CR

LIMITED WARRANTY
Products manufactured by (GRUNDFOS) GRUNDFOS PUMPS CORPORATION are
warranted to the original user only to be free of defects in material and workmanship
for a period of 18 months from date of installation, but not more than 24 months from
date of manufacture. GRUNDFOS' liability under this warranty shall be limited to
repairing or replacing at GRUNDFOS' option, without charge, F.O.B. GRUNDFOS'
Low-Maintenance Multi-Stage
factory or authorized service station, any product of GRUNDFOS' manufacture.
GRUNDFOS will not be liable for any costs of removal, installation, transportation, or
Centrifugal Pumps
any other charges which may arise in connection with a warranty claim. Products which
are sold but not manufactured by GRUNDFOS are subject to the warranty provided by
the manufacturer of said products and not by GRUNDFOS' warranty. GRUNDFOS will
Installation and
not be liable for damage or wear to products caused by abnormal operating conditions,
accident, abuse, misuse, unauthorized alteration or repair, or if the product was not
installed in accordance with GRUNDFOS' printed installation and operating instructions.
Operating Instructions
To obtain service under this warranty, the defective product must be returned to the
distributor or dealer of GRUNDFOS' products from which it was purchased together with
proof of purchase and installation date, failure date, and supporting installation data.
Unless otherwise provided, the distributor or dealer will contact GRUNDFOS or an
authorized service station for instructions. Any defective product to be returned to
GRUNDFOS or a service station must be sent freight prepaid; documentation supporting
the warranty claim and/or a Return Material Authorization must be included if so
instructed.

GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR
ANY OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES,
INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO
ABOVE.

Some jurisdictions do not allow the exclusion or limitation of incidental or consequential

damages and some jurisdictions do not allow limitations on how long implied warranties
may last. Therefore, the above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and you may also have other rights which vary
from jurisdiction to jurisdiction.

NOTES:
Cool Top™ is a trademark of Grundfos Pumps Corporation.
Graflon® is a registered trademark of Morganite.
Teflon® is a registered trademark of DuPont.

Please leave these instructions with the pump for future reference.

LCP-TL-003 Rev. 8/00

PRINTED IN U.S.A.
 Code for Type of Pump or Physical Changes
SAFETY WARNING Type of Pump
A = Standard pump
Physical Changes
B = Oversized motor
E = Ejector pump C = Changed point of connection
SF = High pressure pump without staybolts I = Changed pressure class
S = Pump without staybolts P = Undersized motor (1 flange size smaller)
Electrical Work
ork U = NEMA pump T = Oversized motor (2 flange sizes larger)
H = Horizontal pump with electric motor and end- X = Special product
All electrical work should be performed by a qualified electrician in accordance with suction base J = CRE pump
the latest edition of the National Electrical Code, local codes and regulations. R = Horizontal construction with bearing bracket N = CRE pump with transducer
F = Cool Top™ high temperature model D = Intensifier tank for double seal

Shoc
Shockk Hazard
Hazard Code for Pipe Connection
A faulty motor or wiring can cause electrical shock that could be fatal, whether touched A = Oval flange M= Changed flange connection
directly or conducted through standing water. For this reason, proper grounding of the B = NPT thread N = Changed connection diameter
C = Clamp connection O = External thread
pump to the power supply's grounding terminal is required for safe installation and F = DIN flange P = Victaulic coupling
operation. G = ANSI flange W= Internal thread
J = JIS flange FGJ = DIN, ANSI and JIS flanges combined into one base
In all installations, the above-ground metal plumbing should be connected to the
power supply ground as described in Article 250-80 of the National Electrical Code. Code for Materials
A = Standard materials
G = Stainless steel parts in 316 SS or similar material
I = Nonstainless parts converted to SS
K = Intermediate bearings are bronze

Pre-Installa
Pre-Installa tion Chec
e-Installation klist
Checklist X = Special product
Z = Pumps of bronze, components of cast bronze
J = Shaft or sleeve made of 316 SS
GI = Baseplate and flanges are 316 SS or similar material
R = Shaft or sleeve made of 904L SS
1. Confir
Confirmm You Ha
Havve the Right Pump T = Silicon Carbide intermediate bearing/Teflon® seal
D = Graflon® bearing
Read the pump nameplate to make sure it is the one you ordered.
Code for Rubber Parts in Pump
No. of reduced diameter impellers (CR32, 45, 64, 90 only)
(CR32, 45, 64, & 90 only)
E = EPDM Material of Secondary Seal and other
No. of impellers (used only if pump has fewer impellers than chambers) Parts made of Plastic/Rubber
V = FKM
P = NBR (Nitrile) E = EPDM
No. of stages x 10 CR2, 4, 8, 16
T = PTFE wound around FKM V = FKM
No. of stages CR32, 45, 64, 90 P = NBR (Nitrile)
K = Kalrez
S = Q (Silicone rubber)
Nominal flow rate in m 3/hr (multiply by 5 to get GPM)
T = PTFE (Teflon®)
"N" if all parts in contact with water are 316 stainless steel K = Kalrez
"T" if all parts in contact with water are Titanium X = Special product
"E" if a Grundfos MGE or MLE VFD motor is attached M = PTFE wound around FKM
"X" if all parts in contact with water are 304 and 316 stainless steel Material of Stationary Ring
Centrifugal pump A = Carbon, metal impregnated
B = Carbon, plastic impregnated
C = Other types of carbon
S = Chromium steel
U = Tungsten carbide
CR 4 - 20 /1 -1 U - G - A - E - BUBE Q = Silicon carbide
V = Aluminum oxide
X = Other types of ceramics
A 12345678 P1 98 12 H = Carbon with imbedded Tungsten Carbide (Hybrid)

