1320 PDF
1320 PDF
Examination Standard
for Electric Fire Pump
Motors
June 2024
Examination Standard for Electric Fire Pump Motors
Foreword
This standard is intended to verify that the products and services described will meet stated conditions of performance, safety and quality
useful to the ends of property conservation. The purpose of this standard is to present the criteria for examination of various types of
products and services.
Examination in accordance with this standard shall demonstrate compliance and verify that quality control in manufacturing shall ensure a
consistent and reliable product.
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................................................................... 1
1.1. Purpose ........................................................................................................................................................................................ 1
1.2. Scope ........................................................................................................................................................................................... 1
1.3. Basis for Requirements ................................................................................................................................................................. 1
1.4. Basis for Certification .................................................................................................................................................................... 1
1.5. Basis for Continued Certification ................................................................................................................................................... 1
1.6. Effective Date................................................................................................................................................................................ 1
1.7. System of Units ............................................................................................................................................................................. 2
1.8. Normative References ................................................................................................................................................................... 2
1.9. Terms and definitions .................................................................................................................................................................... 2
2. GENERAL INFORMATION ...................................................................................................................................... 3
2.1. Product Information ...................................................................................................................................................................... 3
2.2. Certification Application Requirements ......................................................................................................................................... 3
2.3. Requirements for Samples for Examination ................................................................................................................................... 3
3. GENERAL REQUIREMENTS .................................................................................................................................... 4
3.1. Review of documentation .............................................................................................................................................................. 4
3.2. physical or structural features ....................................................................................................................................................... 4
3.3. Markings ....................................................................................................................................................................................... 5
3.4. Manufacturer’s Installation and Operation Instructions .................................................................................................................. 5
3.5. Calibration .................................................................................................................................................................................... 5
4. PERFORMANCE REQUIREMENTS .......................................................................................................................... 6
4.1. General ......................................................................................................................................................................................... 6
4.2. Rated Performance Testing ............................................................................................................................................................ 6
4.3. Voltage Variation ........................................................................................................................................................................... 6
4.4. Temperature rise test..................................................................................................................................................................... 7
4.5. Locked Rotor Test .......................................................................................................................................................................... 7
4.6. Cycle Testing ................................................................................................................................................................................. 8
4.7. Environmental Testing ................................................................................................................................................................... 8
4.8. Dielectric Testing........................................................................................................................................................................... 8
5. MANUFACTURING REQUIREMENTS ....................................................................................................................... 9
5.1. Demonstrated Quality Control Program ......................................................................................................................................... 9
5.2. Surveillance Audit ......................................................................................................................................................................... 9
5.3. Product Modifications ................................................................................................................................................................... 9
5.4. Manufacturing and production tests ............................................................................................................................................ 10
6. BIBLIOGRAPHY .................................................................................................................................................. 11
1 INTRODUCTION
1.1. PURPOSE
1.1.1. This standard states testing and certification criteria for electric motors used to drive fire pumps that supply water to fire
protection systems. These electric motors must have an extended service life, throughout which they must be capable of
operating reliably at rated power and speeds during emergency fire incidents, despite being idle for extended periods.
1.1.2. Testing and certification criteria may include performance requirements, marking requirements, examination of
manufacturing facility(ies), audit of quality assurance procedures, and a surveillance program.
1.2. SCOPE
1.2.1. This standard contains the electric motor requirements specific to the fire pump application including inverter duty rated
motors for variable speed fire pump applications. This standard covers only motors rated less than 500hp (373kW)
and 600V.
1.2.2. This standard is intended to supplement one or more of the following standards for electric motor construction:
• ANSI/NEMA MG 1- Motors and Generators
• ANSI/UL 1004-1 - Rotating Electric Machines – General Requirements
• IEC 60034 - Rotating Electric Machines
1.2.3. The installation of motors covered in this standard should be in accordance with local jurisdictional requirements.
