Chap 3 (Overheads) by Sir Umair Shiraz
Chap 3 (Overheads) by Sir Umair Shiraz
CHAPTER 3
OVERHEADS
Step 3
FOH variance is calculated at the end of the period by comparing absorbed FOH cost with
actual FOH cost as shown below:
Under / (over) absorbed = Actual FOH cost – Absorbed FOH cost
Important points for single rate system
1) FOH absorption rate is also known as FOH applied rate, plant wide rate, blanket rate,
composite rate, FOH recovery rate, or predetermined FOH rate.
2) Budgeted FOH cost includes budgeted Fixed FOH cost and budgeted Variable FOH
cost.
3) Budgeted base can be budgeted total direct labour hours, budgeted total machine hours,
budgeted production units, budgeted direct material cost, budgeted direct labour cost,
or budgeted prime cost.
4) Actual activity level actual direct labour hours, actual machine hours, actual production
units, actual direct material cost, actual direct labour cost, or actual prime cost.
b) Departmental rate system
Single factory overheads absorption rate assumes all departments have same base but
actually in factory there are different types of production departments.
For example, labour intensive production departments (like assembly department) are
those departments where production is primarily performed through workers and in these
departments direct labour hours is considered as suitable base for factory overheads
absorption rate. And machine intensive production departments (like machining
department) are those departments where production is primarily performed through
automated machines and in these departments machine hours seems suitable base for
factory overheads absorption rate.
So, in different types of departments, using a single factory overheads absorption rate is
unrealistic and company should compute separate departmental factory overheads
absorption rates according to their respective suitable base.
Departmental rate system involves five steps:
Step 1
Department wise budgeted FOH distribution sheet is prepared at the start of period by using
budgeted data to calculate department wise budgeted FOH cost.
Step 2
Department wise FOH absorption rate is calculated at start of period using budgeted
departmental FOH cost from FOH distribution sheet prepared in step 1.
Assume we have 2 production departments, department A and department B. Also assume
that department A is labour intensive and department B is machine intensive.
Step 4
Department wise budgeted FOH distribution sheet is prepared at the end of period by using
actual data to calculate department wise actual FOH cost.
QUESTIONS
Question-1
1 unit of a product requires 6 kgs of material and 10 hours of direct labour. Material cost is Rs. 600 per kg
and direct labour cost is Rs. 400 per hour. FOH is included in product cost at Rs. 140 per direct labour hour.
Required
Calculate product cost per unit.
Question-2
1 unit of a product requires 4 kgs of material and 3 hours of direct labour. Material cost is Rs.100 per kg
and direct labor cost is Rs 250 per hour. FOH is included in product cost at 50% of direct material cost.
Required
Calculate product cost per unit.
Question-3
Budgeted information for the year 2025 is as follows:
Production 5,000 units
Total Direct material cost Rs.125,000
Total Direct labour cost (Rs.50 per hour) Rs 500,000
Total FOH Rs.75,000
Machine hours 5 hours per unit
Required
a) Calculate overhead absorption rate (OAR) based on:
(i) Direct labour hours (ii) Machine hours (iii) Production units
(iv) Direct labour cost (v) Direct material cost (vi) Prime cost
b) For each part calculated in (a) above, calculate product cost per unit using OAR calculated in each
part. above
Question-4
Alpha Ltd. provided following data for the month of April, 2018:
Budgeted direct labour hours 25,600
Budgeted machine hours 80,000
Budgeted units of product 500,000
Rs.
Budgeted direct material cost 1 million
Budgeted direct labour cost 0.64 million
Budgeted Factory overheads cost
Fixed FOH 0.3 million
Variable FOH 0.5 million
Required
Calculate predetermined factory overheads absorption rate based on:
a) Direct labour hours d) Direct labour cost
b) Machine hours e) Direct material cost
c) Units of product f) Prime cost
Question-5
Cost accounting department of Zain Ltd. made the following estimates for the coming year:
Factory overheads cost Rs. 525,000
Direct material cost Rs. 750,000
Production volume 40,000 units
Direct labour cost Rs. 300,000
Direct labour time 60,000 hours
Required
1) Calculate predetermined factory overheads absorption rate based on:
a) Direct labour hours c) Direct material cost
b) Direct labour cost
2) Calculate total production cost of job No. 924 by using each absorption ratefrom part (1), if job No.
