02-Ejb en
02-Ejb en
- Zone 1, 2, 21, 22
- Group IIB+H2 Mounting
- Aluminium junction boxes bracket
- IP 66 / 67
Hinges in
stainless steel
Warning
labels
C.2 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2
EJB series junction boxes are suitable for installation in any areas of a plant where there is a risk of explosion and/or fire, or areas
where combustible dust is present, classified as Zone 1, 2, 21, 22. The quality of this product is recognized and valued the world
over for its specific aluminium alloy and the mechanical property of its finishes. The EJB series is mostly used as a box to carry
terminals and busbars, fuse carriers, transformers, reactors and barriers, though it is also used to produce control and signalling
boards, light and power boards and surge arresters, and motor starter boxes with various configurations, which are custom made
to the requirements of our customers worldwide.
Cortem Group labels its products with a non-removable adhesive label featuring a hologram
and an alphanumerical univocal code, as a safety measure against the illegal sale of fakes
so that all the products are guaranteed as original. Non-compliance with the International
standards entails serious risks for the environment, especially for those working daily on the plants.
Application sectors:
Oil refineries Chemical and Onshore Offshore Oil loading/ Low Presence of 100%
petrochemical plants plants offloading temperatures hydrogen Cortem
plants wharfs product
TR CU AVAILABLE
CENELEC EN 60079-0: 2018, EN 60079-1: 2014, EN 60079-31: 2014, EN 60529: 1991
Standards:
and EUROPEAN DIRECTIVE 2014/34/UE
On request only for EJB enclosures without accessories and control and
-60°C +100°C signalling devices (except EJB-01 and AQS-1 versions).
Degree of protection: IP66/67 For enclosures without control and signalling devices
IP66 For enclosures with Cortem M-0...-series control and signalling devices
This equipment can be used in an environment containing explosive atmosphere and with the presence of hydrogen.
ED.2025 C.3
EJB-... series Aluminium junction boxes gas group IIB+H2
CCC AVAILABLE
CENELEC EN 60079-0: 2012, EN 60079-1: 2014, EN 60079-31: 2014, EN 60529: 1991 and
Standards: EUROPEAN DIRECTIVE 2014/34/UE
-60°C on request. (Use indicator light series M-0457AL, M-0457AL/3, M-0457IN or M-0457IN/3)
Degree of protection: IP66/67 For enclosures without control and signalling devices
C.4 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2
CERTIFICATION DATA OF ENCLOSURES SERVING INTERFACE UNIT CONTROL AND MONITORING FUNCTION
-60°C on request. (Use indicator light series M-0457AL, M-0457AL/3, M-0457IN or M-0457IN/3)
Degree of protection: IP66/67 For enclosures without control and signalling devices
OTHER AVAILABLE CERTIFICATES (please contact the sales department for further information)
EXTENSION n° 07/12 to EC-type examination certificate CESI 01 ATEX 027
Equipment: EJB-series control, monitoring and signalling units
EJB-55B enclosures with PDTrac partial discharge monitoring units
ED.2025 C.5
EJB-... series Aluminium junction boxes gas group IIB+H2
MECHANICAL FEATURES
C.6 ED.2025
EJB-... series Aluminium junction boxes gas group IIB+H2
Cortem is introducing a new model of EJB enclosures that will replace the entire range. This new series will be provided with new
stainless steel hinges and a new lid that will allow more flexibility in the supply of the product. Cortem will then be able to offer the
best solution to customer needs.
Code Outside dimensions Inside dimensions Mounting Mounting with brackets Weight
A B C a b c s1 d e f D E F kg
EJB-1 304 204 218 240 140 160 14 230 130 M8 230 210 9 9,4
EJB-2 424 224 218 360 160 159 14 350 150 M8 350 230 9 13,6
EJB-3 364 284 278 300 220 214 14 290 210 M8 290 290 9 17
EJB-3B 364 284 218 300 220 154 14 290 210 M8 290 290 9 14,2
* EJB-7 1000 700 500 890 590 340 30 810 510 M16 810 655 18 248
* EJB-7B 1000 700 400 890 590 240 30 810 510 M16 810 655 18 210
AQS-1 500 450 207 430 380 127 15 420 300 M12 - - - 31,5
EJB-7 detail
ED.2025 C.7
EJB-... series Aluminium junction boxes gas group IIB+H2
Aluminium enclosures with solid lids are used when there is a need to install a greater number of control and signalling devices than
can be accommodated on the same enclosure with a ribbed lid or when handles need to be installed in certain positions on the lid.
