Drive Manufacturer (read only)
Table 6.35 6049h vl_velocity_deceleration
7 Parameters
7.1 Parameter Group 8-** Communication 8-03 Control Word Timeout Time
and Option Range: Function:
1 s* [ 0.1 - Enter the maximum time expected to pass
8-01 Control Site 18000 s] between the reception of 2 consecutive
Option: Function: telegrams. If this time is exceeded, it indicates
The setting in this parameter overrides the that the telegram communication has stopped.
settings in parameter 8-50 Coasting Select to The function selected in parameter 8-04 Control
parameter 8-56 Preset Reference Select. Word Timeout Function is then carried out. A
valid control word triggers the timeout counter.
[0] Digital and Control by using both digital input and
ctrl.word control word.
8-04 Control Word Timeout Function
[1] Digital only Control by using digital inputs only. Select the timeout function. The timeout function activates when
[2] Controlword Control by using control word only. the control word fails to be updated within the time period
only specified in parameter 8-03 Control Word Timeout Time.
Option: Function:
8-02 Control Word Source
[0] Off Resumes control via fieldbus (fieldbus or
Option: Function:
7 7 NOTICE
standard) using the most recent control
word.
This parameter cannot be adjusted [1] Freeze output Freezes output frequency until communi-
while the motor runs. cation resumes.
• [8] Set-up 2.
- [0] Disable: Do not send extended diagnosis/
• [9] Set-up 3. emergency data even if they appear in the
frequency converter.
7 7
• [10] Set-up 4.
[0] Hold set- Retains the set-up selected in - [1] Trigger on alarms: Send extended diagnosis/
up parameter 8-04 Control Timeout Function and emergency data when one or more alarms
displays a warning until parameter 8-06 Reset appear in alarm parameter 16-90 Alarm Word or
Control Timeout toggles. Then the frequency parameter 9-53 Profibus Warning Word.
converter resumes its original set-up. - [2] Trigger alarms/warn.: Send extended diagnosis/
[1] Resume Resumes the set-up active before the timeout. emergency data if one or more alarms or
set-up warnings appear in alarm parameter 16-90 Alarm
Word, parameter 9-53 Profibus Warning Word, or
8-06 Reset Control Word Timeout warning parameter 16-92 Warning Word.
This parameter is active only when [0] Hold set-up has been
Enabling diagnosis can cause increased bus traffic. Not all
selected in parameter 8-05 End-of-Timeout Function.
fieldbus types support Diagnosis functions.
Option: Function:
8-08 Readout Filtering
[0] Do not reset Retains the set-up specified in
If the speed feedback value readouts on fieldbus are fluctuating,
parameter 8-04 Control Word Timeout Function,
this function is used. Select filtered, if the function is required. A
following a control word timeout.
power cycle is required for changes to take effect.
[1] Do reset Returns the frequency converter to the original
Option: Function:
set-up following a control word timeout. The
[0] Motor Data Normal fieldbus readouts.
frequency converter performs the reset and
Std-Filt.
then immediately reverts to the [0] Do not reset
setting. [1] Motor Data LP- Filtered fieldbus readouts of the
Filter following parameters:
Parameter 16-10 Power [kW].
Parameter 16-11 Power [hp].
Parameter 16-12 Motor Voltage.
Parameter 16-14 Motor current.
Parameter 16-16 Torque [Nm].
Parameter 16-17 Speed [RPM].
Parameter 16-22 Torque [%].
Parameter 16-25 Torque [Nm] High.
7 7 [2] Alarm 68
Only
Only set in case of an Alarm 68. comparator 5 is evaluated as TRUE, the
output goes high. Otherwise, it is low.
