CardioPlus

Service Manual
Version V-1.0
QSP 5/20-J

SCHILLER HEALTHCARE INDIA PVT. LTD

Head Off.:D.C.Silk mills compound,’A’Wing,
Kondivitta Lane, Anderi (E), Mumbai400 059.
Tel: 022-66920520 Email:mail@schillerindia.com
www.schillerinadia.com
CARDIOPLUS – SERVICE MANUAL Ver 1.0

Revision history
of the service manual

REVISION NO ISSUED DATE REVISED CONTENTS

00

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CARDIOPLUS – SERVICE MANUAL Ver 1.0

WARNING

This manual shall be considered to form an integral part of the device described.
This service manual is intended for qualified personnel and describes the
operating, maintenance and troubleshooting procedures for CARDIOPLUS.

Compliance with its content is a prerequisite for proper device performance and for
the safety of the patient and operator.

The manufacturer shall only be liable for the safety, reliability and performance of
the device if:
- Assembly, extensions, adjustments, modifications or repairs are
performed by the manufacturer or by persons authorized by the
manufacturer.
- The electrical installation of the facility of use complies with the
requirements applicable in the country.
- The device is used in accordance with its instructions for use.
- The spare parts used are original parts from SCHILLER.

The supply of this manual does not in any event constitute permission or approval
to modify or repair a device.

All rights reserved for the devices, circuits, processes and names appearing in this
manual.

The CARDIOPLUS device shall be used as described in the User’s Manual. The
device may not be used for any purpose that has not been specifically described in
the manual; as such use could be hazardous.

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CARDIOPLUS – SERVICE MANUAL Ver 1.0

INSTALLATION PROCEDURE

Installation and commissioning:

1. Check the package for any damage. If any damage is found, take a photograph
and inform the damage to the respective courier company. Do not accept the
damaged box.
2. Unpack the equipment and check if the accessories are as per the packing slip.
3. Check the machine for any visual damage during transit. If any, inform to the
nearest Service Centre and the respective courier company.
4. Check the AC mains power is as per the power requirement given above.
Mains Socket capable of delivering 500V AC.
Phase to Neutral = 230VAC +/-10%, 50Hz, 1-Phase
Phase to Earth = 230VAC +/-10%, 50Hz, 1-Phase
Neutral to Earth = Less than 3V AC
5. If Neutral to Earth or Phase to Earth Voltages exceed the mentioned rating,
connect the protective Earth on the Rear panel to an external Earth, using the
cable provided.
6. Fix the fuse supplied in the accessory box, in the fuse holder on the back side
of the equipment. (Fuse will not be fixed on the equipment during transport, to
avoid Battery drain). Without this fuse, equipment will not work on Battery.
7. Study the User Manual and Switch ON the equipment.
8. Ensure proper functionality of the equipment. If equipment is defective, report
the problem to the Service Engineer or Service Centre and await instructions.
9. By connecting the equipment to Mains, charge the battery for at least 24 hours.
10. Ensure the Warranty card is signed and returned back to the address
mentioned on the Card.

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GENERAL SAFETY INSTRUCTIONS

Do’s and don’t:

1. Before attempting to use the Monophasic defibrillator, ensure User has properly
read the User Manual. The equipment should be operated by trained personnel
only.
2. Detailed Safety Instructions are mentioned in the User Manual. Ensure User is
familiar with all the safety notes mentioned in the User Manual.
3. Ensure proper training for all identified Users. Ensure equipment is placed in a
location to prevent misuse or unauthorized usage.
4. Ensure adequate ventilation, in and around the equipment.
5. Ensure Equipment operates within the stipulated Ambient Temperature and
humidity.
6. Ensure Equipment is placed in a proper place, without danger of it falling down.
7. Do not operate the equipment on wet surfaces or expose it to rain.
8. To reduce the risks of fire, do not operate the equipment in the vicinity of
flammable gases.
9. Do not discharge the Defibrillator with paddles in air or with paddles shorting
each other.

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CARDIOPLUS – SERVICE MANUAL Ver 1.0

PRECAUTIONS WHILE TESTING THE DEVICE

While testing the CARDIOPLUS Monophasic defibrillator, the patient may
only be simulated with fixed high voltage and high-power resistors that are well
insulated from the ground or earth. Poorly insulated devices or devices with loose
contacts or devices containing components such as spark arresters or electronic
flash lamps may never be used as they could irremediably destroy the device.