Code Outside dimensions Internal dimensions Mounting Mounting with brackets Weight
A B C a b c s1 d e f D E F kg
EJB-01 282 182 105 214 113 60 14 160 123 M6 160 154 9 5,6
EJB-1A 304 204 218 240 140 153 14 230 130 M8 230 210 9 10,3
EJB-2A 424 224 218 360 160 153 14 350 150 M8 350 230 9 15,4
EJB-3A 364 284 278 300 220 213 14 290 210 M8 290 290 9 19,4
EJB-3BA 364 284 218 300 220 153 14 290 210 M8 290 290 9 16,4
* EJB-4 432 332 299 360 260 237 14 350 250 M10 350 330 11 25,4
* EJB-4B 432 332 229 360 260 167 14 350 250 M10 350 330 11 21,4
* EJB-45 567 387 298 490 305 229 14 360 236 M10 360 356 11 38,9
* EJB-45B 567 387 248 490 305 179 14 360 236 M10 360 356 11 35,3
*EJB-48BA 507 432 271 435 360 203 16 350 425 M10 425 430 11 37,5
* EJB-5 632 432 341 560 360 275 16 350 550 M10 550 430 11 51
* EJB-5B 632 432 271 560 360 205 16 350 550 M10 550 430 11 43,4
* EJB-503 632 432 397 560 360 330 16 350 550 M10 550 430 11 59,2
EJB-55 710 510 356 630 430 273 17 600 400 M10 600 490 11 81,3
EJB-55B 710 510 256 630 430 173 20 600 400 M10 600 490 11 66,9
* EJB-6 870 650 480 760 540 369 28 680 460 M16 680 580 14 158,4
* EJB-6B 870 650 380 760 540 253 28 680 460 M16 680 580 14 138,5
* EJB-6BB 870 650 303 760 540 209 23 680 460 M16 680 580 14 112,5
NEW MODEL
Old
model
New
model
C.8 ED.2025
EJB-... series Body drilling data
As required by the current standard, holes can be drilled by Cortem or by authorized partners who hold a production
notification in accordance with ATEX Directive .
ED.2025 C.9
EJB-... series Lid drilling data
EJB-1 4 6
EJB-2 8 10
EJB-3 8 12
EJB-4 - 15
EJB-45 - 28
EJB-5 - 40
EJB-55 - 54
EJB-6 - 60
EJB-7 60 -
6
EJB-01 -
(Only ISO 261/965 holes are possible on EJB-01)
AQS-1 24 -
Notes:
• The standard featured is for illustrative purposes only since it has been designed exclusively for M42 holes.
• Standard holes refer to mounting of Cortem control and signalling devices.
• 3/8" Ø holes for Cortem std. side-mounted handles centre-to-centre distance >70mm. X-SECT. A - A
• 1/2" Ø holes for Cortem std. heavy-duty series side-mounted handles centre-to-centre distance >120mm. For For
solid lid ribbed lid
C.10 ED.2025
EJB-... series Features of junction boxes with terminals
These enclosures are customized based on size, on the number of terminals or cables they are due to accommodate, or taking into account the number
of cable entries and cabling requirements inside a system. Hence we can produce tailor-made solutions as long as you provide us with the appropriate
parameters required at the quote request stage, such as the number of cable glands, unions or sealing fittings to be installed, so that we can determine the
most suitable size of enclosure. All terminals can be fitted with your requested accessories and mounted on special rails that are fastened to the enclosure's
internal mounting frames. Terminal strips can be arranged in various ways, as specified by the customer and always within the limits allowed by the certificate.