[3] Trip excl. Set in case of a trip, except if Alarm 68 [70] Logic Rule 0 See parameter group 13-4* Logic Rules. If
Alarm 68 executes the trip. logic rule 0 is evaluated as TRUE, the output
[10] T18 DI status. The bit indicates the status of terminal 18. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [71] Logic Rule 1 See parameter group 13-4* Logic Rules. If
1 indicates that the terminal is high. logic rule 1 is evaluated as TRUE, the output
[11] T19 DI status. The bit indicates the status of terminal 19. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [72] Logic Rule 2 See parameter group 13-4* Logic Rules. If
1 indicates that the terminal is high. logic rule 2 is evaluated as TRUE, the output
[12] T27 DI status. The bit indicates the status of terminal 27. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [73] Logic Rule 3 See parameter group 13-4* Logic Rules. If
1 indicates that the terminal is high. logic rule 3 is evaluated as TRUE, the output
[13] T29 DI status. The bit indicates the status of terminal 29. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [74] Logic Rule 4 See parameter group 13-4* Logic Rules. If
1 indicates that the terminal is high. logic rule 4 is evaluated as TRUE, the output
[14] T32 DI status. The bit indicates the status of terminal 32. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [75] Logic Rule 5 See parameter group 13-4* Logic Rules. If
1 indicates that the terminal is high. logic rule 5 is evaluated as TRUE, the output
[15] T33 DI status. The bit indicates the status of terminal 33. goes high. Otherwise, it is low.
0 indicates that the terminal is low. [80] SL Digital See parameter 13-52 SL Controller Action. The
1 indicates that the terminal is high. Output A output goes high whenever the smart logic
[16] T37 DI status The bit indicates the status of terminal 37. action [38] Set digital out A high is executed.
0 indicates terminal 37 is low (Safe Torque The output goes low whenever the smart
stop). logic action [32] Set digital out A low is
1 indicates terminal 37 is high (normal). executed.
[21] Thermal The thermal warning turns on when the [81] SL Digital See parameter 13-52 SL Controller Action. The
warning temperature exceeds the limit in the motor, Output B input goes high whenever the smart logic
the frequency converter, the brake resistor, action [39] Set digital out B high is executed.
or the thermistor. The input goes low whenever the smart
[30] Brake fault Output is logic 1 when the brake IGBT is logic action [33] Set digital out B low is
(IGBT) short-circuited. Use this function to protect executed.
the frequency converter if there is a fault [82] SL Digital See parameter 13-52 SL Controller Action. The
on the brake modules. Use the output/relay Output C input goes high whenever the smart logic
to cut out the main voltage from the action [40] Set digital out C high is executed.
frequency converter. The input goes low whenever the smart
8-13 Configurable Status Word STW 8-14 Configurable Control Word CTW
Option: Function: Option: Function:
logic action [34] Set digital out C low is parameter 1-00 Configuration Mode is set to [6]
executed. Surface Winder, [7] Extended PID Speed OL or [8]
[83] SL Digital See parameter 13-52 SL Controller Action. The Extended PID Speed CL.
Output D input goes high whenever the smart logic
action [41] Set digital out D high is executed. 8-50 Coasting Select
The input goes low whenever the smart Option: Function:
logic action [35] Set digital out D low is Select control of the coasting function via the
executed. terminals (digital input) and/or via the bus.
[84] SL Digital See parameter 13-52 SL Controller Action. The
[0] Digital Activates start command via a digital input.
Output E input goes high whenever the smart logic
input
action [42] Set digital out E high is executed.
The input goes low whenever the smart [1] Bus Activates start command via the serial communi-
logic action [36] Set digital out E low is cation port or fieldbus option.
executed. [2] Logic AND Activates start command via the fieldbus/serial
[85] SL Digital See parameter 13-52 SL Controller Action. The communication port, and 1 extra digital input.
Output F input goes high whenever the smart logic
[3] Logic OR Activates start command via the fieldbus/serial
action [43] Set digital out F high is executed.
communication port, or via 1 of the digital
The input goes low whenever the smart
inputs.
logic action [37] Set digital out F low is
executed.
8-51 Quick Stop Select
7 7
8-14 Configurable Control Word CTW Select control of the quick stop function via the terminals (digital
Option: Function: input) and/or via the bus.
