Fosroc® Renderoc HB45 constructive solutions

High performance, hand / wet-spray applied,

fibre reinforced high build, high strength,
concrete reinstatement mortar conforming
to the requirements of BS EN 1504-3 Class R4

Uses
For the reinstatement of reinforced concrete where low
permeability characteristics are required and where higher
compressive strength is a consideration.
Renderoc HB45 has been specifically developed for the
repair of columns and beams, but because of its medium
fresh wet density, is also suitable for soffit repairs.
Renderoc HB45 is suitable for repair methods 3.1, 3.3, 4.4,
7.1, 7.2 as defined by BS EN 1504-3.

Advantages
◼ Exceptional handling characteristics - easy to finish
◼ High-build applications possible while maintaining higher
compressive strengths — fewer layers
◼ Frequently obviates the need for formwork
◼ Polymer-modification provides extremely low permeability
to water, carbon dioxide and chlorides
0370
◼ Exceptional system of shrinkage compensation provides 09
long-term dimensional stability
0370–CPR–0845
◼ Can be applied quickly and efficiently by wet spraying
◼ One component, pre-bagged to overcome site-batched DOP: UK9-25
variations Fosroc International Limited
◼ Contains no chloride admixtures Drayton Manor Business Park, Coleshill Road, Tamworth, B78 3XN, UK

◼ Suitable for use with cathodic protection systems

Fosroc® Renderoc HB45
◼ Shade can be varied with Renderoc Lightener / Darkener*
BS EN 1504-3 :
Structural and non-structural repair methods 3, 4 and 7
Description
Compressive strength Class R4 (>45 MPa)
Renderoc HB45 is supplied as a ready to use blend of dry
Chloride ion content <0.05%
powders which requires only the site addition of clean water
to produce a highly consistent, medium-weight repair mortar. Adhesion strength by pull-off ≥ 2.0MPa
test
It is based on Portland cements, graded aggregates,
Thermal compatibility: freeze ≥ 2.0MPa
lightweight fillers, fibres and chemical additives which provide
thaw cycling with immersion
the mortar with good handling and finishing characteristics
while minimising water demand. The low water requirement Carbonation resistance Pass
ensures good strength gain and long-term durability. Capillary absorption 0.5 kg / m-2.h-0.5
Renderoc HB45 has been specifically engineered for vertical Elastic modulus > 20 GPa
and overhead repair work. It can be applied in sections up Reaction to fire A2 s1 d0
to 80 mm thickness in vertical locations and up to 70 mm
thickness in overhead locations in a single application Dangerous substances Complies with 5.4
without formwork. Thicker sections can be achieved by the
use of formwork or can be built up in layers. Deep pockets *Refer to separate datasheet
can sometimes be filled in a single application dependent on
the configuration of the pocket and the volume of exposed
reinforcing steel.
Renderoc HB45 can be quickly and efficiently applied by
the wet spray technique. Consult the local Fosroc office for
further information.
The material should not be applied at less than 10 mm
thickness.

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Fosroc® Renderoc HB45

Properties

The following results were obtained at a water : powder ratio of 0.13 and a temperature of 20°C unless otherwise stated.

EN 1504 R4
Test method Standard Result
Requirement
EN 12190:1999 > 45 MPa @ 1 Day 20 MPa
Compressive Strength @ 28 Days 50 MPa

