ITEM (1) [GENERATOR DATA SHEET MODEL AC625-6]

TECHNICAL OFFER MODEL “AC625-6”

GENERATOR DATASHEET MODEL “AC625-6”

ENGINE CUMMINS “KTA19G4”

ALTERNATOR Leroy-Somer “TAL047 C”

CONTROLLER DSE7320

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.
 TECHNICAL OFFER
MODEL AC625-6

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.
AKSA CUMMINS GENSET MODEL AC625-6:

Rating KW KVA Voltage Phases Wire P.F Hz

Standby 500 625
400/231 3 4 0.8 60
Prime 455 569
Engine – CUMMINS Model: KTA19G4
Alternator – Leroy-Somer Model: TAL047 C
Digital Control System (Deep Sea Electronics PLC) DSE7320
Standby Power Rating @ 60 HZ, 1800 rpm
Electronic Governor Control System
Water Cooling Engine with Radiator, 50ºC Ambient
Engine Air Cleaner
Engine Coolant Drain Tap
Engine Fuel Filter
Engine Oil Filter
Engine Sump Oil Drain Tap
Jacket Water Heater
Plant Batteries – Set-Mounted Lead Acid Battery Tray and Leads
Battery Cranking
Exhaust Silencer, (Residential Type)
Exhaust Bellows
Basic Base frame with integral Anti-Vibration Mountings and Lifting Points
Main Line Circuit Breaker
Daily Fuel Tank
Static battery charger
Genset Catalogue Set
 GENERATOR DTASHEET
MODEL AC625-6

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.
 AC625-6

625 kVA / 500 kW

POWERED by CUMMINS

DIESEL GENERATING SET 480/277V, 440/254V, 380/220V, 220/127V- 60 Hz-3 Phase

MODEL AC625-6
kVA 625
Standby
Power kW 500
Pf. 0.8 kVA 569
Prime
kW 455

Standby: Continuous running at variable load for duration of an emergency. No overload is permitted on these ratings. In accordance with ISO 3046 .
Prime: Continuous running at variable load for unlimited periods with 10% overload available for 1 hour in any 12 hour period. In accordance with ISO 8528,ISO 3046.

 High quality, reliable and complete power unit

 Compact design
 Easy start and maintenance possibility
 Every generating set is subject to a comprehensive test program which includes full load testing, checking and provision of all
control and safety shut down functions testing
 Fully engineered with a wide range of options and accessories: Canopy, sound proof canopy and on-road trailer

Manufacturer reserves the right to make changes in model, technical specifications, color, equipment and accessories without prior notice.

www.aksa.com.tr
 ENGINE

CUMMINS
Model KTA19G4

Engine Power Output kWm 563

at rated rpm HP 755
Aspiration and Cooling Turbocharged and Charge Air Cooled
Total Displacement Litre 18.9
No. of Cylinders and Build 6 Inline
Engine Speed rpm 1800
Bore and Stroke mmxmm 159x159
Compression Ratio 13.9:1
Governor Elictronic
Fuel Consumption at full load L/hr 107
Fuel Tank Capacity Litre Open: 850/Canopy: 850
Oil Capacity Litre 50
Coolant Capacity Litre 120
Radiator Cooling Air m³/min 708
Air Intake – Engine m³/min 43.92
Exhaust Gas Flow m³/min 108.9

 Heavy duty Cummins diesel engine  Cooling radiator and fan

 Four stroke, water cooled, turbocharged & intercooled  Starter battery (with lead acid) including Rack and Cables
 Direct injection fuel system  Flexible fuel connection hoses and manual oil sump drain valve
 Electronic Governor system  Industrial capacity exhaust silencer and steel bellows
 12/24 V D.C. starter and charge alternator  Jacket water heater(at automatic models)
 Replaceable fuel filter, oil filter and dry element air filter  Operation manuals and circuit diagram documents

ALTERNATOR
Design Brushless single bearing, revolving field
Stator 2/3 pitch
Rotor Single bearing, flexible disc
Insulation System Class H
Standard Temperature Rise 125 - 163°C Continuous
Exciter Type Self Excited
Phase Rotation A (U), B (V), C (W)
Alternator Cooling Direct drive centrifugal blower fan
AC Waveform Total Harmonic Distortion No load < 1.5%. Non distorting balanced linear load < 5%
Telephone Influence Factor (TIF) <50 per NEMA MG1-22.43
Telephone Harmonic Factor (THF) <2%

