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Komoto 07.ball - Valve (Series 41)

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0% found this document useful (0 votes)
57 views16 pages

Komoto 07.ball - Valve (Series 41)

Uploaded by

phanuekmkw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Technical Bulletin B-410 Series 41

Ball Valves
for ANSI 150-2500
DIN/BS 4504 PN10-PN420
JIS 10K-63K

Series 41 Features

General
Series 41 ball valves have been developed for wide range of process industry applications including severe
services and critical processes. Series 41 ball valves comply with API standards that incorporate many
special features including multiple fire safe guards, secondary metal seat, anti-blowout stem, static electric
grounding device, and so on. This series of valves is designed for both pressure and vacuum service. The
Valves are available with full bores and reduced bores.

Design Features:
 Design in accordance with API 6D/608

 Manual or actuated configuration

 The body is sized to grant maximum rigidity


against pipeline forces even when the trim is Figure 1. Maximum flow with full bore
removed for servicing

 Soft, Metal seat, and optional PMSS (Primary


Metal, Secondary Soft) are available

 A cast body closed by a bolted bonnet


minimizes the number of potential leak paths

 Full in-line service and maintenance. Suitable


for critical service conditions where on-site
field reparability and quick turn around are
needed or in area where space is limited, such
as platform decks (Top Entry type)

 The valve can be welded directly onto the


pipeline assembly

Figure 2. Series 41 Ball Valve mounted with series


3800 pneumatic cylinder actuator
Page 2

Ball Valve Specifications

Valve Type Ball Valve


Valve Model Series 41
Body Type 2-way, 3-way, 4-way
Valve Size (inch) 1/2 3/4 1 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
(mm) 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
Pressure Rating ANSI 150# ~ 2500# (JIS 10K ~ 63K, PN 10~ 420)
End Connection RF, FF, SW, BW, RTJ, etc
Body Materials A216WCB, A351CF8/CF8M, A351CF3M
Bonnet Type Plain(-17°C to 230°C), Extension(-45°C to -17°C, over 230°C), Cryogenic
Packing Teflon, Graphite
Guiding O-ring
Seat Type Metal/Soft
Valve Plug ShapesBall
Plug Characteristic On-Off
Trim Materials A351CF8/CF8M, A351CF3/CF3M, and so on

Seat / Seal Design Stem Seal and Bearing


Unique ACTI-Seal Seat design uses a lip seal principle All ball valves incorporate a PTFE bearing to absorb
for efficient sealing at all pressures from zero to the any radial loading on the valve stem. A PTFE thrust
maximum rated positive or negative pressure. bearing is also provided to reduce friction due to axial
This design seals with a minimum and nearly uniform loading. Packing utilizes multiple "V" Shaped PTFE rings ;
torque requirement. The seat seals are pre-loaded tightening the gland nut spreads each ring and creates
against the ball on assembly to provide shut off at low a multiple seal between the stem and body. The simple
pressures. At higher pressures, the ball is forced against gland adjustment also allows compensation for
the seat and provides a positive seal to maximum rated operational wear. In addition, fluid pressure below the
pressures. stem packing spreads the rings and improves the seal
The generous lip section of the seat is added assurance by increasing the stress on the rings-prohibiting leakage
of long and efficient seat life. and minimizing maintenance.

Fire-Safe API-607
Ball One of the many requirements of today's industries is
One of the most important components in any ball that ball valves must have a metal to metal seal in case
valve is the ball itself. The sphericity and surface finish the non-metallic seal is destroyed by fire or other means.
of the ball are directly related to the life of the valve, its It provides assurance to the user handling flammable
pressure holding capability and the operating torque. or hazardous fluids that should the non-metallic seal be
For these reasons, we designed special production destroyed, the ball valve will stop the flow of material until
a new seal is installed.
equipment to produce balls that have a sphericity of ±
0008" and a 4RMS surface finish.

Figure 3. Ball
Before fire Afther fire

Figure 4. Fire-Safe
Page 3

Seat Performance Data

TFE
General application seat material, exhibiting
lowest operating torque and excellent resistance to
chemical attack.

RTFE
Most commonly specified seat material, and used as
the basis for published torque valves. Maintains the
excellent chemical resistance of unfilled Teflon (TFE)
with increased resistance to wear and abrasion
resulting in longer life.

