Service

Audi A8 1994 ➤
Electrical system 02.99 >
Edition 05.2002
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information

 Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Audi A8 1994 ➤
Electrical system 02.99 >

Repair Group
27 - Starter, Current supply
90 - Gauges, Instruments
92 - Windscreen wipe and wash system
94 - Lights, Lamps, Switches - exterior
96 - Lights, Lamps, Switches - interior
97 - Wiring

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their careful
and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In
addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course,
be observed.

All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2010 Audi AG, Ingolstadt A0050808520

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Contents

27 - Starter, Current supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Notes on handling batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Battery with condition indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Battery with condition indicator and without sealing plugs . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.5 Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.6 Checking electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.7 Checking specific
Protectedgravity of all
by copyright. cells
Copying for .private
. . . .or.commercial
. . . . . . purposes,
. . . . . .in.part
. . or
. .in.whole,
. . . .is.not
. . . . . . . . . . . . . . .6
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1.8 No load voltagewithmeasurement . . . . . . . . . . . . . . . . . . . . . . . . . . . .
respect to the correctness of information in this document. Copyright by AUDI AG.. . . . . . . . . . . . . . . . . . . .8
1.9 Checking voltage under load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.10 Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.11 Removing and installing battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1.12 Quick charging/starting boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2 Removing and installing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Removing and installing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.2 Vehicles with V6 petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.3 Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.4 Vehicles with W12 petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.5 Vehicles with V6 TDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.6 Vehicles with V8 TDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
2.7 Replacing voltage regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2.8 Removing and installing ribbed belt pulley without free-wheel . . . . . . . . . . . . . . . . . . . . . . . .29
2.9 Removing and installing ribbed belt pulley with free-wheel . . . . . . . . . . . . . . . . . . . . . . . . . .29
3 Removing and installing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.1 Removing and installing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.2 Vehicles with V6 petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.3 Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.4 Vehicles with W12 petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.5 Vehicles with V6 TDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.6 Vehicles with V8 TDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4 Cruise control system (CCS) for vehicles with electronic throttle . . . . . . . . . . . . . . . . . . . . . .53
4.1 Cruise control system (CCS) for vehicles with electronic throttle . . . . . . . . . . . . . . . . . . . . . .53
5 Cruise control system (CCS) for vehicles without electronic throttle (mechanical throttle) . . 53
5.1 Cruise control system (CCS) for vehicles without electronic throttle (mechanical throttle) . . 53
5.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.3 Removing and installing control unit for cruise control system -J213 . . . . . . . . . . . . . . . . . .53
5.4 Contact assignment of 12-pin connector for CCS control unit . . . . . . . . . . . . . . . . . . . . . . . .54
5.5 Removing and installing vacuum pump for CCS -V18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

90 - Gauges, Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.3 Fault message "dEF" on trip recorder display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.4 Removing and installing dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
1.5 Multi-pin connectors on dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
1.6 Assignment of contacts at multi-pin connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
1.7 Servicing radio-controlled clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
1.8 Checking vehicle speed signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
1.9 Testing signal from fuel gauge sender -G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
1.10 Testing signal from coolant temperature sender -G2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
1.11 Testing fuel consumption signal (engine connected to drive train CAN bus) . . . . . . . . . . . .65

Contents i
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

92 - Windscreen wipe and wash system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

1 Servicing windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
1.1 Servicing windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
1.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
1.3 Removing and installing windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
1.4 Setting wiper blade park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
1.5 Eliminating wiper blade judder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
2 Servicing windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
2.1 Servicing windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
2.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
2.3 General overview (all versions except S8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
2.4 General overview for S8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
2.5 Removing and installing washer fluid container (all versions except S8) . . . . . . . . . . . . . . . .73
2.6 Removing and installing washer fluid container on S8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
2.7 Removing and installing spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
2.8 Adjusting jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
3 Servicing headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
3.1 Servicing headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
3.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
3.3 Removing and installing headlight washer spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
3.4 Adjusting jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
3.5 Removing and installing washer fluid container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
3.6 Removing and installing pump for headlight washer system (all versions except S8) . . . . . .79
3.7 Removing and installing pump for headlight washer system on S8 . . . . . . . . . . . . . . . . . . . .79

94 - Lights, Lamps, Switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

1 Servicing headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
1.1 Servicing headlights . . Protected
.permitted
. . . . .by. copyright.
. . . . . .Copying
. . . . for
. .private
. . . .or. commercial
. . . . . . purposes,
. . . . . .in. part
. . or
. .in. whole,
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
. . . .is.not
. . . . . . .80
1.2 General notes . . . . . . . . with
. . .respect
. . . .to. the
. . correctness
. . . . . . .of.information
. . . . . .in. this
. . document.
. . . . . .Copyright
. . . . . by. .AUDI
. . .AG.
. . . . . . . . .80
1.3 General overview - halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
1.4 General overview - gas-discharge headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
1.5 General overview - gas-discharge headlights (Bi-xenon) . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
1.6 Removing and installing headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
1.7 Installing repair kit for headlight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
1.8 Adjusting headlights (halogen headlights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
1.9 Adjusting headlights (gas-discharge headlights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
1.10 Converting headlights for LH or RH traffic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
1.11 Changing bulbs in headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
1.12 Changing gas discharge lamp (Bi-xenon headlight) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
1.13 Removing and installing headlight range control motor - halogen headlights . . . . . . . . . . . .103
1.14 Removing and installing headlight range control motor - gas discharge headlights . . . . . .105
1.15 Removing and installing gas-discharge lamp starter unit -N195 . . . . . . . . . . . . . . . . . . . . . .107
1.16 Removing and installing gas discharge lamp control unit, left -J343 . . . . . . . . . . . . . . . . . .108
1.17 Removing and installing gas discharge lamp control unit, right -J344 . . . . . . . . . . . . . . . . . .109
1.18 Removing and installing gas-discharge headlight control unit from MY 01 . . . . . . . . . . . . . .109
1.19 Removing and installing gas-discharge lamp control unit - main beam . . . . . . . . . . . . . . . .110
2 Servicing fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
2.1 Servicing fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
2.2 Removing and installing fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
2.3 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
2.4 Replacing front fog light bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
3 Servicing rear lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
3.1 Servicing rear lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
3.2 Removing and installing bulb carrier in side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
3.3 Removing and installing rear light in side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

ii Contents
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

3.4 Removing and installing number plate lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

3.5 Removing and installing rear light bulbs in boot lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
3.6 Removing and installing rear light in boot lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
4 Removing and installing high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
4.1 Removing and installing high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
5 Side mounted turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
5.1 Side mounted turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
5.2 Removing and installing side mounted turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6 Servicing steering column switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.1 Servicing steering column switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.3 Removing and installing steering column switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
6.4 Wiring connections on steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
7 Servicing lock cylinder and ignition/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.1 Servicing lock cylinder and ignition/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.3 Removing and installing lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
7.4 Removing and installing ignition/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
7.5 Wiring connections on ignition/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
8 Servicing acoustic parking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.1 Servicing acoustic parking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
8.3 General overview of parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
8.4 Removing and installing parking aid control unit -J446 . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
8.5 Removing and installing warning buzzer for front parking aid -H22 . . . . . . . . . . . . . . . . . . . .127
8.6 Removing and installing warning buzzer for rear parking aid -H15 . . . . . . . . . . . . . . . . . . . .128
8.7 Removing and installing front acoustic parking aid senders . . . . . . . . . . . . . . . . . . . . . . . .128
8.8 Removing and installing rear parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
9 authorised
permitted unless Servicing
by AUDI AG.automatic
AUDI AG doesheadlight
not guaranteerange
or acceptcontrol
any liabilitysystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
9.1 Servicing automatic headlight range control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
with respect to the correctness of information in this document. Copyright by AUDI AG.

9.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

9.3 General overview of automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
9.4 Removing and installing control unit for automatic headlight range control -J431 . . . . . . . .132

96 - Lights, Lamps, Switches - interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

1 Servicing switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
1.1 Servicing switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
1.2 Removing and installing switches in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
1.3 Removing and installing hazard warning light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
1.4 Removing and installing light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
1.5 Removing and installing electric steering column adjustment switch . . . . . . . . . . . . . . . . . .136
1.6 Removing and installing front seat heating switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
1.7 Removing and installing sunroof switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
1.8 Removing and installing adjuster for headlight range control . . . . . . . . . . . . . . . . . . . . . . . .137
1.9 Removing and installing switch for glove box light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
1.10 Removing and installing luggage compartment release switch -E164 and interior monitor
switch -E183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
1.11 Removing and installing interior central locking switch -E150 . . . . . . . . . . . . . . . . . . . . . . . .139
1.12 Removing and installing mirror adjuster switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
1.13 Removing and installing front window lifter switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
1.14 Removing and installing rear window lifter switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
1.15 Removing and installing memory operating unit, driver seat -E97 . . . . . . . . . . . . . . . . . . . .141
1.16 Removing and installing rear seat heating switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
1.17 Removing and installing door contact switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
1.18 Removing and installing bonnet contact switch -F120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
1.19 Removing and installing boot lid/tailgate contact switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .142

Contents iii
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2 Servicing immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144

2.1 Servicing immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
2.2 Defective transponder and/or lost keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
2.3 Renewing reader coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
2.4 Procedure when replacing the lock set or the dash panel insert . . . . . . . . . . . . . . . . . . . . . .144
2.5 Testing the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
3 Servicing interior monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
3.1 Servicing interior monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
3.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
3.3 Removing and installing control unit for ultrasonic sensors -J347 . . . . . . . . . . . . . . . . . . . .146
3.4 Removing and installing ultrasonic sensors -G170/G171 . . . . . . . . . . . . . . . . . . . . . . . . . .147
4 Servicing interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
4.1 Servicing interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
4.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
4.3 Removing and installing front interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
4.4 Removing and installing rear interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
4.5 Removing and installing front reading light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
4.6 Removing and installing rear reading light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
4.7 Removing and installing light for make-up mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
4.8 Removing and installing glove box light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
4.9 Removing and installing luggage compartment lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
4.10 Removing and installing sill courtesy lights and door reflectors . . . . . . . . . . . . . . . . . . . . . .154
4.11 Removing and installing footwell lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
5 Servicing lock cylinder heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
5.1 Servicing lock cylinder heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
5.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
5.3 Removing and installing control unit for lock cylinder heating . . . . . . . . . . . . . . . . . . . . . . . .156
6 Servicing horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
6.1 Servicing horn . . . . .Protected
. . . . .by. copyright.
. . . . . .Copying
. . . . for
. . private
. . . .or. commercial
. . . . . . .purposes,
. . . . .in. part
. . or
. .in. whole,
. . . .is.not
. . . . . . . . .157
6.2 General notes . . . . . permitted
. . . . . unless
. . . .authorised
. . . . . .by. AUDI
. . . AG.
. . .AUDI
. . .AG. .does
. . .not. guarantee
. . . . . .or. accept
. . . . any
. . liability
. . . . . . . . . . .157
6.3 Removing and installing withhorn
respect. to
. the
. . correctness
. . . . . . .of.information
. . . . . .in. this
. . document.
. . . . . .Copyright
. . . . . by
. .AUDI
. . .AG.. . . . . . . . . . .157
6.4 Removing and installing horn for anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
7 Heated steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
7.1 Heated steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
7.2 Servicing heated steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
8 Servicing socket for trailer hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
8.1 Servicing socket for trailer hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
8.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
8.3 Removing and installing trailer hitch socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
8.4 Pin allocation of trailer hitch socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160

97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
1 Relay carrier, fuse carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
1.1 Relay carrier, fuse carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
1.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
1.3 Electronics box in plenum chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
1.4 Electronics box in passenger's footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
1.5 Fuse carrier on right in passenger's footwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
1.6 Relay carrier below storage compartment on driver's side . . . . . . . . . . . . . . . . . . . . . . . . . .163
1.7 Auxiliary relay carrier at right of luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
1.8 Removing and installing heated windscreen control unit -J505 . . . . . . . . . . . . . . . . . . . . . .164
2 Repairing wiring and plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
2.1 Repairing wiring and plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
2.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
2.3 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
2.4 Repairing a 0.35 mm2/0.22mm2 wiring connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

iv Contents
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.5 Supplementary notes on repair of CAN bus wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

2.6 Safety precautions when repairing wiring and plug connectors . . . . . . . . . . . . . . . . . . . . . .168
2.7 Replacement of aerial wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
2.8 Assembly overview for an aerial wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Contents v
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

vi Contents
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

27 - Starter, Current supply

1 - Battery
1.1 - Battery

The battery is one of the most important electrical components in a vehicle. A trouble-free battery has a great
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

influence on customer satisfaction. To ofensure a inlong serviceCopyright

life, the battery
AG. must be checked, serviced and
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness information this document. by AUDI
maintained according to the instructions in this Manual.

Apart from starting the engine, the battery also acts as an electrical buffer and supplies power to all parts of
the vehicle's electrical system.

1.2 - Notes on handling batteries

◆ Battery terminals must not be greased.
◆ To avoid damaging battery housing, do not use force when attaching battery clamps; press them on by hand.
◆ The tightening torque for battery clamps is 8 Nm.

Warning and safety procedures when handling lead-acid batteries

- -> Follow the instructions given on the battery and in the Workshop Manual (Electrical system) and
Owner's Manual.
2 - Danger from acid burns:
Battery acid is very caustic, therefore wear gloves and eye protection.
Do not tilt battery. Acid can leak out of the gas vents.
3 - Fires, sparks, naked lights and smoking prohibited:
Avoid sparks when working with cables and electrical units.
Avoid short circuits.
4 - Wear eye protection
5 - Keep children away from acid and batteries.
6 - Disposal:
Dispose of old batteries at a battery collection point.
7 - Never dispose of old batteries in household waste system !
8 - Danger of explosion:
A highly explosive gas is produced when charging batteries.

1.1 - Battery 1
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Batteries with central gas venting

Warning!
It is essential that batteries of the latest construction with central gas venting are installed.
Always use genuine battery plugs. The plugs must be fitted with an O-ring seal.

There are two different types of battery with central gas venting:

◆ Batteries with hose and hose connection for central gas venting
◆ Batteries without hose and hose connection for central gas venting

Notes on the function of the central gas venting

◆ The latest generation of batteries are equipped with a central gas venting system and a fine-mesh flame
trap.

Function: The gases produced during charging escape through a central opening in the top of the battery cover.
The flame trap which prevents the flammable gasses in the battery from igniting is also located at this point.

The fine-mesh flame trap comprises of a small round fibreglass mat, about 15 mm in diameter and 2 mm thick.
It has an effect similar to a valve, and thus allows the gasses produced in the battery to vent.

◆ If the battery has a hose/pipe connected to the central gas venting, check that the hose does not become
kinked. This is essential to allow the battery to vent.
◆ -> If the battery does not have a hose/pipe connected to the central gas venting, check that the opening in
the top of the battery cover -arrow-Protected
is not by
obstructed.
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Checking battery is seated securely with respect to the correctness of information in this document. Copyright by AUDI AG.

There is a danger of the following if the battery is not properly secured:

- Shortened service life caused by vibration damage.

- The cells in the battery will be damaged if the battery is not secured correctly.
- Damage to battery housing by clamping bracket (possibility of acid leaking, therefore subsequent higher
costs).
- Poor crash safety.
- It is essential that the sealing plugs supplied with the battery be used to ensure that the battery is properly
sealed.
- Only use genuine sealing plugs of same type if lost or damaged.
- The sealing plugs must be fitted with an O-ring seal.

2 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.3 - Battery with condition indicator

-> Identification

◆ These batteries have a condition indicator.

◆ The condition indicator -arrow- provides information concerning the electrolyte level and charge condition
of the battery to be tested.

Three different colours indicate the condition of the battery:

- Green ⇒the battery is charged sufficiently.

- Black ⇒ uncharged or insufficiently charged.
- Colourless or yellow ⇒the critical electrolyte level has been reached. It is absolutely necessary to top up
with distilled water. Then perform battery discharge test =>Page 9 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Batteries permitted
which unless
are older than
authorised fiveAG.
by AUDI years,
AUDI AGwhere
does notthe condition
guarantee indicator
or accept any liability has a light or yellow-coloured appear‐
ance, mustwith
berespect
replaced after consulting
to the correctness of informationthe customer.
in this document. Copyright by AUDI AG.

If the battery is recharged, i.e. even if the battery is charged during driving, air bubbles may form under the
condition indicator. This falsifies the colour displayed by the condition indicator.

If batteries are equipped with sealing plugs for reasons of production, these are covered with a plastic film.

- Before a visual check is performed, tap the condition indicator lightly and carefully with the handle of a
screwdriver.

This causes the air bubbles to disperse.

- Read the colour display of the condition indicator.

1.4 - Battery with condition indicator and without sealing plugs

1.3 - Battery with condition indicator 3

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

-> You can identify these batteries by the condition indicator -1- and a cover -2- (as illustrated).

Warning!
The cover -2- is only for filling during production. The cover must not be removed under any circumstances, or
the battery will be damaged. The battery will be rendered unusable.

Thanks to changes in design, it has been possible to produce a new generation of maintenance-free batteries.
The current state of the battery can be checked via the condition indicator -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

1.5 - respect
with Visual to thecheck
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
correctness of information in this document. Copyright by AUDI AG.

Warning!
The battery plugs must be screwed in tightly when charging, measuring voltage or performing load tests.

Carry out visual check of the battery before performing measurements, such as no-load voltage, electrolyte
specific gravities or battery load test.

Performing this test establishes:

◆ Whether battery housing is damaged.