[0] None The information in this bit is ignored by the [1] Bus
frequency converter. [2] Logic AND
[3] Logic OR
[1] Profile The functionality of the bit is depending on the
default selection in parameter 8-10 Control Word Profile. 8-52 DC Brake Select
[2] CTW If set to 1, the frequency converter ignores the Option: Function:
Valid, remaining bits of the Control Word. Select control of the DC brake via the terminals
active (digital input) and/or via the fieldbus.
low
[3] Safe This function is only available in bits 12-15 of the
NOTICE
Option control word, if a a safe option is mounted in the When parameter 1-10 Motor Construction is
Reset frequency converter. The reset is executed on a 0- set to [1] PM non-salient SPM, only
>1 transition, and reset the safe option as set in selection [0] Digital input is available.
parameter 42-24.
[0] Digital Activates start command via a digital input.
[4] PID error When enabled, it inverts the resulting error from
input
inverse the process PID controller. Available only if
parameter 1-00 Configuration Mode is set to [6] 8-53 Start Select
Surface Winder, [7] Extended PID Speed OL or [8]
Option: Function:
Extended PID Speed CL.
Select control of the frequency converter start
[5] PID reset When enabled, resets the I-part of the process PID function via the terminals (digital input) and/or
I part controller. Equivalent to parameter 7-40 Process PID via the fieldbus.
I-part Reset. Available only if
parameter 1-00 Configuration Mode is set to [6] [0] Digital Activates a start command via a digital input.
Surface Winder, [7] Extended PID Speed OL or [8] input
Extended PID Speed CL. [1] Bus Activates a start command via the serial
communication port or fieldbus option.
[6] PID When enabled, enables the extended process PID
enable controller. Equivalent to parameter 7-50 Process PID
Extended PID. Available only if
[1] Bus Activates the reverse command via the serial [20] From node Address is set from parameter 12-60 Node ID
communication port, or fieldbus option. ID only.
[2] Logic AND Activates the reverse command via the fieldbus/
12-01 IP Address
serial communication port, and additionally via 1
of the digital inputs. Range: Function:
0* [0 - Configure the IP address of the option.
[3] Logic OR Activates the reverse command via the fieldbus/
7 7 serial communication port, or via 1 of the digital
2147483647 ] Read-only if parameter 12-00 IP Address
Assignment set to DHCP or BOOTP. In
inputs.
POWERLINK, the IP address follows the
parameter 12-60 Node ID last byte and the
8-55 Set-up Select
first part is fixed to 192.168.100 (node ID).
Option: Function:
Select control of the frequency converter set-up 12-02 Subnet Mask
selection via the terminals (digital input) and/or
Range: Function:
via the fieldbus.
0* [0 - Configure the IP subnet mask of the
[0] Digital Activates the set-up selection via a digital input. 4244635647 ] option. Read-only if parameter 12-00 IP
input Address Assignment set to DHCP or
[1] Bus Activates the set-up selection via the serial BOOTP. In POWERLINK it is fixed to
communication port, or fieldbus option. 255.255.255.0.
Index [0] is used for port 1, and Index [1] is used for port
7.2.4 12-2* Process Data
2. For EtherCAT, index [0] is for the in-port and index [1] is
for the out-port. 12-20 Control Instance
Range: Function:
12-10 Link Status
[None, 20, Read-only. Displays the connection to the master.
Option: Function:
21, 23, 100, In Ethernet/IP: If no CIP connection is present,
Read-only. Displays the link status of the Ethernet 101, 103] None is displayed. In EtherCAT: If no connection
ports. is active None is displayed, else it displays the
[0] No Link
[1] Link
active PDO. In POWERLINK: If no connection is
active None is displayed, else it displays the
7 7
active PDO (23).
12-11 Link Duration
12-21 Process Data Config Write
Range: Function:
Size related* [ 0 - 0 ] Read-only. Displays the duration of the Range: Function:
present link on each port in dd:hh:mm:ss. [[0 - 9] PCD read 0 - 9] Configuration of readable process
data.