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CARDIOPLUS – SERVICE MANUAL Ver 1.0

CONTENTS
1. Operation……………………………………………………………………… 7
1.1 Display and controls…………………………………………………….. 7
1.2 Explanation of symbols used…………………………………………… 90
1.3 Device operation………………………………………………………… 12
1.4 Technical specification………………………………………………… 13

2. Testing and maintenance………………………………………………… 177

2.1 Cleaning ………………………………………………………….……… 17

3. Trouble shooting………………………………………………………………18

4. Replacement of parts………………………………………………………. 222

4.1 Disassembly procedure………………………………………………….. 23
4.2 Reassembling procedure………………………………………………. 24
4.3 Replacement of parts………………………………………………….…. 24

5. Technical description of boards………………………………………… 26

5.1 Over all description of CARDIOPLUS………………………….……. 26
5.2 Board (Schematic wise)………………………………………………. 26
5.3 BLOCK DIAGRAM DESCRIPTION……………………………………. 28
5.4 Test Points…………………………………………………..…………. 36
5.5 TROUBLE SHOOTING GUIDE………………………….….…..…. 37

6. Device or design modification history…………………………………… 41

6.1 Introduction…………………………………………………………….. 41

7. Connector detail of all boards & Modules……………………………… 433

8. Layout and legend of boards………………………………………………. 523
1. UC1 Board ………………………………………………….….…..…. 54
2. UC2 Board ………………………………………………….….…..…. 59
3. HV Board………………………………………………….….…..…. 66
4. PSMB board………………………………………………….….…..…. 74
5. NiBP / SPO2 Interface Board……………………………….….…..…. 79
6. ECG Board………………………………………………….….…..…. 81
7. Keyboard Interface Board…………………………………….….…..…. 89
8. Paddle ECG Board……………..………………………….….…..…. 92
9. Safety Discharge Board……………..……………………….….…..…. 95
10. Connector Interface Board………………………………….….…..…. 98
11. Keyboard Left Board ……………..………………………….….…..…. 101
12. Keyboard Right Board……………..………………………….….…..…. 105
13. Encoder Board……………..………………………….……….…….…. 109
14. Paddle PCB Board……………..………………………….….…….…. 111
15. Thermal Printer Board……………..………………………….….…..…. 114
16. LCD Module ……………..…………..…………………….….….…..…. 118

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1. Operation

This section briefly outlines the operating of the device. For most detailed
information, please refer the user’s manual.

1.1 Display and controls:

Front Panel Description

1. LCD Display.
2. Unit ON / Off.
3. Trim knob.
4. ECG Cable Connector.
5. NIBP connector.
6. SPO2 Connector.
7. Paddle Housing.
8. Paddle, Left and Right.
9. Charge Key.
10. Coiled Cable.
11. Printer compartment.
12. Mains inlet socket.
13. Discharge Key.

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Key Panel and LEDs Description

1 7
3
8
2
4 9
5

1. Unit ON\OFF Key

2. Green LED indicates that the Cardio plus is in powered ON state
3. Indicates Mains On and battery charge status as given in following table:

Glow State Color Indication

OFF --- Mains Off

ON Green Mains On & battery is fully charged

4. NIBP key
5. Thermal Printer Key
6. Hot key to Freeze screen & save ECG stripe Key
7. Defib Key
8. Synchronization Key
9. Mute Audio Alarm Key

ECG Cable Connector

The ECG Cable Connector is located between the two paddles

The plug in connections are only designed for the connection of equipment or accessories
supplied by Schiller

Back Panel Connections

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Contrast control

To adjust the LCD contrast to rotate left and right to get clean visible screen.

Battery Fuse
Fuse for battery supply. Refer Technical Specification for ratings.

RS 232

9 pin D-type connector is used to connect the unit to central monitoring station.

5. GND
2. RXD
3. TXD

Earth connector

This connector is used to connect the unit to additional earth with the earth cable supplied
by Schiller.

Mains Connections

1.2 Explanation of symbols used:

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For an imminently hazardous situation, which if not

avoided, will result in death or serious injury
For a potentially hazardous situation, which if not
avoided, could result in death or serious injury

For a potentially hazardous situation, which if not

avoided, may result in minor or moderate injury. It
may also be used to alert damage to equipment.

For General Safety notes like this chapter

For electrical hazards, warnings or precautionary

measures when dealing with electricity.

For possibly dangerous situations which could lead

to damage to property or system failure or
i important for helpful user information

Symbols used on the device

Power On-Off symbol.

BF Symbol. The devices signal input is defibrillation

protected

Signal input type CF: High insulation port, suited for

intra cardiac application, defibrillator protected.

Follow the instructions in the documentation

Potential equalization

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Symbol for the recognition of electrical and electronic

equipment. The device must be disposed of in a
municipally approved collection point or recycling centre
when it is no longer required. Improper disposal harms
the environment and human health due to dangerous
substances contained in the equipment.

Symbols used on the battery

The unit/component can be recycled.

Battery may not be disposed of with domestic

Refuse.

Do not burn the battery

Do not crash the battery

Storage temperature for the battery.

Unlimited: 0 ... +40 °C

Symbols used on the packing box

Temperature limits

Keep away from rain

Fragile

This way up

Humidity limit

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1.3 Device Operation:

CardioPlus is a monitor \ defibrillator designed for in hospital use.

Power On

To power on the unit, connect mains power cord and keep the On/Off key pressed
for 1 sec. The unit will perform a self-check routine and then start displaying all
parameters. LCD will turn off and on during self-check routine.

Power Off

To power off the unit, press the On/Off key. This shuts off the Defibrillator.
If you wish to turn on the unit again please wait till the green On/Off LED on front
panel stops glowing.