Electrolyte can leak out if housing is damaged.
◆ Whether battery terminals (battery cable connections) are damaged.
Wiring connector contact cannot be guaranteed if battery terminal is damaged. This may cause a cable to
spark or burn, which may cause malfunctions in electrical system.

1.6 - Checking electrolyte level

Warning
When using battery electrolyte it is absolutely necessary to adhere to the accident prevention procedures.
Suitable protective clothing must be worn.
Only use a battery-powered lamp to illuminate the inside of the battery housing.
Never illuminate the inside of a battery housing with an open flame.
Never work with an open flame or burning cigarette in the vicinity of a battery.
Ensure the legislation for the disposal of batteries and sulphuric acid is observed when disposing of batteries.
It is essential that sealing plugs supplied with the battery be used to ensure that differing battery cover systems
are sealed correctly. Only use genuine sealing plugs of same type if lost or damaged.
The plugs must be fitted with an O-ring seal.

Special tools and workshop equipment required

◆ Battery filler bottle VAS 5045

4 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

◆ Commercially available hydrometer

Notes:
◆ The correct battery electrolyte level is an important factor in ensuring the long life of the battery.
◆ Batteries with visible min. and max. markings require only a visual check of electrolyte level from the battery
exterior.
◆ The electrolyte level must be above the minimum marking but not exceed the max. marking.
◆ The sealing plugs must be unscrewed on batteries if the exterior min. and max. marking are difficult to
recognize, or the electrolyte level is not visible due to the opaqueness of the battery housing. It is then
possible to check the electrolyte level by performing a visual check of the inner battery.
◆ The electrolyte level must align with the internal electrolyte level marking (horizontal ridge. This equates to
the outer max. marking.

◆ -> On batteries with a condition indicator -arrow-, the electrolyte level can be checked via the colour display
=> Test sequence, Page 3 .

Electrolyte level too low

Note:
If the electrolyte level is too low, the cell plates will dry out and the battery will lose power. The cell plates must
be fully covered by the electrolyte (sulphuric acid) in order to prevent corrosion of the plates, plate bridges and
cell connectors. Corrosion of these parts will make the battery unreliable and ultimately unusable.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> If the electrolyte level is too low, top up with distilled water using battery filler bottle VAS 5045 until the
"Max." marking is reached.

Notes:
◆ The neck of filler bottle VAS 5045 is designed to prevent overfilling of the battery cells, which would cause
the electrolyte to overflow. When the "Max." level is reached, the flow of distilled water into the battery cell
is cut off.
◆ Use distilled water only, this prevents contamination of the battery electrolyte and the therefore associated
increased self discharge.

- Screw sealing plugs into battery cells

1.6 - Checking electrolyte level 5

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> Page 2 , Batteries with central gas venting

Electrolyte level too high

Note:
If the electrolyte level is too high the leaking electrolyte (sulphuric acid/water mixture) will cause damage outside
the battery, i.e. to components in engine compartment.

- -> If the electrolyte level is too high (i.e. above the plastic indicator bar inside the battery or above the "Max."
marking on the outside), the excess fluid must be extracted. This is done using a commercially available
hydrometer.
- Extract the electrolyte using the hydrometer until the electrolyte level reaches the plastic bar or the max.
marking.
- Screw sealing plugs into battery cells
=> Page 2 , Batteries with central gas venting

1.7 - Checking specific gravity of all cells

Special tools and workshop equipment required

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

◆ Commercially available hydrometer

Warning!
When using sulphuric acid it is absolutely necessary that the accident prevention procedures are observed.
Suitable protective clothing must be worn.
When disposing batteries it is absolutely necessary that the disposal procedures for batteries and sulphuric
acid are observed.

Notes:

◆ In conjunction with the "voltage under load" test, the electrolyte density test gives a good indication of the
battery condition.
◆ The temperature of the electrolyte in the battery must be at least 10 °C.
◆ The electrolyte density can be checked immediately after charging battery.

Test sequence Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Remove all battery plugs (battery cell sealing plugs).

- -> Immerse end of hydrometer in a cell and extract sufficient electrolyte so that float swims free in the
electrolyte.
- The greater the specific gravity of the extracted electrolyte, the more the float rises.
- The electrolyte density (in kg/dm3) can be read off the scale of the hydrometer (specific density of elec‐
trolyte).

- Read off measured value on hydrometer and compare with table:

Charge condition in normal Electrolyte density in kg/

climates dm3
Discharged 1.12
Half charged 1.20
Well charged 1.28

Charge condition in tropical Electrolyte density in kg/

climates dm3
Discharged 1.08
Half charged 1.16
Well charged 1.23

1.7 - Checking specific gravity of all cells 7

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

In countries with normal climates the electrolyte density must be at least 1.24 kg/dm3.
- If the electrolyte density is too low in all battery cells, charge the battery.
- After charging the battery, repeat the electrolyte density test.
- If the specifications are not obtained, renew battery.

Note:
The electrolyte density readings for the individual battery cells must not differ by more than 0.03 kg/dm3. Oth‐
erwise replace battery.
Bat‐ 1 2 3 4 5 6
tery
cell:
Electrolyte density per cell in kg/dm3
Exam‐ 1.24 1.25 1.25 1.10 1.24 1.25
ple 1:
Result: The electrolyte density in cell 4 is too low (de‐
viation is greater than 0.03 kg/dm3)
Exam‐ 1.26 1.26 1.25 1.14 1.18 1.24
ple 2:
Result: The electrolyte density in cells 4 and 5 is too
low (deviation is greater than 0.03 kg/dm3)

- If the specifications are obtained, screw plugs in again.

Caution
To ensure effective sealing of the various battery cover systems, it is important to use the correct type of battery
sealing plugs. If plugs are lost or damaged, always fit new plugs of the same type as originally fitted.
Each plug must be fitted with an O-ring seal.

1.8 - No load voltage measurement

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Special tools and workshop equipment required

◆ V.A.G 1526 A or B

Warning!
The battery plugs must be screwed in tightly when charging, measuring voltage or performing load tests.
Ensure that following notes are observed otherwise correct measurements can not be guaranteed.

Notes:

◆ If no load voltage measurement is carried out with the battery installed in the vehicle then it is absolutely
necessary to disconnect the earth strap.
◆ The battery must not be loaded by connected consumers for at least 2 hours before making the measure‐
ments.
◆ The battery must not be charged for at least 2 hours before making the measurements.

Work sequence

- With the ignition switched off disconnect the battery earth strap.
- Test voltage between battery terminals.
- If the tester reads 12.5 Volt or above, the battery is OK.
- The battery no-load voltage must at no time drop below 12.5 Volt. If this is the case, recharge battery
immediately => Page 11
- Test voltage between battery terminals again.
- The battery no-load voltage must not drop below 12.5 Volt.
- If the battery no-load voltage is not as specified, install a new battery.

Install in reverse sequence; note the following points:

- Connect battery. Procedures required => Page 13 .

1.9 - Checking voltage under load

Special tools and workshop equipment required

◆ Battery tester VAS 5097 A or VASProtected

5097 by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note: with respect to the correctness of information in this document. Copyright by AUDI AG.

Using the battery tester:

=> Operating instructions

1.8 - No load voltage measurement 9

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Warning
Observe accident prevention procedures, wear protective clothing i.e. eye protection and leather gloves.

Test sequence

- Switch off ignition.

- Connect clamps to battery terminals as described in the operating instructions for the tester. The clamps
must make proper contact with the battery terminals.
- The load current will vary depending on the battery capacity, and must be set on the tester accordingly.

=> Operating instructions for battery tester

- Perform battery load test as described in the operating instructions.

- -> Compare test printout with the table below.

Test printout data:

1- Set measurement range

2- Battery status diagram (charge level)
3- Test result
4- Voltage value for battery during load test (minimum voltage)
5- Vehicle data
6- Tester data

Note:
This test printout is required for warranty processing.
Table of test values:

Printout item 3 Result/Measures

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Starting performance very Batterywith

OKrespect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

good
Starting performance good Battery OK
Starting performance ade‐ Recharge battery 1)
quate
Starting performance inferi‐ Recharge battery 1)
or
Starting performance very Recharge battery 1)
poor

10 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Printout item 3 Result/Measures

Cannot be tested Battery defective, replace

1) The load test must be repeated after recharging. If again "Starting performance adequate" to "Cannot
be tested" is printed out, the battery must be replaced.

Explanation of battery load check:

Because of the high load on the battery during this test (a high current flows) the battery voltage lowers.

If the battery is OK the voltage value only lowers to the minimum voltage.

If the battery is defective or has a low charge the battery voltage quickly drops below the minimum voltage.

This low voltage value remains over a long period and the voltage only increases again slowly after the test
has been completed.

1.10 - Battery charging

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required

◆ VAS 5095 Battery charger

The battery charger VAS 5095 charges without current and voltage peaks. Data acquisition, engine control,
airbag and telephone are not influenced. The battery can remain in the vehicle during charging and must not
be disconnected.

If using other battery chargers, the battery should be disconnected.

Warning!
The battery plugs must be screwed in tightly when charging, measuring voltage or performing load tests.
Rooms in which batteries are charged must not be entered with a naked light/flame or whilst smoking. The
reason for this is during the battery charging process gasses are formed which are easily ignited.

Notes:

◆ The battery temperature must be at least 10 °C.

◆ The charging voltage of max 14.4 Volt should not be exceeded.

Work sequence

- Observe notes => Page 12 .

- Switch off ignition.
- Switch off battery charging unit.
- Connect battery to charging unit, positive to positive, negative to negative.

1.9 - Checking voltage under load 11

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Charge the battery as described in the battery charger operating instructions.

Notes on totally discharged batteries:

Warning!
Totally discharged batteries freeze prematurely.
Frozen batteries must not be used further.
Batteries that have not been used for a long time e.g. vehicles that have been stored, self-discharge.
A battery is totally discharged when the no load voltage has dropped to below 11.6 V.
Measuring no load voltage => Page 8
In a totally discharged battery the electrolyte (sulphuric acid/water mixture) is almost all water. The sulphuric
acid content is heavily reduced.
Totally discharged batteries will sulphate, i.e. the surfaces of the battery plates harden. The electrolyte becomes
cloudy and slightly white in colour.
If a totally discharged battery is charged again shortly after it has lost its charge, the sulphation will dissipate.
If these batteries are not recharged, the plates continue to harden and the battery will not accept a charge so
readily. This results in reduced power output.
Totally discharged batteries that are sulphated must be charged with a low charge current as follows:
- Set charge current to about 5 % of the battery capacity. For example, for a 60 Ah battery, set the charge
current to about 3 A.

Charge the battery => Page 11 .

The charge period must be at least 24 hours.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1.11 - Removing and installing battery

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption
Notes:
◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

Removing
The battery is located in rear right of luggage compartment, under side floor panel.
- Remove side storage compartment partition and floor panel secured by Velcro fastener.
- Disconnect battery earth strap at floor panel.

12 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Disconnect earth strap -1- from battery negative terminal and battery positive cable -2- from battery
positive terminal.
- Detach hose connection -4- at battery.
- Loosen hexagon bolt -3- and then remove clamping bracket.
- Lift battery out of luggage compartment using both handles -arrow-.

Installing

- Installation is performed in the reverse sequence.

- When the battery is reconnected, please ensure that the electrical equipment (radio, radio/navigation sys‐
tem, clock, electric windows) is activated as described in the Owner's Manual.
- De-activate the service mode of the Telematics control unit.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

Tightening torques

Component Nm
Battery cable clamp to battery terminal 8
Bolt on retainer plate 22

1.12 - Quick charging/starting boost

Notes:

◆ Batteries should only be quick charged in exceptional circumstances.

◆ Batteries are damaged by quick charging.
◆ Starter/charger unit V.A.G 1472 can also be used for boost starting.
◆ Battery-powered starter VAS 1992 is a portable unit (independent of the mains power supply) for boost-
starting vehicles with flat or heavily discharged batteries. The unit can be used between 15 and 30 times
depending on the outside temperature and the battery capacity.

2 - Removing and installing alternator

2.1 - Removing and installing alternator

Warning!
Before working on the electrical system disconnect the battery earth strap.

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ When the battery is reconnected, re-activate electrical equipment (radio, clock, electric windows, engine
management) as described in the Owner's Manual.

Important note:

To avoid contact corrosion only use approved bolts, nuts

Protected by copyright. and
Copying washers
for private etc. purposes, in part or in whole, is not
or commercial
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

These feature a special surface coating and can be recognised by their greenish colour.
with respect to the correctness of information in this document. Copyright by AUDI AG.

These bolts are to be stored separately.

1.11 - Removing and installing battery 13

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.2 - Vehicles with V6 petrol engine

Removing

- -> Remove noise insulation -arrows-.

- If fitted, unscrew three bolts -1- of exhaust system for auxiliary heater.

- -> Detach intake hose of alternator -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Disconnect wire from terminal 30/B+ -1- on alternator (13 mm A/F).
Tightening torque: 16 Nm
- Disconnect D+ terminal -2- (8 mm A/F).
Tightening torque: 4 Nm

14 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Detach both intake air ducts -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove electric fan; this involves pushing out pin -1- and removing clip.
- Move wire for electric fan clear.
- Turn electric fan in direction of arrow and move clear to one side.

- -> To slacken off ribbed belt, turn tensioner clockwise using a 17 mm ring spanner until the two holes are
aligned -arrows- and secure with locking pin 3204.

Note:

Mark direction of rotation of ribbed belt for re-installation. The belt may break if it runs in opposite direction when
refitted.

- Detach ribbed belt from alternator.

- Drain coolant.

=> 6-cylinder engine, Mechanics; Repair group 19; Cooling system; Draining coolant and topping up Cooling
system Draining coolant and topping up

2.2 - Vehicles with V6 petrol engine 15

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Disengage hose clips -arrows- and detach coolant hoses.

- Move hoses clear to one side.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- -> Remove hexagonpermitted
socketunless
head bolt -1-
authorised (8 mm);
by AUDI AG. AUDI lock nutnot
AG does (15 mm A/F).
guarantee or accept any liability
Tightening torque: 45 withNmrespect to the correctness of information in this document. Copyright by AUDI AG.
- Slacken bolt -3- (13 mm A/F).
Tightening torque: 22 Nm
- Lift out alternator -4-.

Installing

- Installation is performed in the reverse sequence.

- -> Ensure that ribbed belt is correctly routed and properly seated.

Routing of ribbed belt

- D1 - vehicles without air conditioner
- D2 - vehicles with air conditioner

16 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.3 - Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.)

Removing

- -> Remove noise insulation -arrows-.

- If fitted, unscrew three bolts -1- of exhaust system for auxiliary heater.
- Detach intake hose from alternator.

- -> Disconnect wire from terminal 30/B+ -1- on alternator (13 mm A/F).
Tightening torque: 16 Nm
- Disconnect D+ terminal (8 mm A/F) -2-
Tightening torque: 4 Nm

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Slacken off ribbed belt by pulling belt by hand downwards from below and insert locking pin 3204.
- Take off belt from alternator.

Note:

Mark direction of rotation of ribbed belt. The belt can break if it runs in the opposite direction when refitted.

2.3 - Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.) 17
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unscrew securing bolts -1- (2 x SW 16 A/F) - 45 Nm.

- For better access to rear bolt -1-, remove air cleaner and unscrew bolt from above.
- Unscrew bolt -2- (13 mm A/F) - 20 Nm.
- Remove alternator -4- from engine compartment from below.

Installing

- Installation is performed in the reverse sequence.

2.4 - Vehicles with W12 petrol engine

Special tools and workshop equipment required

◆ Drip tray

Removing

- Drain cooling system.

=> Engine Mechanics; Repair group 19

- Place a drip tray underneath.

- -> Unscrew oil drain plugs -1- and -3-.
- Remove connection pipes -2- and -4- from oil reservoir.
- Pull lock carrier towards the front

=> Engine Mechanics; Repair group 13

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

18 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove coolant pump with bracket and hose assembly -arrows-, then lift clear to the side and secure in
place.

Note:

Before removing the ribbed belt, mark the direction of rotation with chalk or a felt pen. If a used belt rotates in
the wrong direction when refitted, it can break.

- -> To slacken ribbed belt, turn belt tensioner in direction of arrow.

- Remove ribbed belt from belt pulley on alternator.
- Release tensioning element.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove bolts -arrows-.

- Swivel alternator towards the front.

2.4 - Vehicles with W12 petrol engine 19

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unscrew wire -1- from alternator.

- Unplug electrical connector -3-.
- Mark installation position of coolant hoses.
- Detach coolant hoses -2 from alternator.

Warning!
Catch escaping coolant.

- Remove alternator.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Installing with respect to the correctness of information in this document. Copyright by AUDI AG.

- Installation is performed in the reverse sequence.

Note:

Replace gaskets and seals.

- To help bring alternator into position, knock back bushes for securing bolts slightly.
- -> Ensure that ribbed belt is correctly routed and properly seated.

- Install lock carrier

=> Engine Mechanics; Repair group 13

- Fill up engine oil.

=> Engine Mechanics; Repair group 17

- Fill up with coolant:

=> Engine Mechanics; Repair group 19

- Start engine and check that belt runs properly.

20 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Tightening torques

Component Nm
30/B+ terminal on alternator 16
Alternator to engine 23
Coolant pump to engine 20
Pipe connections to sump or oil reservoir 8
Oil drain plug to oil reservoir 25
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Oil drain plug to engine permitted unless authorised55
by AUDI AG. AUDI AG does not guarantee or accept any liability
Battery clamp to battery terminal with respect to the correctness
6 of information in this document. Copyright by AUDI AG.

2.5 - Vehicles with V6 TDI engine

Removing

- -> Remove front noise insulation by unscrewing securing bolts -arrows-.

