XT4505SP Stretch Wrap Machine

User Manual

1
 Preface
Thank you for purchasing our stretch film wrapping machine, this manual described
machine usage and operation precautions, to ensure that you can correctly use the
machine, and improve the service life of the machine, please read this manual before using,
if technical update leads to manual content change, we will not send prior notice.
XT series film wrapping machine adopts LLDPE stretch film as packing material to
pack large and heavy or artistic face package. By that way it can keep package from dust,
damp and damage. During transportation package won't scatter and fall down. It is widely
used in printing, paper making, chemical industry, food and transportation etc. Packed
article is compact and beautiful.

The safety attention

Before you enjoy the convenience of work our machine brings to you, first,please pay
attention to several safety precautions
1、Install the device according to the installation diagram, technical description, and
technical requirements；
2、Be careful when installing and move the machine to avoid any injuries for the high and
heavy post；
3、Please confirm that the power supply meets the electricity requirements，And reliably
grounded；
4、Power line access and machine maintenance should be carried out by professional
technical people；
5、There are high voltages in electricity box,Do not open it for non-professional personnel
to avoid electric shock
6、Inspecting or repairing the machine should be start after the machine power is cut off
for more than 5 minutes, otherwise there would be risks of electric shock；
7、Keep the machine body well connected to ground with proper earthing nodes to avoid
electric shock；
8、Keep the labels on machine intact. Do not depart any safety devices on machine；
9、Do not change parameter on inverter；
10、When the machine is running, people shall not get close to turntable.

2
 Table of Content

1，Product view·········································································4
2，Specifications········································································5
3，Machine features···································································5
4，Control system operation instructions······································6-9
5，Operation preparation and trial packing·································· 9-10
6，Details of each component······················································11
6.1 Turntable parts drawing ···············································11
6.2 Turntable parts list ·······················································12
6.3 Film carriage parts drawing ·······································13-14
6.4 Film carriage parts list ··············································15-16
6.5 Column and lifting parts drawing ·····································17
6.6 Column and lifting parts list ··············································18
6.7 Top press parts drawing ················································19
6.8 Top press parts list ·······················································20
7，Equipment installation and moving·······································21-23
8，Debugging···········································································24
9，Maintenance········································································24
10，Appendix ········································································25
10.1 Display and operating Panel diagram····························25-27
10.2 Electrical layout diagram·················································28
10.3 Electrical schematic diagram···········································29
10.4 Troubleshooting····························································30

3
 Product view
2586 400

2330

130

2520

1500
974

730

With top press Without top press

4
 Specifications
The machine adopts PLC+ 4-line LCD man-machine interface display integrated control system,
which can carry out wrapping and packing of various processes. It has the characteristics of stable
performance, simple operation and reliable use. The program will not be lost for more than 50 years。
Technical parameters：

1、Power：220V/50HZ/1.2KW（Pre-stretch film carriage）；220V/50HZ/1.0KW（Brake film carriage）

；
2、Turntable motor: 0.75KW，Speed: 0-10 R/min；
3、Lift motor: 0.25KW；
4、Pre-stretch motor: 0.18KW；
5、Turntable Diameter：1500mm（can be customized）；
6、Package weight：50-1500KG；
7、Package height：2100mm（can be customized）；
8、Pneumatic top pressing device（optional）；
9、Turntable rotating direction: clock-wise；
10、Maximum film roller diameter: 250mm；
11、Maximum film roller inner diameter: 76mm。

Machine features
This machine adopts PLC+4 line LCD text display integrated controller, artificial
intelligence programming, with perfect system operation instructions and fault diagnosis
and protection system, can real-time monitor the machine operation and hardware running
status, and intelligent diagnosis, convenient for customers to use and maintenance.
 1,6 modes: that’s 5 automatic modes + 1 manual mode
 2,The electric driving part of the machine adopts the stepless frequency conversion
speed regulation technology, which can reduce energy consumption and save
resources。
 3,The film carriage adopts close loop self-adjusting technology, to ensure each
package is evenly wrapped.（20-1500KG）。
 4,Strong safety protection function, the system can intelligent monitoring of its own
hardware, and the external emergency stop button, in case of emergency, can cut off
all actions, to ensure personal safety.