The options are vertical, horizontal, in a number of rows, or on different levels using suitable spacers.
ELECTRICAL FEATURES
Rated voltage: 24 / 800 V
Rated frequency: 50 / 60 Hz
Modular terminals
Terminal cross-sectional area: 2.5; 4; 6; 10; 25; 35; 70; 95; 120; 185; 240; 300 [mm2]
Rated current: 12.5 - 452 [A]
Max. current density: 1.5 - 7 [A/mm2]
Multi-pole terminals
Terminal cross-sectional area: 3x16; 4x16; 3x25; 4x25; 3x40; 3x40; 4x40; 3x70; 4x125; 4x125; 3x200; 4x200; 3x315 [mm2]
Rated current: 48 - 252 [A]
Max. current density: 0.8 - 3 [A/mm2]
Busbars:
Dimensions of
busbars: 20x5; 30x5; 40x5; 50x5; 60x5; 80x5; 100x4; 80x8; 100x5 [mm2]
Rated current: 240 350 480 600 690 800 800 1000 1000 [A]
5 V
max voltage
A
max current n° terminals max wire size [mm²]
U-337 Made in ITALY USE SCREWS QUALITY A2(A4)-70 UNI 7323 R 700 N/mm²
ED.2025 C.11
EJB-... series Features of junction boxes with terminals
Eg. 2x28= 2 rows of 28 terminals (total 56 terminals). The maximum number of standard terminals refers to CABUR terminals
C.12 ED.2025
Features of junction boxes for control, monitoring and signalling units
Control, monitoring and signalling units are used to produce control boards that, when positioned near the electrical equipment being controlled, enable the
electrical system to operate correctly and guarantee the safety of personnel when maintenance is being performed on the system. Because they are fitted with
a Manual/Automatic selector, they allow operators to select the appropriate conditions to enable work to be performed entirely safely. They offer protection
and control for electrical equipment and control circuits located in explosion hazard areas and in particularly aggressive environments. They are used to hold
electrical equipment, such as switches, indicators, contactors, transformers, analogue and digital components, etc.... with the option of external control by
using lid-mounted Cortem control and signalling devices, such as control levers, pushbuttons, indicator lights, etc.... Cortem designs, develops and supplies
full cabling for one or more enclosures tailored to your specific requirements, producing panel boards - including even extremely complex solutions - and
providing a full inspection and testing service on request.
ELECTRICAL FEATURES
Rated voltage: 24 / 1000 Vac 12 / 250 Vdc
Max. current on contacts and fuses: 650 A
Rated frequency: 50 / 60Hz
Max. wattage for lamps: 5 W (for Ta +40°C) /3 W (for Ta +55°C)
Electrical characteristics valid for size EJB-55, EJB-6, EJB-6B, EJB-6BB, EJB-7, EJB-7B. (T5 100°C).
Rated voltage: up to 690 Vac
Max. current: up to 1000 A
Electrical characteristics valid for size EJB-45, EJB-5, EJB-5B, EJB-55B. (T5 100°C).
Rated voltage: up to 750 Vcc
Max. current: up to 630 A
Features of equipment that can be installed in enclosures to produce control and monitoring units.
Table of electrical features of components that can be installed in enclosures to produce control, monitoring and signalling units.
