Becker Variair
Becker Variair
Frequency converters
VAU 4/4
VAU(w) 7.5/3
VAU 11-22/3
06/19
28100241500
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Contents
1 General information.......................................................................................................4
1.1 Notes relating to the documentation..........................................................................................4
1.1.1 Warnings........................................................................................................................................4
1.1.2 Warning symbols used...................................................................................................................4
1.1.3 Signal words...................................................................................................................................5
1.1.4 Information notices.........................................................................................................................5
1.2 Markings at the frequency converter.........................................................................................5
1.3 Qualified personnel......................................................................................................................6
1.4 Intended use.................................................................................................................................6
1.5 Responsibility...............................................................................................................................7
1.6 CE marking...................................................................................................................................7
1.7 Safety information........................................................................................................................7
1.7.1 General..........................................................................................................................................7
1.7.2 Transport and storage....................................................................................................................8
1.7.3 Notes for commissioning................................................................................................................8
1.7.4 Notes for operation.......................................................................................................................10
1.7.5 Maintenance and inspection........................................................................................................ 11
1.7.5.1 Cleaning of frequency converters................................................................................................ 11
1.7.5.2 Measuring the insulation resistance at the control terminals....................................................... 11
1.7.5.3 Measuring the insulation resistance at the power terminals........................................................ 11
1.7.5.4 Pressure test in a VAU.................................................................................................................12
1.7.6 Repairs.........................................................................................................................................12
3 Installation....................................................................................................................14
3.1 Safety information for installation............................................................................................14
3.2 Installation requirements..........................................................................................................14
3.2.1 Suitable ambient conditions.........................................................................................................14
3.2.2 Connection versions VAU 4/4 & VAU(w) 7.5/3.............................................................................15
3.2.3 Connection version VAU 11-22/3.................................................................................................17
3.2.4 Short circuit and earth leakage protection....................................................................................18
3.2.5 Cabling instructions......................................................................................................................18
3.2.6 Avoidance of electromagnetic interferences................................................................................21
3.3 Installation of a frequency converter integrated into the motor............................................21
3.3.1 Mechanical installation.................................................................................................................21
3.3.1.1 Mechanical installation of the VAU 4/4 & VAU(w) 7.5/3...............................................................21
3.3.1.2 Mechanical connection of the water cooling of the VAUw 7.5/3...................................................23
3.3.1.3 Mechanical installation of the VAU 11-22/3..................................................................................24
3.3.2 Connection space........................................................................................................................25
3.3.3 Power connection.........................................................................................................................26
3.3.3.1 Power connection of the VAU 4/4 & VAU(w) 7.5/3.......................................................................26
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3.3.3.2 Power connection of the VAU 11-22/3..........................................................................................27
3.3.4 Brake resistance connections (VAU 4.4 & VAU(w) 7.5/3 only).....................................................27
3.3.5 Control connections.....................................................................................................................28
3.3.6 Relays..........................................................................................................................................29
3.3.7 RS485 interface...........................................................................................................................29
3.4 Local operation and display......................................................................................................30
3.5 Optional accessories.................................................................................................................30
3.6 Installation of a wall-mounted frequency converter...............................................................31
3.6.1 Suitable installation location for wall mounting.............................................................................31
3.6.2 Mechanical installation.................................................................................................................31
3.6.3 Power connection.........................................................................................................................34
3.6.4 Brake chopper..............................................................................................................................34
3.6.5 Control connections.....................................................................................................................34
4 Commissioning............................................................................................................35
4.1 Safety information for commissioning....................................................................................35
4.2 General information...................................................................................................................35
4.2.1 KombiTool....................................................................................................................................36
4.3 Basic configuration....................................................................................................................36
4.3.1 Pressure/vacuum mode...............................................................................................................36
4.3.2 Operating mode...........................................................................................................................36
4.3.2.1 Speed-controlled operation..........................................................................................................36
4.3.2.2 Sensorless control (internal control).............................................................................................37
4.3.2.3 Process control (sensor-guided PID control)...............................................................................37
4.3.3 Setpoint origin..............................................................................................................................37
4.3.4 Start/stop origin (release).............................................................................................................37
4.4 Block diagram............................................................................................................................38
5 Parametrisation............................................................................................................39
5.1 Parameter description...............................................................................................................39
5.2 Diagnostic parameters..............................................................................................................52
8 Technical data...............................................................................................................58
8.1 General data...............................................................................................................................58
8.2 Derating of the output power....................................................................................................60
8.2.1 Derating due to increased ambient temperature..........................................................................60
8.2.2 Derating due to installation altitude..............................................................................................61
8.2.3 Derating due to cycle frequency...................................................................................................61
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9 Approvals, standards and directives.........................................................................62
9.1 EMC limit classes.......................................................................................................................62
9.2 Classification according to IEC/EN 61800-3............................................................................62
9.3 Standards and directives..........................................................................................................62
9.4 UL approval.................................................................................................................................63
9.4.1 UL specification (English version)................................................................................................63
9.4.2 Homologation CL (version en française)................................................................................65
10 Information for maintenance and service..................................................................68
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1 General information
1.1 Notes relating to the documentation
The following information explains how to navigate through the documentation. Read these instructions
carefully. They contains important information for operating the frequency converter (VAU). We assume no
liability for any damage resulting from non-observance of these instructions.
These instructions form part of the product and apply exclusively to the VAU series (VARIAIR UNIT) of
Gebrüder BECKER GmbH.
Make sure to hand these instructions to the plant operator to be readily available when required.
Store these instructions and all other applicable documents carefully to be readily available when required.
1.1.1 Warnings 4
The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur.
Each warning consists of the following elements:
DANGER
Mortal danger from electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
Fig. 1: Structure of warnings
- warning symbol
- signal word
- type and origin of the danger
- potential consequence(s) of non-compliance
- remedy
Danger (general)
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1.1.3 Signal words
Signal words are used to identify the severity of the danger.
DANGER
Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or
serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, will result in death or
serious injury.
CAUTION
Indicates a hazard with a low level of risk, which, if not avoided, may result in minor or moder-
ate injury or property damage.
IMPORTANT INFORMATION
i The frequency converter may only be assembled, operated, maintained or installed by trained and
qualified personnel.
Fig. 2: Example of an information notice
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Signs and labels have been affixed to the frequency converter. These may not be altered or removed.
Symbol Meaning
Danger from electric shock and electrical discharge
2 mim
Danger from electric shock and electrical discharge. Wait two minutes (discharge time of
the capacitors) after shut-down
Additional earth connection
IMPORTANT INFORMATION
i All work related to transport, installation and commissioning as well as maintenance must only be
carried out by qualified personnel (comply with IEC 364 or CENELEC HD 384 or DIN VDE 0100
and IEC 664 or DIN VDE 0110 and national accident prevention regulations).
Qualified personnel in the meaning of these operating instructions are electricians who are familiar
with the installation, assembly, commissioning and operation of the frequency converter and the
related dangers. On account of their technical training they are further familiar with the relevant
standards and regulations.
IMPORTANT INFORMATION
i The frequency converter VAU is a device for speed control in three-phase rotary current motors.
The frequency converter can be integrated in the motor (with the standard adapter plate) or fitted
close to the motor (with the wall installation adapter plate).
Frequency converters are components intended for installation in electrical systems or machinery.
This frequency converter has not been approved for operation in explosive areas!
When installed in machinery the commissioning of the frequency converters (i.e. commencing
their intended use) is prohibited until it has been established that the machine meets the provi-
sions of the Machinery Directive applicable at the time of commissioning, incl. the EMC Directive;
EN60204 must be complied with.
The harmonised standards of DIN EN 50178; VDE 0160:1998-04 must be applied to this frequency
converter in conjunction with DIN EN 60439-1; VDE 0660-500:2005-01.
The frequency converters meet the requirements of the EC Machinery Directive 2006/42/EC.
The technical data and information on the connection conditions can be found on the rating plate
and in these instructions and must always be adhered to.
Repairs may only be carried out by authorised repair centres. Independent and unauthorised
interventions may result in death, injury or property damage. This invalidates the warranty by Ge-
brüder BECKER GmbH.
External mechanical loads, such as stepping onto the housing, are not permitted!
IMPORTANT INFORMATION
i Using frequency converters in movable equipment amounts to an unusual ambient condition and
is only permitted in accordance with the locally applicable standards and guidelines.
1.5 Responsibility
Electronic devices are not generally fail-safe. The installer and/or operator of the machine or plant is re-
sponsible for ensuring that the drive switches to a safe state if the device fails.
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The “Electrical equipment of machines” section in DIN EN 60204-1; VDE 0113-1:2007-06, “Safety of ma-
chinery” describes the safety requirements for electrical control units. These are provided for the safety of
people and machines and must be observed in order to retain the functional capability of the machine or plant.
An emergency stop feature does not necessary cause the power supply to the drive to be switched off. To
avoid dangerous situations, it may be useful for individual drives to remain operational or for specific safety
procedures to be initiated. The effectiveness of emergency stop measures is evaluated by means of a risk
assessment for the machine or plant and its electrical equipment and is determined by selecting a circuit
category according to DIN EN 13849 “Safety of machinery – Safety-related parts of control systems”.
1.6 CE marking
The CE marking confirms that the frequency converters meet the basic requirements of the following Di-
rectives:
Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the Council EN 61800-3:2004).
Low Voltage Directive (Directive 2006/95/EC of the Council EN 61800-5-1:2003).
IMPORTANT INFORMATION
i Carefully read these operating instructions and the warning signs affixed to the frequency converter
prior to installation and commissioning. Make sure that all warning signs affixed to the frequency
converter are legible; replace any missing or damaged signs.
They contain important information on the installation and operation of the frequency converter. In
particular, note the information under "Important information". Gebrüder BECKER GmbH assumes
no liability for damages arising from the non-compliance with these operating instructions.
These operating instructions form an integral part of the product. They apply exclusively to the
frequency converters of the VAU series from Gebrüder BECKER GmbH.
Keep the operating instructions near the frequency converter to be easily accessible to all users.