Carbon Graphite
Designed for high temperature applications. Maximum
service temperature is limited to 759 deg F(404 deg C)
in oxidizing applications. This seat like all hard seat
materials does not necessarily provide "bubble tight"
shut-off. Most test standards have allowable leakage
rates or list "classes" of shut-off for this type of seat.
Be aware of the system design requirements when
specifying this or any hard sea.

(UHMWPE)
Ultra High Molecular Weight Polyethylene offers good
abrasion resistance making it suitable for use in high
solids or slurry applications. These seats are
completely confined by a metallic seatholder
enhancing their performance in abrasive.

This seat is frequently specified in services where


fluorine off gassing in even the slightest services.
UHMWPE should be used with caution in the
presence of solvents, and the operating torque can be
expected to be 30% higher than that of the Teflon
based seat materials.

(PEEK)
PEEK(Poly Ether Ether Ketone) offers a high strength
alternative to RTFE, resistant to creep and cold flow.
This seat offers good abrasion resistance. Higher in
cost, this material offers similar chemical resistance to
TFE but should be checked on application. Operating
torque tend to be 40% higher than RTFE.
Page 4

Floating Ball Valve Torque Value (N.M)

Size
(mm)
1/2” 3/4” 1” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8”
Classs
(lbs)

150 3 5 5 16 25 50 65 125 250 410 700

300 7 12 12 38 60 120 160 280 600 950 1550

400 15 30 30 90 140 240 350 540 - - -

60 19 35 35 130 190 360 460 770 - - -

Table 1. Floating Ball Valve Torque Value (N.M)

Trunnion Type Ball Valve Torque Value (N.M)

Size
(mm)

2-
2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 28” 32”
1/2”

Classs
(lbs)

150 25 50 65 125 250 410 700 1100 1750 2600 3900 6200 7500 10500 14500 21000

300 60 120 160 280 600 950 1550 2000 3300 5000 7500 11800 14400 19600 28200 29800

400 140 240 350 540 740 1260 1910 3250 5340 7500 10000 12400 18500 29500 40500 53000

60 190 360 460 770 1050 1980 3280 5250 7200 9860 14500 19600 29000 42500 58000 62000

Table 2. Trunnion Type Ball Valve Torque Value (N.M)

Note: Torque date is according to seat condition. It can be variable.

Specifications For Seal Materials

Viton A NBR Viton B HNBR(HSN) Viton AED

Temperature Range (° F) -20~400 -50~250 -20~400 -40~320 -20~480

Hardness (SH.A) 70 70 70 80 90

Specific Gravity (G/cm3) 1.85 1.2 1.85 1.33 1.9

Petroleum Oils,
Petroleum Oils, Mineral Acid, Steam, Petroleum Oils, H2S Anti-Explosive
Service Application Gasoline
Transmission Fluid Water, Hydraulic Oils MTBE & Co2 Decompression

Table 3. Specifications For Seal Materials

Specifications For Gasket Materials

Spiral Wound Spiral Wound


Flexible PTFE
316+graphite Monel+PTFE

Temperature Range(° F) -300~900 -300~900 -300~400 -300~400

PH 0~14 0~14 0~14 0~14

Service Application Fire-safe Fire-safe Cryogenic, High High Corrosive


Corrosive

Table 4. Specifications For Gasket Materials


Page 5

A. Floating Ball Valve

Standard Specifications
Flanged end, side entry body construction, Floating ball design, Full bore or reduced bore, Fields serviceable, wrench/
gear/actuator mounted.

The ball valves comply with one or more of the following standard specifications as to pressure, temperature
ratings and dimensions: ANSI, API, BS, DIN, MSS

JIS API ASME

Design standard JIS B2071 API6D ASME B16.34

Face to face JIS B2002 API6D ASME B16.10

Flanged ends JIS B2220 ASME B 16.5

Test & Inspection JIS B2003 API6D API598

PART LIST

No. Name

1 Body

2 Bonnet Flange

3 Ball

4 Seat Ring

5 Bonnet Gasket

6 Bolt

7 Stem

8 Thrust Bearing

9 Stem O-ring

10 Packing

11 Gland Flange

12 Gland Flange Bolt

Figure 5. Floating ball valve


Page 6

Dimension Table (Floating ball valve)