5
 XT4505 Multi-model Control system operation instructions
1,Machine screen description：

Under this screen, press "0" to enter the Chinese "Mode selection" screen; Press "1" to enter the
English "Mode Selection" screen

In this screen, press "1" - "6" to enter the corresponding mode, in which "1" - "5" is the automatic
mode, "6" is the manual operation mode; Press ESC to return to the Select Language page

Press ESC to return to the Mode Selection page.

Bottom cycles：First letter is set point, setting range:1-9 cycles

Press SET key to SET, ENTER key to confirm, the last bit is the dynamic display value

Top cycles：First letter is set value, setting range:1-9 cycles

Press SET key to SET, ENTER key to confirm, the last bit is the dynamic display value

Up and down cycle：“1”is upward，2 is downward，First letter is set point, setting range:1-9 cycles
Press SET key to SET, ENTER key to confirm, the last bit is the dynamic display value

Middle cycle：First letter is set value, setting range:1-9 cycles。

Press SET key to SET, ENTER key to confirm, the last bit is the dynamic display value；(See item 2
of the function description)

6
 Electric eye delay time：Setting range:0-99*0.1S,factory Settings are:15*0.1S；
(Adjusting parameters of film frame rising beyond the height of packaging)

Top cover choose，F1 key on PLC can change this option to "use" or "do not use";

The top of the package is covered with film for selection ， F2 key on PLC can change this
option to "use" or "do not use";
(Used when the top of the package needs to be covered with packaging film)
In the automatic mode screen (automatic mode 1-5), when the machine is in standby state, F3
manually rises/stops, F4 manually drops/stops, F6 turntable, top cover returns to zero, F8 automatically
starts and F7 machine stops (the function of F7 key is to interrupt all output of the machine and make
the machine return to standby state).

In the manual mode screen (mode 6), when the machine is on standby, F3 manually rises/stops, F4
manually drops/stops, F5 manually gland down/up, F6 turntable, press cover zero, F8 automatically
starts, F7 turntable,top cover zero (Top cover zero automatically after the turntable positioning stops).

When the emergency stop button is pressed, the screen enters the emergency stop display page and
returns to the front screen after releasing the button.

When the turntable frequency conversion alarm is triggered, the picture enters the turntable alarm
page. The machine stops all action and the turntable converter displays an error code. According to the
frequency converter error code, we can find the cause of the fault. After troubleshooting, the machine
will not display this page, and the machine can work normally

7
 When the lifting frequency converter alarm is triggered, the screen enters the lifting alarm page, at
which time the machine will stop all actions and the lifting frequency converter will display error codes.
According to the frequency converter error code, we can find the cause of the fault. After
troubleshooting, the machine will not display this page, and the machine can work normally.
2,function description
1.Top laminating waiting function：
Top laminating feature is selected：
a.Top press was selected, the first time the film carriage rise to the top of the package, film carriage
download automatically, after 3 seconds,turntable and film carriage stop, top cover rise to zero( enter
into Top press waiting status),after manual top laminating finish, press the start button or F8 key, Top
cover press to the set position ,turntable will start, film carriage upward automatically,after 3
seconds,enter into top wrapping process...
b. When no top pressing is used,only top cover up and down function is not work, others are the same.
2.Middle strengthening function：
In the process of automatic operation, when the film carriage is in the rising state, press the STAR
button or F8 key to strengthen the packaging in the middle part of the local packaging, strengthening
number of turns can be determined by the set value, if the set value is not finished ,then press the STAR
button or F8 can cancel the strengthening in the middle, restore the automatic rising state.
3,Notes
1.In the automatic running state, all parameter Settings do not affect the current running program, only
take effect at the next startup.
2.Whether the machine is manually turned off or accidentally power off, it will automatically restore to
the mode picture used last time after the next boot.
3.All the parameters set in the machine have power off memory function, which can be directly called
when the customer starts using it next time.
4.After the machine is shut down, please wait for about 10 seconds to start up again, in case the
machine cannot operate normally because the inverter is not reset.
4,Method of use of electronic scale
The electronic scale has 4 gravity sensors, which are installed in the four corners of the turntable.
The digital display screen is adopted. The weighing accuracy can reach ±0.05Kg, and the printer is
equipped with 55*35 label printing paper
①、The installation site of the machine turntable is flat. Ensure that the four sensors of the electronic
scale fully touch the ground without shaking. Tighten the nuts
②、Turn on the main power switch of the machine and switch on the electronic scale display screen.
③、Clean the disc and turntable. At this time, the electronic scale display on the screen should be 0.00.
If the value is close to 0, press ZERO after the value becomes stable to correct the electronic scale and
make the display value 0.00

