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120,135H Na

This document is a technical manual for the electrical system of Caterpillar's 120H and 135H Motor Graders, specifically for the North American version. It includes detailed schematics, wiring diagrams, and component specifications relevant to the electrical systems of these machines. The manual serves as a guide for maintenance and troubleshooting of the electrical components.

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akhinmg647
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© © All Rights Reserved
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0% found this document useful (0 votes)
28 views2 pages

120,135H Na

This document is a technical manual for the electrical system of Caterpillar's 120H and 135H Motor Graders, specifically for the North American version. It includes detailed schematics, wiring diagrams, and component specifications relevant to the electrical systems of these machines. The manual serves as a guide for maintenance and troubleshooting of the electrical components.

Uploaded by

akhinmg647
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SENR6930

May 1995

120H And 135H


Motor Grader (NA Version)
Electrical System

3YK1-UP 6YN1-UP
4MK1-UP 7ZN1-UP

© 1995 Caterpillar Printed in U.S.A.


All Rights Reserved
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 592-BU
200-BK-10 3 BU GROUND 3 200-BK A A
25A CONVERTER MOTOR L76 L76
24V IN 176-OR-14 728-BU 2 RD + BATTERY 2 113-OR REAR 507-WH 200-BK 200-BK
BREAKER - +
GROUND 200-BK-10 200-BK 1 BK +12V RADIO 5 592-BU 200-BK A A WASHER 200-BK 200-BK 200-BK
3T-2662 L32 L32 MOTOR MOTOR L10 L10
EE K GROUND (RADIO) 6 200-BK 200-BK FRONT LOWER FRONT UPPER 7T-8891 200-BK 200-BK
EE EE PRIMARY - + + -
122-BU-14 LOCALIZED 12V OUT (NOTE E) 176-OR-14 1 101-RD-14 24 TO 12 VOLT +24V IN 1 102-BU WASHER A A WASHER 200-BK
SUPPLEMENTAL GROUND 15A STEER SW CONVERTER L66 7T-8891 7T-8891
200-BK IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 507-WH 200-BK
STEERING STUD EE 119-1733 L32
506-PU 200-BK
RELAY 24V TO 12V CONVERTER L21 L21
578-BU
D D E 3E-0154 3E-8646
TURN LAMP RD 1 605-YL 605-YL 1 24V RADIO 12V RADIO L32 L32 L32 A P
WW YY YY XX L13
7X-6066 BK 2 200-BK 604-OR 2 REAR FLOOD RD-0 RD-0 MOTOR BK-0 9X-6779 3E-7140 L13 L13 L13 606-GY 1 606-GY 629-PK
L51 LAMP B K L13 L16 L16
614-PU 3 L16 L12 L16 L16 L12 605-YL 2 605-YL Q
9X-6775 XX ANTENNA LO BEAM

619-GN
606-GY 4 B B B+ MEMORY 5 B+ MEMORY YL 5 A513-PK L12 L12 611-PU 3 611-PU 629-PK
9W-3072 L65 HEADLAMP
321-BR 5 B+ RD 4 B+ RD 6 592-BU L65 L65 200-BK 619-GN 4 619-GN 200-BK
DD HH SUPPLEMENTAL CABLE AS. L11 L11 Q 9X-7169
D 200-BK 6 GROUND BK 3 GROUND BK 3 200-BK L13 A429-YL L11 114-GN 5 200-BK
STEERING 9X-3073 L35 L35
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN + LH SPEAKER WH 2 + LH SPEAKER WH 2 508-PU L35 322-GY 200-BK F

L11
L69 L35
LAMP T WH 3 614-PU 200-BK 2 200-BK MOTOR - LH SPEAKER WH/BK 1 - LH SPEAKER WH/BK 1 509-WH WITH SUPPLEMENTAL 629-PK 1 629-PK 619-GN
116-4531 L75 L75 STEERING SWITCH CONN'S L13 L11
8C-6207 G BK 2 200-BK + RH SPEAKER GY 8 + RH SPEAKER GY 8 511-BR L75 L75 INSTRUMENT PANEL 609-YL L10 2 200-BK P LO BEAM
L12 A, B CONN A L10
L51 L51 - RH SPEAKER GY/BK 7 - RH SPEAKER GY/BK 7 512-GN A Q 619-GN HEADLAMP
200-BK ANTENNA 6 ANTENNA 4 113-OR 417-GY 1 SPEEDOMETER 200-BK

200-BK
110-2338 FORWARD P 9X-7169
727-GN 619-GN 2 A
L69

200-BK
200-BK
L69

200-BK
L48 L72 A COOLANT ARTICULATION HORN

L16

A513-PK
604-OR 462-YL WH 3 611-PU 1 114-GN P

509-WH
TURN

113-OR

512-GN
511-BR

508-PU
592-BU
L16

200-BK
CONN B TEMP M LAMP SOLENOID
614-PU L60 L60 462-YL RD 1 108-BU 606-GY L10 2 322-GY 605-YL 1 RD SIGNAL
DOME LAMP L30 M GRD 8D-1429 LEFT SPEAKER L10 7T-9074
606-GY 727-GN BK 2 200-BK 606-GY 606-GY L30 417-GY 1 201-BK 200-BK 2 BK 7X-6066
AIR DRYER 8C-9678 L30 SEND 6T-7695

