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02-Ejb en

The EJB series Aluminium junction boxes are designed for use in explosive environments classified as Zone 1, 2, 21, and 22, suitable for various applications in oil and chemical industries. These enclosures feature high-quality aluminium alloy construction, stainless steel components, and multiple certifications for safety and compliance with international standards. Customization options are available to meet specific customer requirements, ensuring flexibility and adaptability in design.

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emad.ali5775
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0% found this document useful (0 votes)
15 views22 pages

02-Ejb en

The EJB series Aluminium junction boxes are designed for use in explosive environments classified as Zone 1, 2, 21, and 22, suitable for various applications in oil and chemical industries. These enclosures feature high-quality aluminium alloy construction, stainless steel components, and multiple certifications for safety and compliance with international standards. Customization options are available to meet specific customer requirements, ensuring flexibility and adaptability in design.

Uploaded by

emad.ali5775
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

EJB Stainless steel bolts

- Zone 1, 2, 21, 22
- Group IIB+H2 Mounting
- Aluminium junction boxes bracket
- IP 66 / 67

Hinges in
stainless steel

Warning
labels

Silicone gasket between External earth screw Internal earth screw


body and lid in body in body

C.2 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2

EJB series junction boxes are suitable for installation in any areas of a plant where there is a risk of explosion and/or fire, or areas
where combustible dust is present, classified as Zone 1, 2, 21, 22. The quality of this product is recognized and valued the world
over for its specific aluminium alloy and the mechanical property of its finishes. The EJB series is mostly used as a box to carry
terminals and busbars, fuse carriers, transformers, reactors and barriers, though it is also used to produce control and signalling
boards, light and power boards and surge arresters, and motor starter boxes with various configurations, which are custom made
to the requirements of our customers worldwide.

Cortem Group labels its products with a non-removable adhesive label featuring a hologram
and an alphanumerical univocal code, as a safety measure against the illegal sale of fakes
so that all the products are guaranteed as original. Non-compliance with the International
standards entails serious risks for the environment, especially for those working daily on the plants.

Application sectors:
Oil refineries Chemical and Onshore Offshore Oil loading/ Low Presence of 100%
petrochemical plants plants offloading temperatures hydrogen Cortem
plants wharfs product

CERTIFICATION DATA FOR EMPTY ENCLOSURES

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD - Ex db IIB+H2 Gb - Ex tb IIIC Db - IP66/67

Certification: ATEX CESI 00 ATEX 036U

ATEX FIDI 25 ATEX 0001U (EJBX-6BB)

IEC Ex CES 14.0017U

IEC Ex FIDI 25.0003U (EJBX-6BB)

UKEX AVAILABLE All IEC Ex, ECASEx, UKEX, TR CU and INMETRO


certification data can be downloaded from
ECASEx AVAILABLE www.cortemgroup.com

INMETRO DNV 16.0099U

TR CU AVAILABLE
CENELEC EN 60079-0: 2018, EN 60079-1: 2014, EN 60079-31: 2014, EN 60529: 1991
Standards:
and EUROPEAN DIRECTIVE 2014/34/UE

With boxes complete with polycarbonate indicator on lid Ta -40°C


Ambient Temp.: -60°C +70°C +70°C.

On request only for EJB enclosures without accessories and control and
-60°C +100°C signalling devices (except EJB-01 and AQS-1 versions).

-60°C (Use indicator light series M-0457AL, M-0457AL/3, M-0457IN or M-0457IN/3)

Degree of protection: IP66/67 For enclosures without control and signalling devices

IP66 For enclosures with Cortem M-0...-series control and signalling devices

This equipment can be used in an environment containing explosive atmosphere and with the presence of hydrogen.

ED.2025 C.3
EJB-... series Aluminium junction boxes gas group IIB+H2

CERTIFICATION DATA FOR ENCLOSURES WITH TERMINALS

Classification: Group II Category 2GD

Installation:EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD - Ex db IIB+H 2 T... Gb - Ex tb IIIC T...°C Db - IP6/7

Certification: ATEX CESI 01 ATEX 027X

IEC Ex CES 16.0012X


All IEC Ex and ECASEx certification data can be
downloaded from www.cortemgroup.com
ECASEx AVAILABLE

CENELEC EN 60079-0: 2012+A11:2013, EN 60079-1: 2014, EN 60079-31: 2014, EN 60529: 19


Standards: and EUROPEAN DIRECTIVE 2014/3UE

With temperature class T6 and maximum


Ambient Temp.: -20°C (-60°C) +40°C surface temperature T85°C.
With temperature class T5 and maximum
-20°C (-60°C) +55°C surface temperature T100°C.

Degree of protection: IP6/7

CERTIFICATION DATA OF ENCLOSURES FOR CONTROL, MONITORING AND SIGNALLING UNITS

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2 GD - Ex db IIB+H2 T... Gb - Ex tb IIIC T...°C Db - IP66/67

Certification: ATEX CESI 01 ATEX 027X

IEC Ex CES 16.0012X

ECASEx AVAILABLE All IEC Ex, ECASEx, INMETRO, CCC and TR CU


certification data can be downloaded from
INMETRO DNV 23.0313X www.cortemgroup.com

CCC AVAILABLE

CENELEC EN 60079-0: 2012, EN 60079-1: 2014, EN 60079-31: 2014, EN 60529: 1991 and
Standards: EUROPEAN DIRECTIVE 2014/34/UE

With temperature class T6 and maximum


Ambient Temp.: -20°C +40°C surface temperature T85°C.
With temperature class T5, T4 and maximum
-20°C +55°C/+70°C surface temperature T100°C, T134°C.

