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XK3190-C606+

Weighing display controller

User Manual
V1.07

Manufactured by Shanghai Yaohua Weighing System Co., Ltd.

 Table of contents

Table of contents

Chapter 1 Overview..................................................................................................4
Chapter 2 Main Parameters..................................................................................5
Chapter 3 Instrument Interface..................................................................................8
1. Power Interface..................................................................................8
2. Sensor Interface..................................................................................8
3. Printer Interface..................................................................................9
4. Serial Communication Interface..................................................................9
5. Input and Output Interfaces..................................................................9
VI. USB interface..................................................................................13
VII. Analog output interface..................................................................13
8. Current loop large screen interface..................................................13
Chapter 4 Basic Operations..................................................................14
1. Shortcut keys..................................................................................14
2. Shortcut Key Usage and Operation Examples..................................................14
3. Control Logic Timing Diagram..................................................17
1. PLC mode timing diagram.......................................................17
2. Timing diagram of weighing bucket mode..................................................20
3. Timing diagram of no weighing bucket mode..................................23
4. Bulk grain scale mode timing diagram..................................................26
5. Timing diagram of filling scale mode..................................................29
IV. Instrument Installation Operation Steps..................................................32
Chapter 5 Parameter Setting and Calibration..................................................33
1. Setting Instructions..................................................................33
SET 0】Query Class Parameters..................................................34
SET 1] Communication parameters..................................................36
SET 2】Control parameters..................................................................40
5. SET 3] Calibration..................................................................................44
6. SET 4] Check of measurement related parameters...................................47
Chapter 6 Instrument Installation and Connection..................................................50
1. Connection between sensor and instrument...................................................51

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 Table of contents

2. Connection between input and output ports and devices..................................51

3. Serial port connection and communication format...................................53
4. Panel, circuit board and appearance diagram..................................55
1. Instrument front panel..................................................................55
2. Instrument rear panel..................................................................................56
3. Motherboard..................................................................................57
4. Power board..................................................................................58
5. Dimensions..................................................................................59
Chapter 7 Network and USB Interface..................................................................60
1. PROFIBUS..................................................................................................60
2. Ethernet..................................................................................................61
3. USB host device function..................................................................63
Appendix A Error Messages..................................................................66
Appendix B Relay Board Schematic ..................................................................69
Appendix C Communication port detailed introduction..................................................71
Mode 0: Continuously send AD codes..................................................71
Mode 1: Continuous weight signal..................................................................71
Mode 2: As a Print Port..................................................................72
Mode 3: Data format of general command response mode...................................72
Mode 4/5: Modbus Bus Mode..................................................................75
Appendix D Dealing with Common Problems..................................................................91
Appendix E Safety Instructions.................................................................................94

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 Table of contents

The following terms are used in this manual:

Primary Display:

The 0.56-inch LED digital tube in the upper part of the display window is the main display, showing weight data,

setting data and other main information.

Secondary Display:

The 0.40-inch LED digital tube in the lower part of the display window is an auxiliary display, which can display the

accumulated quantity, accumulated weight, time and error prompt information, etc.

Initial zeroing:

The first zeroing operation after power-on can be set to automatic zeroing at power-on or manual initial

zeroing. The initial zeroing range is generally +/-10%Max. If the zero point of the scale changes beyond the initial

zeroing range, the initial zeroing cannot be performed. The initial zeroing range is set in [SET 1].

Out-of-tolerance processing:

When the out-of-tolerance processing option is valid, if the quantitative scale discharges less than the quantitative value lower limit (i.e., the

quantitative value minus the tolerance) and the point compensation function is not set, or the discharge exceeds the set value upper limit (i.e., the

quantitative value minus the tolerance), the quantitative scale will stop running and wait for manual processing to make the weight meet the tolerance

requirements. Only then will the quantitative scale continue the work that was just interrupted.

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 Chapter 1 Overview

Chapter 1 Overview

XK3190-C606+ is a high-speed packaging scale instrument with multiple network interfaces. It uses a 32-bit

ARM processor with Cortex M3 core and a high-precision Σ-△ A/D converter to convert and display weight signals,

with a conversion speed of up to 200 times/second. This display can be easily connected with a resistance strain

sensor to form a batching scale, quantitative packaging scale, process scale, etc., and is suitable for various

occasions requiring high speed and high precision weighing.

XK3190-C606+ weighing display controller main functions and features:

(1) It has multiple control modes including PLC, scale with bucket, scale without bucket, bulk grain scale, filling scale, etc.

(2) AD speed can be set, and digital filter strength can be set.

(3) Storage, inspection and deletion of weighing data records, with power-off data protection.

(4) It has an accurate clock, calendar, automatic leap year and leap month, and is not affected by power outages.

(5) It has various operation error message prompts.

(6) The standard configuration has 12 magnetically coupled isolation switch inputs; 12 magnetically coupled isolation switches

Output (optional external relay box) .

(7) 3 independent asynchronous serial communication interfaces, communication ports 1 and 2 are RS232, communication ports

3 is the RS485 interface, which has two communication modes: continuous sending and command response.

(8) 1 opto-isolated analog output interface.

(9) Equipped with a USB host device interface, weighing data can be saved to a USB flash drive.

(10) Optional industrial Ethernet interface and PROFIBUS DP interface, which can be combined with automation equipment

Build systems and perform remote control.(Only one of the two can be connected at a time).

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 Chapter 2 Main Parameters

Chapter 2 Main Parameters

Instrument model XK3190—C606+ weighing display controller

Accuracy level Level 3

Maximum calibration division number nind=3000

The maximum value of each calibration division e

1μV
Small input signal voltage

Input signal range - 15mV〜 15mV

Load cell bridge power supply DC: 5V; 80mA

Load cell connection method Adopt 6-wire system, long line automatic compensation

Maximum load cell cable length 100m / 0.5mm2

Material: Copper

show Main display 6-digit LED digital tube, character height 0.56 inches

Auxiliary display 6-digit LED, character height 0.4 inches

15 status indicators

Display graduation value 1/2/5/10/20/50 optional

0~3 decimal places

clock Yes. Can display time and date

keyboard Adopt membrane key switch, total 17 keys

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 Chapter 2 Main Parameters

Maximum data storage capacity 8000 weight data or 4000 sets of time + weight
data

Communication interface 2 serial RS232C,

1 RS422/RS485
Baud rate 600〜57600bps optional

ProfibusDP (optional)

EtherNET (optional)

Printing interface Can be connected to a serial printer via the serial port

Switching output 12 magnetically isolated, open collector switching inputs

Output, maximum control voltage ≤30V DC, current ≤

100mA, total current of 12 channels ≤ 200mA

Relay output Number of relays: 12

(When relay box is selected) Contact capacity: 220VAC / 28V DC 5A

Switch input 12 magnetically coupled isolated inputs, input signal +12~

+24V DC, pulse width should be greater than 0.2s

Analog output Opto-isolation, 0~5V, 0~10V, 4~20mA

Accuracy 0.2%FS

Working power supply 110〜230V AC; 50/60 Hz

Working environment temperature and humidity 0℃〜40℃；≤90％RH

Storage and transportation temperature and humidity - 20〜50℃; ≤90％RH

weight About 0.85kg

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 Chapter 2 Main Parameters

Installation Dimensions Panel size: 180mm×100mm×3.5mm

Opening size 152mm×77mm

Type Evaluation Certificate Number 2011F436-31

Implementation Standards GB/T 7724-2008

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 Chapter 3 Instrument Interface

Chapter 3 Instrument Interface

3.1 Power Interface

The instrument is powered by AC, and the working voltage is 110~230V AC; 50/60 Hz.