L75
321-BR 200-BK 200-BK C A 605-YL 605-YL 2 GAGE K

556-WH
K L37

200-BK
8W-3087 L37 A A IGN IGN

L35
200-BK 9 160-PU 605-YL CLUSTER 508-PU + 200-BK 200-BK

449-BU

L1
K CAB LO BEAM

611-PU
L75 M L1

200-BK
200-BK
200-BK E 8 334-BU 614-PU 614-PU 124-0384 509-WH - 619-GN 200-BK
SEND SEND IGN HEADLAMP P HI BEAM

L35
200-BK BK 1 122-BU-14 Z Z C 1 462-YL 608-GN 608-GN M K 200-BK 200-BK 200-BK

614-PU
200-BK

200-BK
L35 L66 L66 M L14 L14 K 9X-6874 HEADLAMP
T° BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 611-PU 9X-7170
L45 L45 P
BACKUP OPR PANEL GY-18 2 417-GY 7 417-GY 3 417-GY 308-YL 601-GY 8 RD (12 V)

113-OR
ALARM 1 136-GN 4 136-GN 441-OR 6 OR DEFROSTER 611-PU
604-OR
608-GN
606-GY
321-BR

614-PU
200-BK
200-BK

200-BK

3T-1815 + BATTERY WH-18 1 136-GN 4 728-BU 5 728-BU 556-WH 614-PU 4 PU (24 V) 9X-9657 K
L72 A CAB HI BEAM
KEY SW YL-18 2 308-YL 2 308-YL 6 A429-YL 200-BK 3 GN (12 V) 611-PU HEADLAMP

OPERATOR STATION
L76

10
1
2
3
4
5
6
7
8
9
PK-18 9 3 200-BK 200-BK 7 200-BK 308-YL A429-YL 9 GY BLOWER 200-BK

619-GN

606-GY
D

611-PU
9X-7164

200-BK
629-PK
BR-18 6 5 403-GN 403-GN C A J 447-PK 7 PK TACHOMETER K 9X-0343 K

614-PU
611-PU
556-WH

114-GN

619-GN
NN J 110-8468

308-YL

605-YL
322-GY

606-GY

601-GY
MOTOR

L55
GROUND BK-18 8 200-BK 403-GN 1 403-GN 404-YL B426-BU 5 YL A506-OR 1 RD K
D L55 L72 IGN CAB TURN
BU-18 4 200-BK 3 608-GN 608-YL 2 601-GY 201-BK 200-BK 2 BK 200-BK 2 BK 200-BK 2 BK
1 EMS TEST SW M LAMP SIGNAL
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 1 322-GY 601-GY LAMP SEND 605-YL 1 RD
2 106-2477 GRD 8D-1429 7X-6066

A429-YL
OR-18 3 2 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176 M 611-PU

200-BK
200-BK
E DIFFERENTIAL 3 J J HORN SW NOTE F
1 GN ALTERNATOR GN-18 7 403-GN L54 4 413-BR 413-BR L65 J 417-GY GRD SIG 605-YL L2 L2
UNLOCK SOLENOID L54 L65 4 8W-1957
L50

556-WH 1 2 GN Z 6 201-BK 447-PK 403-GN + - 200-BK 308-YL 201-BK 403-GN A M A506-OR 200-BK

200-BK
L50 5 J
200-BK 2 7T-9073 SUPPLEMENTAL 7 441-OR 201-BK 310-PU 403-GN 1 113-OR M 200-BK

614-PU
IGN

113-OR

450-YL
449-BU
STEERING CONTROL 6 SERVICE 4 K
8 406-PU 441-OR 601-GY J 201-BK 450-YL 113-OR 8 113-OR 200-BK

200-BK
J 5

614-PU
105-8827 DIODE AS. 3E-5184 METER PANEL LAMP M FUEL M RESISTOR
9 450-YL 406-PU 601-GY 415-GN 403-GN 441-OR 6 L10 619-GN

601-GY
601-GY

113-OR
450-YL 6T-7337 200-BR DIMMER SW 419-YL 447-PK 4 403-GN 3 ALTERNATOR LEVEL 7T-4003 SYMBOL DESCRIPTION

L65
ABBREV COLOR

L67
J L65
419-YL J 2 3E-9318 601-GY 405-GY 415-GN 10 415-GN 15 TEST
J BLADE, SPADE, RING,

609-YL
L61 1

L11
F G START AID K

200-BK
200-BK
201-BK 614-PU 600-BR 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS OR SCREW TERMINAL RD RED
L61 EMS TEST SW 3
1 751-GN 601-GY 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK WH WHITE
710-GN AND 202-BK ARE TWISTED PAIR 2 752-YL 9X-9628 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK A CC BLADE

A506-OR
A503-PK
L46 L46 CIRCUIT CONNECTED OR ORANGE
N 3 921-WH NOTE F 200-BK 201-BK 201-BK 5 20 UNUSED 200-BK 200-BK 609-YL 1 609-YL FLOOD
E 200-BK
J LIGHT BAR LAMP
YL YELLOW E
1 751-GN 4 754-BU 601-GY 441-OR 439-YL 9 16 UNUSED 200-BK 200-BK 2 200-BK PK PINK

608-GN

570-BU
629-PK
L48 L48 CIRCUIT NOT CONNECTED

609-YL
SOL 1 2 921-WH 5 755-OR 601-GY 200-BK 200-BK LOW BEAM 201-BK A M 467-WH 4 SHIFT FAULT 200-BK 9X-6775 T BK BLACK

609-YL
9W-2739 L60 L60 FUSE BLOCK 9X-9631
6 202-BK 601-GY 467-WH A429-YL 5 417-GY 12 PRIM STEER 570-BU 1 GN

570-BU
J 2 L27 L27 ELECTRICAL CONNECTION GY GRAY
N 9G-0747 601-GY ACTION L/S SYSTEM R/S SYSTEM BLADE

200-BK
200-BK
200-BK
7 758-GN 103-YL 103-YL 409-OR 10 113-OR 1 + BATTERY 200-BK 2 GN PU PURPLE
J J 3 J LAMP AIR PRESS AIR PRESS CUSHION TO VEHICLE STRUCTURE
1 752-YL F G 10A KEY SW 105-BR 614-PU A429-YL 410-WH 6 410-WH 10 ALARM