-60°C on request. (Use indicator light series M-0457AL, M-0457AL/3, M-0457IN or M-0457IN/3)

Degree of protection: IP66/67 For enclosures without control and signalling devices

IP66 For enclosures with Cortem M-0...-series control gear

C.4 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2

CERTIFICATION DATA OF ENCLOSURES SERVING INTERFACE UNIT CONTROL AND MONITORING FUNCTION

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II2(1)GD - Ex db [ia Ga] IIB+H2 T... Gb - Ex tb IIIC T...°C Db - IP66/67

Certification: ATEX CESI 02 ATEX 073X

IEC Ex CES 16.0014X


All IEC Ex, ECASEx certification data can be
downloaded from www.cortemgroup.com
ECASEx AVAILABLE

CENELEC EN 60079-0: 2009, EN 60079-1: 2007, EN 60079-11: 2011, EN 60079-26: 2007, EN


Standards: 60079-31: 2009, EN 60079-0:2018, EN 60439-1, EN 60529 and EUROPEAN DIRECTIVE 2014/34/UE

With temperature class T6 and maximum


Ambient Temp.: -20°C +40°C surface temperature T85°C.

With temperature class T5 and maximum


-20°C +55°C/+70°C surface temperature T100°C.

-60°C on request. (Use indicator light series M-0457AL, M-0457AL/3, M-0457IN or M-0457IN/3)

Degree of protection: IP66/67 For enclosures without control and signalling devices

OTHER AVAILABLE CERTIFICATES (please contact the sales department for further information)
EXTENSION n° 07/12 to EC-type examination certificate CESI 01 ATEX 027
Equipment: EJB-series control, monitoring and signalling units
EJB-55B enclosures with PDTrac partial discharge monitoring units

EXTENSION n° 04/08 to EC-type examination certificate CESI 01 ATEX 027


Equipment: EJB-series control, monitoring and signalling units
EJB-6 enclosures with RX and IBUC units

CESI 07 ATEX 047 CERTIFICATE


EJB..AD and MU..AD switchgear
Enclosures made from cast iron

CESI 11 ATEX 037 CERTIFICATE


EJB-45 with actuators. "Hook release controller" for simultaneous release of hooks
The actuators control 1,2 or 3 push-pull controls that are fed out of the enclosure through certified RRC-01 bushes

EXTENSION n° 07/12 to EC-type examination certificate CESI 01 ATEX 027


Equipment: EJB-series control, monitoring and signalling units
New type of equipment named Surge Protection Device has been added

ED.2025 C.5
EJB-... series Aluminium junction boxes gas group IIB+H2

MECHANICAL FEATURES

Body and lid: Low copper content aluminium alloy


Hinges: Cast (except for EJB-01), stainless steel for new models
Lid handle: Made of black painted steel for EJB-6/6B/EJB-6BB and EJB-7/7B models (see below).
Made of black painted plastic for EJB-55/55B models
Gasket: Acid, hydrocarbon and high temperature-resistant silicone, located between body and lid
Certification label: Adhesive label located inside on empty enclosures; aluminium label riveted onto lid on other
versions
Bolts and screws: Stainless steel
Earth screws: M6 stainless steel. On inside and outside of body and on lid complete with anti-rotation brackets
Mounting brackets: Electrogalvanized steel (cast aluminium feet for AQS-1)
Coating: Polyester coating RAL 7035 (Light grey)
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by standards
EN 60068-2-30 (hot/humid cycles) and EN 60068-2-11 (salt mist tests)

Lid featuring Cortem easy-close


system.
F​ or EJB-6/6B/6BB and EJB-7/7B junction boxes, the
opening and closing of the cover is facilitated by the
presence of an even more sturdy handle, able to offer
a greater safety of use for the operator. It is made
of stainless steel AISI 316L, which, after a blasting
process, is coated with a matt black powder (RAL
9005) coating that ensures pleasing aesthetics and
a high resistance to physical impact and corrosion in
saline environments.

ACCESSORIES AVAILABLE ON REQUEST/ SPECIAL REQUESTS


Internal anti-condensation coating RAL 2004 (pure orange)
External polyester coating in different colour (specify the RAL number)
Breather valve Code ECD-210S or drain valve Code ECD-210S
Round or rectangular windows on lid (see section Enclosures with windows for inspection and reading instruments)
Hinges for enclosures EJB-01 Code K-0351
Internal mounting plate: 2.5mm-thick aluminium (code BFE-...). See accessories section
2.5mm-thick electrogalvanized steel (code BFE-...AC).
Thread options:
• NPT threads ANSI B1.20.1
• GAS UNI ISO 7-1 thread
• Metric threads ISO 261/965
Hinges on the short side (only for new models) example cod. EJB.5BS
Cortem manufactures any type of custom-made products according to customer specifications and in compliance with the certification data.

C.6 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2
Cortem is introducing a new model of EJB enclosures that will replace the entire range. This new series will be provided with new
stainless steel hinges and a new lid that will allow more flexibility in the supply of the product. Cortem will then be able to offer the
best solution to customer needs.

SELECTION CHART FOR ENCLOSURES WITH RIBBED LIDS

Code Outside dimensions Inside dimensions Mounting Mounting with brackets Weight
A B C a b c s1 d e f D E F kg

EJB-1 304 204 218 240 140 160 14 230 130 M8 230 210 9 9,4

EJB-2 424 224 218 360 160 159 14 350 150 M8 350 230 9 13,6

EJB-3 364 284 278 300 220 214 14 290 210 M8 290 290 9 17

EJB-3B 364 284 218 300 220 154 14 290 210 M8 290 290 9 14,2

* EJB-7 1000 700 500 890 590 340 30 810 510 M16 810 655 18 248

* EJB-7B 1000 700 400 890 590 240 30 810 510 M16 810 655 18 210

AQS-1 500 450 207 430 380 127 15 420 300 M12 - - - 31,5

* New model. Dimensions in mm

EJB-7 detail

Detail of box AQS-1

The AQS-1 series junction boxes


have been designed to contain
distribution terminal blocks and
control switches.
Its particular compactness and
the inward flange makes them
ideal for all those applications
in which it is necessary to
realize control panels of small
dimensions with the possibility of installing modular switches side by side with different types
of poles and amperage. The standard hinged lid and silicone gasket make this junction box a
qualitative, economical and compact choice.

ED.2025 C.7
EJB-... series Aluminium junction boxes gas group IIB+H2
Aluminium enclosures with solid lids are used when there is a need to install a greater number of control and signalling devices than
can be accommodated on the same enclosure with a ribbed lid or when handles need to be installed in certain positions on the lid.