The frequency converter can only be operated safely if the required ambient conditions found in
chapter 3.2.1 have been met.
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WARNING
Mortal danger from fire or electric shock!
Death or serious injury!
Always use the frequency converter as intended.
Do not modify the frequency converter.
Only use spare parts and accessories sold or recommended by the manufacturer.
During assembly, ensure adequate distance to adjacent components.
CAUTION
Risk of burns from hot surfaces!
Serious skin burns from hot surfaces!
The heat sinks and all other metal components may heat up to temperatures exceeding 70°C.
During assembly adequate distance must be maintained to adjacent components.
When working on the components provide for an adequate cooling-down period.
If necessary, install protection against accidental contact.
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
The following terminals may still carry dangerous currents even when the motor is not running:
- Supply terminals X1: L1, L2, L3
- Motor connection terminals X2: U, V, W
- Connection terminals X6, X7: Relay contacts for relays 1 and 2
- PTC/bimetallic switch connection terminals T1/ T2
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IMPORTANT INFORMATION
i When working on live frequency converters, the applicable national accident prevention regula-
tions (e.g. VBG 4) must be complied with.
The local regulations pertaining to the installation of electrical systems and accident prevention
regulations must be complied with.
The electrical installation must be carried out in accordance with the relevant regulations (e.g.
conductor cross sections, fuse protection, protective earth connection).
If personal and fire protection are required during the use of the frequency converter, all-current
sensitive RCDs of type B must be used (in accordance with DIN VDE 0160 and EN 50178).
These provide reliable protection for the high frequency alternating currents and smooth and
pulsating DC fault currents arising during frequency converter operation. Standard RCD devices
of type A are not permitted.
Only use permanently wired mains connections.
Earth the frequency converter in accordance with DIN EN 61140; VDE 0140-1.
Contact currents > 3.5 mA may occur in the VAU. In this case an additional protective earth
conductor with the same cross section as the original earth conductor must be fitted In accord-
ance with DIN EN 61800-5-1. The respective equipment instructions will provide information as
to whether the equipment requires additional earthing. A second protective earth conductor can
be connected below the mains supply (position marked with a mass symbol) on the outside of
the device. A suitable M6x15 screw (4.0 Nm torque) is provided with the adapter plate.
If different voltages levels are used (e.g. +24 V/230 V), crossing cable runs are not permitted
under any circumstances! The operator must also ensure compliance with the applicable regula-
tions (e.g. double or reinforced insulation according to DIN EN 61800-5-1)!
The circuit boards contain highly sensitive MOS semiconductor elements which are particularly
sensitive to static electricity. Conductor paths or components must therefore not be touched by
hand or with metal objects. Only the screws of the terminal strips may be touched with insulated
screwdrivers when connecting the cables.
In a residential environment, this product can cause high-frequency interferences which might
necessitate interference suppression measures!
Information on EMC-compliant installation, such as shielding, earthing and cable routing, can be
found in the documentation of the frequency converters. This information must always be complied
with, even for frequency converters bearing the CE mark. The compliance with the limits required
by EMC legislation is the responsibility of the plant or machine manufacturer.
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1.7.4 Notes for operation
DANGER
Mortal danger from electric shock!
Death or serious injury!
2 mim
Due to its charged capacitors, the equipment might still carry dangerous voltages for up to 2
minutes after being disconnected from the mains.
Contact with bare or unused terminals, conductors or equipment components may result in
serious injury or death!
Therefore, the equipment may only be opened or the covers or control unit removed 2 minutes
after the equipment has been disconnected from the mains.
Even with the motor at rest (e.g. due to electronic lock, blocked drive or short-circuited output
terminals) the mains supply terminals, motor terminals and terminals for the brake resistance
might carry dangerous voltages. A stopped motor does not imply electrical separation from the
mains.
DANGER
Mortal danger from revolving mechanical parts!
Death or serious injury!
With certain configurations the converter may start automatically after activation from the mains.
Systems integrated into the frequency converters might need to be equipped with additional monitoring
and protection devices in accordance with the respective applicable safety regulations, e.g. laws relating
to technical operating equipment, accident prevention regulations etc.
Unauthorised removal of the required covers, improper use and incorrect installation or operation pose
risk of serious injury or property damage.
All covers must remain closed during operation.
IMPORTANT INFORMATION
i Observe the following instructions during operation:
The frequency converter operates with high voltages.
During the operation of electrical equipment, some of their parts are inevitably carrying danger-
ous voltages.
Emergency stop devices according to DIN EN 60204-1; VDE 0113-1:2007-06 must remain op-
erational during all operating modes of the control unit. Resetting the emergency stop devices
must not lead to uncontrolled or undefined reactivation.
To ensure safe disconnection from the mains, the mains cable must be completely disconnected
from the frequency converter in a synchronous manner at all poles.
For VAU 11-22/3 a pause of at least 1 to 2 min. must be observed between successive mains
activations.
Certain parameter settings may result in the frequency converter restarting automatically after
a supply voltage failure.
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Damage to property possible
If this information is not observed, the frequency converter could be damaged and destroyed during
subsequent commissioning!
Observe the following instructions during operation:
The motor parameters, especially the I2T settings, must be configured correctly to provide proper
motor overload protection.
The frequency converter features an internal motor overload protection. Motor overload protec-
tion can also be ensured via an external PTC/bimetallic switch.
The frequency converter must not be used as an "emergency stop device" (see DIN EN 60204-
1; VDE 0113-1:2007-06).
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1.7.5.4 Pressure test in a VAU
IMPORTANT INFORMATION
i A pressure test is not permitted in a standard VAU.
1.7.6 Repairs
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
2 mim
Due to its charged capacitors, the equipment might still carry dangerous voltages for up to 2
minutes after being disconnected from the mains.
Contact with bare or unused terminals, conductors or equipment components may result in
serious injury or death!
Therefore, the equipment may only be opened or the covers or control unit removed 2 minutes
after the equipment has been disconnected from the mains.
Related information signs affixed to the frequency converter must be observed.
Even with the motor at rest (e.g. due to electronic lock, blocked drive or short-circuited output
terminals) the mains supply terminals, motor terminals and terminals for the brake resistance
might carry dangerous voltages. A stopped motor does not imply electrical separation from the
mains.
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2 Frequency converter overview
2.1 Scope of delivery
Compare the scope of delivery of your product with that provided below.
Key
1 Frequency converter (version) 5 Adapter plate with connection terminal (optional)
2 Poly bag containing fastening bolts 6 Poly bag containing connection material for
terminal block (optional)
3 Cable glands 7 Seal (optional)
4 Operating instructions 8 Motor (not included in the scope of delivery)
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2.2 Description of frequency converter VAU
The frequency converter VAU is a device for speed control in three-phase rotary current motors.
The frequency converter can be integrated in the motor (with the standard adapter plate) or fitted close to
the motor (with the wall installation adapter plate).
The permitted ambient temperatures specified in the technical data (chapter 8) refer to operation at nominal
load.
3 Installation
3.1 Safety information for installation
DANGER
Mortal danger from revolving mechanical parts!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
Only allow installation by appropriately qualified personnel.
Only use personnel trained in assembly, installation, commissioning and operation.
Always earth the equipment in accordance with DIN EN 61140; VDE 0140, NEC and other relevant
standards.
Mains connections must be permanently wired.
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Ensure that the housing type (protection class) is suitable for the operating environment:
- Ensure that the seal between the motor and the adapter plate is inserted correctly.
- All unused cable glands must be sealed.
- Check that the cover of the frequency converter is closed and bolted down with the following torque:
VAU 4/4 & VAU 7.5/3 (4 x M4 x 28) 2 Nm,
VAU 11-22/3 (4 x M6 x 28) 4 Nm.
Fig. 6: Star or delta circuit for frequency converter integrated in the motor
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
Unused open cable ends in the motor terminal box must be insulated.
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Connection version with 3 conductors (star/delta circuit already established in the motor)
Key
1 Nut MA = 5Nm 3 Plain washer
2 Circlip 4 Cable lug / wire end sleeve
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IMPORTANT INFORMATION
i Regularly check that the nuts (1) are secure!
The supplied assembly material can be used to connect both wire end sleeves and cable lugs. Fig. 6 shows
the different connection options.
IMPORTANT INFORMATION
i If the motor is fitted with a temperature sensor (PTC or bimetallic switch), this is connected to the
T1 and T2 terminals (1).
Remove the bridging contact inserted for delivery purposes.
The cross section of the supply line must be designed according to the installation type and maximum per-
mitted current. The contractor commissioning the device must ensure protection for the mains power line.
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
Unused open cable ends in the motor terminal box must be insulated.
Connection version with 3 conductors (star/delta circuit already established in the motor)
PE U V W
IMPORTANT INFORMATION
i If the motor is fitted with a temperature sensor (PTC or bimetallic switch), this is connected to the
T1 and T2 terminals (1).
Remove the bridging contact inserted for delivery purposes.
The cross section of the supply line must be designed according to the installation type and maximum
permitted current. The contractor commissioning the device must ensure protection for the power line.
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3.2.4 Short circuit and earth leakage protection
The frequency converter contains an internal short circuit and earth leakage protection.
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Power connections (VAU 4/4 & VAU(w) 7.5/3)
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Power connections (VAU 11-22/3)
VAU 11-22/3
X1 mains / The terminals for the supply cable are located inside the frequency converter. The con-
X4 motor figuration may vary depending on the version.
Wire end sleeves with plastic collars and lugs are recommended.
Torque min. 2.5 Nm / max. 4.5 Nm
Conductor cross section: rigid min. 0.5 mm² / rigid max. 35 mm²
Conductor cross section, flexible: min. 0.5 mm² / max. 25 mm²
Conductor cross section, flexible with wire min. 1 mm²
end sleeves with plastic collar max. 25 mm²
Conductor cross section, flexible with wire min. 1.5 mm²
end sleeves with plastic collar max. 25 mm²
Conductor cross section AWG / kcmil min 20
max. 2
2 conductors of identical cross section, min. 0.5 mm²
rigid max. 6 mm²
2 conductors of identical cross section, min. 0.5 mm²
flexible max. 6 mm²
2 conductors of identical cross section, min. 0.5 mm²
flexible with AEH without plastic collar max. 4 mm²
2 conductors of identical cross section, min. 0.5 mm²
flexible with TWINAEH with plastic collar max. 6 mm²
Length of stripped insulation: 18 mm
AWG according to UL/CUL min. 20
max. 2
Table 4: Connection X1 and X 4 (VAU 11-22/3)
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3.2.6 Avoidance of electromagnetic interferences
Where possible use shielded cables for control circuits.
