Turb 2000
Turb 2000
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Overview Turb 2000 Series
Note
The latest version of the present operating manual can be found on
the Internet under www.WTW.com.
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Turb 2000 Series Overview
Contents
1 Overview......................................................................................................................................... 5
1.1 The Turb 2000 Series............................................................................................................. 5
1.2 Unpacking and inspection of the instrument and accessories ............................................... 5
1.3 The display ............................................................................................................................. 6
1.4 Keypad ................................................................................................................................... 6
1.5 Vapor purge............................................................................................................................ 7
2 Safety .............................................................................................................................................. 8
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Overview Turb 2000 Series
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Turb 2000 Series Overview
1 Overview
The Turb 2000 Series process turbidimeter allows for the measurement of the turbidity of drinking water
and process water on-line. The White Light Turb 2000 and 2020 has been designed to meet the design
criteria specified by the US EPA 180.1 on turbidity measurement. The infrared Turb 2100 and 2120 was
designed to meet the design criteria specified in ISO 7027 and DIN 27027 for the measurement of the
turbidity of a sample. Both models have long life lamps.
Some models have ultrasonic cleaning. Refer to section ULTRASONIC CLEANING (TURB 2020 AND 2120)
for more information.
Item Flow
Turb 2000 series turbidimeter with field terminal box & flow through assembly 1
Operating manual 1
Desiccant pack 1
Spare flow-through cuvette (Turb 2000 and Turb 2100 only) 1
Tubing kit: 1 shutoff clamp
1 backpressure valve
2 connecting tubing with fittings for flow through assembly
1 drain vent screw (used in pressurized systems)
Remove the instrument from the packing carton. Carefully inspect all items to ensure that no visible
damage has occurred during shipment. If the items received do not match the order, please
immediately contact the local distributor or the WTW Customer Service department.
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Overview Turb 2000 Series
Figure 1 illustrates all the items that can appear on the display. The upper row of the display (1) is used
for reporting the turbidity levels and to provide user guidance in the customer setting routine. The lower
row of the display (2) is used to communicate error messages and provide user guidance. The display
has two icons (3) that are used to indicate the use of access code and offset mode. In addition, mode
arrows (4) are used to indicate the current instrument operating mode; AUTO (normal operation), CAL
(calibration) and CONFIG (configuration).
1.4 Keypad
Figure 2 illustrates the touch pad. The touch pad has four buttons: MODE/EXIT, OK, , and . The
MODE/EXIT button is used to cycle between the three operational modes of the instrument: CAL,
CONFIG, and AUTO (Measurement) mode. The OK button enters the option (or mode) that is
highlighted or chosen. The and buttons are used to change settings.
Figure 2: Keypad
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Turb 2000 Series Overview
The Turb 2000 series is equipped with a continuous vapor purge system. A replaceable desiccant
pouch in the lower portion of the instrument dries the air. System heat is used to warm the air. A fan
inside the instrument continuously circulates heated dry air around the optical well and the flow through
cuvette. This feature eliminates the need for a dry purge line.
The Turb 2000 series monitors the replaceable desiccant pouch condition continuously. The LCD
display will show DESC on the lower line in the event that the desiccant pouch needs replacement.
Replacement desiccant pouches are available from WTW or the local representative. Refer to section
9.2 REPLACING OR INSTALLING THE DESICCANT .
The desiccant can activate an alarm to notify the operator of a saturated desiccant. See section 6.15
DESICCANT ALARM.
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Safety Turb 2000 Series
2 Safety
This operating manual contains basic instructions that you must follow during the commissioning,
operation and maintenance of the turbidimeter. Consequently, all responsible personnel must read this
operating manual before working with the sampler.
The operating manual must always be available within the vicinity of the turbidimeter.
Target group The turbidimeter was developed for use in online analysis. Thus, we assume
that the operators are familiar with the necessary precautions to take when
dealing with chemicals as a result of their professional training and
experience.
General safety Safety instructions in this operating manual are indicated by the warning
instructions symbol (triangle) in the left column. The signal word (e.g. "CAUTION")
indicates the danger level:
WARNING
indicates instructions that must be followed precisely in order to
prevent serious dangers to personnel.
CAUTION
indicates instructions that must be followed precisely in order to avoid
slight injuries to personnel or damage to the instrument or the
environment.
Other labels
Note
indicates notes or helpful hints that draw your attention to special features
and give further clarification to the instructions. Refer to the Table of
Contents to easily find specific topics and to learn about unfamiliar terms.
Authorized use This instrument is authorized exclusively for online turbidity measurements in
drinking water, swimming pool water and process water.
The technical specifications as given in chapter TECHNICAL DATA, must be
observed. Only the operation and running of the measuring instrument
according to the instructions given in this operating manual is authorized.