 Brushless, single bearing system, flexible disc, 4 poles  Impregnation with tropicalised epoxy varnish
 Insulation class H  Solid state Automatic Voltage Regulator
 Standard degree of protection IP21 (*IP22/IP23 is available.)  Stator winding with 2/3 pitch for improved harmonics
 Self-exciting and self-regulating

www.aksa.com.tr
 CONTROL SYSTEM

Control supervision and protection panel is mounted on the genset base frame.
The control panel is equipped as follows:

1. Auto Mains Failure Control Panel

Panel equipments:
 Control with AMF module
 Static battery charger
 Emergency stop push button
DSE 7320

a) Generating set control module DSE 7320 features: c) Alarms:

 The module is used to monitor a mains supply and starts and stops a  Over and Under Speed
standby generating set  Low and High Battery Volt.
 Micro-processor based design  Start and Stop Failure
 Automatic control of mains and generator contactors  Charge fail
 Monitors engine performance and AC power output  Over Current
 LED alarm indication  Under / Over Generator Voltage
 Front panel configuration of timers and alarm trip points  Low Oil Pressure
 Easy push button control  Emergency stop
STOP/RESET - MANUAL –TEST- AUTO – MUTE ALARM – START  High engine temperature
 kW overload
b) Metering via LED display:  Unbalanced load
 Generator Volts (L-L / L-N)  Independent earth fault trip
 Engine oil pressure (PSI-Bar)
 Generator Ampere (L1,L2,L3) d) LED indications
 Engine temperature (°C&°F) Four configurable LED’s like:
 Generator Frequency (Hz)  Mains available
 Plant battery volts  Generator available
 Engine hours run  Mains on load
 Mains Volts (Ph-Ph/Ph-N)  Generator on load
 Generator kVA, kWh
 Generator kW as % of rated kW setting
 Generator Cos (σ)

2. Power Outlet Terminal Board Mounted on the Genset Base Frame

www.aksa.com.tr
CHASSIS

 The complete gen-set is mounted as whole on a heavy-duty fabricated, steel base frame
 Anti-vibration pads are fixed between the engine/ alternator feet and the base frame
 Base frame design incorporates an integral fuel tank (Up to 750 kVA)
 The generating set can be lifted or carefully pushed / pulled by the base frame
 Dial type fuel gauge and drain plug on the fuel tank
 Forklift pockets within base frame (up to 500kVA)

DIMENSIONS

OPEN TYPE
DIMENSIONS (LxWxH) mm 3400*1550*2196
DRY WEIGHT kg 4520

SOUND ATTENUATED TYPE

DIMENSIONS (LxWxH) mm 5022*1652*2615
DRY WEIGHT kg 5220

CANOPY

 All canopy parts are designed with modular principles  Exhaust silencer is protected against environment influences
 Without welding assembly  Thermally insulated engine exhaust system
 Doors on each side  Emergency stop push button is installed outside of the canopy
 All metal canopy parts are painted by electrostatic  Easy lifting and moving
polyester powder paint  Easy maintenance and operation

Aksa Power Generation

Evren Mah.Gulbahar Caddesi 1.Sokak Gunesli-Istanbul-TURKEY
Tel:+90 212 478 66 66 Fax:+90 212 657 55 16 E-mail: aksa@aksa.com.tr
www.aksa.com.tr
Aksa Power Generation is a member of www.aksa.com.tr
 ENGINE
CUMMINS KTA19G4

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.
 Specification sheet

KTA19-G4
Fuel Optimized

Description Features
The KTA19-Series benefits from years of
Turbocharger – Cummins Turbo technologies
technical development and improvement to
(CTT) exhaust gas driven turbocharger mounted
bring customers an innovative and future proof
at top of engine.
diesel engine that keeps pace with ever
changing generator set requirements.
Fuel System – Cummins PT™ self-adjusting
Recognized globally for its performance under system. Integral dual flyweight governor
even the most severe climatic conditions, the provides overspeed protection independent of
KTA19-Series is widely acknowledged as the main governor.
most robust and cost-effective diesel engine in
its power range for the generator set market. Aftercooler – Large capacity aftercooler results
in cooler, denser intake air for more efficient
combustion and reduced internal stresses for
longer life.

Cylinder Block – Alloy cast iron with removable

wet liners. Cross bolt support to main bearing
cap provides extra strength and stability.

Service and Support - G-Drive products are

backed by an uncompromising level of technical
support and after sales service, delivered
through a world class service network.