The shielding should be applied to the cable end with special care and without laying the wires across
longer sections without shielding.
Ensure that no parasitic currents (compensating currents etc.) can flow across the shielding of the the
analogue cable.
Route the control cables as far away as possible from the power cables. If necessary, separate power ducts
should be used.
If cables do cross, an angle of 90° should be observed.
Upstream circuit elements, such as contactors and brake coils,
or circuit elements operated via the outputs of the frequency converter must feature interference suppres-
sion. RC circuits are recommended for AC contactors. For DC contactors, free-wheeling diodes or varistors
are usually used. These interference suppression devices are fitted directly to the contactor coils.
IMPORTANT INFORMATION
i The power supply to a mechanical brake should be routed in a separate cable where possible.
Power connections between the frequency converter and motor should always be of shielded or reinforced
design. The shielding must have large-area earthing at both ends! The use of EMC cable glands is recom-
mended. These are not part of the scope of delivery.
Wiring suitable for EMC must generally be ensured.
Fig. 10: Assembly sequence: Terminal box – adapter plate (VAU 4/4 & VAU 7.5/3)
Key
1 Adapter plate 3 Seal
2 Drill holes 4 Fastening bolts
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Proceed as follows to mechanically install the frequency converter:
1. Fit the seal (3).
2. Feed the motor supply cable past the connection terminal through the adapter plate (1) and screw
it to the motor with the four fastening screws (4) and four spring elements (torque: 2.0 Nm).
IMPORTANT INFORMATION
i When mounting the adapter plates, ensure that all four bolts, including the spring elements, are
tightened to the appropriate torque (2 Nm)!
All contact points must be free of dirt/paint, otherwise a correct protective conductor connection
cannot be ensured!
3. Attach the motor wires in the correct circuit, see also Fig. 6. (torque: 5.0 Nm). We recommend
using insulated M5 ring cable lugs with a connection cross section of 4 to 6 mm2.
IMPORTANT INFORMATION
i When installing the motor wires, ensure that all bolts on the terminal board are fitted with the nuts
provided even if the star point is not connected!
4. If present, wire the connection cable of the motor PTC/Klixxon to the T1 and T2 terminals (1)
(torque: 0.6 Nm).
Key
1 Temperature sensor terminals 4 Adapter plate
2 Bridge 5 Bolts
3 Frequency converters
IMPORTANT INFORMATION
i During assembly, ensure that the connection cables are not crushed!
IMPORTANT INFORMATION
i If the motor is fitted with a temperature sensor, this is connected to the T1 and T2 terminals (1).
Remove the bridging contact (2) inserted for delivery purposes.
When the bridge is in place, the motor temperature will not be monitored!
5. Plug the frequency converter (3) onto the adapter plate (4) and fasten it evenly using the four lateral
bolts (5) (VAU 4/4 & VAU 7.5/3) (torque: 4.0 Nm).
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3.3.1.2 Mechanical connection of the water cooling of the VAUw 7.5/3
IMPORTANT INFORMATION
i Integrate the cooler at the frequency converter into your cooling circuit.
To ensure adequate cooling, the following conditions must be met:
Coolant flow volume: 8l/ min
Line pressure (coolant): 3-5 bar
Temperature (coolant): 10-40 °C
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3.3.1.3 Mechanical installation of the VAU 11-22/3
Fig. 13: Assembly sequence: Terminal box – adapter plate VAU 4/11-22/3
Key
1 Adapter plate option (variant) 7 Junction plate heightening option
2 Holes depending on motor 8 Original terminal board (not included)
3 Seal 9 Extended screw option (for It.
4 Retaining bolts with spring elements 10 Retaining bolts with spring elements option
5 O-ring seal 11 VAU/support fastening bolts
6 VAU/adapter plate support
IMPORTANT INFORMATION
i Correct sealing between the adapter plate and motor is of vital importance to comply with the
protection class.
This is the sole responsibility of the commissioning contractor.
Please direct any queries to your usual contacts for Gebrüder BECKER GmbH.
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Proceed as follows to mechanically install the frequency converter:
1. Fit the seal (3).
2. Screw the adapter plate (1) on to the motor with the four fastening bolts (10) and four spring ele-
ments (torque: M4 to 2.4 Nm, M5 to 5.0 Nm, M6 to 8.5 Nm).
IMPORTANT INFORMATION
i When mounting the adapter plate (1), ensure that all four fastening bolts (10), including the spring
elements, are tightened to the appropriate torque!
All contact points must be free of dirt/paint, otherwise a correct protective conductor connection
cannot be ensured!
3. Attach the original junction plate (8) to the motor, using the optional terminal board height adjust-
ment (7) and the optional extended bolts (9) if necessary.
4. Connect the four cables (PE, U, V, W) with the corresponding cross section (depending on the
rating of the VAU in use) to the original terminal board (8).
IMPORTANT INFORMATION
i The connecting cables (approx. 30 cm) needed for the wiring of the motor terminal board/VAU are
not included in the scope of delivery!
Please ensure that the seal (3) sits perfectly!
5. Screw the support (6) to the adapter plate (1) with four fastening bolts (4) incl. the spring elements
(torque: 5.0 Nm).
6. Feed the four cables (PE, U, V, W) through the VAUS support.
IMPORTANT INFORMATION
i Please ensure that the O-ring seal (5) sits perfectly!
7. Carefully plug the frequency converter onto the support (6) and secure it evenly with two M8 bolts
(11) (torque: max. 25.0 Nm).
VAU 4/4
VAU(w) 7.5/3
Cable gland
Mains cable
connection
L1, L2, L3, PE
Brake module connection
Relay
Rel.2: Collective fault message
(standard)
Rel.1: Collective operating
message (standard)
Enable bridge
24V Out & Dig In 1
RS485-interface
Control terminal Connection socket for:
- PC (KombiTool)
EMC - cable gland - manual control unit (MMI)
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VAU 11-22/3
Cable gland
Mains cable
connection
L1, L2, L3, PE
Relay
Rel.2: Collective fault message
(standard)
Rel.1: Collective operating Enable bridge
message (standard) 24V Out & Dig In 1
Motor connection
U, V, W, PE
PTC/bimetallic-
switch connection
Control terminal RS485-Interface
Connection socket for:
EMC - - PC (KombiTool)
cable gland - manual control unit (MMI)
IMPORTANT INFORMATION
i The cable gland provides strain relief, and the PE connection cable must be connected in a leading
fashion (considerably longer)!
4. Connect the cables to the terminals as follows:
Terminals Connection
L1, L2, L3 Mains supply phase L1, L2, L3
PE Mains supply protective conductor PE
IMPORTANT INFORMATION
i When connecting a brake resistance to an optional brake module, cables with shielding and double
insulation must be used!
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3.3.3.2 Power connection of the VAU 11-22/3
1. Unscrew the four bolts from the housing cover of the frequency converter and remove the cover.
2. Detach the earthing cable from the housing cover in the process.
3. Guide the mains connection cable through the cable screw connection (1).
IMPORTANT INFORMATION
i The cable gland provides strain relief, and the PE connection cable must be connected in a leading
fashion (considerably longer)!
4. Connect the cables with the terminals as follows:
400 V connection
L1 L2 L3 PE
The protective conductor must be connected to the "PE" contact.
3.3.4 Brake resistance connections (VAU 4.4 & VAU(w) 7.5/3 only)
Terminal no. Designation Assignment
1 B+ Connection for brake resistance
(+)
2 B- Connection for brake resistance
(-)
Table 7: Connection assignment for brake resistance
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3.3.5 Control connections
1. Feed the required control cable through the cable glands (2) into the housing.
2. Connect the control cables according to the figure and/or table. Use shielded control cables.
3. Place the cover onto the housing of the frequency converter and bolt it tight to the following torque:
Size. Torque
VAU 4/4 & VAU 7.5/3 2 Nm (4 x M4 x 28)
VAU 11-22/3 4 Nm (4 x M6 x 28)
Table 8: Tightening torques
Connection terminals of the bottom row of the double row terminal block:
Terminal Connection
10V Out Int. power supply
24V IN ext. voltage supply
GND (In) Mass (ext. voltage supply)
GND Ground
Analogue Out 2 (0V...10V) analogue voltage output 2
GND Mass
GND Mass
GND Mass
Analogue In 3 analogue input 3
Analogue In 4 analogue input 4
Table 9: Connection assignment for control connections (bottom row)
Connection terminals of the upper row of the double row terminal block:
Terminal Connection
24V Out int. power supply
Dig In 1 Digital input 1 - release (start/stop)
Dig In 2 Digital input 2
Dig In 3 Digital input 3
Analogue Out 1 (0V...10V) analogue voltage output 1
Analogue Out 1 analogue current output 1
(0mA...20mA)
RS 485 A(+) Serial RS485 interface cable A
RS 485 B(-) Serial RS485 interface cable B
Analogue In 2 analogue input 2
Analogue In 1 analogue input 1
Table 10: Connection assignment for control connections (upper row)
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3.3.6 Relays
Operation Description
The relays can be parametrised with different functions (see chapter 5)
Relay 1 Collective operating message (standard)
SBM Device stopped: COM - NC
NO COM
Device rotates with a speed > 0: COM - NO
NC Relay 2 Collective fault message (stand-
SSM ard) COM - NC
Fault-free operation: COM - NO
Fault:
Table 11: Relay connection assignment
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3.4 Local operation and display
The local operation of the equipment is via the control panel as shown in the figure.
