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JSA For

The document is a Job Safety Analysis Record Sheet for the Shaybah NGL Recovery Plant Department, detailing safety procedures and requirements for various tasks related to gas facility projects. It outlines potential hazards, necessary personal protective equipment (PPE), and specific responsibilities for personnel involved in the work. The document emphasizes the importance of adhering to safety protocols and stopping work if safety requirements are not met.

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Rech Gepitulan
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0% found this document useful (0 votes)
199 views58 pages

JSA For

The document is a Job Safety Analysis Record Sheet for the Shaybah NGL Recovery Plant Department, detailing safety procedures and requirements for various tasks related to gas facility projects. It outlines potential hazards, necessary personal protective equipment (PPE), and specific responsibilities for personnel involved in the work. The document emphasizes the importance of adhering to safety protocols and stopping work if safety requirements are not met.

Uploaded by

Rech Gepitulan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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“soudi arameo angautsoul I | JOB SAFETY ANALYSIS RECORD SHEET ‘'SHAYBAH NGL RECOVERY PLANT DEPARTMENT JOB SAFETY ANALYSIS RECORD SHEET | gd wison | mandeaurwern DEPARTMENT: Gas Faclity Projects Dept. | Revised No. / Dato: Rev. A / 08.21.2023 DIVSIONTUNIT: SHAYBAH SNGL SAGPD/DPCU Shayban DESCRIPTION OF JOB/TASK: UG / AG TIEN WORK at B58, D69, 597, B96, B91, B24, PREPARED BY: Contractor Construction Rep. Ti REVIEWED BY: = ‘Safety Rep. 2 ~ Se) 725] pate: aim REVIEWED BY: SNGL Complanes Group pare, Not Romutrad Presents REVIEWED =) na oath REVIEWED BY: Operation Foreman VsA \rePos wx a93 — Ws ae: - pare: A/\ol Zou var: S87) ° DATE: Le [Ng |202S | REFERENCES: ‘TOOL & EQUIPMENT REQUIRED: | PPE"=: + CSM-Part|-03 Personal Protective Equipment PPE [+ Hand tots + Safety Hard hats + Partt-01 Emergency Reporting and Response 05-2018 + Power tool Safety Glass + Part 1-02 iedert Reporting and investigation | crane + Safety Shoes Part 01 Excavations and shoring + Tratertruck + safety Gloves Part-O¢ Work Permit System and Stop Work Authosity |e Mantis tt + Dust mask * Part-07 Fire Prevention | 5 eoom ruck |e cesta © Parei=08 Trafic Vehicle safety + Forte = Waleing Apron = Parei-13 Hand Tools and PowerTools + lowers + Fulsleeve FRC Gothing © arti-12 Material Hanling + Aiecompresser = carpe © Port-13 Heat Stress Fieextinguisher + ullbody Harness + artil-02 Scaffolding + Breblanket High vsbity vest Part i1=08 Temporary Walking and Working Surfaces © Weng Ma + Part -05 Fl Protection + Uftng/igsng gears + arti 10 Cuting Welding and Brazing gant ocay [EY JOB SAFETY ANALYSIS RECORD SHEET ‘saudi aramco ‘wison Part l= 01 Machine Guarding ‘© Part il-02 Mechanical and Heavy Equipment 1 | Work Preparation on site | 2.2 Slip, trip 1.1.1 Removing all obstacles from walkways and wet (Tools, Man power & keeping walkways free of cutter. WeR material mobilization to 1.1.2 Avoid stringing cords, cables or air hoses across _| Site supervisor site) ‘walkways or in any designated aisle, Safety officer 1.1.3 Maintain good housekeeping & material Surveyor management. 1.1.4 All the equipment/ tools (Bus, Pick-up, Crane, Trailer, Forklift, Portable tools, hand and power tools) shall be inspected by competent person prior to start the task. STOP work tigger: any ofthe sbovementioned ‘requirements didn’t meet, the work wll be stopped 1.2 Struck by moving 1.2.1 Separate pedestrians from moving vehicles and | WPI ‘equipment and vehicles ‘equipment by providing pedestrian walkways | WPR 1.2.2 Provide trained flagman for all man-machine _| Site supervisor moving equipment. wey baited 1.2.3 _ If possible, cordon off the surrounding area a where ‘the equipment is moving equipment operator 1.2.4 __ Install PWAS for all earthmoving equipment required and keep in good working condition. 