L62
BR BROWN

619-GN
STARTING AND CHARGING L44 L44 J RESISTOR L30 TRANS 9W-2111 GAGE M M GAGE A T SOLENOIDS INTERNAL ELECTRICAL
SOL 2 2 921-WH 1 900-PU 10A J HORN 114-GN 1 601-GY 606-GY 201-BK 9 485-YL 17 UNUSED M M T GN GREEN
DIAGNOSTIC CONNECTOR 3T-3123 J 5 L30 LAMP NOTE B 1W-3306 1W-3306 7T-6517 CONNECTION TO SURFACE
9W-2739 2 901-WH 10A SUPP STEER 134-YL 2 600-BR 115-PK 605-YL 419-YL 2 419-YL 19 BRAKE ON 1 570-BU 570-BU 1 GN BU BLUE

614-PU

614-PU
200-BK

200-BK
6 J L29

L75
N 3 902-BR 10A 629-PK 201-BK 404-YL 3 404-YL 7 HYD TEMP 7N-5876 2 200-BK 200-BK 2 GN OF COMPONENT
J
5
16
17
3
7
2
9
1
12
8
6
4
13
10
11
15
18
19
20
14
1 754-BU 4 903-GY 10A TURN SIGNALS 173-YL L29 415-GN 408-WH 1 408-WH 8 BK AIR PRESS LAMP LAMP CONNECTOR
B J 7N-5876 7N-5876
SOL 3 2 921-WH 6 710-GN 10A TAIL LAMPS 103-YL 601-GY J 450-YL 409-OR 7 409-OR 9 NEUTRAL
B J ATCH WIRE, CABLE &
203-BK
207-BK
F 302-OR HEADLAMP/
109-OR

308-YL
306-GN
101-RD
105-BR

112-PU
N

304-WH

311-WH
310-PU
9W-2739 5 202-BK 10A STOP LAMPS 130-GN 601-GY 439-YL 467-WH 8 201-BK 2 GROUND M M M M
J TAIL SW L28 L28 COMPONENT

614-PU

614-PU
7
5
8
4
3
2
1
6
N

614-PU
1 751-GN 7 F769-BU 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED

160-PU
334-BU
Y B L J 537-GN J 1 3E-9317

L16
LEFT TURN C'SHIFT PIN RIGHT TURN CIRCUIT GROUPING

L27
1 755-OR 10 921-WH 10A SPARE 200-BK 404-YL A M 201-BK 18 UNUSED

311-WH
L#

E975-PU
J 2

200-BK

411-PK
201-BK
L27

1 4
J

109-OR

306-GN
INDICATOR INDICATOR INDICATOR DESIGNATION

311-WH

304-WH
101-RD
112-PU

310-PU
J

308-YL
SOL 4 2 921-WH 2 752-YL 101-RD-10 102-BU 200-BK 2 411-PK 11 LAMP

107-WH
FLASHER 3 J LAMP M M M M LAMP M M LAMP
L46

9W-2739 3 754-BU ARE TWISTED PAIR 619-GN 614-PU 614-PU 3


4 L14

619-GN
N 4 755-OR 108-0358 614-PU 410-WH 605-YL 4 OPERATOR MONITOR 9X-7801 7N-5876 7N-5876 7N-5876

200-BK
200-BK
LIGHTBAR J 5 L34 NOTE B NOTE B NOTE B

200-BK

200-BK
605-YL

439-YL
1 900-PU 5 900-PU 103-YL 201-BK 606-GY 1

200-BK
200-BK
200-BK

606-GY
601-GY

108-BU
200-BK

200-BK
601-GY
601-GY
601-GY
601-GY
HEADLAMP LOW BEAM TURN SIGNAL 6 L14 IDENT PART NO. CHG LOC LEVEL NOTE
SOL 5 2 921-WH 9 921-WH 308-YL 614-PU 408-WH 449-BU 5 449-BU
J J L6
BREAKER BREAKER SW J A

L76
9W-2739 6 901-WH 601-GY 201-BK 450-YL 6 450-YL

5
6

2
3
N A 3T-2662 3T-2662 9G-5589

L72
7 902-BR C 200-BK 7 403-GN 403-GN E975-PU 7
L72 J J J HARNESS AS.
1 901-WH 8 903-GY 10 107-WH 605-YL 3 310-PU 200-BK 201-BK A M
A 122-8882 00 (PLATFORM) 110

A513-PK
SOL 6 2 921-WH 9 202-BK 606-GY J 2 201-BK 449-BU 160-PU 1 160-PU

512-GN

113-OR
511-BR
592-BU

200-BK
9W-2739 V F 308-YL 308-YL 1 105-BR 601-GY TAIL 4 415-GN L29 E975-PU 2 B 104-6084 03 (ENGINE) 220

200-BK
308-YL
15A

15A
N 1 202-BK 308-YL 2 308-YL 200-BR LAMP SW 5 629-PK 160-PU 201-BK C 126-2793 00 (R FRAME-ENGINE) 200
L56 L56 L45 L45 101-8171 02 (RADIATOR GRILL) 203