ANSI CALSS 150


NPS (Inch) ØD1 ØG ØD N-ØH L H

1/2

3/4

1 25 50.8 125 4-19 165 58.3

1 1/2 38.5 73 155 4-22 190 82.5

2 50 92.1 165 8-19 216 91.6

3 76 127 210 8-22 282 133.5

4 101 157.2 255 8-22 305 162.8

ANSI CALSS 300


NPS (Inch) ØD1 ØG ØD N-ØH L H

1/2

3/4

1 25 50.8 125 4-19 165 58.3

1 1/2 38.5 73 155 4-22 190 82.5

2 50 92.1 165 8-19 216 91.6

2 1/2

3 76 127 210 8-22 282 133.5

4 101 157.2 255 8-22 305 162.8

8
Page 7

B. Trunnion Ball Valve

Design Feature

TRUNNION-MOUNTED BALL ANTI-BLOWOUT STEM

At low pressure the seat sealing action is achieved by the Stem is retained by thestem cover. Other designs
thrust of the springs acting on the seat rings. Available on request
As the pressure increases the fluid pressure pushes the
seat rings against the ball. STEM SEALING

ANTI-STATIC DESIGN Two O-rings and one graphite gasket ensure the stem
seal.
The electrical conductance continuity between all the The O-rings can be replaced with the valve in fully open
metallic components is guaranteed and certified. or fully closed position by removing the stem cover after
having released all the pressure in the body cavity.

FLOATING SEAT RINGS


BODY SEALING
Two independent floating seat rings assure the bi-
directional tightness of the valve. The seats are carefully The double sealing action of O-rings and graphite
designed to minimize the torque required to operate the gaskets in all the static joints of the body components,
valves without losing sealing power, which is assured ensures zero leakage and the Fire Safe feature. Lip-seal
from zero differential pressure to the valve’s maximum rings and/or graphite gaskets can be used for special
rated pressure. service.

LOW EMISSION VALVES EMERGENCY SEALANT INJECTION

Accurate machining of stem and bonnet sealing surfaces Each valve is supplied c/w emergency sealant injection
ensures compliance with the most severe pollution feature located between the upper O-rings and the
control regulations. Special "live" seals are available on graphite gasket. Emergency sealant injection feature on
request. seats is available on request only, for 6” full port and
larger. Emergency grease injection features are not
available on low and high temperature valves.
BALL SEAT ALIGNMENT

Mechanical stops ensure control over ball rotation.

TRUNNION-M Ball

ANTI-BLOWOUT STEM
ANTI-STATIC DESIGN

EMERGENCY SEALANT
INJECTION

FLOATING SEAT RINGS LOW EMISSION PACKING

Figure 6. Trunnion ball valve construction


Page 8

Seat Construction

Soft Seat
SOFT SEAT
Sealing is obtained when the seat material comes into
contact with the spherical surface of the ball. The soft
seat is placed within the seat ring and spring-loaded
against the ball to ensure contact even at low line
pressures.

Metal Seat METAL SEAT

Sealing is achieved by the contact of metal seat ring with


the ball.

Primary Metal, Secondary Soft


(PMSS) seats
SOFT SEAT
In Primary Metal, Secondary Soft (PMSS) seats, sealing is
achieved by the simultaneous contact of primary metal METAL SEAT
seat ring and secondary soft insert with the ball.

Figure 7. Seat construction

Part List (Side Entry Ball Valve — 2 Piece Design)

No. Name No. Name

1 BODY 19 O-RING

2 CLOSURE 20 O-RING
29 GLAND FLANGE
3 BALL 21 GASKET
16
26, 27, 28
22 4 SPINDLE 22 WRENCH BOLT
21
2 5 KEY 23 SPINDLE COVER
18 20 GASKET
17 32
6 SOFT SEAT 24 BODY GASKET
19 5
23 SOFT SEAT INNER
4 7 25 O-RING
35 RING
30
15 8 SPRING RETAINER 26 BOLT
13
14 7 9 O-RING 27 SPRING WASHER
3 6
10 GRAPHITE SEAL 28 WASHER
8
9 11 SPRING 29 WRENCH BOLT
11 1
12 BALL GUIDE 30 ANTISTATIC SPRING
24
13 BALL THRUST BUSH 31 SEAT SEALLANT PLUG
25 12
14 BALL THRUST 32 SPINDLE SEALLANT
14 WASHER PLUG
13 33 31
15 PIN 33 VENT TAP