1.2.5 Adhere to speed limits at site. 1.2.6 Inspect all equipment and vehicles prior to use; Operator shall have valid certificate and/or Gagaull gSohi ‘saudi aramco JOB SAFETY ANALYSIS RECORD SHEET gi wison license, STOP work trigger f any of the abovementioned requirements didn’t meet, the work will be stopped 1.3 Exposure to unhygienic 1.3.1 Constant supply and safe accessibility of cool | Wel conditions of welfare drinking water. wer area. 1.3.2 Clean drinking water igloos frequently and seal _| Site supervisor it with marking the delivery time. Safety officer 13.3 Clean the rest shelter and toilets at all times. Provide fulltime cleaner to maintain good cleanliness. 13.4 Provide toilet areas with hand soap. 13.5 Trash-bin shall be available in all the toilet areas and rest shelter. 1.3.6 Remove all food waste and other wastes on daily basis. ‘STOP work trigger: If any ofthe abovementioned requirements dint meet, the work willbe stopped 1.4 Fire Hazards 1.4.1 Keep vehicles or equipment away from sewers. | WP! 1.4.2 Cover the sewers by fire blankets in the vehicle | WPR operation area. Site supervisor 1.4.3 Ground the equipment properly prior to start__| Safety officer the activity Driver 1.4.4 Fire extinguisher shall be available at all times. | OP&"#*°r 1.4.5 Conduct periodic gas test. 1.4.6 Assign trained firewatcher for all hot works. ‘saudi aramco araqau oul FM | JOB SAFETY ANALYSIS RECORD SHEET | urea — 1 | STOP work riage: any ofthe abovementioned requirements didn’t meet, the work will be stopped 2. | Isolation of existing 2.1 Personnel Injury due to | 2.1.1 Piping or equipment shall be isolated and/or _—_| WPI facilities pipeline burst or leakage blinded and the contents drained, vented or | WPR purged before any work is performed Site supervisor (inspections, repairs, maintenance, Safety officer modifications, etc. Operator 2.1.2 Prior to start activity, ensure with Operations or proponent organizations that specific isolation, lock and hold tag procedures are in place to protect personnel when such activities are performed, 2.1.3. When using a single block valve, fluid shall be removed and valve tested for leakage before ‘commencing work. 2.1.4 Piping sections with valves on each end, drains at low points and vents at high goints shall be isolated, depressurized and drained prior to work, Piping that has no drains or vents shall not be opened. 2.1.5 _ Blinds shall be inserted only at the isolated side {ie., downstream) of each isolation valve that | has been locked closed and tagged. 2.1.6 Ensure that the worker dealing with the isolation process is knowledgeable and/or has ‘enough experience to do the joo. 2.1.7 Assign only competent and trained personnel for performing the job. 2.1.8 Communicate and make involved with the SA @agoull ‘soudi: ma ves JOB SAFETY ANALYSIS RECORD SHEET 24.9 2.1.10 241 2412 2.4.13 2aaa operation team to complete the isolation process. Blinding shall be performed by loosening the bolts and cracking the flanged connection at the "5 o'clock position” (down and away from the person performing the work) to allow any potential gases or liquids to be released away from personnel. The first blind inserted shall be the last to be removed. All necessary isolation and blinding equipment/devices (locks, tags, properly rated blinds, etc.) shall be made ready and inspected before commencing work. Safety precautions shall be taken (e.g., use of self-contained breathing apparatus) for removing blinds since hazardous materials might have accumulated between the blind and the corresponding isolated valve if the valve was passing. Confirm the completion of isolation process prior to starting the further activity. Ensure the gas monitoring devices are available during the isolation process. ‘STOP work trigger: If any of the abovementioned requirements dida’t meet, the work willbe stopped 2.2 Exposure to pinch point 224 2.2.2 Use proper hand gloves as per job required All involved workers shall be trained to identify wel WR pgaustosoy) Bi JOB SAFETY ANALYSIS RECORD SHEET ‘sdudi aramco wison the pinch points and its relevant hazards. Site supervisor 2.2.3 Use right tools for the right job. Safety officer 2.2.4 All the tools shall be inspected and color coded | Operator prior to start activity. 