SELECTION CHART FOR ENCLOSURES WITH SOLID LIDS

Code Outside dimensions Internal dimensions Mounting Mounting with brackets Weight
A B C a b c s1 d e f D E F kg

EJB-01 282 182 105 214 113 60 14 160 123 M6 160 154 9 5,6
EJB-1A 304 204 218 240 140 153 14 230 130 M8 230 210 9 10,3
EJB-2A 424 224 218 360 160 153 14 350 150 M8 350 230 9 15,4
EJB-3A 364 284 278 300 220 213 14 290 210 M8 290 290 9 19,4
EJB-3BA 364 284 218 300 220 153 14 290 210 M8 290 290 9 16,4
* EJB-4 432 332 299 360 260 237 14 350 250 M10 350 330 11 25,4
* EJB-4B 432 332 229 360 260 167 14 350 250 M10 350 330 11 21,4
* EJB-45 567 387 298 490 305 229 14 360 236 M10 360 356 11 38,9
* EJB-45B 567 387 248 490 305 179 14 360 236 M10 360 356 11 35,3
*EJB-48BA 507 432 271 435 360 203 16 350 425 M10 425 430 11 37,5
* EJB-5 632 432 341 560 360 275 16 350 550 M10 550 430 11 51
* EJB-5B 632 432 271 560 360 205 16 350 550 M10 550 430 11 43,4
* EJB-503 632 432 397 560 360 330 16 350 550 M10 550 430 11 59,2
EJB-55 710 510 356 630 430 273 17 600 400 M10 600 490 11 81,3
EJB-55B 710 510 256 630 430 173 20 600 400 M10 600 490 11 66,9
* EJB-6 870 650 480 760 540 369 28 680 460 M16 680 580 14 158,4
* EJB-6B 870 650 380 760 540 253 28 680 460 M16 680 580 14 138,5
* EJB-6BB 870 650 303 760 540 209 23 680 460 M16 680 580 14 112,5

* New model Dimensions in mm

NEW MODEL

Old
model

New
model

C.8 ED.2025
EJB-... series Body drilling data

THREAD COMPARISON CHART


ISO 7-1 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"
ANSI B.20.1 NPT 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" (*) (*) (*)
ISO 261/965 20x1.5 25x1.5 32x1.5 40x1.5 50x1.5 63x1.5 75x1.5 90x1,5 100x1,5
D
1 2 3 4 5 6 7 8 10
Thread diameter

As required by the current standard, holes can be drilled by Cortem or by authorized partners who hold a production
notification in accordance with ATEX Directive .

HOLE DRILLING IN BODY


TYPE OF Sides A and C Sides B and D
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 1 2 3 4 5 6 7 8 10 mm 1 2 3 4 5 6 7 8 10

EJB-1 100x120 6 4 4 2 2 1 1 1 - 200x120 12 8 6 6 4 2 2 1 1


EJB-2 120x120 6 4 4 4 2 1 1 1 1 320x120 18 12 10 9 8 4 3 2 2
EJB-3 180x180 16 12 9 6 4 4 3 2 1 260x180 20 15 12 9 6 6 4 3 2
EJB-3B 180x120 11 6 6 5 4 2 2 1 1 260x120 15 10 8 8 6 3 2 2 2
EJB-4 220x195 16 16 9 9 8 4 4 3 1 320x195 24 24 15 12 12 6 6 4 2
EJB-4B 220x130 12 8 6 6 6 3 2 2 1 320x130 18 12 10 8 8 5 3 2 2
EJB-45 277x190 24 18 12 12 9 6 5 4 2 448x190 36 30 21 18 17 10 8 6 3
EJB-45B 277x135 17 8 6 6 6 3 2 2 1 448x135 27 12 10 8 8 5 3 2 2
EJB-48BA 300x150 24 15 14 8 8 3 3 2 2 375x150 30 20 17 10 10 4 3 3 3
EJB-5 320x230 30 28 20 16 12 9 6 4 3 520x230 50 45 32 28 18 15 10 8 5
EJB-5B 320x160 24 18 15 8 8 6 3 3 2 520x160 40 27 24 14 12 10 5 4 3
EJB-55 400x195 32 28 18 15 14 8 6 3 2 600x195 44 40 27 23 21 12 10 5 4
EJB-55B 400x95 16 13 11 5 5 4 3 3 - 600x95 24 20 17 8 7 6 5 5 -
EJB-6 480x260 50 45 38 28 24 15 12 8 6 700x260 70 60 55 40 34 24 18 12 10
EJB-6B 480x160 38 27 23 14 12 10 7 4 3 700x160 54 38 33 20 18 16 9 6 5
EJB-6BB 470x110 27 16 14 12 6 5 4 4 3 690x110 41 24 20 19 9 8 6 5 5
EJB-7 530x280 66 45 40 28 24 15 12 8 6 830x280 96 75 63 44 37 24 18 12 10
EJB-7B 530x180 40 36 23 20 12 10 4 4 3 830x180 62 56 36 32 19 17 7 6 5
AQS-1 400x70 10 9 8 4 3 3 2 - - 400x70 17 15 13 6 6 5 4 - -
EJB-01 100x40 2 1 1 - - - - - - 200x40 4 4 3 - - - - - -
(*) 2 1/2” - 3” - 4” NPT holes can be drilled only on EJB-55…, EJB-6… and EJB-7…

ED.2025 C.9
EJB-... series Lid drilling data

THREAD COMPARISON CHART


ISO 228 G 3/8" G 1/2" G 3/4" - - - -
D1
ISO 261/965 M16x1.5 M20x1.5 M25x1.5 M32x1.5 M35x1.5 M40x1.5 M42x1.5

HOLE DRILLING IN LID


TYPE OF
ENCLOSURE Max. n°. of holes allowed Max. n°. of holes allowed
for ribbed lids for solid lids