Type of Shaft Seal

Product Number A = O-ring seal with fixed seal driver
B = Rubber bellows seal Material of Rotating Ring
C = O-ring seal with a spring working as a driver A = Carbon, metal impregnated
Designated model D = Balanced seal B = Carbon, plastic impregnated
(e.g. A, B, C, D) G = Bellows seal with reduced diameter stationary ring C = Other types of carbon
M = Metal bellows seal S = Chromium steel
Production Company P = Double shaft seal (Tandem) U = Tungsten carbide
Q = Quench seal (with flushing) Q = Silicon carbide
Last two digits of year of production R = O-ring seal with reduced diameter stationary ring V = Aluminum oxide
S = Shaft seal X = Other types of ceramics
Production week number
X = Miscellaneous
O = Double shaft seal (back to back)
H = Balanced seal, cartridge
E = Cartridge with o-ring
Page 2 F = Cartridge with rubber bellows Page 3
 Pre-Installa
Pre-Installa tion Chec
e-Installation klist
Checklist Pre-Installa
Pre-Installa tion Chec
e-Installation klist
Checklist
2. Check the Condition of the Pump Minimum Inlet Pressures:
The shipping carton your pump came in is specially designed around your pump during All CR and CRN pumps NPSHR + 2 feet
production to prevent damage. As a precaution, the pump should remain in the carton until CRN–SF pumps 29 psi (2 Bar)
you are ready to install it. Examine the pump for any damage that may have occurred during
shipping. Examine any other parts of the shipment as well for any visible damage. Maximum Inlet Pressures:
If the pump is shipped as a complete unit (motor attached to pump end), the position 50 HZ 60 HZ
of the coupling (that connects the pump shaft to the motor shaft) is set at factory PUMP TYPE MODELS MAX. PSI (BARS) MODELS MAX. PSI (BARS)
specifications. No adjustment is required. If the unit is delivered as a pump end only, CR2/CRN2 20 90 (6) 20 to 60 145/(10)
follow the adjustment procedures on pages 15-16. 30 to 110 145 (10) 70 to 180 220/(15)
130 to 260 220 (15)
Pump without Motor (CR(N)32, CR(N)45, CR(N)64 & CR90 Only): If you purchased a CR4/CRN4 20/1 to 20 90 (6) 20/1 to 20 90/(6)
pump without a motor, you must install the seal. The seal is protected in its own sub boxing 30 to 100 145 (10) 30 to 80/7 145/(10)
within the pump packaging crate. To protect the shaft and bearings during shipment, a shaft 30 to 100 220 (15) 80 to 160/14 220/(15)
holder protective device is used. This device must be removed prior to installation of the CR8/CRN8 20/1 to 60 90 (6) 20/1 to 40 90/(6)
seal. Read the seal installation instructions which are included in the pump package. 80 to 200 145 (10) 50 to 160 145/(10)
CR16/CRN16 30/2 to 30 90 (6) 30/2 to 30 90/(6)
40 to 160 145 (10) 40 to 120 145/(10) (while pump is off or
3. Verify Electrical Requir
Requirements
equirements CRN–SF ALL 73/(5) ALL 73/(5) during start-up)
Verification of the electrical supply should be made to be certain the voltage, phase and 365/(25) 365/(25) (during operation)
frequency match that of the pump motor. The proper operating voltage and other electrical CR32/CRN32 1-1 to 2-1 45 (3) 1-1 to 1 45 (3)
information can be found on the motor nameplate. These motors are designed to run on 2 to 4 60 (4) 2-1 to 2 60 (4)
±10% of the nameplate-rated voltage. For dual-voltage motors, the motor should be 5 to 10 145 (10) 3 to 5 145 (10)
internally connected to operate on the voltage closest to the 10% rating, i.e., a 208 voltage 11 to 14 220 (15) 6 to 11-2 220 (15)
motor wired per the 208 volt connection diagram. The wiring connection diagram can be CR45/CRN45 1-1 45 (3) 1-1 to 1 60 (4)
found on either a plate attached to the motor or on a diagram inside the terminal box cover. 1 to 2 60 (4) 2-2 to 3 145 (10)
If voltage variations are larger than ±10%, do not operate the pump. 3-2 to 5-1 145 (10) 4-2 to 7-2 220 (15)
6 to 10 220 (16)
CR64/CRN64 1-1 to 2-2 60 (4) 1-1 60 (4)
4. Is the Applica tion Cor
pplication Corrrect ffor
or T his Pump? 2-1 to 3 145 (10) 1 to 2-1 145 (10)
Compare the pump's nameplate data or its performance curve with the application in which 4-1 to 7-1 220 (15) 2 to 4-1 220 (15)
you plan to install it. Will it perform the way you want it to perform? Also, make sure the CR90 1-1 to 1 60 (4) 1-1 to 1 145 (10)
application falls within the following limits: 2-2 to 3-2 145 (10) 2-2 to 4-1 220 (15)
3-1 to 6 220 (15)
Type Designed to pump...
CR Hot and chilled water, boiler feed, condensate return, glycols and Maximum Working Pressures:
solar thermal fluids. (The following pressures are given for fluids at 250°F [194°F for CRN–SF].
CRN/CRX Deionized, demineralized and distilled water. Brackish water and other Consult Grundfos for other working conditions.)
liquids unsuitable for contact with iron or copper alloys. (Consult 50 HZ 60 HZ
manufacturer for specific liquid compatibilities.) PUMP TYPE MODELS MAX. PSI (BARS) MODELS MAX. PSI (BARS)
CR2/CRN2 20 to 150 230 (16) 20 to 100 230/(16)
CRN–SF High pressure washdown, reverse osmosis, or other high pressure
180 to 260 300 (20) 120 to 180 300/(20)
applications.
CR4/CRN4 20/1 to 160 230 (16) 20/1 to 100 230/(16)
CRT Salt water, chloride based fluids and fluids approved for titanium. 190 to 220 300 (20) 120 to 160/14 300/(20)
CR8/CRN8 20/1 to 120 230 (16) 20/1 to 80 230/(16)
Operating Conditions 140 to 200 330 (23) 100 to 160 330/(23)
Fluid Temperatures: CR16/CRN16 30/2 to 80 230 (16) 30/2 to 80 230/(16)
CR2, CR4, CR8, CR16 5° to 250°F (-15° to 121°C) 100 to 160 330 (23) 100 to 120 330/(23)
CRN–SF 5° to 194°F (-15° to 90°C) CR32/CRN32 1-1 to 7 230 (16) 1-1 to 5 230 (16)
5° to 355°F (-15° to 180°C) Cool Top™ models 8 to 12 365 (25) 6 to 8 365 (25)
13 to 14 435 (30) 9-2 to 11-2 435 (30)
CR(N)32, CR(N)45, CR(N)64, CR90 -22° to 250°F* (-30° to 120°C)
-22° to 355°F** (-30° to 180°C) Cool Top™ models CR45/CRN45 1-1 to 6 230 (16) 1-1 to 4-2 230 (16)
7 to 9-2 365 (25) 4-1 to 6 365 (25)
All motors are designed for continuous duty in 104°F (40°C) ambient air conditions. For 10 435 (30) 7-2 435 (30)
higher ambient temperature conditions consult Grundfos. CR64 to CRN64 1-1 to 5 230 (16) 1-1 to 3 230 (16)
6-2 to 7-1 365 (25) 4-2 to 4 365 (25)
* EUBE Shaft Seals are recommended for temperatures above 200°F. Pumps with hybrid shaft
seals can only operate up to 200°F (90°C). Pumps with EUUE shaft seals can be operated down CR90 1-1 to 5 230 (16) 1-1 to 3 230 (16)
to -40°F (-40°C). 6-2 to 6 365 (25) 4-2 to 4-1 365 (25)
Page 4 ** With optional Cool Top™ high temperature model. CRN-SF ALL 653 (45) ALL 653 (45) Page 5
 Installa tion Chec
Installation klist
Checklist Installa tion Pr
Installation ocedur
Procedur es
ocedures
Select Pump Loca tion
Location Suction Pipe
The suction pipe should be adequately sized and run as straight and short as possible
The pump should be located in a dry, well-ventilated Figure 1: Bolt Hole Centers to keep friction losses to a minimum (minimum of four pipe diameters straight run prior
area which is not subject to freezing or extreme variation CR2-CR4
to the suction flange). Avoid using unnecessary fittings, valves or accessory items.
in temperature. Care must be taken to ensure the pump
8 1/4" (210mm) Butterfly or gate valves should only be used in the suction line when it is necessary
is mounted at least 6 inches (150 mm) clear of any
7 1/16" (180mm) to isolate a pump because of a flooded suction condition. This would occur if the water
obstruction or hot surfaces. The motor requires an
source is above the pump. See Figures 2 and 3. Flush piping prior to pump installation
adequate air supply to prevent overheating and adequate
to remove loose debris.