Function mode:

Depending on the model that has been bought, following Functional options are
available to the user:

x Defibrillator Function: When this mode is chosen by user, CardioPlus will

display single channel ECG on the top of the screen and allows the user to use
the defibrillator. That device uses Monophasic it offered two modes of manual
mode and Sync mode.
x Monitor Function: When this mode is chosen by user,
x Menu Function: When this mode is chosen by user, CardioPlus displays the
menu screen, where in, user can change various options

1. Press the Function Key on the front panel.

2. Rotate Trim knob to left / right to select a particular Function. To enter a

particular Function, press the Trim Knob.

x ECG Function: This section is also powered and the ECG signal can be
collected with 5 leads cable. It can monitor any of the five leads viz.; Lead I,
Lead II, Lead III, aVr, aVl, aVf and V lead one at a time. The leads can be
selected using menu. Four amplitude may be set 2.5, 5, 10, 20 mm/mV.

x SPO2 (Optional): When the SPO2 signal is detected by the device, it displays
the SPO2 curve and saturation rate.

x NIBP (Optional): When the NIBP signal is detected by the device; it displays the
Diastolic and systolic value.

x Recorder (Optional): Recorder can print ECG ,SPO2 , Defib and Trend

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Waveforms
1.4 Technical Specification:

General

Mode Selection : Defibrillator Monitor OR

Patient Monitor

Display :High Resolution backlit graphic LCD

Display Size : 120 mm x 90 mm

Sweep Speeds : 25 or 50 mm/sec

Displayed Waveforms : ECG and Plethysmogram

Defibrillator

Charging Time : 8 sec for charging to 360 J

Energy Selection : 5, 10, 25, 50, 100, 200, 300,

360 J

Energy Display : Selected Energy, Delivered

Energy

Synchronizer : Sync marker display on R-wave

Defib Test : Measurement of energy

delivered across an internal 50
ohm Resistor

Internal Safety discharge : 20 sec after full charge

interval

ECG Amplifier

ECG Leads : Lead I, II, III, aVr, aVl, aVf and V

(User Selectable)

Gain Selection : 2.5, 5, 10 or 20 mm per mV

CMRR : > 80 dB

Isolation : >5KV

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Frequency Response : 0.5 to 40 Hz (Patient Monitor

Mode) 1 to 40 Hz (Paddle ECG)

Paddle ECG : Automatic switch to Paddle ECG

when ECG Cable is
disconnected

Lead Off Indication : Yes

Patient Leakage Current : < 10 PA

Recovery Time : < 5 sec

Heart Rate : 30 to 240 bpm

Messages : Error in ECG, Paddle ECG,

Cable ECG, Lead Off

SpO2 (OPTIONAL)

Patient connection : Fully floating

Isolation : >5KV

Signal Strength Indication : Yes

Sampling Frequency : 60 Hz

Range : 0 to 100 %

Accuracy : 2% at 70 to 100%

Pulse Rate : 30 to 240 bpm

Plethysmogram : Auto-gained for highest

Resolution

Messages : Finger Off, Probe Off

Pulse Beep : Tone dependant on SpO2 value

NIBP (OPTIONAL)

Measurement Principle : Oscillometric

Measurement Range : 20 to 250 mmHg

Measurement Modes : Auto (programmable interval)

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Manual, Prompt, Stat

Patient modes : Adult / Neonate with selectable

initial inflation pressure

Messages : Error in BP measurement, Air

Leak, Cannot set BP inflation
Pressure, Check cuff, weak BP
Signal, cannot start BP
measurement

Recorder (OPTIONAL)

Type : Thermal array recorder

Resolution : High- resolution thermal print head 8 dot/mm, 72

mm usable print width

Paper width : 80 mm

Paper pack : 200 sheets of z-fold paper

Printing formats : Online 8 sec ECG strip, stored

ECG strips, Trend Graphs, 8 sec
ECG strip on defibrillation,
Manual print

Alarms

Acoustic and Visual Alarms are available for all parameters. Alarm can be enabled /
disabled independently for each parameter.

Alarm Mute interval : 2 min

Alarm volume settings : Off, Low, Medium, High

Facility to auto print on alarm

Trends

Duration : 24 hrs circular trend

Zoom Slot : 3 hrs

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Other Specs

Mains Voltage range : 190 to 260 VAC @ 50 Hz

Battery : 12V 4.5AH (FUSE: 5 AF)

Charging time : 12 hrs

Operating time on fully : Monitor mode – 8 hrs or 60

charged battery defibrillator discharges of 360 J

Dimensions in mm : 371 x 311 x 199

Weight : 9.8 Kgs.

Operating Temperature : +10 qC to 40 qC

Outputs : RS232 for Digital Central

Station, Analog ECG for Analog
ECG Central Station.

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2. Testing and maintenance:

This section is briefly explained the Testing and maintenance procedure of

CardioPlus.

2.1 Cleaning

The device or electrodes may never be cleaned in substances such as ethanol,

acetone, ether, ester and aromatic chemicals etc.