EJB-1 4 6
EJB-2 8 10
EJB-3 8 12
EJB-4 - 15
EJB-45 - 28
EJB-5 - 40
EJB-55 - 54
EJB-6 - 60
EJB-7 60 -
6
EJB-01 -
(Only ISO 261/965 holes are possible on EJB-01)
AQS-1 24 -

Notes:
• The standard featured is for illustrative purposes only since it has been designed exclusively for M42 holes.
• Standard holes refer to mounting of Cortem control and signalling devices.
• 3/8" Ø holes for Cortem std. side-mounted handles centre-to-centre distance >70mm. X-SECT. A - A
• 1/2" Ø holes for Cortem std. heavy-duty series side-mounted handles centre-to-centre distance >120mm. For For
solid lid ribbed lid

C.10 ED.2025
EJB-... series Features of junction boxes with terminals

These enclosures are customized based on size, on the number of terminals or cables they are due to accommodate, or taking into account the number
of cable entries and cabling requirements inside a system. Hence we can produce tailor-made solutions as long as you provide us with the appropriate
parameters required at the quote request stage, such as the number of cable glands, unions or sealing fittings to be installed, so that we can determine the
most suitable size of enclosure. All terminals can be fitted with your requested accessories and mounted on special rails that are fastened to the enclosure's
internal mounting frames. Terminal strips can be arranged in various ways, as specified by the customer and always within the limits allowed by the certificate.
The options are vertical, horizontal, in a number of rows, or on different levels using suitable spacers.

ELECTRICAL FEATURES
Rated voltage: 24 / 800 V
Rated frequency: 50 / 60 Hz

Modular terminals
Terminal cross-sectional area: 2.5; 4; 6; 10; 25; 35; 70; 95; 120; 185; 240; 300 [mm2]
Rated current: 12.5 - 452 [A]
Max. current density: 1.5 - 7 [A/mm2]

Multi-pole terminals
Terminal cross-sectional area: 3x16; 4x16; 3x25; 4x25; 3x40; 3x40; 4x40; 3x70; 4x125; 4x125; 3x200; 4x200; 3x315 [mm2]
Rated current: 48 - 252 [A]
Max. current density: 0.8 - 3 [A/mm2]

Busbars:
Dimensions of
busbars: 20x5; 30x5; 40x5; 50x5; 60x5; 80x5; 100x4; 80x8; 100x5 [mm2]
Rated current: 240 350 480 600 690 800 800 1000 1000 [A]

ATEX - IECEx label


1 2
for terminal enclosures Data filled in:
3 1. year of manufacture
2. serial number
CORTEM SpA Enclosures with terminals:
VIA AQUILEIA,10 34070 3. product code
VILLESSE - GO ITALY
20 s.n. 4. temperature class
GROUP
®
4
5. maximum surface temperature
CESI 01 ATEX 027 X 0722 II 2GD Ex db IIB+H2 T Gb 6. ambient temperature
Ex tb IIIC T °C Db IP66/67 Ta °C 7. electrical specs per certificate
IECEx CES 16.0012X Ex db IIB+H2 T Gb 6
Ex tb IIIC T °C Db IP66/67 Ta °C

5 V
max voltage
A
max current n° terminals max wire size [mm²]

U-337 Made in ITALY USE SCREWS QUALITY A2(A4)-70 UNI 7323 R 700 N/mm²

ED.2025 C.11
EJB-... series Features of junction boxes with terminals

Examples of terminal strips with minimum installation distances

MAXIMUM NUMBER OF TERMINALS HOUSED


TYPE OF
ENCLOSURE TERMINAL CROSS-SECTIONAL AREA
2.5 4 6 10 16 35 70 120 185 240
EJB-1 2x28 26 21 15 12 10 3 - - -
EJB-2 2x38 2x28 2x22 2x15 2x12 18 4 - - -
EJB-3 3x38 3x35 3x28 3x23 2x21 14 6 4 3 3
EJB-3B 3x38 3x35 3x28 3x23 2x21 14 6 4 3 3
EJB-4 3x48 3x38 3x30 3x29 3x25 2x18 13 6 6 5
EJB-4B 3x48 3x38 3x30 3x29 3x25 2x18 13 6 6 5
EJB-45 3x70 3x65 3x50 3x35 3x25 2x20 20 10 8 8
EJB-45B 3x70 3x65 3x50 3x35 3x25 2x20 20 10 8 8
EJB-5 3x80 3x70 3x60 3x50 3x40 2x28 22 10 10 8
EJB-5B 3x80 3x70 3x60 3x50 3x40 2x28 22 10 10 8
EJB-503 3x80 3x70 3x60 3x50 3x40 2x28 22 10 10 8
EJB-55 4x90 4x80 4x65 4x50 4x40 3x30 25 13 13 13
EJB-55B 4x90 4x80 4x65 4x50 4x40 3x30 25 13 13 13
EJB-6 4x120 4x100 4x80 4x60 4x50 3x35 30 15 15 15
EJB-6B 4x120 4x100 4x80 4x60 4x50 3x35 30 15 15 15
EJB-6BB 4x120 4x100 4x80 4x60 4x50 3x35 30 15 15 15
EJB-7 5x150 5x115 5x90 5x75 5x60 4x45 2x35 2x20 2x20 2x20
EJB-7B 5x150 5x115 5x90 5x75 5x60 4x45 2x35 2x20 2x20 2x20
AQS-1 3x54 3x40 3x35 3x32 3x26 2x18 12 6 4 4
EJB-01 20 20 15 12 10 3 - - - -

Eg. 2x28= 2 rows of 28 terminals (total 56 terminals). The maximum number of standard terminals refers to CABUR terminals

C.12 ED.2025
Features of junction boxes for control, monitoring and signalling units

Control, monitoring and signalling units are used to produce control boards that, when positioned near the electrical equipment being controlled, enable the
electrical system to operate correctly and guarantee the safety of personnel when maintenance is being performed on the system. Because they are fitted with
a Manual/Automatic selector, they allow operators to select the appropriate conditions to enable work to be performed entirely safely. They offer protection
and control for electrical equipment and control circuits located in explosion hazard areas and in particularly aggressive environments. They are used to hold
electrical equipment, such as switches, indicators, contactors, transformers, analogue and digital components, etc.... with the option of external control by
using lid-mounted Cortem control and signalling devices, such as control levers, pushbuttons, indicator lights, etc.... Cortem designs, develops and supplies
full cabling for one or more enclosures tailored to your specific requirements, producing panel boards - including even extremely complex solutions - and
providing a full inspection and testing service on request.