The power interface is a 3-pin connector, which is the only 3-pin plug in this instrument, and can avoid wrong

insertion. Its pin definitions are as follows:

Figure 3-1 Power interface

3.2 Sensor Interface

The sensor is connected with a 7-pin plug. The following figure marks the meaning of each pin.

Figure 3-2 Weighing sensor interface

In the figure: EX+, EX-: excitation power supply; SEN+, SEN-: excitation feedback;

SIG+, SIG-: sensor output signal; GND: shield

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 Chapter 3 Instrument Interface

3.3 Printer Interface

The RS-232 (1), RS-232 (2) and RS422/485 interfaces in the communication interface can all be set as

serial printer interfaces. The definition of their pins is shown in (Figure 3-3).

3.4 Serial communication interface

The definition of each pin of the serial communication interface is shown in Figure 3-3.

Figure 3-3 Serial communication interface

There are 3 serial ports in total, serial port 1: RS-232(1), serial port 2: RS-232(2) serial port 3: RS485.

3.5 Input and Output Interface

See Figure 3-4 for the switch interface of magnetic coupling isolation. O0~O11 are 12
collector open circuit switch output signal terminals, I0~I11 are 12 switch input signal terminals; 0V,
+ 12V is the 12V isolated power terminal provided by the instrument to the outside, and the maximum capacity of the power supply is

200mA.

Figure 3-4 Input and output interface

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 Chapter 3 Instrument Interface

Input and output port definition

Table 3-1 Input terminals

Serial number port Function Remark

1 IN0 spare

When the input signal is valid, the controller will start the program.
Startup Plus
2 IN1 If this input terminal is always high, the packaging flow will be executed continuously.
material
Procedure.

When the input signal is valid, the emergency stop procedure is started.
3 IN2 Emergency Stop
The output port is invalid.

Clip bag /
Loose bags please

Bag clamping/loosening request/bulk grain scale end of work signal,

Ask/scatter

4 IN3 Grain Scale The rising edge of the input signal takes effect.

Bundle work
In PLC mode, it is the clamping good level signal.
/ Bag Clip
good

When the feed weight exceeds the set allowable range,

Receive Super
5 IN4 If the input signal is valid, the controller will accept this
Difference
The weight value of the operation, continue with the following action.

If the user needs to use a shut-off valve, set parameter 3 in SET 2E=

Shut-off valve 1, the shut-off valve function is valid at this time, and this signal can
6 IN5
In place be used as the input of the shut-off valve in-place signal.

If not in use, this terminal should be connected to a high level.

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 Chapter 3 Instrument Interface

After detecting this signal before adding material, the controller will stop working.
Loading position
7 IN6 This function can be performed by [SET 2] 3A
Low
Parameters enable or disable.

The high material level signal is detected in the hopper and bulk grain scale mode

8 IN7
Unloading position
After that, the controller will stop discharging. This function can be controlled by [SET
high
2】3B Parameters enable or disable.

In net weight mode (with hopper), the hopper door is in place.

The material door
After the input signal is valid, the system starts feeding.
Thread/Folder
9 IN8 To clamp the bag in place, peel it and then feed it.
Bag in place
The function can be controlled by [SET 2]C Parameters are enabled or disabled. Filling scale
/Peeled
is a tare control signal, and material addition starts after tare removal.

Manual Fast When IN1 is invalid, the rising edge of the signal starts
10 IN9
add Start or stop fast addition.

Manual slow When IN1 is invalid, the rising edge of the signal starts
11 IN10
add Start or stop slow addition.

In PLC mode, bucket scale, and bulk grain scale mode, IN1
Manual release
12 IN11 If it is invalid, it will start or stop at the rising edge of the signal.
material
Stop material release.

Note: It is effective when the input signal of the input terminal is high level (connected to positive 12V).

Manual fast feed, slow feed and discharge input signals are effective in emergency stop recovery state or non-

operating state.

Table 3-2, Output terminals

Serial number port Function Remark

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 Chapter 3 Instrument Interface

Total weight or total Ton bag weight, package quantity or total weight to output
1 OUT0
Package to efficient.

When the controller is in the fast feeding state, this input

2 OUT1 Fast feeding
The output is effective.

When the controller is in the medium speed feeding state, this input
3 OUT2 Middle feed
The output is effective.

When the controller is in slow feeding state, this input

4 OUT3 Slow feeding
The output is effective.

When the controller is in the discharging state, this output has

5 OUT4 Unloading
effect.

When the controller is in the bag clamping state, this output has
6 OUT5 Clip bag
effect.

When the tapping action time is reached, this output has

7 OUT6 Slap
effect.

8 OUT7 vibration When the vibration time is reached, this output is valid

When the current weight of the controller exceeds the target value
9 OUT8 Out of tolerance alarm
This output is valid when

10 OUT9 Lifting Bucketless scale lifting vibration platform

In the running state, the weight is output in the zero zone.

11 OUT10 Zero
effect.

Cut-off valve This output point controls the action of the cut-off valve.
12 OUT11
out Valid will open the shut-off valve.

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 Chapter 3 Instrument Interface
Note: The output signal of the instrument is transistor open collector (OC) output, which can be converted

into relay output through an external relay box.

3.6 USB interface

See Figure 3-5 for the USB HOST interface. Weighing data can be stored in a USB flash drive and read out in a computer

through this interface.

Figure 3-5 USB HOST interface

3.7 Analog output interface

See Figure 3-3 for the analog output interface of photoelectric isolation, where the AO+ and AO- signal terminals are the analog

output interfaces. Please note that the positive and negative polarities of the signal terminals are different in voltage output mode and

current output mode. Refer to Figure 6-4 for the mainboard schematic diagram. The analog output mode is selected by the jumper on the

right side of the mainboard, and there is a schematic diagram of the jumper position on the left side of the mainboard.

3.8 Current loop large screen interface

See Figure 3-3 for the large screen interface, where DP+ and DP- are connected to the Yaohua current loop large screen.

3.9 ProfibusDP interface

ProfibusDP interface is optional.

3.10 Ethernet interface

Ethernet interface is optional, with two connection modes: TCP and UDP. Communication protocols

include Yaohua custom protocol and Modbus TCP protocol.

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 Chapter 4 Basic Operations

Chapter 4 Basic Operations

4.1 Shortcut Keys

The instrument's shortcut keys are reused with the numeric keyboard. The corresponding functions of the numeric keys are as follows:

【1】 — Total weight: Set the weight of the ton bag and the estimated weight of the bulk grain scale

【2】 — General package: Setting of bucket scale, bucketless scale and filling scale cycle times

【3】 — Recipe: Choose one of 10 recipes

【4】 — Lead time: Set the lead value.

【5】 — Zero tolerance: Zero point tolerance or zero zone range.

【6】 — Tolerance: Tolerance of target value.

【7】 — Fast forward: Fast feeding target value setting.

【8】 — Slow feed: Set the target value for slow feeding. When the weight reaches (target value minus slow feed value), the

machine will enter the slow feeding state.

【9】 — Target: The target value is the quantitative value set.

【0】 — Tare weight: This function is reserved for expansion.

【Function】 —Function: Used to write instrument data into a USB flash drive.

4.2 Shortcut Key Usage and Operation Examples

For details on how to use shortcut keys, see Table 4-1. The following is a brief example:

The recipe input and packaging start operations are as follows:

If the user's packaging formula is: target value 180kg; fast packaging value 120kg; slow speed 50kg,

advance amount 2kg; then the input is as follows:

1. Press the "Target" key first, then press the number keys to enter 180, and then press the [Enter] key.

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 Chapter 4 Basic Operations
Confirm and end the operation.

2. Press the “Fast Forward” key, then press the number keys to input 120, and then press the [Enter] key to confirm

and end the operation.