Any other use is considered to be unauthorized.
Installation
WARNING
Only qualified electricians should be allowed to perform the installation
of the instrument as it involves a line voltage that could endanger life.
Function and This instrument left the factory in a safe and secure technical condition. The
operating safety smooth functioning and operational safety of the turbidimeter can only be
guaranteed if the generally applicable safety measures and the specific
safety instructions in this operating manual are followed during operation.
The smooth functioning and operational safety of the turbidimeter can only
be guaranteed under the climatic conditions specified in the chapter
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Turb 2000 Series Safety
Technical data.
Safe operation If safe operation is no longer possible, the instrument must be taken out of
service and secured against inadvertent operation!
Safe operation is no longer possible if the turbidimeter
• has been damaged in transport
• has been stored under adverse conditions for a lengthy period of time
• is visibly damaged
• no longer operates as described in this manual.
If you are in any doubt, please contact the supplier of the instrument.
Obligations of the The purchaser of this turbidimeter must ensure that the following laws and
operator guidelines are observed when using dangerous substances:
• EEC directives for protective labor legislation
• National protective labor legislation
• Safety regulations
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Installation and commissioning Turb 2000 Series
The instrument is designed for wall mounting. If wall mounting is not practical, the instrument can be
mounted on any suitable vertical surface. For ease of service there should be about 20 cm (8”) free
area above the instrument; this will ensure enough room for calibration and cuvette maintenance.
Choose a location that is easily accessible for operation and service and ensure that the front display
rests at eye level. The installation dimensions of the instrument are given in figure 3. The following
screws are required for installation: M6 for the housing, M4 for the field terminal box. The Turb 2000
series is designed to have the field terminal box cradled under the sensor portion of the instrument. It is
recommended that the field terminal box be mounted first, and then the rest of the instrument be
mounted on top. The figure below may be used to establish mounting hole locations.
Note
Firmly tighten the slotted knurled screws on the housing flange with a screwdriver to make
sure that the housing is sealed tightly.
131,2
ca. 200
IN
Ø6
208
ca. 348
50,8
90,2
Ø4
30,2
87,3 61,8
147,7 196,9
It is critical that the instrument be mounted as close as possible to the sampling point to ensure a quick
response time (within 3 meters (10 ft) of the sampling point).
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Turb 2000 Series Installation and commissioning
2.2 Plumbing
Figure 4 shows the plumbing recommended for the instrument. The instrument requires only a very low
minimum pressure for operation. A flow controller and backpressure valve are integrated in the
instrument. For details, see chapter Technical data.
1 6
2 IN
7
3 8
9
4 10
12
13
14
11
The instrument is equipped to be plumbed using 4.75 mm (3/16”) ID, 8 mm (5/16”) OD flexible tubing.
Opaque tubing should be used if the tubing will be exposed to sunlight, to prevent algae growth. For
connectiong we recommend the conection set with quick connector (A-Set-DW, siehe section 11).
In figure 4, there are three flow devices shown. On the inlet side there is a shutoff clamp (Pos. 2) used
during cuvette maintenance, and the flow controller (Pos. 4). With the backpressure valve (Pos. 7) a
back pressure is created in the cell. Backpressure may be required to prevent air from coming out of
solution, which may be observed as tiny air bubbles.
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Installation and commissioning Turb 2000 Series
Upon initial flow minor leakage may occur through the drain vent. This will subside once normal flow is
established.
For some high pressure systems, where the vent hole continuously leaks, a seal screw is provided
which should be inserted into the vent hole and tightened.
The sensor drain tubing should be routed to a suitable, pressure-free drain. It is not recommended to
reintroduce the drain sample to the process stream.
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Turb 2000 Series Installation and commissioning
WARNING
• Only qualified electricians should be allowed to perform the installation
of the instrument as it involves a line voltage that could endanger life.
• The electrician must have read and understood this manual and must
follow the instructions in this manual.
• Before starting any installation work make sure all cables are voltage
free.
• The instrument is equipped with a 100 … 240 V AC, 47 … 63 Hz
switching power supply. Before connecting the instrument check
whether the line power meets this specification.
• Install a circuit breaker prior to the power connection to allow for
service.
All of the electrical connections to the instrument are made through the field terminal box, which should
be located directly under the sensor portion of the instrument. The connections are labeled within the
terminal box and are self-descriptive (see Figure 5). Please follow all local and government
recommendations and methods for installation of electrical connections to and between the instrument
and other peripheral devices.
Plugs are inserted into the alarm and 4-20mA/RS-485 cable bulkheads when shipped, to ensure a
watertight seal. These plugs should be removed and discarded when cabling to either of these
connections.
