‫بسم هللا الرحمن الرحيم‬

PLC
part1

Eng./Mohamed Fathy
00201147207593

Mohamed Fathy
Mohamed Fathy 1
 Topic
 Automation.
 What is the PLC?.
 Classic Control vs PLC.
 PLC HARDWARE components
 SIEMENS MODELS.
 How to make your Project ?
 TIA SELECTION TOOL.

Mohamed Fathy 2
Mohamed Fathy
 PLC

 Programmable Logic Controller

 It is a special computer that is program to serve
process in industries
Like petroleum , steel, energy , petrochemicals ,
automations.
 PLC comes as a replacement of Classic control.

Mohamed Fathy 3
Mohamed Fathy
 Classic Control vs PLC
Classic Control PLC
Use Limit Input Outputs. Wide range of Inputs Outputs
Complex to implement. Simple construction
Troubleshooting and maintenance is difficult. Troubleshooting is easy to deal with

Reconfiguration is difficult. Easy to program edit or reprogramming

huge space required. Decreases the place required
Wiring complexity. Simple wiring
Digital I/O Digital I/O , Analogue I/O
Physical timers, counter Software Timers, Counters, Auxiliary points( Markers)

Mohamed Fathy 5
 Rockwell 22% SIEMENS 31%

Mitsubishi
13%
Mohamed Fathy
Schneider Electric 8% 6
 Allen-Bradley

Mohamed Fathy 7
Siemens PLC Component
Hardware Software
1-PS (POWER SUPPLY) Simatic step 7

2-CPU (processor+MEMORY) WinCC/WinCC Flexible

3-IM (INTERFACE MODULE)optional

PCS7
4-SMs (SIGNAL MODULE)
TIA(Totally Integrated Automation)
5-FMs (FUNCTION MODULE)

6-CP (COMMUNICATION MODULE)

Class I/O Consists of three main parts
I/p Modules, O/P modules, CPU

RACK
1- PS SIEMENS POWER SUPPLY (Optional for S7-300/ S7-400
must use siemens PS)
2- CPU
3- IM Interface module
4:11 (SM , FM or CP)
S7-300 UP TO 4 RACKS (32 MODULES)
 RACK(rail)
data bus
 Fix the PS ,CPU,MODULES on rack
 and communicate by connectors

Data bus (backplane)

To connect CPU and modules

POWER SUPPLY

 220 VAC to 24VDC

 Provide the CPU and Modules with the
operating power
 2A, 5A, 10A..
Power supply Circuit
Memory

 Internal Load Memory: Firmware Siemens operating system (software )

step 7
 Load Memory.
• PLC program downloaded to the PLC is stored in the Load Memory.
 Non-volatile memory
 Volatile memory
PII
PIQ
 VOLATILE MEMORY
MC SRAM 1MB
Random Access Memory. It can be read or write
memory,
⇒ It is a volatile memory, So all the data that is
stored in this memory will be lost, when the power
is turned off.

NEED BATTERY
 NON VLATILE MEMORY
MC FLASH 1 MB
Flash EEPROM:
⇒ It looks like an EEPROM, but it can be editable
for unlimited numbers of times.
⇒ It works as a standalone memory storage device
like a USB pen drive.

NO BATTERY NEEDED
I/O mounting

 Class I/O (PLC + Modules at the same Rack)

 distributed I/O (need Interface module IM ) using “ ET200 M, MP, S, SP..”
 IM Interface Module

 S7-300 RACK carry up to 8 modules

 If the project need more modules then we will need more racks
 IM “ Interface module “
IM 365 “ 2 RACK 1m in between”

IM 360 ,IM361 “UP TO 4 Racks with any distance”

 ET200 interface module For Distributed I/O
 ET200 M (connected to “S7-300 PLC distributed I/O (use S7-300 modules)
 ET200 MP (connected to S7-1500 PLC distributed I/O (use 1500 modules)

ET200 MP
ET200 M S7 1500
  ET200 S ( distributed I/O)
 ET200 SP ( distributed I/O)

ET200 SP
ET200 S S7 1500
S7-300
 ET200 S ( CPU)
ET200 S/SP CPU ET200 SP ( CPU)
2- SM “Signal Module”

 DI Switches 0,1
 DO Relays, Contactors 0,1
 DI/DO
 AI Transmitters 4:20mA
 AO Control valve control 4:20mA
 AI/AO
Module Symbols
Family SM321
Type DI 32x channel
(DC24V)
 SM321 DI 32xDC24V
 SM (signal module) DI,DO,AI,AO
 DI 32X (32 Channel)
 24vdc
Every PLC Part has its :
MLFB number / Order number/ Part number
6ES7515-2UM01-0AB0

Model no.(Hardware
configuration)
3-FM “ Function module

 There is some devices like encoders, flow sensors, weigh sensors

need special intelligent modules to deal with
4-CP “communication processor

 Some CPUs has only MPI port communication

to communicate with another PLCs-inverters-Remote I/O modules
 We need Communication Processor module to provide communication
protocol needed like
 PROFI-BUS
 PROFI-NET
SIEMENS PLCs

Hardware
Series 5

Logo

Series 7
S7-200
S7-300
S7-400
1200
1500
Siemens S5

Siemens stop its production

Program by special soft ware S5 window (ladder diagram-ST)
 Logo Controller

 Compact controller for small projects (Lighting system, Elevator)

 May have screen for programming with out software
 SIEMENS S7-200
Compact type Used in Small projects
with extending modules
SOFTWARE : MICROWIN
 FIXED HMI : Siemens screen
TOUCH PANEL
SIEMENS S7-300
 Compact ( 313 C,314 C) and can use external modules
 Standard (312-313-314-315….) types Can use nodes
and communication protocols
 Fail safe for critical applications
 RACK can carry 11 ELEMENT (8 MODULES)
 Up to 4 RACKS (32 module)
 Used in small and medium projects
 Soft ware (Simatic manger)
 Scada system WinCC
 Deal with all HMI SIEMENS models
 SIEMENS S7-400

 Standard PLC and Fail safe

 CPU 412, 414, 416, 417 – high availability CPU 412H, 414H, 416H, 417H ( redundancy system )
 RACK can carry 18 ELEMENT (15 MODULES)
 SOFT WARE (Simatic Manger)
 Scada (Win CC)
 Deal with all HMI SIEMENS MODELS
 SIEMENS SOFTWARE Simatic PCS 7

High availability
 S7-1200

 Standard ,fail safe , technology (different

functions)
 Compact controller has many features
 CPU 1211C ( 6 DI, 4 DO, 2 AI )
 CPU 1217C (14 DI,10 DO, 2AI, 2AO)
 Can be connected to PC,HMI directly using
PROFI-NET
 PROFI-NET has high speed transferring data (
ideal case for many applications)
 Bit performance 85 ns
 Can be expanded up to 11 modules “8 SM +3
CM(depend on the CPU)
 Can be networked by PROFI-NET or PROFI-BUS Or PC
No Up to 2 Up to 8 Up to 8 Up to 8
extension extension extension extension extension
modules modules modules modules modules
Slot rules
ensure the long term battery backup (buffering) of the real time clock for 1 year
Bus connector
 S7-1500

 Modular / Compact/ Fail safe/technology (different

functions)
 High speed response (µsec) ideal for many applications,
LIKE synchronization with electricity networks,
Assembly lines.
• Modules in the same RACK up to 30 module
• Monitor (Diagnostics ,faults…
• Security
 2 PROFINET PORTS comes in standard CPU
 Has some Redundant models like (1517 H)
  Wish you Have some useful information

Mohamed Fathy
Mohamed Fathy 45