- If fitted, unscrew three bolts -1- of exhaust system for auxiliary heater.

- -> Slacken bolt -A- on tensioning roller for A/C compressor and remove ribbed belt.

Note:

Mark direction of rotation of ribbed belt. The belt may break if it runs in opposite direction when refitted.

2.4 - Vehicles with W12 petrol engine 21

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Slacken ribbed belt by turning Allen key (17 mm) in direction of arrow, and insert a 4 mm dia. pin -1-
(punch or similar).
- Detach belt from alternator.

Note:

Mark direction of rotation of ribbed belt. The belt may break if it runs in opposite direction when refitted.

- -> Disconnect wire from terminal 30/B+ -1- on alternator (13 mm A/F).
Tightening torque: 16 Nm
- Disconnect D+ terminal (8 mm A/F) -2-
Tightening torque: 4 Nm

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Slacken securing bolts -1- (13 mm A/F)

Tightening torque: 22 Nm
- Slacken socket head bolt -2- (8 mm).
Tightening torque: 45 Nm
- Take out alternator from below.

22 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Installing

- Installation is performed in the reverse sequence.

Note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Screw in securing bolt
permitted -1-authorised
unless first when installing
by AUDI alternator.
AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Ensure that ribbed belt is correctly routed and properly seated.

2.6 - Vehicles with V8 TDI engine

Special tools and workshop equipment required

◆ Locking pin 3204

2.5 - Vehicles with V6 TDI engine 23

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

◆ Drip tray V.A.G 1306

Removing

Warning!
Hot steam can escape when the cap on the expansion tank is opened. Cover the cap with a cloth, and open it
carefully.

- Open cap on coolant expansion tank.

- -> Remove screws -arrows- securing exhaust pipe of auxiliary/additional heater to noise insulation.

- -> Release quick-fasteners -1- and take off front noise insulation.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Place drip tray V.A.G 1306 below engine.

- -> Unscrew drain plugs -1 ... 3- and drain coolant.

24 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- -> Unbolt brackets forauthorised
permitted unless front noise insulation
by AUDI AG. AUDI AG-arrows-.
does not guarantee or accept any liability
- Remove bottom coolant
with respect pipe at lock
to the correctness carrier.
of information in this document. Copyright by AUDI AG.

- -> Pull coolant pump for fuel cooling system off from retaining pins.

Note:

Leave connector and hoses connected.

- -> To slacken ribbed belt, swivel ribbed belt tensioner in direction of arrow.

2.6 - Vehicles with V8 TDI engine 25

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Insert locking pin 3204 into holes -arrow- to lock belt tensioner.
- Remove ribbed belt from alternator pulley only.

- -> Unbolt ribbed belt tensioning roller -arrow-.

- Remove cover behind tensioning roller.

- -> Remove air duct for alternator -arrow-.

- Disconnect wiring from alternator.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

26 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unscrew alternator securing bolts -arrows-.

- Remove alternator.

Installing

- Installation is performed in the reverse sequence.

- Fill up with coolant:

=> Engine Mechanics; Repair group 19

Tightening torques

Component Nm
Ribbed belt tensioning roller to engine 45
Alternator to M8 22
oil filter bracket M10 45
Hose clamps for coolant hoses 2
Hose clamps for air feeder hoses 3.5
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.6 - Vehicles with V8 TDI engine 27

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.7 - Replacing voltage regulator

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Type: Bosch

1 Fillister head screw with cross-head

◆ 1 Nm
2 Protective cap
◆ 3 retainer lugs
3 Fillister head screw with cross-head
◆ M4 = 2 Nm
4 Voltage regulator
◆ Removing and installing
=> Items 1 , 2 , 3
◆ Wear limit of carbon brushes:
5 mm
5 Alternator

28 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.8 - Removing and installing ribbed belt pulley without free-wheel

Special tools, testers and auxiliary items

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Socket 3310

- -> Counterhold securing nut using socket 3310.

To remove, turn alternator shaft clockwise.

To install, turn alternator shaft anticlockwise.
Tightening torque: 65 Nm

2.9 - Removing and installing ribbed belt pulley with free-wheel

Special tools, testers and auxiliary items

◆ Adapter 3400

2.8 - Removing and installing ribbed belt pulley without free-wheel 29

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Counterhold pulley using adapter 3400.

To remove, turn alternator shaft clockwise.

To install, turn alternator shaft anticlockwise.
Tightening torque: 80 Nm

- Clip protective cap onto free-wheel pulley.

3 - Removing and installing starter

3.1 - Removing and installing starter

Warning!
Before working on the electrical system disconnect the battery earth strap.

Notes:
◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ When the battery is reconnected, re-activate electrical equipment (radio, clock, electric windows, engine
management) as described in the Owner's Manual.

Important note:
To avoid contact corrosion only use approved bolts, nuts and washers etc.
These feature a special surface coating and can be recognised by their greenish colour.
These bolts are to be stored separately.

3.2 - Vehicles with V6 petrol engine

Removing
Note:
Alternator must be removed before removing starter => Page 14 .

- -> Disconnect cable from terminal B+ -1-.

Tightening torque: 16 Nm
- Unplug connector for terminal 50 -2-.
- Unscrew lower boltbyofcopyright.
Protected starterCopying
(16 mm A/F)or commercial
for private from engine end.
purposes, in part or in whole, is not
Tightening torque: 65 Nm
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Unscrew upper bolt of starter (16 mm A/F) from gearbox end.
Tightening torque: 65 Nm

30 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Move starter downwards and remove.

Note:
Lower bolt is used to secure earth wire to engine/gearbox assembly.
Installing
- Installation is performed in the reverse sequence.

3.3 - Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing
Note:
Alternator must be removed before removing starter => Page 17 .
- -> Remove engine cover.
- Completely remove air intake pipe between air cleaner and throttle valve unit.
- Remove air intake ducts between air cleaner housing and lock carrier.

- -> Unfasten bolts -arrows- at radiator cowl and electric fan. The electric fan can be placed to one side without
being disconnected.

3.2 - Vehicles with V6 petrol engine 31

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Detach covers above suspension strut mounting and air cleaner housing.
- -> Place support bar 10-222A with adapter for support bar 10-222A/4 -arrow D- onto bolts of suspension
strut mounting.

Notes:

◆ Threaded spindle -B- must face to the front and threaded spindle -C- must face to the rear.
◆ Do not use supports 10-222 A/1.

- -> Unscrew fuel pipe from pressure regulator -arrow-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Insert support bar 3180 from gearbox end into engine lifting eye and tighten it.
- Insert additional hooks -A- (10-222 A/2) in lifting eye at pressure regulator.
- Pre-tension engine slightly using the two spindles -B- and -C-.

- -> When raising or lowering the engine, ensure that neither the hook -B- nor the additional hook -A- is in
contact with the pressure regulator -arrow-.

32 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Screw out lower bolts -arrows- at engine mountings.

- -> Screw out securing bolts -arrows- at front right torque reaction support.
- Use spindles to lift engine until engine mounting comes out of subframe.

Note:

Ensure that the throttle valve unit does not damage the noise insulation mat at the bulkhead.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unbolt engine support on right and cable clamps -arrows-. Position engine support on subframe.
- Unplug connector at engine mount.
- Dismantle engine support and remove.

3.3 - Vehicles with V8 petrol engine (3.7 ltr. and 4.2 ltr.) 33
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Disconnect cable from terminal B+ -1-.

Tightening torque: 16 Nm
- Unplug connector for terminal 50 -2-.

- -> Unscrew lower bolt (16 mm A/F) of starter -1- from engine end.
Tightening torque: 65 Nm
- Unscrew upper bolt (16 mm A/F) of starter -1- from gearbox end.
Tightening torque: 65 Nm
- Unscrew socket head bolts -2- (5 mm).
- Move starter downwards and remove.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Installation is performed in the reverse sequence.

3.4 - Vehicles with W12 petrol engine

Special tools and workshop equipment required

◆ Drip tray

34 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Removing

- Drain cooling system.

=> Engine Mechanics; Repair group 19

- Place a drip tray underneath.

- -> Unscrew oil drain plugs -1- and -3-.
- Remove connection pipes -2- and -4- from oil reservoir.

- -> Unscrew oil drain plug -1- at oil filter cap -2-.
- Unscrew oil filter cap and remove filter.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unbolt brackets for noise insulation -arrows-.

- -> Remove lower securing bolts -1- and -4- at engine mounts.
- Take out lower bolts -2- and -3- at gearbox mounts.
- Remove right front wheel.
- Pull lock carrier to front.

3.4 - Vehicles with W12 petrol engine 35

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> Engine Mechanics; Repair group 13

- -> Remove coolant pump with bracket and hose assembly -arrows- , then move aside and secure in place.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note:

Before removing the ribbed belt, mark the direction of rotation with chalk or a felt pen. If a used belt rotates in
the wrong direction when refitted, it can break.

- -> To slacken ribbed belt, turn belt tensioner in direction of arrow.

- Remove ribbed belt from belt pulley on alternator.
- Release tensioning element.

- -> Remove covers -1 ... 5-.

36 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove left cover in engine compartment -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove left air hose -arrows-.

- -> Disconnect vacuum hose -arrow- to brake servo at left side section of intake manifold.

- -> Unplug electrical connector -4-.

3.4 - Vehicles with W12 petrol engine 37

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:

Secure threaded plate from dropping to the ground before unscrewing bolt -1-.

- Unscrew bolts -1 ... 3- and remove left intake manifold.

- -> Fit extension 2024 A/1 at left engine lifting eye with a fillister head bolt M10 -Item 1- (e.g. from gearbox
mount) and a flat nut.

- -> Pull off hose -6- at combination valve for secondary

Protected air system.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Unbolt coolant expansion tank -3-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Disconnect wiring for coolant shortage indicator switch -F66 at bottom of coolant expansion tank.
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Unplug connector -5- from air mass meter.

- Disconnect air hose -4- from intake manifold.
- Unscrew two nuts -2-.
- Lift air cleaner housing slightly and unplug connector at rear of air cleaner housing.
- Move wiring at air cleaner housing clear.

- Unscrew oil filler neck cap.

- -> Unplug electrical connector -1-.

38 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:

Secure threaded plate from dropping to the ground before unscrewing bolt -4-.

- Unscrew bolts -2 ... 4- and remove right intake manifold.

- -> Unscrew bolt -1- for right engine lifting eye and remove lifting eye.
- Secure extension 2024 A/1 to engine lifting eye with a fillister head bolt M10 -Item 2- (e.g. from gearbox
mount) and a flat nut. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Secure engine lifting eye to cylinder head.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Set up engine support bracket 10-222 A with adapters 10-222 A/4 and spindles.
- The spindles are positioned in front of the engine support bracket.
- Position engine support bracket 10-222 A onto bolts on suspension strut mountings and check stability.
- Fit one shackle 10-222 A12 each to the two extensions 2024 A/1.
- Attach both spindles to shackles 10-222 A12 as shown in this figure.
- Lift engine approx. 30 mm.

- -> Remove noise insulation cover in right wheel housing -arrow-.

3.4 - Vehicles with W12 petrol engine 39

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove bolts -arrows-.

- Swivel alternator to front.

- -> Unscrew wire -1- frombyalternator.

Protected copyright. Copying for private or commercial purposes, in part or in whole, is not
- Unplug electrical connector -3-.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Mark installation position of to
with respect coolant hoses.
the correctness of information in this document. Copyright by AUDI AG.
- Detach coolant hoses -2 at alternator.

Warning!
Catch escaping coolant.

- Remove alternator.

- -> Lever off wiring harness from subframe at the location marked with an -arrow-.

40 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unclip actuator rod for vehicle levelling sender at bottom suspension link -arrow-.

- Support subframe with workshop crane VAS 6100.

- -> Unscrew front subframe bolts on left and right sides -arrow-.

Note:

The subframe should be detached and lowered only at the front, otherwise it will be necessary to check wheel
alignment.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Detach coolant hoses -arrows- from coolant pipes.

3.4 - Vehicles with W12 petrol engine 41

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove heat insulation sleeve from connector -2-.

- Unplug connector -2- at right engine mount.
- Unbolt cable clamps -1- and -4-.
- Unbolt coolant pipes from bracket -3-.
- Remove right engine support -arrows-.

Notes:

◆ To unscrew top left bolt at engine support, use a shortened hexagon key.
◆ Press subframe down to remove engine support.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

- -> Remove
with respect to bolts -arrows-.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
the correctness of information in this document. Copyright by AUDI AG.
- Disconnect wires -1- and -2- from starter.
- Take out starter.

Note:

To get hold of the top starter bolt -arrow-, guide a hexagon key with universal joints and extensions to bolt from
rear via exhaust system and gearbox support (shown in illustration with engine/gearbox assembly removed).

42 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Installing

Install in reverse sequence; note the following points:

Note:

Replace gaskets and seals.

- To help bring alternator into position, knock back bushes for securing bolts slightly.

- -> Ensure that ribbed belt is correctly routed and properly seated.

- Install lock carrier

=> Engine Mechanics; Repair group 13

- Fill with engine oil.

=> Engine Mechanics; Repair group 17

- Fill up with coolant:

=> Engine Mechanics; Repair group 19

- Start engine and check that belt runs properly.

Tightening torques

Component Nm
Starter to gearbox M10 65 1)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
M12 65
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
30/B+ terminal on alternator 16
with respect to the correctness of information in this document. Copyright by AUDI AG.

Alternator to engine 23
Coolant pump to engine 20
Engine mount to subframe 40
Gearbox mount to subframe 40
Gearbox support to gearbox mount 40
Oil drain plug to oil filter cap 9
Connection pipes to sump or oil reservoir 8
Oil drain plug to oil reservoir 25
Oil drain plug to engine 55
Intake manifold side section to top section 22 2)
Bracket for connections to intake manifold side 8
section

3.4 - Vehicles with W12 petrol engine 43

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Battery clamp to battery terminal 6

1) Bolt strength rating 10.9
2) No permissible tolerance, adhere strictly to tightening toque specified

3.5 - Vehicles with V6 TDI engine

Removing
Note:
Alternator must be removed before removing starter => Page 21 .
- -> Disconnect cable from terminal B+ -2-.
Tightening torque: 16 Nm
- Unplug connector for terminal 50 -1-.

- -> Remove rear noise insulation by unfastening securing bolts -arrows- and the two plastic nuts -1- (10 mm
A/F). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

44 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Unscrew upper bolt of starter (16 mm A/F) from gearbox end.

Tightening torque: 65 Nm
- -> Unscrew lower bolt -2- of starter (16 mm A/F) with nut (16 mm A/F).
Tightening torque: 65 Nm
- Move starter downwards and remove.

Note:
The lower bolt is used to secure earth cable to engine/gearbox assembly.

Installing
- Installation is performed in the reverse sequence.

3.6 - Vehicles with V8 TDI engine

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required

◆ Engine support bracket 10-222 A
◆ Shackle 10-222 A/12
◆ Retainer 3180

3.5 - Vehicles with V6 TDI engine 45

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

◆ Workshop crane V.A.G 1202 A

Removing

- Remove right front wheel.

- -> Remove screws -arrows- securing exhaust pipe of auxiliary/additional heater to noise insulation.

- -> Release quick-fasteners -1- and -2- and take off noise insulation (2 sections).

- -> Unbolt brackets for noise insulation -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

46 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove lower securing bolts -1- and -4- at engine mounts.
- Unscrew lower bolts -2- and -3- at gearbox mounts approx. five turns.

- -> Remove noiseProtected

insulation cover
by copyright. above
Copying right-hand
for private drive
or commercial shaftin-arrows-.
purposes, part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove earth cable -1-.

- Unbolt cable clamp -2-.

3.6 - Vehicles with V8 TDI engine 47

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove three securing bolts -arrows- at front right torque reaction support.

Note:

To assist removal, the right-hand bolt can remain screwed in a few turns.

- -> Unclip cover -2- for air duct at lock carrier.

- Remove air duct -1-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove engine cover -arrows-.

- -> Remove covers 1 - 4.

48 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Release hose clamp -1-.

- Remove air cleaner housing -arrows-.

- -> Remove top air pipe -arrows-.

Note:

Seal inlet connection with clean cloth.

- -> Remove right-hand air pipe -arrows-.

Note:

Shown in illustration with engine removed.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.6 - Vehicles with V8 TDI engine 49

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Remove right-hand connection pipe for exhaust gas recirculation together with exhaust recirculation valve
-arrows-.

Note:
Shown in illustration with engine removed.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove air hose -arrows-.

- Unscrew upper securing bolt -1- for starter.

Note:
Shown in illustration with engine removed.

50 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Set up engine support bracket 10-222 A with adapters 10-222 A/4 and spindles.
- The spindles are positioned in front of the engine support bracket.
- Position engine support bracket 10-222 A onto bolts on suspension strut mountings and check stability.
- Fit retainer 3180 onto lifting eye at rear right of intake manifold and hook up spindle of support bracket onto
threaded pin of retainer 3180.
- Fit shackle 10-222 A/12 onto lifting eye at rear left of intake manifold and hook up spindle of support bracket.

- Tighten spindles until torque reaction support contacts bottom part of headlight housing.

Vehicles with gas discharge headlights:

- -> Unclip actuator rod for vehicle levelling sender at bottom suspension link -arrow-.

All models
- Support subframe with workshop crane V.A.G 1202 A.
- -> Unscrew front subframe bolts on left and right sides -arrow-.

Note:
The subframe should be detached and lowered only at the front, otherwise it will be necessary to check wheel
alignment.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.6 - Vehicles with V8 TDI engine 51

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unplug connector -2- at right-hand engine mount.