The power cable bulkhead will accept cable diameters from 5.8 mm (.230 in.) up to 10 mm (.395 in.). All
terminals are designed to accept wires in the range of 0.08-2.08 mm² (28-14 AWG). All wires should be
stripped to a length of 6 mm (¼”) and fitted with wire end sleeves. A strain relief strap is provided to
reduce tension on the power terminals.
It is the user’s responsibility to assure that the watertight seal is maintained after the terminal box has
been wired for operation.
WARNING
If any of the bulkheads are not tightened and sealed properly around a
cable or plug, the ratings of the instrument will be jeopardized and
there is a possibility of creating a shock hazard.
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Installation and commissioning Turb 2000 Series
1 4
3 7
The terminal block is marked as follows: ~ for Neutral and Line, the third symbol indicates a secure
earth ground. The green removable terminal block is suitable for wires 0.82 to 3.3 mm² (18 to 12 AWG).
Run the power cable through the strain relief and connect the wires to the terminal block. Then tighten
the strain relief. The instrument is switched on by switching on the power.
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Turb 2000 Series Installation and commissioning
2.3.2 4-20 mA
CAUTION
Do not run RS-485 cables in the same conduit as power.
To prevent damage to the instrument, ensure that power is
disconnected prior to connecting the 4-20 mA output.
For ease of connecting, remove the plug in terminal block. Polarities of the connections are labeled
beneath this termination.
The 4-20 mA output is driven by a 15 V DC power source and can drive recorder loads up to
600 ohms. This 4-20 mA output is isolated from line power and earth ground. Operation of this output is
covered in section 6.2 SETTING THE 4-20 MA.
Note
The installation of the 4-20 mA terminal block will render the RS-485 non-operational.
2.3.3 RS-485
The RS-485 half-duplex (2-wire) digital interface operates with differential levels that are not susceptible
to electrical interferences. This is why cable lengths up to
3000 ft can be implemented. The last device on each bus may require terminating with a
120-ohm resistor to eliminate signal reflection on the line.
CAUTION
Do not run RS-485 cables in the same conduit as power.
To prevent damage to the instrument, ensure that power is
disconnected prior to making connections.
Pull the plug off the circuit board to make connecting easier. Connections are labeled beneath this
termination.
Note
The installation of the RS-485 interface will render the 4-20 mA terminal block non-
operational.
2.3.4 Relays
The Alarm 1 and Alarm 2 relays are mechanical relays rated at 240 V AC
2A. Please note that the relays are labeled NO (Normally Open),
NC (Normally Closed) and C (Common). As these alarms are configured fail-safe, the normal condition
is with power applied to the Turb 2000 series and in a non-alarm condition. Operation of these alarms is
covered in section 6.5 CONFIGURING THE ALARMS.
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Operation Turb 2000 Series
3 Operation
This process turbidimeter allows for the on-line measurement of the turbidity of process water,
swimming pool water and drinking water. The turbidity of the water is usually reported in Nephelometric
Turbidity Units (NTU), but may be reported in Formazin Nephelometric Units (FNU). Readings above
1100 NTU will cause the display to flash indicating an over range condition.Readings above 1100 NTU
will cause the display to flash indicating an over range condition.
During normal operation, the instrument will have the arrow beside AUTO highlighted. The current scale
is displayed on the lower row of the display and the measured reading on the upper row of the display
(see illustration below).
The following steps describe how to measure the turbidity of a sample using this instrument:
1. Apply power to the instrument and allow the unit to warm up (typically
45 minutes – 1 hour on initial commissioning).
2. When a continuous process stream is flowing through the instrument, the instrument will display the
measured turbidity level of the sample by displaying it on the LCD screen. In addition, the equivalent
signal is provided on the analog
(4-20 mA) or the digital output RS 485 - depending on the options selected.
The instrument is equipped with a security access code feature that can be activated in the
configuration mode. If the security feature is enabled, the screen shown in the illustration below will
appear when the MODE/EXIT button is pressed.
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Turb 2000 Series Operation
The security code (333) must be entered to gain access to CAL or CONFIG menus. Notice that the first
number in the code is flashing; the flashing indicates that this is the number to be changed. Use the
or arrows to select the first of the three numbers in the code and then press the OK button to accept
the first number of the code. Now enter the second number in the code. Proceed as with the first
number followed by OK. Then repeat the process for the third number in the access code, and finish
with the OK button.
If the valid access code has been selected, the instrument will be directed to the calibration mode. If the
wrong access code is selected, the instrument will return to the AUTO mode. Refer to section 6.7
ENABLING THE SECURITY ACCESS for more information.
