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01 - Reference - 04ldYSAAY

The document is a service manual for BRP US Inc.'s Evinrude outboard engines, detailing safety notices, service procedures, and technical specifications. It includes sections on routine service, engine systems, and troubleshooting, along with a comprehensive table of contents. Additionally, it lists trademarks and abbreviations relevant to the manual's content.

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0% found this document useful (0 votes)
9 views14 pages

01 - Reference - 04ldYSAAY

The document is a service manual for BRP US Inc.'s Evinrude outboard engines, detailing safety notices, service procedures, and technical specifications. It includes sections on routine service, engine systems, and troubleshooting, along with a comprehensive table of contents. Additionally, it lists trademarks and abbreviations relevant to the manual's content.

Uploaded by

kamholb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

BRP US Inc.

Technical Publications
P.O. Box 597
Sturtevant, Wisconsin 53177 United States
www.evinrude.com or www.johnson.com

† AMP, Superseal 1.5, Super Seal, Power Timer, and Pro-Crimper II


are registered trademarks of Tyco International, Ltd.
† Amphenol is a registered trademark of The Amphenol Corporation.
† BEP is a registered trademark of Actuant Corporation.
† Champion is a registered trademark of Federal-Mogul Corporation.
† Deutsch is a registered trademark of The Deutsch Company.
† Dexron is a registered trademark of The General Motors Corporation.
† Fluke is a registered trademark of The Fluke Corporation
† GE is a registered trademark of The General Electric Company.
† GM is a registered trademark of The General Motors Corporation.
† Locquic and Loctite are registered trademarks of The Henkel Group.
† Lubriplate is a registered trademark of Fiske Brothers Refining Company.
† NMEA is a registered trademark of the National Marine Electronics Association.
† Oetiker is a registered trademark of Hans Oetiker AG Maschinen.
† Packard is a registered trademark of Delphi Automotive Systems.
† Permatex is a registered trademark of Permatex.
† STP is a registered trademark of STP Products Company.
† Snap-on is a registered trademark of Snap-on Technologies, Inc.
† ThreeBond is a registered trademark of ThreeBond International, Inc.

The following trademarks are the property of BRP US Inc. or its affiliates:

Evinrude ® SystemCheck™
Evinrude ® E-TEC ® 2+4 ® Fuel Conditioner
Evinrude ® ICON™ Triple-Guard ® Grease
Evinrude ® ICON II ™ HPF PRO™ Gearcase Lubricant
®
Evinrude ICON-Touch ™ DPL™ Lubricant
Evinrude ® i-Dock ™ Gel-Seal II™
Evinrude ® XD50™ Outboard Oil Nut Lock™
Evinrude ® XD100™ Outboard Oil Screw Lock™
I-Command™ Ultra Lock™
S.A.F.E.™ Moly Lube™

Printed in the United States.


© 2016 BRP US Inc. All rights reserved.
TM, ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
Service Manual
Contents
1 Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Routine Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Engine Cover and Frame Service . . . . . . . . . . . . . . . . . . 55
4 Engine and Control Systems . . . . . . . . . . . . . . . . . . . . . . 77
5 System Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6 Electrical and Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
8 Oiling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
9 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
10 Evinrude ICON II Remote Control System . . . . . . . . . . 223
11 Powerhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
12 Exhaust Housing & Adapter . . . . . . . . . . . . . . . . . . . . . 283
13 Stern and Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
14 Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
S Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
T Trouble Check Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
I Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Fault Code Tables
Diagrams
For complete outboard rigging and control installation information, refer to the current Evinrude E-TEC
G2 Installation and Predelivery Guide.

2
Reference Information

Reference Information
1
Table of Contents
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Abbreviations Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
List of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Reference and Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Emission-Related Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Manufacturer’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dealer’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EPA Emission Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EPA Internet Web Site: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3
Safety Notice
Before working on any part of the outboard, read the SAFETY section at the end of this manual.

This publication is written for qualified, factory- DO NOT perform any work until you have read
trained technicians who are already familiar with and understood these instructions completely.
the use of Evinrude Special Tools. The included
information is not a substitute for work experience. Torque wrench tightening specifications must
It is an organized guide for reference, repair, and/ strictly be adhered to.
or maintenance. Should removal of any locking fastener (lock tabs,
The following symbols and/or signal words locknuts, or patch screws) be required, always
may be used in this document: replace with a new one.