(100mm)

(147mm)
3 15/16"
vertical space to remove the motor for repair. For open

5 3/4"
(4) 1/2" HOLES covers must be removed before the final pipe flange to pump connections are made.
systems requiring suction lift the pump should be located (13mm)
Flooded Suction Suction Lift*
as close to the water source as possible to reduce piping
Figure 2 Figure 3
losses. CRN2-CRN4

Founda tion
oundation 8 1/4" (210mm)

Concrete or similar foundation material should be used

7 1/16" (180mm)
(whil
to provide a secure, stable mounting base for the pump.

(150mm)
(100mm)
5 15/16"
3 15/16"
Bolt hole center line dimensions for the various pump (4) 1/2" HOLES
(13mm)
types are given in Figure 1. Secure the pump to the
foundation using all four bolts and shim pump base to
assure the pump is vertical and all four pads on the base CR8-CR16, CRN8-CRN16
are properly supported. Uneven surfaces can result in
9 3/4" (246mm)
pump base breakage when mounting bolts are tightened.
8 1/2" (215mm)
*CRN–SF pumps cannot be used for suction lift.
The pump can be installed vertically or horizontally, see The suction pipe should have a fitting on it for

(130mm)

(199mm)
drawing below. Ensure that an adequate supply of cool priming.

5 1/8"

1 7/8"
(4) 1/2" HOLES
air reaches the motor cooling fan. The motor must never (13mm)

fall below the horizontal plane.

Minimum Suction Pipe Sizes
The following recommended suction pipe sizes are the smallest sizes which should
CR(N)32 be used with any specific CR pump type. The suction pipe size should be verified with
11 3/4" (298mm)
each installation to ensure good pipe practices are being observed and excess friction
9 7/16" (240mm)
losses are not encountered. High temperatures may require larger diameter pipes to
reduce friction and improve NPHSA.
(170mm)

(226mm)
6 11/16"

CR2 ............................... 1" Nominal diameter sch 40 pipe

8 7/8"

(4) 9/16" HOLES

1 1⁄4"
(14mm)
CR4 ............................... Nominal diameter sch 40 pipe
CR8 & CR16 ................. 2" Nominal diameter sch 40 pipe
Arrows on the pump base show the direction of flow of CR(N)32 ........................ 2 1⁄2" Nominal diameter sch 40 pipe
liquid through the pump. CR(N)45 & CR(N)64
CR(N)45 ........................ 3" Nominal diameter sch 40 pipe
13" (331mm) CR(N)64 ........................ 4" Nominal diameter sch 40 pipe
To minimize possible noise from the pump, it is advisable 10 1/2" (266mm) CR90 ............................. 4" Nominal diameter sch 40 pipe
to fit expansion joints either side of the pump and anti-
vibration mountings between the foundation and the Discharge Piping
(251mm)
(190mm)
9 7/8"
7 1/2"

pump. (4) 9/16" HOLES

(14mm) It is suggested that a check valve and isolation valve be installed in the discharge pipe.
Pipe, valves and fittings should be at least the same diameter as the discharge pipe
Isolating valves should be fitted either side of the pump or sized in accordance with good piping practices to reduce excessive fluid velocities
to avoid draining the system if the pump needs to be CR90
and pipe friction losses. Pipe, valves and fittings must have a pressure rating
cleaned, repaired or replaced. 13 3/4" (348mm) equal to or greater than the maximum system pressure. Before the pump is
11" (280mm) installed it is recommended that the discharge piping be pressure checked to at least
Pipe
Pipewwork
ork the maximum pressure the pump is capable of generating or as required by codes or
local regulations.
(261mm)
(199mm)
10 5/16"
7 7/8"