Initialisation
Key: LED off, LED on, LED flashes, LED flashes rapidly
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3.6 Installation of a wall-mounted frequency converter
3.6.1 Suitable installation location for wall mounting
Make sure that the installation location for wall mounting a VAU meets the following conditions:
The frequency converter must be mounted on a firm level surface.
The frequency converter may only be mounted on non-flammable surfaces.
There must be clearance of 200 mm around the frequency converter to ensure free convection.
The figure below shows the assembly dimensions and the required clearances for installing the frequency
converter.
Fig. 17:
For the "wall mounting" version, the cable length between the motor and VAU must not exceed 5 m. Only
use a shielded cable with the required cross section. A PE connection (below terminal board of the wall
adapter) must be established.
IMPORTANT INFORMATION
i The cable gland provides strain relief, and the PE connection cable must be connected in a leading
fashion (considerably longer)!
2. Use suitable EMC glands to connect the shielded motor cable to the motor connection box!
Ensure that the shielding has sound (large area) contact!
3. Connect the prescribed PE connection in the motor connection box!
4. Close the motor connection box.
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200
200
162
VAU11-22/3
Ø6.4
162
105
190 Ø5.2
6
7
100
105
VAU4/4
VAU7.5/3
163
190 Ø8
100 121.7
Key
5 Cable gland
IMPORTANT INFORMATION
i The frequency converter may not be installed without an adapter plate!
Find a position which matches the required ambient conditions described in the chapter 3.2.
To achieve optimum self-convection of the frequency converter, ensure that the (EMC) gland (1) points
upwards during installation.
If there is no additional ventilation for the VAU (optional for size VAU 7.5/3), only vertical installation
is permitted.
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Key
1 Bolt 4 PE connection
2 Contact plate 5 Cable gland
3 Adapter plate
1. Release the screw (1) to remove the contact plate (2) from the adapter plate (3). The (M6x15) PE
connection (4) is located below the contact plate.
2. Feed the connection cable from the motor through the integrated EMC gland (5)
to the adapter plate (3).
3. This PE connection (torque: 4.0 Nm) must be connected with the same earth potential as the
motor. The cross section of the equipotential bonding cable must correspond to at least the cross
section of the mains supply cable.
4. Refit the contact plate (2) in the adapter plate (3).
5. Fasten the contact plate (2) using the bolt (1) (torque: 1.2 Nm).
INFORMATION
i After fastening the contact plate (2), ensure that it is float-mounted.
Key
6 Temperature sensor terminals 8 Dummy gland
7 Bridge
6. Wire the motor cable to contacts U, V, W (and the star point in some cases) in the connection
terminal as described in the chapter 3.2.2. Use cable lugs (M5) for the purpose.
7. Before connecting any existing motor PTC/bimetallic switch to the T1 and T2 terminals (6), remove
the pre-assembled short-circuit bridge (7).
IMPORTANT INFORMATION
i The motor PTC/bimetallic switch carries potential after connecting the VAU. It must therefore be
connected using a separate cable insulated against the motor cable.
To this end replace the dummy gland (8) with a suitable standard gland and route both ends to
T1 and T2 (6).
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Fig. 21: Placing the frequency converter
Key
3 Adapter plate 9 Frequency converters
8 Dummy gland 10 Bolts
8. Position the frequency converter (9) on the adapter plate (3) so that the collar of the adapter dips
into the opening on the floor of the heat sink.
9. Attach the frequency converter (9) to the adapter plate (3) using the bolts (10) provided (torque:
4.0 Nm).
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4. Commissioning
4.1 Safety information for commissioning
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Make sure that the power supply provides the correct voltage and is designed for the required current.
Use suitable circuit breakers with the prescribed nominal current between the mains and the frequency
converter.
Use suitable fuses with appropriate current values between the mains and frequency converter (see
chapter 8).
The frequency converter must be earthed together with the motor in accordance with regulations. Non-
compliance may result in serious injury.
IMPORTANT INFORMATION
i Some parameters only take effect after the mains voltage is re-activated. In this case the frequency
converter must be disconnected from the power supply for at least 60 seconds.
With certain parameter settings it is possible that the device starts immediately after activating the mains
voltage.
INFORMATION
i The parametrisation of the frequency converter can also be carried out with only small voltages,
e.g. before installing the frequency converter on the motor.
To this end the frequency converter features a 24 V small voltage input (terminal X5: 24 V IN &
Ground IN) to supply the electronics without mains voltage needing to be connected. The converter
indicates an error based on the missing mains voltage.
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4.2.1 KombiTool
The KombiTool is the parametrisation and diagnosis
software for the frequency converters approved by
Gebrüder BECKER GmbH.
The communication between the computer and the
frequency converter must take place via a suitable
interface converter.
The KombiTool is not included in the scope of delivery
but can be ordered if required. For further information
please contact your responsible national agency.
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4.3.2.2 Sensorless control (internal control)
With the sensorless control a process variable, e.g. pressure or vacuum, can be directly controlled without
having to be measured by a sensor.
With correct parametrisation the frequency converter can calculate the process variable from internal vari-
ables and adjust them in line with the specified value.
For delivery the necessary characteristic parameters have already been configured in accordance with the
equipment type used.
With pressure or vacuum control the (relative) pressure difference can be set directly as a positive value
for either pressure or vacuum operation.
Caution: If an absolute pressure sensor is used for control in vacuum operation, the corresponding meas-
ured value might need to be inverted for correct control behaviour.
When using the process controller the control parameters might need to be adjusted to the behaviour of the
controlled system if the control behaviour is not satisfactory using the preset values. The process controller
has been designed as a PID controller.
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4.4 Block diagram
Internal potentiometer
Operating modes
Analogue input1
Analogue input2
Analogue input3
Analogue input4
RS 485
PID fixed setpoints
Field bus
Frequency
adjustment
operation
Internal
Start / stop source control
Release
Digital input1
Digital input2
Digital input3
Field bus
Autostart Fixed
Fixed frequency frequencies
RS 485
Internal potentiometer
Virtual output
Boundary of
Min / max the family of
frequency Motor current limit characteristics Ramps
P
Speed
Motor
control
Setpoint
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5 Parametrisation
Parameter availability
With access through different password levels different parameters are visible and can be parametrised via
the KombiTool. The table below (chapter 5.1) lists all parameters.
Setting range
Parameter number / KombiTool level 1) Parameter text
1)
KombiTool level (KT level)
Level 0 - Basic (basic parameters are displayed)
Level 2 - Professional (customer parameters are displayed and can be modified)
Level 3 - Professional Pro (all relevant parameters are displayed and can be modified)
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Parameter / Setting / description / comment
KT level
005 2 Main setpoint origin
0...12 Determines the source from which the setpoint will be read.
[0] 0 = internal potentiometer
1 = analogue input 1
2 = analogue input 2
3 = MMI
4 = serial interface RS-485 (USS or SAS protocol)
6 = motor potentiometer
7= sum of analogue inputs 1 and 2
8 = PID fixed value (see parameters P83 & P127-133)
9 = field bus
10 = analogue input 3
11 = analogue input 4
12 = PLC (internal)
006 2 Actual value origin for sensor-guided PID control
0...2 Selection of the input source from which the actual value for the PID process controller is
[0] imported:
0 = analogue input 1
1 = analogue input 2
2 = PLC (internal)
007 2 Main start/stop origin for release
0...14 Selection of the source for SW release.
[0] 0 = digital input 1
1 = digital input 2
2 = digital input 3
3 = PLC (internal)
4 = analogue input 1
5 = analogue input 2
6 = field bus
7 = serial interface RS-485 (USS or SAS protocol)
9 = autostart
10 = fixed frequency release
11 = internal potentiometer 0% Off / > 0.5% On
13 = MMI
14 = virtual output
008 2 Operating mode
0...5 Selection of the operating mode
[0] 0 = speed-controlled operation
1 = sensor-guided PID controller
2 = fixed frequency
3 = sensorless (internal) pressure control
5 = PLC (internal)
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Parameter / Setting / description / comment
KT level
009/ 010 2 Fixed frequency 1...7 P008
011/ 012
013/ 014
015
0...400 Hz The fixed frequency is set dependent on the switching pattern at the digital inputs 1 – 3.
[0] This mode must be selected in parameter 008.
Change to fixed frequency via digital inputs:
DigIN. 1 Fixed frequency 1: P009
DigIN. 2 Fixed frequency 2: P010
DigIN. 1 & DigIN. 2 Fixed frequency 3: P011
DigIN. 3 Fixed frequency 4: P012
DigIN. 3 & DigIN. 1 Fixed frequency 5: P013
DigIN. 3 & DigIN. 2 Fixed frequency 6: P014
DigIN. 3 & DigIN. 2 & DigIN. 1 Fixed frequency 7: P015
022/ 031 2 Filter time (analogue input 1 / analogue input 2)
0.02...1.00 Time constant in seconds for input filter
s
[0.02]
023/ 032 2 Backlash (analogue input 1 / analogue input 2)
0...100 % Backlash as percentage of the final range value
[0]
025/ 034 2 Input type (analogue input 1 / analogue input 2)
1; 2 Change of the analogue input between voltage or current input:
[1] 1: Voltage input;
2: Current input
026/ 035 2 % min. value (analogue input 1 / analogue input 2)
0...100 % Defines the minimum value of the analogue input as percentage of the final range value:
[0] Example: 0…10V or 0…20mA 0%…100%
2…10V or 4…20mA 20%…100%
027/ 036 2 % max. value (analogue input 1 / analogue input 2)
0...100 % Defines the maximum value of the analogue input as percentage of the final range value:
[0] Example: 0…10V or 0…20mA 0%…100%
2…10V or 4…20mA 20%…100%
037 2 PID controller (KP: P share)
0...100 Proportional amplification of the PID controller
[1]
038 2 PID controller (KI: I share)
0...100 1/s Amplification factor of the integral share of the PID controller
[1]
039 2 PID controller (KD: D share)
0...100 s Amplification factor of the differential share of the PID controller
[0]
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Parameter / Setting / description / comment
KT level
042/ 162 2 Function (analogue output 1 / analogue output 2)
0...54 Signal selection at the analogue output:
[5] 0= signal is specified by the PLC (internal)
1 = Ud (intermediate circuit voltage)
2 = UN (mains voltage)
3 = UMotor (motor voltage)
4 = IMotor (motor current)
5 = fACT (ACTUAL frequency)
8 = IGBT temperature
9 = inside temperature
10 = analogue input 1
11 = analogue input 2
12 = fTARGET (TARGET frequency)
50 = Pd (intermediate circuit power)
51 = analogue input 3
52 = analogue input 4
53 = value from BECKERfunction
54 = dpACT (calculated ACTUAL pressure)
043/ 163 2 Minimum value (analogue output 1 / analogue output 2) P080
P164
-10000... Minimum value related to the selected process variable displayed at the analogue output
10000 as 0V (or 4mA).