924 requires:
• Direct material cost Rs. 20,000
• Direct labour cost (1,400 labour hours) Rs. 8,400
Question-6
Rashid Ltd. produces three products. The company has provided estimated factory overheads cost of Rs.
100,000 which is based on estimated machine hours for the next month.
Following estimated information is also provided for the next month:
Product A Product B Product C
Budgeted production units 5,000 10,000 15,000
Budgeted machine hours per unit 2 2.5 1
Actual information is as under:
Product A Product B Product C
Direct material cost per unit Rs. 10 Rs. 12 Rs. 8
Direct labour cost per unit Rs. 9 Rs. 6 Rs. 7
Actual production units and actual machine hours were same as budgeted.
Required
(i) Calculate plant wide factory overheads absorption rate based upon machine hours.
(ii) Calculate cost per unit for each product using above absorption rate.
(iii) Calculate sale price per unit if company adds markup equal to 20% of cost.
Question-7
Budgeted info for the year 2025 is as follows:
Direct material cost Rs.600,000
Direct labour cost (400 per hour) Rs.1000,000
Repair and maintenance Rs.60,000
Indirect labour Rs.140,000
Indirect material Rs.30,000
Fuel & power Rs.70,000
Depreciation Rs.95,000
Other FOH Rs.25,000
Production 1,000 units
Machine hours 3 hrs per unit
Required
Calculate OAR based on all 6 bases.
Question-8
Rehman Ltd. estimates its factory’s overheads cost for the next year amounting Rs. 1.5 million. It is
estimated that 400,000 units will be produced at direct material cost of Rs.600,000 and production of these
units will require 300,000 direct labour hours at an estimated wages cost of Rs. 1,800,000. The machines
will run for about 500,000 hours.
Required
Calculate predetermined factory overheads absorption rate based on:
a) Direct labour hours d) Direct labour cost
b) Machine hours e) Direct material cost
c) Units of product f) Prime cost
Question-9
Cost accounting department of Haris Ltd. made the following estimates for the coming year:
Factory overheads cost Rs. 800,000
Direct material cost Rs. 1,200,000
Production volume 100,000 units
Direct labour cost Rs. 1,000,000
Direct labour time 80,000 hours
Machine hours 50,000 hours
Required
1) Calculate predetermined factory overheads absorption rate based on:
a) Direct labour hours b) Direct material cost
b) Direct labour cost d) Machine hours
2) Calculate total production cost of job No. 110 by using each absorption ratefrom part (1), if job No.
110 requires:
• Direct material cost Rs. 72,000
• Direct labour cost (2,500 labour hours) Rs. 64,000
• Machine hours 2,800 hours
Question-10 (Spring 2008, Q-2)
a) Explain the treatment of under-absorbed and over-absorbed factory overheads. Give three reasons for
under-absorbed / over absorbed factory overheads. (06)
b) On December 1, 2007 Zia Textile Mills Limited purchased a new cutting machine for Rs. 1,300,000
to augment the capacity of five existing machines in the Cutting Department. The new machine has an
estimated life of 10 years after which its scrap value is estimated at Rs. 100,000. It is the policy of the
company to charge depreciation on straight line basis.
The new machine will be available to Cutting Department with effect from February 1, 2008. It is
budgeted that the machine will work for 2,600 hours in 2008. The budgeted hours include:
• 80 hours for setting up the machine; and
• 120 hours for maintenance.
The related expenses, for the year 2008 have been estimated as under:
i) Electricity used by the machine during the production will be 10 units per hour @ Rs. 8.50 per unit.
ii) Cost of maintenance will be Rs. 25,000 per month.
iii) The machine requires replacement of a part at the end of every month which will cost Rs. 10,000
on each replacement.
iv) A machine operator will be employed at Rs. 9,000 per month.
v) It is estimated that on installation of the machine, other departmental overheads will increase by
Rs. 5,000 per month.
Cutting Department uses a single rate for the recovery of running costs of the machines. It has been
budgeted that other five machines will work for 12,500 hours during the year 2008, including 900
hours for maintenance. Presently, the Cutting Department is charging Rs. 390 per productive hour for
recovery of running cost of the existing machines.
Required:
Compute the revised machine hour rate which the Cutting Department should use during the year 2008.