ELECTRICAL FEATURES
Rated voltage: 24 / 1000 Vac 12 / 250 Vdc
Max. current on contacts and fuses: 650 A
Rated frequency: 50 / 60Hz
Max. wattage for lamps: 5 W (for Ta +40°C) /3 W (for Ta +55°C)

Electrical characteristics valid for size EJB-55, EJB-6, EJB-6B, EJB-6BB, EJB-7, EJB-7B. (T5 100°C).
Rated voltage: up to 690 Vac
Max. current: up to 1000 A
Electrical characteristics valid for size EJB-45, EJB-5, EJB-5B, EJB-55B. (T5 100°C).
Rated voltage: up to 750 Vcc
Max. current: up to 630 A

Features of equipment that can be installed in enclosures to produce control and monitoring units.
Table of electrical features of components that can be installed in enclosures to produce control, monitoring and signalling units.
(The values refer to the catalogs of the leading manufacturers of
electrical/electronic components available on the market) Max. V Max. I Max. power
COMPONENT TYPE
(Volts) (Amperes) (Watts)
Analogue and digital instruments 660 5 10
Electronic inverters/reactors 400 - 10
Minimum air gap between components PLCs Multiplexers and amplifiers 240 - 80
Component Testing and measuring devices 240 - 100
Min. air gap
voltage Circuit breakers 660 650 -
(mm)
(V ac) Fuses 660 400 -
60 - 250 6 Relays 500 10 12
250 - 380 8 Electronic control devices 660 - 100
380 - 500 10 Contactors 660 650 30
Timers 240 10 5
500 - 660 12
Twilight relays 240 - 2
660 - 1000 20
Capacitors 660 - -
Transformers 660 - 200
Component Resistors 240 - 300
Min. air gap
voltage
(mm) Terminals 660 - -
(V dc)
Reactors 277 7.5 40
12 - 250 6

ED.2025 C.13
Features of junction boxes for control, monitoring and signalling units

Identification and description of special equipment that can be installed inside.

Enclosures with batteries


Option of installing low-capacity batteries ≤1.5Ah, for powering small electronic devices or backup memories.
Whatever the case, the minimum distance of 20mm between the components installed and the inside walls of the enclosure must
be met.

Enclosures with inverters


EJB-4, EJB-45, EJB-5, EJB-6, EJB-7 series enclosures, depending on the maximum ambient temperature (+40°C or + 55°C),
can be fitted with inverters (ABB ACS550 or similar types) provided maximum power dissipation falls within the permitted range
(see table).

Maximum Maximum
Maximum Cooling fan flow
Enclosure type inverter power inverter power
inverter power rate
for Ta +40°C for Ta +55°C
EJB-4 2.2 kW 1.5 kW 73 W 44 m3/h
EJB-45 2.2 kW 1.5 kW 73 W 44 m3/h
EJB-5 5.5 kW 4.0 kW 172 W 44 m3/h
EJB-6 7.5 kW 5.5 kW 232 W 88 m3/h
EJB-7 7.5 kW 5.5 kW 232 W 88 m3/h

Enclosures with surge arresters


Option of installing PRD or similar types of surge arresters, with a maximum protection limit of 65kA; whatever the case, the
minimum distance of 20 mm between the arrester and the inside walls of the enclosure must be met.

Enclosures with fibre-optic cables


The enclosures have provision for feeding multiple (not single) fibre-optic cables in and out. The permitted optical power and
radiation limits for optical cables are:
- 35mW and 5mW/m2 for T4 temperature class
- 15mW and 5mW/m2 for T6 temperature class

Enclosures with power transformer


Option of installing single-phase transformers (and three-phase transformers with EJB-7 only) provided maximum power is within
the limits allowed by the certificate.

Enclosures with radio-frequency sources


Option of installing components with radio-frequency sources in the 9kHz to 60GHz range that can be used for continuous and
pulsed transmission of signals. Antennas can be installed inside or outside the enclosure and must:
- comply with one of the protection types indicated in standard EN 60079-0
- be installed outside the hazardous area.

For more information, refer to CESI 01 ATEX 027X.

C.14 ED.2025
Ex d
Features of junction boxes for control, monitoring and signalling units

Table with maximum power dissipation values for EJB and AQS series enclosures.
The temperature classes and maximum surface temperatures of control and monitoring unit enclosures depend on the size of the
enclosure, ambient temperature and power dissipation inside the enclosure.
Maximum power dissipation (Watts) with ambient temperature of +40°C
Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs
EJB-01 30 30 45 100
EJB-1 45 45 65 140
EJB-2 60 60 85 190
EJB-3 75 75 110 245
EJB-3B 55 55 80 180
EJB-4 100 100 175 350
EJB-4B 75 75 130 260
EJB-45 140 140 240 480
EJB-45B 120 120 210 430
EJB-5 210 210 315 600
EJB-5B 170 170 250 480
EJB-503 230 230 345 660
EJB-55 260 260 380 740
EJB-55B 210 210 315 600
EJB-6 600 600 910 1740
EJB-6B 490 490 720 1390
EJB-6BB 390 390 575 1110
EJB-7 770 770 1170 2270
EJB-7B 600 600 910 1740
AQS-1 100 100 150 280

Maximum power dissipation (Watts) with ambient temperature of +55°C

Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs

EJB-01 25 25 40 80
EJB-1 34 34 50 105
EJB-2 45 45 65 142
EJB-3 56 56 82 184
EJB-3B 40 40 60 135
EJB-4 75 75 130 262
EJB-4B 56 56 100 195
EJB-45 105 105 180 360
EJB-45B 90 90 160 320
EJB-5 160 160 235 450
EJB-5B 130 130 190 360
EJB-503 176 176 255 495
EJB-55 200 200 300 565
EJB-55B 160 160 235 450
EJB-6 460 460 680 1300
EJB-6B 370 370 550 1040
EJB-6BB 295 295 440 832
EJB-7 590 590 890 2090
EJB-7B 460 460 680 1300
AQS-1 75 75 110 205