 DANGER When replacement parts are required, use Evin-


rude Genuine Parts or parts with equivalent char-
Indicates a hazardous situation which, if not
acteristics, including type, strength and material.
avoided, will result in death or serious injury.
Use of substandard parts could result in injury or
product malfunction.
 WARNING
Indicates a hazardous situation which, if not Always wear EYE PROTECTION AND APPRO-
avoided, could result in death or serious PRIATE GLOVES when using power tools.
injury. Unless otherwise specified, engine must be OFF
when performing this work.
 CAUTION
Always be aware of parts that can move, such as
Indicates a hazardous situation which, if not
flywheels, propellers, etc.
avoided, could result in minor or moderate
personal injury. Some components may be HOT. Always wait for
engine to cool down before performing work.
NOTICE
If you use procedures or service tools that are not
Indicates an instruction which, if not fol- recommended in this manual, YOU ALONE must
lowed, could severely damage engine com- decide if your actions might injure people or dam-
ponents or other property. age the outboard.

These safety alert signal words mean: This document may be translated into other lan-
guages. In the event of any discrepancy, the
ATTENTION! English version shall prevail.
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
IMPORTANT: Identifies information that controls
correct assembly and operation of the product.
ENVIRONMENTAL NOTE:
A note which provides tips and behaviors related
to protecting the environment.
1
 DANGER
Contact with a rotating propeller is likely to result in serious injury or death. Assure the engine
and prop area is clear of people and objects before starting engine or operating boat. Do not
allow anyone near a propeller, even when the engine is off. Blades can be sharp and the propel-
ler can continue to turn even after the engine is off. Remove propeller before servicing and when
running the outboard on a flushing device.
DO NOT run the engine indoors or without adequate ventilation or permit exhaust fumes to
accumulate in confined areas. Engine exhaust contains carbon monoxide which, if inhaled, can
cause serious brain damage or death.

 WARNING
Wear safety glasses to avoid personal injury, and set compressed air to less than 25 psi (172
kPa).
The motor cover and flywheel cover are machinery guards. Use caution when conducting tests
on running outboards. DO NOT wear jewelry or loose clothing. Keep hair, hands, and clothing
away from rotating parts.
During service, the outboard may drop unexpectedly. Avoid personal injury; always support the
outboard’s weight with a suitable hoist or the tilt support bracket during service.
To prevent accidental starting while servicing, disconnect the battery cables at the battery. Twist
and remove all spark plug leads.
The electrical system presents a serious shock hazard. DO NOT handle primary or secondary
ignition components while outboard is running or flywheel is turning.
Gasoline is extremely flammable and highly explosive under certain conditions. Use caution
when working on any part of the fuel system.
Protect against hazardous fuel spray. Before starting any fuel system service, carefully relieve
fuel system pressure.
Do not smoke, or allow open flames or sparks, or use electrical devices such as cellular phones
in the vicinity of a fuel leak or while fueling.
Keep all electrical connections clean, tight, and insulated to prevent shorting or arcing and
causing an explosion.
Always work in a well ventilated area.
Replace any locking fastener (locknut or patch screw) if its locking feature becomes weak. Defi-
nite resistance to tightening must be felt when reusing a locking fastener. If replacement is indi-
cated, use only authorized replacement or equivalent.
Reference Information
Abbreviations Used In This Manual

Abbreviations Used In This Manual


Units of Measurement DPS Dynamic Power Steering
A Amperes ETB Electronic Throttle Body
amp-hr Ampere hour ETC Electronic Throttle Controller
fl. oz. fluid ounce EGT Exhaust Gas Temperature
ft. lbs. foot pounds EMM Engine Management Module
HP horsepower EPA Environmental Protection Agency
in. inch ESC Electronic Shift Controller
in. Hg inches of mercury FNR Forward, Neutral, Reverse
in. lbs. inch pounds FWD Forward
kPa kilopascals HPS Helm Pressure Sensor
ml milliliter ICOMIA International Council of Marine
mm millimeter Industry Associations
N·m Newton meter ID Inside Dimension
P/N part number LED Light Emitting Diode
psi pounds per square inch MCA Marine Cranking Amps
RPM revolutions per minute MWS Modular Wiring System
°C degrees Celsius NMEA National Marine Electronics Assoc.
°F degrees Fahrenheit OOC Out Of Correlation
ms milliseconds PBLC Public (NMEA 2000) Network
μs microseconds PPS Pump Pressure Sensor
 Ohms PRVT Private (Remote Control) Network
V Volts PTPS Port Steering Pressure Sensor
VAC Volts Alternating Current REV Reverse
VDC Volts Direct Current ROM Read Only Memory
S.A.F.E. Speed Adjusting Failsafe Electronics
List of Abbreviations SAC Start Assist Circuit
SAE Society Of Automotive Engineers
ABYC American Boat & Yacht Council SPS Shift Position Sensor
ATDC After Top Dead Center STPS Starboard Steering Pressure Sensor
AT Air Temperature Sensor STS Steering Position Sensor
BPS Barometric Pressure Sensor SYNC Synchronization
BTDC Before Top Dead Center TDC Top Dead Center
CAN Controller Area Network TPS Throttle Position Sensor
CCA Cold Cranking Amps USCG United States Coast Guard
CFR Code of Federal Regulations WOT Wide Open Throttle
CPS Crankshaft Position Sensor WTS Water Temperature Sensor