(The values refer to the catalogs of the leading manufacturers of
electrical/electronic components available on the market) Max. V Max. I Max. power
COMPONENT TYPE
(Volts) (Amperes) (Watts)
Analogue and digital instruments 660 5 10
Electronic inverters/reactors 400 - 10
Minimum air gap between components PLCs Multiplexers and amplifiers 240 - 80
Component Testing and measuring devices 240 - 100
Min. air gap
voltage Circuit breakers 660 650 -
(mm)
(V ac) Fuses 660 400 -
60 - 250 6 Relays 500 10 12
250 - 380 8 Electronic control devices 660 - 100
380 - 500 10 Contactors 660 650 30
Timers 240 10 5
500 - 660 12
Twilight relays 240 - 2
660 - 1000 20
Capacitors 660 - -
Transformers 660 - 200
Component Resistors 240 - 300
Min. air gap
voltage
(mm) Terminals 660 - -
(V dc)
Reactors 277 7.5 40
12 - 250 6
ED.2025 C.13
Features of junction boxes for control, monitoring and signalling units
Maximum Maximum
Maximum Cooling fan flow
Enclosure type inverter power inverter power
inverter power rate
for Ta +40°C for Ta +55°C
EJB-4 2.2 kW 1.5 kW 73 W 44 m3/h
EJB-45 2.2 kW 1.5 kW 73 W 44 m3/h
EJB-5 5.5 kW 4.0 kW 172 W 44 m3/h
EJB-6 7.5 kW 5.5 kW 232 W 88 m3/h
EJB-7 7.5 kW 5.5 kW 232 W 88 m3/h
C.14 ED.2025
Ex d
Features of junction boxes for control, monitoring and signalling units
Table with maximum power dissipation values for EJB and AQS series enclosures.
The temperature classes and maximum surface temperatures of control and monitoring unit enclosures depend on the size of the
enclosure, ambient temperature and power dissipation inside the enclosure.
Maximum power dissipation (Watts) with ambient temperature of +40°C
Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs
EJB-01 30 30 45 100
EJB-1 45 45 65 140
EJB-2 60 60 85 190
EJB-3 75 75 110 245
EJB-3B 55 55 80 180
EJB-4 100 100 175 350
EJB-4B 75 75 130 260
EJB-45 140 140 240 480
EJB-45B 120 120 210 430
EJB-5 210 210 315 600
EJB-5B 170 170 250 480
EJB-503 230 230 345 660
EJB-55 260 260 380 740
EJB-55B 210 210 315 600
EJB-6 600 600 910 1740
EJB-6B 490 490 720 1390
EJB-6BB 390 390 575 1110
EJB-7 770 770 1170 2270
EJB-7B 600 600 910 1740
AQS-1 100 100 150 280
Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs
EJB-01 25 25 40 80
EJB-1 34 34 50 105
EJB-2 45 45 65 142
EJB-3 56 56 82 184
EJB-3B 40 40 60 135
EJB-4 75 75 130 262
EJB-4B 56 56 100 195
EJB-45 105 105 180 360
EJB-45B 90 90 160 320
EJB-5 160 160 235 450
EJB-5B 130 130 190 360
EJB-503 176 176 255 495
EJB-55 200 200 300 565
EJB-55B 160 160 235 450
EJB-6 460 460 680 1300
EJB-6B 370 370 550 1040
EJB-6BB 295 295 440 832
EJB-7 590 590 890 2090
EJB-7B 460 460 680 1300
AQS-1 75 75 110 205
Enclosure type T6 class without indicator lights. T5 class with indicator lights T5 class without indicator lights. T4 class without indicator lights
Only indicator LEDs are allowed. and/or LEDs Only indicator LEDs are allowed. and/or LEDs
EJB-01 20 20 35 60
EJB-1 23 23 35 70
EJB-2 30 30 45 94
EJB-3 37 37 54 123
EJB-3B 25 25 40 90
EJB-4 50 50 85 174
EJB-4B 37 37 70 130
EJB-45 70 70 120 240
EJB-45B 60 60 150 290
EJB-5 110 110 155 300
EJB-5B 90 90 130 240
EJB-503 122 122 165 390
EJB-55 140 140 220 390
EJB-55B 110 110 155 300
EJB-6 320 320 450 860
EJB-6B 250 250 380 690
EJB-6BB 200 200 305 550
EJB-7 410 410 610 1910
EJB-7B 320 320 450 860
AQS-1 50 50 70 130
ED.2025 C.15
EJB-... series Features of junction boxes with interface units
ELECTRICAL FEATURES
Rated voltage: 24 / 1000 Vac 12 / 250 Vdc
Max. current on
contacts and fuses: 400 A
Rated frequency: 50 / 60Hz
Max. wattage for lamps: 3 W (for Ta +55°C)
Associated apparatus: max. voltage Um≤250V
The maximum power dissipation inside the enclosure depends on the maximum current on contacts and fuses, the size of the
enclosure, the temperature class (or maximum surface temperature for 2GD category) and ambient temperature, as specified in
the maximum power dissipation tables (see previous page).