L68
1 902-BR 2 710-GN 200-BK 200-BK 310-PU 5 310-PU 3E9319 1 200-BK 201-BK AIH LAMP 614-PU 614-PU D
Y L68 L62 J 2 M
SOL 7 2 921-WH 200-BK 308-YL 3 306-GN 103-YL 6 169-PK 201-BK 201-BK 160-PU 7N-5876 614-PU 614-PU E 101-8169 01 (R FRAME) 201
3 J 104-5874 01 (R FRAME-TRANS) 202

202-BK
AA BB HEADLAMP DIMMER SW F

200-BK
1
2

L15
9W-2739 306-GN 306-GN 4 326-PU 614-PU 201-BK 200-BK 614-PU 614-PU
N 1 103-5678 J A M WIRES THAT HAVE BATTERY VOLTAGE G 106-1319 03 (XSMN CONSOLE) 170

1
2
758-GN 6 795-YL 201-BK

1
2
Y L57 L57 L38 J J B L62 L62 H 101-8161 02 (CAB-REAR) 182
1 903-GY 202-BK 8 597-PU 619-GN 3 609-YL 201-BK WHEN THE KEY SWITCH IS OFF.
L54 L54 J 2 J 123-0957 00 (STEERING CONSOLE) 140

101-RD

101-RD
FLOOD J

102-BU
L66
2
1

115-PK

L27
SOL 8 2 921-WH 112-PU Y START 7 522-WH 611-PU 1 608-GN 201-BK
109-OR-4 105-BR 601-GY LAMPS 4 334-BU K 101-8162 03 (CAB-FRONT) 181

L25
L58
9W-2739 112-PU-4 RELAY L58 J
V Y 326-PU FUSE BLOCK 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 373-GN 200-BK L21 L21 L 101-8164 03 (SW PANEL) 180
MAIN 3E-7279
9G-0747 J 1 J WIRES THAT HAVE BATTERY VOLTAGE M 123-0962 00 (GAGE CONSOLE) 160
BK-18 1 202-BK 304-WH 10A BLADE FLOODS 149-PU J 609-YL 2 165-YL 200-BK 200-BK 200-BK

556-WH
J 2

A513-PK
RELAY N 9U-9313 01 (TRANSMISSION) 270

102-BU
109-OR-4

WH-18 2 710-GN
101-7740
109-OR-10 304-WH-10
L62 L62 L55
10A
J
REAR FLOODS 116-BR 149-PU
3
6 200-BK 200-BK 200-BK WHEN THE KEY SWITCH IS ON. 101-8205 02 (HEADLIGHTS-BAR) 100 ATCH

105-BR
Y Y 10A DIFF LOCK 165-YL 609-YL 7 200-BK-6 113-OR P
TRANS SPD SENDER J 4 L76 Q 101-8194 02 (LOW BEAMS) 101 ATCH
TWISTED PAIR 10A XSMN CNTRL 126-PK 200-BK J 608-GN A513-PK
J 5 J 101-8181 03 (CAB FUSE PANEL) 183

373-GN
104-6387 Y C C A A J S

334-BU
200-BK
200-BK

308-YL
10A SUPP STEER 136-GN 116-BR
J 6 L6 L6 STARTING CIRCUIT.

B899-OR
112-PU-4 112-PU-4 112-PU-10 112-PU-8 1 101-RD-10 10A GAGES 113-OR T 101-8188 02 (BLADE CUSHION) 104

165-YL
165-YL

202-BK
J J

165-YL
U 123-6633 00 (XSMN CONSOLE-SWITCHES 171

L62
F 112-PU-8 112-PU-10 A J J 15A AIR CNDTR 124-GN 601-GY
Y Y C C A J V 104-8588 01 (TRANS SPEED SENDER) 271

200-BK-14
BK 1 758-GN 109-OR-4 101-RD 101-RD-4 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK
BK 2 202-BK 109-OR 101-RD-4 101-RD-4 101-RD-4 101-RD-4 L61 A J NOTE G 200-BK J 4 200-BK GAUGE CIRCUIT. W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH

200-BK
200-BK
D 35A J J D

201-BK
Y 101-RD 3 102-BU 601-GY 165-YL 3 4 2 1 200-BK-6 200-BK X 117-8567 00 (CONDITIONER GP-B) 150 ATCH

L6
PP L6 117-8567 00 (HEATER GP) 154 ATCH

C
A
B
ALTERNATOR SHUTDOWN 1 105-BR 601-GY 202-BK X
LO
INCHING PEDAL BREAKER SOL 3K8782 FUSE (10A) Y 101-8172 05 (FUEL TANK) 230
EMS CIRCUIT.

101-RD-4
ALT 8 134-YL 200-BK K

101-RD-10
112-PU-10

GN-18
Y

RD-18
BK-18
Y

YL-18
60A GND

165-YL
101-RD-4
260

200-BK
PRESSURE SW 403-GN R 109-OR-4 2H-1507 STD 8C-3663 5 130-GN 8M8948 FUSE (15A) 200-BK 202-BK 200-BK-8 200-BK BK HI Z 101-8185 01 (SUPPLEMENTAL STEERING) ATCH
+ J MOTOR

105-BR
(TRANSMISSION) 9S-0174 ATCH B STOP 8M0456 FUSE (20A) DIFFERENTIAL J 2 L64 FRONT AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH
326-PU 9 126-PK 165-YL 556-WH 202-BK
111-7088 ALTERNATOR 9S-4693 ATCH 7 136-GN UNLOCK SW 3 FRAME A ZZ ZZ K 501-GN 1 GN T° BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH
100-5047 50A ATCH Y Y L67 L67 123-5862 J AIH B+ PARK PANEL AND TAIL LAMP CIRCUIT. CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH

B751-BU
6 113-OR 601-GY 118-GY 3 GY

570-BU
80A L55 L64 L19

169-PK
L55

165-YL
3E-7577 75A ATCH 200-BK-4 4 124-GN 200-BK TIMER FRONT CAB 500-BR 4 BR DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

202-BK
200-BK
B

202-BK
6N-9294 35A STD B L63 4Y-7948 FRAME GROUND EE 112-0829 01 (2-WAY RADIO CONVERTER) 208 ATCH

L21
200-BK-10 2 122-BU-14 502-OR 2 OR

L19
301-BU-10
GND L56 L56 10 107-WH L21 L19
K WIPER/WASHER CIRCUIT. FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH
B START GG 9X-4189 00 (CONDENSER GP-ROOFTOP) 152 ATCH
L37 L37 L71 HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH

L40
FRONT UPPER
L51
L60

113-OR
L48

L69

PP STEERING CONSOLE 200-BK-8


L72 L25
101-RD
B
301-BU-10 ARTICULATION
L39 L39
A K WIPER HEATER AND AIR CONDITIONER CIRCUIT. JJ 108-2302 01 (ENGINE SHUTDOWN CNTRL) 207
200-BK STARTER 304-WH-10 BUS BAR SENDER 113-OR 7 592-BU 9X-3392 KK 4E-8715 00 (CONDENSER JUMPER) 155
106-8558 G S 9W-0742 3E-5383 C L63 L63 PP 115-4599 00 (EEC SOCKET) 231 ATCH
PP L63 605-YL 1 113-OR
SOCKET AS. C L23 L23
9R-7941 B MTR BAT
101-RD-4
DDD DDD
1 A429-YL
L67 L28
606-GY 2 A513-PK 200-BK 200-BK GROUND CIRCUIT.
RD-00 2 200-BK 439-YL 611-PU 3 605-YL 200-BK

556-WH
WW L27 L27

200-BK
301-BU RD-0 AAA 113-OR 113-OR L28 619-GN 4 606-GY WIRE AS.
B QQ L22 L22 MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
RD-00 101-RD-4 113-OR 113-OR 601-GY 5 611-PU
RESISTOR
MOTOR
QQ L44 L44 L63 L76 L76 ENGINE SHUTDOWN CONTROL CIRCUIT. NN 8W-1917 00 (HORN SWITCH) 143

L37
301-BU 1 WW L44 101-RD 6 619-GN 200-BK
6T-2217 L37 AAA 124-2802 00 (AIH RELAY TO BUS BAR) 215 ATCH

L25
302-OR 2 126-PK 126-PK 126-PK A K 601-GY 200-BK LO
L25 BBB 117-4472 00 (AIH RELAY TO AIH) 216 ATCH
RD-00

L25 152-BU 3 507-WH A

101-RD
RD-0

TURN SIGNAL CIRCUIT.

101-RD-4
101-RD-10
112-PU-10
B L38 L38 L34 GND CCC 108-5747 00 (AIH TO ENG GND) 217 ATCH
207-BK L38 306-GN
L26 L26 L18 L18
576-PK 1 578-BU 200-BK BK MOTOR HI
200-BK 795-YL 577-PU 2 506-PU
DISCONNECT SW UU L7 L7 L38 L43 L71 T°
200-BK L7 326-PU 575-YL 4 152-BU 576-PK 1 GN
200-BK-10

L18
7N-0718
B
L36 L36 L36 308-YL L43
L21
507-WH 6 576-PK 152-BU 3 GY B+ PARK START AID CIRCUIT. CABLE AS.
LL 8Y-9603 01 (START MTR TO ENGINE) 221

OPERATOR STATION
200-BK
BK-00

203-BK 522-WH 578-BU 7 577-PU 575-YL 4 BR


C PP 3 1 (POS BAT TO START MTR) C

601-GY
RD-00 BK-00 GG FF FF KK A 597-PU 506-PU 5 575-YL 577-PU 2 OR QQ 111-0871 00 210
200-BK-4

RR SS TRANSMISSION CONTROL CIRCUIT. RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211

E975-PU
L72 158-BR-14 1 1 122-BU-14 307-OR 592-BU 8 101-RD

449-BU
307-OR A
TT RR LL B L43 L43 L71 L71 SS 110-6399 01 (DISCONNECT SW TO GND) 212
BK-00

L35
521-YL 2 BK 2 521-YL A513-PK 9
CCC B L35 L7 L7
BK-00

POS NEG 12V BATTERY 200-BK 4 5 597-PU 3 BK 3 597-PU 101-RD-14 10 101-RD-14 FRONT LOWER TT 115-6908 00 (NEG BAT TO POS BAT) 213
3T-5760 STD 200-BK-14 4 4 200-BK-14
L64 A K L62 L19 WIPER ALL DASHED LINES ARE ATTACHMENTS. TT 115-8547 00 (NEG BAT TO POS BAT) 213 ATCH

201-BK

404-YL
9X-9721 ATCH Y CONDENSER 9X-3392 UU 061-7661 03 (START MTR TO FRAME GND) 214

593-GN-14

593-GN-14
112-PU-10

200-BK-14

200-BK-14
SS ENGINE L7 L7
200-BK
200-BK

RD-00 REAR UU RELAY 601-GY VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204