2.2.5 Damaged or modified tools shall not be used. and removed from jobsite. sroP worker any othshowamrnet requirements didn’t meet, the work will be stopped 2.3 Fire Hazard 2.3.1 Confirm the completion of isolation process ‘WPI | prior to starting the further activity. WPR 2.3.2 Conduct periodic gas test. Site supervisor 2.3.3 Allow only authorized personnel for performing oenenee the assigned task safely, | Pre wotcan sroP woes any ot sboverertioned piste iinsighorrrseyatril 3 | Scaffolding Erection & | 3.1 Slips, trips 3.1.1 The work areas shall be maintained with good | WP! Modification | housekeeping, ‘WeR | 3.1.2 Ensure scaffolding materials inspected with no _| Site supervisor Sour Seeeyotier 3.1.3 Access ways and Scaffolds are clear and free of otcmucte, 3.1.4 Access Scaffolds shall be confirmed by all personnel as valid green tagged prior to use. 3.1.5 All Scaffold personnel above 1.8mtr shall comply with 100% tie-off requirement and shall wear an appeoved hamese: 3.1.6 Storage areas shall be clearly marked. ‘saudi aramco Sygousl Soli | | JOB SAFETY ANALYSIS RECORD SHEET gi wison 3.17 318 319 Housekeeping within lifting and movement zones shall be in good order. Scaffolding platform shall not be erected nearby excavation edge. All personnel shall attend and pass the project “Work at Height’ training. STOP work trigger: f any of the abovementioned requirements did't meet, the work willbe stopped 3.2 Personnel Fall 324 322 323 324 325 3.2.6 3.27 328 Each person who could fall more than 1.8 m (6 ft) shall be protected from falling by a fall protection system. Scaffold supervisor should be available during the activities Where a fixed fall protection system cannot be installed, a personal fall arrest system, which is designed to stop (arrest) personnel once a fall has occurred, shall be used. Use scaffold with red scaffold tags by competent scaffolders only. as per G18.001. All Scaffolding platforms shall be used Full body harness with suspension trauma strap. All workers involved in working at height must Use a personal fall arrest system (full body harness) that complies with ANS! 2359.1 and CSM IIS requirements. Maintain 100% tie-off. Maintain good housekeeping in the working wel wR Site supervisor Safety officer Gagaull gobi ‘saudi aramco JOB SAFETY ANALYSIS RECORD SHEET gi wison platforms to avoid slip and trip, ‘STOP work trigger: any of the abovementioned requirements didn’t meet, the work willbe stopped 3.3. Falling of materials 33.1 33.2 333 33.4 Install toe boards on work platforms to prevent items from falling to the ground or lowered level work areas. Provide barricade and signs for dropped object zone. Secure tools in a box, hand tools shall be secured in tool belt during erection workingat height to prevent dropped objects. Ensure Gin Wheel areas are barricaded. STOP work trigger If any of the abovernentioned requirements didn’t meet, the work willbe stopped wel WPR Site supervisor Safety officer 3.4 Scaffold collapse 341 3.4.2 3.43 The weight of the scaffold will be required to hold including the weight of scaffold itself, materials, and workers must be considered. Ensure ground stability and placement of scaffold planks. Competent scaffolding supervisor person must inspect the scaffold daily to ensure the structure remains in a safe condition. ‘STOP work trigger: If any of the abovementioned requirements didn’t meet, the work will be stopped wel WPR Site supervisor Safety officer &sgauull gol ‘saudi aramco Bi | JOB SAFETY ANALYSIS RECORD SHEET di wison 3.5 Unsecure platform 354 35.2 353 354 Scaffolds and elevated work platform shall be performed by approved Scaffold Craftsmen and Inspected by Approved Supervisor/inspector. ‘SA-approved Scaffolding Supervisor must be present during scaffold erection, dismantling and Modification works. Scaffolds or elevated work platform shall be inspected and tagged with Scaffolding tag. Ensure no blanks on the scaffolding platform. STOP work trigger: If any ofthe abovementioned requirements dide’t meet, the work will be stopped wel WPR Site supervisor Safety officer 3.6 Unstable ladder 3.6.1 3.6.2 3.63 3.64 Provide proper access to the scaffold