The maximum power dissipation must not exceed the values given in the table when non-'Ex i' components and 'Ex i' components
(with 1.1W maximum power dissipation) are installed together.
The maximum power dissipation possible inside the enclosure will also depend on the maximum power dissipation of terminals,
contacts and cables; whatever the case, the current density value allowed in the enclosure is prescribed by EN 60439-1, IEC
60439-1.
Associated equipment can also be mounted on a DIN rail; when it is mounted on the enclosure's internal mounting plate, reference
must be made to the minimum prescribed distances. Whether mounted on a rail or mounting plate, associated equipment must meet
the following requirements:
Separators
When separators are used, they must be appropriately sized; their thickness and fastening inside the enclosure must be suitably
determined and separators must allow air to circulate inside the enclosure.
Incoming cables
Incoming cables for 'Ex i' circuits must be suitably labelled or the area around the entry must be coloured blue RAL 5015. 'Ex i'
entries must be clearly identified
Installation of 'Ex i' and non-'Ex i' components inside the enclosure.
Ex d IIB certified enclosures complete with accessories can contain only Ex ia IIB/IIC associated equipment; in this case, the
resulting version becomes Ex d [ia] IIB.
Connection of internal cables
Cables are connected inside the enclosure to the barriers in accordance with EN 60079-11, with one side for connecting 'Ex i'
cables and the opposite side for connecting non-'Ex i' cables.
Connection in 'Ex i' circuits must be made using insulated cables only; there must be no connections to non-'Ex i' circuits and no
more than one cable can be connected to a single terminal. 'Ex i' cables cannot be grouped together with non-'Ex i' cables; in
addition, 'Ex i' cables and non-'Ex i' cables must be kept separated. The minimum distance between the 2 types of cables must be
8 mm. The minimum insulation level for non-'Ex i' cables must be greater than 1.5 kV; the minimum insulation level for 'Ex i' cables
must be greater than 0.5 kV.
Internal connections
When routing cables belonging to 'Ex i' circuits, the cables must be identified in one of the following ways:
• cables must have blue insulation (as long as there are no other cables inside the enclosure with this colour).
• 'Ex i' cables must be kept separate from non-'Ex i' cables with blue cable raceways.
• 'Ex i' cables must be grouped together, using a tie, for example, and the area identified with a blue label.
Warning 'Ex i' circuits
• cables for power circuits must have a cross-sectional area of at least 1.5 mm2.
• 'Ex i' circuits must be kept at a distance of 50 mm from non-'Ex i' circuits.
• the earth connection must meet European standard EN 60079-14.
C.16 ED.2025
EJB-... series Features of junction boxes with interface units
The number of items of equipment mounted inside the enclosures and their layout will vary based on the following:
• in accordance with EN 60079-1 and IEC 60079-1, the equipment contained inside the enclosure can be arranged in any
way provided that at least 40% of the surface area of each section is left free.
• equipment must be set at a suitable distance to accommodate cable wiring.
d e f
'Ex i' non-'Ex i'
EJB-01 140 40 20 components components
f
EJB-3 150 140 170
> 50mm
EJB-3B 150 140 110
EJB-4 280 180 190
'Ex i' non-'Ex i'
EJB-4B 280 180 120 components components
EJB-55 550 350 340 'Ex i' terminals non-'Ex i' terminals
> 50mm
EJB-55B 550 350 240 > 50mm
non 'Ex i'
EJB-6 terminals
670 450 300
EJB-6B 670 450 200
components
EJB-6BB components
components
components
670 450 120
non-'Ex i'
non-'Ex i'
e
'Ex i'
'Ex i'
AQS-1 350 300 90
internal wiring
exit for
BARRIER
exit for 'Ex i' exit for
components non-'Ex i'
area components
coloured RAL
5015
NOTES
(*) 50 mm is the minimum safe distance between 'Ex i' components and non-'Ex i' components (and/or conducting parts).