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Instrument calibration Turb 2000 Series
4 Instrument calibration
The instrument was calibrated and tested prior to leaving the factory. Therefore, it is possible to use the
instrument directly out of the box. Under normal conditions, recalibration is recommended at least once
every three months1.
Relay contacts are held at the last valid condition and will not change state while the instrument is in the
calibration and/or in the configuration mode. While in the calibration mode, the instrument has a time-
out feature that automatically returns the system operation to the AUTO mode after a fifteen (15) minute
period of inactivity.
If the Turb 2000 series will be used over the entire range of 0.02 to 1000 NTU a complete calibration as
described below will be required.
If instrument accuracy is only required below 10 NTU (below 1 NTU for Turb 2110), such as potable
water, a calibration may be performed using only a 10 NTU and a 0.02 NTU standard (1.0 NTU and
0.02 NTU for Turb 2110). To calibrate starting at the 10 NTU, press the button to bypass the 1000
NTU and proceed to section 4.2 CALIBRATION PROCEDURES, step 5.
We recommend that the following materials be used during calibration to achieve the full-scale accuracy
stated in this manual:
• For Turb 2000/2020/2100/2120 (Kal Kit Turb/DW):
0.02 NTU Calibration Standard
10.0 NTU Calibration Standard
1000 NTU Calibration Standard
It is well known that diluted Formazin is unstable. The WTW primary calibration standards are more
long-term stable than Formazin and have a long shelf life. Prior to recalibration, review the expiration
dates, to ensure that the standards have not expired.
1
The EPA recommends that on-line turbidimeters be calibrated with a primary standard at least once every three
months if they are to be used for EPA reporting.
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Turb 2000 Series Instrument calibration
Note
The displays in this chapter demonstrate the calibration procedure for Turb 2000,
Turb 2020, Turb 2100 and Turb 2120. When calibrating Turb 2110 the displays for the first
two steps show the corresponding values for the 10.0 NTU and 1.0 NTU calibration
standards.
1. Select the calibration function of the instrument by pressing the MODE/EXIT button once. The arrow
beside CAL will be illuminated on the display. The lower display shows alternating 1000 (the value
of the standard that is requested, respectively 10 for Turb 2110) and ↵. The upper display shows
the real-time reading to allow the standard to be indexed. Refer to section 5.1 for information on
indexing cuvettes.
7. If the alternating 10 and ↵ is not displayed, push the or until this display is shown.
8. Insert the requested 10.0 NTU standard (1.0 NTU for Turb 2110). Index the standard to the lowest
value on the upper display.
9. Press the OK button to accept the calibration.
10. The lower display will count down the progress of the calibration step.
11. The lower display will now change to show alternating 02 and ↵, requesting the 0.02 NTU standard.
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Instrument calibration Turb 2000 Series
12. Insert the requested 0.02 NTU standard. Index the standard to the lowest value on the upper
display.
13. Press the OK button to accept the calibration.
14. The lower display will count down the progress of the calibration step.
15. The instrument will return to AUTO mode at the end the calibration.
Note
During calibration, the fan inside the instrument is turned off to extend the life of the
desiccant. The fan will be turned on during calibration countdowns and after returning to the
AUTO mode or after five minutes, which ever comes first. It is recommended that the
measurement chamber be kept covered during the calibration period and that the flow
through cuvette be replaced immediately after the calibration to prevent premature
saturation of the desiccant.
If the screen shown below, is displayed after calibration, the internal diagnostics have determined that
the calibration standards were either bad or that they were inserted in the wrong order. Either check the
standards and recalibrate or restore the factory calibration see section 5.2 RESTORING FACTORY
SETTINGS. The instrument cannot be used without performing one of these operations.
To recalibrate press the MODE key and start the calibration sequence again. To restore the factory
calibration, push and hold the button. Now push and release the OK button then release the
button.
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Turb 2000 Series Instrument offset
5 Instrument offset
In certain instances, it may be desirable to use an offset factor to calibrate the instrument rather than
performing a physical calibration of the instrument (as described in section 4.2). This procedure is not
recommended in lieu of regular instrument calibration but it can be used in situations where the number
of instruments used makes regular calibration prohibitive.
This calibration technique will make the instrument accurate only at turbidity levels in the immediate
vicinity of the grab sample and not in the full range of the instrument. Note that the OFFSET icon will be
illuminated whenever an offset used. The maximum offset is ± 1.00 NTU. If instrument variation is
greater than 1 NTU a full calibration is recommended.
7. If the option was turned On, the upper row will display the offset required. This will add or subtract
the value of the offset to the measured NTU value. As an example if the Turb 2000 series measures
the sample at 0.16 NTU but the laboratory instrument reads the sample at 0.12 NTU, adding an
offset of –0.04 would result in the instrument displaying 0.12 NTU.