12-12 Auto Negotiation
In POWERLINK, this parameter is read-only. The same
Option: Function: applies for:
Configures auto negotiation of Ethernet link
parameters, for each port: ON or OFF.
• parameter 12-22EN-22 Process Data Config Read
parameter 12-13 Link Speed and parameter 12-14 Link • parameter 12-24 Process Data Config Read Size
Duplex. 12-22 Process Data Config Read
[1] On Range: Function:
[[0 - 9] PCD read 0 - 9] Configuration of readable process
NOTICE data.
In POWERLINK, this parameter is fixed to OFF setting.
12-23 Process Data Config Write Size
12-13 Link Speed Range: Function:
Option: Function: 16 * [8 - 32 ] Sets the number of bits being sent from the
frequency converter as process data. The setting
Forces the link speed for each port in 10 Mbps or
counts from right (LSB). The value 1 means that
100 Mbps. If parameter 12-12 Auto Negotiation is
only the least significant bit of the signal is
set to: ON, this parameter is read-only and
transferred from the frequency converter.
displays the actual link speed. If no link is present,
None is displayed.
12-24 Process Data Config Read Size
[0] None
Range: Function:
[1] 10 Mbps
16 * [8 - 32 ] Sets the number of bits being sent to the
[2] 100
frequency converter as process data. The setting
Mbps
counts from right (LSB). The value 1 means that
NOTICE only the least significant bit of the signal is
7 7
8 Application Examples
PCD
0 1 2 3
CTW MRV PCD[2] PCD
From controller 04 7C 20 00 00 00 00 00
STW MAV PCD[2] PCD[3]
From frequency 07 00
converter 0F 20 3F A6 00 08
Byte # 1 2 3 4 5 6 7 8
230 VAC
Parameter Setting
Parameter 4-10 Motor Speed Direction [2] Both directions
Parameter 5-10 Terminal 18 Digital Input [0] No operation
Parameter 5-11 Terminal 19 Digital Input [10] Reversing
Parameter 5-40 Function Relay [36/37] Control word bit 11/12
Parameter 8-03 Control Word Timeout Time 1s
Parameter 8-04 Control Word Timeout Function [2] Stop
Parameter 8-10 Control Word Profile [0] FC Profile
Parameter 8-50 Coasting Select [1] Bus
Parameter 8-51 Quick Stop Select [1] Bus
Parameter 8-52 DC Brake Select [1] Bus
Parameter 8-53 Start Select [1] Bus
Parameter 8-54 Reversing Select [2] Logic AND
Parameter 8-55 Set-up Select [1] Bus
Parameter 8-56 Preset Reference Select [1] Bus
8 8
8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value
This example shows how the control word telegram relates to the controller and the frequency converter, using FC Control
Profile.
The control word telegram is sent from the PLC to the frequency converter. Standard Telegram 1 is used in the example to
demonstrate the full range of modules. All the values shown are arbitrary, and are provided for demonstration purposes
only.
PCD
0 1 2 3
CTW MRV PCD PCD
04 7C 20 00
Bit no.: 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0 0 0 0 0 1 0 0 0 1 1 1 1 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0
0 4 7 C 2 0 0 0
Table 8.3 indicates the bits contained within the control word, and how they are presented as process data in Standard
Telegram 1 for this example.
Table 8.4 indicates which bit functions, and which corresponding bit values are active for this example.
8 8
Bit Bit value=0 Bit value=1 Bit value
00 Reference value External selection lsb 0
01 Reference value External selection msb 0
C
02 DC brake Ramp 1
03 Coasting Enable 1
04 Quick stop Ramp 1
05 Freeze output Ramp enable 1
7
06 Ramp stop Start 1
07 No function Reset 0
08 No function Jog 0
09 Ramp 1 Ramp 2 0
4
10 Data not valid Valid 1
11 No function Relay 01 active 0
12 No function Relay 02 active 0
13 Parameter set-up Selection lsb 0
0
14 Parameter set-up Selection msb 0
15 No function Reversing 0
Function active
Function inactive
8 8
9 Troubleshooting
130BD146.11
1 2
A B
Port 1 Port 2
MCA123 Option A
3 S/E LED
POWERLINK 130B1489 Illustration 9.8 S/E LED Status - Red (B)/Green (A) Flash
4 L/C LED P1
MAC 00-1B-08-00-00-00
5 L/C LED P2
Address
ON
SW. ver. TM. ver.