L7 L7 K K (GND-R FRAME TO F FRAME) 204
FRAME 3T-2170 WITH 103-8519 ROOFTOP CONDENSER GP., REMOVE VV 8X-9618 01 ATCH

200-BK
RD-00

597-PU-14
521-YL-14
TT QQ JUMPER KK AND MATE HARNESS FF TO L34 WW 115-5322 00 (START MTR/STR RELAY) 261 ATCH

101-RD 10
7
8
6
4
3
5
9
1
2
1
5
4
6
3
2
7
200-BK-4 112-PU-10
12V BATTERY A A HARNESS A L36 L36 L L XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
NEG POS
T° 604-OR S K
L40

501-GN

502-OR
118-GY

601-GY
A506-OR
(STR RELAY TO STR MTR) 263

506-PU

500-BR
YY 115-5321 00

578-BU
ATCH

507-WH
3T-5760 STD GG GG

200-BK
A503-PK
321-BR
L52

L40 ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105


L58

9X-9721 ATCH HYD OIL CONDENSER CONDENSER

108-BU

577-PU
152-BU
576-PK
1
2

1
2

575-YL
101-RD-4 619-GN 619-GN L23 L23
L58 TEMP SW MOTOR MOTOR GG BEACON DDD 124-2802 00 (START MTR TO BUS BAR) 218 ATCH
611-PU 611-PU

112-PU
112-PU
112-PU
112-PU
112-PU
L52 L39

WH/RD-14

WH/RD-14
8T-9705 7X-6279 7X-6279 9X-9556 4K-5122 HOLDER AS.

1
2
606-GY 606-GY
L40 L40

L43
BK-14 MM 605-YL 605-YL 3K-8782 FUSE
B ENGINE BK-14 BULB 122-BU-14 S

113-OR
L40 L40 L

439-YL
OIL SW 9X-7849

1
2
201-BK 2 BK 4 W 10A UPPER WIPER/WASHER 118-GY 118-GY
L34

200-BK
VV L35

L26
9X-0378 VV

B751-BU

L27
405-GY 1 BK 118-GY

307-OR
S L

101-RD
105-BR

326-PU

570-BU
169-PK
308-YL
134-YL

165-YL
MOTOR MOTOR

603-PK
200-BK
REAR WIPER U U 10A LOWER WIPER/WASHER 152-BU
REAR 9X-3392 200-BK

410-WH
S

373-GN

727-GN
BEACON SW L7

202-BK

201-BK
L48 FRAME L

977-YL

462-YL

E975-PU
10A REAR WIPER/WASHER 119-PK 200-BK
L48

467-WH
307-OR

306-GN
409-OR
9X-9639

601-GY
L37

321-BR

449-BU
A

200-BK

202-BK

126-PK

G
D

H
977-YL

795-YL

E
A
B

J
1/0 ATCH

152-BU
310-PU Y C U 200-BK

152-BU
CONDENSER GP-ROOFTOP 103-8519

522-WH
ACTION ALARM

124-GN
LO S L

601-GY
200-BK
521-YL

10
H PANEL LAMP G
L56

1
2
3
4
5
6
7
8
9
L56

6 308-YL 9G-9813 RD 1 410-WH 10A FRONT DEFROSTER 141-PK


L62 GND U A

OPEN ROPS BEACON ATCH


E A HI MOTOR (SHIFT LEVER)

893-GN
2 W

892-BR
126-PK
202-BK
7 310-PU 611-PU BK 200-BK BK 2 201-BK

L71
144-GN A S L

2
3
4
A

1
7
6

8
5
W3

200-BK
H 7N-5876 SERVICE

200-BK
5 306-GN 614-PU 5 619-GN A U 10A REAR DEFROSTER 151-GN
T° W TOOL
L55

2
7
4
3
5
6
1

3
5
1
2
4
7
6
L55

1 403-GN 606-GY 4 605-YL GN 1 504-YL 601-GY L L


L68 L68 PARK B+ G G CONNECTOR

L36

5
4
3
1
2
311-WH 200-BK 4 608-GN 605-YL 6 606-GY GY 3 119-PK 101-RD 10A DOME LAMP 108-BU L7
L51 L51 L36 U L7

F769-BU
200-BK 3 447-PK 122-BU-14 8 122-BU-14 BR 4 503-BR CONDITIONER GP-B 8C9788 W 9W-1951 THIS IS THE SCHEMATIC FOR THE 120H AND 135H
L
160-PU

200-BK 200-BK 2 200-BK 604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN NA MOTOR GRADER

118-GY
118-GY
L41
311-WH

321-BR 1 321-BR 200-BK 601-GY


310-PU

L41 A COMPONENTS ARE SHOWN INSTALLED ON A FULLY

BEACON FUSE
556-WH 7 556-WH 601-GY 601-GY

200-BK
200-BK
334-BU

B C 200-BK 3 200-BK 601-GY 601-GY 439-YL 2 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
L71 L71 1 2
105-BR 2 200-BK RESISTOR 113-OR 1 WH-18 WH-18 AND XMSN SHIFTER IN NEUTRAL
200-BK
200-BK

413-BR
200-BK

1 U U L71 4 3

601-GY
9G-1950

601-GY
CUSHION

200-BK
200-BK
601-GY
326-PU 1 405-GY 124-GN 601-GY 601-GY 467-WH 8 EMS OUT L 4 WH-18 WH-18
C 2 L
L54

B ENGINE SPEED BLADE SW BEACON SW UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE B
L54

200-BK
L63

3 201-BK 521-YL 200-BK 200-BK 409-OR 7 NEUTRAL L H 3


SENSOR L61 L61 5 L42 9X-9629 L 2 9X-9639 B B ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
1
2