Select the desired offset level using the and buttons. Once the desired level has been set,
press the OK button to accept it.
8. This completes the offset configuration.
9. At this point, the instrument will remain in configuration mode (CONFIG). Press the
MODE/EXIT key to return to operation mode, AUTO.
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Instrument offset Turb 2000 Series
To achieve the greatest accuracy, and account for normal scratches and aberrations in cuvette glass
when calibrating, we recommend indexing the cuvettes.
Standards and standard kits purchased from WTW are supplied with indexing rings.
If the instrument is unable to perform a calibration due to a low lamp output or a calibration using the
wrong standards, the instrument will display CAL on the lower row of the display and Err on the upper
row. The operator has two choices to correct this problem. If the operator can determine whether a poor
calibration or a low lamp caused the problem, he/she can remedy the problem and recalibrate. If the
problem cannot be remedied, you can restore the factory settings. To do so, proceed as follows: Push
and hold the button. Now push and release the OK button then release the button. Factory
calibration and factory configuration have now been restored.
Note
Restoring the factory settings allows the use of the Turb 2000 series with reduced accuracy.
The original problem still exists and must be determined and corrected before accurate
operation of the instrument will be resumed.
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Turb 2000 Series Instrument configuration (CONFIG mode)
Select the CONFIG mode of the instrument by pressing the MODE/EXIT button until the arrow beside
CONFIG is illuminated on the display. Then press the OK button.
Note
To exit the CONFIG mode, press the MODE/EXIT button.
The first configuration selection is the O/P. The selections are 4-20 for the 4-20 mA output, 485 for the
RS-485 and OFF if no outputs are required. Select the desired output by using the and buttons.
Once the desired output has been set, press the OK button to accept it. The next prompts will depend
on the output selected.
Note
After one output has been selected the other output is rendered non-operable.
To connect the output, see section 2.3.2. If the 4-20 mA output was turned on, prompts to set the 4 mA
(4MA) and 20 mA (20MA) turbidity limits levels will be displayed. There is also a menu to adjust the
error level (ERLV). The first prompt will be the turbidity limit assigned to the 4 mA output level:
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Instrument configuration (CONFIG mode) Turb 2000 Series
Select the turbidity level to assign to the 4MA using the and buttons.
The factory setting is 0.02 NTU.
Once the desired level has been set, press the OK button to accept it.
Note
The 4MA can be set higher than the 20MA level to invert the output current if required. This
may be required to control a dosing pump.
The next, prompt will be the turbidity level assigned to the 20 mA output level (20MA) on the lower row
of the LCD display). Select the turbidity level to assign to the 20MA using the and buttons. Once
the desired level has been set, press the OK button to accept it.
The factory setting is 10.00 NTU.
In case of an error in the Turb 2000 series, the 4-20 mA reading can be used to indicate a problem by
sending the current to either 4.00 mA, 2.00 mA or 0 mA or OFF. In the case of OFF, the 4-20 mA is
unaffected by any error condition. Select the desired ERLV by using the and buttons then press
the OK button to accept the desired error response.
The factory default setting is OFF.
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Turb 2000 Series Instrument configuration (CONFIG mode)
To connect the interface, see section 2.3.3. If the instrument is equipped with this option, and the I/O
selection is changed to 485, prompts will appear for setting the baud rate and the address.
Select the correct baud rate (1200, 2400, 4800, 9600, or 19200) for operation of the I/O port by
pressing the or buttons to change the displayed baud rate.
Press the OK button to continue on and select the desired instrument address using the or
buttons. Once the selection is satisfactory, press the OK button.
To enable the Modbus mode, select ASCII or RTU. For more information refer to the Modbus manual in
the appendix of this manual.
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Instrument configuration (CONFIG mode) Turb 2000 Series
To connect the relay, see section 2.3.4. Two relays are provided that are designed to operate as two
independent programmable alarms. Three types of information must be input to fully program each
alarm:
1. The alarm function (HI, LO, OFF or Error)
2. The alarm set point (level at which the alarm activates)
3. The delay time for the alarm (the time that the set point must be exceeded prior to alarm activation
and the time before resetting the alarm)
Alarm function: The alarms can either be turned OFF or programmed to operate in one of two different
manners:
• HI alarm: the relay changes state when the measured turbidity level is higher than the programmed
alarm level for a prescribed amount of time.
• LO alarm: the relay changes state when the measured turbidity level is lower than the programmed
alarm level for a prescribed amount of time.
• Error: the relay changes state when a system error occurs. If a system error occurs a message will
appear on the lower row of the screen describing the problem.
Note
The relays automatically change state when an internal system failure is detected.