8 7 6 5 4 3 2 1 OFF
Item # Description Illustration 9.10 S/E LED Status - Tripple Green Flash
1 POWERLINK port 1
2 POWERLINK port 2
3 Status/error
4 Link/collision port 1
9 9 5 Link/collision port 2 Illustration 9.11 S/E LED Status - Yellow Flash
6 Node ID dip switches
Table 9.1 Legend to Illustration 9.1 LED flash Powerlink option state Description
pattern
Power OFF NMT_GS, No power supplied
Illustration 9.2 S/E LED Status - Power OFF or State
or init State NMT_GS_INITIALISATION to drive or
NMT_CS_NOT_ACTIVE, Initialising
Flickering Basic Ethernet mode POWERLINK
Green interface is in basic
A B Ethernet mode
Solid green POWERLINK
Illustration 9.3 S/E LED Status - Green (A)/Red (B) Flash
interface is on
operational state
Blinking NMT_CS_Stopped PLC has stopped
greed the Network
Illustration 9.4 S/E LED Status - Flickering Green Single green NMT_CS_PRE_OPERATIONAL_1 POWERLINK
flash interface is in Pre-
operation mode
state 1
Red/green NMT_CS_PRE_OPERATIONAL_1 Communication to
flash PLC lost
Illustration 9.5 S/E LED Status - Solid Green
Double NMT_CS_PRE_OPERATIONAL_2 POWERLINK
green flash interface is in Pre-
operation mode
state 2
Illustration 9.6 S/E LED Status - Blinking Red Tripple NMT_CS_READY_TO_OPERATE POWERLINK
green flash interface is
LED flash Powerlink option state Description Check 1: Is the cabling correct?
pattern Check that the cable is mounted correctly. Check if the
Yellow flash Wink command Node Identification corresponding L/C LED shows link activity.
activated from
MCT10 Check 2: Does the hardware configuration match?
Check that parameter 12-60 Node ID is configured to the
Table 9.2 S/E LED Pattern
same value in the PLC. For correct function, the Node ID
must be set correctly. This parameter can also be set from
the DIP switches. If the DIP switches are set, they have
Illustration 9.12 L/C LED Status - Power OFF or No Link
priority over the parameter.
Bit Description Value=[0] Value=[1] Comment Check 1: Is the control word valid?
no. If bit 10=0 in the control word, the frequency converter
14 Reserved Value shall be does not accept the control word.
read as 0
Check 2: Is the relationship between bits in the control
15 Reserved Value shall be word and the terminal I/Os correct?
read as 0 Check the logical relationship in the frequency converter.
16 Reserved Value shall be
Define the desired logical relationship in
read as 0
parameter 8-50 Coasting Select to parameter 8-56 Preset
17 Reserved Value shall be
Reference Select according to the following range of
read as 0
options. Select the FC control mode, digital input and/or
18 Reserved Value shall be
serial communication, using parameter 8-50 Coasting Select
read as 0
to parameter 8-56 Preset Reference Select.
19 Reserved Value shall be
read as 0 If parameter 8-01 Control Site is set to digital only, the
20 Physical link No link Link present Mapped to frequency converter does not react on commands sent via
on Port 1 present on Port 1 object 1030h the control word.
on Port 1 subindex 7 Table 9.5 to Table 9.12 show a coast command's effect
21 Physical link No link Link present Mapped to upon the frequency converter for the full range of
on Port 2 present on Port 2 object 1030h parameter 8-50 Coasting Select settings.
on Port 2 subindex 7
The effect of control mode upon the function of
22 Reserved Value shall be
parameter 8-50 Coasting Select, parameter 8-51 Quick Stop
read as 0
Select, and parameter 8-52 DC Brake Select is as follows:
23 Reserved Value shall be
read as 0 If [0] Digital input is selected, the terminals control the
coast and DC brake functions.
