Komoto 07.ball - Valve (Series 41)
Komoto 07.ball - Valve (Series 41)
Ball Valves
for ANSI 150-2500
DIN/BS 4504 PN10-PN420
JIS 10K-63K
Series 41 Features
General
Series 41 ball valves have been developed for wide range of process industry applications including severe
services and critical processes. Series 41 ball valves comply with API standards that incorporate many
special features including multiple fire safe guards, secondary metal seat, anti-blowout stem, static electric
grounding device, and so on. This series of valves is designed for both pressure and vacuum service. The
Valves are available with full bores and reduced bores.
Design Features:
Design in accordance with API 6D/608
Fire-Safe API-607
Ball One of the many requirements of today's industries is
One of the most important components in any ball that ball valves must have a metal to metal seal in case
valve is the ball itself. The sphericity and surface finish the non-metallic seal is destroyed by fire or other means.
of the ball are directly related to the life of the valve, its It provides assurance to the user handling flammable
pressure holding capability and the operating torque. or hazardous fluids that should the non-metallic seal be
For these reasons, we designed special production destroyed, the ball valve will stop the flow of material until
a new seal is installed.
equipment to produce balls that have a sphericity of ±
0008" and a 4RMS surface finish.
Figure 3. Ball
Before fire Afther fire
Figure 4. Fire-Safe
Page 3
TFE
General application seat material, exhibiting
lowest operating torque and excellent resistance to
chemical attack.
RTFE
Most commonly specified seat material, and used as
the basis for published torque valves. Maintains the
excellent chemical resistance of unfilled Teflon (TFE)
with increased resistance to wear and abrasion
resulting in longer life.
Carbon Graphite
Designed for high temperature applications. Maximum
service temperature is limited to 759 deg F(404 deg C)
in oxidizing applications. This seat like all hard seat
materials does not necessarily provide "bubble tight"
shut-off. Most test standards have allowable leakage
rates or list "classes" of shut-off for this type of seat.
Be aware of the system design requirements when
specifying this or any hard sea.
(UHMWPE)
Ultra High Molecular Weight Polyethylene offers good
abrasion resistance making it suitable for use in high
solids or slurry applications. These seats are
completely confined by a metallic seatholder
enhancing their performance in abrasive.
(PEEK)
PEEK(Poly Ether Ether Ketone) offers a high strength
alternative to RTFE, resistant to creep and cold flow.
This seat offers good abrasion resistance. Higher in
cost, this material offers similar chemical resistance to
TFE but should be checked on application. Operating
torque tend to be 40% higher than RTFE.
Page 4
Size
(mm)
1/2” 3/4” 1” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8”
Classs
(lbs)
Size
(mm)
2-
2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 28” 32”
1/2”
Classs
(lbs)
150 25 50 65 125 250 410 700 1100 1750 2600 3900 6200 7500 10500 14500 21000
300 60 120 160 280 600 950 1550 2000 3300 5000 7500 11800 14400 19600 28200 29800
400 140 240 350 540 740 1260 1910 3250 5340 7500 10000 12400 18500 29500 40500 53000
60 190 360 460 770 1050 1980 3280 5250 7200 9860 14500 19600 29000 42500 58000 62000
Hardness (SH.A) 70 70 70 80 90
Petroleum Oils,
Petroleum Oils, Mineral Acid, Steam, Petroleum Oils, H2S Anti-Explosive
Service Application Gasoline
Transmission Fluid Water, Hydraulic Oils MTBE & Co2 Decompression
Standard Specifications
Flanged end, side entry body construction, Floating ball design, Full bore or reduced bore, Fields serviceable, wrench/
gear/actuator mounted.
The ball valves comply with one or more of the following standard specifications as to pressure, temperature
ratings and dimensions: ANSI, API, BS, DIN, MSS
PART LIST
No. Name
1 Body
2 Bonnet Flange
3 Ball
4 Seat Ring
5 Bonnet Gasket
6 Bolt
7 Stem
8 Thrust Bearing
9 Stem O-ring
10 Packing
11 Gland Flange
1/2
3/4
1/2
3/4
2 1/2
8
Page 7
Design Feature
At low pressure the seat sealing action is achieved by the Stem is retained by thestem cover. Other designs
thrust of the springs acting on the seat rings. Available on request
As the pressure increases the fluid pressure pushes the
seat rings against the ball. STEM SEALING
ANTI-STATIC DESIGN Two O-rings and one graphite gasket ensure the stem
seal.