3. Press the “Slow Forward” key, then press the number keys to input 50, and then press the [Enter] key to confirm and

end the operation.

4. Press the “Advance” key, then press the number keys to input 2, and then press the [Enter] key to confirm

and end the operation.

Table 4-1 Shortcut key usage

shortcut key Parameter display Shortcut key function Instructions

[123456] There is a bucket scale to set the weight of the ton bag

1 Total weight

[tWEIgt] Bulk grain scale setting preset total weight

[123456] Bucket scale, bucketless scale, filling scale settings

2 General Contractor

[tbAgs] Number of packages (i.e. number of cycles)

[123456]
3 formula Select 0~9 formula
[recipe]

[123456] After entering the data using the numeric keys, press [Enter
4 Lead time
[preAct] [Enter] key to confirm and end the operation.

[123456] After entering the data using the numeric keys, press [Enter
5 Zero Permission

[ztoler] [Enter] key to confirm and end the operation.

[123456] After entering the data using the numeric keys, press [Enter
6 Biao Yun
[ttoler] [Enter] key to confirm and end the operation.

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 Chapter 4 Basic Operations

[123456] After entering the data using the numeric keys, press [Enter
7 fast forward

[Fast ] [Enter] key to confirm and end the operation.

[123456] After entering the data using the numeric keys, press [Enter
8 Slow forward

[Slow] [Enter] key to confirm and end the operation.

[123456] The target is the quantitative value. Press the numeric key to enter

9 Target After entering the data, press the [Enter] key to confirm.
[Target] Confirm and end the operation.

[123456] After entering the data using the numeric keys, press [Enter
0 Tare
[Tare] [Enter] key to confirm and end the operation.

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 Chapter 4 Basic Operations

4.3 Control Logic Timing Diagram

The shaded part in the logic diagram below indicates that its status can be ignored, and high or low will not affect its

He controls the part; the arrow points to indicate that the former is the condition for starting or stopping the latter (it may be

Multiple conditions must be met before it can be started. Not all of them are shown in the figure. The marks in the figure are only for users to understand

Control flow for reference) .

4.3.1 PLC mode timing diagram

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 Chapter 4 Basic Operations
Program Step movedo
Zero signal processing

Emergency stop processing

0 If there is a running signal (IN1) and the quantitative value > e, go to program step 1

Manual fast increase rotation 20, manual slow increase rotation 21, manual discharge rotation 22.

1 If automatic tare is allowed, wait for the weight to be dynamic before tare, and go to step 2

2 Start fast feeding, when the fast feeding measurement delay is up and the weight reaches the fast feed value, go to step 3

3 Start feeding, when the feeding measurement delay is up and the weight reaches the quantitative value, slow down the feeding value.

Step 4

4 Start slow feeding, when the slow feeding measurement delay is reached and the weight reaches the quantitative value minus the advance value

Go to step 5

5 Dynamic delay to the next step 6

6 If automatic correction of the lead amount is allowed, correct the lead amount. Go to step 7

7 If it is not out of tolerance, go to step 9

If the material exceeds the tolerance, set the tolerance signal. If the tolerance is accepted, go to step 9, otherwise wait for the person

Processing

If there is insufficient material, set the out-of-tolerance signal. If the out-of-tolerance is accepted, go to step 9; if point supplement is allowed,

Start point filling and go to step 8; otherwise wait for manual processing to reach qualified weight

If qualified, turn off the out-of-tolerance signal and go to step 9

8 Output slow add signal. When the time for point compensation is up, go to step 7

9 If automatic printing or automatic recording is set, print or record the weight data. Go to program

Step 10

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 Chapter 4 Basic Operations
10 If there is a bag clamping function, the material will be released only when the bag clamping signal (IN3) is valid.

Discharge the material to the zero zone and go to program step 11.

11 The material discharge delay is completed, the material discharge is turned off, and if automatic tare removal is allowed, the gross weight is restored and the machine

Step 12

12 Lock delay expires, go to program step 0

20 Manual quick feeding, after completion, go to program step 0

twenty one Manual slow feeding, after completion, go to program step 0

twenty two Manual feeding. When finished, go to step 23

twenty three Close the discharge door and go to step 0 after completion.

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 Chapter 4 Basic Operations
4.3.2 Timing diagram of weighing bucket mode

Program Step movedo

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 Chapter 4 Basic Operations
Zero signal processing

Emergency stop processing

Bag clamping process (bags can be clamped before step 13, and can be released after step 14)

Shut-off valve treatment

0 If the bag weight or running times reaches zero, press the [Reset] key to clear the bag weight or running times.

times before it can run.

If the difference between the cumulative weight and the ton bag weight is less than the quantitative value, the quantitative value shall be the difference;

If the quantitative value is twice, the quantitative value is 1/2 of the difference.

When there is an operation signal (IN1): If the weight of the ton bag is reached, go to step 16 to record the weight and release

bag; if the quantitative value>e, go to program step 1.

Manual fast increase rotation 20, manual slow increase rotation 21, manual discharge rotation 22.

1 There is no low material level signal in the loading bin (IN6) and the material door is in place (IN8), go to step 2

2 If there is a shut-off valve, open it and wait for the shut-off valve to be in place (IN5). Go to program step

3
3 Wait for the weight to be dynamic and then remove the tares, then go to step 4

4 Start fast feeding. When the fast feeding measurement delay is up and the weight reaches the fast feed value, go to step 5.

5 Start feeding, when the feeding measurement delay is up and the weight reaches the quantitative value, slow down the feeding value.

Step 6

6 Start slow feeding, when the slow feeding measurement delay is reached and the weight reaches the quantitative value minus the advance value

Go to step 7

7 Dynamic delay to the next program step 8

8 If automatic correction of the advance amount is allowed, correct the advance amount. Go to step 9

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 Chapter 4 Basic Operations
9 If it is not out of tolerance, go to step 11

If the material exceeds the tolerance, set the tolerance signal. If the tolerance is accepted, go to step 11, otherwise wait

Manual processing

If there is insufficient material, set the out-of-tolerance signal. If the out-of-tolerance is accepted, go to step 11; if the point is allowed

Make up, start point make up, go to step 10; otherwise wait for manual processing to reach qualified weight

If qualified, turn off the out-of-tolerance signal and go to step 11

10 Output slow add signal. When the point compensation time is up, go to step 9

11 If automatic printing or automatic recording is set, print or record the weight data. Go to program

Step 12

12 If there is a bag clamping function, wait for the bag clamping (OUT5 is valid) to be completed.

Discharge the material to the zero zone and go to program step 13.

13 The material discharge delay is completed, turn off the material discharge, and go to program step 14

14 If the tapping function is set, tap the preset number of times. Go to step 15

15 Waiting for the bag release delay to expire

If it is not a ton bag or the last weighing of a ton bag, go to step 16

Ton bag and not the last weighing, do not loosen the bag, restore gross weight, and go to program step 0

16 If automatic bag loosening is set, loosen the bag.

If it is a ton bag and it is automatically stored or automatically printed, record or print the ton bag weight

If the bag clamping function is set, wait for the bag to be released.

Clear the weight of the ton bag, transfer to gross weight, and transfer to program step 0

20 Manual quick feeding, after completion, go to program step 0

twenty one Manual slow feeding, after completion, go to program step 0

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 Chapter 4 Basic Operations
twenty two Manual feeding. When finished, go to step 23

twenty three Close the discharge door and go to step 0 after completion.