8
 PLC touch
screen

Power

Weighing
display
Display switch

Printer

④、Put the goods on the turntable and when the value is stable, the displayed value is the weight of the
goods (the default unit is Kg). Press the PRINT key on the display screen to PRINT；

⑤、Peeling and weighing method: put the TARE object on the turntable, press TARE button when the
value becomes stable, and the value on the screen changes to 0.00. Then put the goods on the
turntable, and press PRINT button when the value becomes stable,Press the PRINT key to print.
Note: at this time, there are two modes of gross weight and net weight displayed on the
screen. Press the key to switch
⑥、 Method to delete TARE weight: remove all the goods from the disk, press TARE key, the screen
value becomes 0.00;
⑦、Weighing UNIT switch: Press the UNIT key to switch weighing units, which can be switched to Kg, lb,
oz respectively.

Operation preparation and trial packing

1,preparation of operation
a、Loading the film reel onto the holder and wind the film according to picture（See picture 6-1，6-2，
6-3），Switch on main power。
b 、 Observe whether the turntable is located at the starting position, whether the film frame is at the
bottom, whether the top pressing device is at the highest position of the column, if necessary, the F8 key
can be used to reset the above device.
2,program setting
Set packing process parameters according to packing process. Including the value
SET1 of the lower packaging cycles, SET2 of the upper packaging cycle number and the
9
 number of packaging layers, move back and forth value SET3
3,Packing test
Put cargo on the turntable,Adjust the knob of rotary frequency converter INV1 and
lifting frequency converter INV2 properly (it has been adjusted before delivery) to make the
winding film on the packaging smooth, even tension and with stable speed.According to
the trial packaging situation, record the relevant data, through multiple trial packaging to
achieve the reasonable setting of packaging process parameters. Formal packaging
operation, after the completion of trial packaging operation, retain trial packaging process
parameters, packaging.

Step 1：Place the film A into the film holder Step 2: Pull down the lock B and open the
film roller