[0] Example: 0..10V (minValueAOut .. maxValueAOut)
050 2 Ramp selection
0...6 Ramp selection:
[0] 0 = brake ramp 1 and acceleration ramp 1
1 = brake ramp 2 and acceleration ramp 2
2 = selection via digital input 1
3 = selection via digital input 2
4 = selection via digital input 3
5 = selection via PLC (internal)
6 = virtual output
The following applies to the selection via digital inputs:
0 signal corresponds to brake ramp 1 and acceleration ramp 1
1 signal corresponds to brake ramp 2 and acceleration ramp 2
051 3 MOP step range P141
0...100 % Step range of the motor potentiometer as percentage related to fmax (MAX frequency).
[0]
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Parameter / Setting / description / comment
KT level
053 2 Acknowledgement function
0...3 Selection of the source for fault acknowledgement:
[0] Note: Acknowledgement via button at the frequency converter is always possible
0 = no acknowledgement via digital input
1 = digital input 1
2 = digital input 2
3 = digital input 3
054 2 Automatic acknowledgement (automatic restart after fault) P109
0...1000 s Activation of automatic acknowledgement
[0] 0 = no automatic acknowledgement
1-1000 = time (in seconds) after which the fault is automatically reset
062/ 065 2 Function (relay 1 / relay 2)
0...59 Selection of the process variable which causes the relay to be switched on or off if the limit
[19 / 10] value is exceeded or fallen below:
1 = Ud (intermediate circuit voltage)
2 = UN (mains voltage)
3 = UMotor (motor voltage)
4 = IMotor (motor current)
5 = fACT (ACTUAL frequency)
8 = IGBT temperature
9 = inside temperature
10 = fault (switches ON during fault) collective fault message
11 = inverted fault (switches OFF during fault)
13 = digital IN 1
14 = digital IN 2
15 = digital IN 3
18 = ready
19 = operation (switches ON if speed > 0) collective operating message
50 = current limit active
51 = target frequency reached
52 = target value cannot be reached (control deviation)
53 = analogue IN 1 > limit value 1 (relay 1: P63 / P64 relay 2: P66 / P67)
54 = analogue IN 2 > limit value 2 (relay 1: P165 / P166 relay 2: P171 / P172)
55 = analogue IN 3 > limit value 3 (relay 1: P167 / P168 relay 2: P173 / P174)
56 = analogue IN 4 > limit value 4 (relay 1: P169 / P170 relay 2: P175 / P176)
57 = function 53, 54, 55 or 56 active
58 = fault or function 57 active
59 = output limit active (temperature protection)
063/ 066 2 Activation threshold (relay 1 / relay 2)
0...10000 Activation threshold related to the selected process variable for relay function 1, 2, 3, 4, 5,
[0] 8, 9, 53 (value specified in physical units: A, V, Hz, °C)
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Parameter / Setting / description / comment
KT level
064/ 067 2 Shut-down threshold (relay 1 / relay 2)
0...10000 Shut-down threshold related to the selected process variable for relay function 1, 2, 3, 4, 5,
[0] 8, 9, 53 (value specified in physical units: A, V, Hz, °C)
068 2 IGBT fan temperature
40...200 °C IGBT temperature threshold °C for fan activation.
[60]
069 2 Internal temperature ON activation threshold for fan
40...200 °C Internal temperature threshold °C for fan activation.
[60]
070/ 071 2 Technology parameters 1 / 2 / 3 / 4 / 5
072/ 073
074
-32768... separately documented dependent on firmware version
32768
[0]
075/ 076 3 Technology parameters 6 / 7 / 8 / 9 / 10
077/ 078
079
-32768... separately documented dependent on firmware version
32768
[0]
080/ 164 2 Maximum value (analogue output 1 / analogue output 2)
-10000... Maximum value related to the selected process variable displayed at the analogue output
10,000 as 10V (or 20mA).
[-] Example: 0..10V (minValueAOut .. maxValueAOut)
081 2 Start protection P007
0...8 Selection of the start-up behaviour with SW release parameter 007:
[0] 0 = immediate start with high signal at start input of controller release
1 = start only with rising flank at start input of controller release (re-activation protection)
2 = digital input 1 activates this function
3 = digital input 2 activates this function
4 = digital input 3 activates this function
6 = PLC (internal)
7 = analogue input 1
8 = analogue input 2
082 2 PID inverted
0; 1 Inverts the actual value of the PID process controller:
[0] (important for absolute pressure sensor in vacuum range)
0 = not inverted
1 = PID ACTUAL value is inverted
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Parameter / Setting / description / comment
KT level
083 2 PID fixed setpoint P005
0...100 % Fixed setpoint specification for the PID process controller
[0] must be selected in P005 (8 = PID fixed setpoint)
084 2 PID standby time
0...1000 s Waiting period till the standby function is activated
[0]
085 2 PID standby hysteresis
0...50 % Condition for waking up the PID controller from the stand-by function.
[0] (control difference greater than set value)
086 2 Motor current limit ( % value of the nominal motor current)
0...250 % If this limit is exceeded, the speed is reduced
[-]
087 2 Motor current limit (time during which overcurrent is permissible)
0...100 s If this limit is exceeded, the speed is reduced
[-]
094/ 096 2 Energizing delay (relay 1 and 2)
0...99 s
[1]
095/ 097 2 De-energizing delay (relay 1 and 2)
0...99 s
[1]
098 0 USS/SAS address
0...31 Device address for USS/SAS bus operation
[0]
099 2 Field bus address
0...31 when using the optional field bus module, e.g. CANOpen
[0]
100 2 Field bus baud rate
0...8 0 = 9600, CanOpen
[2] 1 = 19200, 0 = 1MBit,
2 = 38400, 1 = 800kBit,
3 = 57600, 2 = 500kBit,
4 = 115200; 3 = 250kBit,
4 = 125kBit,
5 = 100kBit,
6 = 50kBit,
7 = 20kBit,
8 = 10kBit
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Parameter / Setting / description / comment
KT level
102 0 Bus timeout (USS timeout)
0...100 s Maximum time between two USS telegrams (RS485) / BUS timeout in seconds.
[0] If the main setpoint origin (P005) and/or the main start/stop origin (P007) have been set
to RS485 and a value greater than 0 has been entered, the frequency converter expects
a telegram at the RS485 interface in a time interval not exceeding the specified value or it
changes to a fault state.
If a value of 0 is entered, the telegram traffic will not be monitored.
109 2 Automatic acknowledgement (numbers) P054
0...500 The maximum number of automatic acknowledgements can be selected.
[0] 0 means unlimited automatic acknowledgements possible
110 0 USS /SAS baud rate (RS485 interface)
0...3 0 = 9600 baud,
[0] 1 = 19200 baud,
2 = 38400 baud,
3 = 57600 baud
112/ 113 2 Process data out 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10
114/ 115
116/ 117
118/ 119
0...49 Actual bus value no. 3 see process value table (actual values)
[-] Actual bus value no. 4
Actual bus value no. 5
Actual bus value no. 6
Actual bus value no. 7
Actual bus value no. 8
Actual bus value no. 9
Actual bus value no. 10
120/ 121 2 Inversion (digital input 1 / digital input 2/ digital input 3)
122
0; 1 Inversion of digital input 1 0 is not inverted, 1 is inverted
[0] Inversion of digital input 2 0 is not inverted, 1 is inverted
Inversion of digital input 3 0 is not inverted, 1 is inverted
124/ 125 3 External fault 1 / external fault 2
0...5 Frequency converter enters fault / fault indication
[0] 0 = from PLC (internal)
1 = fault via digital input 1
2 = fault via digital input 2
3 = fault via digital input 3
5 = fault via virtual digital output 1
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Parameter / Setting / description / comment
KT level
127/ 128 2 PID fixed setpoint 2 / 3 / 4 / 5 / 6 / 7 P005
129/ 130
131/ 132
0...100 % PID fixed setpoint specification 2 / 3 / 4 / 5 / 6 / 7 for the PID process controller
[0] (must be selected in parameter 005)
133 2 PID fixed setpoint mode
0...2 Selection of the PID fixed setpoints used
[2] 0 = PID fixed setpoint 1 (digital input 1)
1 = PID fixed setpoint 1 - 3 (digital input 1, 2)
2 = PID fixed setpoint 1 - 7 (digital input 1, 2, 3)
134/ 135 2 Process data in 3 / 4 / 5 / 6
136/ 137
3...6 Actual bus value no. 3 see process value table (actual values)
[-] Actual bus value no. 4
Actual bus value no. 5
Actual bus value no. 6
139 3 MOP digital input
0...7 Input sources for setpoint origin of motor potentiometer:
[3] 0 = digital input 1 increases + digital input 2 reduces the setpoint
1 = digital input 1 increases + digital input 3 reduces the setpoint
3 = digital input 2 increases + digital input 3 reduces the setpoint
6 = analogue input 1 increases + analogue input 2 reduces the setpoint
7 = PLC (internal)
140 3 MOP response time
0.02...1000 Response time to permanent pressing of the motor potentiometer input sources
s
[0.3]
141 3 MOP step time P051
0.02...1000 Cycle time with which the setpoint is increased or reduced by the step range configured in
s parameter 51
[0.04]
142 3 MOP reference memory
0; 1 Activates the storage of the motor potentiometer setpoint (and thus also the loading of this
[0] saved stepoint as start value after power ON):
0 = storage disabled
1 = storage enabled
143 3 MOP stored value
0...100 % Memory for motor potentiometer setpoint
[0] if the motor potentiometer setpoint was not changed for 2 seconds and differs from the
setpoint saved last, this value is saved!