4.3.3 Timing diagram of no weighing bucket mode

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 Chapter 4 Basic Operations

Program Step movedo

Zero signal processing

Emergency stop processing

Bag clamping

Shut-off valve treatment

Lifting treatment

0 If there is a running signal (IN1) and the quantitative value > e, go to program step 1

Manual fast increase 20, manual slow increase 21

1 There is no low material level signal (IN6) in the feeding bin, and the bag clamping signal (IN3) has been input before and

Clamp bag in place (IN8), go to program step 2

2 If there is a shut-off valve, open it and wait for the shut-off valve to be in place (IN5). Go to program step

3
3 Wait for the weight to be dynamic and then remove the tares, then go to step 4

4 Start fast feeding. When the fast feeding measurement delay is up and the weight reaches the fast feed value, go to step 5.

5 Start feeding, when the feeding measurement delay is up and the weight reaches the quantitative value, slow down the feeding value.

Step 6

6 Start slow feeding, when the slow feeding measurement delay is reached and the weight reaches the quantitative value minus the advance value

Go to step 7

7 Dynamic delay to the next program step 8

8 If automatic correction of the advance amount is allowed, correct the advance amount. Go to step 9

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 Chapter 4 Basic Operations
9 If it is not out of tolerance, go to step 11

If the material exceeds the tolerance, set the tolerance signal. If the tolerance is accepted, go to step 11, otherwise wait

Manual processing

If there is insufficient material, set the out-of-tolerance signal. If the out-of-tolerance is accepted, go to step 11; if the point is allowed

Make up, start point make up, go to step 10; otherwise wait for manual processing to reach qualified weight

If qualified, turn off the out-of-tolerance signal and go to step 11

10 Output slow add signal. When the point compensation time is up, go to step 9

11 If automatic printing or automatic recording is set, print or record the weight data. Go to program

Step 12

12 If the tapping function is set, tap the preset number of times. Go to step 13

13 Wait for the bag release delay to end. If automatic bag release is effective, release the bag.

If there is a bag clamping function, wait for the bag to be released (IN6 is invalid)

Go to step 14.

14 When the refill delay is completed and the weight returns to zero, go to step 0

20 Manual fast feeding

twenty one Manual slow feeding

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 Chapter 4 Basic Operations

4.3.4 Bulk grain scale mode timing diagram

Description of the bulk grain scale end work:

After the IN1 signal becomes invalid, the cycle ends (material discharge is completed) and the work ends.

IN1 signal is valid, reaches the expected total weight, output weight to signal (OUT0), if allowed

If the weight is not dynamic, the machine will stop working; if the weight is dynamic, the machine will end after recording the weight of the last scale.

When the IN1 signal is valid, press the [Exit] key or the rising edge of the IN3 signal is valid.

If the weight is not dynamic, the last scale weight is recorded.

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 Chapter 4 Basic Operations
The operation can be started again after the IN1 signal becomes invalid.

Program Step movedo

Zero signal processing

The end signal is valid (press the [Exit] key or the rising edge of IN3 is valid) and the weight value moves

If the Allow non-dynamic end option is selected, go to step 11 to end the work.

Emergency stop processing

Bag clamping

0 If the accumulated weight is reached, clear the accumulated weight to continue running.

If the total weight function is enabled and the difference between the accumulated weight and the total weight is less than the quantitative value, the quantitative value

If it is less than 2 times the quantitative value, the quantitative value is 1/2 of the difference.

If there is a running signal (IN1) and the quantitative value > e, go to program step 1

Manual fast increase 20, manual slow increase 21

1 There is no low material level signal (IN6) in the loading bin and the material door is closed (IN8). Go to step 2

2 Wait for the weight to be dynamic and then remove the tares, then go to step 4

4 Start fast feeding. When the fast feeding measurement delay is up and the weight reaches the fast feed value, go to step 5.

5 Start feeding, when the feeding measurement delay is up and the weight reaches the quantitative value, slow down the feeding value.

Step 6

6 Start slow feeding, when the slow feeding measurement delay is reached and the weight reaches the quantitative value minus the advance value

Go to step 7

7 Dynamic delay to the next step 8

8 If automatic correction of the lead amount is allowed, correct the lead amount. Go to step 9

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 Chapter 4 Basic Operations
9 If it is not the last weighing or the process is not out of tolerance, go to step 11

If the material exceeds the tolerance, set the tolerance signal. If the tolerance is accepted, go to step 11, otherwise wait

Manual processing

If there is insufficient material, set the out-of-tolerance signal. If the out-of-tolerance is accepted, go to step 11; if the point is allowed

Make up, start point make up, go to step 10; otherwise wait for manual processing to reach qualified weight

If qualified, turn off the out-of-tolerance signal and go to step 11

10 Output slow add signal. When the point compensation time is up, go to step 9

11 If automatic printing or automatic recording is set, print or record the weight data. Go to program

Step 12

12 Put the material into the zero zone and transfer to step 13

13 After the material discharge delay is completed, close the discharge door and go to step 14

14 The re-feeding delay is completed, and the program goes to step 0

20 Manual quick feeding, after completion, go to program step 0

twenty one Manual slow feeding, after completion, go to program step 0

twenty two Manual feeding. When finished, go to step 23

twenty three Close the discharge door and go to step 0 after completion.

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 Chapter 4 Basic Operations

4.3.5 Timing diagram of filling scale mode

Program Step movedo

Zero signal processing

Emergency stop processing

Shut-off valve treatment

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 Chapter 4 Basic Operations
0 If the filling reaches the set number of times, press the [Reset] key to continue running.

If there is a running signal (IN1) and the quantitative value > e, go to program step 1

Manual fast increase 20, manual slow increase 21

1 There is no low material level signal in the upper bin (IN6)

After waiting for the weight dynamics and tare signal (IN8) to be valid, if automatic tare is selected

If option is selected, peel and go to step 2

2 If there is a shut-off valve, open it and wait for the shut-off valve to be in place (IN5). Go to program step

3 Display the quantitative value and go to step 4

4 Start fast feeding. When the fast feeding measurement delay is up and the weight reaches the fast feed value, go to step 5.

5 Start feeding, when the feeding measurement delay is up and the weight reaches the quantitative value, slow down the feeding value.

Step 6

6 Start slow feeding, when the slow feeding measurement delay is reached and the weight reaches the quantitative value minus the advance value

Go to step 7

7 Dynamic delay to the next program step 8

8 If automatic correction of the advance amount is allowed, correct the advance amount. Go to step 9

9 If it is not the last weighing or the process is not out of tolerance, go to step 11

If the material exceeds the tolerance, set the tolerance signal. If the tolerance is accepted, go to step 11, otherwise wait

Manual processing

If there is insufficient material, set the out-of-tolerance signal. If the out-of-tolerance is accepted, go to step 11; if the point is allowed

Make up, start point make up, go to step 10; otherwise wait for manual processing to reach qualified weight

If qualified, turn off the out-of-tolerance signal and go to step 11

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 Chapter 4 Basic Operations
10 Output slow add signal. When the point compensation time is up, go to step 9

11 If automatic printing or automatic recording is set, print or record the weight data. Go to program

Step 12

12 Output discharge signal. When weight reaches zero area, go to step 13.

13 After the discharge delay time is up, turn off the discharge signal and go to step 14

14 The re-feeding delay is completed, and the program goes to step 0

20 Manual quick feeding, after completion, go to program step 0

twenty one Manual slow feeding, after completion, go to program step 0

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 Chapter 4 Basic Operations

4.4 Instrument installation steps

1. Connect the device to the input and output ports

2. In the first item of [SET 2] control parameter setting: "Mode", select the working
Place mode used by this scale:

Mode = 0 — PLC
Mode = 1 — with bucket scale

Mode = 2 — No bucket scale

Mode = 3 — Non-continuous cumulative scale (bulk grain scale)

Mode = 4 — Filling scale

3. For other parameters of [SET 2] control parameters, users can set them according to actual needs.

Set the best value. If you do not specify a value, the default value will be automatically selected.