- Release cable tie -1- from covering.
- Unbolt cable clamp -3-.
- Remove right engine support -arrows-.

- -> Remove bolts -arrows-.

- Take out starter.
- Disconnect wires -1- and -2- from starter.

Installing
Install in reverse sequence; note the following points:
Note: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Replace gaskets/seals and O-rings.
- Installing subframe:

=> Running gear, front-wheel drive and four-wheel drive; Repair group 40; Removing and installing subframe
Removing and installing subframe
Tightening torques

Component Nm
Starter to engine 65
B+ terminal to starter 16
Starter bracket to engine 10
Engine support to cylinder block 42
Cable clamp to engine support 10
Connection pipe for exhaust gas recirculation to 10
exhaust manifold
Mechanical exhaust gas recirculation valve to in‐ 22
take manifold

Component Nm
Air pipe to turbocharger 10
Air pipe, air pipe, 10
top to rear
cylinder head 10
Earth wire to starter 20
body 20
Engine mount to subframe 40
Gearbox mount to subframe 40
Torque reaction support to longitudinal member 40

52 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Component Nm
Hose clamps for air feeder hoses 3.5

4 - Cruise control system (CCS) for vehicles with electronic throttle

4.1 - Cruise control system (CCS) for vehicles with electronic throttle

Vehicles with diesel engine

In vehicles with diesel engine the function of the cruise control system is controlled by the engine control unit.

Apart from the CCS operating switch on the left-hand steering column lever there are no additional components.

Vehicles with petrol engine

In vehicles with electronic engine power control (electronic throttle) the function of the cruise control system is
controlled by the engine control unit.

Apart from the CCS operating switch on the left-hand steering column lever there are no additional components.

5 - Cruise control system (CCS) for vehicles without electronic throttle

(mechanical throttle)
5.1 - Cruise control system (CCS) for vehicles without electronic throttle (mechanical throttle)

5.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

5.3 - Removing
Protected byand installing
copyright. control
Copying for private unit purposes,
or commercial for cruise
in part orcontrol system -J213
in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

The cruise control system control unit -J213 is located in the electronics box in the plenum chamber.

3.6 - Vehicles with V8 TDI engine 53

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Removing

- Open the electronics box => Page 161 .

- -> Unplug connector from control unit -2-.

- Unscrew nuts -3- (5 Nm).
- Remove control unit -2- from bracket -1-.

Installing

- Installation is performed in the reverse sequence.

5.4 - Contact assignment of 12-pin connector for CCS control unit

Note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Contacts which are not listed are vacant/unassigned.
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Multi-pin connection, 12-pin

1- Earth (terminal 31)

4- CCS switch (PIN 3)
5- Earth (terminal 31)
6- Vacuum pump -V18 (PIN 2)
7- Vacuum pump -V18 (PIN 1)
8- CCS switch (PIN 4)
9- Speed signal
10 - CCS switch (PIN 2)
11 - CCS switch (PIN 1)
12 - Vacuum pump -V18 (PIN 3)

54 27 - Starter, Current supply

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

5.5 - Removing and installing vacuum pump for CCS -V18

The vacuum pump is located in the front left wheel housing at the longitudinal member.

Removing

- Remove front left wheel housing liner.

=> General body repairs, Exterior; Repair group 66; Wheel housing liners; Removing and installing front wheel
housing liner Wheel housing liners Removing and installing front wheel housing liner

- -> Disconnect vacuum hose and electrical connector from vacuum pump -2-.
- Unscrew nuts -1- (6 Nm) and remove vacuum pump -2- from bracket.

Installing

- Installation is performed in the reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.5 - Removing and installing vacuum pump for CCS -V18 55

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

90 - Gauges, Instruments

1 - Dash panel insert

1.1 - Dash panel insert

1.2 - General notes

Warning Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Before working on the electrical system disconnect the battery earth strap.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

1.3 - Fault message "dEF" on trip recorder display

If the control unit in the dash panel insert detects a fault in its permanent memory, the letters "dEF" will appear
on the trip recorder display.

- If "dEF" appears on the display, renew the dash panel insert

=> Page 56 .

1.4 - Removing and installing dash panel insert

Notes:

◆ The dash panel insert must not be dismantled.

◆ It is not necessary to remove the steering wheel. For ease of illustration the steering wheel is not shown in
the following illustrations.

Removing

- Calculate input values for the exchange of the dash panel insert:

=> Electrical system Self-diagnosis 02.99 ä; Repair group 01; Dash panel insert self-diagnosis with service
interval extension Dash panel insert self-diagnosis with service interval extension

56 90 - Gauges, Instruments
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Pull steering wheel out as far as it will go and move downwards.

- -> Press in both covers -arrows- and remove covers from dash panel insert.

- -> Unscrew bolts on right and left side (1.5 Nm).

- Pull out dash panel insert to front.
- Cut open cable ties on back of dash panel insert.
- Release retainer catches on connectors and unplug connectors.

Installing

- Plug in electrical connectors and fit wiring harness into clip on back of dash panel insert.
- Installation is performed in the reverse sequence.
- After installing, check operation.
- If operation check is OK enter input values of dash panel insert:

=> Electrical
Protected by copyright.system Self-diagnosis;
Copying for private or commercialRepair
purposes, group
in part or 01; Dash
in whole, is notpanel insert self-diagnosis with service interval
extension
permitted unless Dash
authorisedpanel
by AUDIinsert
AG. AUDIself-diagnosis withorservice
AG does not guarantee accept any interval
liability extension
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.5 - Multi-pin connectors on dash panel insert

Note:

On the Audi A8, all of the indicator/warning lamps are LED lamps. If one of these is defective, the entire dash
panel insert must be renewed.

1.4 - Removing and installing dash panel insert 57

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

-> Highline dash panel insert

A - Multi-pin connector
32-pin, green
B - Multi-pin connector
32-pin, blue
C - Multi-pin connector
32-pin, grey
D - Multi-pin connector for radio-controlled clock
4-pin, black

1.6 - Assignment of contacts at multi-pin connectors

Note:
Contacts which are not listed are vacant/unassigned.

-> Multi-pin connector,

32-pin, blue
1 - Left turn signal
2 - Right turn signal
3 - Coolant temperature
4 - Fuel gauge sender
5 - Sensor earth (terminal 31)
8 - Fog light
9 - Rear fog light
10 - Airbag
12 - High beam
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted13 - authorised
unless Trailerbyturn
AUDIsignal
AG. AUDI AG does not guarantee or accept any liability
14 - to theHandbrake
with respect correctness of information in this document. Copyright by AUDI AG.
15 - Terminal 61
17 - Brake pad

58 90 - Gauges, Instruments
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

18 - Brake fluid level

19 - Oil pressure switch

20 - Belt buckle
22 - Headlight range control
23 - Brake light
24 - Low beam
26 - Terminal 15
27 - Terminal 15
28 - Earth (terminal 31)
29 - Earth (terminal 31)
30 - Battery + (terminal 30)
31 - Battery + (terminal 30)
32 - Battery + (terminal 30)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Multi-pin connector,

32-pin, green
1- Transponder 1
2- K-wire
5- Ambient temperature sender
6- Terminal 86s
7- Auxiliary heating radio input
11 - Oil level
12 - Function selection switch (Out B)
13 - Function selection switch (Out A)
14 - Function selection switch (Enter)
15 - On-board computer (left)
16 - On-board computer (right)
17 - Transponder 2
18 - CAN bus Low (drive train)
20 - CAN bus High (drive train)
21 - CAN bus Low (display)
22 - CAN bus High (display)
23 - CAN bus High (convenience)
24 - CAN bus Low (convenience)

1.6 - Assignment of contacts at multi-pin connectors 59

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

27 - On-board computer (Reset)

28 - Function selection switch (menu)

31 - Right-hand parking light Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

32 - Left-hand parking light

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Multi-pin connector

32-pin, grey

1- Function selection switch (Telematics)

2- Function selection switch (menu)
3- Function selection switch (menu)
4- Bonnet switch
5- Navigation data (up to MY 2000)
7- Speed signal input
8- Air conditioner output
9- Speed signal output
10 - Fan speed 3
11 - Boot lid
12 - Summer/Winter setting
14 - Terminal 58
15 - Driver's door
16 - "Time parked" output
17 - Washer fluid level
18 - Coolant level
19 - ABS
20 - TCS

60 90 - Gauges, Instruments
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

21 - Clock (until MY 2000)

22 - Enable (until MY 2000))
23 - Terminal 58s
24 - Terminal 58s
25 - Terminal 58s
26 - Terminal 58d
27 - Terminal 58d
28 - Door lock Protected
signal by copyright. Copying for private or commercial purposes, in part or in whole, is not
29 - Rear right permitted
door unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
30 - Rear left door
with respect to the correctness of information in this document. Copyright by AUDI AG.
31 - Front passenger's door
32 - Auxiliary heater output

-> Multi-pin connector,

4-pin, black

1- Radio-controlled clock signal (data)

2- Radio-controlled clock, 5V
4- Radio-controlled clock, earth

1.7 - Servicing radio-controlled clock

Note:

Can be identified by aerial (antenna) symbol at top left of clock display

1.6 - Assignment of contacts at multi-pin connectors 61

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Removing

- Remove dash panel insert => Page 56 .

- -> Loosen the two retaining screws -4- (1 Nm) to detach radio-controlled clock -1-.
- If necessary, the bracket for radio clock -2- can be dismantled by loosening screw -3- (0.7 Nm), working
through opening for dash panel insert.

- Unplug connector -4- for radio-controlled clock from dash panel insert.

Installing

- Installation is performed in the reverse sequence.

1.8 - Checking vehicle speed signal

If the speedometer display is not correct, check whether a signal is present at the speedometer.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Connect vehicle diagnostic,
permittedtesting and information
unless authorised system
by AUDI AG. AUDI AG doesVAS 5051.or accept any liability
not guarantee
with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Electrical system, Self-diagnosis 02.99 ä; Repair group 01; Connecting vehicle diagnostic, testing and in‐
formation system VAS 5051 Connecting vehicle diagnostic, testing and information system VAS 5051

- Select "Reading measured value block" (data block).

- Enter display group number 001 and take vehicle for a test drive.

If vehicle speed is displayed on VAS 5051 but not on the speed display of the dash panel insert, the dash panel
insert is defective and must be replaced.

If vehicle speed is not displayed on VAS 5051, test signal at multi-pin connector on dash panel insert.

- Remove dash panel insert => Page 56 .

62 90 - Gauges, Instruments
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Connect test box V.A.G 1598 to the grey 32-pin connector using adapter V.A.G 1598/25.
- Use multimeter V.A.G 1526 to test continuity of wiring and sender between contact 7 and vehicle earth
(audible test signal).

Test:

Whilst moving the vehicle forwards and backwards slightly (approx. 1m) whistling tone of continuity tester must
go off and on several times.

If test is not OK, check wiring to vehicle-speed sender.

- Test wiring according to current flow diagram.

=> Current flow diagrams, Electrical fault finding and Fitting locations

Vehicle-speed sender must be replaced if wiring is OK.

1.9 - Testing signal from fuel gauge sender -G

If there is a fault concerning the fuel gauge on the dash panel insert, check whether the signal is present at the
dash panel insert.

- Connect vehicle diagnostic, testing and information system VAS 5051.

=> Electrical system, Self-diagnosis 02.99 ä; Repair group 01; Connection vehicle diagnostic, testing and in‐
formation system VAS 5051 Connection vehicle diagnostic, testing and information system VAS 5051

- Select "Reading measured value block" (data block).

- Select Display Group 002.

If the fuel level is displayed on VAS 5051 but not on the fuel gauge, the dash panel insert is defective and should
be replaced.

If the fuel level is not displayed on VAS 5051 as well, test the signal at the multi-pin connector on the dash
panel insert.

- Remove dash panel insert => Page 56 .

- Connect test box V.A.G 1598 to the blue 32-pin connector using adapter V.A.G 1598/25.

- Use multimeter V.A.G 1526 to measure the resistance between contacts 4 and 5 (sensor earth).

Specifications:

Fuel
Protected by copyright. Copying tank or
for private 80commercial
ltr. Fuel tank
purposes, 90in whole,
in part or ltr. is not
Scale divi‐ Resist‐ Contents Resist‐ Contents
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
sion ance Litres ance Litres
ω ω
Empty 166 ± 7 0 166 ± 7 0
Res. 1 1) 154 ± 7 12 154 ± 7 12
1/4 136 ± 7 20 131 ± 7 22
1/2 94 ± 6 39 88 ± 6 42
1/1 2) 21 ± 4 79 12 ± 4 87
1/1 3) 19 ± 4 84 9±4 92

1) First division of the fuel reserve zone

2) Needle is right on the highest scale division

1.8 - Checking vehicle speed signal 63

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

3) Needle is above the highest scale division

- If the readings do not match the specifications, check wiring between dash panel insert and fuel gauge
sender -G (front-wheel drive/quattro) or -G169 (quattro) according to current flow diagram.

=> Current flow diagrams, Electrical fault finding and Fitting locations

- If there are no open circuits or short circuits, check fuel gauge sender -G (front-wheel drive/quattro) or -G169
(quattro).
- Checking fuel gauge sender.

=> Fuel supply system - Petrol engines; Repair group 20; Fuel supply system - front-wheel drive/Fuel supply
system four-wheel drive; Checking fuel gauge sender Fuel supply system - front-wheel drive/Fuel supply system
four-wheel drive Checking fuel gauge sender

- If the readings match the specifications, the fault is in the dash panel insert; replace the dash panel insert
=>Page 56 .

1.10 - Testing signal from coolant temperature sender -G2

If there is a fault with coolant temperature gauge on dash panel, check whether signal is present at dash panel.

- Connect vehicle diagnostic, testing and information system VAS 5051.

=> Electrical system, Self-diagnosis 02.99 ä; Repair group 01; Connecting vehicle diagnostic, testing and in‐
formation system VAS 5051 Connecting vehicle diagnostic, testing and information system VAS 5051

- Select "Reading measured value block" (data block)

- Select Display Group 003.

If the coolant temperature is displayed on VAS 5051 but not on the coolant temperature gauge, the dash panel
insert is defective and must be replaced.

If coolant temperature is not displayed on VAS 5051, test signal at multi-pin connector on dash panel insert.

- Remove dash panel insert => Page 56 .

- Connect test box V.A.G 1598 to the blue 32-pin connector using adapter V.A.G 1598/25.

- Use multimeter V.A.G 1526 to measure resistance between contacts 3 and 5 (sensor earth).

Specifications:

Coolant temperature 90 °C: approx. 110 Ohm

Coolant temperature 120 °C: approx. 50 Ohm

If the readings do not match the specifications, check wiring connection to coolant temperature sender -G2.

- Check wiring according to current flow diagram.

=> Current flow diagrams, Electrical fault finding and Fitting locations
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
If wiring connection is OK,with
replace
respect tocoolant temperature
the correctness sender
of information in -G2.Copyright by AUDI AG.
this document.

64 90 - Gauges, Instruments
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.11 - Testing fuel consumption signal (engine connected to drive train CAN bus)

Note:

◆ On the Audi A8 facelift model the consumption signal from the engine control unit is transferred to the dash
panel insert via the drive train CAN bus.
◆ Faults in the communication between the engine control unit and the dash panel insert can only be detected
via the self-diagnosis of the dash panel insert.

Test sequence

- Start engine and take vehicle for a test drive.

- Observe consumption displayed on dash panel insert.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Meaning of display on consumption indicator
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Constant reading of 0.0ltr./100 km or constant reading of 51 ltr./100km.

- Interrogate fault memory of dash panel insert to check whether there is a fault in the drive train CAN bus
affecting communication between engine control unit and fuel consumption indicator in dash panel insert.

=> Electrical system, Self-diagnosis 02.99 ä; Repair group 01; Self-diagnosis of dash panel insert with service
interval extension Self-diagnosis of dash panel insert with service interval extension

- If the fault readout does not indicate "Drive train data bus defective" or "Engine control unit: no communi‐
cation", check for faults in the control units which are connected to the drive train CAN bus.
- If no fault is detected remove dash panel insert => Page 56 .

2. Fuel consumption indicator does not show plausible figures, or consumption value display fluctuates
=> the fuel consumption indicator does not agree with the actual fuel consumption.

- Perform adaption of fuel consumption indicator.

=> Electrical system, Self-diagnosis 02.99 ä; Repair group 01; Self-diagnosis of dash panel insert with service
interval extension Self-diagnosis of dash panel insert with service interval extension

1.11 - Testing fuel consumption signal (engine connected to drive train CAN bus) 65
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

92 - Windscreen wipe and wash system

1 - Servicing windscreen wiper system

1.1 - Servicing windscreen wiper system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1.2 - General noteswith respect to the correctness of information in this document. Copyright by AUDI AG.

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

66 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.3 - Removing and installing windscreen wiper system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Special tools and workshop equipment required
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Puller T10130

Removing wiper arms

- Switch windscreen wipers on and off and ensure that wipers rest in park position.
- Use screwdriver to prise caps -1- off wiper arms or unscrew cap nut -2- on driver's side.
- Remove nuts -3- and -4-.
- Pull wiper arms off pivot shafts using puller T10130.

1.3 - Removing and installing windscreen wiper system 67

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Installing wiper arms:

- Mount wiper arms in correct position => Page 70 .

- Tighten nuts -3- to 20 Nm and -4- to 4 Nm.
- Fit caps -1- on wiper arms or screw on cap nut -2- on driver's side.
- Fit wiper blades.

Removing and installing wiper motor and wiper linkage

- Remove wiper arms => Page 68 .

- Remove rubber seal from cowl panel trim.

68 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unclip screw cap -3-.