Alarm set point: The level at which an alarm activates is called the alarm set point. On the instrument,
the alarm set point is designated as “S/P”. The set point is adjustable to any valid turbidity level over the
range of the instrument in steps of 0.01 NTU.
Alarm delay time: The alarm delay times are used to prevent ringing of the alarm when the measured
turbidity level is close to the set point. The function of the delay times is as follows:
Delay on:
The turbidity level must exceed the alarm set point continuously for at least this
number of seconds before the alarm activates.
If the delay on time is set at 5 seconds and the process turbidity exceeds the set point
continuously for only 4 seconds, the alarm will not be activated. However, process
turbidity exceeds the set point continuously for 5 seconds or more, the instrument will
activate the alarm.
Delay off:
The turbidity level must not exceed the alarm set point continuously for at least this
number of seconds prior to deactivation of the alarm.
If the delay off time is set to 5 seconds and the process has exited out of the alarm
condition, the alarm will be reset only if the process is out of the alarm condition for a
continuous 5 seconds. Otherwise, the instrument will still signal an alarm condition.
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Turb 2000 Series Instrument configuration (CONFIG mode)
6.5.1 Alarm 1
Alarm 1 Function: The ALM1 is displayed and the display indicates the current function of alarm 1 (HI,
LO, OFF or Error). Use the or buttons to cycle through and select the desired function. Press the
OK button to accept the selection.
If the alarm was turned OFF a prompt will appear to set up alarm 2 (go to section 6.5.2). If, on the other
hand, one of the other functionalities was selected a prompt will appear to set the delay times.
Alarm 1 set point: This prompt is used to select the set point for this alarm; this is indicated by “S/P”
shown on the lower row of the display. Select the desired alarm level by using the and buttons.
Once the desired output has been set, press the OK button to accept it.
Alarm 1 delay times: Delay on: The following display will appear to allow to select the number of
seconds currently set for the “delay on” time.
The current selected number of seconds will be shown. Select the desired number of seconds for the
“delay on” time for this alarm using the and buttons. Once the desired delay time has been set,
press the OK button to accept it.
Delay off: Next, the following display will appear to select the number of seconds currently set for the
“delay off” time.
The current selected number of seconds will be shown. Select the desired delay off time for this alarm
using the and buttons. Once the desired delay time has been set, press the OK button to accept
it. After the settings for alarm 1 have been completed, prompts will allow for the set up of the
information on Alarm 2.
6.5.2 Alarm 2
Repeat the procedure listed in section 6.5.1 to set up the parameters for alarm 2. If one of the other
functionalities is selected, a prompt to set the delay times and the set point, as with Alarm 1, will be
displayed.
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Instrument configuration (CONFIG mode) Turb 2000 Series
The instrument is equipped with a security access. If this option is turned on, the user is required to
input the access code into the instrument to get to any mode other than AUTO. The only code is 333.
This code may not be changed. See section 3.2 for more information on this security feature. The
security key icon will be visible and flashing on the display whenever the access option is selected
using the or buttons (on or off).
The last few settings are grouped together to prevent them from being adjusted by accident. To gain
access to the extended settings, select On using the or buttons and press the OK button.
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Turb 2000 Series Instrument configuration (CONFIG mode)
The speed of response for both displayed and output values of NTU can be adjusted in this menu. The
default setting is 10, however 100 response speeds are available. Although the displayed number is a
relative speed, the approximate response time, in seconds, is the displayed number multiplied by 5.
Select the desired speed of response using the and buttons. Press the OK button to accept it.
To avoid reading air and other anomalies, select the slowest speed (highest number). Select the fastest
response where monitoring of rapid changes is needed.
The instrument is equipped with the ability to display several levels of resolution. The instrument can
display up to four digits to the right of the decimal place for turbidity readings below 10 NTU. The default
setting is 0.01 NTU. If the last digit or two is not stable, adjust the resolution to hide these digits.
Change the resolution by pressing the or button. Once the desired resolution has been set, press
the OK button to accept it.
The LCD backlight brightness may need to be adjusted. This is of particular interest if multiple
instruments are located in the same area and it is desired for the entire group to have the same
appearance. Ten levels are available. The default brightness is 8.
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Instrument configuration (CONFIG mode) Turb 2000 Series
Change the brightness by pressing the or button. Once the desired brightness has been set,
press the OK button to accept it.
The most common unit is NTU (Nephelometric Turbidity Units) however the instrument can display in
FNU (Formazin Nephelometric Units). All instruments are shipped from the factory set in NTU mode.
Make a selection using the and buttons then press the OK button.
This allows for a selection menu to turn off the ultrasonic cleaning function if desired. The default mode
is On. Make a selection using the and buttons then press the OK button.