Switch the device off, before cleaning the unit. Remove the power cord before
you start cleaning the device in order to eliminate the risk of the device starting
up accidentally.
Also disconnect the defibrillation electrodes of the device before cleaning it. No
liquid shall be allowed to enter into the device.

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3. Trouble shooting

This section addresses the Trouble shooting procedures for CardioPlus.

While testing the CardioPlus, the patient may only be simulated with fixed
high voltage and high power resistors that are well properly insulated from ground.

Before any work on an open device, you need to ensure that if the HV capacitor is
properly discharged.

Before doing any Analysis, Please Check:

¾ Fuses in the mains socket and boards are ok.

¾ Power cable is ok
¾ Battery voltage is ok
¾ Loose connections of the connectors.
¾ All boards and assemblies are properly fitted.
¾ Burned /damaged components.

Causes Corrective action

Problem
HV BOARD
Unit not charging at 200j, Charging ckt problem Replace Hv board.
300j, 360j.
HV relay activated while HV relay activation ckt Replace Hv board.
switching ON and problem
charging.
Charge key is not Charging ckt problem Replace Hv board.
functioning
Delivered energy Failure of current Replace Current
displayed in the screen transformer can cause transformer
shows 00 for all values of such problem.
joules selection.
When discharged at 100j Joules selection ckt Replace Hv board.
the delivered energy problem
shows 360j.
The unit switches OFF Charging ckt problem Replace Hv board.
while charging.
Unit automatically getting HV relay power ckt Replace Hv board.
charged(defib) when problem
mains connected

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ECG BOARD
ECG baseline oscillates failure of inductor in ECG Replace ECG Board.
input section problem
No lead off indication failure of inductor in ECG Replace ECG Board.
displayed and the input section problem
baseline is noisy.
ECG baseline saturates ECG output section Replace ECG Board.
to top problem
No paddle ECG failure of inductor in ECG Replace ECG Board.
input section problem
Paddle indication is not isolated negative voltage Replace ECG Board.
displayed generating ckt problem
No ECG output in the Optocoupler failure Replace ECG Board.
display.
Only L2 coming failure of inductor in ECG Replace ECG Board.
input section problem
PSMB BOARD
The switched ON system ON - OFF ckt problem Replace PSMB board.
cannot be switched OFF.
The unit not getting The failure of safety ON- Replace PSMB board.
switched ON. OFF slider switch can
cause this problem.
The unit not getting ON - OFF ckt problem Replace PSMB board.
switched ON.
The unit not getting ON - OFF ckt problem Replace PSMB board.
switched OFF.
UC1 & UC2 BOARD
Battery symbol indicates Battery voltage detection Replace UC1 board.
even when connected to ckt problem
mains.
The system display Memory Ckt problem Replace UC2 board.
flickers continuously
when unit switched ON.

System flickers Reset Ckt problem Replace UC1 board.

continuously. System
display bluish/ yellowish
and screen hanged. On
the other hand, not
switching ON. Or
displayed bluish only as
long as pressing ON
button.
Unit switched ON but Micro Processor problem Replace UC1 board.
shuts down immediately.

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Unit not switched ON Processor Ckt problem Replace UC1 board.

Display comes but Memory Ckt problem Replace UC1 board.
system hangs and resets
two three times.
When switched ON Memory Ckt problem Replace UC1 board.
display comes but starts
resetting immediately.
THERMAL PRINTER BOARD
Thermal printer not Memory Ckt problem Replace printer bottom
printing. Paper moved board.
little and stopped.
Paper enable signal ok. Processor failure Replace printer bottom
But paper ejected board.
continuously.
No data printed. Memory Ckt problem Replace printer bottom
board.
Error symbol is not short in printer connector Replace printer bottom
displayed in error board.
condition
NIBP / SPO2
dry solder in UART/
NIBP/SPO2 not coming Replace UART IC
UART failure
NIBP/SPO2 module Replace corresponding
NIBP/SPO2 not coming
failure module
Connectors from front
panel connector to NIBP
Tight the connector of
NIBP/SPO2 not coming board and SPO2
NIBP/SPO2 module
interface boards are
loose
OTHERS
time & date not running RTC clock circuit problem Replace UC board.
LCD not working LCD problem Replace LCD
speaker or speaker Replace speaker
speaker not working
connector problem /speaker connector
Speaker driver circuit
speaker not working Replace PSMB board
problem
unit not getting ON ON-OFF ckt problem Replace KB IF board
16 core FRC from KB IF
unit not getting ON Replace KB IF board
to UC1 board faulty
battery not getting battery charging ckt Replace battery charger
charged problem board
Keys are not functioned
Keys failure Change Keyboard
properly
Charging LED(RED) and
LED failure Change Key board
Power ON LED(green) is

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not lighting
LCD flicker LCD driver card problem Replace LCD driver IC
Thick white lines(vertical
LCD problem Replace LCD
or horizontal)

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4. Replacement of parts

This section addresses the issue of how to dismantle CardioPlus in order to

replace faulty parts. The warnings below apply to all work inside the device.

The CardioPlus is a Monophasic defibrillator with a high voltage capacitor that can
be charged to a fatal voltage. The device may only be dismantled by specially
authorized and trailed personnel.