Maximum power dissipation (Watts) with ambient temperature of +70°C

Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs
EJB-01 20 20 35 60
EJB-1 23 23 35 70
EJB-2 30 30 45 94
EJB-3 37 37 54 123
EJB-3B 25 25 40 90
EJB-4 50 50 85 174
EJB-4B 37 37 70 130
EJB-45 70 70 120 240
EJB-45B 60 60 150 290
EJB-5 110 110 155 300
EJB-5B 90 90 130 240
EJB-503 122 122 165 390
EJB-55 140 140 220 390
EJB-55B 110 110 155 300
EJB-6 320 320 450 860
EJB-6B 250 250 380 690
EJB-6BB 200 200 305 550
EJB-7 410 410 610 1910
EJB-7B 320 320 450 860
AQS-1 50 50 70 130

ED.2025 C.15
EJB-... series Features of junction boxes with interface units

ELECTRICAL FEATURES
Rated voltage: 24 / 1000 Vac 12 / 250 Vdc
Max. current on
contacts and fuses: 400 A
Rated frequency: 50 / 60Hz
Max. wattage for lamps: 3 W (for Ta +55°C)
Associated apparatus: max. voltage Um≤250V

GENERAL INSTALLATION INFORMATION

The maximum power dissipation inside the enclosure depends on the maximum current on contacts and fuses, the size of the
enclosure, the temperature class (or maximum surface temperature for 2GD category) and ambient temperature, as specified in
the maximum power dissipation tables (see previous page).
The maximum power dissipation must not exceed the values given in the table when non-'Ex i' components and 'Ex i' components
(with 1.1W maximum power dissipation) are installed together.
The maximum power dissipation possible inside the enclosure will also depend on the maximum power dissipation of terminals,
contacts and cables; whatever the case, the current density value allowed in the enclosure is prescribed by EN 60439-1, IEC
60439-1.

Details of barrier mounting inside enclosures


The "omega" rail, in accordance with EN 60079-11, is suitable for mounting barriers inside 'Ex d' enclosures.
Barriers are mounted (according to the manufacturer's directions) 7.5 mm away from the base of the enclosure and are secured to
the DIN rail with 2 earth terminals (nominal cross-sectional area 6-10 mm) and 2 standard terminals for omega rails (EN 60079-
11).
Up to how many barriers can be installed in the enclosures will depend on the properties of the barriers in question; in addition, the
maximum number of barriers must not exceed the limit allowed by the certificate in any case.

Associated equipment can also be mounted on a DIN rail; when it is mounted on the enclosure's internal mounting plate, reference
must be made to the minimum prescribed distances. Whether mounted on a rail or mounting plate, associated equipment must meet
the following requirements:
Separators
When separators are used, they must be appropriately sized; their thickness and fastening inside the enclosure must be suitably
determined and separators must allow air to circulate inside the enclosure.
Incoming cables
Incoming cables for 'Ex i' circuits must be suitably labelled or the area around the entry must be coloured blue RAL 5015. 'Ex i'
entries must be clearly identified
Installation of 'Ex i' and non-'Ex i' components inside the enclosure.
Ex d IIB certified enclosures complete with accessories can contain only Ex ia IIB/IIC associated equipment; in this case, the
resulting version becomes Ex d [ia] IIB.
Connection of internal cables
Cables are connected inside the enclosure to the barriers in accordance with EN 60079-11, with one side for connecting 'Ex i'
cables and the opposite side for connecting non-'Ex i' cables.
Connection in 'Ex i' circuits must be made using insulated cables only; there must be no connections to non-'Ex i' circuits and no
more than one cable can be connected to a single terminal. 'Ex i' cables cannot be grouped together with non-'Ex i' cables; in
addition, 'Ex i' cables and non-'Ex i' cables must be kept separated. The minimum distance between the 2 types of cables must be
8 mm. The minimum insulation level for non-'Ex i' cables must be greater than 1.5 kV; the minimum insulation level for 'Ex i' cables
must be greater than 0.5 kV.
Internal connections
When routing cables belonging to 'Ex i' circuits, the cables must be identified in one of the following ways:
• cables must have blue insulation (as long as there are no other cables inside the enclosure with this colour).
• 'Ex i' cables must be kept separate from non-'Ex i' cables with blue cable raceways.
• 'Ex i' cables must be grouped together, using a tie, for example, and the area identified with a blue label.
Warning 'Ex i' circuits

• cables for power circuits must have a cross-sectional area of at least 1.5 mm2.
• 'Ex i' circuits must be kept at a distance of 50 mm from non-'Ex i' circuits.
• the earth connection must meet European standard EN 60079-14.

C.16 ED.2025
EJB-... series Features of junction boxes with interface units

The number of items of equipment mounted inside the enclosures and their layout will vary based on the following:
• in accordance with EN 60079-1 and IEC 60079-1, the equipment contained inside the enclosure can be arranged in any
way provided that at least 40% of the surface area of each section is left free.
• equipment must be set at a suitable distance to accommodate cable wiring.