4. Use shortcut keys to set preset point values.

5. When the input terminal receives the start signal, the packaging or filling operation begins.

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 Chapter 5 Parameter Setting and Calibration

Chapter 5 Parameter Setting and Calibration

5.1 Setup Instructions

This instrument has 5 groups of parameter setting states, namely:

【SET 0】: Query class parameters;

【SET 1]: Communication parameters;

【SET 2]: Control parameters;

【SET 3]: Calibration;

【SET 4】: Check calibration parameters.

[ 0]
Press the [Set] key to display [SE , use [↑] or [↓] to select the parameter group,
]
Press the [Enter] key again to enter the corresponding parameter setting state.

Some settings will take effect only after power is restarted.

Note: When you need to modify the calibration parameters, you need to turn on the calibration switch, otherwise it cannot be modified and the

prompt "Error 7" will appear.

5.1.1 Parameter Initialization

During calibration ([SET 3]) or when checking measurement parameters ([SET 4]), enter "123456" (ignore the

decimal point) when entering the maximum weighing capacity or load weight. , press the [Enter] key and the

The meter executes the parameter initialization procedure, and all calibration parameters and working parameters are restored to factory settings. Please

use this function with caution under normal circumstances.

5.1.2 Key instructions for parameter setting

【←】or 【→】changes the currently flashing digit;

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 Chapter 5 Parameter Setting and Calibration

【↑】or 【↓】to modify the value (parameter) of the current flashing position;

【Exit】Do not save the currently modified parameters and exit to the weighing state.

【Enter】 If the parameter is modified, save the parameter setting and enter the next parameter.

Press the 【←】+【↑】 keys simultaneously to return to the previous parameter. A maximum of 4 parameters can be returned.

When the "Run" indicator light is on, the instrument keyboard does not work. If the IN1 input signal

is invalid, press the [Exit] key to exit the running state.

In the following parameter table, the italic letters in the "Instrument Display" column areABCDEF”

respectively indicate theA, B, C, D,E. FThe values of several parameters. "*", "**", "******", "**.**.**", etc.

indicate that the value of one parameter is displayed; the line below the instrument display column is the

instrument display prompt. The character M in the prompt is displayed as " " , character W

Displayed as “ ”. In the manual, “【SET 1】 Parameter 1A" refers to the parameter number 1 column
in Table 5-2 A parameter.

The following lists the setting parameters by category.

5.2 [SET 0] Query class parameters

[ 0]
Press the [Set] key to display , press the [Enter] key, the instrument enters the query
[S ]
Class parameter setting status, see Table 5-1.

Table 5-1 Query parameters 1

parameter Instrument Display Parameter Description Preparation Note

[**.**.**]
1 Current date setting If the time or date is modified
[dAtE ]
Data, press the [Enter] key
Still staying at the current parameters,
[**.**.**]
2 Current time setting If you modify it, you can proceed to the next parameter.

[tIME]

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 Chapter 5 Parameter Setting and Calibration

[******] Cumulative number of times

3
[n A]

[******] Cumulative weight

4
[A A]

[ A] Clear accumulated data and weighing records

Clearing the accumulated data will also
5
[dEL ] (0: not clear; 1: clear) Clear stored weighing records

[ A]
6 Display brightness(0-7)
[Light]

What is displayed

A— Main display content

(0: weight; 1: internal code;

parameterAEach time you turn on the computer or press

2: AD code; 3: mV/V) [Exit] key returns to "0 ”

state.
B— Secondary display content

Cumulative weight display method:

[ AB] (0: cumulative number of times;

7 When the number of significant figures is greater than 6,

[dISP ] 1: Cumulative weight; The number of decimal places is automatically reduced.

When the number part exceeds 6 digits, only

2: Date;
Display the upper 6 digits, left
3: Time; Table of the number of lit decimal points

Indicates the number of missing digits.

4: Work step note 1;

5: Note 1, Note 2

6: Remaining times)

Note 1: In non-operating state, the time is displayed.

Note 2: Quantitative values are displayed in the running state.

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 Chapter 5 Parameter Setting and Calibration

5.3 [SET 1] Communication parameters

[ 1]
Press the [Set] key and the [↓] key to display , press the [Enter] key, the instrument
[S ]
Enter the communication parameter setting state, see Table 5-2.

If an option in parameter 1 of Table 5-2 is invalid, the corresponding menu item will not appear.

Communication ports (1) to (3) cannot be set to the same mode at the same time, otherwise the one with the larger number will be invalid.

Table 5-2 Communication parameter settings

parameter Instrument Display Parameter Description Preparation Note

Hardware Selection

A-Communication port(1) (0: off, 1: on)

B-Communication port(2) (0: off, 1: on)

C-Communication port(3) (0: off, 1: on)

[ABCDEF]
1 D-network(0: None, 1: Ethernet,
[COMM]
2: ProfiBus)
E-Print and save(0: Off, 1: On)
F-Analog output

(0: Off, 1: Net weight, 2: Gross weight)

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 Chapter 5 Parameter Setting and Calibration

Instrument communication address(01-26)

[ ***] Select ModBus protocol

2 When multiple instruments are connected via RS422/485 bus

[Addr] The discussion time is 0~247

When the two computers communicate, the communication address can be used to distinguish each

meter.

Communication baud rate(0-6)

A- Communication port(1)

B- Communication port(2)

C- Communication port(3)

[ ABC]
3 C 0 1 2 3
[bAud ]
bps 600 1200 2400 4800

C 4 5 6 —

bps 9600 19.2k 57.6k —

Communication
0: Send AD continuously

A- Communication port(1) (0-2) code

B- Communication port(2) (1-4) 1: Send weight continuously

[ABCDE]
4 C- Communication port(3) (1-5) 2: Printer
[C Mode]
D- Communication Protocol(0:C606, 1:C601) 3: Command response mode

E- ModBud Check Bit 4: Four-wire Modbus

(0: no parity, 1: odd parity, 2: even parity ）5: Two-wire Modbus

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 Chapter 5 Parameter Setting and Calibration

Printer Type
[ A]
5 0: None, 1: Micro-printing, 2: 9-pin without font library,
[Prn ]
3: 24 pins without Chinese character library, 4: with Chinese character library

[ AB] A- Printing language(0: English, 1: Chinese) Print direction only

6
[PL ] B-Printing direction(0: forward, 1: reverse) Micro-printing is effective

To achieve cumulative
A-Automatic printing
able,A,BTwo parameters

(0: do not print, 1: automatically print) At least 1 item is not

[ AB]
7 zero
B-Automatically store data Note 1
[Auto P]
Note: Manual fast and slow
(0: not stored, 1: store weight, 2: store
No automatic storage when adding materials
time and weight)
Storage.

[******]
8 Weight corresponding to full scale analog output
[Aout_W]

[******] DA code when analog output is zero

9
[Aout_0] (0~200)

[******] DA code when analog output is full scale

10
[Aout_F] (0~1023)

[ **** ]
11 PROFIBUS DP slave address
[DP Add]

[ ***]
12 The first segment of the IP address

[IP 1]

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 Chapter 5 Parameter Setting and Calibration

[ ***]
13 Second segment of IP address

[IP 2]

[ ***]
14 The third segment of the IP address

[IP 3]

[ ***]
15 The fourth segment of the IP address

[IP 4]

[ ***]
16 Subnet mask first segment
[SUB 1]

[ ***]
17 Subnet mask second segment

[SUB 2]

[ ***]
18 The third segment of the subnet mask

[SUB 3]

[ ***]
19 Subnet mask segment 4
[SUB 4]

[ ***]
20 Gateway Section 1
[GATE 1]

[ ***]
twenty one Gateway Section 2
[GATE 2]

[ ***]
twenty two Gateway Section 3
[GATE 3]

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 Chapter 5 Parameter Setting and Calibration

[ ***]
twenty three Gateway Section 4
[GATE 4]

[******]
twenty four TCP port number
[t_Port]

[******]
25 UDP port number
[U_Port]

[ ***] Not in the same network

26 Instrument MAC address
[ MAC ] Can have duplicate addresses

Real-time clock calibration(0~200)

[ ***]
The new setting value is

27 The default value is 100 After modifying the date and time

[rtcCAL] Only then it works

Each additional clock speed increases by 0.1 second per day

[ A] A Whether to print each parameter

28
[Print?] (0: do not print, 1: print)

Note 1: Weighing records must be cleared after changing the storage mode. Storage mode 1 can store 8,000 records, and storage

mode 2 can store 4,000 records. When the maximum number of records is exceeded, the new record will overwrite the earliest record.