Before any work on an open device, you need to ensure that if the HV capacitor is
properly discharged.

Before dismantling the device, remove the battery from the unit.

The Device contains circuits sensitive to electrostatic discharge. All work on the
CardioPlus device shall be performed in accordance with ESD rules. The repair
shall be performed on an antistatic mat connected to the earth and the operator
shall wear an antistatic strap. In the event of any work on the high voltage part,
remove the antistatic strap.

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4.1 Disassembly procedure

Unfasten the 8 screws at the location as shown the figure with arrow mark.

Opening the housing halfway of back cabinet from the front cabinet and also
remove the two parts.

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4.2 Reassembling procedure

Reverse the procedure to reassemble the procedure.

Place the board’s one by one, starting from the bottom
Connect all the cables properly.
i
Follow the connection direction of the DEFI input HV cables.
Check if all the boards in their grooves
Check if the cables will not get stuck when the unit is closed.

- Put the device into this position and connect the all cables.
- Set the device straight and place the boards in the three grooves (right-hand
side).

- The battery tank wiring must be placed between the board and tank.

4.3 Replacement of parts

WARNING
Parts may only be replaced by personnel who have been specially trained and
authorized by SCHILLER.

Besides, the replacement parts shall be original SCHILLER parts.

i

To order a new part from SCHILLER, provide the part number and the serial
number of the device located under the device. After that, specify the item code of
the part.

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Figure: 1

Figure: 2

Note: Fix the cabinet bottom foot as shown in fig.

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5. Technical description of boards

5.1. Overall description of the CardioPlus.

CARDIOPLUS is made up of the following subassemblies:

x The HV board, which contains the various digital processing functions

specific to the defibrillator, the analogue processing functions and the high-
voltage circuit of the defibrillator.

x The UC1 & UC2 board, which contains the various digital processing,
analogue processing and saving functions. It may also have (optional)
SPO2, NIBP and Printer boards.

x The PSMB board, which supplies the power required for all the functions
and also BATTERY CHARGER section that acts as the interface between
the batteries and the device.

x Two KEYPAD boards along with KEYBOARD IF, that act as the interface
between the user and the device.

x An LCD SCREEN with LED Backlit that acts as the visual interface between
CardioPlus and the user.

5.2 UC1 BOARD & UC2 BOARD (SCHEMATIC VISE)

1. Power section
2. Micro controller section
3. LCD controller section
4. ECG section

DISASSEMBLY

Before disassembling the instrument, take care of anti static and electric shock precautions.

DO’S
• Make sure that the place you keep the unit is clean and free from any sharp items,
which may scratch the painted cabinet.
• Before opening the unit, Switch off the unit and remove the power cord.
• Remove the Screw at rear side of the cabinet.
• Remove the side rails after removing the side rail screws.
• Open the Front cabinet.

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• Before removing Assy, look at the inter connection diagram to identify the connections
to be removed.
• Discharge the HV capacitor at the terminals in the self-discharge PCB which is
mounted in the bottom of the rear cabinet.

DON’TS

• Do not touch HV Capacitor terminals before discharging it.

• Do not adjust pot meter in the ECG board and HV board. There are 2 pot meters in the
HV board. The 10K pot meter (R94) near the front edge is used for delivered energy
calibration and other 20K pot meter (R96) is used for stored energy calibration. Stored
energy calibration can be done only in the factory. In the ECG board, 100K pot (R60)
near Edge connector is for gain adjustment and the other two 20K pot (R18, R19) is for
notch filter adjustment, which can be done only in the factory.
• While removing connectors, do not hold the wire and pull. Hold the cable housing and
then pull. If there is lock, first release the lock.

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5.3 BLOCK DIAGRAM DESCRIPTION

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 CARDIOPLUS – SERVICE MANUAL Ver 1.0

• UC1/UC2 PCB
• HV PCB
• PSMB PCB
• ECG PCB
• Paddle ECG PCB
• SELF DISCHARGE PCB
• Keypad IF Board PCB
• HV RELAY ASSEMBLY
• PADDLE HOUSING ASSEMBLY
• FRONT PANEL
• LCD
• PRINTER MODULE
• SMPS
• HV CAPACITOR
• 12V/4.5AH BATTERY
• 40mH COIL
• COILED CABLE ASSEMBLY WITH APEX / STERNUM
• CURRENT COIL TRANSFORMER
• ADULT PLATE ASSEMBLY

UC1 BOARD
The boards perform the following functions:
Signal acquisition and overall system control.
It has internal 8 channels 10-bit A-D converter. It samples Analog ECG, System temperature,
DIFF-ECG, Battery voltage etc. and sends all data to UC2 in a streamlined manner.

ECG: It digitizes ECG at 240 samples / Sec, Calculates Heart Rate from DIFF-ECG.
It interfaces to 4 channels UART 16C554D. UC1 acquires serial data from NiBP and SpO2 via
the UART. It combines the data and sends it to UC2 for display.

SpO2: Interfaces to SpO2 board via UART.