24 W34 source Mapped to
No Op State object 178Ch NOTICE
25 W34 source Mapped to
9 9 Alarm Alarm Word
Coasting, quick stop, and DC brake functions are active
for logic 0.
and Alarm
Word 1
Terminal Bits 02/03/04 Function
26 W34 source IP address
0 0 Coast/DC brake/Q-Stop
IP Address conflict
0 1 Coast/DC brake/Q-Stop
Conflict detection in
Basic Ethernet 1 0 No Coast/DC brake/Q-Stop
mode 1 1 No Coast/DC brake/Q-Stop
27 W34 source Value read
Table 9.5 [0] Digital Input
Invalid Node from DIP
ID switch
If [1] Serial communication is selected, commands are
28 W34 source Set on
activated only when given via serial communication.
Incorrect incorrect Tx or
PDO Rx PDO
Terminal Bits 02/03/04 Function
mapping mapping
0 0 Coast/DC brake/Q-Stop
29 Reserved Value shall be
0 1 No Coast/DC brake/Q-Stop
read as 0
1 0 Coast/DC brake/Q-Stop
30 Reserved Value shall be
1 1 No Coast/DC brake/Q-Stop
read as 0
31 Reserved Value shall be Table 9.6 [1] Serial Communication
read as 0
If [2] Logic AND is selected, both signals must be activated
Table 9.4 POWERLINK Bits
to perform the function.
If the master is in stop mode, Warning 34 appears. Check
that the master is in run mode. If the frequency converter
is not in operational state, Warning 34 will appear (60 s
after power up or immediately if the frequency converter
has been in operational state).
Terminal Bits 02/03/04 Function If [3] Logic OR is selected, activation of one signal activates
0 0 Coast/DC brake/Q-Stop the function.
0 1 No Coast/DC brake/Q-Stop
1 0 No Coast/DC brake/Q-Stop Terminal Bits 02/03/04 Function
1 1 No Coast/DC brake/Q-Stop 0 0 Stop/Counterclockwise
0 1 Start/Clockwise
Table 9.7 [2] Logic AND
1 0 Start/Clockwise
1 1 Start/Clockwise
If [3] Logic OR is selected, activation of one signal activates
the function. Table 9.12 [3] Logic OR
Terminal Bits 02/03/04 Function The effect of control mode upon the function of
0 0 Coast/DC brake/Q-Stop parameter 8-55 Set-up Select and parameter 8-56 Preset
0 1 Coast/DC brake/Q-Stop Reference Select:
1 0 Coast/DC brake/Q-Stop
1 1 No Coast/DC brake/Q-Stop If [0] Digital input is selected, the terminals control the set-
up and preset reference functions.
Table 9.8 [3] Logic OR
Bit (Hex) Unit Alarm word Alarm no. Bit (Hex) Unit Warning word Alarm no.
diagnose (parameter 16-90 Alarm diagnose (parameter 16-92 Warning
bit Word) bit Word)
00000001 48 Brake check 28 00000001 112 Brake check 28
00000002 49 Power card over 29 00000002 113 Power card over 29
temperature temperature
00000004 50 Earth fault 14 00000004 114 Earth fault 14
00000008 51 Control card over 65 00000008 115 Control card 65
temperature 00000010 116 Control word timeout 18
00000010 52 Control word timeout 18 00000020 117 Over current 13
00000020 53 Over current 13 00000040 118 Torque limit 12
00000040 54 Torque limit 12 00000080 119 Motor thermistor over 11
00000080 55 Motor thermistor over 11 temp.