NOTE: The CR(N) pumps are shipped with covered suction (4) 9/16" HOLES
(14mm)
and discharge. The covers must be removed before the final
pipe flange to pump connections are made.
Whenever possible, avoid high pressure loss fittings, such as elbows or branch tees
directly on either side of the pump. The piping should be adequately supported to
Page 6 Page 7
 Installa tion Pr
Installation ocedur
Procedur es
ocedures Installa tion Pr
Installation ocedur
Procedur es
ocedures
reduce thermal and mechanical stresses on the pump. Good installation practice The table below states the time for 18°F (10°C) temperature rise.
recommends the system be thoroughly cleaned and flushed of all foreign materials
and sediment prior to pump installation. Furthermore, the pump should never be Conditions/Reservations
installed at the lowest point of the system due to the natural accumulation of dirt and The listed times are subject to the following conditions/reservations:
sediment. If there is excessive sediment or suspended particles present, it is advised
a strainer or filter be used. Grundfos recommends that pressure gauges be installed • No exchange of heat with the surroundings
Btu kJ )
on inlet and discharge flanges or in pipes to check pump and system performance. • The pumped liquid is water with a specific heat of 1.0 lb. °F
(4.18
kg°C
NOTE: To avoid problems with waterhammer, fast closing valves
• Pump parts (chambers, impellers and shaft) have the same thermal
must not be used in CRN–SF applications. capacity as water.
• The water in the base and the pump head is not included
Check Valves These reservations should give sufficient safety margin against excessive temperature
A check valve may be required on the discharge side of the pump to prevent the rise.
pump's inlet pressure from being exceeded. For example, if a pump with no check
valve is stopped because there is no demand on the system (all valves are closed), TIME FOR TEMPERATURE RISE OF 18°F
the high system pressure on the discharge side of the pump will "find" its way back to PUMP TYPE SECONDS MINUTES
the inlet of the pump. If the system pressure is greater than the pump's maximum inlet CR2 213 3.6
pressure rating, the limits of the pump will be CR4 237 4.0
exceeded and a check valve needs to be CR8 203 3.4
fitted on the discharge side of the pump to CR16 150 2.5
prevent this condition. This is especially CR32
critical for CRN–SF applications because CR45 Consult
of the very high discharge pressures CR64 Factory
involved. As a result, most CRN–SF CR90
installations require a check valve on the
discharge piping. The maximum temperature must not exceed the pump maximum rating.

Bypass TABLE A
A bypass should be installed in the discharge Minimum Continuous Duty Flow Rates for
pipe if there is any possibility the pump may CR, CRN, CRNG, CRN–SF, CRT
operate against a closed valve in the discharge
line. Flow through the pump is required to LIQUID TEMPERATURE
ensure adequate cooling and lubrication of 5°F TO 176°F 176°F TO 355°F
the pump is maintained. See Table A for PUMP TYPE -15°C TO 80°C 80°C TO 180°C
minimum flow rates. Elbows should be a
CR2/CRN2–SF 1.0 GPM 1.0 GPM
minimum of 12" from the orifice discharge to
CR4/CRN4–SF 2.0 GPM 2.0 GPM
prevent erosion.
Nipple
Orifice
CR8/CRN8–SF 4.0 GPM 4.0 GPM
CR16/CRN16–SF 8.0 GPM 8.0 GPM
Temperature Rise CR(N)32 15.0 GPM 33.0 GPM
It may sometimes be necessary to stop the CR(N)45 23.0 GPM 44.0 GPM
flow through a pump during operation. At
CR(N)64 35.0 GPM 64.0 GPM
shut-off, the power to the pump is transferred
CR90 45.0 GPM 88.0 GPM
to the pumped liquid as head, causing a
temperature rise in the liquid. For Pump Ends With Bellows Seals
Only (CR 2, 4, 8, 16)
The result is risk of excess heating of and
Remove shaft seal protectors before installing
consequent damage to the pump. The risk
motor (see diagram).
depends on the temperature of the pumped
liquid and for how long the pump is operating 1. Remove coupling guards.
without flow. 2. Remove coupling halves.
3. Remove shaft seal protectors.
4. Follow motor replacement instructions on page 15.
Page 9
Page 8
 Electrical Electrical
2. Three-Phase Motors
WARNING CR pumps with three-phase motors must be used with the proper size and type
THE SAFE OPERATION OF THIS PUMP REQUIRES THAT IT BE GROUNDED IN of motor-starter to ensure the motor is protected against damage from low voltage,
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND LOCAL GOVERNING phase failure, current imbalance and overloads. A properly sized starter with
CODES OR REGULATIONS. CONNECT THE GROUND WIRE TO THE GROUNDING manual reset and ambient-compensated extra quick trip in all three legs should be
SCREW IN THE TERMINAL BOX AND THEN TO THE ACCEPTABLE GROUNDING used. The overload should be sized and adjusted to the full-load current rating of
POINT.
the motor. Under no circumstances should the overloads be set to a higher
All electrical work should be performed by a qualified electrician in accordance with the value than the full load current shown on the motor nameplate. This will void
latest edition of the National Electrical Code, local codes and regulations. the warranty. Overloads for auto transformers and resistant starters should be
sized in accordance with the recommendations of the manufacturer. Three phase
Motor MLE motors (CRE-Pumps) require only fuses as a circuit breaker. They do not
require a motor starter. Check for phase imbalance (worksheet is provided on
Grundfos CR pumps are supplied with heavy-duty 2-pole (3450, 3525,or 3550 RPM), pages 22 & 23).
ODP or TEFC, NEMA C frame motors selected to our rigid specifications. Motors with
other enclosure types and for other voltages and frequencies are available on a NOTE: Standard allowable phase imbalance difference is 5%.
special-order basis. CRN–SF pumps are supplied with an IEC (metric) type motor with 3. CRN–SF
a reverse thrust bearing. If you are replacing the pumping unit, but are using a motor
The CRN–SF is typically operated in series with a feed pump. Because the
previously used on another CR
Motor Terminal Box Positions maximum allowable inlet pressure of the CRN–SF increases from 73 psi (when
pump, be sure to read the "Motor (Top View)
pump is off and during start-up) to 365 psi (during operation), a control device must
Replacement" section on pages
Discharge be used to start the CRN–SF pump one second before the feed pump starts.
15-16 for proper adjustment of the
Similarly, the CRN–SF must stop one second after the feed pump stops.
coupling height.
Terminal Box
12:00 Position
Position of
Ter minal Bo
erminal x
Box Terminal Box Terminal Box
The motor terminal box can be
turned to any of four positions in
9:00 Position 3:00 Position
Oper
Operaation and Maintenance
90° steps. To rotate the terminal Standard
box, remove the four bolts securing
Terminal Box Star ting the Pump the Fir
Starting st Time
First
6:00 Position
the motor to the pump but do not Priming
remove the shaft coupling; turn Suction To prime the pump in a closed system or an open
the motor to the desired location; Figure 4 system where the water source is above the pump,
replace and securely tighten the close the pump isolation valve(s) and open the priming
four bolts. See Figure 4. plug on the pump head. See Figures 5A and 5B.
Gradually open the isolation valve in the suction line CR2 & 4