6
Reference Information
Standard Torque Specifications

Standard Torque Product Reference


1
Specifications and Illustrations
BRP US Inc. reserves the right to make changes
Size In. Lbs. Ft. Lbs. N·m at any time, without notice, in specifications and
models and also to discontinue models. The right
No. 6 7–10 0.58–0.83 0.8–1.1 is also reserved to change any specifications or
parts, at any time, without incurring any obligation
No. 8 15–22 1.25–1.83 1.7–2.5
to equip same on models manufactured prior to
No. 10 24–36 2–3 2.7–4.0 date of such change. Specifications used are
based on the latest product information available
No. 12 36–48 3–4 4.0–5.4 at the time of publication.
1/4 in. 60–84 5–7 7-9.5 The continuing accuracy of this manual cannot be
5/16 in. 120–144 10–12 13.5–16.5 guaranteed.

3/8 in. 216–240 18–20 24.5–27 All photographs and illustrations used in this man-
ual may not depict actual models or equipment,
7/16 in. 336–384 28–32 38–43.5 but are intended as representative views for refer-
ence only.
M3 15–22 1.25–1.83 1.7–2.5
M4 24–35 2–2.9 2.7–4.0 Certain features or systems discussed in this
manual might not be found on all models in all
M5 35–60 2.9–5 4.0–6.8 marketing areas.
M6 84–106 7–8.8 9.5–12 All service technicians must be familiar with nauti-
cal orientation. This manual often identifies parts
M8 177–204 14.7–17 20–23
and procedures using these terms.
M10 310–336 25.8–28 35–38
IMPORTANT: These values apply only when
a specific torque for a specific fastener is not list-
ed in the appropriate section. When tightening
two or more screws on the same part, DO NOT
tighten screws completely, one at a time.

 WARNING
Torque wrench tightening specifications
must be strictly adhered to. Replace any lock-
ing fastener (locknut or patch screw) if its
locking feature becomes weak. Definite resis-
tance to turning must be felt when reusing a
locking fastener.
If replacement is specified or required
because the locking fastener has become
Nautical Orientation 006411
weak, use only authorized Evinrude Genuine
Parts.

7
Reference Information
Emission-Related Installation Instructions

Emission-Related Installation
Instructions
Failing to follow these instructions when installing a certified engine in a vessel violates federal
law (40 CFR 1068.105 (b)), subject to fines or other penalties as described in the Clean Air Act.
A repair shop or person of the owner's choosing may maintain, replace, or repair emission control
devices and systems. These instructions do not require components or service by BRP or authorized
Evinrude dealers. Although an authorized Evinrude dealer has the in-depth technical knowledge and
tools to service Evinrude outboard engines, the emission-related warranty is not conditioned on the use
of an authorized Evinrude dealer or any other establishment with which BRP has a commercial relation-
ship.
For emission-related warranty claims, BRP is limiting the diagnosis and repair of emission-related parts
to authorized Evinrude dealers. For more information, please refer to the US EPA EMISSION-RELATED
WARRANTY contained in the Operator’s Guide. Proper maintenance is the owner's responsibility. A
warranty claim may be denied if, among other things, the owner or operator caused the problem through
improper maintenance or use.
You must follow the instructions for fuel requirements in the FUEL REQUIREMENTS section of this man-
ual. Even if gasoline containing greater than ten volume percent ethanol is readily available, the US EPA
has issued a prohibition against the use of gasoline containing greater than 10 vol% ethanol that applies
to this engine. The use of gasoline containing greater than 10 vol% ethanol with this engine may harm
the emission control system.

Manufacturer’s Responsibility
Beginning with 1999 model year outboards, manufacturers of marine outboards must determine the
exhaust emission levels for each outboard horsepower family and certify these outboards with the
United States of America Environmental Protection Agency (EPA). An emissions control information
label, showing emission levels and outboard specifications, must be placed on each outboard at the time
of manufacture.