temp. 00000100 104 Motor ETR over 10
00000100 40 Motor ETR over 10 temperature
temperature 00000200 105 Inverter overloaded 9
00000200 41 Inverter overloaded 9 00000400 106 DC link under voltage 8
00000400 42 DC link under voltage 8 00000800 107 DC link over voltage 7
00000800 43 DC link over voltage 7 00001000 108 DC link voltage low 6
00001000 44 Short circuit 16 00002000 109 DC link voltage high 5
00002000 45 Inrush fault 33 00004000 110 Mains phase loss 4
00004000 46 Mains phase loss 4 00008000 111 No motor 3
00008000 47 AMA not OK 50 00010000 96 Live zero error 2
00010000 32 Live zero error 2 00020000 97 10 V low 1
00020000 33 Internal fault 38 00040000 98 Brake overload 26
00040000 34 Brake overload 26 00080000 99 Brake resistor short circuit 25
00080000
00100000
35
36
Motor phase U is missing
Motor phase V is missing
30
31
00100000
00200000
100
101
Brake chopper fault
Speed limit
27
49
9 9
00200000 37 Motor phase W is missing 32 00400000 102 Fieldbus comm. fault 34
00400000 38 Fieldbus comm. fault 34 00800000 103 24 V supply fault 47
00800000 39 24 V supply fault 47 01000000 88 Mains failure 36
01000000 24 Mains failure 36 02000000 89 Current limit 59
02000000 25 1.8 V supply fault 48 04000000 90 Low temperature 66
04000000 26 Brake resistor short circuit 25 08000000 91 Voltage limit 64
08000000 27 Brake chopper fault 27 10000000 92 Encoder loss 61
10000000 28 Option change 67 20000000 93 Output frequency limit 62
20000000 29 Drive initialisation 80 40000000 94 Unused -
40000000 30 Safe stop 68 80000000 95 Warning word 2 (ext. stat. -
80000000 31 Mechanical brake low 63 word)
Table 9.17 Alarm Word Bits Table 9.18 Warning Word Bits
NOTICE
Parameter 16-84 Comm. Option STW is not part of
extended diagnosis.
Warnings
A single bit within a warning word represents warnings
within the frequency converter. Bit status [0] False means
no warning, while bit status [1] True means warning. Any
bit change in the warning word is notified by a change of
bit 7 in the status word.
Alarms
Following an alarm message, the frequency converter
enters fault condition. When the fault has been removed
and the controller has acknowledged the alarm message
by setting bit 7 in the control word, the frequency
converter resumes operation. A single bit within an alarm
word represents alarms within the frequency converter. Bit
status [0] False means no fault, while bit status [1] True
means fault.
Index
P
A Parameter.................................................................................................. iv
Abbreviations........................................................................................... 4 Parameters.............................................................................................. 10
Alarm word............................................................................................. 52 PDO Communication.......................................................................... 15
Assumptions............................................................................................. 3 Process Control Data........................................................................... 15
Process control operation.................................................................. 16
B Process Status Data.............................................................................. 15
Background Knowledge....................................................................... 3 Profibus....................................................................................................... 3
C R
Cabling..................................................................................................... 41 Reference................................................................................................... 4
Configuration...................................................................... 4, 34, 36, 39
Control Profile........................................................................................ 17 S
Safety.......................................................................................................... iii
D
DC Back-up................................................................................................ 3 T
DeviecNet.................................................................................................. 3 Topology.................................................................................................... 7
E V
EMC Precautions...................................................................................... 8 VLT Parameters...................................................................................... 10
EtherCAT..................................................................................................... 3
Ethernet........................................................................................ 8, 39, 40
W
Warning word........................................................................................ 52
H
Hardware.............................................................................................. iii, 3
I
I/O................................................................................................................. 4
Installation....................................................................................... iii, 3, 5
IP Settings................................................................................................ 10
IP21/Type 1................................................................................................ 3
L
LED............................................................................................................... 4
LED Status............................................................................................... 48
Literature.................................................................................................... 3
N
Network............................................................................................. 3, 5, 8
No communication.............................................................................. 49
No response to control signals........................................................ 50
O
Overview.................................................................................................... 6
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
*MG92C202*
130R0387 MG92C202 Rev. 2013-02-11