Maximum dimensions of 'Ex ia' equipment Examples of installation of associated


that can be installed inside enclosures. equipment - minimum distances.
> 50mm

d e f
'Ex i' non-'Ex i'
EJB-01 140 40 20 components components

EJB-1 160 60 110


Ex i
EJB-2 280 80 110

f
EJB-3 150 140 170
> 50mm
EJB-3B 150 140 110
EJB-4 280 180 190
'Ex i' non-'Ex i'
EJB-4B 280 180 120 components components

EJB-45 410 225 170


EJB-45B 410 225 120 > 50mm

EJB-5 480 280 220


EJB-5B 480 280 150
Ex-i

EJB-55 550 350 340 'Ex i' terminals non-'Ex i' terminals

> 50mm
EJB-55B 550 350 240 > 50mm
non 'Ex i'
EJB-6 terminals
670 450 300
EJB-6B 670 450 200
components

EJB-6BB components

components

components
670 450 120
non-'Ex i'

non-'Ex i'
e
'Ex i'

'Ex i'
AQS-1 350 300 90

Example of interface unit Example of interface unit


(with associated equipment) without separator
separator made cable tray
from insulating complete with separator fastened to lid
material or metal

internal wiring

exit for

exit for 'Ex i' non 'Ex i'


Ex i components 'Ex i' terminals non-'Ex i'
components
area coloured terminals
RAL 5015

BARRIER
exit for 'Ex i' exit for
components non-'Ex i'
area components
coloured RAL
5015

NOTES
(*) 50 mm is the minimum safe distance between 'Ex i' components and non-'Ex i' components (and/or conducting parts).

- The active and passive barriers that can be installed in the enclosures must have their own ATEX certificate.
- The maximum voltage entering barriers on non-'Ex i' circuits must be less than 250 V.

ED.2025 C.17
EJB-... series Junction boxes with round viewing windows

EJB series junction boxes are used as enclosures for electrical equipment that requires a visual interface with the outside. Voltmeters,
ammeters and other analogue and digital measuring instruments are typical examples of installations that require a window
for taking direct readings. These enclosures are also used to house monitoring instruments such as infra-red photoelectric cells
and twilight sensors that provide pulses for control and signalling equipment (opening/closing, alarms, etc....). Our technical
department will decide what size enclosures to use based on your requirements and determine the internal layout so that all the
dimensional and electrical parameters prescribed by the certificate are met. We can install equipment to your specifications within
the technical limits allowed by the certificate and based on our standard control and signalling devices.

K-0253 K-0254 K-0255


Ø 90 Ø 140 Ø 180

DIMENSIONAL DRAWING OF ENCLOSURES WITH ROUND VIEWING WINDOWS

WINDOW DETAIL (cross-section)


O-ring Window ring Tempered glass Silicone
Locking grub
screw

Lid Window back ring

C.18 ED.2025
EJB-... series Junction boxes with round viewing windows

Code Outside dimensions Inside dimensions N° of windows Size of windows Weight


A B C a b c H G i kg

EJB-2/1W0 424 224 218 360 160 153 1 90 10 -


EJB-3/1W0 364 284 278 300 220 213 1 90 10 -
EJB-3B/1W0 364 284 218 300 220 153 1 90 10 -
EJB-4/2W0 432 332 299 360 260 233 2 90 10 90
EJB-4B/2W0 432 332 229 360 260 163 2 90 10 90
EJB-4/1W2 432 332 299 360 260 233 1 140 12 -
EJB-4B/1W2 432 332 229 360 260 163 1 140 12 -
EJB-45/2W0 567 387 298 490 305 229 2 90 10 90
EJB-45B/2W0 567 387 253 490 305 179 2 90 10 90
EJB-45/1W2 567 387 298 490 305 229 1 140 12 -
EJB-45B/1W2 567 387 253 490 305 179 1 140 12 -
EJB-5/2W0 632 432 341 560 360 275 2 90 10 140
EJB-5B/2W0 632 432 271 560 360 205 2 90 10 140
EJB-5/1W2 632 432 341 560 360 275 1 140 12 -
EJB-5B/1W2 632 432 271 560 360 205 1 140 12 -
EJB-5/1W3 632 432 341 560 360 275 1 180 15 -
EJB-5B/1W3 632 432 271 560 360 205 1 180 15 -
EJB-503/2W0 632 432 397 560 360 330 2 90 10 140
EJB-503/1W2 632 432 397 560 360 330 1 140 12 -
EJB-503/1W3 632 432 397 560 360 330 1 180 15 -
EJB-55/3W0 710 510 356 630 430 273 3 90 10 -
EJB-55B/3W0 710 510 256 630 430 173 3 90 10 -
EJB-55/2W2 710 510 356 630 430 273 2 140 12 130
EJB-55B/2W2 710 510 256 630 430 173 2 140 12 130
EJB-55/2W3 710 510 356 630 430 273 2 180 15 160
EJB-55B/2W3 710 510 256 630 430 173 2 180 15 160
EJB-6/2W0 870 650 480 760 540 353 2 90 10 -
EJB-6B/2W0 870 650 380 760 540 253 2 90 10 -
EJB-6BB/2W0 870 650 303 760 540 209 2 90 10 -
EJB-6/2W2 870 650 480 760 540 353 2 140 12 -
EJB-6B/2W2 870 650 380 760 540 253 2 140 12 -
EJB-6BB/2W2 870 650 303 760 540 209 2 140 12 -
EJB-6/1W3 870 650 480 760 540 353 1 180 15 -
EJB-6B/1W3 870 650 380 760 540 252 1 180 15 -

EJB-6BB/1W3 870 650 303 760 540 209 1 180 15 -


EJB-7/3W0 1000 700 500 890 590 340 3 90 10 -
EJB-7B/3W0 1000 700 400 890 590 240 3 90 10 -

ED.2025 C.19
EJB-... series Junction boxes with viewing windows

We can provide standard windows to meet your requirements for the various enclosure types for such purposes as viewing
analogue or digital instruments, indicators of various kinds.

DIMENSIONAL DRAWING OF ENCLOSURES WITH RECTANGULAR WINDOWS (tempered glass).


Position of standard window in centre.
Non-standard window positions or dimensions on request.