Bond strength by pull off: EN 1542:1999 > 2.0 MPa 2.1 MPa

Chloride ion content: EN 1015-17:2000 < 0.05 % 0.01%

Freeze thaw cycling: EN 13687-1:2002 > 2.0 MPa 2.0 MPa

Resistance to carbonation dk EN 13295:2005 < ref concrete Complies

Capillary absorption EN 13057:2002 < 0.5 kg/ m-2/h-0.5 0.09 kg/ m-2/h-0.5

Elastic Modulus in Compression EN 13412 > 20 GPa 25 GPa @28 Days

Fire rating EN 13501-1 Class A2 s1 d0 Non-Combustible

Flexural strength BS 6319 Pt 3:1990 - 7.5 MPa @ 28 Days

Tensile strength BS 6319 Pt3: 1985 - 4.0 MPa @ 28 Days

BS4551:2005+A2:2013 - Initial set: 3 hours
Setting time Final set: 5 hours

Fresh wet density - Nominally 2000 kg/m3

Shrinkage ASTM C596-96 - < 300 microstrain @ 7 days

Alkali reactive particles Method TI-B 52 - < 1.0 vol%

- The low permeability of Renderoc
HB45 severely retards chemical
attack in aggressive environments.
Chemical resistance The cured mortar is impermeable
to acid gases, waterborne chloride
ions and oxygen.
Highways England Specification Resistivity 38000 ohm cm @ 28 days
Build Characteristics
(hand applied)
Minimum thickness: 10 mm
Overhead: Up to 70 mm
Vertical: - - Up to 80 mm

Clarification of property values: The typical properties given above are derived from laboratory testing. Results derived from
field applied samples may vary. Maximum build thickness is dependent on location of repair, water content and application
technique.

constructive solutions
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Fosroc® Renderoc HB45
Specification clause before continuing. If any doubt exists about having achieved
an unbroken coating, a second application should be made
The repair mortar shall be Renderoc HB45 a one component and, again, allowed to dry before continuing.
polymer modified high build cementitious mortar conforming
to the requirements of BS EN 1504-3 Class R4. The cured
Concrete Priming
mortar shall achieve a compressive strength of 20MPa at 1
day, 50 MPa at 28 days and a drying shrinkage of <300 The concrete substrate should be saturated surface dry
microstrain at 7 days. It shall be able to be applied in sections immediately before the application of the primer i.e. it should
up to 80 mm thickness in vertical locations and up to 70 mm be thoroughly saturated with clean water and any residual
thickness in overhead locations in a single application with- surface water removed prior to applying Renderoc Primer.
out formwork. The product shall be mixed, applied and cured
Under severe drying conditions repeated soaking may be
in accordance with the manufacturer’s written instructions to
necessary to ensure the substrate is still saturated at the time
a correctly prepared substrate.
of application of the primer.
Standards compliance Add 3 parts by volume of Renderoc Primer Part A to 1 part by
volume Renderoc Primer Part B (4 to 1 by weight) in a clean
Renderoc HB45 complies with the classification R4 according
mixing vessel and mix with a spatula or slow speed drill until
to EN 1504-3, repair methods 3.1, 3.3, 4.4, 7.1 and 7.2.
a homogeneous smooth slurry is produced.
Renderoc HB45 complies with Highways England, Standards
Scrub Renderoc Primer slurry into the surface.
for Highways, Specifications for Highways Works, clauses
5703, 5704, 5716 (Repair Mortar). Renderoc HB45 can be applied immediately to the primed
surface. If the primer dries apply another coat of primer before
Application instructions continuing.
Open bags of Renderoc Primer Part A should be sealed and
Preparation
stored in a dry area. Use within 14 days.
Form a square edge perimeter to the repair area using
In exceptional circumstances, e.g. where a substrate/repair
appropriate methods (feather edging must be avoided),
barrier is required or where the substrate is wet or likely
break out the complete repair area up to a minimum depth of
to remain permanently damp, Nitobond EP bonding aid
10mmup to the square edge.
should be used. Contact the local Fosroc office for further
Clean the surface and remove any dust, unsound or information.
contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae. Where breaking out is not required, Mixing
roughen the surface and remove any laitance by light
Care should be taken to ensure that Renderoc HB45 is
scabbling or abrasive-blasting.
thoroughly mixed. A forced-action mixer is essential. Mixing
Oil and grease deposits should be removed by steam in a suitably sized drum using an approved Renderoc Mixing
cleaning, detergent scrubbing or the use of a proprietary Paddle (MR4) in a slow speed (400/500 rpm) heavy-duty drill
degreaser. The effectiveness of decontamination should is acceptable for the occasional one-bag mix.
then be assessed by a pull-off test.
Free-fall mixers must not be used. Mixing of part bags should
Expose fully any corroded steel in the repair area and never be attempted.
remove all loose scale and corrosion deposits. Steel should
For normal applications, depending on the consistency
be cleaned to a bright condition paying particular attention to
required, place 3.0 to 3.5 litres of drinking quality water into
the back of exposed steel bars. Abrasive blasting, hydrodem
the mixer (typically 3.25 litres).
equipment, powered mechanical scraping or other suitable
means is recommended for this process. With the machine in operation, add one full bag of Renderoc
HB45 and mix for a minimum of 3 minutes and a maximum
Where corrosion has occurred due to the presence of
of 5 minutes, until fully homogeneous.
chlorides, the steel should be high-pressure washed with
clean water immediately after abrasive-blasting to remove The consistency may be adjusted (if required) by the addition
corrosion products from pits and imperfections within its of small amounts of water up to the maximum total water
surface. content of 3.5 litres.
Refer to HSE information sheet CIS36 regarding control of Note that the powder must always be added to the water.
exposure to construction dust, available at www.hse.gov.uk.
Mixing warning
Reinforcing steel priming
As with other ‘one pack’ repair mortars, Renderoc HB45
Apply one full coat of Nitoprime Zincrich Plus and allow to dry may exhibit satisfactory handling characteristics even