Anti-friction Bearings Bearings that contain moving elements to provide low friction support surfaces for rotating or
sliding surfaces – commonly made with hardened rolling elements and races.
Electric Fire Pump Motor An electric motor specifically designed to drive fire pumps.
Electric Motor Efficiency The ratio between power output (mechanical) and power input (electrical).
Electric Motor Power Factor The phase angle between voltage and current (cos φ), used to calculate the power consumption
of a motor.
Fire Pump A pump used in water-based fire protection systems to increase the pressure of a water source
when that source is not adequate for the system it’s supplying.
Flexible Drive Coupling A motor-to-pump shaft connection designed to accommodate some degree of misalignment
between the shafts and provide a smooth transmission of torque and power while absorbing
shock, vibration, and noise. They are suitable for application with moderate misalignment and
variable load conditions.
Insulation Class An electrical insulation system used in electric motors and other wire-wound electrical
components, which is divided into different classes by temperature and temperature rise.
Inverter Duty Rated Motor A motor whose speed is controlled by an inverter or VFD (variable frequency drive).
IP (Ingress Protection) An international standard (IEC 60529) used to rate the degree of protection or sealing
effectiveness in electrical enclosures against the intrusion of object, water, dust or
accidental contact.
Locked Rotor A condition which occurs when a motor’s rotor is prevented from turning, usually due to a
mechanical obstruction or excessive load.
Service Factor The capacity of a motor to operate efficiently beyond its rated capacity for short periods. A
multiplier which, when applied to rated power, indicates a permissible power loading that may
be carried under the conditions specified for the service factor.
Thermocouple a thermoelectric device for measuring temperature, consisting of two wires of different metals
connected at two points, a voltage being developed between the two junctions in proportion to
the temperature difference.
Variable Frequency Drive a type of motor controller that drives an electric motor by varying the frequency and voltage of its
power supply.
2 GENERAL INFORMATION
2.1. PRODUCT INFORMATION
2.1.1. Electric fire pump motors are single- or multi-phase electric motors used to drive fire pumps as defined by NFPA 20.
Electric fire pump motors are expected to start and perform reliably for the purpose of supplying water to fire
protection systems.
2.1.2. Variable frequency installations that use inverter duty rated motors are included in this standard.
3 GENERAL REQUIREMENTS
3.1. REVIEW OF DOCUMENTATION
3.1.1. During the initial evaluation and prior to physical testing, the manufacturer's specifications and details shall be reviewed to
assess the ease and practicality of installation and use. The certification examination results may further define the limits
of the final certification.
3.2.3. The electric fire pump driver output shaft shall be arranged to allow the working space required to service a fire pump when
a fire pump is connected directly to the motor. If a flexible drive coupling is used, it shall not have a center element that is
elastomeric or polymeric without having metal-to-metal contact of components to drive the pump in case of center
element failure. The coupling assembly shall permit minor angular and parallel misalignment as restricted by both the
pump and coupling manufacturers.
3.2.4. Suitable bearings shall be provided to ensure smooth, low friction rotation of the drive shaft. When anti-friction bearings
are used, they shall be designed to withstand the maximum radial and thrust loads encountered during maximum load
conditions.
To provide adequate durability, anti-friction bearings shall have the following features:
• a minimum calculated life rating of not less than 5000 hours at maximum load;
• arrangement to float axially on one or both ends;
• grease lubrication, with a grease fitting and relief hole if lubrication is necessary.
Calculations shall be provided to verify the bearing life exceeds the 5000-hour requirements.
3.3. MARKINGS
3.3.1. A permanently marked, legible, corrosion-resistant nameplate shall be securely attached to the exterior of the electric
motor where it shall be easily visible. The nameplate shall include the minimum following information:
• name and address of the manufacturer or marking traceable to the manufacturer;
• date of manufacture or code traceable to date of manufacture or lot identification;
• model number, rated voltage, full-load amperes, service factor amperes. locked rotor amperes, rated speed,
rated power, service factor, insulation class, rated ambient temperature, rated frequency, number of phases.
