The document provides detailed calculations for the design and analysis of a cylindrical shell under internal and external pressures according to ASME Code, Section VIII, Division 1. Key results include a maximum allowable working pressure (MAWP) of 166.83 psig and a maximum allowable external pressure of 24.94 psig, with required thicknesses calculated for both internal and external pressures. The analysis also includes hydrostatic test pressures and minimum design metal temperatures.
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CodeCalc1 CILINDRO CCAnalyis
The document provides detailed calculations for the design and analysis of a cylindrical shell under internal and external pressures according to ASME Code, Section VIII, Division 1. Key results include a maximum allowable working pressure (MAWP) of 166.83 psig and a maximum allowable external pressure of 24.94 psig, with required thicknesses calculated for both internal and external pressures. The analysis also includes hydrostatic test pressures and minimum design metal temperatures.
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Input Echo, Component 1, Description: CILINDRO
Design Internal Pressure P 150.00 psig
Temperature for Internal Pressure 160.00 F Design External Pressure PEXT 14.70 psig Temperature for External Pressure 100.00 F External Pressure Chart Name CS-2
Include Hydrostatic Head Components YES
Operating Liquid Density 62.400 lb./ft^3 Height of Liquid Column ( Operating ) 0.00 in. Height of Liquid Column ( Hydrotest ) 0.00 in.
Material Specification (Not Normalized) SA-36
Material UNS Number K02600 Material Form used Bar Allowable Stress At Temperature S 16600.00 psi Allowable Stress At Ambient SA 16600.00 psi Yield Stress At Temperature Sy 33640.00 psi Curve Name for Chart UCS 66 A Joint efficiency for Shell Joint E 0.80 Maximum Thickness before Full Radiography 1.2500 in.
Design Length of Section L 94.440 in.
Outside Diameter of Cylindrical Shell D 30.000 in. Minimum Thickness of Pipe or Plate T 0.2500 in. Nominal Thickness of Pipe or Plate Tnom 0.2500 in.
Shell/Head Int. Corrosion Allowance CA 0.0625 in.
Skip UG-16(b) Min. thickness calculation NO
Type of Element: Cylindrical Shell
Internal pressure results, Shell Number 1, Desc.: CILINDRO
ASME Code, Section VIII, Division 1, 2017
Thickness Due to Internal Pressure (Tr):
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1) = (150.00*(30.0000/2-0.000)/(16600.00*.80+0.4*150.00) = 0.1687 + 0.0625 = 0.2312 in.
Max. All. Working Pressure at Given Thickness (MAWP):
Required Thickness plus Corrosion Allowance, Trca 0.2312 in. Actual Thickness as Given in Input 0.2500 in. Maximum Allowable Working Pressure MAWP 166.834 psig Maximum Allowable Pressure, NC MAPNC 222.819 psig Design Pressure as Given in Input P 150.000 psig
Hydrostatic Test Pressures ( Measured at High Point ):
Hydrotest per UG-99(b); 1.3 * MAWP * Sa/S 216.88 psig Hydrotest per UG-99(c); 1.3 * MAPNC 289.66 psig Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S 183.52 psig
Minimum Design Metal Temperature per UCS-66 Curve : A
tg = 0.250 , tg_sr = 0.250 , tr = 0.169 , c = 0.0625 in. , E* = 0.80 Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.720 , Temp. Reduction = 28 F
Min. Metal Temp. w/o impact per Fig. UCS-66 18 F
Min. Metal Temp. at Req'd thk. (UCS 66.1) -10 F Min. Metal Temp. w/o impact per UG-20(f) -20 F
External Pressure Results, Shell Number 1, Desc.: CILINDRO
ASME Code, Section VIII, Division 1, 2017
External Pressure Chart CS-2 at 100.00 F
Elastic Modulus for Material 29000000.00 psi
Results for Max. Allowable External Pressure (Emawp):
Corroded Thickness of Shell TCA 0.1875 in. Outside Diameter of Shell ODCA 30.000 in. Design Length of Cylinder or Cone SLEN 94.440 in. Diameter / Thickness Ratio (D/T) 160.0000 Length / Diameter Ratio LD 3.1480 Geometry Factor, A f(DT,LD) A 0.0002064 Materials Factor, B, f(A, Chart) B 2992.4893 psi Maximum Allowable Working Pressure 24.94 psig EMAWP = (4*B)/(3*(D/T)) = ( 4 *2992.4893 )/( 3 *160.0000 ) = 24.9374
Results for Reqd Thickness for Ext. Pressure (Tca):
Corroded Thickness of Shell TCA 0.1518 in. Outside Diameter of Shell ODCA 30.000 in. Design Length of Cylinder or Cone SLEN 94.440 in. Diameter / Thickness Ratio (D/T) 197.5712 Length / Diameter Ratio LD 3.1480 Geometry Factor, A f(DT,LD) A 0.0001502 Materials Factor, B, f(A, Chart) B 2178.3645 psi Maximum Allowable Working Pressure 14.70 psig EMAWP = (4*B)/(3*(D/T)) = ( 4 *2178.3645 )/( 3 *197.5712 ) = 14.7010
Results for Maximum Length Between Stiffeners (Slen):
Corroded Thickness of Shell TCA 0.1875 in. Outside Diameter of Shell ODCA 30.000 in. Design Length of Cylinder or Cone SLEN 159.455 in. Diameter / Thickness Ratio (D/T) 160.0000 Length / Diameter Ratio LD 5.3152 Geometry Factor, A f(DT,LD) A 0.0001217 Materials Factor, B, f(A, Chart) B 1764.1367 psi Maximum Allowable Working Pressure 14.70 psig EMAWP = (4*B)/(3*(D/T)) = ( 4 *1764.1367 )/( 3 *160.0000 ) = 14.7011
Summary of External Pressure Results:
Allowable Pressure at Corroded thickness 24.94 psig Required Pressure as entered by User 14.70 psig Required Thickness including Corrosion all. 0.2143 in. Actual Thickness as entered by User 0.2500 in. Maximum Length for Thickness and Pressure 159.455 in. Actual Length as entered by User 94.44 in.
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