10 16 GLAND FLANGE 34 DRAIN TAP


34
SPINDLE THRUST
17 SPINDLE COVER 35
WASHER

18 O-RING
Page 9

Part List (Side Entry Ball Valve — 3 Piece Design)


No. Name No. Name
29
1 BODY 19 O-RING
16

26, 27, 28 22 2 CLOSURE 20 O-RING


21 GLAND FLANGE
3 BALL 21
2 18 GASKET
20
17 4 SPINDLE 22 WRENCH BOLT
32
19 SPINDLE COVER
5 5 KEY 23 GASKET
23
4
35 6 SOFT SEAT 24 BODY GASKET
30
7 SOFT SEAT INNER 25 O-RING
13 25 RING
14 8 SPRING RETAINER 26 BOLT
24
3
9 O-RING 27 SPRING WASHER
7
6 10 GRAPHITE SEAL 28 WASHER
8 9 2
11 SPRING 29 WRENCH BOLT
15 11
12 BALL GUIDE 30 ANTISTATIC SPRING
12
1 31 13 BALL THRUST BUSH 31 SEAT SEALLANT PLUG
14 BALL THRUST SPINDLE SEALLANT
14 32
33 WASHER PLUG
13
15 PIN 33 VENT TAP
10
34 16 GLAND FLANGE 34 DRAIN TAP

SPINDLE THRUST
17 SPINDLE COVER 35 WASHER

18 O-RING

Part List (Top Entry Ball Valve)


29 No. Name No. Name
16
1 BODY 18 O-RING
22
21
20 2 BONNET 19 O-RING
18
32 17 3 BALL 20 O-RING
19
23 GLAND FLANGE
4 SPINDLE 21
GASKET
27
26 5 KEY 22 WRENCH BOLT
2
SPINDLE COVER
15 6 SOFT SEAT 23
GASKET
5
25 7 SOFT SEAT INNER 24 BODY GASKET
4 RING
30
13 8 SPRING RETAINER 25 O-RING
14 9 GRAPHITE SEAL 26 STUD BOLT
3
14 10 O-RING 27 HEX NUT
13
12 11 SPRING 28 SEAT SETING BOLT
24
12 BALL GUIDE 29 WRENCH BOLT
1
7 13 BALL THRUST BUSH 30 ANTISTATIC SPRING
6
8 BALL THRUST
14 WASHER 31 SEAT SEALLANT PLUG
33 10
9 SPINDLE THRUST SPINDLE SEALLANT
11 15 32
31 WASHER PLUG