When the cumulative number exceeds 65,535 times, the weighing record will be automatically cleared.

5.4 [SET 2] Control parameters

[ 2]
Press the [Set] key and the [↓] key to display , press the [Enter] key, the instrument
[S ]
Enter the control parameter setting state, see Table 5-3.

Parameters such as quantitative value, fast-forward value, slow-forward value, advance value, tolerance, etc. are input using shortcut keys.

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 Chapter 5 Parameter Setting and Calibration

Can store 10 recipes separately. [SET 2] Parameters are not related to recipes, only one group.

If an option in Parameters 2, 3, or 4 in Table 5-3 is invalid, the corresponding menu item will not appear.

Table 5-3 Control parameters

parameter Instrument Display Parameter Description Preparation Note

Working Mode

[ A] 0: PLC mode; 1: with bucket scale ;

1
[ModE ] 2: Scale without bucket; 3: Bulk grain scale ;
4: Filling scale

AFeeding method

0Fast, medium and slow addition at the same time;

Unspecified parameters
1 Fast, medium and slow addition respectively.

BOut-of-tolerance processing:
0: Disable; 1: Enable

[ABCDEF] 0: Do not process and continue working;

2
[Ctrl 1] 1 Waiting for processing until qualified.
E: Automatic skin removal: before adding ingredients

Automatic peeling
CAutomatic lead correction:
F:Auto-zero: Not yet implemented
D Point supplement
now
EAutomatic skin removal

FAutomatic zeroing

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 Chapter 5 Parameter Setting and Calibration

A Feeding bin low level detection

B High-level detection of unloading silo

[ABCDEF] CDoumen detection Unspecified parameters

3
[Ctrl 2] DLifting 0: Disable; 1: Enable

EShut-off valve

FSlap

A Clip bag

Unspecified parameters
B Automatic bag placement

0: Disable; 1: Enable
CWhether to put down the bag during emergency stop

F：Dynamic display of bulk grain scale

[ABCDEF] 0: put the bag, 1: do not put
4 The material flow is not interrupted.
[Ctrl 3] DTon bag or total weight
The material flow is controlled externally and is not allowed

Use the [Exit] key to exit the material.

EAutomatically resume operation after interruption

Stop without interrupting the flow

FBulk grain scale ends when dynamic
Stop the work of bulk grain scale.

0: Disable, 1: Enable

[ **] Faster
5 Fast feeding comparison delay time
[t1 ] (0~9.9) seconds

[ **] China
6 Delay time for adding materials
[t2 ] (0~9.9) seconds

[ **] Slower
7 Slow feeding delay time
[t3 ] (0~9.9) seconds

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 Chapter 5 Parameter Setting and Calibration

[ **] dynamic

8 Slow addition end weighing delay

[t4 ] (0~9.9) seconds

[ **] Valve closing delay

Delayed closing after slow acceleration stops
9
[t5 ] (0~9.9) seconds Shut-off valve time

[ **] Make up time

10 Refilling time for each order
[t6 ] (0~9.9) seconds

[ **] Point filling interval time

The interval between two feeding points
11
[t7 ] (0~9.9) seconds time

[ **] Slap action time

12
[t8 ] (0~9.9) seconds

[ **] Tapping interval time

13
[t9 ] (0~9.9) seconds

[ **] Number of taps

14
[PdCS ] (0~99)

[******] Loading from bucketless scale to lifting platform

15 Lifting weight
[St ] After measuring, lift the vibration table

[ **] Vibration Delay

16 After the platform is lifted, the vibration starts after a delay

[t10 ] (0~9.9) seconds

[ **] Vibration time

17 Vibration duration
[t11 ] (0~9.9) seconds

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 Chapter 5 Parameter Setting and Calibration

[ **] Advance correction interval times

Every (number of times + 1) cycle repair
18
[tqC ] 0~99 Positive 1 time

[ A] Automatic zeroing interval

19 Unit: Seconds

[t12 ] (0~65535) seconds

[ A] Bag clamping delay

After the bag is clamped, it takes a delay to
20
[t13 ] (0~9.9) seconds Cutting

[ A] Loose bag delay

Delay after the door is closed
twenty one

[t14 ] (0~9.9) seconds To loosen the bag

[ A] Unloading delay time

After discharging to zero zone, delay one
twenty two

[t15 ] (0~9.9) seconds Close the discharge door after a while

[ A] Lock Time After the cycle ends, delay

twenty three

[t16 ] (0~9.9) seconds Time to add more

[ A] A Whether to print each parameter

twenty four

[Print?] (0: do not print, 1: print)

5.5 [SET 3] Calibration

Tip: The calibration switch must be turned on during calibration, otherwise the calibration state cannot be entered.

[ 3]
Move the calibration switch to "EN", press the [SET] and [↓] keys, and the display will show [SE ] ,
]
, indicating entering the calibration state, then press [Enter]
CALIb ]
Press the [Enter] key, the instrument displays

Press key to start calibration process. For calibration parameter description and operation method, refer to Table 5-4 (* indicates original setting value).

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 Chapter 5 Parameter Setting and Calibration

Table 5-4 Calibration settings

step Parameter display Parameter Description Instructions

[ *]
1 Decimal Places(0-3) After modifying the parameters, press [Enter]

[dC ]

After modifying the parameters, press [Enter]

[ *] Graduation value

2 If the number of decimal places is not equal to zero,

[e ] (1/2/5/10/20/50)
You can choose 10, 20, or 50

[******]
3 Maximum weighing capacity After modifying the parameters, press [Enter]

[F]

A—Save original zero position

Select 0 to go to step 5;
[ A] 0: Need to reconfirm the current zero position ;
4 Select 1 to skip step 5 and go directly to
[CAL 0?] 1: Skip the current zero position confirmation;
Go to step 6.
2: Enter the calibration without weight.

[******] Zero position confirmation

5
Confirm that the current weighing platform has no load and is moving.

[noLoAd] The upper part shows the instrument AD code

The status light goes out, then press [Enter]

[******] Loading weight

6
After loading, wait for the dynamic light to turn off and then press

[AdLoAd] The upper part shows the instrument AD code

【Enter】

[******] Modify to the weight value of the current weight

7 Enter the current loadWeight of the weight
[LoAd] Then press [Enter]

[******] Press the [Exit] key to return to normal

8 Show CurrentWeight
[CALEnd] Normal weighing status.

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 Chapter 5 Parameter Setting and Calibration

Continue to step 4 and enter the weightless calibration operation

[******] For example, 4 5000kg sensors

5
Enter the maximum weighing capacity of the load cell

[LC SUM] Sum Input 20000

Enter the sensitivity of several weighing sensors
[******]
6 Input sensor sensitivity The average value of
[LoAdCe]
200000 means 2.0mV/V
A—Set zero position
If you enter 0, it is considered that the current
[ A] 0: The current status is empty scale;
7 The state is the zero point of the scale, press [Enter
[Set 0?] 1: Input the weight of the scale;
Go directly to step 9
2: Enter the net weight of the object on the scale.