- Unscrew three bolts -1- (2 Nm) and pull out cowl panel trim -2-.
- Disconnect hose connection for spray jets and lift off cowl panel trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Unscrew securing bolts -2- (6 x) and remove.

- Unplug electrical connection at wiper motor.
- Remove wiper linkage together with wiper motor from plenum chamber.

Installing

1.3 - Removing and installing windscreen wiper system 69

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:
Install wiper linkage in park position as shown in this illustration.
- Insert wiper linkage together with wiper motor in plenum chamber and plug in electrical connections.
- Tighten securing bolts -2- to 6 Nm.
- Tighten securing bolts -1- to 16 Nm and bolts -3- to 4 Nm.

- Operate touch-wipe and ensure that motor rests in park position.

- Further installation is performed in the reverse sequence.
- Move wiper blades back to park position => Page 70 .

1.4 - Setting wiper blade park position

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Operate wiper motor and allow it to return to park position.

- -> Position wiper blades against marking -1- on windscreen, align wipers and tighten nuts.
- Operate wipers (brief wipe function).
- If necessary, align wiper arms again and tighten securing nuts (16 Nm).

1.5 - Eliminating wiper blade judder

Possible causes for wiper blade judder:

◆ Windscreen scratched
◆ Wiper blade rubber is split
◆ Wiper arm/blade loose or bent
◆ Wiper blades coated with wax or perished

If the wiper blades are juddering and none of the causes listed apply, check and if necessary adjust the angle
of the wiper arms before fitting new wiper blades.

70 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

-> Special tools, testers and auxiliary equipment required

◆ Wiper adjuster 3358

Checking angle of incidence

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Move wiper arms to park position.

- Remove wiper blades.
- -> Insert wiper arm -2- in wiper arm adjusting appliance 3358 and secure with locking screw -3-.
- Compare angle indicated with specification in the table

Angle specifications:

Contact angle Audi A8

Driver's side - 4°
Passenger's side - 6°
Tolerance ±2°

Adjusting wiper arms

- Move wiper arms to park position.

- Remove wiper blade.

- -> Insert wiper arm -2- in wiper arm adjusting appliance 3358 and secure with locking screw -3-.
- Place open ended spanner -1- (24 mm A/F) over adjusting appliance and adjust angle of wiper arm -2-
(arrows) according to specifications.
Specifications =>Page 71
- Slacken locking screw -3- and remove wiper arm -2- from adjusting appliance.
- Insert wiper arm -2- in wiper arm adjusting appliance 3358 again and secure with locking screw -3-.
- Compare indicated angle with specification
=>Page 71 .
- If necessary, repeat setting and checking procedure until angle is as specified.
- Remove adjusting appliance and fit wiper blade.

1.5 - Eliminating wiper blade judder 71

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2 - Servicing windscreen washer system

2.1 - Servicing windscreen washer system

2.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:
◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

2.3 - General overview (all versions except S8)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Figure I
The washer fluid container is located in the engine compartment on the right.
Figure II
1- Washer fluid container
2- Securing bolts, 6 Nm
3- Pump for windscreen washer system
4- Seal
5- Seal

72 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

6- Hose for jets of windscreen washer system

2.4 - General overview for S8

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Washer fluid container - bottom section

2 Washer fluid container - upper section
3 Hose to jets of windscreen washer system
4 Hose connecting upper section and bottom section of washer fluid container
5 Pump for windscreen washer system

2.5 - Removing and installing washer fluid container (all versions except S8)

Removing

- Remove front right wheel housing liner.

2.3 - General overview (all versions except S8) 73

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> General body repairs, Exterior; Repair group 66; Removing and installing front wheel housing liner Removing
and installing front wheel housing liner

- Remove coverings in engine compartment and air cleaner, if necessary.

- -> Pull off windscreen washer pump -3- from container.
- Unscrew securing bolts -2- (6 Nm).
- Unplug remaining connections.
- Take out washer fluid container from below.

Installing
- Installation is performed in the reverse sequence.

2.6 - Removing and installing washer fluid container on S8

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing upper section of washer fluid container

- -> Unscrew bolts -1- (7 Nm).
- Lift container -2- and disconnect hose connections -3- and -4-.

74 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Lift out upper section of washer fluid container.

Removing bottom section of washer fluid container

- Remove bottom section of engine compartment cover.

- -> Pull off windscreen washer pump -1- from container -2-.
- Disconnect hose connections to upper section of container and unplug electrical connections.

- -> Remove bolts -2- (7 Nm) and take out container from below.

Installing

- Installation is performed in the reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.6 - Removing and installing washer fluid container on S8 75

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

2.7 - Removing and installing spray jets

Removing
- Remove wiper arms => Page 68 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Remove rubber seal from cowl panel trim -1-.permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- -> Remove three bolts -5- (2 Nm) and pull cowl panel trim out.
- Detach hose connection -2- for spray jets -4-.
- Unplug connection for spray jet heater -3- and lift off cowl panel trim.
- Pull out spray jet -4- from above.

Installing
- Installation is performed in the reverse sequence.

2.8 - Adjusting jets

Special tools and workshop equipment required

◆ Special tool T10127

- Mark the four points on the windscreen using a non-permanent marker pen.

Notes:
◆ The specified distances are measured from the outer edges of the weatherseal around the windscreen.

76 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

◆ The specified distances are calculated to allow for the motion of the vehicle when driving. When the vehicle
is stationary the direction of the jets will be slightly different.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

-> Distances:
with respect to the correctness of information in this document. Copyright by AUDI AG.

a = 150 mm
b = 340 mm
c = 120 mm
d =590 mm

- Apply the special tool to each jet in turn, and aim them at the points marked.

3 - Servicing headlight washer system

3.1 - Servicing headlight washer system

3.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:
◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

3.3 - Removing and installing headlight washer spray jets

Removing

- Remove bumper.

2.8 - Adjusting jets 77

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> General body repairs, Exterior; Repair group 63; Front bumper; Removing and installing front bumper Front
bumper Removing and installing front bumper

- -> Pull jet holder upwards out of bumper and press out to left.

- -> Slacken two securing bolts -1- on inside of bumper.

- Detach washer hose connection -2- and remove jet motor -3-.

Note:

The illustration shows the left spray jet. The location of the components to be removed is symmetrically opposite
on the right-hand spray jet.

Installing

- Installation is performed in the reverse sequence.

3.4 - Adjusting jets

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Note:
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

The spray jets are supplied with the correct settings and do not need to be adjusted after installation.

3.5 - Removing and installing washer fluid container

Note:

The washer fluid container supplies washer fluid to the front windscreen, rear window and headlight washer
system. The container is located at the front of the engine compartment on the right. Removing and installing
=> Page 73 .

78 92 - Windscreen wipe and wash system

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

3.6 - Removing and installing pump for headlight washer system (all versions except S8)

Removing

- Remove front right wheel housing liner.

=> General body repairs, exterior; Repair group 66; Removing and installing front wheel housing liner Removing
and installing front wheel housing liner

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Disconnect hose connection -3- from pump -1-.

- Unplug electrical connection.
- Pull out pump -1- from container -2-.

Installing

- Installation is performed in the reverse sequence.

3.7 - Removing and installing pump for headlight washer system on S8

Removing

- Remove bottom engine compartment cover.

- -> Disconnect hose connection -3- from pump -1-.

- Unplug electrical connection.
- Pull out pump -1- from container -2-.

Installing

- Installation is performed in the reverse sequence.

3.6 - Removing and installing pump for headlight washer system (all versions except S8)

79
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

94 - Lights, Lamps, Switches - exterior

1 - Servicing headlights
1.1 - Servicing headlights

1.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

80 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.3 - General overview - halogen headlights

1 Lens with integrated turn signal housing

2 Turn signal bulb
◆ 12 V, 21 W orange
◆ Changing bulb
=> Page 101
3 Bulb holder for turn signal bulb
4 Reflector for dipped beam, main beam and side light
5 Dipped beam bulb
◆ H1 - 12 V, 55 W
◆ Changing bulb
=> Page 93
6 Main beam bulb
◆ H7 - 12 V, 55 W
◆ Changing bulb
=> Page 97

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.3 - General overview - halogen headlights 81

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7 Side light bulb

◆ 12 V, 5 W
◆ Changing bulb
=> Page 99
8 Headlight housing with all-round seal for lens
9 Housing cover (large)
10 Housing cover (small)
11 Headlight range control positioning motor -V48/V49
◆ Removing and installing
=> Page 103
12 Securing bolt, 1.3 Nm
13 Retaining clip

82 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.4 - General overview - gas-discharge headlights

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Lens with integrated turn signal housing

2 Turn signal bulb
◆ 12 V, 21 W orange
◆ Changing bulb
=> Page 101
3 Bulb holder for turn signal bulb
4 Reflector for dipped beam, main beam and side light
5 Gas-discharge bulb
◆ 12 V, 35 W
◆ Changing bulb
=> Page 95
6 Locking ring (bayonet fastener) for gas-discharge lamp
7 Main beam bulb
◆ H7 - 12 V, 55 W
◆ Changing bulb
=> Page 97

1.4 - General overview - gas-discharge headlights 83

 Audi A8 1994 ➤
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8 Side light bulb

◆ 12 V, 5 W
◆ Changing bulb
=> Page 99
9 Headlight housing with seal
10 Housing cover (large)
11 Housing cover (small)
12 Starter unit for gas-discharge bulb -N195
◆ Removing and installing
=> Page 107
13 Headlight range control positioning motor -V48/V49
◆ Removing and installing
=> Page 105
14 Securing bolt, 1.3 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
15 Securing bolt, 1.3 Nm
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
16 Retaining clip with respect to the correctness of information in this document. Copyright by AUDI AG.

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 Audi A8 1994 ➤
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1.5 - General overview - gas-discharge headlights (Bi-xenon)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Housing cover (large)

2 Retainer for gas-discharge lamp (bayonet fitting)
3 Gas-discharge bulb
◆ 12 V, 35 W
◆ Changing bulb
=> Page 95
4 Starter unit for gas-discharge bulb -N195
◆ Removing and installing
=> Page 107
5 Headlight housing with all-round seal for lens
6 Securing bolts for gas discharge lamp starter unit -N195

1.5 - General overview - gas-discharge headlights (Bi-xenon) 85

 Audi A8 1994 ➤
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7 Control unit for gas discharge lamp - main beam

◆ Removing and installing
=> Page 110
8 Securing bolt
9 Turn signal bulb with bulb holder
◆ 12 V, 21 W orange
◆ Changing bulb
=> Page 101
10 Lens fasteners
11 Sealing frame
12 Lens with integrated turn signal housing
13 Sealing frame
14 Reflector for dipped beam, main beam and side light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

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 Audi A8 1994 ➤
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15 Securing bolts for headlight range control motor

16 Headlight range control positioning motor -V48/V49
◆ Removing and installing
=> Page 105
17 Gas discharge lamp control unit -J343/J344
◆ Removing and installing -J343 => Page 108
◆ Removing and installing -J344 => Page 109
18 Securing bolt
19 Main beam bulb
◆ H7 - 12 V, 55 W
◆ Changing bulb
=> Page 97
20 Side light bulb
◆ 12 V, 5 W
◆ Changing bulb
=> Page 99
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
21 Housing
permitted cover (small)
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.5 - General overview - gas-discharge headlights (Bi-xenon) 87

 Audi A8 1994 ➤
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1.6 - Removing and installing headlights

Removing
Note:
Apply masking tape to bumper in area around headlight to prevent damage to the paintwork.

- -> Unscrew bolt -1- (1.5 Nm) and detach trim strip -2-.
- Unscrew the four bolts -3- (top bolts 6 Nm, bottom bolts 3.5 Nm) and then pull headlight slightly forward out
of vehicle.
- Detach connectors at headlight.
- Take headlight to front out of vehicle.

Installing
- Always align headlight flush with contours of body (uniform gap all round), and secure in position.
- Installation is performed in the reverse sequence.
- Adjust headlights after installing => Page 89 .

1.7 - Installing repair kit for headlight housing

Note:
The special repair kit can be used to replace broken retainer tabs on the headlight housing. This avoids having
to replace the complete headlight housing.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

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- -> Cut off remaining part of broken tab -1- along the line shown in the illustration (left-hand arrow).
- Fit speed nut -3- over replacement retainer tab -2- from repair kit.
- Bolt retainer tab -2- to rear of headlight housing with bolt -4- and washer.

The arrow on the right of the illustration shows the cutting line on an unbroken retainer tab -5-.

Note:
The angled retainers on the bottom of the headlight can also be replaced individually.

1.8 - Adjusting headlights (halogen headlights)

Note:
The requirements and specifications for adjusting particular types of headlight are described in the "Mainte‐
nance" booklet.
=> Maintenance booklet

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Adjustment screws on left headlight

The arrangement on the right-hand headlight is symmetrically opposite.

1- Height adjustment screw

2- Lateral adjustment screw

- For adjusting screw -1- rubber seal must first be folded back and cap removed.
- Use Allen key to adjust the relevant screw.

1.9 - Adjusting headlights (gas-discharge headlights)

1.7 - Installing repair kit for headlight housing 89

 Audi A8 1994 ➤
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Special tools and workshop equipment required

◆ VAS 5051 and VAS 5051/1

Note:
Interrogate and erase fault memory in vehicles with gas discharge headlights before manual adjustment of the
adjusting bolts and then perform the basic setting
Requirement for test:
• Vehicle diagnostic, testing and information system VAS 5051 connected, vehicle self-diagnosis and vehicle
system "55 - Headlight range control" selected.

Work sequence
-> Display on VAS 5051:
- Select the diagnosis function "04 - Basic settings" from the menu -1-.

-> Display on VAS 5051:

1 - Enter display group

- Using the keypad -2-, enter "001" to select Display group 001 and confirm entry with Q key.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

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 Audi A8 1994 ➤
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-> Display on VAS 5051:

1- Basic setting
2- Display group 1
3- Wait

◆ The headlights are moved to the adjusting position.

- Wait until the next display appears

3- Adjust headlights

◆ The headlights are now in adjusting position

Note:
Basic setting function 1 switches off automatic range control and fault "Headlights not set" will be stored in the
fault memory.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Adjustment screws on left-hand headlight

The arrangement on the right-hand headlight is symmetrically opposite.
1- Height adjustment screw
2- Height/lateral adjustment screw

- For height adjustment, turn adjustment screws -1- and -2- the same number of turns.
- For lateral adjustment, turn only adjustment screw -2-.

-> Display on VAS 5051:

- Press the s key to advance to Display group 002.

1- Basic setting
2- Display group 2
3- Control position learnt

1.9 - Adjusting headlights (gas-discharge headlights) 91

 Audi A8 1994 ➤
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- The control unit has now learnt this position as the control position.

Note:

The fault "Headlights not set" in the fault memory will be erased and automatic range control function will be
restored.

- Press the ◂ button to exit from diagnosis function "04 - Basic settings".

-> Display on VAS 5051:

- Select diagnosis function "06 - End output" from the menu -1-.

1.10 - Converting headlights for LH or RH traffic

When driving in countries where traffic drives on the side opposite that of the homeland of the vehicle, both
headlights must be adjusted so that the asymmetrical dipped beam does not impair other motorists' vision.

Note:

Bi-xenon headlights do not need to be converted.

- Remove large housing cover from headlight housing.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Check the switchover lever position -1- for both headlights.

Left headlight:

- Lever down = right-hand traffic

- Lever up = left-hand traffic

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Right headlight:

- Lever down = Left-hand traffic

- Lever up = Right-hand traffic

- Move the lever into the desired position as necessary -arrows- until it engages -arrows-.
- Reinstall the housing cover.

1.11 - Changing bulbs in headlight

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Changing dipped beam bulb (halogen headlights)

Removing

Battery does not have to disconnected.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove cover -4- from headlight housing.
- Unplug connector from dipped beam bulb -7-.

1.10 - Converting headlights for LH or RH traffic 93

 Audi A8 1994 ➤
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- Disengage wire clip and take bulb out of housing.

Installing

- Fit new bulb in housing; do not touch the glass part of the bulb with bare hands.
- Secure bulb with wire clip. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Plug in connector and fit cover onpermitted
headlightunlesshousing.
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

94 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Changing dipped beam bulb (gas discharge headlights)

Warning - High voltage!

Always disconnect the battery earth strap before working on parts of the gas-discharge headlights marked with
yellow high-voltage warning symbols.

Removing

- Remove cover -4- from headlight housing.

- Turn connector at gas discharge lamp -7- anti-clockwise and unplug.
- Turn locking ring for gas-discharge lamp -10- anti-clockwise and take off.
- Take gas discharge lamp out of housing.

1.11 - Changing bulbs in headlight 95

 Audi A8 1994 ➤
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Installing

- Fit new gas discharge lamp into housing; do not touch the glass part of the bulb with bare hands.
- Secure gas discharge lamp with locking ring (turn in clockwise direction).
- Attach connector at gas-discharge lamp and secure by turning in clockwise direction.
- Close housing cover -4- again. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

96 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
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Changing main beam bulb Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removal and installation are the same for both halogen and gas discharge headlights.

Removing

Battery does not have to be disconnected.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove cover -3- from headlight housing.
- Unplug connector from main beam bulb -8-.
- Disengage wire clip and take bulb out of housing.

1.11 - Changing bulbs in headlight 97

 Audi A8 1994 ➤
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Installing

- Fit newpermitted
bulb in bulb holder; do not touch the not
glass partorof theany
bulb with bare hands.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does guarantee accept liability
- Secure bulb withtowire
with respect clip. of information in this document. Copyright by AUDI AG.
the correctness
- Plug in connector and fit cover on headlight housing.