34 16 GLAND FLANGE 33 VENT PLUG


28
17 SPINDLE COVER 34 DRAIN PLUG
Page 10

3Piece Trunnion Mounted Ball Valve

Dimensions & Weights

FULL BORE Class 150 REDUCED BORE Class 150


Size d A H W Weight Size d d1 A H W Weight

in mm mm mm mm Kg in mm mm mm mm mm Kg

2 51 178 140 250 15 3x2 51 76 203 140 250 21

3 76 203 177 350 24 4x3 76 102 229 177 350 30

4 102 229 206 420 40 6x4 102 152 394 206 420 68

6 151 394 305 *280 95 8x6 152 203 457 305 *280 115

8 203 457 398 *320 170 10x8 203 254 533 398 *320 214

10 254 533 495 *350 255 12x10 254 305 610 495 *350 284

12 305 610 580 *400 390 14x12 305 337 686 580 *400 418

14 337 686 625 *500 510 16x14 337 387 762 625 *500 612

16 387 762 720 *500 820 18x16 387 438 864 720 *500 970

18 438 864 770 *500 1010 20x18 428 489 914 770 *500 1137

20 489 914 840 *500 1828 24x20 489 591 1067 840 *500 2000

24 591 1067 920 *600 2100

FULL BORE Class 300 REDUCED BORE Class 300


Size d A H W Weight Size d d1 A H W Weight

in mm mm mm mm Kg in mm mm mm mm mm Kg

2 51 216 140 250 18 3x2 51 76 283 140 250 25

3 76 283 177 350 33 4x3 76 102 305 177 350 41

4 102 305 206 420 55 6x4 102 152 403 206 420 92

6 151 403 305 *280 135 8x6 152 203 502 305 *280 164

8 203 502 398 *320 210 10x8 203 254 568 398 *320 350

10 254 568 495 *350 391 12x10 254 305 648 495 *350 400

12 305 648 580 *400 550 14x12 305 337 762 580 *400 590

14 337 762 625 *500 710 16x14 337 387 838 625 *500 850

16 387 838 720 *500 1250 18x16 387 438 914 720 *500 1220

18 438 914 770 *500 1300 20x18 428 489 991 770 *500 1460

20 489 991 840 *500 2180 24x20 489 591 1143 840 *500 2220

24 591 1143 920 *600 2930

FULL BORE Class 600 REDUCED BORE Class 600


Size d A H W Weight Size d d1 A H W Weight

in mm mm mm mm Kg in mm mm mm mm mm Kg

2 51 292 140 250 25 3x2 51 76 356 145 350 39

3 76 356 177 350 50 4x3 76 102 432 182 420 65

4 102 432 206 420 56 6x4 102 152 559 211 700 136

6 151 559 305 *280 250 8x6 152 203 660 435 *400 292

8 203 660 398 *320 437 10x8 203 254 787 530 *500 505

10 254 787 495 *350 735 12x10 254 305 838 615 *500 760

12 305 838 580 *400 1050 14x12 305 337 889 680 *500 1105

14 337 889 625 *500 1300 16x14 337 387 991 420 *600 1417

16 387 991 720 *500 1775 18x16 387 438 1092 840 *600 1955

18 438 1092 770 *500 2100 20x18 428 489 1194 890 *600 2380

20 489 1194 840 *500 3100 24x20 489 591 1397 925 *600 3640

24 591 1397 920 *600 4750


Page 11

3Piece Trunnion Mounted Ball Valve

Dimensions & Weights

FULL BORE Class 150 REDUCED BORE Class 150


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 170 180 138 265 30 2x1-1/2 38 51 178 140 110 250 26
3 76 203 190 150 285 60 3x2 51 76 203 180 130 265 34
4 102 229 212 170 285 92 4x3 76 102 229 190 150 285 62
6 152 394 277 183 *400 190 6x4 102 152 394 212 170 285 102
8 203 457 301 216 *400 345 8x6 152 203 457 277 183 *400 225
10 254 533 359 260 *500 495 10x8 203 254 533 301 216 *400 373
12 305 610 419 287 *600 705 12x10 254 305 610 359 260 *500 533
14 337 686 460 338 *600 859 14x12 305 337 686 419 287 *600 730
16 387 762 494 375 *600 1020 16x14 337 387 762 460 338 *600 790
18 438 864 521 402 *600 1440 18x16 387 438 864 494 375 *600 1095
20 489 914 656 427 *600 1918 20x18 438 489 914 521 402 *600 1152
22 540 991 733 480 *600 2352 22x18 438 540 991 521 402 *600 2343
24 591 1067 795 518 *700 2803 24x20 489 591 1067 656 427 *600 2060
26 635 1143 870 535 *800 3200 26x22 540 635 1143 733 480 *600 2215
28 686 1245 935 542 *800 4045 28x24 591 686 1245 795 518 *700 2700
30 737 1295 1010 605 *800 4820 30x24 591 737 1295 795 518 *700 2918
32 781 1372 1060 650 *800 5490 32x26 635 781 1372 870 535 *800 4005
34 832 1473 1077 650 *800 6704 34x28 686 832 1473 935 542 *800 4445
36 876 1524 1115 700 *800 7615 36x30 737 876 1524 1010 605 *800 4995
40 978 1727 1400 865 *800 10271 40x34 832 978 1727 1077 650 *800 8200