Input weight
[******]
8 Enter the weight of the scale or the items on the scale
[LoAd]
Net weight

Calibration completed, exited calibration state

[******] Turn the calibration switch to the OFF position.

9 Show CurrentWeight on the scale
[CALEnd] Then press the [Enter] key to
Return to normal weighing state.

If you press the [Exit] key during the calibration process, the calibration process will be terminated.

The parameters entered by pressing the [ENTER] key are all valid. After calibration, the instrument automatically returns to the on-site operation state.

After the calibration is completed, the calibration cover can be installed according to the measurement management requirements and protected with a lead seal.

Note for calibration without weights:

1, only used for process control and other occasions other than trade settlement;

2, only use1The leads of one or more load cells are directly connected in parallel and connected with six

Wiring method to connect toC606+The instrument cannot use a junction box for adjusting the four-corner error.

3, the sensitivity value of the weighing sensor is accurate. If multiple weighing sensors are used, the sensor

The maximum weighing capacity must be consistent and the sensitivity should be as consistent as possible, otherwise the unbalanced load of the scale will cause large

of error.
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 Chapter 5 Parameter Setting and Calibration

4、SET 4】parameter2Ffor1When the error of the instrument is less than0.025%,for0hour

The error will increase to ±0.2%.

5.6 【SET 4】Checking the relevant parameters of measurement

Tip: When modifying measurement-related parameters, the calibration switch must be turned on, otherwise it cannot be saved.

4]
Press the [Set] key and the [↓] key to display , press the [Enter] key, the instrument
SE ]
Enter the calibration data check state, see Table 5-5.

Table 5-5 Calibration data check

parameter Parameter display Parameter Description Instructions

Zero point related parameters

A- Reset to zero at power on (0: off, 1: on)

B- Manual zero setting range (0 to 5)

C- Power-on zero range (0 to 5)

B,C 0 1 2 3 4 5 After modifying the parameters, press [Enter

[ABCDEF] enter】
1 Max% 0 2 4 10 20 100
[0 Set ] Zero position is too low, which means the gross weight is too smal

D- Zero tracking range (0〜8, unit At -20e.

0.5e )
E- Zero position too low alarm (0: no alarm, 1:
Display "--Lo--" )
F- When the calibration switch is not closed

(0: not working, 1: working)

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 Chapter 5 Parameter Setting and Calibration

AD related parameters

A－Filtering algorithm BThe larger the AD sampling speed

Faster, but less dynamic

(0: sliding window filtering,
Difference.

1: 1st order low pass filter)

C The bigger the better the dynamics.

B- AD sampling speed (0~4) But there is more lag.

[ABCDEF] B 0 1 2 3 4 D The larger the value, the more dynamic the judgment

2 Loose, i.e. more dynamic weight

[FLt] Times/second 25 50 60 100 200 When the dynamic indicator light is

Easy to turn off. Dynamic indicator light

C- AD filter strength (0~6) When it is on, you cannot set

Zero, peel, print and other operations

D- Dynamic judgment (0~8)
do.
E-Weight unit
After modifying the parameters, press [Enter

(0: mg, 1: g, 2: kg, 3: t) enter】

F- ADC type (0-1, read only)

[ *]
3
After modifying the parameters, press [Enter
Decimal Places(0-3)
[dC ] enter】

After modifying the parameters, press [Enter

enter】
[ **] Graduation value

4
[e ]
Number of decimal places not equal to zero
(1/2/5/10/20/50)
, you cannot select 10,
20, 50

After modifying the parameters, press [Enter

[******]
5 Maximum weighing capacity
enter】

[F]
After modifying the maximum weighing capacity

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 Chapter 5 Parameter Setting and Calibration

[******]
6
After modifying the parameters, press [Enter
Zero AD code
[0_Ad ] enter】

[******]
7
After modifying the parameters, press [Enter
Standard Rate

[bL] enter】

[******] Nonlinear correction value

8
After modifying the parameters, press [Enter

[noLine] (-1〜+1)Unit: %Max (Note 1) enter】

[ *]
9 Tare weight Cannot be modified

[PZL ]

[******] Current zero point

This parameter cannot be modified.

10 Reflects the weighing sensor

[0Point] (relative to the calibration zero point)
Zero point dynamics.

[ A] A Whether to print each parameter

11
[Print?] (0: do not print, 1: print)

Note 1: When the highest digit is zero and flashing, press the [↓] key to change it to a "-" sign. Nonlinear correction is performed according to

the parabola method, that is, no correction is made at zero and maximum weighing, and the maximum correction amount is at 1/2 maximum weighing,

which is equal to the maximum weighing multiplied by the nonlinear correction value.

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 Chapter 6 Instrument Installation and Connection

Chapter 6 Instrument Installation and Connection

Note: The instrument should have good and reliable grounding to ensure working dynamics and the personal safety people

of operators!

Instrument installation method

Remove the two M4 fixing screws on both sides of the rear of the instrument, remove the pressure strip, insert the instrument into the

mounting hole of the instrument panel, then insert the pressure strip and tighten it with M4 screws.

Disassembly and assembly of the instrument

When changing the pull-up and pull-down resistors and terminal resistors of RS422/RS485, you need to open the instrument and adjust the

position of the corresponding jumper on the main board or power board. Please carefully disassemble and assemble the instrument according to the

following method to avoid damage.

Note: There are many electrostatically sensitive components in the instrument. Before disassembling, discharge the charge on

your body, such as touching a wall or other grounded object, to avoid damage to the instrument due to electrostatic discharge.

Disassembly method: Remove all screws on the rear panel of the instrument, take off the rear panel, carefully pull out the upper

power board and the lower main board, and then adjust the corresponding jumpers.

Assembly method: Carefully insert the instrument main board and power board along the guide groove on the case.

When they are almost fully inserted, if there is a large resistance, as if something is pressing against them,Please don't force it

in., shake the circuit board and insert it carefully. If it still cannot be inserted, please check whether the connector pins are

deformed and whether the double-row hole socket on the display board is abnormal. After the circuit board is inserted to the

bottom, install the back panel and tighten all the screws. Note that the screws on the four corners are self-tapping screws, and

the rest are M3×6 metric screws.

Please refer to Figure 6-6 for the dimensions.

Installation hole size: 152×77 (mm)

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 Chapter 6 Instrument Installation and Connection

6.1 Connection between sensor and instrument

1 The sensor is connected using a 7-pin plug. Figure 3-2 shows the meaning of each pin.

2. If you connect multiple sensors via a junction box or extend the sensor cable, you must
Use six-wire connection. If one sensor is used and the sensor cable is not extended, a four-wire connection can be

used. In this case, the EX+ and SEN+, and EX- and SEN- of the sensor wiring terminals must be short-circuited

respectively.

3. Put the magnetic ring attached to the meter on the end of the sensor lead wire close to the meter, as close to the meter as possible.

At the wiring terminals of the meter.

4. The connection between the sensor and the instrument must be reliable, and the shielding wire of the sensor must be reliably connected

GND terminal. The sensor connection line is not allowed to be plugged in or out when the instrument is powered on to prevent static electricity from

damaging the instrument or sensor.

5. Sensors and instruments are electrostatically sensitive devices and must be protected against static electricity during use.

Electrical measures: It is strictly forbidden to perform electric welding or other strong electric operations on the weighing platform. During the

thunderstorm season, reliable lightning protection measures must be implemented to prevent damage to sensors and instruments caused by lightning

strikes, ensure the personal safety of operators and the safe operation of weighing equipment and related equipment.