NiBP: Interfaces to SpO2 board via UART.

DRIVES BUZZER: Controls buzzer tone and changes it according to SpO2 value. This is
accomplished by PWM (Pulse width modulation output). It controls buzzer tone for beep and alarm.

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LCD CONTRAST: UC1 controls LCD contrast as per commands issued to it by UC2. LCD
contrast adjustment is also accomplished by second PWM o/p. This PWM o/p is used to charge cap
C72 (100uF) to change the LCD contrast voltage.

Auto shuts off: The unit when system temperature goes above 80 degrees Celsius and also
when the battery voltage falls below 10.8V.

22.450 MHz CLOCK: Generates and buffers 22.450MHz clock which is used by UART and
UC2 using a single crystal.
x SYSTEM RESET: Resets the entire system (UART, UC2, LCD, and SpO2) using
U2C NAND gate.

x WATCH DOG: UC1 also incorporates “Watchdog” to reset the system in case of any
malfunction or abnormal operation. It will not allow the system to “Hang”. Instead it
will reset and restart fresh.

x CENTRAL DATA TRANSMISSION: Apart from transmitting data to UC2 this

board also transmits RS232 level converted data to digital central monitoring station.

x THERMAL PRINTER POWER: It provides connector to interface external thermal

printer for printing of waveforms and trends.

x DEFIB CONTROLLER: This board controls all functions of the HV board. The defib
keys (keys at the left side of LCD) are read by UC1 through HV board.

UC2 BOARD

The board performs the following functions:

· Accepts digital data waveform and parameter data from UC1.

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· LCD: Displays all data on LCD

· KEYBOARD and Encoder: UC2 interfaces to keyboard and the encoder via a single FRC
cable and takes actions based on the keyboard/encoder inputs.

· RTC interface: UC2 initializes the RTC and takes date and time data from it every minute
and displays the same on the screen.

· Non-Volatile RAM: Both RAM IC’s U12 and U22 in UC2 have backup battery supply to save
their contents. There is no separate battery for backup. System lead acid battery provides backup to
RAM, there is no separate RAM backup battery.

· Saves System configuration, Trends and ECG strips in battery backed up RAM 62256.

POWER SUPPLY MOTHER BOARD (PSMB)

The board performs the following functions:

(A) Generates the following voltages:

· +8V regulated supply using switching regulator U4 for Thermal Printer

· +6V regulated supply using switching regulator U5 for Buzzers, NiBP module, digital circuits
on HV board.
· +5V regulated supply is derived from u5 It is filtered by L4 and C5 and used for UC1/UC2.
O/P of U5 is used for reacting -5V using U2 (-ve Voltage generator)
· +5V regulated supply is derived from U5 is filtered by L5 and C16 and used for SpO2 module
and ECG board.
D4 is shorted.
· -5V supply is derived from U2 (negative voltage generator) is used by OpAmps on ECG board,
OpAmps on HV board and SpO2 module.

(B) Contains battery charger circuit for charging 12V, 4.5AH battery
(C) Controls unit ON/OFF

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(D) Interconnects UC1 and UC2 boards with ECG, NiBP, SpO2 and HV boards

C+ is powered either from 15V, 8Amp SMPS (mains operation) or from a 12V, 4.5AH battery. This
11/15V power supply is brought to JP9 (4 pin lockable Molex) connector on HV board and taken to
JP5 on PSMB board.

KEY BOARD INTERFACE BOARD:

On / Off circuit:

This circuit turn C+ unit ON and OFF.

Unit can turn OFF under following conditions:
*OFF switch on front panel is pressed
*When battery voltage goes below 10.8V
(UC1 shut off when battery voltage goes below 10.8V)

Analog ECG Out (Optional)

Buffered analog ECG signal, which comes from the ECG board, is brought to mono jack. This can
be used to connect C+ to analog ECG central monitoring station. The analog ECG will be 0.5V peak
to peak under L2 and Gain =10mm settings.

RS-232 out (optional)

UC1 sends waveform and parameter data to digital central station via P1, 9 pin D male connector.

The signals are at RS-232 levels (+12 to –12V).

JP4 carries +6V to HV board. It also brings in SMPS supply for battery charging. It also carries

other signals LEAD OFF, CABLE ON, BATT-FULL to the HV board, from where UC1 can read

them.

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HV Board:

UC1 controls all functions of defib and the HV board. JP7 connector on UC1 is connected to JP1 on
HV board via. a 20 pin FRC. UC1 data bus, some address lines and few signals are brought to HV
board via this FRC.

Defib keyboard is connected to it via. JP13. UC1 reads this through a buffer to check if any of the
defib keys has been pressed.

JP10 to PSMB interface:

HV board connects to PSMB via a 16 pin FRC @ JP10.

+5V power to digital circuits diode D27 is shorted brought from PSMB board. (O/P of V5)
SMPS voltage is sent to PSMB and is used for battery charging.
LEAD OFF, CABLE ON, BATT-FULL signals are brought from PSMB to HV board, from where
UC1 can read them.