98 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Changing side light bulb

Removal and installation are the same for both halogen and gas discharge headlights

Removing

Battery does not have to be disconnected.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove cover -3- from headlight housing.
- Pull bulb holder -2- out of reflector.
- Pull bulb -1- out of bulb holder -2-.

1.11 - Changing bulbs in headlight 99

 Audi A8 1994 ➤
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Installing

- Fit new bulb in bulb holder; do not touch the glass part of the bulb with bare hands.
- Insert bulb holder in reflector.
- Close housing cover -3- again.

100 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
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Changing turn signal bulb Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removal and installation are the same for both halogen and gas discharge headlights.

Removing

Battery does not have to be disconnected.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Detach housing cover -4- for access.
- Turn bulb holder -5- anti-clockwise and pull out of housing.
- Only unplug electrical connector if bulb holder -5- has to be replaced.
- Unscrew bulb -6- from bulb holder -5-.

1.11 - Changing bulbs in headlight 101

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Installing

- Fit new bulb in bulb holder; do not touch the glass part of the bulb with bare hands.
- Install in reverse sequence.

1.12 - Changing gas discharge lamp (Bi-xenon headlight)

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 Audi A8 1994 ➤
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Removing

- Detach large housing cover from headlight housing.

- -> Turn connector -1- in direction of arrow and pull off from gas-discharge lamp
- Press retaining tab -3- in direction of arrow and turn locking ring -2- in direction of arrow.
- Lift off locking ring and take out gas discharge lamp.

Installing

- Installation is performed in the reverse sequence.

1.13 - Removing and installing headlight range control motor - halogen headlights

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing

Battery does not have to be disconnected.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove headlight
=>Page 88 .
- Detach rubber seal, this involves releasing retaining clip and securing elements.

1.12 - Changing gas discharge lamp (Bi-xenon headlight) 103

 Audi A8 1994 ➤
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- Detach lens -1- by releasing the six fasteners -13-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Pull spherical head of adjuster stem out of mount.

- Remove reflector -4-. Turn screws for height/lateral adjustment until reflector can be taken out.
- Detach connector at headlight range control motor -11- and unfasten the two bolts -12-.
- Take out headlight range control motor.

Installing

- Installation is performed in the reverse sequence.

- Adjust headlight => Page 89 .

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1.14 - Removing and installing headlight range control motor - gas discharge headlights

Removing

- Remove headlight
=>Page 88 .
- Detach rubber seal, this involves releasing retaining clip and securing elements.
- Detach lens -1- by releasing the six fasteners -16-.
- Pull spherical head of adjuster stem out of mount.
- Remove reflector -4-. Turn screws for height/lateral adjustment until reflector can be taken out.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.14 - Removing and installing headlight range control motor - gas discharge headlights

105
 Audi A8 1994 ➤
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- Detach connector at headlight range control motor -13- and unfasten the two securing bolts -14-.
- Take out headlight range control motor.

Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Installation is performed in the reverse sequence.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Adjust headlights => Page 89 . with respect to the correctness of information in this document. Copyright by AUDI AG.

106 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
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1.15 - Removing and installing gas-discharge lamp starter unit -N195

Warning - High voltage!

Always disconnect the battery earth strap before working on parts of the gas-discharge headlights marked with
yellow high-voltage warning symbols.

Removing

- Remove headlight
=>Page 88 .
- Detach rubber seal, this involves releasing retaining clip and securing elements.
- Detach lens -1- by releasing the six fasteners -16-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.15 - Removing and installing gas-discharge lamp starter unit -N195 107
 Audi A8 1994 ➤
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- Remove reflector -4-. Turn screws for height/lateral adjustment until reflector can be taken out.
- Open housing cover -10- and detach connector at gas discharge lamp by turning it anti-clockwise.
- Unfasten the two screws -15- and take out gas discharge lamp starter unit -12-.

Installing

- Installation is performed in the reverse sequence.

- After installing perform headlight adjustment => Page 89 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
1.16 - Removingpermitted
and installing
unless authorisedgas discharge
by AUDI lamp
AG. AUDI AG does control
not guarantee unit,
or accept left -J343
any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing

- Remove front left wheel housing liner.

=> General body repairs, Exterior; Repair group 66; Wheel housing liners; Removing and installing front wheel
housing liner Wheel housing liners Removing and installing front wheel housing liner

- Detach connector of gas discharge lamp control unit -J343 at headlight and release cable fastener (cable
tie).

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 Audi A8 1994 ➤
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- -> Screw out the two bolts -2- (6 Nm) and take out control unit -1- together with holder.
- Unfasten the three bolts and detach control unit -1- from holder.

Installing

- Installation is performed in the reverse sequence.

1.17 - Removing and installing gas discharge lamp control unit, right -J344

Removing

- Remove right headlight

=>Page 88 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- ->with
Unfasten the
respect to the three of
correctness screws -2-in this
information and detach
document. control
holder.
Copyright unitAG.
by AUDI -1- from
- The holder is attached to the vehicle by means of three bolts -3- (6 Nm).

Installing

- Installation is performed in the reverse sequence.

1.18 - Removing and installing gas-discharge headlight control unit from MY 01

With the introduction of the "Litronik 4.0" headlight, the gas-discharge lamp control unit -J343/-J344 is fitted
directly to the headlight housing.

1.16 - Removing and installing gas discharge lamp control unit, left -J343 109
 Audi A8 1994 ➤
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Removing

- Remove the relevant headlight => Page 88 .

- -> Unfasten the screws -arrows- (1.5 Nm) on control unit -2- and lift off control unit -2- from headlight housing
-1-.

Installing

- Installation is performed in the reverse sequence.

1.19 - Removing and installing gas-discharge lamp control unit - main beam

The control unit is located in the headlight housing below the main beam bulb.

Removing

- Remove small housing cover from headlight housing.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Release and unplug connector -2-.

- Unscrew bolts -3- (1.5 Nm).
- Remove control unit -1- from headlight housing.

Installing

- Installation is performed in the reverse sequence.

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2 - Servicing fog lights

2.1 - Servicing fog lights

2.2 - Removing and installing fog lights

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- -> Remove air duct grille by pressing retainer tab -3- downwards using a flat screwdriver.
- Detach trim at front fog light from the front. Trim is push-fitted with three retainer tabs -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Trim at front fog light is inserted into guides -3-.

- Remove the two bolts -1- (6 Nm).
- Pull front fog light to front and out of mount -2-.
- Unplug electrical connection.

Installing

- Install in reverse sequence.

- Adjust fog lights after installing => Page 111 .

2.3 - Adjusting fog lights

For adjustment specifications refer to:

=> Maintenance manual

2.1 - Servicing fog lights 111

 Audi A8 1994 ➤
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- Turn the relevant adjustment screw as required using an Allen key (6 mm) or cross-head screwdriver.

- -> Turn adjusting screw anti-clockwise to reduce range. Screw can be accessed via the recess -1- in the air
duct grille. There is no provision for lateral adjustment.

2.4 - Replacing front fog light bulb

Removing

- Remove front fog light

=> Page 111

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- -> Turn cover -1- in direction of arrow and detach.
- Unplug connector at bulb.
- Release spring-type wire clip and take out fog light bulb (12V 55W H3)

Installing

- Installation is performed in the reverse sequence to removal.

- Adjust fog lights after installing => Page 111 .

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3 - Servicing rear lights

3.1 - Servicing rear lights

3.2 - Removing and installing bulb carrier in side panel

Removing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Open and remove left/right storage compartment cover in luggage compartment.
- Open and remove rear light cover.
- -> Turn -arrow- rotary knob -2- at bulb carrier -1- anti-clockwise and remove.

- -> Unscrew bulbs to remove them from their holders.

1 - Turn signal bulb -12 V, 21 W

2 - Brake light/reversing light bulb
-12 V, 21/5 W

Installing
- Install in reverse sequence.

3.3 - Removing and installing rear light in side panel

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Open and remove left/right storage compartment cover in luggage compartment.
- Open and remove rear light cover.

3.1 - Servicing rear lights 113

 Audi A8 1994 ➤
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- Remove left/right luggage compartment side trim.

=> General body repairs, Interior; Repair group 70; Trim panels; Removing and installing luggage compartment
trim Trim panels Removing and installing luggage compartment trim

- -> Turn rotary knob -2- at bulb carrier -1- anti-clockwise and remove.
- Unscrew hexagon nuts (4 Nm) -3- and remove rear light -4- from outside of vehicle.

Installing

- Install in reverse sequence.

Note:

When installing, ensure that seal between

Protected by body and
copyright. rear
Copying for light
privatehousing seals
or commercial properly.
purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Before tightening the securing nuts, align the rear light with the contours of the body (uniform gaps all round).
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.4 - Removing and installing number plate lights

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.

- -> Screw out the two securing bolts -1- (4 Nm).

- Take number plate light -2- out of boot lid and replace defective bulb as required.

Installing

- Installation is performed in the reverse sequence.

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3.5 - Removing and installing rear light bulbs in boot lid

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- Open left/right carpet trim in boot lid.

Note:

Illustration shows left-hand rear light in boot lid.

- -> Turn individual bulb holders anti-clockwise or pull off.

1- Reversing light bulb -12 V, 21 W

2- Rear fog light bulb -12 V, 21 W
3- Additional rear light bulb -12 V, 21 W

Installing

- Installation is performed in the reverse sequence.

3.6 - Removing and installing rear light in boot lid

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- Open left/right carpet trim in boot lid.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Turn individual bulb carrier - 1, 2, 3- anti-clockwise or pull off.

3.5 - Removing and installing rear light bulbs in boot lid 115
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:
The illustration shows the left-hand rear light in the boot lid. In addition, the luggage compartment lock must be
removed on the right-hand rear light in the boot lid.
=> General body repairs, Exterior; Repair group 55; Boot lid; Removing and installing lock cylinder for boot
lock. Boot lid Removing and installing lock cylinder for boot lock.
- Unfasten four nuts (4 Nm) -arrows- and remove housing.

Installing
- Install in reverse sequence.

Note:
When installing, ensure that seal between body and rear light housing seals properly.
- Before tightening the securing nuts, align the rear light with the contours of the body (uniform gaps all round).

4 - Removing and installing high-level brake light

4.1 - Removing and installing high-level brake light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

116 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

The high-level brake light is mounted on the rear shelf.

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- Pull off housing cover -1- by hand in direction of arrow.
- Unscrew bolts -2- and remove bulb carrier -3- in direction of arrow.
- Unplug electrical connector.

Bulbs -4- (4 x 12 V, 5W) are push-fitted in bulb carrier -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Lens unit -5- is attached to rear shelf from underneath with bolts from luggage compartment.

Installing

- Installation is carried out in the reverse sequence.

4.1 - Removing and installing high-level brake light 117

 Audi A8 1994 ➤
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5 - Side mounted turn signals

5.1 - Side mounted turn signals

5.2 - Removing and installing side mounted turn signals

Removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Switch off ignition and all electrical consumers and
permitted pullauthorised
unless out ignition
by AUDIkey.
AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Push turn signal towards rear of vehicle against the retaining tab -arrow- and carefully remove from
opening in wing.
- Disconnect connector.

Installing

- Connect connector.
- Insert turn signal in wing.

6 - Servicing steering column switches

6.1 - Servicing steering column switches

6.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

118 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

6.3 - Removing and installing steering column switches

=> Running gear, front-wheel drive and four-wheel drive; Repair group 48; Airbag unit on steering wheel; Re‐
moving and installing steering wheel with airbag unit and steering column switches Airbag unit on steering
wheel Removing and installing steering wheel with airbag unit and steering column switches

6.4 - Wiring connections on steering column switch

Note:
Contacts which are not listed are vacant/unassigned.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Overview
A- Connector for light switch, manual dipping, headlamp flasher and parking light
B- Connection for cruise control system
C- Connection for turn signal switch
D- Connection for on-board computer and intermittent wipe function
E- Connection for windscreen wiper switch

-> A - Identification of connections for light switch, switch for manual dipping, headlamp flasher and parking
light
2- Terminal X
4- Terminal PR
5- Terminal PL
6- Terminal 30
7- Terminal 58

6.2 - General notes 119

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

8 - Terminal 56
9 - Terminal 56a
10 - Terminal 56b
12 - Terminal P
13 - Terminal 30

-> B - Identification of connections for cruise control system (petrol engines with mechanical throttle)
1- CCS control unit, pin 11
2- CCS control unit, pin 10
3- Control unit for cruise control, contact 4
4- CCS control unit, pin 8
5- Terminal 15
6- Clutch pedal/brake pedal switch

-> C - Identification of connections for turn signal switch

1- Turn signal, left
2- Hazard warning light switch, terminal 49a
3- Turn signal, right
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

120 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

-> D - Identification of connections for on-board computer and intermittent wipe function

1- Driver information system, right

2- Driver information system, left
3- Terminal 31
4- Driver information system, Reset
5- Intermittent wipe control
6- Intermittent wipe control

-> E - Identification of connections for windscreen wiper switch

1- Terminal 53
3- Terminal 53e
4- Terminal 53c
6- Terminal 53b
7- Intermittent wipe
8- Terminal 53a Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7 - Servicing lock cylinder and ignition/starter switch

7.1 - Servicing lock cylinder and ignition/starter switch

7.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

6.4 - Wiring connections on steering column switch 121

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

7.3 - Removing and installing lock cylinder

Removing

- Remove steering column switches:

=> Running gear, front-wheel drive and four-wheel drive; Repair group 48; Steering wheel with airbag unit;
Removing and installing steering wheel with airbag unit and steering column switches Steering wheel with
airbag unit Removing and installing steering wheel with airbag unit and steering column switches
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Vehicles with automatic gearbox
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Shift selector lever into "P" position.

- -> Turn ignition key to position -B- "Ignition on".
- Then lift interlock lever -1- slightly and pull interlock cable -2- out of ignition lock housing.

Continued for all vehicles

Note:

The spare key or workshop key is required for removing the lock cylinder. The following steps can only be
performed with an ignition key which has a flat handle; i.e. a key without a light or remote-control transmitter.

- Insert spare key or workshop key into ignition lock and turn to "Ignition on": an aperture will appear in the
front of the lock next to the ignition key slot.
- -> Insert a length of steel wire or a pin (diameter approx 1.5 mm) as far as it will go, as illustrated, and pull
the lock cylinder out of the steering lock housing in the direction indicated by arrow -B-.

Installing

- Insert the spare key or workshop key into the ignition lock and turn to "Ignition on". Once again insert the
length of steel wire into the aperture in the front of the lock and push it in as far as it will go.
- Push the lock cylinder with ignition key all the way into steering lock housing.
- Then pull out the steel wire and press in the lock cylinder firmly until the catch engages audibly.
- Install steering column switches and steering wheel in reverse sequence => Page 119 .

122 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

7.4 - Removing and installing ignition/starter switch

Removing

- Remove steering column switches:

=> Running gear, front-wheel drive and four-wheel drive; Repair group 48; Steering wheel with airbag unit;
Removing and installing steering wheel with airbag unit and steering column switches Steering wheel with
airbag unit Removing and installing steering wheel with airbag unit and steering column switches

- Unplug connector on ignition/starter switch.

- Remove sealing paint from the two retaining screws -A-.
- Slacken retaining screws -A- slightly and pull ignition/starter switch out of steering lock housing in opposite
direction of arrow -B-.

Installing

Notes:

◆ The ignition/starter switch and the lock cylinder must be in the same position, e.g. "Ignition on", when in‐
stalling.
◆ Seal the two retaining screws on the steering lock housing with paint again after they are tightened.

- Install in reverse sequence.

7.5 - Wiring connections on ignition/starter switch

15 - -> Terminal 15
30 - Terminal 30
50 - Terminal 50
50b- Terminal 50b Copying for private or commercial purposes, in part or in whole, is not
Protected by copyright.
75 - Terminal 75 authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless
86s- Terminal 86s
with respect to the correctness of information in this document. Copyright by AUDI AG.

7.4 - Removing and installing ignition/starter switch 123

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

P- Park position

8 - Servicing acoustic parking system

8.1 - Servicing acoustic parking system

8.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

124 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

8.3 - General overview of parking aid

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Parking aid senders, front

◆ In front bumper
◆ Removing and installing
=> Page 128
2 Parking aid warning buzzer -H15
◆ Below rear shelf
◆ Removing and installing
=> Page 128
3 Parking aid control unit -J446
◆ Behind left-hand side trim in luggage compartment
◆ Removing and installing
=> Page 126
4 Parking aid senders, rear
◆ In rear bumper
◆ Removing and installing
=> Page 129

8.3 - General overview of parking aid 125

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5 Parking aid warning buzzer -H22

◆ On right behind dash panel insert
◆ Removing and installing
=> Page 127
6 Parking aid button -E266
◆ In centre console
◆ Removing and installing
=> Page 134

8.4 - Removing and installing parking aid control unit -J446

Removing

- Remove trim from left-hand storage compartment in luggage compartment.

- If fitted, detach mounting frame for CD changer.

=> Radio, telephone, navigation; Repair group 91; Radio systems; Removing and installing CD changer. Radio
systems Removing and installing CD changer.

126 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Up to MY 99:

- -> Unscrew the two bolts -2- (2.5 Nm) and remove control unit -1-.
- Unplug connectors.

From MY 00:

- Unscrew the two bolts -2- (2 Nm) and remove parking aid control unit -1- together with holder -4-.
- Unplug connectors.
- Parking aid control unit -1- is attached to holder -4- by means of two bolts -3- (2.5 Nm).

Installing

- Install in reverse sequence.

8.5 - Removing and installing warning buzzer for front parking aid -H22

Removing

8.4 - Removing and installing parking aid control unit -J446 127
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Front parking aid warning buzzer -1- is located behind dash panel insert.
- Remove dash panel insert => Page 56 .
- Unplug connector.
- Unfasten the two retaining screws -2- (1 Nm).
- Take warning buzzer out.