The electrical conductance continuity between all the The O-rings can be replaced with the valve in fully open
metallic components is guaranteed and certified. or fully closed position by removing the stem cover after
having released all the pressure in the body cavity.
Accurate machining of stem and bonnet sealing surfaces Each valve is supplied c/w emergency sealant injection
ensures compliance with the most severe pollution feature located between the upper O-rings and the
control regulations. Special "live" seals are available on graphite gasket. Emergency sealant injection feature on
request. seats is available on request only, for 6” full port and
larger. Emergency grease injection features are not
available on low and high temperature valves.
BALL SEAT ALIGNMENT
TRUNNION-M Ball
ANTI-BLOWOUT STEM
ANTI-STATIC DESIGN
EMERGENCY SEALANT
INJECTION
Seat Construction
Soft Seat
SOFT SEAT
Sealing is obtained when the seat material comes into
contact with the spherical surface of the ball. The soft
seat is placed within the seat ring and spring-loaded
against the ball to ensure contact even at low line
pressures.
1 BODY 19 O-RING
2 CLOSURE 20 O-RING
29 GLAND FLANGE
3 BALL 21 GASKET
16
26, 27, 28
22 4 SPINDLE 22 WRENCH BOLT
21
2 5 KEY 23 SPINDLE COVER
18 20 GASKET
17 32
6 SOFT SEAT 24 BODY GASKET
19 5
23 SOFT SEAT INNER
4 7 25 O-RING
35 RING
30
15 8 SPRING RETAINER 26 BOLT
13
14 7 9 O-RING 27 SPRING WASHER
3 6
10 GRAPHITE SEAL 28 WASHER
8
9 11 SPRING 29 WRENCH BOLT
11 1
12 BALL GUIDE 30 ANTISTATIC SPRING
24
13 BALL THRUST BUSH 31 SEAT SEALLANT PLUG
25 12
14 BALL THRUST 32 SPINDLE SEALLANT
14 WASHER PLUG
13 33 31
15 PIN 33 VENT TAP
18 O-RING
Page 9
SPINDLE THRUST
17 SPINDLE COVER 35 WASHER
18 O-RING
in mm mm mm mm Kg in mm mm mm mm mm Kg
4 102 229 206 420 40 6x4 102 152 394 206 420 68
6 151 394 305 *280 95 8x6 152 203 457 305 *280 115
8 203 457 398 *320 170 10x8 203 254 533 398 *320 214
10 254 533 495 *350 255 12x10 254 305 610 495 *350 284
12 305 610 580 *400 390 14x12 305 337 686 580 *400 418
14 337 686 625 *500 510 16x14 337 387 762 625 *500 612
16 387 762 720 *500 820 18x16 387 438 864 720 *500 970
18 438 864 770 *500 1010 20x18 428 489 914 770 *500 1137
20 489 914 840 *500 1828 24x20 489 591 1067 840 *500 2000
in mm mm mm mm Kg in mm mm mm mm mm Kg
4 102 305 206 420 55 6x4 102 152 403 206 420 92
6 151 403 305 *280 135 8x6 152 203 502 305 *280 164
8 203 502 398 *320 210 10x8 203 254 568 398 *320 350
10 254 568 495 *350 391 12x10 254 305 648 495 *350 400
12 305 648 580 *400 550 14x12 305 337 762 580 *400 590
14 337 762 625 *500 710 16x14 337 387 838 625 *500 850
16 387 838 720 *500 1250 18x16 387 438 914 720 *500 1220
18 438 914 770 *500 1300 20x18 428 489 991 770 *500 1460
20 489 991 840 *500 2180 24x20 489 591 1143 840 *500 2220
in mm mm mm mm Kg in mm mm mm mm mm Kg
4 102 432 206 420 56 6x4 102 152 559 211 700 136
6 151 559 305 *280 250 8x6 152 203 660 435 *400 292
8 203 660 398 *320 437 10x8 203 254 787 530 *500 505
10 254 787 495 *350 735 12x10 254 305 838 615 *500 760
12 305 838 580 *400 1050 14x12 305 337 889 680 *500 1105
14 337 889 625 *500 1300 16x14 337 387 991 420 *600 1417