This equipment has been built to

comply with CE certification
requirement subject to EU RoHS
exclusion per EU 2011/65.
This engine has been designed
in facilities certified to ISO9001
and manufactured in facilities
certified to ISO9001 or ISO9002.

cummins.com
©2019 Cummins Inc. | KTA19-G4 (5/19)
 1500 rpm (50 Hz ratings)
Gross engine output Net engine output Typical generator set output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
504/675 448/600 355/475 481/645 430/583 337/452 440 550 400 500 317 396

1800 rpm (60 Hz ratings)

Gross engine output Net engine output Typical generator set output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
563/755 507/680 429/575 534/716 484/649 406/544 500 625 455 569 379 474

General engine data

Type 4 cycle, Inline, Turbocharged and Aftercooled
Bore mm 159
Stroke mm 159
Displacement litre 18.9
Cylinder block Cast iron, 6 cylinder
Battery charging alternator 45A, negative ground
Starting voltage 24V
Fuel system Direct Injection Cummins PT
Fuel filter Spin on fuel filters with water separator
Lube oil filter type(s) Spin on, full flow
Lube oil capacity (l) 50
Flywheel dimensions SAE0

Coolpac performance data

Cooling system design JWAC
Coolant ratio 50% ethylene glycol; 50% water
Total cooling system capacity (l) 93
Limiting ambient temp.** (°C) 50
Fan power (kWm) 15 (50Hz) 24 (60Hz)
3
Cooling system air flow (m /s)** 9.91 (50Hz) 12.5 (60Hz)
Air cleaner type Normal duty
** @ 0.5-inch H2O

Fuel consumption 1500 rpm (50 Hz) Fuel consumption 1800 rpm (60 Hz)
% kWm BHP L/ph g/kWh % kWm BHP L/ph g/kWh
Standby Power Standby Power
100 504 675 121 31.9 100 563 755 136 35.9
Prime Power Prime Power
100 448 600 107 28.4 100 507 680 122 32.3
75 336 450 82 21.6 75 380 510 94 24.8
50 224 300 57 14.9 50 254 340 65 17.0
25 112 150 30 8.1 25 127 170 36 9.6
Continuous Power Continuous Power
100 355 475 86 22.8 100 429 575 104 27.5

cummins.com
©2019 Cummins Inc. | KTA19-G4 (5/19)
Weights and dimensions
Length Width Height Weight (dry)
mm mm mm kg
2600 1344 1773 2200

Ratings definitions
Emergency Standby Limited-Time Running Prime Power (PRP): Base Load (Continuous)
Power (ESP): Power (LTP): Power (COP):
Applicable for supplying Applicable for supplying Applicable for supplying Applicable for supplying
power to varying electrical power to a constant power to varying electrical power continuously to a
load for the duration of electrical load for limited load for unlimited hours. constant electrical load for
power interruption of a hours. Limited-Time Prime Power (PRP) is in unlimited hours. Continuous
reliable utility source. Running Power (LTP) is in accordance with ISO 8528. Power (COP) in accordance
Emergency Standby Power accordance with ISO 8528. Ten percent overload with ISO 8528, ISO 3046,
(ESP) is in accordance with capability is available in AS 2789, DIN6271 and
ISO 8528. Fuel Stop power accordance with ISO 3046, BS 5514.
in accordance with AS 2789, DIN 6271 and
ISO 3046, AS 2789, BS 5514.
DIN 6271 and BS 5514.

For more information contact your local Cummins distributor

or visit power.cummins.com

©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
KTA19-G4 (5/19)
 ALTERNATOR
Leroy-Somer “TAL047 C”

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.
 1

ALTERNATOR TECHNICAL DESCRIPTION

TAL047 C / 4p
LS Reference: NS416-02-2019-1 1

1
V4.08 - 11/2018
Project Manager : NS 1
Moteurs Leroy-Somer Nawar.Shubber@mail.nidec.com
Electric Power Generation - Orleans +33 (0) 6 07 10 88 49
1 Rue de la Burelle - 45800 - Saint Jean de Braye - France NS

Main data TAL0 C 1

Generator type: TAL047 C / 4p 1
Power: 590,0 kVA 472,0 kWe 501,3 kWm 1
Voltage: 380 V Star serial 1
Rated voltage range: +5/-5% 1
Power factor - Lagging: 0,8 1
Frequency: 60 Hz 1
Speed: 1800 rpm 1
Nominal current: 896 A 1
Winding type: p2/3 1
Classes (Insulation / Temperature Rise): H/H 1
Ambient Temperature: 40 °C 1
Altitude: 1000 m 1