144 2 PID maximum setpoint
0...100 % PID setpoint limit
[100] The PID setpoint from the setpoing origin is limited to this setpoint.
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Parameter / Setting / description / comment
KT level
150 3 Converter type
0...10000 Only written by BECKER to define the converter in the KombiTool
[101]
151 2 Hardware status
0...10000 Only written by BECKER to define the parameter record in the KombiTool
[1]
152 2 Software status
0...10000 Only written by BECKER to define the parameter record in the KombiTool
[1]
153 0 Parameter record ID
0...10000 Only written by BECKER to define and ID for the parameter record
[-]
154 2 Alternative setpoint origin
0...11 Determines the source from which the target value is to be read.
[0] 0 = internal potentiometer
1 = analogue input 1
2 = analogue input 2
3 = manual control unit (MMI)
4 = serial interface RS-485 (USS or SAS protocol)
5 = PLC (internal)
8 = PID fixed value (see parameters P83 & P127-133)
10 = analogue input 3
11 = analogue input 4
155 2 Alternative start/stop origin for release
0...11 Selection of the source for SW release:
[0] 0 = digital input 1
1 = digital input 2
2 = digital input 3
3 = PLC (internal)
4 = analogue input 1
5 = analogue input 2
7 = serial interface RS-485 (USS or SAS protocol)
9 = autostart
10 = fixed frequency release
11 = internal potentiometer 0% Off / > 0.5% On
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Parameter / Setting / description / comment
KT level
156/ 157 2 Function (digital input 2 / digital input 3)
0...10 Additional functions for digital inputs 2 and 3
[0] Caution: Digital inputs 2 and 3 must not be parametrised with an identical function!
Switching level: Low < 5V / High > 15V
0 = additional function disabled
1 = change to setpoint origin 2 (P154) + start/stop origin 2 (P155)
2 = change to pressure (0V) / vacuum (24)
3 = Control change (according to P008) (0V) / speed-controlled operation (24V)
4 = change to fixed frequency operating mode
5 = change to emergency operation
Setpoint origin internal potentiometer, release of digital input 1 and speed-controlled
operation
6 = alarm 1 24V: Alarm trigger FC enters fault, fault indication
7 = alarm 2 24V: Alarm trigger FC enters fault, fault indication
8 = stop via ramp
9 = immediate stop (zero current)
10 = value from BECKERfunction
158/ 160 2 Input type (analogue input 3 / analogue input 4)
1; 2 Change of the analogue inputs between voltage or current input:
[1] 1 = voltage input
2 = current input
159/ 161 2 % min. value (analogue input 3 / analogue input 4)
0...100 % Specifies the minimum value of the analogue inputs 3+4 as a percentage of the range
[0] Example: 0…10V or 0…20mA 0%…100%
2…10V or 4…20mA 20%…100%
Note: % max. value: 100% with 10V / 20mA (z.B. 10V at Ain stepoint fmax 100Hz)
162 2 Function (analogue output 2) P042
163 2 Minimum value (analogue output 2) P043
164 2 Maximum value (analogue output 2) P080
165/ 171 2 Limit value analogue input 2: Activation threshold
(relay 1 / relay 2)
0...10000 Activation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 54
166/ 172 2 Limit value analogue input 2: Deactivation threshold
(relay 1 / relay 2)
0...10000 Deactivation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 54
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Parameter / Setting / description / comment
KT level
167/ 173 2 Limit value analogue input 3: Activation threshold
(relay 1 / relay 2)
0...10000 Deactivation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 55
168/ 174 2 Limit value analogue input 3: Deactivation threshold
(relay 1 / relay 2)
0...10000 Deactivation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 55
169/ 175 2 Limit value analogue input 4: Activation threshold
(relay 1 / relay 2)
0...10000 Deactivation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 56
170/ 176 2 Limit value analogue input 4: Deactivation threshold
(relay 1 / relay 2)
0...10000 Deactivation threshold related to the selected process variable
[0] (specify value in physical units : mA, V (0…20mA / 0…10V))
see parameters 62 / 65 relay function: 56
177 2 Pressure / vacuum mode
0;1 Selection of pressure or vacuum
[0] 0 = pressure;
1 = vacuum
178 2 Minimum pressure
0 . . . 1 0 0 0 (potentiometer full left deflection) in the operating mode sensorless control or with minimum
mbar control voltage.
[0]
179 2 Maximum pressure
0 . . . 1 0 0 0 (potentiometer full right deflection) in the operating mode sensorless control or with maxi-
mbar mum control voltage.
[-]
180/ 181 2 Pressure/temperature characteristic (K0 / K1 / K2)
182
-1000... Temperature limit
1000 W/Hz
[-]
183/ 184 2 Vacuum/temperature characteristic (K0 / K1 / K2)
185
-1000... Temperature limit
1000 W/Hz
[-]
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Parameter / Setting / description / comment
KT level
186 2 Temperature limit/time
0...32767 s max. time for exceeding the temperature limit
[30]
187/ 188 3 Values for pressure characteristics (K1 / K2 / K3 / K4 / K5 / K6)
189/ 190
191/ 192
[-] for operating mode internal control in pressure operation
193/ 194 3 Values for vacuum characteristics (K1 / K2 / K3 / K4 / K5 / K6)
195/ 196
197/ 198
[-] for operating mode internal control in vacuum operation
201 2 Function (virtual output)
0...19 Selection of the process variable which causes the virtual output to be switched on or off if
[-] the limit value is exceeded or fallen below (0=disabled)
1 = Ud (intermediate circuit voltage)
2 = UN (mains voltage)
3 = UMotor (motor voltage)
4 = IMotor (motor current)
5 = fACT (ACTUAL frequency)
8 = IGBT temperature
9 = inside temperature
10 = fault (switches during fault / collective fault message)
11 = inverted fault (switches OFF during fault)
12 = limit stage release
13 = digital input 1
14 = digital input 2
15 = digital input 3
17 = ready for operation
18 = ready
19 = operation (collective operational message)
202 2 Minimum value (virtual output)
-10000... Activation threshold of the virtual output related to the selected process variable (specify
10000 value in physical units: A, V, Hz, °C)
[0]
203 2 Maximum value (virtual output)
-10000... Deactivation threshold of the virtual output related to the selected process variable (specify
10000 value in physical units: A, V, Hz, °C)
[0]
204 2 Activation delay (virtual output)
0...99 s
[1]
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Parameter / Setting / description / comment
KT level
205 2 Deactivation delay (virtual output)
0...99 s
[1]
218-237 3 Technology parameters (11-30)
-32768... separately documented dependent on firmware version
32768
[0]
1011 2 Error group 1
1012 Error group 2
1013 Error group 3
1014 Error group 4
0...32768 see chapter 6.2 (error messages)
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Target frequency of the setpoint
1019 Hz f target input
origin
1020 % PID actual Actual value process controller
1021 % PID target Process controller setpoint
1022 V Analogue OUT1 Analogue output 1
1023 W P intermediate circuit Intermediate circuit power
1024 V Analogue IN3 Analogue input 3
1025 V Analogue IN4 Analogue input 4
1026 V Analogue OUT2 Analogue output 2
max. power of the temperature
1027 W P temp. limit
limitation
1028 s Temp. limit counter Temperature limitation counter
1030 rpm n mech. motor Motor speed
1031 Nm M motor Motor torque
1032 W P motor Motor rating
calculated power for the internal
1035 W Ptarget int. calc.
pressure control
1038 hours Operating hours
1039 1 Power ON counter
1040 kWh Consumption
1041 1 Status Rel.1 Rel.2 Status of relay 1 and 2
Table 14: Diagnostic parameters
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the equipment from the voltage supply and protect it against re-activation.
If damaged parts or components need replacing, only replace with original parts.
2 mim
Danger from electric shock and electrical discharge. Wait two minutes (discharge time of the
capacitors) after shut-down
IMPORTANT INFORMATION
i Error messages can only be acknowledged once the error has been remedied!
Error messages can be acknowledged as follows:
digital input (programmable)
via the KombiTool (P1011...1014)
via the MMI (manual control unit)
automatic acknowledgement
switch equipment off and back on
via field bus (CANOpen, EtherCAT)
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6.2 Table of possible error messages
In case of a fault (red LED constantly lit) the error is indicated via an extended flashing code of the green LED.
The green LED flashes briefly 1-10 times. At the end of the flashing code there is a pause of 5 seconds
before the code is repeated. The following table contains an overview:
Error Error no.
group KombiTool
LED MMI Name Description Cause
1 4096 13 Cable break Current or voltage below Cable break, faulty or discon-
Analogue In 1 the lower limit of analogue nected external sensor
(4..20mA / 2 - input 1
10V)
1 8192 14 Cable break Current or voltage below Cable break, faulty external
Analogue In 2 the lower limit of analogue sensor
(4..20mA / 2 - input 2
10V)
1 32768 16 Alarm 1 Customer-specific error via dependent on application
1x
System error function of the digital inputs
2 1 17 Alarm 2 Customer-specific error via dependent on application
System error function of the digital inputs
2 64 23 External fault 1 The parametrised error input
(digital input) is active
2 128 24 External fault 2 The parametrised error input
(digital input) is active
3 1 32 Trip IGBT Protection of the IGBT mod- Short circuit in the motor or
ule against overcurrent has motor feed line / controller
been triggered settings
3 128 39 Overcurrent Maximum output current of Insufficient cooling / low mo-
2x the converter exceeded tor speed and high torque /
switching frequency too high
/ ramp times too low / brake
not released
2 2 18 FC overtempe- Internal temperature too high Insufficient cooling, low mo-
rature tor speed and high torque,
switching frequency too high.