and never allow employees to climb on cross braces for horizontal or vertical movement. Portable ladders and stepladders shall be Inspected before each use. Damaged or weakened ladders shall be immediately removed Ladders shall extend at least 1 m (3 ft) above the landing surface to which the ladder is used to gain access and angle of secured the ladder shall be 75 degrees, Bases of ladders shall be equally supported on a firm level surface. Boxes, blocks, barrels, wat wer Site supervisor | Sotety officer Gagauull gol ‘saudi arameo i | JOB SAFETY ANALYSIS RECORD SHEET | gd wison etc,, and temporary work platforms (e¢., scaffolds) shall not be used as a means of support. ‘STOP work trigger: If any ofthe abovementioned requirements dide’t meet, the work willbe stopped 3.83 3.84 3.8.5 3.7 Electrocution 3.7.1 Maintain a minimum of 10 feet between the | WP! scaffold from any overhanging electrical WPR power cables. Site supervisor 3.7.2 Erect barricades to prevent individuals from _| Safety officer walking under work platforms. ‘STOP work trigger: any of the abovementioned requirements didn’t meet, the work willbe stopped 3.8 Struck by materials 3.8.1 Follow recommended maximum stacking wel guidelines. WPR 3.8.2 _Allscaffold materials shall be stacked and Site supervisor Safety officer segregated safely and by type. Stacking and storage guidelines shall be prominently signposted in easy visual display. Shelving/racking shall be stable and appropriate; pallets when used shall be in g00d condition without defect. Pipes and/or tubular components shall be adequately chocked. ‘requirements didn’t meet, the work will be stopped a:agauull Soll Ea ‘saudi aramco JOB SAFETY ANALYSIS RECORD SHEET gd wison 4 | Working in Manlift/Scissor lift 3.9 Fire Hazards 39.1 Scaffold personnel shall be trained in the use of fire extinguisher and or other firefighting equipment (blankets, etc.,) ‘STOP work trigger: If any of the abovementioned requirements dida’t meet, the work willbe stopped 4.1 Slip, Trip and fall hazard Aad 4A2 413 414 415 416 417 418 419 4.1.10 4141 Operator and worker shall stay inside the manlift/scissor lift basket, maintain 100% off. Don't overload of the maniift, follow manufacturer's specification. Chin strap shall be worn wt height. Provide flagman during movement. Barricade the area underneath the manlift, operation, Tools shall be secured properly in box or tied with rope, While Manlift/scissor lift working, the area shall be properly barricaded and warning signs to be posted, Ensure the good housekeeping and work area kept clear of all obstructions. Ensure all the sharp/protruding objects are identified and either eliminated or protected. Ensure the materials and extra tools for the installation work are kept in the area specified and barricaded. Required PPE shall be worn all the time during. working at we! WPR site supervisor Safety officer Operator Flagman Workers Gagauull gSolj ‘saudi aramco JOB SAFETY ANALYSIS RECORD SHEET wconnsurer Py wison | 4142 4.1.43 4.4 4aas 44.16 4147 44.38 4.1.19 4.1.20 Aa21 441.22 41.23 41.24 the work. Unnecessary materials shall not be kept at working areas. Ensure all tools are kept in tools bags or baskets. No loose materials shall be allowed to place on | height. No tools and materials shall be left on height unattended: everything shall bring down before quitting time. Fire extinguisher shall be placed in inside the | secured box | Ensure maintenance for the manlift has being conducted. Operator to conduct daily inspection of the maniift before use. maniift/scissor to have anti-entrapment device. Provide standby operator who can operate the manlift from the ground in case of an emergency. All workers involved in working at height must use a personal fall arrest system (full body harness) that complies with ANSI 2359.1 and CSM IL-5 requirements. ‘All workers involved in working at height must be trained in fall protection. Maintain three-point contact i descending ladders. Maintain good housekeeping in the working platforms to avoid slip and trip. ascending and JOB SAFETY ANALYSIS RECORD SHEET dg. wison STOP work trigger If any ofthe abovementioned requirements didn’t