Dealer’s Responsibility
When performing service on all 1999 and more recent Evinrude outboards that carry an emissions con-
trol information label, adjustments must be kept within published factory specifications.

Replacement or repair of any emission related component must be executed in a manner that maintains
emission levels within the prescribed certification standards.

Dealers are not to modify the outboard in any manner that would alter the horsepower or allow emission
levels to exceed their predetermined factory specifications.

Exceptions include manufacturer’s prescribed changes, such as altitude adjustments, for example.

Owner’s Responsibility
The owner/operator is required to have outboard maintenance performed to maintain emission levels
within prescribed certification standards.

8
Reference Information
Emission-Related Installation Instructions

The owner/operator is not to, and should not allow anyone to, modify the outboard in any manner that
would alter the horsepower or allow emissions levels to exceed their predetermined factory specifica-
tions. 1
Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings
or specifications will void the product warranty.

EPA Emission Regulations


All new 1999 and more recent Evinrude outboards are certified to the EPA as conforming to the require-
ments of the regulations for the control of air pollution from new watercraft marine spark ignition out-
boards. This certification is contingent on certain adjustments being set to factory standards. For this
reason, the factory procedure for servicing the product must be strictly followed and, whenever practical,
returned to the original intent of the design. The responsibilities listed above are general and in no way a
complete listing of the rules and regulations pertaining to the EPA requirements on exhaust emissions
for marine products. For more detailed information on this subject, you may contact the following loca-
tions:

U.S. Environmental Protection Agency


Office of Transportation and Air Quality
1200 Pennsylvania Ave. NW
Mail Code 6403J
Washington D.C. 20460
EPA Internet Web Site:
www.epa.gov/otaq

9
Reference Information
Model Designation

Model Designation
Engine Identification
DESIGN FEATURES: MODEL IDENTIFICATION
C Counter Rotation The first two characters identify
D Evinrude E-TEC Model Version:
G Graphite Paint AA A First major variant
H High Output AB A Second major variant
O Hydraulic Steering AF A Third major variant
(non-power assist) • follow the model identification shown
U 300 HP with Water Valve above.
PREFIX: • subsequent versions continue through the
A Alternate Feature* alphabet as AG, AH etc.
E Evinrude
• will not use letters from the word
INTRODUCES to identify models.

E 250 L HO AG B
HORSEPOWER SHAFT LENGTH: The third character identifies
L 20 in. Long Model Revision:
X 25 in. X-long AA A First revision
Z 30 in. XX-long AA B Second revision
Subsequent revisions continue
through the alphabet in order
(A through Z).

* An “A” prefix in the model number of an Evinrude E-TEC G2 indicates a Counter-Rotation model with Dynamic
Power Steering (DPS).

Model and serial numbers are located on the swivel bracket and on the powerhead.

1 1

1. Model and serial number 009146 1. Serial number 009147

10
Reference Information
Models Covered

Models Covered
This service manual covers information on the following Evinrude E-TEC G2, 210 cubic inch (3.4 L), 1
74° V6, models, starting with serial numbers:
AB models, s/n 5410201
AF models, s/n 5421512
AG and newer models, s/n 5437485

11
Reference Information
Service Specifications

Service Specifications
HP 200 225 250 250 H.O. 300

Engine

5400-6000 5400-6000 5400-6000 5400-6000 5400-6000


Full Throttle Operating Range
RPM RPM RPM RPM RPM

200 HP 225 HP 250 HP 250 HP 300 HP


Power (147.1 kw) (165.5 kw) (183.9 kw) (183.9 kw) (220.6 kw)
@ 5500 RPM @ 5500 RPM @ 5500 RPM @ 5750 RPM @ 5750 RPM

Idle RPM in NEUTRAL 500 ± 50 RPM

Idle RPM in Gear 500 ± 50 RPM

20 in. (L) Models 537 lbs. (244 kg)


Weight (may vary depending on model) 25 in. (X) Models 558 lbs. (253 kg)
30 in. (Z) Models 570 lbs. (259 kg)

Lubricant – Preferred Lubricant Evinrude XD100, Evinrude XD50


–Acceptable Lubricant Synthetic TC-W3 NMMA-certified oil

Capacity 2.0 gallons (7.5 liters)

Engine Type 74° V 6-Cylinder Loop-Charged

Displacement 210 cu. in. (3.4 L, 3441 cm3)

Bore 3.854 in. (97.89 mm)

Stroke 3.000 in. (76 mm)

3.8535 to 3.8550 in. (97.87 to 97.90 mm)