until a steady stream of airless water runs out the

Field Wiring priming port. Close the plug and securely tighten.
CR8 & 16

Wire sizes should be based on the current carrying properties of a conductor as Completely open the isolation valves.
required by the latest edition of the National Electrical Code or local regulations. Direct
on line (D.O.L.) starting is approved due to the extremely fast run-up time of the motor In open systems where the water level is below the
and the low moment of inertia of pump and motor. If D.O.L. starting is not acceptable pump inlet, the suction pipe and pump must be filled
and reduced starting current is required, an auto transformer, resistant starter or soft and vented of air before starting the pump. Close the
start should be used. It is suggested that a fused disconnect be used for each pump discharge isolation valve and remove the priming Figure 5A CR2 & 4
where service and standby pumps are installed. plug. Pour water through the priming hole until the
suction pipe and pump are completely filled with water. If the suction pipe does not
slope downward from the pump toward the water level, the air must be purged while
being filled. Replace the priming plug and securely tighten.
Motor Protection
1. Single-Phase Motors: Check the Direction of Rotation
With the exception of 7 1⁄2 and 10 HP motors which require external protection, 1. Switch power off.
single-phase CR pumps are equipped with multi-voltage, squirrel-cage induction 2. Check to make sure the pump has been filled and vented.
motors with built-in thermal protection. 3. Remove the coupling guard and rotate the pump shaft by hand to be
Page 10 certain it turns freely. Page 11
 Oper
Operaation and Maintenance Oper
Operaation and Maintenance
4. Verify that the electrical connections are in Under no circumstances should the pump be operated for any prolonged
accordance with the wiring diagram on the periods of time without flow through the pump. This can result in motor and pump
motor. damage due to overheating. A properly sized relief valve should be installed to allow
5. Switch the power on and observe the sufficient water to circulate through the pump to provide adequate cooling and
direction of rotation. When viewed from lubricaton of the pump bearings and seals.
the top, the pump should rotate counter-
clockwise (clockwise for CRN–SF). Pump cycling — Pump cycling should be checked to ensure the pump is not starting
6. To reverse the direction of rotation, first more than: 20 times per hour on 1/2 to 5 HP models
switch OFF the supply power. Priming Plug Vent Plug 15 times per hour on 7 1/2 to 15 HP models
(opposite side) 10 times per hour on 20 to 60 HP models
7. On three-phase motors, interchange any
two power leads at the load side of the Rapid cycling is a major cause of premature motor failure due to increased heat build-
starter. On single-phase motors, see up in the motor. If necessary, adjust controls to reduce the frequency of starts and
Suction Discharge
connection diagram on nameplate. stops.
Change wiring as required. Drain Plugs (G ⁄ A)
12
Boiler-feed installations — If the pump is being used as a boiler-feed pump, make
8. Switch on the power and again check for with ⁄ " NPT gauge/sensor taps
14
sure the pump is capable of supplying sufficient water throughout its entire evaporation
proper motor rotation. Replace the Figure 5B CR32, 45, 64 & 90 and pressure ranges. Where modulating control valves are used, a bypass around
coupling guard if the rotation is correct. the pump must be installed to ensure pump lubrication (see "Minimum Continuous
Once rotation has been verified, switch off power again. Do not attempt Duty Flow Rates").
to reinstall the coupling guards with the motor energized. After guards
are in place the power can be reapplied. Maintenance
NOTE: Motors should not be run unloaded or uncoupled from the pump at any Freeze Protection
time; damage to the motor bearings will occur. If the pump is installed in an area where freezing could occur, the pump and system
should be drained during freezing temperatures to avoid damage. To drain the pump,
REMINDER Loosen center plug close the isolation valves, remove the priming plug and drain plug at the base of the
to vent pump pump. Do not replace the plugs until the pump is to be used again. Always replace
Do not start the pump before Vent the drain plug with the original or exact replacement. Do not replace with a standard
priming or venting the pump. plug plug. Internal recirculation will occur, reducing the output pressure and flow.
Never operate the pump dry.
Motor Inspection
Starting and Adjusting Inspect the motor at regular intervals, approximately every 500 hours of operation or
Before starting the pump, please check: every three months, whichever occurs first. Keep the motor clean and the ventilation
1. Pump is primed. openings clear. The following steps should be performed at each inspection:
2. Direction of rotation is counter-clockwise when viewed from the top (clockwise
for CRN–SF).
3. All piping connections are tight and the pipes are adequately supported. WARNING
DO NOT TOUCH ELECTRICAL CONNECTIONS BEFORE YOU FIRST ENSURE THAT
4. Suction line isolation valve is completely opened, if a valve has been installed.
POWER HAS BEEN DISCONNECTED. ELECTRICAL SHOCK CAN CAUSE SERIOUS
5. For initial starting, the isolation valve in the discharge pipe should be closed OR FATAL INJURY. ONLY QUALIFIED PERSONNEL SHOULD ATTEMPT THE
and gradually opened after the pump is turned on. Opening this valve too fast INSTALLATION, OPERATION AND MAINTENANCE OF THIS EQUIPMENT.
may result in some water hammering in the discharge pipe. Unless used as a
flow throttling device, make sure this valve is completely open.
6. Check and record the voltage and amperage of the motor. Adjust the motor 1. Check that the motor is clean. Check that the interior and exterior of the
overloads if required. motor is free of dirt, oil, grease, water, etc. Oily vapor, paper pulp, textile
7. Check and record operating pressures if pressure gauges have been installed. lint, etc. can accumulate and block motor ventilation. If the motor is not
8. Check all controls for proper operation. If pump is controlled by a pressure properly ventilated, overheating can occur and cause early motor failure.
switch, check and adjust the cut-in and cut-out pressures. If low-water-level 2. Use an Ohmmeter ("Megger") periodically to ensure that the integrity of
controls are used, be sure the low level switch is properly adjusted so the the winding insulation has been maintained. Record the Ohmmeter
pump cannot run if the pump should break suction. readings. Immediately investigate any significant drop in insulation
resistance.
Operating Parameters 3. Check all electrical connectors to be sure that they are tight.
CR multi-stage centrifugal pumps installed in accordance with these instructions and
sized for correct performance will operate efficiently and provide years of service. The Motor Lubrication
pumps are water-lubricated and do not require any external lubrication or inspection. Electric motors are pre-lubricated at the factory and do not require additional
The motors will require periodic lubrication as noted in the following Maintenance lubrication at start-up. Motors without external grease fittings have sealed bearings
Section.
Page 12 Page 13
 Oper
Operaation and Maintenance Oper
Operaation and Maintenance
that cannot be re-lubricated. Motors with grease fittings should only be lubricated with Regular Checkups
approved types of grease. Do not over grease the bearings. Over greasing will At regular intervals depending on the conditions and time of operation, the following
cause increased bearing heat and can result in bearing/motor failure. Do not mix checks should be made:
petroleum grease and silicon grease in motor bearings. 1. Pump meets required performance and is operating smoothly and quietly.
2. There are no leaks, particularly at the shaft seal.
Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating 3. The motor is not overheating.
ability of a grease (over time) depends primarily on the type of grease, the size of the 4. Remove and clean all strainers or filters in the system.
bearings, the speed at which the bearings operate and the severity of the operating 5. Verify the tripping of the motor overload protection.
conditions. Good results can be obtained if the following recommendations are used 6. Check the operation of all controls. Check unit control cycling twice
in your maintenance program. and adjust, if necessary.
7. If the pump is not operated for unusually long periods, the unit should
Service Conditions* be maintained in accordance with these instructions. In addition, if
Ambient the pump is not drained, the pump shaft should be manually rotated
Severity Temperature Atmospheric or run for short periods of time at monthly intervals.
of Service (Maximum) Contamination Approved Types of Grease
Standard 104°F (40°C) Clean, little corrosion Shell Dolium R Or compatible equivalent
Severe 122°F (50°C) Moderate dirt, corrosion
If the pump fails to operate or there is a loss of performance, refer to the Trouble
Chevron SRI#2 type of grease
Extreme >122°F (50°C) Severe dirt, abrasive Shooting section on pages 17-20.
or Class H dust, corrosion
insulation
Motor Replacement
If the motor is damaged due to bearing failure, burning or electrical failure, the following
Lubrication Schedule* instructions detail how to remove the motor for replacement. It must be emphasized
Standard Severe Extreme Weight of Volume of that motors used on CR pumps are specifically selected to our rigid specifications.
NEMA/(IEC) Service Service Service Grease to Add Grease to Add Replacement motors must be of the same frame size, should be equipped with the
Frame Size Interval Interval Interval Oz./(Grams) 3
In /(Teaspoons)
same or better bearings and have the same service factor. Failure to follow these
Up through 210 (132) 5500 hrs. 2750 hrs. 550 hrs. 0.30 (8.4) 0.6 (2)
Over 210 through 280 (180) 3600 hrs. 1800 hrs. 360 hrs. 0.61 (17.4)* 1.2 (3.9)**
recommendations may result in premature
Over 280 up through 360 (225) 2200 hrs. 1100 hrs. 220 hrs. 0.81 (23.1)* 1.5 (5.2)** motor failure.
Over 360 (225) 2200 hrs. 1100 hrs. 220 hrs. 2.12 (60.0)* 4.1 (13.4)** Disassembly
*Applies to optional bearing flange also. 1. Turn off and lock out power supply. The
**The grease outlet plug MUST be removed before adding new grease.
Figure 6: CR(N) 2, 4, 8 & 16
power supply wiring can now be safely
disconnected from the motor wires.
Procedure 2. Remove the coupling guards.
CAUTION 3. Using the proper metric Allen wrench,
TO AVOID DAMAGE TO MOTOR BEARINGS, GREASE MUST BE KEPT FREE OF DIRT. loosen the four cap screws in the
FOR AN EXTREMELY DIRTY ENVIRONMENT, CONTACT YOUR BALDOR DISTRIBUTOR coupling. Completely remove coupling
OR AN AUTHORIZED BALDOR SERVICE CENTER FOR ADDITIONAL INFORMATION. halves. On CR2-CR60s, the shaft pin
can be left in the pump shaft. CR(N)32,
1. Clean all grease fittings. If the motor does not have grease fittings, the 45, 64 and CR90s do not have a shaft
bearing is sealed and cannot be greased externally. pin.
2. If the motor is equipped with a grease outlet plug, remove it. This will 4. With the correct size wrench, loosen and • Note the clearance below
allow the old grease to be displaced by the new grease. remove the four bolts which hold the the coupling