A
Figure
6-1 Figure
6-2

Step 3：Wing film as figure

Figure
6-3

10
 Details of each component
(一) Turntable parts drawing

11
 XT4505 Turntable parts list
ERP
No. Description Part no. QTY
CODE
1 40801001-1 Turntable base XT4505CY-01-00 1

2 40805026-1 Hinge fixing base XT45N-0101-1-V1 1

3 40804005 Tension pulley bracket 10000000697 1

4 40804008-1 Tension pulley(12B-Z11) XT4505-0129-V1 1

5 40806002 Plastic Spacer15*5 XT8020-0614

6 40805028-1 Protection cover XT4505-0126-V2 1

7 4080409-1 Motor chain pulley(12B-Z14) 10000000486G 1

8 40804010 Plain roller XT8020-0506 4

9 60220041 Gear Motor(vertical)0.75KW 30 CV-32-750-30 1

10 40801005-1 Motor cover XT4505-0102-V1 1

11 40805027-1 Disc 10000000510-V2 1

12 60320006 Hook M10 GB/T825 1

13 40802002 Turntable roller 10010000617 12

14 40804001 Column slider 10000000548 3

Chain:12B,190keya with
15 60671028 GB/T1243 1
connector

16 40805029 Contacting plate holder 10000000688 1

17 60611058 Hex bolt M8*60 GB/T5783-2000 1

18 60660085 Deep groove bearing6205-2RS 1

19 40801004-1 Turntable chain pulley(12B-Z50) 10000000693-V1 1

20 60210491 Switch PL-05N NPN 1

21 40805025 Switch holder XT45N-0110 1

22 42506001 weighing sensor 4

12
Pre-stretch film carriage drawing

13

14

15

16
12

11
17

10

18
9 7
19
6
20 8
5
33

21
23
4
24 22

25 3
26

27
1
28

29

30 32

31

13
 Pre-stretch film carriage parts list
No ERP No Description Part NO QTY

1 40801011-1 Bottom plate XT45M-0102-V1 1

2 40801015-1 Film holder pole XT45M-19 1
3 40806010 Film holder base 10000000033 1
4 40805086 Film holder tension plate 10000000035-V1 1
5 40806009 Film holder Spring 10000000030 1
6 40804030-1 Fix ring 20545000404-V1 1
7 40806011 Film holder top cap 10000000034 1
8 40804018 Big driving rubber roller unit XT45M-03-V1 1
9 60682027 Plain Key 6*6*56 GB/T1095 1
10 60660058 Bearing 6004 GB/T276 4
11 40804025 Bearing set for big rubber roller XT45M-12-V3 4
12 40801010-1 Top plate XT4513M-0101HJ 1
13 40801014-1 Motor Cover XT4513M-11 1
NMRV040-10F1-FB
14 60220053 Motor 1
B6-200W-214-50HZ
15 60210590 Photocell FR-2MX 1
16 60210572 Micro switch TM 1703 1
60615046- Hexagon socket head screw
17 GB/T70.1 1
1 M6*50
Tension adjusting spring
18 40806008 10000000199 1
8*16*∮1
19 40804027-1 Dancing roller shaft 10000000164-V2 1
20 40806007 Guide roller XT45M-14 1
21 40802022 Driven rubber roller unit XT45M-07 1
22 60682019 Plain Key6*6*22 GB/T1095 2
23 40806012 Tension roller 20600000153-V1 3
24 40801013-1 Tension roller holder XT45M-04 1
40805084-
25 Latch holder XT45M-13-V1 1
1
26 41706018 Latch 406 1
27 40804032-1 Chain pulley:06B14 teeth XT45M-18 1
28 40804031-1 Chain pulley:06B42 teeth XT45M-17 1
29 60210565 Micro switch with wheel KW3-0Z-2 2
30 60671016 Chain :06B54 teeth GB/T1243 1
31 40805085-1 Bottom safety plate XT4513M-15-V1 1
32 60110001 Hinge 50*38 QB/T3876 2
33 40804026 Dancing roller XT45M-16 1

14
Brake Film Carriage

17

18
16

19

15

13 14
20

12

11
21

10

9 7

22 6
8

23

24

25

26

15
 Brake Film Carriage parts list
No ERP No Description Part No QTY
40701002-
1 Bottom plate XT45Z-02-V2 1
1
40801016-
2 Film holder pole XT45M-19 1
1
3 40806010 Film holder base 10000000033 1

4 40805089 Film holder tension plate 10000000035-V1 1

5 40806009 Film holder Spring 10000000030 1

40804030-
6 Fix ring 20545000404-V1 1
1
7 40806011 Film holder top cap 10000000034 1

8 40702002 Rubber roller unit XT45Z-06-V1 1

9 60682020 Pain Key 6*6*25 GB/T1096 1

10 60660058 Deep groove bearing GB/T276 2

11 40804025 Bearing set for rubber roller XT45M-12-V3 2

12 41304003 Fix sleeve XT4508A-0205 1

40701001-
13 Film carriage Top plate XT45Z-01-V2 1
1
40704006-
14 Brake shaft XT45Z-11-V1 1
1
15 40706003 Tape L218*W12*T2mm XT45Z-11-1 1
40705006-
16 Film carriage Top cover XT45Z-03-V1 1
1
40704005-
17 Shaft Ring XT45Z-09 1
1
40704004-
18 Tension Friction wheel 10000000046 1
1
40705007-
19 Tape holder XT45Z-10-V1 1
1
20 60210590 Photocell FR-2MX 1

21 60320017 Star knob M8*20 1

22 40806007 Guider Roller XT45M-14 2

40705009-
23 Switch board XT45Z-16 1
1
24 60210565 Micro switch with wheel KW3-0Z-2 1