3 8 35 Motor overtem- Motor temperature moni- Motor overload (e.g. high
perature toring with PTC/bimetallic torque at low speed) / ambi-
switch has tripped ent temperature too high
3 64 38 I G B T m o d u l e Power module / IGBT module Insufficient cooling, low
3x overtemperature overtemperature speed and high torque,
switching frequency too high
3 256 40 Frequency con- Internal temperature too high Insufficient cooling, low
verter overtem- speed and high torque,
perature switching frequency too high
/ permanent overload
3 16 36 Mains failure A phase is missing / mains
voltage has been disrupted
3 2048 43 Ground leak Ground leak during a motor Insulation fault
phase
4x
3 8192 45 Motor connec- No motor current in spite of No motor connected or motor
tion disrupted control through FC not connected correctly.
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Error Error no.
group KombiTool
LED MMI Name Description Cause
2 16 21 Bus timeout Setpoint specification via bus Bus line interruption
No response from bus node
or MMI/PC
5x 2 32 22 Max. automatic The number of maximum au-
a c k n o w l e d g e - tomatic acknowledgements
ments (1.182) was exceeded
1 16384 15 Blockage Motor blocked mechanical fault or overload
6x
3 1024 42 I2t motor protec- The internal I2t motor protec- Permanent overload
tion shut-down tion has tripped
4 2 49 Overload Max. overload of the fre-
7x quency converter exceeded
for more than 60 sec.
3 2 33 Intermediate cir- The maximum intermedi- Feedback by motor in gen-
cuit overvoltage ate circuit voltage has been erator mode / mains voltage
exceeded too high / faulty setting of
controller / brake resistance
not connected or faulty /
8x ramp times too short
3 4 34 Undervoltage of The minimum intermediate Mains voltage too low / mains
intermediate cir- circuit voltage has not been connection faulty
cuit reached
1 1 1 24V undervolt- Supply voltage for the appli- 24V supply overload
age cation is less than 15V
1 2 2 24V overvoltage Supply voltage for the ap- Internal 24V supply is NOK
plication is greater than 31V or external supply is not NOK
9x
1 1024 11 System error No voltage is present at the Operation with 24 V without
consumer mains supply
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Error Error no.
group KombiTool
LED MMI Name Description Cause
3 System error Contact BECKER for this
fault
4 System error Contact BECKER for this
fault
5 System error Contact BECKER for this
fault
6 System error Contact BECKER for this
fault
7 System error Contact BECKER for this
fault
1 128 8 Internal applica- The internal communication EMC interference
tion is faulty
9 System error Contact BECKER for this
fault
12 System error Contact BECKER for this
fault
10x
19 System error Contact BECKER for this
fault
20 System error Contact BECKER for this
fault
25 System error Contact BECKER for this
fault
37 System error Contact BECKER for this
fault
41 System error Contact BECKER for this
fault
44 System error Contact BECKER for this
fault
50 System error Contact BECKER for this
fault
1 512 10 Parameter dis- The internal distribution of Parameter set is incomplete
tributor parameters during initialisa-
tion failed
3 16384 46 Motor param- Plausibility check for motor Parameter record NOK
eters parameters failed
3 32768 47 Frequency con- Plausibility check for fre- Parameter record NOK
verter param- quency converter parameters
eters failed
4 1 48 Rating plate data No valid motor rating plate Motor rating plate data not
data yet entered (delivery state)
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7. Disassembly and disposal
7.1 Disassembly of the frequency converter
DANGER
Mortal danger from to electric shock!
Death or serious injury!
Disconnect the frequency converter from the voltage supply and protect it against re-activation.
2 mim
Danger from electric shock and electrical discharge. Wait two minutes (discharge time of the
capacitors) after shut-down
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8. Technical data
8.1 General data
Description / installation VAU 4/4 VAU(w) 7.5/3 VAU 11-22/3
size
Typical motor power 4 7.5 11 15 18.5 22
to be connected [kW]
(4 pole asynchronous motor)
Ambient temperature [° C] - 25 (non condensing) to + 50 (without derating)
Mains voltage [V] 3~ 400 – 15 % … 480 +10 % 1)
Mains frequency [Hz] 47 to 63
Mains configurations TN / TT
Mains current [A] 7.9 14.8 23.2 28.2 33.2 39.8
FC output current, eff. [A] 9.5 17.8 28.0 34.0 40.0 48.0
[IN at 8 kHz / 400 V]
Min. brake resistance [Ω] 50 50 -
Maximum overload 150 % of nominal current for 60 sec 130 %
Switching frequency [kHz] 4, 8, 16, (factory setting 8)
Rotating field frequency [Hz] 0 - 400
Protective function Over- and undervoltage, I2t limitation, short circuiit,
motor/frequency converter temperature, tilt protection, blocking protection
Recommendations for LS C 16 C 20 C 63
switches 2) Property C = line safety switch
Caution: The cross section of the supply line must be designed according
to the installation type and maximum permitted current. The contractor
commissioning the device must ensure protection for the mains power line.
Dimensions 270 x 189 x 140 307 x 223 x 181 414 x 294 x 232
[L x W x H] mm VAUw (307x223x155)
Weight 5.0 8.7 21.0
incl. adapter plate [kg]
Protection type [IPxy] 65 55
EMC immunity according to DIN EN 61800-3
Interference emission: 1st environment category C2
Interference immunity: 2nd environment
Vibration resistance 50 m/s²; 5…200 Hz
(DIN EN 60068-2-6)
Shock resistance 300 m/s²
(DIN EN 60068-2-27)
1
supply reduction of approx. 50 % possible (reduced output power)
2)
For the exact information on the pre-fuse for individual devices, please refer to the device data sheet or
the operating instructions of the device.
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Inputs/outputs Description
Digital inputs 1 – 3 - Switching level low < 5 V / high > 15 V
- Imax (at 24 V) = 3 mA
- Rin = 8.6 kOhm
Analogue inputs 1 – 4 - In +/- 10 V or 0 – 20 mA
- In 2 – 10 V or 4 – 20 mA
- 10-bit resolution
- Tolerance +/- 2 %
Voltage input:
- Rin = 10 kOhm
Current input:
- Working resistance = 500 Ohm
Relays 1, 2 Alternating contact (NO/NC/COM)
Maximum switching power
- with resistive load (cos φ = 1): 5 A at ~ 230 V or = 30 V
- with inductive load (cos φ = 0.4 and L/R = 7 ms): 2 A at ~ 230 V
or = 30 V
Maximum response time: 7 ms ± 0.5 ms
Service life: 100,000 switching cycles
Analogue output 1 - Short-circuit proof
(current) - Iout = 0.. 20 mA
- Working resistance = 500 Ohm
- Tolerance +/- 2 %
Analogue output 1 - Short-circuit proof
(voltage) - Uout = 0..10 V
- Imax = 10 mA
- Tolerance +/- 2 %
Voltage supply 24 V - Auxiliary voltage U = 24 V DC
- Short-circuit proof
- Imax = 100 mA
- External supply of 24 V possible
Voltage supply 10 V - Auxiliary voltage U = 10 V DC
- Short-circuit proof
- Imax = 30 mA
Table 15: Interface specification
The frequency converters include the option of connecting motor temperature monitoring (PTC/bimetallic
switch).
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8.2 Derating of output power
Frequency converters of the VAU series have two integrated PTC resistors as standard which monitor
both the heat sink temperature and the internal temperature. As soon as a permissible IGBT temperature
of 95°C or a permissible internal temperature of 85°C is exceeded, the frequency converter shuts down.
With the exception of the 22kW controller (VAU 11-22/3 130%), all frequency converters of type VAU are
designed for an overload of 150% for 60sec (every 10min).
Reductions in the ability to handle overload and/or its duration should be taken into account in the following
circumstances:
A switching frequency permanently set too high >8 kHz (load-dependent).
A permanently increased heat sink temperature, caused by a blocked air flow or a thermal blockage
(soiled cooling ribs).
Depending on the type of assembly, permanently excessive ambient temperature.
The respective max. output values can be determined from the following characteristic curves.
Fig. 23: Derating for frequency converter mounted on motor (all sizes)
Fig. 24: Derating for wall-mounted frequency converters (VAU 4/4 & VAU 7.5/3)
Fig. 25: Derating for wall-mounted frequency converters (VAU 7.5/3 with fan option and VAU 11-22/3)
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8.2.2 Derating due to installation altitude
The following applies to all VAU frequency converters:
No reduction in performance is required in S1 mode up to 1000m above MSL.
A reduction in performance of 1% for every 100 m is required from 1000m to 2000m. Overvoltage
category 3 is observed!
Overvoltage category 2 should be observed from 2000 m to 4000 m because of the lower air density!
In order to observe the overvoltage category:
use an external overvoltage protection in the supply cable of the VAU.
reduce the input voltage. Contact the Service department of Gebrüder BECKER GmbH.
The respective max. output values can be determined from the following characteristic curves.
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9. Approvals, standards and guidelines
9.1 EMC limit classes
Please note that EMC limit classes are only reached if the standard switching frequency of 8 kHz is com-
plied with.
Depending on the installation material used and/or extreme ambient conditions, it might be necessary to
use additional sheath wave filters (ferrite rings). If the device is wall-mounted, the length (max. 3 m) of the
shielded motor cables (with large surfaces at both ends) may not exceed the permissible limits.
Wiring suitable for EMC also requires that EMC glands be used on both sides (frequency converter and
motor).
INFORMATION
i In a residential environment this product can cause high-frequency interference requiring interfer-
ence suppression measures.
Definition of environment
First environment (residential, commercial and industrial area):
All “areas” which are directly supplied by a public low-voltage connection, such as:
residential area, e.g. houses, apartments etc.
retail area, e.g. shops, supermarkets
public institutions, e.g. theatres, stations
outside areas, e.g. petrol stations and parking areas
light industry, e.g. workshops, laboratories, small businesses
Second environment (industry):
Industrial environments with their own supply network separated from the public low-voltage supply by a
transformer.