405-GY 4 441-OR 515-GY 202-BK 2 GROUND 144-GN 502-OR


U 2 U 2 3 L

308-YL
3E-7886 L48 4 BLOWER SW CENTERSHIFT
727-GN 5 406-PU A 516-GN 169-PK 134-YL 126-PK 1 +BATTERY 603-PK
AIR INTAKE B L48 3 6P-3236 W 3 U 3 U L
INDICATOR SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
462-YL 6 450-YL 419-YL 1 BK-18 517-BU 570-BU U 727-GN 307-OR 3 START SW. 601-GY
HEATER RELAY L61 3E-9367 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
WH 2 450-YL 450-YL 8 201-BK 2 BK-18 462-YL 306-GN 4 START REL. 200-BK

10A
3E-7279 BLOWER L A CC BLADE NOTE B: SHELL 8T-9722
BK 1 202-BK 202-BK 7 202-BK 308-YL 200-BK 795-YL 6 DUAL HP

604-OR
130-GN
C PARK BRAKE 9X-9363 L L FLOOD SPRING 7V-8390
200-BK

200-BK
200-BK
160-PU 406-PU 321-BR 5 BU ALARM 501-GN PW 1 609-YL
AAA PRESS SW X W KEY START SW SUPP STER LAMP BUSHING 6D-4162
101-RD-4 160-PU-4 413-BR 200-BK 758-GN 20 INCH PEDAL 2 200-BK

307-OR
326-PU

105-BR
308-YL
BBB COOLANT TEMP 3E-2033 X 9G-7641 TEST SW REAR L FRONT UPPER 9X-6775 CONTACT 6D-4161
441-OR 3 200-BK 751-GN 10 SOLENOID 1

101-RD

601-GY
200-BK
201-BK

SWITCH FUEL SW B 9X-9633 DEFROST SW WIPER SW NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

F769-BU
597-PU C 5 515-GY 2 WH/RD-14 752-YL 11 SOLENOID 2 500-BR

L2
200-BK
200-BK
200-BK
L49 L49 A MOTOR L
8T-9793 115-7103 CONN. B 9X-9638 3T-6655 A CENTERSHIFT
L57
L57

BU-18 522-WH 3 795-YL 1 200-BK 1 BK-14 754-BU 12 SOLENOID 3 601-GY 506-PU


R U SOLENOID TO

L5
B 413-BR 3 RD-18 795-YL 5 597-PU 126-PK 1 GN 4 755-OR 13 SOLENOID 4 200-BK B751-BU 1 GN L2 24V OUTPUTS
W U CENTERSHIFT 1 8T-8808 GND

L44
BK 1 406-PU 2 201-BK 4 522-WH 200-BK 2 GN 2 601-GY 900-PU 14 SOLENOID 5 L 2 152-BU 200-BK 2 GN
L58 THERMOSTAT PANEL LAMP OFF C U PIN SW L44 K SOLENOIDS S B D W/ SOL

3
2
1
BK 2 201-BK 201-BK 1 BK-18 1 105-BR 200-BK 601-GY 901-WH 15 SOLENOID 6 152-BU NEU
BBB PARK BRAKE SW 8D-1429 ON S U 9X-9634 3 L CAB TURN GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET

619-GN
611-PU
B

200-BK
605-YL
200-BK-4 160-PU-4

200-BK
T° 2 326-PU ST B U U 2 200-BK 902-BR 16 SOLENOID 7 584-YL L L 606-GY 1 RD SIGNAL
4 PARK

200-BK
200-BK
CCC 8 SOLENOID 9X-5445 200-BK BASE 165-YL 903-GY 17 SOLENOID 8 A504-GN 200-BK 2 BK

619-GN
L H

606-GY
611-PU
200-BK
629-PK
COOLANT TEMP 7T-9074 7G-9730 3 U 2 L 5 L B B 7X-6066 N
7 462-YL 601-GY B751-BU B751-BU 308-YL 921-WH 18 SOLE RETN 577-PU 200-BK
AIR INTAKE SENDER L60 T° U 3 U 6 1F
L41

6 727-GN 373-GN 710-GN 9 TOS + INP A507-YL 200-BK

202-BK
201-BK
HEATER 4W-9972 H L41 U 2F
B 1 601-GY 373-GN E975-PU 19 A/M LAMP 605-YL 605-YL
6I-4753 NOTE H 3F
441-OR 447-PK 1 GN-18 200-BK 2 200-BK 200-BK 3 124-GN 2 200-BK 200-BK 276-BK 21 DIA CODE 0 584-YL 606-GY 606-GY K

202-BK
202-BK
202-BK
202-BK
L22

202-BK
4F

L42
107-9562 NOTE J 200-BK 2 BK-18 FUEL LEVEL 1 603-PK 5 521-YL 3 101-RD 277-BK 22 DIA CODE 1 151-GN 611-PU 611-PU 611-PU CAB HI BEAM
T° L42 U L L 5F
SENDER BEACON 1 200-BK 601-GY AIR INLET 278-BK 23 DIA CODE 2 576-PK 200-BK 200-BK HEADLAMP

119-PK
Y PW
200-BK

120-9588 9X-9556 MATE WITH BEACON HEATER SW. FRONT K 9X-7164 6F


L41

4 522-WH 200-BK 977-YL 24 A/M SWITCH L 200-BK 200-BK


L60 L60 L41 DEFROSTER HARNESS "W" 115-1969 DEFROST SW L FRONT LOWER L1 L1 7F
L51

2 601-GY HEATER GP 8C-9787 U 449-BU 25 BUFF TOS 601-GY 619-GN 619-GN 200-BK
L51 BULB 9X-9657 9X-9638 WIPER SW 8F
200-BK 977-YL U 892-BR 26 CAT LINK - 200-BK 575-YL 200-BK
L63 L52 L52 9X-7849 CONN. A 1 3T-6655 1R
L63