25 60110001 Hinge:50*38 QB/T3876 2

26 40705008- Bottom Safety plate XT45Z-15-V3 1

1

16
Column and lifting parts drawing

17
 Column and lifting parts list
No ERP No Description Part No QTY

1 40805044-1 Tower front top plate XT4505-0203 1

2 40801006-1 Tower frame XT45O5-0201-V2 1
3 40801007-1 Door XT4505-0202-V2 1
4 60671022 Chain 08B(P12.7),314 keys 08B P12.7 2
5 60652010 Hole Ring 35 GB/T893.1 D35 2
6 60660080 Bearing:6202-ZZ GB/T276 2
7 40804016 Chain Pulley:08B14 Teeth XT4505S-0113 2
8 40805049-1 Guide XT4505S-0104 2
9 40805064-1 Control board supporting XT4505S-0110-V2 1
plate
10 40805050-1 Plate holder XT4505S-0105 1
11 40805066-1 Bottom Limit switch holder XT4505S-0117-V2 1
12 60210575 Limit Switch TZ-8108 2
13 40805066-1 Bottom Limit switch holder XT4505S-0117-V2 1
14 40804012-1 Driven shaft XT4505S-0102-V1 1
15 40804014-1 Screw XT4505S-0111 4
16 40804013 Sliding block XT4505S-0103G 4
17 40801009-1 Connecting plate 1 XT4505S-0109-V1 1
18 40801012-1 Connecting plate 2 XT45M-02-V1 1
19 40805067-1 Motor Base XT4505S-010701 1
20 40804015-1 Motor Chain Pulley:08B14 XT4505S-01-12 2
teeth
21 60682020 Plain Key 6*6*25 GB/T1095 2
NMRV050-60FA-63B525
22 60220052 Lift motor unit 1
0W B14-4P-50HZ
23 40805058-1 Top holding plate XT4505S-0108 1
24 40805087-1 Top Limit switch holder XT4505S-0118 1
25 40805065-1 Protecting plate XT4505S-0115-V2 1
26 40805045-1 Tower top cover XT4505-0204 1

18
Top Press

16 15 14 12

17
8-9-10 3-4
18 8-9-10
7
19
13 3-4
20
21

22 6

23 11

24
30 2
3-4
20
5
31
32 6 8-9-10
25
7
26
33
27 1

34

35

28
36
39
29
37 38

19
 XT4505 Top Press parts list
No ERP No Description Part No Q
TY
1 40901003 Guide XT4505Y-0205-V5 1

2 40901005-1 Sliding holding base XT4505Y-020901-

1
V1
3 60615085-1 Hex socket head screw M8*25 GB/T70.1 16
4 60620009-1 Hex Nut M8 GB/T6170 16
5 40904004-1 Short Shaft XT4505Y-020902 4
6 60660053 Bearing 6003 GB/T276 20
7 60651018 Shaft Ring 17 GB/T894.1 16
8 60615104-1 Hex socket head screw M10*20 GB/T70.1 16
9 60630029-1 Plain Washer 10 GB/T97.1 20
10 60640005-1 Spring Washer 10 GB/T93 20

11 Long Shaft XT4505Y-020903-

4
40904005-1 V1
12 40901001-1 Guide holding base XT4505Y-0201-V1 1
13 40901002-1 Press arm XT4505Y-0203-V1 1
14 40905007 Proximate switch base XT4505Y-02-04 1
15 60210491 Proximate switch PL-O5PN 1
16 60620052 Cap Nut M16 GB/T923 1
17 60620019-1 Hex Nut M16 GB/T6170 3
18 40905013 Limit Plate 1 XT4505Y-020801 1
19 60630040-1 Plain Washer 16 GB/T97.1 1
20 40906001 Compressing Spring XT4503III-31207 2
21 40905015-1 Protecting plate XT4505Y-020806 1
22 60660038 Linear bearing:LM16LUU LM16LUU 1
23 60652004 Hole Ring 28 GB/T893.1 2
24 40904003-1 Linear bearing sleeve XT4505Y-020803 1
25 40904002-1 Moving Shaft XT4505Y-020802 1
26 60620010-1 Hex Nut M10 GB/T6170 3
27 60660026 Bearing with square base UCFU205 1
28 40905014-1 Press disc XT4505Y-020805 1
Hex socket countersunk head
29 4
60612041-1 screw M10*35 GB/T70.3
30 60615081-1 Hex socket screw M18*16 GB/T70.1 1
31 60630027-1 Plain Washer 8 GB/T96 2
32 40904001-1 Cylinder connecting plate XT4505Y-0206 1
33 60250132 Fish eye joint M16*1.5 SC50*800-P 1
34 60210615 Magnetic switch:CSI-U CSI-U 1
35 60250107 Cylinder:SC50*800-S SC50*800-S 1
36 60250037 One-way restrictor Valve ASL10-02B 2
37 40901004-1 Cylinder base XT4505Y-0207 1
38 60250047 Oil-Water Separator AFC-2000 1