The following menus can be used to modify the RS-485 parameters. These menus will only appear if
the RS-485 is enabled (see 6.1). The default is 8 Bit, no (nOnE) Parity, 1 Stop Bit. Make selections
using the and buttons then press the OK button to move to the next menu.
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Turb 2000 Series Instrument configuration (CONFIG mode)
When the humidity detector in the Turb 2000 series indicates that the internal environment is close to
the point where humidity could cause condensation, the instrument will display DESC as a screen
warning.
To activate the alarm relays when the desiccant fails, select set one or both alarms to Error (see section
6.5 CONFIGURING THE ALARMS). To activate an alarm condition on the 4-20 mA set the ERLV to one of
the three alarm states (see section 6.3 CONFIGURING THE ERROR LEVEL)
For either alarm modes to activate On must be selected in the DESC menu. The default for this menu is
OFF. Make selections using the and buttons then press the OK button to move to 4-20 mA
calibration.
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Instrument configuration (CONFIG mode) Turb 2000 Series
6.16 4 mA Adjustment
If the 4-20 mA setting is turned ON (see section 6.2 SETTING THE 4-20 MA), the following two menus will
appear. The first menu outputs a constant 4 mA while allowing for a small amount of adjustment. The
adjustment can be made using the and buttons. This adjustment will allow the operator to make
the Turb 2000 series agree with a PLC or SCADA system. The adjustment limits are ± 200 counts or
about ± 0.2 mA.
This setting will be slightly different on each instrument as each Turb 2000 series will be factory set to
4.00 mA. Press the OK button when adjustments are complete to save this setting and move on to the
20 mA adjustment.
6.17 20 mA Adjustment
This menu operates similar to the previous menu. This menu outputs a constant 20 mA while allowing
for a small amount of adjustment. The adjustment can be made using the and buttons. The
adjustment limits are ± 1000 counts or about ± 1 mA.
This setting will be slightly different on each instrument as each Turb 2000 series will be factory set to
20.00 mA.
If extended settings are set to OFF, pressing the OK button will save all settings and the instrument will
automatically return to the normal AUTO mode of the instrument.
If extended settings are set to On, after the last menu of the extended settings, pressing the OK button
will save all settings and the instrument will automatically return to the normal AUTO mode of the
instrument.
The CONFIG menu may be used at any time to reset or change any of the parameters. The CONFIG
menu may be exited at any point in the menu by using the MODE/EXIT key. Any features that have
been modified will be saved.
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Turb 2000 Series Additional features and options
This factory installed option is used to continuously keep clean the flow through cuvette. It is not
intended to clean cuvettes that are already dirty, or replace manual cleaning entirely. The system will
increase the time between cleanings dramatically. Please note that the system requires the use of a
special cuvette. This cuvette must be used for the system to operate correctly.
The system works by sending an ultrasonic frequency through spring connections into a piezo
transducer bonded to the bottom of a flow through cuvette (refer to figure 6).
The system can detect that an incorrect cuvette is installed, an error has occurred in the transducer or
the transducer is not making contact with the spring connections. This error is indicated by CLN being
posted to the lower screen. Since this is an error condition, this may affect the 4-20 mA and alarms
depending in the setting of the ERLV (4-20 mA) and if an alarm is set up to Error.
If the correct cuvette is installed, and the error is still posted, try rotating the flow through unit slightly to
improve the connection. If this fails to work, the cuvette may have to be replaced (see section 11
REPLACEMENT PARTS AND ACCESSORIES). The detection for this cuvette only operates in AUTO mode. If
the system is operating correctly AUTO will flash on the display.
Note
The cuvette must be completely dry before it is inserted into the sensor. If there is any
visible moisture present on the cuvette or transducer, there is a great risk of damaging the
sensor electronics and the transducer. Be sure to clean and dry the cuvette completely just
before inserting it into the sensor.
The vapor purge system can NOT remove large droplets of water, only residual moisture.
Note
For the vapor purge system to function properly, all instrument seals must be maintained
and the desiccant pack must be in good condition (no DESC display).
4
2
1 Flow-through cuvette
2 Ultrasound transducer
3 Sensor (top view)
4 Ultrasonic spring connections
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Additional features and options Turb 2000 Series
The Turb 2000 series has the capability to operate in three different RS-485 modes for all models. A
simple communication mode is included. Another operating mode is the Modbus communications. All
modes will automatically configure and do not require any changes or selections.
The flow switch for the Turb 2000 series is a factory-installed option. This option indicates a “Low Flow”
condition by switching both relays to the fail state and setting the 4-20 mA signal to 2 mA. There is also
a screen indication of the low flow condition and a modbus register is set.