constructive solutions Page 3

Fosroc® Renderoc HB45

though inadequately mixed. This will result in a significantly be stored in the shade and cool water used for mixing.
lower level of performance or possible failure. It is therefore
Curing
essential that mixing instructions are strictly adhered to with
particular emphasis on the quantity of water used and the Renderoc HB45 is a cement-based repair mortar. In common
time of the mixing operation. with all cementitious materials, it must be cured immediately
after finishing in accordance with good concrete practice.
Application The use of Nitobond AR, sprayed on to the surface of the
finished mortar in a continuous film, is recommended. A
Exposed steel reinforcing bars should be firmly secured to
prevent movement during application. low pressure atomising sprayer is essential for applying the
Nitobond AR. Any excessive run-off on verticals or drips on
Apply the mixed Renderoc HB45 by gloved hand or trowel, soffits should be removed by brush before they harden.
thoroughly compacting onto the primed substrate and
around exposed reinforcement. Large areas should be cured as trowelling progresses
(0.5 m2 at a time) without waiting for completion of the entire area.
If sagging or slumping occurs Renderoc HB45 should be
completely removed and reapplied at a reduced thickness to In fast drying conditions, supplementary curing with
a correctly primed substrate. polythene sheeting taped down at the edges must be used.
In cold conditions, the finished repair must be protected from
Build-up freezing.