JP12 to Paddle switches interface:

JP12 connects to paddles “charge” and “discharge” switches, current transformer (CT) via. A 10
core shielded cable and self-drain relay coil via. a 2 pin relimate.

Energy can be selected by using encoder on front panel. Default energy after entering defib mode is
200J. UC1 reads the encoder and increments / decrements the energy from 5 to 360J.

HV Capacitor Charging:

HV board generates high voltage for charging the HV capacitor when charge button in the apex is
pressed. Charging takes place through the normally closed contact of the HV relay. Once Capacitor
is charged to the voltage corresponding to the selected energy, buzzer will be activated to indicate
defib ready condition. Now, if both discharge buttons are pressed simultaneously, the HV relay will
be activated and the capacitor will be discharged through the HV relay, 40mH coil, apex, patient,
sternum and current transformer and the delivered energy will be displayed in the screen.

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Self (internal) discharge:

After HV cap gets charged to required energy level, if the discharge keys are not pressed within 20
seconds UC1 send signal to de-energize the normally closed self discharge relay. The HV cap then
discharges through the 100k & relay combination

Patient relay 40mH

contacts coil
APEX
PADDLE
100K 300K

HV X’mer HV Cap
Secondary Self Drain relay GDTube
Paddle ECG
relimate
STERNUM
PADDLE
Patient relay Current
contacts transformer

Stored Energy Measurement:

UC1 samples stored energy in the HV cap during charging. This is used by UC to display the bar
graph while charging.
Delivered Energy Measurement:

Delivered energy is measured by measuring the peak current using a current transformer (CT) in the
sternum paddle wire.
Paddle ECG:

The ECG from Apex and Sternum is connected to Paddle ECG board(mounted to HV relay) and
from there it is going to ECG board thorough 2 core cable.

ECG BOARD

ECG board performs the following functions:

· Generates isolated power supply for Preamp

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· Preamp connects to patient and amplifies ECG signal

· Incorporates Defib protection and Electro surgery filters
· Changes ECG leads and Gain as controlled by UC1
· Sends Analog ECG for display and DIFF-ECG for heart rate calculation to UC1 ADC.
* Send ECG-OUT buffered analog ECG to power board for connection to Central Station.

Power supply:

Power supply for Post Amp = +5V and –5V.

+5V is also fed to DC-DC converter which generates isolated +/-5V supplies (VCC and VEE) for
Pre-Amp.

Input Buffers:

1mV signals from RA, LA, LL, RL and V lead (from 5-lead cable) are fed to i/p buffers RLC filter
stages to reduce high frequency noise. Each input has protection diodes to avoid the input voltage
going more positive / negative than supply voltage.

Drive:

The common mode 50Hz noise from RA, LA and LL patient leads is summed, amplified and
inverted and fed back into the patient’s body, for 50Hz noise cancellation.

Lead Off circuit:

This circuit generate LEAD-OFF signal when any lead is disconnected.

Cable / Paddle ECG detection:

This circuit generate CABLE-ON signal in the post amplifier when patient cable is connected.

Analog ECG-OUT:
The amplified ECG is buffered and brought to the phone jack connector on the PSMB, for
connecting it to analog central station.

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5.4 TEST POINTS:

Before doing any Analysis, Please Check:

1. Fuse in the mains socket and boards are ok.

2. Loose connections of the connectors

3. All boards are properly fitted.

4. Burned /damaged components.

LOCATION /
Board PIN VOLTAGE IN Volt
COMPONENT
U5 2 +5
PSMB
U4 2 +8
40 +5
UC1/UC2 U10 (80c32)
19 Clock pulse
Bt 2&1 +5
U12 (DC-DC converter) Bt 4&5 +5
ECG
Bt 4&3 -5
U11 (6N137) 5 pulse
U13 7 15
Q4 Drain 15
HV C21 +ve pin 2.5
JP9 bt 1&2(from SMPS) 15
bt 3&4(battery) 12
KB IF U12 12 (ON-OFF-EN) 5

TROUBLE SHOOTING GUIDE

Before doing any Analysis, Please Check:

¾ Fuse in the mains socket and boards are ok.

¾ Power cable is ok
¾ Battery voltage is ok
¾ Loose connections of connectors.
¾ All boards and assemblies are properly fitted.
¾ Burned /damaged components.

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HV RELAY WIRING DIAGRAM

Self discharge PCB

+
HV BOARD
- HV +
capacitor

NC1 NO1 NC2

NO2

HV
RELAY

CT
Paddle ECG
Hv coil

Sternum
Apex

C+ LCD Backlit WIRING DIAGRAM

JP2 JP9

HV BOARD
To Micro switch

JP10 JP1 JP13 JP6

LCD LED BACKLIT

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THERMAL PRINTER POWER CABLE CONNECTION

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C+ PSMB TO HV WIRING DIAGRAM