The flow controller limits the flow, in high-pressure systems, to safe flow limits of less than 1
liter/minute.
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Turb 2000 Series Error elimination
8 Error elimination
The Turb 2000 series performs continuous diagnostic monitoring. In the Turb 2000 series there are
three levels of fault detection; warnings, errors and failures. Any faults are displayed in a queue form in
the bottom row of the LCD. How these faults are indicated depends on the settings made in sections
6.3 CONFIGURING THE ERROR LEVEL and 6.5 CONFIGURING THE ALARMS. If ERLV is set to OFF and
Alarms are not set to Error, there will be no remote indication of a problem.
If the desiccant alarm is turned off and the desiccant becomes saturated only a screen warning of
DESC will appear and no alarms are activated. Another warning of ALM1 or ALM2 is displayed if an
alarm is set and the threshold is exceeded.
An error indicates a failure or a problem that usually can be corrected by the operator. These errors are
listed in section 8.3.
If any of these errors occur the instrument will still display readings, however the accuracy is not known
and the instruments readings may not be reliable.
A failure is a system fault. This is NOT a problem that the operator can correct, and the unit must be
returned to the factory for service. These failures consist of failures in the CPU, A/D, EEPROM or other
devices internal to the instrument (FAIL). If a failure occurs, the instrument will not function properly and
will display the word FAIL on the lower row.
If any fault conditions occur, the message indicating the fault will be shown on the lower row of the
display.
Normally, this condition indicates that the instrument will require servicing. Contact the WTW service
department for this.
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Error elimination Turb 2000 Series
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Turb 2000 Series Routine maintenance
9 Routine maintenance
Measurement cuvettes used for both grab sample and the flow through should be clean and free of
marks or scratches. Cleaning is accomplished by cleaning the interior and exterior with a detergent
solution (5 % acetic acid in the case of lime residues, washing-up liquid in the case of greasy residues),
and then rinsing several times with distilled or deionized water. The cuvette can be replaced by first
shutting off the flow using the provided shutoff clamp on the turbidimeter; unscrewing the old cuvette
and replacing with a fresh clean one.
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For commissioning remove the transport protection (square-shaped plastic well with yellow flag) from
the sensor bottom.
The Turb 2000 continuously checks the condition of the desiccant. Replace the desiccant if the
instrument displays DESC in the lower display part (see section 6.14 DESICCANT ALARM).
Proper use of the supplied desiccant is essential in maintaining the performance of the instrument. The
desiccant has been designed to have a long life; however, replacement of the desiccant pouch will be
required from time to time.
It is essential that all enclosure seals be maintained to ensure adequate desiccant life. Inspect these
items each time the desiccant pouch is replaced. Replace any parts found to be defective.
The desiccant should be replaced when the instrument displays DESC. A new sealed desiccant pouch
and indicator card are available from WTW. To initially install or remove the old desiccant, simply
unscrew the four corner thumbscrews and remove the electronics half of the instrument.
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Routine maintenance Turb 2000 Series
Open the bag protecting the new desiccant pouch and replace it (or install for a new instrument) in the
®
desiccant tray assembly. Each desiccant pouch is shipped with a HUMONITOR humidity indicator.
Make sure that the area inside the ring is blue and at least as dark as the rectangular reference field
when opening the bag. If this is not the case, the desiccant pouch is not effective (e. g. because of an
untight bag).
To speed up the recognition, by the instrument, of the new desiccant it will be necessary to reset the
instrument. To do so, disconnect the sensor interconnect cable for 2 seconds and then reconnect it (see
fig. 4).
Note
Once the bag is opened, install the desiccant pouch immediately to prevent premature
degradation of the desiccant.
The source lamps in the Turb 2000 series are designed for very long life. If the lamp should need
replacement, we recommend calling WTW service department for assistance.
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Turb 2000 Series Technical data
10 Technical data
Measuring range 0 … 1000,0 NTU (Turb 2000, Turb 2020, Turb 2100 and Turb 2120)
0 ... 10 NTU (Turb 2110)
Accuracy ±2 % of reading or ±0.02 NTU below 40 NTU whichever is greater
±5 % of reading above 40 NTU
Lamp working life 62.000 h
Resolution 0.0001 NTU (below 10 NTU)
Response time Adjustable
Display Multi-line liquid crystal backlit display
Maximum water pressure Integral pressure regulator rated , 1380 kPa (13.8 bar or 200 psi)
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Turb 2000 Series Replacement parts and accessories
If for any reason technical assistance is needed regarding this instrument please do not hesitate to
contact the WTW technical services department.
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Turb 2000 Series Mounting template
12 Mounting template
All dimensions are in mm (inches).
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Turb 2000 Series Mounting template
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