(08)
Question-11 (Autumn 2022, Q-4)
(a) List any two examples of bases for absorption of factory overheads. Also briefly discuss how a base
should be selected. (02)
(b) Venus Limited (VL) is a manufacturer of consumer goods. Below are the details related to overheads
of its production department for the year:
Total machine hours available (2,500 hours per machine) 7,500
Machine maintenance hours (150 hours per machine) 450
Departmental overhead absorption rate per productive machine hour (Rs.) 850
The management of VL has decided to replace one of its existing machines having zero book value
with a new machine which will cost Rs. 1,200,000 and has a useful life of 10 years. The machine will
be available for use from the beginning of next year and is expected to run for 2,500 hours during the
next year including:
(i) 80 hours for setting up the machine; and
(ii) 110 hours for machine maintenance.
The estimated overheads for the year related to the new machine are given below:
Electricity consumption per hour Rs. 180
Annual maintenance cost Rs. 200,000
Indirect labour cost Rs. 50,000
It has also been decided that from the beginning of next year, one of the managers from another
department will be moved to the production department for monitoring the line efficiency. The
manager’s salary is Rs. 30,000 per month.
Required:
Compute the revised overhead absorption rate for the production department for the next year. (06)
Question-16 (Illustration)
Asghar Limited (AL) has two production departments, PD-A and PD-B, and three service Departments,
SD-1, SD-2 and SD-3. Total budgeted departmental overheads after primary distribution (i.e., before distribution
of service departments costs are as follows:
PD-A PD-B SD-1 SD-2 SD-3
FOH expenses (Rupees) 800,000 1,000,000 200,000 150,000 400,000
Budgeted direct labour hours 12,000 18,000 - - -
SDs provide support as follows:
SD-1 40% 60% - - -
SD-2 80% 20% - - -
SD-3 50% 50% - - -
Required: Calculate overhead absorption rate for each production department.
Question-17 (Illustration)
Assume all data is same as in question 16 above, except SDs provide support as follows:
PD-A PD-B SD-1 SD-2 SD-3
SD-1 40% 60% - - -
SD-2 50% 20% 15% - 15%
SD-3 40% 40% 20% - -
Required: Calculate overhead absorption rate for each production department.
SOLUTIONS
Solution 4
Rs 800,000
(a) OAR = 25,600 hours
= Rs. 31.25 per direct labour hour
Rs 800,000
(b) OAR = 80,000 hours
= Rs. 10 per machine hour
Rs 800,000
(c) OAR = 500,000 units
= Rs. 1.6 per unit
Rs 800,000
(d) OAR = Rs 640,000
x 100 = 125% of diect labour cost
Rs 800,000
(e) OAR = Rs 1,000,000
x 100 = 80% of diect material cost
Rs 800,000
(f) OAR = Rs 1,640,000
x 100 = 48.78% of prime cost
Solution 7
420,000
(i) OAR = 2,500
= Rs. 168 per labour hour
420,000
(ii) OAR = 3000
= Rs. 140 per machine hour
420,000
(iii) OAR = = Rs. 420 per unit
1000
420,000
(iv) OAR = 1,000,000
= 42% of labour cost
420,000
(v) OAR = 600,000
= 70% of material cost
420,000
(vi) OAR = 1,600,000 x 100 = 26.25% of prime cost
Solution 8
Rs 1,500,000
(a) OAR = = Rs. 5 per direct labour hour
300,000
Rs 1,500,000
(b) OAR = 500,000
= Rs. 3 machine hour
Rs 1,500,000
(c) OAR = 400,000
= Rs. 3.75 per unit
Rs 1,500,000
(d) OAR = 1,800,000
x 100 = 83.33% of direct labour cost
Rs 1,500,000
(e) OAR = x 100 = 250% of direct material cost
600,000
Rs 1,500,000
(f) OAR = 2,400,000
x 100 = 62.5% of prime cost
Solution 9
Part 1
Rs 800,000
(a) OAR (labour hour) = 80,000 = Rs. 10 of direct labour hour
Rs 800,000
(b) OAR (material cost) = 1,200,000
x 100 = 67% of direct material cost
Rs 800,000
(c) OAR (labour cost) = 1,000,000
x 100 = 80% of direct labour cost
Rs 800,000
(d) OAR (machine hour) = 50,000
= Rs. 16 per machine hours