-
Mechanical Construction IM1201 1
Type of construction: Single bearing 1
Mounting arrangement: Horizontal Axis 1
Direction of rotation: Clockwise (seen when facing the drive end - DE) 1
Bearing type: Anti-friction 1
Bearing Lubrication: Greased for life 1
Bearing insulation: Not insulated 1
Flector type: Cylindrical with keyway 1
Balancing - Class (ISO 1940/1): Half key - G2,5 (std) 1
Flange: SAE 1-14 1
Shaft height: 280 mm 1
Width: 457 mm 1
-
Additional specificities 1
Stabilized Runaway speed: 1800 rpm - 2 min. 1

NS416-02-2019 rev. 1 Page 1 / 7

 1

ALTERNATOR TECHNICAL DESCRIPTION

TAL047 C / 4p
LS Reference: NS416-02-2019-1 1

-
Cooling Method IC01 1
Degree of protection: IP23 1
Coolant: Air / Temperature: 40 °C 1
Air quality: Clean 1
Ventilation (internal): Self-ventilated 1
Filters: Without 1
Ducting for air inlet: No 1
Ducting for air outlet: No 1
-
Connection, Excitation & Regulation 1
Parallel operation: Island mode (0F) - no //CT 1
Excitation: Self-excited - Brushless - Type: Shunt 1
Sustained 3-phase Isc: No 1
AVR type: R150 1
AVR location: In terminal box 1
Alternator Voltage sensing: In terminal box 1
-
Terminal box
Power connection: 4 connectors (brought out neutral) 1
Main Terminal box location: On Top 1
Line side outlet: Left hand side (seen when facing the drive end - D) 1
Gland plate: Standard - Cable gland plate not drilled 1
- 1
-
Protection and measurement accessories 1
1
Temperature detection 1
-
-
Various items
Paint: Other - 1
Documentation: PDF manual 1
Documentation Language: English 1
-
-

NS416-02-2019 rev. 1 Page 2 / 7

 1

ALTERNATOR ELECTRICAL DATA

TAL047 C / 4P
LS Reference: NS416-02-2019-1

Date: 28/02/2019 V4.08 - 11/2018

Main data: C
Power: 590,0 kVA 472,0 kWe 501,3 kWm 1
Voltage: 380 V Frequency: 60 Hz 1
Rated voltage range: +5% / -5% Speed: 1800 rpm 1
Power factor - Lagging: 0,8 1
Nominal current: 896 A Phases 3
Insulation / Temperature rise: H/H Connexion Star serial 1
Cooling: IC01 Winding type: p2/3 1
Winding: 8 S # 6 Fils - 6 Wires 1
Ambient Temperature: 40 °C 1
Altitude: 1000 m Overspeed (rpm) 2160 1
Duty: Base Rating Total Harmonic Distortion (THD) < 5% 1

Efficiency ( Base 472 kWe ) IEC

25% 50% 75% 100% 110%
Power factor - Lagging: 0,8 93,42 94,90 94,72 94,15 93,87 1
Power factor - Lagging: 1 94,11 95,99 96,18 95,96 95,82 1

Reactances (%) - ( Base 590 kVA )

Unsaturated Saturated Unsaturated Saturated
Direct axis Quadrature axis
Synchronous reactance Xd 373 338 Xq 190 172 1
Transient reactance X'd 31,2 21,8 X'q 190 172 1
Subtransient reactance X"d 21,9 15,3 X''q 27,4 19,2 1

Negative sequence reactance X2 24,6 17,3

X0 88,3 Zero sequence reactance 1

Xl 10,9 Stator leakage reactance
Xr 21,4 Rotor leakage reactance
Kc 0,30 Short-circuit ratio 1

Time constants (s)

Direct axis Quadrature axis
Open circuit transient time constant T'do 1,71 T'qo NA 1
Short-circuit transient time constant T'd 0,143 T'q NA 1
Open circuit subtransient time constant T''do 0,014 T''qo 0,062 1
Subtransient time constant T"d 0,010 T"q 0,009 1

Ta 0,015 Armature time constant 1

Resistances (%)
Ra 4,4 Armature resistance R0 29,4 Zero sequence resistance 1
X/R X/R ratio (without unit) R2 4,9 Negative sequence resistance

rating is provided for the specified temperature rise, by resistance measurement according to IEC60034-1
According to: I.E.C. 60034.1 - 60034.2 - NEMA MG 1-32
Products and materials shown in this catalogue may, at any time, be modified in order to follow the latest technological developments,
improve the design or change conditions of utilization.