FULL BORE Class 300 REDUCED BORE Class 300


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 216 180 130 265 31 2x1-1/2 38 51 216 140 110 250 30
3 76 283 190 150 285 69 3x2 51 76 283 180 130 265 37
4 102 305 212 170 285 110 4x3 76 102 305 190 150 285 74
6 152 403 277 183 *400 211 6x4 102 152 403 212 170 400 142
8 203 502 308 217 *400 376 8x6 152 203 502 277 183 *400 253
10 254 568 381 265 *500 540 10x8 203 254 568 308 217 *500 410
12 305 648 429 307 *600 763 12x10 254 305 648 381 265 *600 580
14 337 762 460 338 *600 900 14x12 305 337 762 429 307 *600 830
16 387 838 581 375 *600 1300 16x14 337 387 838 460 338 *600 970
18 438 914 674 414 *600 1715 18x16 387 438 914 581 375 *600 1530
20 489 991 713 450 *600 2090 20x18 438 489 991 674 414 *700 1830
22 540 1092 780 492 *600 2220 22x18 438 540 1092 674 414 *700 2010
24 591 1143 850 531 *700 2890 24x20 489 591 1143 713 450 *700 2220
28 686 1346 958 556 *800 4575 28x24 591 686 1346 850 531 *760 3200
30 737 1397 1035 620 *800 5590 30x24 591 737 1397 850 531 *760 3200
32 781 1524 1087 666 *800 6240 34x28 686 832 1626 958 556 *800 4845
34 832 1626 1104 666 *800 7370 36x30 737 876 1727 1035 620 *800 6100
36 876 1727 1143 718 *800 8435 40x34 832 978 1930 1104 666 *800 8200
40 978 1930 1435 887 *800 11200
Page 12

3Piece Trunnion Mounted Ball Valve

Dimensions & Weights

FULL BORE Class 600 REDUCED BORE Class 600


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 292 172 130 285 45 2x1-1/2 38 51 292 164 110 265 40
3 76 356 205 150 400 80 3x2 51 76 356 172 130 285 54
4 102 432 308 170 755 150 4x3 76 102 432 205 150 400 99
6 152 559 274 185 *500 248 6x4 102 152 559 308 170 750 212
8 203 660 342 223 *600 438 8x6 152 203 660 274 185 *500 304
10 254 787 393 270 *600 701 10x8 203 254 787 342 223 *600 510
12 305 838 522 310 *600 925 12x10 254 305 838 393 270 *600 902
14 337 889 551 340 *600 1230 14x12 305 337 889 522 310 *600 1090
16 387 991 637 378 *700 1535 16x14 337 387 991 551 340 *600 1310
18 438 1092 683 418 *760 2135 18x16 387 438 1092 637 378 *700 1640
20 489 1194 719 451 *800 2640 20x18 438 489 1194 683 418 *760 2270
22 540 1295 754 492 *800 3370 22x18 438 540 1295 683 418 *760 2430
24 591 1397 823 539 *800 3960 24x20 489 591 1397 719 451 *760 3440
28 686 1549 958 556 *800 6060 28x24 591 686 1549 823 539 *800 4250
30 737 1651 1035 620 *800 6690 30x24 591 737 1651 823 539 *800 4730
32 781 1778 1087 666 *800 7825 34x28 686 832 1930 958 556 *800 7200
34 832 1930 1104 666 *800 8460 36x30 737 876 2083 1035 620 *800 8600
36 876 2083 1143 718 *800 10650 40x34 832 978 2337 1104 666 *800 10020
40 978 2337 1435 887 *800 14700