39 60250000 Solenoid valve 4V230C-08-AC220

1
V

20
 Equipment installation and moving
Installation notice：
1．In order to ensure the normal operation of the machine, the installation environment
should be firm, smooth and without vibration. In order to improve the service life of the
machine, the room should be free of dust and corrosive gas.
2．Minimum installation space requirements：see figure 9-1
3．After the machine is delivered to the installation site, open the wooden box, three pieces
of the machine can be seen. (Four large pieces for the model with pressing device) see
Figure 9-2
4．Place the turntable on the ground for connection with the column, which is high and has
a certain weight, shall be careful when assembling.
5．When the machine with pressing device is installed, the horizontal position should be
adjusted to ensure that the center of the pressing plate and the center of the turntable are
on the same axis
6．Check other connection parts, if electrical wiring is loose or have loose parts
7．Be sure to provide a correct, stable and reliable power supply. Temporary wires are
strictly prohibited.
8．Connect the motor line and sensor lead according to the corresponding line number,
connect the power supply, confirm correct and grounding detection before the machine test.
When connecting, pay attention to the positive and negative directions of the motor in
manual state.
9．Check all limit switches, limit stops for damage and in correct position
10．Turn on the power supply, air switch in the electrical cabinet and the control power
switch on the operating board in sequence, and the machine is in standby state after
power-on self-test, and can be debugging.

21
Installation Steps
1． Mechanically connecting the turntable to the column, tighten the screws. As shown in
figure 9
2．Then the connection between the column and the film frame. As shown in figure 9-4
3．Assemble electrical connections of various components, see the circuit diagram

lmin=800mm
lmin=2000

lmin=800
Figure 9-1

lmin=2000

Figure 9-2
Column

Film carriage

Turntable

22
 Figure
9-3

Connecting screws
for column and
turntable

Figure
9-4

Screw connecting
film frame and
column

23
 Debugging
After the right installation, now, begin to debug your machine.。
1,Preparation for debugging, supply power 220V 50HZ 10A, single-way, well connected to
ground
2,Try to run the turntable and film carriage,top press device under manual model.
A,Turntable: run steadily, no abnormal noise, Motor works well
B,Film carriage: Moving up and down steadily, No abnormal noise, feed film well. If
pre-pull equipment installed, motor for it should work steadily.
C,Film pulling mechanism requirements: film tensioning force is consistent, film
uniform
D,Requirements for the top pressing device: the external air source pressure is
guaranteed to be above 6-8kg/cm2, the pneumatic action is accurate and in place, the top
pressure spring is adjusted freely, and there is no abnormal noise when the top is pressed
up and down.
3、After the end of single debugging, start the whole machine debugging.
（1）After the debugging of 1, 2 items of the whole machine, combined with the actual
performance of the purchased machine to carry out the system of all functions of the
machine。
（2）If some functions fail to meet the requirements during debugging, troubleshooting
can be carried out according to the relevant contents of simple faults and troubleshooting
countermeasures。
Combined with the weight, volume and other factors of the packaging object,
reasonable selection of setting parameters, trial operation. Reasonable technical data can
be obtained through trial operation of various parameters and recorded as the packaging
process parameters.
Maintenance
Note: all machine maintenance work should be carried out under the condition of power
failure.
1、Keep the machine clean with dry cloth and detergent. Do not use solvent water and
gasoline cleaning. Do not wash the machine with water to prevent rust; Do not touch the
paint surface of the machine to improve the service life of the machine
2、According to the use of the machine, the user can carry out the maintenance work of
the machine regularly for 3-6 months, clear the dust inside the machine, check the
tightness of the chain and lubricate the chain, so as to ensure the normal operation of the
machine.
24
 Appendix
1,Display and operating Panel diagram

1
2

5
6 10
9

Pre-stretch Brake film

NO ERP NO DESCRIPTION PART NO QTY
1 60210010 XP1-18R PLC 1
2 60210257 RV24YN 20S B502 Potentiometer 3
3 60210258 MF-A03 Knob 3
4 60210533 HB2-BA31 Start button（1 open） 1
5 60210541 Emergency button （ 1
1
HB2-BS542 open,1 close）
6 60210561 TCS4S295 Power switch 1
7 Display 1
42506001 PS—FSK-TN
8 Built-in Thermal Printer 1
9 40806003 Pre-stretch control panel
1
1000004119 film
8 40706001 1000004119B Brake control panel film 1