meet, the work will be stopped 4.2 Fire hazards 4.2.1 Fire extinguisher shall be available at all times. | Wel 4.2.2 Conduct periodic gas test. WeR 4.2.3 Assign trained firewatcher for all hot works. Site supervisor Safety officer ‘STOP work trigger: any ofthe abovementioned Operator Fequirements didn't meet, the work willbe stopped ‘| Fife watchman 4.3 Manlift/ scissor lift topple | 4.3.1 Manlift / scissor must be third party certified. | WPI or collapse 4.3.2 Nomanlift/ scissor lift operation during high | WR ‘wind speed above 25kmph or manufacturer's _| Site supervisor recommendations. Safety officer 4.3.3 Follow the SWL of maniift/scissor lift. Do not | OPerator overload. “gman 4.3.4 Cordoned off the maniift/scissor lift operation area to prevent unauthorized entry. No one is allowed to work under the suspended platform during performing acti 4.3.5. Daily equipment inspection conducted and record maintain by manlift/scissor lift operator prior to start the activity. 4.3.6 Always place the equipment on a firm/stable | ground. | 4.3.7 Never place the maniift/scissor lift on the edges of an excavation at least 2 meters distance, STOP work trigger: any of the abovementioned gd wison aagauull gsolji JOB SAFETY ANALYSIS RECORD SHEET ‘saudi aramco | requirements didn't meet, the work wil be stopped 4.4 Exposure to pinch point | 4.4.1. Use proper hand gloves as job required. wel 4.4.2 All workers involved shall be trained to identify | WPR the pinch points and its relevant hazards. Site supervisor 4.4.3 Use correct tools for the job. Safety officer Operator STOP work triger: I any of the abovementioned Flagman requirements didn’t meet, the work willbe stopped 4.5 Manlift/scissor lift hitting | 4.5.1 Check the swing radius of the manlift/scissor | we! on adjacent plant facilities and ensure that itis unobstructed by any wPR or workers nearby. facility. Site supervisor 45.2. Use competent flagman to guide the operator _| S#fety officer and control the equipment movement. bs ianiaeal 45.3. No manlift/scissor lft operations ifthe wind | "e™#” speed exceeds 25 kmph or manufacturers | recommendations. 45.4 Hard barricade needs to be provided surrounding the manlift operation area. | STOP work trigger: If any of the abovementioned | ‘requirements didn’t meet, the work willbe topped | 5 | Removal of existing 5.1 Exposure to pinch p | 5.1.1 Use proper hand gloves as per job required wel insulation and sharp edges. | 5.1.2. allinvolved workers shall be trained to identify | WPR the pinch points and its relevant hazards. Site supervisor 5.1.3 Use right tools for the right job. Safety officer 5.1.4 _Allthe tools shall be inspected and color coded _| Workers prior to start activity. 5.1.5 Damaged or modified tools shall not be used Gagauul gSolji ‘saudi aramco JOB SAFETY ANALYS! RECORD SHEET gf wison and removed from jobsite. STOP work trigger: f any of the abovementioned requirements didn’t meet, the work will be stopp 5.2 Personnel Fall from height 524 5.2.2 523 5.24 525 5.2.6 5.27 5.28 All workers involved in working at height must use a personal fall arrest system (full body harness) that complies with ANSI 2359.1 and CSM IL-5 requirements. Maintain 100% tie-off Do not use red tag scaffold. Site supervisor should check the scaffold tag prior use. All workers involved in working at height must be trained in fall protection. ‘Avoid shortcuts, only use designated access in ascending or descending in elevated platforms Maintain three-point contact in ascending and descending ladders. Maintain good housekeeping in the working platforms to avoid slip and trip. Do not modify the scaffolding, unless your part of the scaffolding team, ‘STOP work trigger: If any of the abovementioned requirements didn’t meet, the work willbe stopped 5.3 Pinch point 53.1 53.2 Use proper hand gloves as job required. All workers involved shall be trained to identify the pinch points and its relevant hazards. ‘STOP work trigger: ‘any of the abovementioned we! WPR Site supervisor Safety officer Workers wel wer Site supervisor Safety officer Workers ccomtees B ‘saudi aramco JOB SAFETY ANALYSIS RECORD SHEET

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