Installing
- Installation is carried out in the reverse sequence.

8.6 - Removing and installing warning buzzer for rear parking aid -H15

Removing:

- -> The warning buzzer for rear parking aid -1- is on the luggage compartment partition, under the rear shelf.
- Remove rear shelf.

=> General body repairs, Interior; Repair group 70; Trims; Removing and installing rear shelf Trims Removing
and installing rear shelf
- Unplug connector.
- Remove the two expanding rivets -2-.
- Lift warning buzzer off luggage compartment partition panel.

Installing:
- Installation is carried out in the reverse sequence.

8.7 - Removing and installing front acoustic parking aid senders

Removing:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

128 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Remove the front bumper.

=> General body repairs, Exterior; Repair group 63; Front bumper; Removing and installing front bumper Front
bumper Removing and installing front bumper

- -> Take out the bumper bracket -3- to remove the two centre acoustic parking system senders -2-.

=> General body repairs, Exterior; Repair group 63; Front bumper; Removing and installing front bumper cover
Front bumper Removing and installing front bumper cover

- Removal of the two outer acoustic parking system senders does not involve further dismantling of the front
bumper.

- -> Unplug connector -1- from sender.

- Press apart the two retainer tabs -arrow- and press out sender inwards.

Installing:

- Install in reverse sequence.

8.8 - Removing and installing

Protected rear parking
by copyright. Copying aid senders
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing:

- -> The acoustic parking system senders -arrows- are fitted as shown on the rear bumper -1-.
- Remove the rear bumper.

=> General body repairs, Exterior; Repair group 63; Rear bumper; Removing and installing rear bumper Rear
bumper Removing and installing rear bumper

8.7 - Removing and installing front acoustic parking aid senders 129
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unplug connector -1- from sender.

- Press apart the two retainer tabs -arrow- and press out sender inwards.

Installing:

- Install in reverse sequence.

9 - Servicing automatic headlight range control system

9.1 - Servicing automatic headlight range control system

9.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
engine management) is activated as described in thepermitted
Owner's Manual
unless authorisedand theAG.
by AUDI service
AUDI AG mode
does not of the Tele‐
guarantee or accept any liability
matics control unit is de-activated. with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

130 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

9.3 - General overview of automatic headlight range control

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Headlight range control positioning motor -V48/V49

2 Vehicle levelling sender, front left -G78
◆ On front left track control link
◆ Removing and installing:

=> Running gear, Front-wheel drive and four-wheel drive; Repair group 40; Removing and installing track con‐
trol link Removing and installing track control link

3 Vehicle levelling sender, rear left -G76

◆ On rear left wishbone
◆ Removing and installing:

=> Running gear, front-wheel drive and four-wheel drive; Repair group 42; Layout of rear axle components
Layout of rear axle components

9.3 - General overview of automatic headlight range control 131

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4 Control unit for automatic headlight range control -J431

◆ Behind right-hand B-pillar trim
◆ Removing and installing
=> Page 132

9.4 - Removing and installing control unit for automatic headlight range control -J431

The control unit for headlight range control is fitted behind right-hand lower B-pillar trim.

Removing

- Remove right-hand lower B-pillar trim.

=> General body repairs, Interior; Repair group 70; Trim panels gradually fitted from 10.98 (with interior mirror
on headliner); Removing and installing lower B-pillar trim Trim panels gradually fitted from 10.98 (with interior
mirror on headliner) Removing and installing lower B-pillar trim

132 94 - Lights, Lamps, Switches - exterior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> To remove control unit for headlight range control -1-, unscrew the two hexagon nuts -2- (2.5 Nm).
- Unplug connector.

Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Install in reverse sequence. with respect to the correctness of information in this document. Copyright by AUDI AG.

9.4 - Removing and installing control unit for automatic headlight range control -J431

133
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

96 - Lights, Lamps, Switches - interior

1 - Servicing switches
1.1 - Servicing switches

1.2 - Removing and installing switches in centre console

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- -> Reach between ashtray and trim -1- with palm of hand.
- Pull trim -1- in direction of arrow.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Carefully detach trim -1-.

- Detach connector of switch to be repaired.
- Push out switch in direction of arrow.

134 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Installing
- Installation is carried out in the reverse sequence.

Note:
-> On installation make sure that spherical heads -2- are properly positioned on retainers -A- of centre console
trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1.3 - Removing and installing hazard warning light switch
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing
- Observe notes on working on the electrical system => Page 56 .

- Switch off ignition and all electrical consumers and pull out ignition key.
- With the ignition switched off disconnect the battery earth strap.
- -> Reach between ashtray and trim -1- with palm of hand.
- Carefully pull off trim -1- in direction of arrow.
- Unplug connectors.

1.2 - Removing and installing switches in centre console 135

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unfasten screws -4- and remove switch unit -2- from trim -3-.
- Push hazard warning light switch -1- out of switch unit -2- in direction of arrow.

Installing

- Installation is carried out in the reverse sequence.

- Fit trim exactly into opening.

1.4 - Removing and installing light switch

The light switch can only be removed together with the steering column switch.

Removing and installing => Page 119

1.5 - Removing and installing electric steering column adjustment switch

=> Running gear, front-wheel drive and four-wheel drive; Repair group 48; Steering wheel with airbag unit;
Removing and installing steering wheel with airbag unit and steering column switch Steering wheel with airbag
unit Removing and installing steering wheel with airbag unit and steering column switch

1.6 - Removing and installing front seat heating switch

The front seat heating switches are integrated into the operating and display unit for the air conditioner.

=> Air conditioner; Repair group 87; Removing and installing operating and display unit -E87 Removing and
installing operating and display unit -E87

1.7 - Removing andbyinstalling

Protected sunroof
copyright. Copying for private orswitch
commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- -> Carefully lever out reading light section -1- using a flat-bladed screwdriver.

136 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unplug connectors 1,2 and 3 in order to remove reading light section.
- If fitted, unclip hands-free microphone -4-.
- Unplug connector -5- for sunroof switch -6-.
- Screw out securing bolts (arrows) for sunroof switch.

Installing

- Install in reverse sequence.

1.8 - Removing and installing adjuster for headlight range control

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.

- Remove storage compartment on driver's side

=> General body repairs, Interior; Repair group 68; Storage compartments and trim parts; Removing and in‐
stalling driver's storage compartment Storage compartments and trim parts Removing and installing driver's
storage compartment

- Unplug connector.
- -> Press headlight range control adjuster -1- in direction of passenger compartment.

Installing

- Installation is carried out in the reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.7 - Removing and installing sunroof switch 137

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

1.9 - Removing and installing switch for glove box light

Removing

Notes:
The switch for the glove box light is integrated in the glove box lock.
- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove glove compartment and lock -3-.

=> General body repairs, Interior; Repair group 68; Storage compartments and trim parts; Removing and in‐
stalling glove box Storage compartments and trim parts Removing and installing glove box

- -> Unplug connector -1- and disconnect terminals -2-.

Installing

- Installation is carried out in the reverse sequence.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1.10 - Removing and installing luggage compartment release switch -E164 and interior
with respect to the correctness of information in this document. Copyright by AUDI AG.

monitor switch -E183

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove driver's B-pillar trim.

=> General body repairs, Interior; Repair group 70; Trim panels; Removing and installing B-pillar trim Trim
panels Removing and installing B-pillar trim

- Detach connector from respective switch.

138 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Use small screwdriver to press in clip on side of switch and press switch -1- (luggage compartment release
switch) or -2- (interior monitor switch) to front out of B-pillar trim -3-.

Installing
- Installation is carried out in the reverse sequence.

1.11 - Removing and installing interior central locking switch -E150

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove front door trim.

=> General body repairs, Interior; Repair group 70; Front door trims; Removing and installing front door trim
Front door trims Removing and installing front door trim
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Unplug all electrical connectors and remove door trim.

- -> Use small screwdriver to release catch on side and press switch -1- to front out of door trim.

Installing
- Installation is carried out in the reverse sequence.

1.12 - Removing and installing mirror adjuster switch

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove upper and lower recessed handle moulding of door trim.

=> General body repairs, Interior; Repair group 70; Front door trims; Removing and installing front door trim
Front door trims Removing and installing front door trim

1.10 - Removing and installing luggage compartment release switch -E164 and interior

monitor switch -E183 139

 Audi A8 1994 ➤
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- Use plastic wedge to prise out trim for window lifter/mirror adjuster.
- Unplug all connectors from switch.
- -> Move the two catches -1- to the right and at the same time press switch -2- in direction of arrow -A- out
of trim.

Installing
- Install in reverse sequence.

1.13 - Removing and installing front window lifter switches

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove upper and lower recessed handle moulding of door trim.

=> General body repairs, Interior; Repair group 70; Front door trims; Removing and installing front door trim
Front door trims Removing and installing front door trim

- Use plastic wedge to prise out trim for window lifter/mirror adjuster.
- Unplug all connectors from switch.
- -> Use small screwdriver to release the four catches -arrows- on the side and press respective window lifter
switch to front in direction of arrow -B- out of trim.

Installing
- Install in reverse sequence.

1.14 - Removing and installing rear window lifter switches

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Removing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Switch off ignition and all electrical consumers and pull out ignition key.
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Lift ashtray insert out of rear door handle trim.

- Use plastic wedge to prise trim half with window lifter switch out of door handle and remove.

140 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
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- Unplug connector and detach ashtray lighting.

- -> Use small screwdriver to release catch -A- on side and at the same time press switch in direction -B- out
of trim.

Installing
- Install in reverse sequence.

1.15 - Removing and installing memory operating unit, driver seat -E97

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Unscrew cross-head bolt in driver's door tray and lift out entire switch housing.

- Unplug connector from switch.

- -> Release the two catches -1- and at the same time press switch -2- in direction of arrow out of housing.

Installing
- Installation is carried out in the reverse sequence.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

1.16 - Removing and installing rear seat heating switch

with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing
- Switch off ignition and all electrical consumers and pull out ignition key.
- Pull off fuse -S38 (20 A) on socket 3 of relay and fuse carrier located at the right of the luggage compartment.

- -> Carefully prise off trim -A-.

- Unscrew the two cross-head bolts -B- and remove vent.
- Press corresponding switch by hand out of holder from rear through opening.

1.14 - Removing and installing rear window lifter switches 141

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Then pull the switch out completely and unplug the connector.

Installing

- Install in reverse sequence.

1.17 - Removing and installing door contact switch

The door contact switch is located in the door lock and cannot be replaced separately in the event of malfunction.

- Removing and installing front door lock

=> General body repairs, Exterior; Repair group 57; Front doors; Removing and installing door locks with me‐
chanical components Front doors Removing and installing door locks with mechanical components

- Removing and installing rear door lock

=> General body repairs, Exterior; Repair group 57; Rear doors; Removing and installing door locks with me‐
chanical components Rear doors Removing and installing door locks with mechanical components

1.18 - Removing and installing bonnet contact switch -F120

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Remove protective sleeve from contact switch.

- -> Unscrew bolt -arrow- at contact switch -1- and remove contact switch.
- Unplug connector -2-.

Installing

- Installation is carried out in the reverse sequence.

1.19 - Removing and installing boot lid/tailgate contact switch

Removing

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove boot lid/tailgate lock

142 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
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=> General body repairs, Exterior; Repair group 55; Boot lid/tailgate; Removing and installing lock cylinder for
boot lock Boot lid/tailgate Removing and installing lock cylinder for boot lock

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Unplug connector.
- -> With boot lid/tailgate lock -1- removed, use a flat-bladed screwdriver to release plastic tab -3- at the two
rivets -4-.
- Press lever -2- in direction indicated (arrow) and pull back plastic tab -3-.

- -> Carefully remove contact switch -3- from boot lid/tailgate lock -1-.

Installing

- Carefully fit the contact switch in its mounting in the boot lid/tailgate lock.
- Push plastic tab -2- forward into its original position and engage it on the contact switch.
- Push on connector
- Install boot lid/tailgate lock.

=> General body repairs, Exterior; Repair group 55; Boot lid/tailgate; Removing and installing lock cylinder for
boot lock. Boot lid/tailgate Removing and installing lock cylinder for boot lock.

1.19 - Removing and installing boot lid/tailgate contact switch 143

 Audi A8 1994 ➤
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2 - Servicing immobilizer
2.1 - Servicing immobilizer

Note:

◆ The immobiliser control unit is integrated in the dash panel insert and can only be replaced together with
the dash panel insert => Page 56 .

2.2 - Defective transponder and/or lost keys

◆ The transponder is integrated in the key.
◆ The whole key must be renewed if the transponder is defective or if the key is lost.

- Order the replacement key with integral transponder according to the lock code number.
- Perform adaption of all keys for the vehicle.

=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser II (variable
code) Self-diagnosis of immobiliser - Immobiliser II (variable code)

=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser III Self-di‐
agnosis of immobiliser - Immobiliser III

2.3 - Renewing reader coil

◆ The reader coil is an integral part of the lock cylinder and cannot be renewed separately.
◆ The reader coil must be renewed together with the lock cylinder.

- Order a new lock cylinder with the correct lock code number for the vehicle from Sales Centre or the importer.

2.4 - Procedure when replacing the lock set or the dash panel insert

Note:

To guarantee that the immobilizer can be identified later, the following steps must be carried out when replacing
the lock set or the dash panel insert.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

144 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

-> 1. Lock set with 2-part sticker

Note:

The sticker on the key tag of the new locking set serves to identify the mechanical locking.

- Pull off right-hand sticker -2- (with bar code) from new lock set key fob and destroy.
- Pull remaining left-hand sticker -1- (without bar code) off new lock set key fob and attach to customer key
fob in place of existing left-hand sticker.

2. Immobilizer control unit (integrated in dash panel insert)

For security reasons, the secret number for the immobiliser is encoded. The encoded secret number (PIN =
Personal Identification Number) is a 7-digit number.

The PIN can only be used in conjunction with the vehicle diagnostic, testing and information system VAS 5051.

The 7-digit secret number (PIN) must be requested from the responsible sales centre or from the importer, on
the basis of the 14-digit identification number of the immobiliser or engine control unit.

The PIN is only valid on the day it is obtained and must be requested again thereafter. The PIN has no validity
for the customer or for other dealers.

The PIN has no validity for the customer or for other dealers.

2.5 - Testing the system

- Switch off ignition for at least 5 minutes.
- Cover the reader coil using a metal plate with a slot (for instance by placing a suitable washer over the
ignition switch) and insert the ignition key through the slot into the ignition switch.

or

- Disconnect electrical wiring for reader coil at plug connector between ignition/starter switch and immobiliser
control unit.
- Start the engine.

The engine should not run and the warning lamp should start flashing.

- Initiate self-diagnosis of immobilizer and interrogate fault memory.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser II (variable
code) Self-diagnosis of immobiliser - Immobiliser II (variable code)

=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser III Self-di‐
agnosis of immobiliser - Immobiliser III

One of the following two fault messages should appear on the display:

◆ Key signal too low or

◆ Immobiliser reader coil -D2

-> Indicated on display:

Immobilizer reading spool -D2

- Erase fault memory and end output.

=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser II (variable
code) Self-diagnosis of immobiliser - Immobiliser II (variable code)

2.4 - Procedure when replacing the lock set or the dash panel insert 145
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

=> Electrical System, Self-diagnosis; Repair group 01; Self-diagnosis of immobiliser - Immobiliser III Self-di‐
agnosis of immobiliser - Immobiliser III

3 - Servicing interior monitor

3.1 - Servicing interior monitor

3.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Navigation system, Self-diagnosis; Repair groupunless
permitted 01;authorised
Self-diagnosis
by AUDI AG.of Telematics
AUDI system;
AG does not guarantee Adaption
or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

3.3 - Removing and installing control unit for ultrasonic sensors -J347

The control unit is located behind the left luggage compartment side trim.

Removing

- Remove the left luggage compartment side trim.

=> General body repairs, Interior; Repair group 70; Trim; Removing and installing luggage compartment trim
Trim Removing and installing luggage compartment trim

- -> Unplug connector -1-.

- Unscrew securing bolts -arrow- (4 Nm).
- Remove control unit -2-.

146 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
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Installing

Installation is performed in the reverse order.

3.4 - Removing and installing ultrasonic sensors -G170/G171

The ultrasonic sensors are installed behind the upper B-pillar trim.

Removing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Remove upper B-pillar trim.

=> General body repairs, Interior; Repair group 70; Trims gradually fitted from 10.98 (with interior mirror on
headlining); Removing and installing upper B-pillar trim Trims gradually fitted from 10.98 (with interior mirror on
headlining) Removing and installing upper B-pillar trim

- -> Carefully pull both sensors -3- out of the mountings in the trim -arrows-.
- Unscrew the securing bolts -2- (1.5 Nm).
- Detach the connector and remove the ultrasonic sensor -1-.

Installing

Installation is performed in the reverse order.

3.3 - Removing and installing control unit for ultrasonic sensors -J347 147
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

4 - Servicing interior lights

4.1 - Servicing interior lights

4.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit Protected
is de-activated.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
with respect to the correctness of information in this document. Copyright by AUDI AG.

system; Adaption Self-diagnosis of Telematics system Adaption

148 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

4.3 - Removing and installing front interior light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required

◆ Removal wedge VAS 3409

Notes:

◆ To change a bulb for the front interior light it is only necessary to lever off lens -1-.
◆ Bulb for interior light: 12 V, 10 W.

Removing

- Carefully lever out interior light -3- using VAS 3409.

- Unplug the electrical connectors.

Installing

- Plug in connectors.
- Fit interior light -3- in opening and clip in.