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9.4 UL approval
9.4.1 UL specification (English version)
Maximum Ambient Temperature (without models Suffix S10):
Electronic Adapter Ambient Suffix
INV MB 4 2.2 ADP MB WDM 45° C -
INV MB 4 3.0 ADP MB WDM 40° C -
INV MB 4 4.0 ADP MB WDM 35° C -
INV MC 4 5.5 ADP MC WDM 40° C Gx0
INV MC 4 7.5 ADP MC WDM 35° C Gx0
INV MC 4 9.2 ADP MC WDM 20° C Gx0
INV MC 4 5.5 ADP MC WDM 55° C Gx1
INV MC 4 7.5 ADP MC WDM 50° C Gx1
INV MC 4 9.2 ADP MC WDM 50° C Gx1
INV MC 4 5.5 ADP MC WDM 50° C Gx2
INV MC 4 7.5 ADP MC WDM 45° C Gx2
INV MC 4 9.2 ADP MC WDM 45° C Gx2
INV MD 4 11.0 ADP MD WDM 55° C -
INV MD 4 15.0 ADP MD WDM 50° C -
INV MD 4 18.5 ADP MD WDM 40° C -
INV MD 4 22.0 ADP MD WDM 35° C -
INV MD 4 28.0 ADP MD WDM 10° C -
Required Markings
Enclosure intended for use with field-installed conduit hubs, fittings or closure plates UL approved in ac-
cordance to UL514B and CSA certified in accordance to C22.2 No. 18, environmental Type 1 or higher.
The VAU INV MC 4 with suffix S10 is for use in Pollution Degree 2 only.
Internal Overload Protection Operates within 60 seconds when reaching 150 % of the Motor Full Load Current
Suitable for use on a circuit capable of delivering not more than 5 kA rms symmetrical amperes, 230 Volts
for INV Mx 2 or 480 Volts for INV Mx 4, maximum when protected by fuses.
“Warning” – Use fuses rated 600 V/30 A for INV MB 4 only.
“Warning” – Use fuses rated 600 V/30 A for INV MC 4 only.
“Warning” – Use fuses rated 600 V/70 A for INV MD 4 only.
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protec-
tion must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any
additional local codes.
All wiring terminals marked to indicate proper connections for the power supply, load and control circuitry.
The tightening, torque to connect the motor terminals, is 26.55 lB/in (size A to C) and 5.31 lb/in to connect
the PTC (in all sizes).
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Instruction for operator and servicing instructions on how to mount and connect the products using
the intended motor connection adapter, please see chapter 3 in the operating manual.
Use 75° C copper wires only.
Drives do not provide over temperature sensing. For use in Pollution degree 2 only (only for model S10).
For Mx 4 used in Canada: TRANSIENT SURGE SUPPRESSION SHALL BE INSTALLED ON THE LINE
SIDE OF THIS EQUIPMENT AND SHALL BE RATED 277 V (PHASE TO GROUND), 480 V (PHASE TO
PHASE), SUITABLE FOR OVERVOLTAGE CATEGORY III, AND SHALL PROVIDE PROTECTION FOR A
RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2.5 kV
CONDITIONS OF ACCEPTABILITY:
Use - For use only in complete equipment where the acceptability of the combination is determined by
Underwriters Laboratories Inc.
1. These drives are incomplete in construction and have to be attached to an external heatsink in the
end-use. Unless operated with the heatsink as noted in item 2 of the conditions of acceptability
below, temperature test shall be conducted in the end-use.
2. Temperature test was conducted with drive installed on aluminum heatsink, overall dimensions
and ribs shape as outlined below:
3. Suitability of grounding for the combination of drive and heatsink needs to be verified in accordance
with the end-use standard.
4. Temperature test was not conducted on models INV MD 4. Suitability of drive - heatsink combina-
tion shall be determined by subjecting to temperature test in the end-use.
Required Markings
Internal Overload Protection Operates within 60 seconds when reaching 150 % of the Motor Full Load Current.
Suitable for use on a circuit capable of delivering not more than 5 kA rms symmetrical amperes, 230 Volts
for INV Mx 2 or 480 Volts for INV Mx 4, maximum when protected by fuses.
“Warning” – Use fuses rated 600 V/30 A for INV MB 4 only.
“Warning” – Use fuses rated 600 V/30 A for INV MC 4 only.
“Warning” – Use fuses rated 600 V/70 A for INV MD 4 only.
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protec-
tion must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any
additional local codes.
All wiring terminals marked to indicate proper connections for the power supply, load and control circuitry.
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Instruction for operator and servicing instructions on how to mount and connect the products using
the intended motor connection adapter, please see chapter 3 in the operating manual.
Use 75° C copper wires only.
Drives do not provide over temperature sensing.
For use in Pollution degree 2 only.
For Mx 4 used in Canada: TRANSIENT SURGE SUPPRESSION SHALL BE INSTALLED ON THE LINE
SIDE OF THIS EQUIPMENT AND SHALL BE RATED 277 V (PHASE TO GROUND), 480 V (PHASE TO
PHASE), SUITABLE FOR OVERVOLTAGE CATEGORY III, AND SHALL PROVIDE PROTECTION FOR A
RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2.5 kV
Mentions requises
Boîtier prévu pour une utilisation avec entrées de conduit filetées installées sur le terrain, raccords ou
plaques d‘obturation approuvées UL conformément à UL514B et certifiées CSA conformément à C22.2
No. 18, étiquetage environnemental de type 1 ou plus.
Le variateur VAU INV MC 4 avec le suffixe S10 est exclusivement conçu pour une utilisation en environ-
nement de degré de pollution 2.
La protection interne contre les surcharges se met en marche en l‘espace de 60 secondes une fois 150 %
du courant nominal du moteur atteints.
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Convient pour une utilisation sur un circuit capable de livrer pas plus de 5 kA ampères symétriques rms,
230 volts pour INV Mx 2 ou 480 volts pour INV Mx 4 maximum en cas de protection par fusibles.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/30 A pour INV MB 4 uniquement.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/30 A pour INV MC 4 uniquement.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/70 A pour INV MD 4 uniquement.
La protection intégrée contre les courts-circuits à semi-conducteur n‘assure pas la protection du circuit de
dérivation. Le circuit de dérivation doit être protégé conformément aux instructions du fabricant, au code
national d‘électricité et à tout autre code local additionnel.
Toutes les bornes de câblage avec repères pour les connexions correctes pour l‘alimentation électrique,
la charge et les circuits de commande.
Le couple de serrage pour la connexion des bornes du moteur est de 26,55 lb/in (taille A à C) et de 5,31
lb/in pour la connexion CTP (toutes les tailles).
CONDITIONS D‘ACCEPTABILITÉ:
Utilisation - Réservé à une utilisation dans un équipement complet pour lequel l‘acceptabilité de la combi-
naison est déterminée par Underwriters Laboratories Inc.
1. Ces entraînements sont incomplets et doivent être raccordés à un dissipateur externe en utilisa-
tion finale. Sauf en cas d‘utilisation avec dissipateur comme mentionné au point 2 des conditions
d‘acceptabilité ci-dessous, il est conseillé d‘effectuer un test de température en utilisation finale.
2. Le test de température a été effectué avec un entraînement installé sur un dissipateur en alumi-
nium, dimensions hors tout et forme d‘ailettes comme indiqué ci-dessous.
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3. La possibilité de mise à la terre de la combinaison entraînement et dissipateur doit être vérifiée
conformément à la norme d‘utilisation finale.
4. Le test de température n‘a pas été conduit sur les modèles INV MD 4. Déterminer si la combinaison
entraînement - dissipateur est appropriée à l‘aide d‘un test de température en utilisation finale.
Mentions requires
La protection interne contre les surcharges se met en marche en l‘espace de 60 secondes une fois 150 %
du courant nominal du moteur atteints.
Convient pour une utilisation sur un circuit capable de livrer pas plus de 5 kA ampères symétriques rms,
230 volts pour INV Mx 2 ou 480 volts pour INV Mx 4 maximum en cas de protection par fusibles.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/30 A pour INV MB 4 uniquement.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/30 A pour INV MC 4 uniquement.
« Avertissement » – Utiliser des fusibles d‘une valeur nominale de 600 V/70 A pour INV MD 4 uniquement.
La protection intégrée contre les courts-circuits à semi-conducteur n‘assure pas la protection du circuit de
dérivation. Le circuit de dérivation doit être protégé conformément aux instructions du fabricant, au code
national d‘électricité et à tout autre code local additionnel.
Toutes les bornes de câblage avec repères pour les connexions correctes pour l‘alimentation électrique, la
charge et les circuits de commande.
Pour les instructions destinées à l‘opérateur et les instructions de service relatives au montage et
à la connexion des produits à l‘aide de l‘adaptateur de connexion du moteur prévu à cet effet, voir
les chapitres 3 contenus dans le Manuel d‘utilisation.
Utiliser uniquement des câbles en cuivre 75° C.
Les entraînements ne permettent pas la détection de surtempérature.
Réservé exclusivement à une utilisation en environnement de pollution de degré 2.
Concernant le Mx 4 utilisé au Canada: LA SUPPRESSION DE TENSION TRANSITOIRE DOIT ÊTRE
INSTALLÉE CÔTÉ LIGNE DE CET ÉQUIPEMENT ET AVOIR UNE VALEUR NOMINALE DE 277 V (PHA-
SE-TERRE), 480 V (PHASE-PHASE), EN COMPATIBILITÉ AVEC LA CATÉGORIE DE SURTENSION
III, ET DOIT OFFRIR UNE PROTECTION CONTRE UN PIC DE TENSION ASSIGNÉE DE TENUE AUX
CHOCS DE 2,5 kV
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10 Information for maintenance and service
VAU frequency converters are maintenance-free with correct operation. Please also note the "general data"
in chapter 8.1.
If the frequency converter is operated in dusty air, the cooling surfaces must be cleaned regularly. Any air
inlet filters used in the control cabinet must also be cleaned or replaced regularly.
SERVICE
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If a frequency converter is sent for repair, no warranty will be given for any add-on components, such as
mains cables, potentiometer, external displays etc.!
Please remove all non-original parts from the frequency converter.
All ducts carrying cooling water must be drained (purge with compressed air).
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