3. If the motor is stopped, add the recommended amount of grease. If the motor to the pump end.
• Raise the coupling higher, as
far as it will go
motor is to be greased while running, a slightly greater quantity of grease 5. Lift the motor straight up until the shaft • Lower it halfway back
will have to be added. has cleared the motor stool.
down(1/2 the distance you
just raised it)

Add grease SLOWLY until new grease appears at the shaft hole in the Assembly • Tighten screws

endplate or grease outlet plug. Never add more than 11/2 times the
M6...10ft lbs (13Nm)
1. Remove key from motor shaft, if present, M8...23ft lbs (31Nm)
amount of grease shown in the lubrication schedule. and discard. M10...46ft lbs (62Nm)

NOTE: If new grease does not appear at the shaft hole or grease 2. Thoroughly clean the surfaces of the motor and pump end mounting flanges.
outlet plug, the outlet passage may be blocked. At the next service The motor and shaft must be clean of all oil/grease and other contaminants
interval the bearings must be repacked. where the coupling attaches. Set the motor on the pump end.
4. For motors equipped with a grease outlet plug, let the motor run for 20 3. Place the terminal box in the desired
minutes before replacing the plug. position by rotating the motor.
Page 14 Page 15
 Oper
Operaation and Maintenance Par ts Lists
arts Lists,, Kits
Kits,, and Accessories
4. Insert the mounting bolts, then diagonally and Torque Specifications Figure 9
evenly tighten. For 3⁄8" Ø bolts torque to 10 ft.-lbs. 6. Check to see that the gaps between the
Coupling Min. Torque
and for ⁄2" Ø bolts torque to 23 ft.-lbs.
1
Bolt Size Specifications coupling halves are equal. Loosen and re-
5. CR2, 4, 8 & 16: M6 ............. 10 ft-lbs. adjust, if necessary.
Reinstall coupling halves. Make sure the shaft pin M8 ............. 23 ft-lbs. 7. Be certain the pump shaft can be rotated by
M10 ........... 46 ft-lbs.
is located in the pump shaft. Put the cap screws hand. If the shaft cannot be rotated or it binds,
loosely back into the coupling disassemble and check for misalignment.
halves. Using a larger screwdriver, Top 8. Replace the two coupling guards.
raise the pump shaft by placing the View
9. Prime the pump.
tip of the screwdriver under the 10. Follow the wiring diagram on the motor label for
coupling and carefully elevating the the correct motor wiring combination which
coupling to matches your supply voltage. Once this has
its highest point (see Figure 6). Note: The been confirmed, reconnect the power supply
shaft can only be raised approximately 0.20 wiring to the motor. The motor is now ready to
inches (5mm). Now have the power turned back on.
Figure 7 lower the shaft halfway 11. Check the direction of rotation, this must be left to right (counter-clockwise)
back down the distance you just raised it and tighten when looking directly at the coupling.
the coupling screws (finger tight) while keeping the 12. Shut off the power, then re-install the coupling guards. After the coupling
coupling separation equal on both sides. When the guards have been installed the power can be turned back on.
screws are tight enough to keep the couplings in
place, then torque the screws evenly in a criss-cross Par ts List
arts
pattern. For each CR pump model Grundfos offers an extensive Parts List and diagram of
parts used in that pump and is recommended to have on hand for future maintenance.
CR(N) 32, 45, 64 & CR90: In addition, the listings also provide information about prepackaged Service Kits for
Place the plastic adjustment fork under the cartridge those pump components most likely to exhibit wear over time, as well as the complete
seal collar (see Figure 7). Fit the coupling on the shaft Impeller Stack needed to replace the "guts" of each model. These Parts Lists are
so that the top of the pump shaft is flush with the bottom available separately from the Grundfos literature warehouse or as a set with extensive
of the clearance chamber in the coupling (see Figure 8). service instructions in the Grundfos CR Service Manuals (for a small charge).