Additional build-up can be achieved by application of multiple Overcoating with protective decorative finishes
layers.
Renderoc HB45 is extremely durable and will provide long-
The surface of the intermediate layers should be comb term protection to the embedded steel reinforcement within
scratch-keyed and cured with Nitobond AR. Repriming with the repaired locations. The surrounding parts of the structure
Renderoc Primer and a further application of RenderocHB45 will benefit from the application of a barrier/decorative
may proceed as soon as this layer has set. coating to limit the advance of chlorides and carbon dioxide,
bringing them to the same protective standard as the repair
Spray application
itself. Fosroc recommend the use of the Dekguard range of
Renderoc HB45 can be quickly and efficiently applied by the protective, anti-carbonation coatings. These products provide
wet spray technique. In circumstances where large areas a decorative and uniform appearance as well as protecting
of repair are required, the rapid placement and higher build areas of the structure which might otherwise be at risk from
attainable by this method offer economic advantages over the environment. Dekguard products may be applied over the
hand-trowelling. The resultant repair also offers a generally repair area without prior removal of the Nitobond AR curing
more dense compound with enhanced mortar/substrate bond membrane. Other curing membranes must be removed prior
characteristics. For further details on wet spray techniques to the application of Dekguard products.
contact the local Fosroc office.
Cleaning
Finishing
Renderoc HB45 and Renderoc Primer should be removed
Renderoc HB45 is finished by striking off with a straight edge from tools, equipment and mixers with clean water
and closing with a steel float. Wooden or plastic floats, or immediately after use. Cured material can only be removed
damp sponges, may be used to achieve the desired surface mechanically.
texture. The completed surface should not be overworked.
After spray application, the mortar may need to be ‘cut back’ Clean tools used with Nitoprime Zincrich Plus and Nitobond
to the required profile using a steel float and then finished EP before material cures using Fosroc Solvent 102.
with damp sponges as described above.
Estimating
Low temperature working
Supply
In cold conditions down to 3°C, the use of warm mixing water
(up to 30°C) is advisable to accelerate strength development. Renderoc HB45: 25 kg bags
Normal precautions for winter working with cementitious Nitoprime Zincrich Plus: 1.9 litre and 800 ml cans
materials should then be adopted. The material should not
be applied when the substrate and/or air temperature is 3°C Renderoc Primer: 20 Kg Part A + 5 litres part B
and falling. At 3°C static temperature or at 3°C and rising, the Handy Pack: 4 Kg Part A + 1 litre Part B
application may proceed. Nitobond AR: 5 and 25 litre drums
Fosroc Solvent 102: 5 and 25 litre tins
High temperature working
At ambient temperatures above 35°C, the material should

constructive solutions Page 4

Fosroc® Renderoc HB45

Coverage and yield Storage

Renderoc HB45: Approximately 14 litres / 25 kg The Renderoc HB45 and Renderoc Primer have a shelf
bag (approximately 1.4 m² life of 12 months from the date of manufacture if kept in
at 10 mm thickness) dry storage in the original, unopened bags. If stored at high
Nitoprime Zincrich Plus: 8 m2/litre temperatures and/or high humidity the shelf life may be
reduced to less than 6 months.
Nitobond AR: 6 - 8 m2/litre
Renderoc Primer Approx. 13 litres - 2m2/litre Nitobond AR and Renderoc Primer Part B should be
Handy pack 2.5 litres - 2m2/ litre protected from frost.

Notes: the actual yield per bag of Renderoc HB45 will depend Precautions
on the consistency used. Yield when spraying may be reduced
due to variation in application techniques and also in the nature Health and safety
of possible substrates. For further information refer to the appropriate Product
Limitations Safety Data Sheet available at www.fosroc.com

Renderoc HB45 should not be used when the temperature Fire

is below 3°C and falling. Do not mix part bags. Renderoc
HB45 should not be used in areas subjectedto traffic (in Renderoc HB45 is non-flammable.
these circumstances, Renderoc S should be considered). Nitoprime Zincrich Plus and Fosroc Solvent 102 are
Renderoc HB45 should not be exposed to moving water flammable. Keep away from sources of ignition. No Smoking.
during application. Exposure to heavy rainfall prior to the final In the event of fire, extinguish with CO2 or foam. Do not use
set may result in surface scour. a water jet

Where compatibility with lower strength concrete is required, Flash points

Renderoc HB30 should be used. Nitoprime Zincrich Plus: 41°C
Fosroc Solvent 102: 33°C
If any doubts arise concerning temperature or substrate
conditions, consult the local Fosroc office.

Fosroc and Renderoc are trademarks of Fosroc International

Limited

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given. All Fosroc datasheets are updated on a regular
basis. It is the user’s responsibility to obtain the latest version.

Fosroc International Limited

Drayton Manor Business Park
telephone: email:
Coleshill Road, Tamworth,
+44 (0)1827 262222 enquiryuk@fosroc.com
Staffordshire B78 3XN, UK

www.fosroc.com
Page 5 January 2025