16 387 991 720 *500 1775 18x16 387 438 1092 840 *600 1955
18 438 1092 770 *500 2100 20x18 428 489 1194 890 *600 2380
20 489 1194 840 *500 3100 24x20 489 591 1397 925 *600 3640
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
4 102 432 250 127 400 164 4x3 76 102 432 210 127 285 110
6 152 559 265 159 *400 272 6x4 102 152 559 250 159 400 243
8 203 660 355 191 *500 479 8x6 152 203 660 265 191 *400 343
10 254 787 385 222 *600 657 10x8 203 254 787 355 222 *400 559
12 305 838 400 261 *600 783 12x10 254 305 838 385 261 *600 725
14 337 889 450 292 *600 1007 14x12 305 337 889 400 292 *600 890
16 387 991 510 324 *600 1281 16x14 337 387 991 450 324 *600 1120
18 438 1092 565 356 *700 1722 18x16 387 438 1092 510 356 *600 1480
20 489 1194 620 388 *700 2224 20x18 438 489 1194 565 388 *700 1960
24 591 1397 680 457 *700 3100 24x20 489 591 1397 620 457 7600 2650
Page 15
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
4 102 432 260 137 400 173 4x3 76 102 432 220 137 760 120
6 152 559 275 175 *400 285 6x4 102 152 559 260 178 1140 249
8 203 660 370 210 *400 504 8x6 152 203 660 275 210 *500 380
10 254 787 398 254 *600 680 10x8 203 254 787 370 254 *600 587
12 305 838 410 280 *700 819 12x10 254 305 838 398 280 *600 752
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
3 76 831 230 121 1140 100 3x2 51 76 381 190 121 760 80
4 102 457 270 146 *400 204 4x3 76 102 457 230 146 1140 148
6 152 610 320 191 *500 420 6x4 102 152 610 270 191 *400 305
8 203 737 375 235 *600 644 8x6 152 203 737 320 235 *500 552
10 254 838 440 273 *700 943 10x8 203 254 838 375 273 *600 748
12 305 965 498 305 *700 1295 12x10 254 305 965 440 305 *700 1048
in mm mm mm mm mm Kg in mm mm mm mm mm mm Kg
3 76 470 233 134 *400 133 3x2 51 76 470 195 134 760 95
4 102 546 276 156 *500 253 4x3 76 102 546 233 156 *400 183
6 146 705 324 197 *600 667 6x4 102 146 705 276 197 *500 359
8 194 832 397 242 *700 865 8x6 146 194 832 324 242 *600 794
10 241 991 462 292 *700 1375 10x8 194 241 991 397 292 *700 1070
12 289 1130 493 337 *760 2175 12x10 241 289 1130 462 337 *700 1541
Warranty / Remedy
Korea Motoyama Inc. warrants goods of its manufacture as being free of defective materials and faulty workmanship
for 12 months from the date of shipment, unless otherwise specified. In this period, all of our products claimed by
original defects may be returned to our factory after notice and authorization by us. If warranted goods are returned to
Korea Motoyama Inc. during the period of coverage, it will be repaired or replaced without charge for those items it
finds defective. Such defects shall be exclusive of the effects of corrosion, erosion, normal wear or improper handling
and storage. In case our engineers have field service, the user shall detach and install valves by his cost. Determination
of the suitability of the Products for the use contemplated by the buyer or buyer’s customer(s) is the sole responsibility
of the buyer in connection therewith. The foregoing is buyer’s sole remedy and is in lieu of all other warranties,
expressed or implied, including those of merchantability and fitness for a particular purpose.