FULL BORE Class 900 REDUCED BORE Class 900


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 368 193 136 400 52 2x1-1/2 38 51 368 175 110 285 45
3 76 381 302 158 755 87 3x2 51 76 381 193 136 400 56
4 102 457 332 180 *400 160 4x3 76 102 457 302 158 755 94
6 152 610 320 187 *600 385 6x4 102 152 610 332 180 *400 226
8 203 737 365 226 *600 560 8x6 152 203 737 320 187 *600 480
10 254 838 495 280 *600 820 10x8 203 254 838 365 226 *600 650
12 305 965 600 329 *700 1125 12x10 254 305 965 495 280 *600 868
14 324 1029 625 390 *760 1610 14x12 305 324 1029 600 329 *600 1310
16 375 1130 675 407 *760 2010 16x14 324 375 1130 625 390 *700 1830
18 425 1219 715 526 *760 2810 18x16 375 425 1219 675 407 *760 2205
20 473 1321 750 600 *760 3460 20x18 425 473 1321 715 526 *760 3140
22 524 1422 780 640 *800 4410 22x18 425 524 1422 715 526 *760 3288
24 572 1549 800 690 *800 5497 24x20 473 572 1549 750 600 *760 3810
28 667 1753 987 573 *800 10202 28x24 572 667 1753 800 690 *800 7580
30 714 1880 1066 638 *800 11442 30x24 572 714 1880 945 547 *800 7981
32 762 2032 1120 686 *800 12102 34x28 667 810 2159 987 573 *800 11202
34 810 2159 1137 688 *800 17462 36x30 714 857 2286 1066 638 *800 15653
36 857 2286 1177 739 *800 20154
Page 13

3Piece Trunnion Mounted Ball Valve

Dimensions & Weights

FULL BORE Class 1500 REDUCED BORE Class 1500


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 368 193 150 400 60 2x1-1/2 38 51 368 183 110 285 56
3 76 470 270 168 1135 115 3x2 51 76 470 193 150 400 82
4 102 546 275 176 *500 194 4x3 76 102 546 270 168 1135 150
6 146 705 325 203 *600 580 6x4 102 146 705 275 176 *500 295
8 194 832 501 248 *700 752 8x6 146 194 832 325 203 *600 690
10 241 991 536 297 *700 1195 10x8 194 241 991 501 248 *700 930
12 289 1130 614 357 *760 1970 12x10 241 289 1130 536 297 *700 1340
14 318 1257 662 383 *760 2250 14x12 289 318 1257 614 357 *760 2070
16 362 1384 700 434 *760 2760 16x14 318 362 1384 662 383 *760 2470
18 407 1537 750 506 *760 3646 18x16 362 407 1537 700 434 *760 2950
20 457 1664 864 586 *800 4497 20x18 407 457 1664 750 506 *760 3350
22 495 1816 925 631 *800 5731 22x18 407 495 1816 750 506 *800 3600
24 534 2045 1065 675 *800 7151 24x20 457 534 2045 864 586 *800 5850

FULL BORE Class 2500 REDUCED BORE Class 2500


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 44 451 230 121 815 90 2x1-1/2 38 44 454 170 100 400 80
3 64 578 284 146 *500 200 3x2 44 64 584 230 121 815 160
4 89 673 303 164 *500 385 4x3 64 89 683 284 146 *500 320
6 133 914 394 220 *600 778 6x4 89 133 927 303 164 *500 640
8 181 1022 488 312 *760 1352 8x6 133 181 1038 360 365 *600 1170
10 225 1270 600 425 *760 2137 10x8 181 225 1292 420 410 *760 1919
12 267 1422 872 629 *760 3267 12x10 225 267 1445 509 470 *760 2972
Page 14

Top Entry Cast Steel Ball Valve

Dimensions & Weights

FULL BORE Class 150 REDUCED BORE Class 150


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
2 51 292 170 76 285 46 2x1-1/2 38 51 292 165 76 265 41
3 76 356 210 95 285 83 3x2 51 76 356 170 95 285 58
4 102 432 250 115 400 156 4x3 76 102 432 210 115 285 104
6 152 559 265 140 *400 256 6x4 102 152 559 250 140 400 228
8 203 660 355 172 *400 453 8x6 152 203 660 265 172 *400 320
10 254 787 385 203 *600 622 10x8 203 254 787 355 203 *400 536
12 305 838 400 242 *600 747 12x10 254 305 838 385 242 *600 685
14 337 889 450 267 *600 959 14x12 305 337 889 400 247 *600 840
16 387 991 510 299 *600 1220 16x14 337 387 991 450 299 *600 1070
18 438 1092 565 318 *600 1640 18x16 387 438 1092 510 318 *600 1430
20 489 1194 620 349 *600 2118 20x18 438 489 1194 565 349 *600 1850
24 591 1397 680 407 *700 2950 24x20 489 591 1397 620 407 *600 2450