Lubricate the coupling screws with an anti-seize and lubricating compound. Tighten SpareP
Spare ar
Par ts
arts
the coupling screws (finger tight) while keeping the coupling separation equal on both
sides. When the screws are tight enough to keep the couplings in place, then torque Grundfos offers an extensive list of spare parts. For a current list of these parts, refer
the screws evenly in a crisscross pattern. to: "All Product Spare Parts/Service Kits" Price List, Form # L-SK-SL-002.

Torque coupling screws to 59 ft.-lbs. Remove the adjustment fork from under
the cartridge seal collar and replace it to the storage location (see Figure 9).

Prepackaged
CORRECT
The impeller stacks Flange
Stack
ready for Kits
NOTE: To avoid immediate
damaging the coupling installation
halves, ensure that no
portion of the keyway INCORRECT
on the motor shaft lies Prepackaged
within the gap between Flange Kits
the two coupling halves.

Figure 8

Page 16 Page 17
 Troubleshooting
oubleshooting Troubleshooting
oubleshooting

WARNING Dia gnosing Specific Pr

Diagnosing ob
Prob lems
oblems
WHEN WORKING WITH ELECTRICAL CIRCUITS, USE CAUTION TO AVOID
ELECTRICAL SHOCK. IT IS RECOMMENDED THAT RUBBER GLOVES AND Problem Possible Cause Remedy
BOOTS BE WORN, AND METAL TERMINAL BOXES AND MOTORS ARE
GROUNDED BEFORE ANY WORK IS DONE. The pump does 1. No power at motor. Check for voltage at motor teminal box. If no
FOR YOUR PROTECTION, ALWAYS DISCONNECT THE PUMP FROM ITS not run voltage at motor, check feeder panel for
POWER SOURCE BEFORE HANDLING. tripped circuits and reset circuit.
2. Fuses are blown or Turn off power and remove fuses. Check for
circuit breakers are continuity with ohmmeter. Replace blown
Preliminar
Preliminar
eliminaryy Tests tripped. fuses or reset circuit breaker. If new fuses
blow or circuit breaker trips, the electrical
Supply How to Measure What it Means installation, motor and wires must be checked.
Voltage Use a voltmeter, (set to the When the motor is under load, the
proper scale) measure the voltage should be within ±10% of the 3. Motor starter overloads Check for voltage on line and load side of
voltage at the pump terminal nameplate voltage. Larger voltage are burned or have starter. Replace burned heaters or reset.
box or starter. variation may cause winding tripped out. Inspect starter for other damage. If heater
damage. trips again, check the supply voltage and
On single-phase units, measure starter holding coil.
between power leads L1 and L2 Large variations in the voltage
(or L1 and N for 115 volt units). indicate a poor electrical supply and 4. Starter does not Energize control circuit and check for voltage
On three-phase units, measure the pump should not be operated energize. at the holding coil. If no voltage, check control
between: until these variations have been circuit fuses. If voltage, check holding coil for
• Power leads L1 and L2 corrected. shorts. Replace bad coil.
• Power leads L2 and L3 5. Defective controls. Check all safety and pressure switches for
• Power leads L3 and L1 If the voltage constantly remains high
or low, the motor should be changed operation. Inspect contacts in control devices.
to the correct supply voltage. Replace worn or defective parts or controls.

Current How to Measure What it Means 6. Motor is defective. Turn off power and disconnect wiring.
Use an ammeter, (set on the If the amp draw exceeds the listed Measure the lead to lead resistances with
Measurement proper scale) to measure the service factor amps (SFA) or if the ohmmeter (RX-1). Measure lead to ground
current on each power lead at current imbalance is greater than values with ohmmeter (RX-100K). Record
the terminal box or starter. See 5% between each leg on three-phase measured values. If an open or grounded
the motor nameplate for amp units, check the following: winding is found, remove motor and repair or
draw information. 1. Burned contacts on motor replace.
starter.
2. Loose terminals in starter or 7. Defective capacitor. Turn off power and discharge capacitor.
Current should be measured (Single-phase motors) Check with ohmmeter (RX-100K). When the
when the pump is operating at terminal box or possible wire
defect. meter is connected to the capacitor, the
constant discharge pressure.
3. Too high or too low supply needle should jump towards 0 ohms and
voltage. slowly drift back to infinity ( ). Replace if
4. Motor windings are shorted or defective.
grounded. Check winding and 8. Pump is bound. Turn off power and manually rotate pump
insulation resistances. shaft. If shaft does not rotate easily, check
5. Pump is damaged causing a coupling setting and adjust as necessary. If
motor overload. shaft rotation is still tight, remove pump and
inspect. Disassemble and repair.
Insulation How to Measure What it Means
Resistance Turn off power and disconnect Motors of all HP, voltage, phase and The pump runs 1. Wrong rotation Check wiring for proper connections. Correct
the supply power leads in the cycle duties have the same value of but at reduced wiring.
pump terminal box. Using an insulation resistance. Resistance capacity or does
ohm or mega ohm meter, set values for new motors must exceed not deliver water 2. Pump is not primed or Turn pump off, close isolation valve(s),
the scale selector to Rx 100K 1,000,000 ohms. If they do not, is airbound. remove priming plug. Check fluid level.
and zero adjust the meter. motor should be repaired or replaced. Refill the pump, replace plug and start the
pump. Long suction lines must be filled
Measure and record the before starting the pump.
resistance between each of the
terminals and ground. 3. Strainers, check or foot Remove strainer, screen or valve and inspect.
valves are clogged. Clean and replace. Reprime pump.
Page 18 Page 19
 Troubleshooting
oubleshooting Troubleshooting
oubleshooting
Problem Possible Cause Remedy Problem Possible Cause Remedy