Standard Bore
To bore oversize, add piston oversize dimension to standard bore

Top Crankshaft Journal 1.6199 to 1.6204 in. (41.15 to 41.16 mm)

Center Crankshaft Journals 2.1870 to 2.1875 in. (55.55 to 55.56 mm)

Bottom Crankshaft Journal 1.5747 to 1.5752 in. (40.0 to 40.01 mm)

Rod Crankpin 1.4995 to 1.5000 in. (38.09 to 38.106 mm)

Piston Ring End Gap, Both 0.022 to 0.028 in. (0.57 to 0.72 mm)

12
Reference Information
Service Specifications

HP 200 225 250 250 H.O. 300

Fuel / Oil System 1


Fuel/Oil Ratio EMM Controlled

Starting Enrichment EMM Controlled


Preferred Fuel Regular unleaded gasoline

Use unleaded regular gasoline. The use of unleaded gasoline containing alcohol
above the percentage specified by government regulations is not recommended. Do
Acceptable Fuel
NOT use Fuel labeled "E85." Use of fuel labeled E15 is prohibited by U.S. EPA Reg-
ulations.

Minimum Octane 87 AKI (R+M)/2 or 90 RON

Fuel Pressure (minimum) – Lift Pump 6 psi (41 kPa) @ idle


–High Pressure Pump 26 to 32 psi (179 to 220 kPa) @ 5500

Fuel Pressure (maximum) – Lift Pump 3 psi (21 kPa) @ 5500 RPM
–High Pressure Pump 34 to 40 psi (234 to 275 kPa) @ idle RPM

Maximum Fuel Inlet Vacuum 4 in. Hg. (13.5 kPa)

Fuel Filters – Inline P/N 357797


– Water Separating P/N 502906

2+4 Fuel Conditioner, Fuel System Cleaner.


Fuel Additives
Use of other additives may result in engine damage.

Electrical System

675 CCA (845 MCA); or 750 CCA (940 MCA) below 32°F (0°C) (Use a 107 amp-hr
Minimum Battery Requirements
battery for extreme applications.)

Dual Voltage 50 Amp with Voltage Regulator and Battery Isolation.


Alternator
Refer to Predelivery and Installation Guide for multiple battery applications.

Analog Tachometer Setting 6 pulse (12 pole)

Charging Isolator Integral, Terminal on Engine Harness

3 Amp MINIFUSE, P/N 3011805, 5 Amp MINIFUSE, P/N 514764,


Engine Fuses
10 Amp MINIFUSE, P/N 514766, 30 Amp MINIFUSE, P/N 3011729

Engine Relays – Starter 12V 35A SPDT, P/N 3011790


– B+ to 55 V System 12V 35A SPDT, P/N 3011790

Cooling System

Thermostat 143°F (62°C)

Maximum Temperature 203°F (95°C)

Water pressure – Idle 5 to 8 psi (34 to 55 kPa)


– @ 5500 RPM > 25 psi (>172 kPa)

Pressure Relief Valve (open) 28 psi (193 kPa) (approximate)

13
Reference Information
Service Specifications

HP 200 225 250 250 H.O. 300

Ignition System

Type Inductive Discharge

Firing Order 1-2-3-4-5-6

Ignition Features EMM Controlled


RPM Limit (in gear) 6250 RPM

Crankshaft Position Sensor Air Gap Fixed

Spark Plug Champion† Q C 8 W E P I @ 0.028 ± 0.003 in. (0.71 mm)

Gearcase

Gear Ratio “SLX” Type Gearcase: 13:24 (.542) (1.85:1)

Lubricant HPF Pro Gearcase Lubricant

Capacity – Standard Rotation Gearcase only – 38.9 fl. oz. (1180 ml)
Gearcase, vent hose and oil reservoir 45.6 fl. oz. (1350 ml)
– Counter Rotation Gearcase only – 39 fl. oz. (1154 ml)
Gearcase, vent hose and oil reservoir 44.7 fl. oz. (1324 ml)

Shift Rod Height N/A

Trim & Tilt System

Lubrication Power Trim/Tilt Fluid, P/N767969

Fluid Capacity 24 fl. oz. (710 ml)

Trim Range 0° to 21° (-6° to 15°)

Tilt Range 22° to 81° (16° to 75°)

Steering System

Hydraulic Steering Fluid SeaStar Hydraulic fluid, P/N 770891

Fluid Capacity
10 oz. (300 ml) (approximate)
(NOT including helm or hydraulic hoses)

Steering Range (lock to lock) –32° to +32°, 64° Total (see engine Profile Drawing)

14

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