25
2,Control box

Pre-stretch model

NO ERP NO DESCRIPTION PART NO QTY

1 60210046 RT18-32，2P，16A，ceramic fuse 10X38 Fuse 2

2 60210045 RT18-32，1P，2A，ceramic fuse 10X38 Fuse 1

3 60210054 XF-48W，24V Power 1

4 60210058 ATV12H037M2 Pre-stretch Inverter 1

5 60210058 ATV12H037M2 Lifting Inverter 1

6 60210060 ATV12H075M2 Turntable Inverter 1

7 60210568 Z15G1703 Microswitch 1

60210110 Wire connecting

10 1
terminal

26
 Brake

Brake model spare parts list：

NO ERP NO DESCRIPTION PART NO QTY

1 60210046 RT18-32，2P，16A，Ceramic fuse10X38 Fuse 2

2 60210045 RT18-32，1P，2A，Ceramic fuse 10X38 Fuse 1

3 60210054 XF-48W，24V Power 1

4 60210058 ATV12H037M2 Lifting Inverter 1

5 60210060 ATV12H075M2 Turntable Inverter 1

6 60210568 Z15G1703 Micro switch 1

7 60210110 30 Wire connecting 1

terminal

27
 门安全开关
V+ 电眼 上限 下限 定位 压顶0位
停止 压顶1位 转盘报警 升降报警 启动

GK SQ1 TB0 SW1 SQ2 SQ3 R1C R1C

+ LS1 +
LS0 _OUT +_OUT TA1
_OUT INV1 INV2
V-
R1B R1B
0 1 2 3 4 5 6 7 8 9
3,electrical schematic diagram

COM X0 X1 X2 X3 X4 X5 X6 X7 X10 X11

PLC

28
0V 24V COM0 COM1 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7

SW1 TB0
20 21 18 19
10 11 12 13
门安全开关 停止 LS0
LS1 FV1 FV2

14 15 压顶下 压顶上 22
(无压顶型未用)
转盘旋转 转盘缓转 上升 下降

设计 标准化 XT4505 产品电气原理图

校正 审核

批准 日期 共2页 第1页
（Use this diagram for the film tension adjustment switch）

29
4,Troubleshooting ：

OPERATING
CAUSES RECOMMENDATIONS
ISSUES
Please use 220V 50Hz 5KVA power and reliable
Faulty power supply
grounding
The control
system does not Unreasonable Parameter Settings Reset parameter
start Top press not reset Repair the top press reset switch
(Including not No display on
PLC Failure Replace new PLC
configurable) PLC screen
Fuse failure Fuse burn Replace the fuse
Pallet overweight Reduce the pallet weight
Check the chain transmission mechanism (loosen the
Chain falls off or loose chassis screws, remove the turntable cover and check if
Turntable does the chain and tension are abnormal.
not run
Inverter output The output protection of the inverter
Inverter will flash the fault code on the inverter. Look up the
protection or
failure corresponding fault code and troubleshoot method.
inverter damage
Replace inverter if damaged.

Limit switch failure or damage Overhaul or replace the limit switch

Photocell failure or damage Overhaul or replace the photocell

Loose chain or interference Overhaul the vertical lifting chain system

Fail to upward by
Film carriage fail PLC failure press manual Replace the PLC
to go upward
button
Inverter output The output protection of the inverter
Inverter will flash the fault code on the inverter. Look up the
protection or
failure corresponding fault code and troubleshoot method.
inverter damage
Replace inverter if damaged.
Motor Failure Overhaul the lifting motor
The anti-collision plate is Check whether the anti-collision board is mechanically
mechanically jammed jammed and whether the anti-collision switch is reset
Limit switch failure or damage Overhaul or replace the limit switch
Fail to downward
PLC failure by press manual Replace the PLC
Film carriage fail button
to go downward
Inverter output The output protection of the inverter
Inverter will flash the fault code on the inverter. Look up the
protection or
failure corresponding fault code and troubleshoot method.
inverter damage
Replace inverter if damaged.
motor failure Overhaul the lifting motor
stretch film installation is not
Please install correctly according to film feeding picture
correct
Open the cover of the film frame to repair the chain drive
chain stuck or fall off
mechanism

Tension plate is damaged Replace the tension plate

Pre-stretch
device don’t work
Inverter output The output protection of the inverter
Inverter will flash the fault code on the inverter. Look up the
protection or
failure corresponding fault code and troubleshoot method.
inverter damage
Replace inverter if damaged.
motor failure Overhaul the lifting motor

Insufficient air pressure 0.5MPA Ensure the air source reaches the required pressure
Top press does The pneumatic system leaks air Repair cylinder, air valve, gas pipe
not drop (with top Check the limit switch on the upper end of the pressing
press model) Limit switch action is not reset
shaft and deal with it
Valve control circuit failure Repair the air valve control circuit

30
31