4.3 - Removing and installing front interior light 149

 Audi A8 1994 ➤
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4.4 - Removing and installing rear interior light

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

Notes:

◆ -> To change a bulb for the interior light it is only necessary to lever off lens -2-.
◆ Bulb -3- for interior light: 12 V, 10 W

Removing

- Carefully lever out interior light -1- using VAS 3409.

- Unplug electrical connector -4-.

Installing

- Plug in connector -4-.

- Fit interior light -1- in opening in headliner and clip in on opposite side.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

150 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

4.5 - Removing and installing front reading light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required

◆ Removal wedge VAS 3409

Notes:

◆ To change a bulb for the reading light it is only necessary to carefully lever off lens -1-.
◆ Bulb for reading light: 12 V, 5 W.

Removing

- Carefully lever out interior light -2- using VAS 3409.

- Unplug the electrical connectors.

Installing

- Plug in connectors.
- Fit interior light -2- in opening and clip in.

4.5 - Removing and installing front reading light 151

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

4.6 - Removing and installing rear reading light

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

Notes:

◆ The rear interior light must be removed in order to change a bulb.

◆ Bulb for reading light: 12 V, 5 W

Removing

- -> Carefully lever out interior light -2- using VAS 3409.
- Unplug electrical connector -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove reading light bulb -arrow- from its holder on the back of the interior light.

Installing

- Push on connector
- Fit interior light in opening in headliner and clip in on opposite side.

4.7 - Removing and installing light for make-up mirror

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

152 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:

The illustration shows the light for the make-up mirror on the left-hand side. The right-hand side is symmetrically
opposite.

Removing

- -> Carefully lever out the light for the make-up mirror using VAS 3409 at the recess provided -arrow-.
- Disconnect connector.
- Fit a new bulb.

Installing

- Install in reverse sequence.

4.8 - Removing and installing glove box light

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

Removing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Using VAS 3409, press in retaining tab -1- and lever out glove box light -2-.
- Unplug electrical connectors -3-.

4.7 - Removing and installing light for make-up mirror 153

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- Take bulb in glove box light -2- out of bulb holder.

Installing
- First plug in connectors -3-.
- Insert glove box light -2- with the two retainer tabs -4- from underneath in large opening (arrows) and engage
on opposite side with -1-.

4.9 - Removing and installing luggage compartment lights

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

There are two lights at the top of the luggage compartment and one beneath the sill -arrows-.
Removing
- Insert VAS 3409 behind lens of the respective light and and carefully lever light -2- out.
- Pull out lens with bulb holder.
- Unplug connectors -3- and -4-.
- Fit a new bulb.

Installing
- Insert lens with bulb holder in glove box and clip in.

4.10 - Removing and installing sill courtesy lights and door reflectors

A sill courtesy light -1- and a door reflector -2- are provided in the trim of each door.
Special tools, testers and auxiliary items
◆ Plastic filler knife VAS 3409

154 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
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Removing

- -> Removal and bulb replacement only involves using VAS 3409 to prise lens sideways out of door trim.
- Unclip bulbs from socket.

Installing

- Install in reverse sequence.

4.11 - Removing and installing footwell lights

Special tools, testers and auxiliary items

◆ Plastic filler knife VAS 3409

Notes:

◆ The footwell lights must be removed in order to change a bulb.

◆ Bulb for footwell light: 12 V, 5 W

Removing

- -> Using VAS 3409, press in retaining tab -2- and lever out footwell light -1-.
- Unplug electrical connectors -3-.
- Remove the bulb from its holder on the back of the footwell light.

Installing

- First plug in connectors -3-.

- Fit footwell light -1- in opening and clip in opposite side.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4.10 - Removing and installing sill courtesy lights and door reflectors 155
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

5 - Servicing lock cylinder heating

5.1 - Servicing lock cylinder heating

5.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

5.3 - Removing and installing control unit for lock cylinder heating

The control unit for the lock cylinder heating is located on the upper side member in the driver's door.

Removing

- Remove door trim.

=> General body repairs, Interior; Repair group 70; Front door trims; Removing and installing front door trim
Front door trims Removing and installing front door trim

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unscrew bolts -2- from nuts -3-.

- Unplug connectors and take off control unit -1-.

Installing

- Install in reverse sequence.

156 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
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6 - Servicing horn
6.1 - Servicing horn

6.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Notes: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

6.3 - Removing and installing horn

Removing

- Remove bumper

=> General body repairs, Exterior; Repair group 63; Front bumper; Removing and installing front bumper Front
bumper Removing and installing front bumper

- -> Unscrew securing nut (12 Nm) -arrow- and detach horn unit -1- from bracket.
- Unplug electrical connector.

Note:

The illustration shows the left-hand horn. The removal of the right-hand horn is symmetrically opposite.

Installing

- Install in reverse sequence.

6.1 - Servicing horn 157

 Audi A8 1994 ➤
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6.4 - Removing and installing horn for anti-theft alarm

The horn for the anti-theft warning system is located on the rear of the left luggage compartment side trim.

Removing

- Remove luggage compartment side trim.

=> General body repairs, Interior; Repair group 70; Trim; Removing and installing luggage compartment trim
Trim Removing and installing luggage compartment trim

- -> Unscrew securing bolt -2- (15 Nm).

- Pull out horn -1- from behind panel.
- Unplug connector -3-.

Installing

Installation is performed in the reverse order.

7 - Heated steering wheel Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7.1 - Heated steering wheel with respect to the correctness of information in this document. Copyright by AUDI AG.

7.2 - Servicing heated steering wheel

The heated steering wheel is available both as standard version and as audio steering wheel.

- Switch off ignition and all electrical consumers and pull out ignition key.
- Remove airbag unit and steering wheel => Page 119 .
- Check wiring according to current flow diagram.

=> Current flow diagrams, Electrical fault finding and Fitting locations

Note:

Steering wheel should be replaced if heated steering wheel is defective.

- Installing airbag unit and steering wheel => Page 119 .

158 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

8 - Servicing socket for trailer hitch

8.1 - Servicing socket for trailer hitch

8.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:
◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control
Protected unit is Copying
by copyright. de-activated
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=> Radio, Telephone and
with respect to the Navigation
correctness system,
of information Self-diagnosis;
in this document. Repair
Copyright by AUDI AG. group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

8.3 - Removing and installing trailer hitch socket

Removing
- -> Remove bolts -arrows-.
- Remove the socket from the retaining panel.

8.1 - Servicing socket for trailer hitch 159

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Detach connector -2- for rear fog light cut-out contact switch -F216 and press connector -1- out of the
socket.

Installing

Installation is performed in the reverse order.

8.4 - Pin allocation of trailer hitch socket

1- -> Terminal BL (left turn signal)

2- Terminal NSL (rear fog lamp))
3- Terminal 31 (earth)
4- Terminal BR (right turn signal)
5- Terminal 58 R (right tail light)
6- Terminal 54 (brake light)
7- Terminal 58 L (left tail light)
8- Terminal RF (reversing light)
9- Terminal 30 a (battery +)
13 - Terminal 31 (earth)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

160 96 - Lights, Lamps, Switches - interior

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

97 - Wiring

1 - Relay carrier, fuse carrier

1.1 - Relay carrier, fuse carrier

1.2 - General notes

Warning
Before working on the electrical system disconnect the battery earth strap.
Activate the service mode of the Telematics control unit before disconnecting battery.=>Radio, Telephone and
Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics system; Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

1.3 - Electronics box in plenum chamber

Removing

- Slacken plenum chamber cover bolts in engine compartment and remove cover.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Detach cover of electronics box.

1- -> Engine control unit

2- Connector point
3- Automatic gearbox control unit
4- CCS control unit
5- Relay and fuse carrier

1.1 - Relay carrier, fuse carrier 161

 Audi A8 1994 ➤
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Installing
- Installation is carried out in the reverse sequence.

1.4 - Electronics box in passenger's footwell

The central electrics unit and an auxiliary relay carrier are integrated into the electronics box in the passenger's
footwell.

Removing
- Remove carpet in passenger's footwell.
- -> Unscrew the four bolts -arrows- (6 Nm) on cover of electronics box and then remove cover.

Removing and installing central electrics unit

- -> Unscrew the two bolts -1- (3 Nm) and remove

Protected bycentral
copyright.electrics unit. or commercial purposes, in part or in whole, is not
Copying for private
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing and installing auxiliary relay carrier

162 97 - Wiring
 Audi A8 1994 ➤
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- -> Push auxiliary relay carrier on left and right out of guide rails -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove auxiliary relay carrier from electronics box.

Installing

- Installation is carried out in the reverse sequence.

1.5 - Fuse carrier on right in passenger's footwell

Removing

- Remove cover in passenger's footwell.

- -> Unscrew bolts -arrows- (5 Nm) and then remove fuse carrier.

Installing

- Installation is carried out in the reverse sequence.

1.6 - Relay carrier below storage compartment on driver's side

Removing

- Remove driver's storage compartment at bottom.

=> General body repairs, Interior; Repair group 68; Storage compartments, covers and trim parts; Removing
and installing driver's storage compartment Storage compartments, covers and trim parts Removing and in‐
stalling driver's storage compartment

1.4 - Electronics box in passenger's footwell 163

 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

- -> Unscrew bolts -arrows- (10 Nm) and remove auxiliary relay carrier.

Installing
- Installation is carried out in the reverse sequence.

1.7 - Auxiliary relay carrier at right of luggage compartment

Removing
- Open and remove cover in right luggage compartment side section at bottom.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unscrew the two securing nuts -arrows- (4 Nm) and remove relay carrier.

Installing
- Installation is carried out in the reverse sequence.

1.8 - Removing and installing heated windscreen control unit -J505

The control unit is located behind the right-hand luggage compartment side cover.

164 97 - Wiring
 Audi A8 1994 ➤
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Removing

- Open luggage compartment storage box on right side.

- Unplug electrical connections -2-.
- Unscrew nuts -arrows- (10 Nm).
- Remove control unit -1- from bracket -3-.

Installing

- Installation is carried out in the reverse sequence.

2 - Repairing wiring and plug connectors

2.1 - Repairing wiring and plug connectors

2.2 - General notes

Warning
Before working on the electrical system
Protected disconnect
by copyright. the battery
Copying for private earth
or commercial strap.
purposes, in part or in whole, is not
Activate the service mode ofpermitted
the Telematics control
unless authorised by AUDIunit before
AG. AUDI disconnecting
AG does battery.=>Radio,
not guarantee or accept any liability Telephone and
Navigation system, Self-diagnosis; Repair
with respect group 01;
to the correctness Self-diagnosis
of information of Telematics
in this document. Copyright by AUDIsystem;
AG. Adaption

Notes:

◆ On vehicles with coded radio, obtain anti-theft code before disconnecting battery.
◆ Activate the service mode of the telematics control unit before disconnecting the battery.
◆ When the battery is reconnected, please ensure that the electrical equipment (radio, clock, electric windows,
engine management) is activated as described in the Owner's Manual and the service mode of the Tele‐
matics control unit is de-activated.

=> Radio, Telephone and Navigation system, Self-diagnosis; Repair group 01; Self-diagnosis of Telematics
system; Adaption Self-diagnosis of Telematics system Adaption

2.3 - General notes

Special tools and workshop equipment required

◆ Wiring harness repair kit VAS 1978

1.8 - Removing and installing heated windscreen control unit -J505 165
 Audi A8 1994 ➤
Electrical system 02.99 > - Edition 05.2002

Note:
Always use repair set VAS 1978 for repairs on wiring harnesses and connectors.
-> Detailed instructions for using VAS 1978 are given in the manual supplied with the repair set.
The manual also gives examples showing how to repair open circuits in wiring and defective plug connectors.
Note:
Repairs must not be performed on screened wiring associated with the ABS system.

2.4 - Repairing a 0.35 mm2/0.22mm2 wiring connection

Notes:
◆ Repair set VAS 1978 includes repair wires of three different thicknesses (0.5 mm2, 1.5 mm2 and 4.0
mm2cross sections), with corresponding crimp connectors.
◆ Use 0.5 mm2 repair wire to repair 0.35 mm2/0.22mm2wiring.
◆ Perform the repair as follows:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Using wire strippers, strip off the ends of the 0.35 mm2/0.22 mm2wiring so that the length of bare metal
is twice as long as the joint required (approx. 12 ... 14 mm).
- Fold back the bare metal to half this length.
- Using wire strippers, strip off the ends of the 0.5 mm2 wire (approx. 6 ... 7 mm).

166 97 - Wiring
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- -> Fit crimp connector (No. 111971) on the ends of the wires and crimp on both sides using crimping pliers
(VAS 1978/1) with crimp insert (VAS 1978/24).

Do not crimp the insulation on the wires.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> After crimping the connector, seal it by shrinking with a hot air blower.

Heat the crimp connector from the centre outwards until it is completely sealed and the adhesive comes out.

Set the hot air blower to the correct temperature (refer to operating manual).

When heating the connector, take care not to damage any other wiring, plastic parts or insulating material with
the hot nozzle.

- If the wire was originally taped, wrap it again with yellow insulating tape. If necessary, secure the wiring with
new cable ties.

2.5 - Supplementary notes on repair of CAN bus wiring

◆ -> Unshielded, two-cable wiring -1- and -2- with a cross section of 0.35 mm2 or 0.5 mm2is used for the CAN
bus wiring.
◆ Colour coding of the CAN bus wiring:

Wiring Colour
CAN high line, drive train orange/black
CAN high line, convenience orange/green
CAN high line, display orange/violet
CAN low line (all) orange/brown

◆ Perform wiring harness repairs only with yellow wires. Mark repair locations with yellow tape.
◆ When repairs are performed, both bus wires must have the same length. When the wires -1- and -2- are
twisted, the length of each complete twist must be 20 mm (A).

2.4 - Repairing a 0.35 mm2/0.22mm2 wiring connection 167

 Audi A8 1994 ➤
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◆ No part of the wiring, e.g. in the vicinity of heat-shrink sleeves -arrow-, may be left straight (i.e. without
twisting) over a length greater than 50 mm (B).

2.6 - Safety precautions when repairing wiring and plug connectors

Caution
◆ Disconnect battery earth strap before working on electrical system.
◆ Before starting a repair, it is important to identify cause of damage (e.g. sharp edges on body panels, de‐
fective electrical components, corrosion, etc.).
◆ Additional information (e.g. for removing and installing components) is listed in the relevant Workshop Man‐
ual).
◆ Only use yellow wires for repairs on wiring harness.
◆ A yellow wire or a section of wiring wrapped with yellow insulating tape always indicates a previous repair.
◆ Repairs may not be performed on wiring associated with screened leads (such as wiring for speed senders
or knock sensors).

Caution
◆ Repairs may not be performed on wiring associated with the individual airbag components.
◆ For safety reasons the relevant airbag components must be replaced if wiring or connectors on the airbag
components are damaged.
◆ Perform repairs only on the airbag wiring harness in the vehicle using wiring harness repair set VAS 1978
and genuine replacement parts (connector housings, contacts) to ensure that the repair standards set by
the AUDI AG are maintained.
◆ The repair work should be recorded in the Audi Service Schedule
Protected by copyright. in
Copying for private or commercial purposes, in part or in whole, is not

◆ No warranty claims will be accepted by the AUDI AGwith if repairs arecorrectness

performed on the airbag wiring harness
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the of information in this document. Copyright by AUDI AG.
without using genuine replacement parts and wiring harness repair set VAS 1978.

2.7 - Replacement of aerial wires

A new repair procedure has been developed for repairing aerial wires (antenna wires). Instead of a complete
aerial wire, various adapter wires and connecting wires in different lengths are now available.

The spare parts are listed in the electronic parts catalogue (ETKA): Special catalogue; Electrical connections;
Genuine accessories; Sub-group 35 from picture table 035-20.

Notes:

◆ Repairs must not be performed on aerial wiring. The wiring must be replaced using the connecting and
adapter wires supplied as genuine spare parts.
◆ These genuine spare parts are designed for the replacement of all types of aerial wiring and all wiring cross-
sections.
◆ There is no provision for the replacement of individual defective aerial connectors when carrying out repairs.
◆ The replacement wires can be used for all previously fitted aerial wiring cross-sections on all Audi models.
◆ All adapters and connector wiring are suited for the full range of transmitter and receiver signals.
◆ The repair method can also be used for test purposes and retrofit installations.

168 97 - Wiring
 Audi A8 1994 ➤
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2.8 - Assembly overview for an aerial wire

Example:

Aerial wire is defective between radio and aerial.

The wires listed below are required for the repair work:

1 - -> Adapter wire, for connection to radio

length: approx. 30 cm
2 - Connection wire
supplied in different lengths
3 - Adapter wire, for connection to aerial
length: approx. 30 cm

- Detach the connectors for the defective aerial wiring from the components.
- Follow the routing of the defective aerial wiring in the vehicle and measure the full length of the aerial
connection in the vehicle to be replaced.
- The full length of the aerial connection is calculated from the length of the required adapter wiring -1-
and -3- plus the connection wiring -2-.

- Deduct 60 cm from the full length of the aerial connection to obtain the length of the required connection
wire.
- Order the required adapter wires and the connection wire of the calculated length as genuine spare parts
according to the parts list.
- Cut off the connectors of the defective aerial wire.
- The remnant of the defective aerial wire remains in the vehicle.
- Connect the adapter wires to the components in the vehicle.
- Apply a piece of foam plastic hose to the connections to avoid rattling noises.
- Route and fit the connection wire parallel to the previous aerial wire.

Note:

Aerial wires must not be kinked or excessively bent. The bending radius should not be less than 50 mm.

- Attach the connector wire to the adapter wires.

- Test operation.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.8 - Assembly overview for an aerial wire 169