Red/15V 4 pin power

Connector/ two pins only
used
Black / gnd
JP2 JP9

SW1 P1 monojack o/p HV BOARD

RS232

JP5 To Micro switch

JP10 JP1 JP13 JP6

PSMB
JP4

JP9 JP8

JP3 JP2

JP1

HV board JP9 Details

PSMB JP5 DETAILS Pin 1 Not connected
Pin 1 Not connected
Pin 2 Red wire/ 15V
Pin 2 Red wire/ 15V
Pin 3 Black wire/ Pin 3 Black wire/ GND
Pin 4 Not connected Pin 4 Not connected

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C+ SMPS TO HV BOARD / BATTERY WIRING DIAGRAM

SMPS
15V/10A

+ -
1 2 3 4 5 6
7
BATTERY 12V / 4.5AH

Black/ GND

LINE
NEUTRAL

EARTH Red/ 15V

1 2 3 4
JP2 JP9

Lockable 4 pin power connector

HV BOARD

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6. Device or Design Modification History:

6.1. Definition

BMI is the board modification index (P.N)

- P: board version number, incremented with each re-routing operation.
- N: incremented with each modification on the board. N is reset to 00 when the P
version changes

6.1.1 UC1 board

Code BMI Modifications

-- 1.1 1st version

UC2 board

Code BMI Modifications

-- 1.1 1st version

6.1.2 PSMB BOARD

Code BMI Modifications

-- 1.1 1st version

6.1.3 KEYPAD BOARD LEFT

Code BMI Modifications

-- 1.1 1st version
1.2 2nd version

6.1.4 KEYPAD BOARD RIGHT

Code BMI Modifications

-- 1.1 1st version

6.1.5 SPO2 / NIBP INTERFACE BOARD

Code BMI Modifications

-- 1.0 1st version

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6.1.6 ECG BOARD

Code BMI Modifications

-- 1.0 1st version

6.1.7 KEYBOARD INTERFACE BOARD

Code BMI Modifications

-- 1.0 1st version

6.1.8 CONNECTOR INTERFACE BOARD

Code BMI Modifications

-- 1.0 1st version
1.1 2nd version

6.1.9 PADDLE ECG BOARD

Code BMI Modifications

-- 1.0 1st version

6.1.10 SAFETY DISCHARGE BOARD

Code BMI Modifications

-- 1.0 1st version

6.1.11 PRINTER BOARD

Code BMI Modifications

-- 1.0 1st version

6.1.12 PRINTER INTERFACE BOARD

Code BMI Modifications

-- 1.0 1st version

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7. CONNECTOR DETAILS OF ALL BOARDS & MODULES:

PSMB BOARD (TOP VIEW)

ECG

S
P
E
A NIBP/ SPO2
K INTERFACE
MODULE

ECG
OUT
TO
PRINTER
PC
TO UC1
BOARD
SAFETY
SWITCH

UC1 /
TO HV TO HV UC2
BOARD BOARD

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FROM KBIF
HV BOARD BOARD FROM UC2
BOARD

FROM
PSMB
BOARD

APEX TO
CONNECTOR
BOARD

TO
CONNECTOR
BOARD

STERNUM FROM PSMB TO HV

BOARD &
BOARD CONNECTOR
BOARD

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NIBP / SPO2 INTERFACE

TO PSMB
BOARD

NIBP SPO2 SPO2

MODULE MODULE PROBE

UC1

TO UC2
BOARD

TO PSMB
BOARD

TO HV
BOARD

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UC2

TO UC1
BOARD

TO KB IF
BOARD

TO LCD
DISPLAY

TO TO LCD
PRINTER CONTRAST

POWER TIP LCD

TO UC1
BOARD

Backlit 2 Pin
connector

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SMPS

O/P +12V

O/P GND

From Main’s Earth

From Main’s Line
From Main’s Neutral

KEY BOARD INTERFACE BOARD

TO KB
TO KB LEFT
RIGHT BOARD
BOARD

FROM
UC1 TO KBIF
BOARD BOARD

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CONNECTOR INTERFACE

FROM
COILED FROM HV FROM HV RELAY
CABLE BOARD BOARD TO BATT COIL

TO SAFETY
TO DISCHARGE
CURRENT BOARD
COIL

TO RELAY
PADDLE ECG

FROM
CONNECTOR
BOARD

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KEY BOARD LEFT

FROM KBIF
BOARD

KEY BOARD RIGHT

FROM KBIF
TO
BOARD
ENCODER

ENCODER

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FROM KEYPAD
RIGHT BOARD

PADDLE HOUSING ASSEMBLY

4 pin male
protectron connector
From coiled cable

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PRINTER BOARD (CONNECTORS DETAILS)

+8V supply

FROM UC2
BOARD

SMT 30 pin To connect Top

SMD conn. printer board

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8. LAYOUT AND LEGEND OF BOARDS:

17. UC1 Board

18. UC2 Board
19. HV Board
20. PSMB board
21. NiBP / SPO2 Interface Board
22. ECG Board
23. Keyboard Left Board
24. Keyboard Right Board
25. Keyboard Interface Board
26. Connector Interface Board
27. Paddle ECG Board
28. Safety Discharge Board
29. Paddle PCB Board
30. Thermal Printer Board
31. LCD Module

DOC.REF.NO: SHIPL\ QSP-5\20- J\ SM-01 - 52 -