NS416-02-2019 rev. 1 Page 3 / 7

 1

ALTERNATOR MAIN CURVES

TAL047 C / 4P
LS Reference: NS416-02-2019-1

Date: 28/02/2019 590kVA - 380V - 60 Hz V4.08 - 11/2018

Umax + 5% 399 V
Capability Curve Un 380 V
Umin - 5% 361 V

PF -0,8 PF -0,9 PF -0.95 kWe // rated

kWe ratedkVA
kVA PF 0.95 PF 0,9 PF 0,8
1 0.8
PF -0,7 PF 0,7

0,8
PF -0,6 PF 0,6

0,6
PF -0,5 PF 0,5

PF -0,4 PF 0,4
0,4

PF -0,3 PF 0,3

PF -0,2 0,2 PF 0,2

PF -0,1 PF 0,1

0
-1,0 -0,8 -0,6 -0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0
kVAr// rated
kVAr rated kVA
kVA

Efficiency Curves According to: IEC

PF 1 PF 0,8
96,5
96,18
95,99 95,96
96,0 95,82
Efficiency - Rendement en %

95,5

95,0
94,90
94,5 94,72

94,11
94,0 94,15
93,87
93,5
93,42

93,0
25 50 75 100 125
Load (% of rated kWe) - Charge (% kWe nominaux)

NS416-02-2019 rev. 1 Page 4 / 7

 1

ALTERNATOR MAIN CURVES

TAL047 C / 4P
LS Reference: NS416-02-2019-1

Stator Current decrement curves

Symmetrical phase to neutral short-circuit initial 2 212 A 2,5 x In
Symmetrical two phase short-circuit max 4 677 A 5,2 x In In = 896 A
Symmetrical three phase short-circuit value 5 641 A 6,3 x In
Thermal Limit

Isc ( Short circuit current per rated current - Courant de court circuit / In )
Symetrical Phase to neutral short circuit
12 Symetrical two phase short circuit
Symetrical three phase short circuit
Thermal limit curve
court circuit aux bornes de l'alternateur

10
short circuit at generator terminals -

0
0,001 0,01 0,1 1 10 100
Time - Temps (second.)

Asymmetrical three phase short-circuit IP 10 687 A 11,9 x In

Isc ( Short circuit current per rated current - Courant de court circuit / In )
Symetrical three phase short circuit (rms)
14
Asymetrical three phase short circuit (peak)

12 Thermal limit curve

short circuit at generator terminals -

10
court circuit aux bornes

0
0,001 0,01 0,1 1 10 100
Time - Temps (second.)

NS416-02-2019 rev. 1 Page 5 / 7

 1

ALTERNATOR MAIN CURVES

TAL047 C / 4P
LS Reference: NS416-02-2019-1

Transient Voltage Variation

Transient voltage dip curve versus load impact

Load inrush - Appel de charge - per kVA
0 200 400 600 800 1 000 1 200 1 400 1 600
0%
Voltage dip - Chute de Tension (% of rated voltage)

5%

10%

15%

20%

25%

30%

35%

40%
PF = 0,8 PF = 0,6 PF = 0,3 PF = 0,6 100%

Transient voltage rise curve versus load rejection

kVA shedding at P.F. Delestage de charge - per rated kVA
40%
Voltage rise - Surtension (% of rated voltage)

35%

30%

25%

20%

15%

10%

5%

0%
0 200 400 600 800 1 000 1 200 1 400 1 600

PF = 0,8 100%

NS416-02-2019 rev. 1 Page 6 / 7

 1

ALTERNATOR MAIN CURVES

TAL047 C / 4P
LS Reference: NS416-02-2019-1

Thermal Damage Curve

Stator current
(per rated current)
6

5,5

4,5

3,5

2,5

1,5

1
1 10 100 1000 10000
Maximum duration - durée maximum (second.)

Unbalance Load Curve Stator Earth Fault Current

Negative phase sequence Current Fault Current - Courant de défaut (A)

courant inverse (per rated current)
3 75
C : Extensive damage
B : Considerable damage
A : Acceptable damage

2 50 C

B
1 25

A
0 0
1 10 100 1000 10000 0 1 2 3 4 5 6 7 8 9 10 11 12
Maximum duration of fault - Maximum duration of fault -
Durée max. du defaut (second.) Durée max. du defaut (second.)

NS416-02-2019 rev. 1 Page 7 / 7

 CONTROLLER
DSE7320

AKSA GENERATORS
SAUDI TECHNIC ENERGY MEMBER OF ABDULLATIF AL-ARFAJ & BROTHERS HOLDING CO.