The pump runs 4. Suction lift too large. Install compound pressure gauge at the Fuses blow or 1. Low voltage. Check voltage at starter panel and motor. If
but at reduced suction side of the pump. Start pump and circuit breakers voltage varies more than ±10%, contact
capacity or does compare reading to performance data. or overload power company. Check wire sizing.
not deliver water Reduce suction lift by lowering pump, relays trip
increase suction line size or removing high 2. Motor overloads are Cycle pump and measure amperage.
friction loss devices. set too low. Increase heater size or adjust trip setting to
a maximum of motor nameplate (full load)
5. Suction and/or Pump runs backwards when turned off. Air current.
discharge piping leaks. in suction pipe. Suction pipe, valves and Check current draw on each lead to the
fittings must be airtight. Repair any leaks 3. Three-phase current is
and retighten all loose fittings. imbalanced. motor. Must be within ±5%. If not, check
motor and wiring. Rotating all leads may
6. Pump worn. Install pressure gauge, start pump, gradually eliminate this problem.
close the discharge valve and read pressure
4. Motor is shorted or Turn off power and disconnect wiring.
at shutoff. Convert measured pressure (in
grounded. Measure the lead-to-lead resistance with an
PSI) to head (in feet): (Measured PSI x 2.31
ft./PSI = _____ ft.). Refer to the specific ohmmeter (RX-1). Measure lead-to-ground
pump curve for shutoff head for that pump values with an ohmmeter (RX-100K) or a
model. If head is close to curve, pump is megaohm meter. Record values. If an open
probably OK. If not, remove pump and or grounded winding is found, remove the
inspect. motor, repair and/or replace.

7. Pump impeller or guide Disassemble and inspect pump 5. Wiring or connections Check proper wiring and loose terminals.
vane is clogged. passageways. Remove any foreign materials are faulty. Tighten loose terminals. Replace damaged
found. wire.

If the proper drain plug is replaced with a 6. Pump is bound. Turn off power and manually rotate pump
8. Incorrect drain plug shaft. If shaft does not rotate easily, check
installed. standard plug, water will recirculate internally.
Replace with proper plug. coupling setting and adjust as necessary. If
shaft rotation is still tight, remove pump and
9. Improper coupling Check/reset the coupling, see pages inspect. Disassemble and repair.
setting. 15-16.
7. Defective capacitor Turn off power and discharge capacitor.
Pump cycles too 1. Pressure switch is not Check pressure setting on switch and (single-phase motors). Check with ohmmeter (RX-100K). When the
much properly adjusted or is operation. Check voltage across closed meter is connected to the capacitor, the
defective. contacts. Readjust switch or replace if needle should jump towards 0 ohms and
defective. slowly drift back to infinity ( ). Replace if
defective.
2. Level control is not Check setting and operation. Readjust setting
properly set or is (refer to level control manufacturer's data). 8. Motor overloads at Use a thermometer to check the ambient
defective. Replace if defective. higher ambient temperature near the overloads and motor.
temperature than Record these values. If ambient temperature
3. Insufficient air charging Pump air into tank or diaphragm chamber. motor. at motor is lower than at overloads, especially
or leaking tank or Check diaphragm for leak. Check tank and where temperature at overloads is above
piping. piping for leaks with soap and water solution. 104°F (40°C), ambient-compensated heaters
Check air to water volume. Repair as should replace standard heaters.
necessary.
4. Tank is too small. Check tank size and air volume in tank. Tank
volume should be approximately 10 gallons
for each gpm of pump capacity. The normal
air volume is 2/3 of the total tank volume at
the pump cut-in pressure. Replace tank with
one of correct size.
5. Pump is oversized. Install pressure gauges on or near pump
suction and discharge ports. Start and run
pump under normal conditions, record gauge
readings. Convert PSI to feet (Measured PSI
x 2.31 ft./PSI = _______ ft.) Refer to the
specific pump curve for that model, ensure
that total head is sufficient to limit pump
delivery within its design flow range. Throttle
Page 20 pump discharge flow if necessary. Page 21
 Worksheet
orksheet Worksheet
orksheet

Three Phase Motor

hree Motorss
Below is a worksheet for calculating current unbalance on a three-phase hookup and
selecting the proper wiring. Use the calculations in the left-hand column as a guide.

EXPLANATION & EXAMPLES FIGURE HERE

Here is an example of current readings HOOKUP 1 HOOKUP 1 HOOKUP 2 HOOKUP 3

at maximum pump loads on each leg of
a three-wire hookup. You must make
T1 = 51 Amps L1 to T1 = ____ Amps L1 to T3 = ____ Amps L1 to T2 = ____ Amps
calculations for all three hookups. T2 = 46 Amps L2 to T2 = ____ Amps L2 to T1 = ____ Amps L2 to T3 = ____ Amps
T3 = 53 Amps L3 to T3 = ____ Amps L3 to T2 = ____ Amps L3 to T1 = ____ Amps
To begin, add up all three readings for
hookup number 1, 2, and 3. TOTAL = 150 Amps TOTAL = ____ Amps TOTAL = ____ Amps TOTAL = ____ Amps

HOOKUP 1 HOOKUP 1 HOOKUP 2 HOOKUP 3

Divide the total by three to obtain the average.
50 Amps _______ Amps _______ Amps _______ Amps
3 150 Amps 3 _______ Amps
3 _______ Amps 3 _______ Amps

Calculate the greatest current difference from HOOKUP 1 HOOKUP 1 HOOKUP 2 HOOKUP 3
the average. 50 Amps ____ Amps ____ Amps ____ Amps
– 46 Amps – ____ Amps – ____ Amps – ____ Amps
4 Amps ____ Amps ____ Amps ____ Amps

Divide this difference by the average to

obtain the percentage of unbalance. HOOKUP 1 HOOKUP 1 HOOKUP 2 HOOKUP 3
.08 or 8% ____ or ____% ____ or ____% ____ or ____%
In this case, the current unblanace for hook- 50 4.00 Amps
up number 1 is 8%. ____ ____ Amps ____ ____ Amps ____ ____ Amps

Page 22 Page 23