FULL BORE Class 300 REDUCED BORE Class 300


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight

in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg

2 51 292 170 83 285 49 2x1-1/2 38 51 292 165 83 265 44

3 76 356 210 105 285 87 3x2 51 76 356 170 105 285 62

4 102 432 250 127 400 164 4x3 76 102 432 210 127 285 110

6 152 559 265 159 *400 272 6x4 102 152 559 250 159 400 243

8 203 660 355 191 *500 479 8x6 152 203 660 265 191 *400 343

10 254 787 385 222 *600 657 10x8 203 254 787 355 222 *400 559

12 305 838 400 261 *600 783 12x10 254 305 838 385 261 *600 725

14 337 889 450 292 *600 1007 14x12 305 337 889 400 292 *600 890

16 387 991 510 324 *600 1281 16x14 337 387 991 450 324 *600 1120

18 438 1092 565 356 *700 1722 18x16 387 438 1092 510 356 *600 1480

20 489 1194 620 388 *700 2224 20x18 438 489 1194 565 388 *700 1960

24 591 1397 680 457 *700 3100 24x20 489 591 1397 620 457 7600 2650
Page 15

Top Entry Cast Steel Ball Valve

Dimensions & Weights

FULL BORE Class 600 REDUCED BORE Class 600


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight

in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg

2 51 292 180 83 285 52 2x1-1/2 38 51 292 174 83 285 46

3 76 356 220 150 285 92 3x2 51 76 356 180 105 285 74

4 102 432 260 137 400 173 4x3 76 102 432 220 137 760 120

6 152 559 275 175 *400 285 6x4 102 152 559 260 178 1140 249

8 203 660 370 210 *400 504 8x6 152 203 660 275 210 *500 380

10 254 787 398 254 *600 680 10x8 203 254 787 370 254 *600 587

12 305 838 410 280 *700 819 12x10 254 305 838 398 280 *600 752

FULL BORE Class 900 REDUCED BORE Class 900


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight

in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg

2 51 368 190 108 760 60 2x1-1/2 38 51 368 182 108 760 54

3 76 831 230 121 1140 100 3x2 51 76 381 190 121 760 80

4 102 457 270 146 *400 204 4x3 76 102 457 230 146 1140 148

6 152 610 320 191 *500 420 6x4 102 152 610 270 191 *400 305

8 203 737 375 235 *600 644 8x6 152 203 737 320 235 *500 552

10 254 838 440 273 *700 943 10x8 203 254 838 375 273 *600 748

12 305 965 498 305 *700 1295 12x10 254 305 965 440 305 *700 1048

FULL BORE Class 1500 REDUCED BORE Class 1500


Size d A H1 H2 W Weight Size d d1 A H1 H2 W Weight

in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg

2 51 368 195 108 760 69 2x1-1/2 38 51 368 189 108 760 63

3 76 470 233 134 *400 133 3x2 51 76 470 195 134 760 95

4 102 546 276 156 *500 253 4x3 76 102 546 233 156 *400 183

6 146 705 324 197 *600 667 6x4 102 146 705 276 197 *500 359

8 194 832 397 242 *700 865 8x6 146 194 832 324 242 *600 794

10 241 991 462 292 *700 1375 10x8 194 241 991 397 292 *700 1070

12 289 1130 493 337 *760 2175 12x10 241 289 1130 462 337 *700 1541
Warranty / Remedy
Korea Motoyama Inc. warrants goods of its manufacture as being free of defective materials and faulty workmanship
for 12 months from the date of shipment, unless otherwise specified. In this period, all of our products claimed by
original defects may be returned to our factory after notice and authorization by us. If warranted goods are returned to
Korea Motoyama Inc. during the period of coverage, it will be repaired or replaced without charge for those items it
finds defective. Such defects shall be exclusive of the effects of corrosion, erosion, normal wear or improper handling
and storage. In case our engineers have field service, the user shall detach and install valves by his cost. Determination
of the suitability of the Products for the use contemplated by the buyer or buyer’s customer(s) is the sole responsibility
of the buyer in connection therewith. The foregoing is buyer’s sole remedy and is in lieu of all other warranties,
expressed or implied, including those of merchantability and fitness for a particular purpose.

Specifications are subject to change without notices.

For More Information VALVES & CONTROLS


Visit our website www.komoto.co.kr or contact
KOREA MOTOYAMA INC.

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