- The active and passive barriers that can be installed in the enclosures must have their own ATEX certificate.
- The maximum voltage entering barriers on non-'Ex i' circuits must be less than 250 V.
ED.2025 C.17
EJB-... series Junction boxes with round viewing windows
EJB series junction boxes are used as enclosures for electrical equipment that requires a visual interface with the outside. Voltmeters,
ammeters and other analogue and digital measuring instruments are typical examples of installations that require a window
for taking direct readings. These enclosures are also used to house monitoring instruments such as infra-red photoelectric cells
and twilight sensors that provide pulses for control and signalling equipment (opening/closing, alarms, etc....). Our technical
department will decide what size enclosures to use based on your requirements and determine the internal layout so that all the
dimensional and electrical parameters prescribed by the certificate are met. We can install equipment to your specifications within
the technical limits allowed by the certificate and based on our standard control and signalling devices.
C.18 ED.2025
EJB-... series Junction boxes with round viewing windows
ED.2025 C.19
EJB-... series Junction boxes with viewing windows
We can provide standard windows to meet your requirements for the various enclosure types for such purposes as viewing
analogue or digital instruments, indicators of various kinds.
(drawing 1)
C.20 ED.2025
EJB-... series Junction boxes with viewing windows
EJB-45/3020SP 567 387 298 490 305 229 200 300 Central as illustrated in
"drawing 1".
EJB-45B/3020SP 567 387 248 490 305 184 200 300
Non-standard window
EJB-5/3020SP 632 432 341 560 360 271 200 300
positioning or dimensions
EJB-5B/3020SP 632 432 271 560 360 201 200 300 on request
EJB-45B/3020 567 387 248 490 305 179 200 300 Central as illustrated in
"drawing 2".
EJB-5/3020 632 432 341 560 360 271 200 300
ED.2025 C.21
EJB-... series Accessories available on request and spare parts
EJB-48BA BFE-48
ACCESSORY
Galvanized steel
EJB-5/5B (BFE-...AC) BFE-5
EJB-55/55B Stainless steel BFE-55
(BFE-...SS)
EJB-6/6B/6BB BFE-6
EJB-7/7B BFE-7
AQS-1 K-171
www.cortemgroup.com
For models and codes,
SPARE PART
Sealed bushings visit ACCESSORY
www.cortemgroup.com
EJB-... 218-9301
N°2 hinges per enclosure Material: SPARE PART
EJB-01 K01-237
EJB-1 K1-237
EJB-2 K2-237
EJB-3/3B K3-237
EJB-4/4B K4-237
Material: SPARE PART
Mounting brackets EJB-45/45B K45-237
galvanized steel
EJB-48BA
K5-237
EJB-5/5B
EJB-55/55B K55-237
EJB-6/6B/6BB K6-237
EJB-7/7B K7-237
EJB-01 K01-131/1S
EJB-1 K1-131/1S
EJB-2 K2-131/1S
EJB-3/3B K3-131/1S
EJB-4/4B K4-131/1S
O-ring between body Material: SPARE PART
EJB-45/45B K45-131/1S
and lid red-coloured silicone
EJB-48BA K48-131/1S
EJB-5/5B K5-131/1S
EJB-55/55B K55-131S
EJB-6/6B/6BB K6-131/1S
EJB-7/7B K61-131S
C.22 ED.2025
EJB-... series Accessories available on request and spare parts
Mounting brackets
Enclosures
A B E F Code
EJB-1 230 30 210 9 K1-237
EJB-2 250 30 230 9 K2-237
EJB-3 /3B 310 30 290 9 K3-237
EJB-4 /4B 350 30 330 11 K4-237
EJB-45 /45B 376 30 356 11 K45-237
EJB-48BA
450 30 430 11 K5-237
EJB-5 /5B
EJB-55 /55B 510 30 496 11 K55-237
EJB-6 /6B /6BB 620 50 580 14 K6-237
EJB-7 /7B 690 70 655 18 K7-237
ED.2025 C.23