202-BK 893-GN 27 CAT LINK + L 578-BU


HH Y CONNECT CONN. A TO BLOWER 2 K CAB LO BEAM 2R
E937-PU 28 RED NEUTR L 200-BK P
CONN. B WHEN USING 9X-0343 WITH 8C-9788 COND. GP., 3 HEADLAMP HI BEAM 3R
608-GN 1 608-GN E938-OR 29 FIRST 584-YL 619-GN 611-PU

202-BK
202-BK
202-BK
202-BK
202-BK
4 K HEADLAMP 4R
L52

L69 200-BK 2 200-BK STARTING/CHARGING H CONN. A MATES TO CONN. B RESISTOR E939-WH 30 SECOND A503-PK 9X-6874 200-BK
MOTOR 9G-1950 1 L 5 L 9X-7170 5R
Y CONN. A ANALYZER WITHOUT A507-YL 1 RD WITH 8C-9787 HEATER GP., 124-GN E940-BU 31 THIRD 119-PK P
START AID DUAL HORSEPOWER CONN. A MATES TO CONN. C 2 6 6R
200-BK 1 200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK
SOLENOID
200-BK
200-BK

ATTACHMENT 5
B 200-BK 2 515-GY E942-GN 33 FIFTH 119-PK
111-0570 4 BLOWER SW P NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
200-BK BK 1 311-WH 516-GN E943-BR 34 SIXTH L L
Y CONN. B START AID 3 6P-3236 H L TURN SUPPLEMENTAL STEERING CONTROL
200-BK BK 2 200-BK B H 517-BU E944-GY 35 SEVENTH 584-YL 606-GY 1 RD
L63 L SIGNAL

119-PK
606-GY 311-WH 1 BK-18 SOLENOID 200-BK 2 E945-PU 36 EIGHTH 2 200-BK 141-PK 505-BU H B B 200-BK 2 BK NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
A L50 L50 REAR FLOOD T° GN 7X-6066 A
614-PU 310-PU 2 BK-18 9G-4365 795-YL 1 GN RESISTOR BLOWER E946-OR 37 FORWARD 7 A507-YL RADIO SHOULD BE SIZE 10 AWG
LAMP

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
E944-GY
COOLANT SW NOTE F 7T-4003 9X-9363

E937-PU

E943-BR

E945-PU
NOTE F: USE 9X-9628 SWITCH WITH ETHER START

E940-BU

E948-BU
A

L15
E941-YL

E949-YL
604-OR 9X-6775 E947-WH 38 REVERSE L20 5 A504-GN L15

202-BK
DD HH 8C-3569 X L6 L6 BRAKE AIR SW AID ATTACHMENT.
E948-BU 39 PARK 3 603-PK 408-WH 408-WH 1 BK-18 P LO BEAM
D L49 L49 H X 3E-2033 NOTE G: USE 20 A FUSE WHEN ATTACHMENT AIR CONDITIONER
608-GN 1 A504-GN 3 G G E949-YL 40 (N) NEUT 6 119-PK 201-BK 488-WH 2 BK-18 619-GN HEADLAMP
L L (HEATS AND COOLS) WITH ROOF TOP CONDENSER
STOP/TAIL S RD 1 604-OR 200-BK 2 795-YL A507-YL 5 515-GY 2 WH/RD-14 1 202-BK G 1 505-BU 504-YL 200-BK
CONN. C MOTOR G PW RIGHT SPEAKER P
9X-7169 IS PRESENT
LAMP T WH 3 614-PU 200-BK 1 200-BK 1 BK-14 202-BK 2 276-BK 8 503-BR K

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
8C-6207 G BK 2 200-BK 504-YL 4 202-BK 3 277-BK 4 504-YL L REAR 511-BR + 6T-7695 A BRAKE AIR SW NOTE H: FOR USE WITH NON-AFTERCOOLED ENGINES

2
1
3
4
5
6
7
8
9
L41 L20 L15
B 1 GN AIR CONDITIONER B 119-PK 2 202-BK 4 278-BK TRANSMISSION CONTROL 503-BR WIPER SW 512-GN - 488-WH 1 BK-18 3E-2033 Q NOTE J: FOR USE WITH AFTERCOOLED ENGINES
L49 LO BEAM

GROUND
UNUSED

FIFTH
SIXTH
SEVENTH

FORWARD
THIRD
FOURTH
SECOND

EIGHTH
FIRST

REVERSE
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

NEUTRAL
RED NEUT

PARK
522-WH 1 2 GN CLUTCH SOL BK 1 513-OR 503-BR PANEL LAMP TRANSMISSION DIRECTION 106-4458 507-WH 3T-6655 K 201-BK 2 BK-18 629-PK
101-1759 H 8D-1429 AND SPEED SHIFTER SW. HEADLAMP
513-OR 2 BK 2 597-PU 505-BU 977-YL 200-BK 9X-7169
D 603-PK 200-BK BASE 8C-5340 Q
RD 1 606-GY 3E-9169 DIODE AS. L A/C REFRIGERANT SW 601-GY 7G-9730 CAB SWITCH AND FUSE PANEL

L18
TURN LAMP L18
BK 2 200-BK 114-5334
7X-6066 A A
NOTE A 130-GN STOP LAMP
L5 L5 SW
SHIFT CONSOLE 604-OR
L20 L20 2M-9346
597-PU L20
24-80024-257SCH
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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