(drawing 1)

ENCLOSURES WITH STANDARD 300x200 CAST WINDOWS


(drawing 2)
DETAIL DETAIL DETAIL DETAIL
EJB-4/3020 EJB-45/3020 EJB-5/3020 EJB-5/3020C
EJB-4B/3020 EJB-45B/3020 EJB-5B/3020 EJB-5B/3020C

C.20 ED.2025
EJB-... series Junction boxes with viewing windows

Code Outside dimensions Internal dimensions Window size Positioning of Weight


A B C a b c M L window kg

Enclosures with standard machined windows


EJB-1/1508 304 204 218 240 140 149 80 150

EJB-2/2508 424 224 218 360 160 149 80 250

EJB-3/2015 364 284 278 300 220 209 150 200

EJB-3B/2015 364 284 218 300 220 149 150 200

EJB-4/3020 432 332 299 360 260 229 200 300

EJB-4B/3020 432 332 229 360 260 159 200 300

EJB-45/3020SP 567 387 298 490 305 229 200 300 Central as illustrated in
"drawing 1".
EJB-45B/3020SP 567 387 248 490 305 184 200 300
Non-standard window
EJB-5/3020SP 632 432 341 560 360 271 200 300
positioning or dimensions
EJB-5B/3020SP 632 432 271 560 360 201 200 300 on request

EJB-503/3020SP 632 432 397 560 360 327 200 300

EJB-55/3020 710 510 356 630 430 270 200 300

EJB-55B/3020 710 510 256 630 430 170 200 300

EJB-6/3020 870 650 480 760 540 348 200 300

EJB-6B/3020 870 650 380 760 540 248 200 300

EJB-6BB/3020 870 650 303 760 540 209 200 300

EJB-7/2010 1000 700 500 890 590 340 100 200


Central
(ribbed lid)
EJB-7B/2010 1000 700 400 890 590 240 100 200

Enclosures with standard cast windows


EJB-4/3020 432 332 229 360 260 159 200 300

EJB-4B/3020 432 332 229 360 260 159 200 300

EJB-45/3020 567 387 298 490 305 229 200 300

EJB-45B/3020 567 387 248 490 305 179 200 300 Central as illustrated in
"drawing 2".
EJB-5/3020 632 432 341 560 360 271 200 300

EJB-5B/3020 632 432 271 560 360 201 200 300

EJB-5/3020C 632 432 341 560 360 271 200 300

EJB-5B/3020C 632 432 271 560 360 201 200 300

DON'T FORGET TO ORDER THE ACCESSORIES


Example: Enclosure Internal mounting Hinges +
type EJB-55 + plate BFE-55 + 218-9301
RICAMBIO

other...see key ACCESSORIO

ED.2025 C.21
EJB-... series Accessories available on request and spare parts

ILLUSTRATION DESCRIPTION MODEL FEATURES CODE KEY


EJB-01 BFE-01
EJB-1 BFE-1
EJB-2 BFE-2
EJB-3/3B Thickness 2.5mm BFE-3
EJB-4/4B BFE-4
Aluminium
Internal mounting plates EJB-45/45B (BFE-...) BFE-45 SPARE PART

EJB-48BA BFE-48
ACCESSORY

Galvanized steel
EJB-5/5B (BFE-...AC) BFE-5
EJB-55/55B Stainless steel BFE-55
(BFE-...SS)
EJB-6/6B/6BB BFE-6
EJB-7/7B BFE-7
AQS-1 K-171

Thread diameter Material: SPARE PART


Breather and drain valve ECD-210S
ISO 7-R 3/8" stainless steel ACCESSORY

Hinges Material: SPARE PART


EJB-01 K-0351
(2 per enclosure) stainless steel ACCESSORY

For models and codes,


SPARE PART
Cable glands and unions visit ACCESSORY

www.cortemgroup.com
For models and codes,
SPARE PART
Sealed bushings visit ACCESSORY

www.cortemgroup.com

For control and signalling


device models and
Lid-mounted control and SPARE PART
codes, see control M-0...
signalling devices ACCESSORY

and monitoring device


chapter

EJB-... 218-9301
N°2 hinges per enclosure Material: SPARE PART

(n°3 per EJB-6, EJB-7) stainless steel


EJB-6 / EJB-7 218-9303

EJB-01 K01-237
EJB-1 K1-237
EJB-2 K2-237
EJB-3/3B K3-237
EJB-4/4B K4-237
Material: SPARE PART
Mounting brackets EJB-45/45B K45-237
galvanized steel
EJB-48BA
K5-237
EJB-5/5B
EJB-55/55B K55-237
EJB-6/6B/6BB K6-237
EJB-7/7B K7-237
EJB-01 K01-131/1S
EJB-1 K1-131/1S
EJB-2 K2-131/1S
EJB-3/3B K3-131/1S
EJB-4/4B K4-131/1S
O-ring between body Material: SPARE PART
EJB-45/45B K45-131/1S
and lid red-coloured silicone
EJB-48BA K48-131/1S
EJB-5/5B K5-131/1S
EJB-55/55B K55-131S
EJB-6/6B/6BB K6-131/1S
EJB-7/7B K61-131S

C.22 ED.2025
EJB-... series Accessories available on request and spare parts

Dimensional drawings of internal mounting plates and mounting brackets

Internal mounting plates


Enclosures
A B a b Code
EJB-01 205 100 193 53 BFE-01
EJB-1 220 120 180 80 BFE-1
EJB-2 340 140 300 100 BFE-2
EJB-3 /3B 280 200 240 160 BFE-3
EJB-4 /4B 340 240 300 200 BFE-4
EJB-45 /45B 460 280 440 260 BFE-45
EJB-48BA 400 320 360 280 BFE-48
EJB-5 /5B 530 330 500 300 BFE-5
EJB-55 /55B 600 400 560 360 BFE-55
EJB-6 /6B /6BB 720 500 680 460 BFE-6
EJB-7 /7B 850 550 820 520 BFE-7
AQS-1 400 360 380 330 K-171

Mounting brackets
Enclosures
A B E F Code
EJB-1 230 30 210 9 K1-237
EJB-2 250 30 230 9 K2-237
EJB-3 /3B 310 30 290 9 K3-237
EJB-4 /4B 350 30 330 11 K4-237
EJB-45 /45B 376 30 356 11 K45-237
EJB-48BA
450 30 430 11 K5-237
EJB-5 /5B
EJB-55 /55B 510 30 496 11 K55-237
EJB-6 /6B /6BB 620 50 580 14 K6-237
EJB-7 /7B 690 70 655 18 K7-237

Example of control panel with floor-mounting system


and detail of connection with sealed bushings.

ED.2025 C.23

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