When hazard warnings are needed, the markings should be universally recognizable.
3.3.2. The model or type identification shall correspond with the manufacturer's catalog designation and shall uniquely identify
the certification agency’s mark of conformity.
3.3.3. The certification agency’s mark of conformity shall be displayed visibly and permanently on the product and/or packaging
as appropriate and in accordance with the requirements of the certification agency. The manufacturer shall exercise
control of this mark as specified by the certification agency and the certification scheme.
3.3.4. All markings shall be legible and durable.
3.5. CALIBRATION
3.5.1. Each piece of equipment used to verify the test parameters shall be calibrated within an interval determined on the basis of
stability, purpose, and usage. A copy of the calibration certificate for each piece of test equipment is required. The
certificate shall indicate that the calibration was performed against working standards whose calibration is certified and
traceable to an acceptable reference standard and certified by an ISO/IEC 17025 accredited calibration laboratory. The
test equipment shall be clearly identified by label or sticker showing the last date of the calibration and the next due date. A
copy of the service provider’s accreditation certificate as an ISO/IEC 17025 accredited calibration laboratory should be
available.
3.5.2. When the inspection equipment and/or environment is not suitable for labels or stickers, other methods such as etching of
control numbers on the measuring device are allowed, provided documentation is maintained on the calibration status of
the equipment.
4 PERFORMANCE REQUIREMENTS
4.1. GENERAL
4.1.1. The voltage of the test circuit for the performance tests shall be at rated voltage unless stated otherwise in the individual
tests.
4.1.2. The tests are capable of being conducted in any order, as long as the dielectric voltage-withstand test of clause 4.8 is
conducted on a motor in a heated condition.
4.1.3. When a single motor sample is used for several or all tests, only one dielectric voltage-withstand test of clause 4.8 shall be
performed on the sample. It shall be performed after all other tests for that sample have been completed and the motor
sample is in a heated condition. When a single motor sample is used for each test, the dielectric voltage-withstand test of
clause 4.8 shall be performed as required on each sample.
5 MANUFACTURING REQUIREMENTS
5.1. DEMONSTRATED QUALITY CONTROL PROGRAM
5.1.1. A quality assurance program is required to assure that subsequent flow test equipment for fire f protection systems
produced by the manufacturer shall present the same quality and reliability as the specific products examined. Design
quality, conformance to design, and performance are the areas of primary concern.
• Design quality is determined during the examination and tests and may be documented in the certification
report.
• Continued conformance to this standard is verified by the certifier’s surveillance program.
• Quality of performance is determined by field performance and by periodic re examination and testing.
5.1.2. The manufacturer shall demonstrate a quality assurance program which specifies controls for at least the following areas:
• existence of corporate quality assurance guidelines;
• incoming quality assurance, including testing;
• in process quality assurance, including testing;
• final inspection and tests;
• equipment calibration;
• drawing and change control;
• packaging and shipping; and
• handling and disposition of non-conforming materials.
5.1.3. Documentation/Manual
There should be an authoritative collection of procedures/policies. It should provide an accurate description of the quality
management system while serving as a permanent reference for implementation and maintenance of that system. The
system should require that sufficient records are maintained to demonstrate achievement of the required quality and verify
operation of the quality system.
5.1.4. Records
To assure adequate traceability of materials and products, the manufacturer shall maintain a record of all quality
assurance tests performed, for a minimum period of two years from the date of manufacture.
5.1.5. Drawing and Change Control
• The manufacturer shall establish a system of product configuration control that shall allow no unauthorized
changes to the product. Changes to critical documents, identified in the certification report, may be required to be
reported to, and authorized by the certification agency prior to implementation for production.
• Records of all revisions to all certified products shall be maintained.
6 BIBLIOGRAPHY
ISO/IEC 17025, General Requirements for the Competence of Testing and Calibration Laboratories.