6.2 Connection between input and output ports and devices

O0~O11 of the magnetically isolated switch interface are 12 collector open circuit switch output signal

terminals, each terminal has a maximum absorption current of 100mA, and the total current cannot exceed 200mA;

I0~I11 are 12 switch input signal terminals; 0V, +12V are the 12V isolated power supply terminals provided by the

instrument, and the maximum capacity of the power supply is 200mA. The output terminal can be directly

connected to the relay box cable terminal provided with the C606+ instrument to convert the output form of C606+

into relay output. The signal input terminal of the instrument is connected to a +12~+24V voltage relative to the 0V terminal, or it

is short-circuited with the +12V terminal of the instrument for a valid signal. Note: The 0V terminal on the rear panel is isolated from the

instrument housing ground and the GND terminal of the weighing sensor interface. The input and output status indicators on the instrument

panel indicate the actual status of the input and output ports.

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 Chapter 6 Instrument Installation and Connection

Input and output hardware detection

The main display shows the internal code status (in parameter setting [SET 0], display status setting
AB]
Place
DISP ] Medium ParametersA Select 1) and turn on the calibration switch to detect input and output

The quality of the port. When the I0 input signal is valid, the corresponding O0 will have a control signal output.

Similarly, I1 corresponds to O1...I11 corresponds to O11.

Note that this input and output hardware detection method is limited to use when testing IO in the factory, and is strictly prohibited to

use it at the user's site, especially when connecting external control devices.

The electrical schematic diagram of the input and output ports is shown in Figure 6-1. When the output port load is powered by an external

power supply, the negative pole of the external power supply is connected to the 0V terminal; if the external power supply voltage exceeds 12V, the

positive pole of the external power supply is connected to the +12V terminal. The external power supply voltage should not be greater than +24V and

should be connected at the same time or before the C606+ instrument power supply.

a) Input circuit b) Output circuit

Figure 6-1 Schematic diagram of input and output circuit principles

Note: It is strictly forbidden to short-circuit the 0V and +12V terminals in the input and output terminals, otherwise the instrument will

be seriously damaged.

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 Chapter 6 Instrument Installation and Connection

6.3 Serial port connection and communication format

The serial communication interface (1) is an RS232C interface, which can transmit AD conversion code or weight data to

the host computer at high speed. The data rate is equal to the AD conversion speed. The function of the serial port (1) is

determined by [SET 1] parameter 6A Set, baud rate is set by [SET 1] parameter 5A Settings. See Appendix C for data format.

The serial communication interface (2) can transmit data to the host computer. The serial port (2) can also be used as a

driver interface to connect to a serial interface printer. The function of the serial port (2) is determined by [SET 1] parameter 6.

B Set the baud rate by parameter 5B set up.

The serial communication interface (3) is an RS422/485 interface. At this time, the communication port works in command

response mode to prevent bus conflicts. The common mode voltage range of RS422/RS485 mode should be ≤±7V. The jumper JP4 on the

mainboard sets the pull-up and pull-down resistors and terminal resistors of the RS485 receiving end. The jumpers on both sides are for

selecting pull-up and pull-down resistors, and the jumper in the middle is for selecting terminal resistors.

6.3.1 Continuous sending mode

【SET 1】Parameter 6BWhen set to 1, it is a continuous transmission mode, and the data format is shown in Table 1-1.

All data are ASCII codes, and each byte consists of 10 bits, the first bit is the start bit, the tenth bit is the stop bit, the middle bit

is the data bit, and there is no check bit. The data transmitted is the current weighing value (gross weight or net weight)

displayed by the instrument, and each frame of data has 9 bytes. The format is shown in Table 4-1.

Table 6-1 Communication format of serial port (2) continuous transmission mode

byte Inside Allow Note untie

1 G or N G stands for gross weight, N stands for net weight

2 = start

3 Weighing data The highest bit. Invalid zero is a space, the same below

4 Weighing data Data or symbol

5 Weighing data Data or symbol

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 Chapter 6 Instrument Installation and Connection

6 Weighing data Data or symbol

7 Weighing data If the decimal point is 3, the byte is "."

8 Weighing data If the decimal point is 2, the byte is "."

9 Weighing data If the decimal point is 1, the byte is "."

10 Weighing data The lowest bit of the data, a space if there is no decimal

11 0x0D Carriage Return

12 0x0A Line Breaks

For example, if the meter shows the gross weight is 50.00 (kg), the data sent is

"G = 50.00";
If the displayed net weight is -0.040 (kg), send

“N=-0.040”.

6.3.2 Command response method

Please refer to Appendix D for the communication format of command response mode.

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 Chapter 6 Instrument Installation and Connection

6.4 Panel, circuit board and appearance diagram

6.4.1 Instrument front panel

Weighing status Running status Display window keyboard

Indicator Lights Indicator Lights

Figure 6-2 Front panel diagram

55
 Chapter 6 Instrument Installation and Connection

6.4.2 Instrument rear panel

Power interface Ethernet Input signal Output signal

Mouth (optional) Terminals Terminals

Calibration switch PROFIBUS USB interface Communication interface Weighing sensor

Interface (optional) Device Interface

Figure 6-3 Rear panel diagram

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 Chapter 6 Instrument Installation and Connection

6.4.3 Mainboard

Ethernet ADModules Inter-board connection Analog output

Port socket socket Device Setting the Jumpers

PROFBUS USB HOST JTAG RS485interface Communication interface

Interface board socket interface interface Setting the Jumpers

Figure 6-4 Mainboard diagram

57
 Chapter 6 Instrument Installation and Connection

6.4.4 Power board

Inter-board connector Power board high voltage

Nip

Power interface
Output signal terminal Input signal terminal

son son

Figure 6-5 Schematic diagram of the power board

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 Chapter 6 Instrument Installation and Connection

6.4.5 Dimensions

Figure 6-6 Dimensions

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 Chapter 7 Network and USB Interface

Chapter 7 Network and USB Interface

7.1 PROFIBUS
1. Slave station address

As a slave device, this instrument needs to set an address in order to access the DP network and exchange

information with the master. Please ask our company for the GSD file.

2. Data format

Data 1: upload 6 words (bytes 1 to 12), all three data are floating point numbers, with the low byte first. The

definitions are as follows:

1st and 2nd characters The 3rd and 4th characters The 5th and 6th characters

Gross Weight Tare net weight

Data 2: Upload 1 byte (the 13th byte uploaded), defined as follows:

No. 1 Bit No. 2 Bit Bit 3 (bit2) 4th to 7th place

(bit0) (bit1)

Zero mark Net weight mark Dynamic Logo spare

Data 3: 1 byte of instrument control instruction, valid on rising edge. Definitions are as follows:

No. 1 Bit No. 2 Bit No. 3~8

(bit0) (bit1)

Clear Skin removal spare

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 Chapter 7 Network and USB Interface

7.2 Ethernet
7.2.1 Instrument Ethernet function settings

1) Set parameters [SET 1] 1D Set to 1 to enable Ethernet.

2) Set the instrument IP address. If no modification is required, you can skip this step. The same applies below.

3) Set the subnet mask.

4) Set the default gateway of the instrument.

5) Set the instrument's MAC address. It can be set to the instrument's factory number, which should be a unique number.

Number.

6) Set the port number.

7) After setting, it will take effect only after resetting or restarting the machine.

When using TCP protocol for communication, the C606+ instrument automatically selects the instruction mode or ModbusTCP/IP mode to return

data according to the command format of the host computer.

7.2.2 Data transmission in command mode

The command mode uses UDP protocol or TCP protocol to transmit weighing data.

The default value of the UDP protocol instrument port is 1025. The default value of the TCP protocol instrument port is 4000.

Instruction mode, the command of the host computer is 1 uppercase character.

Edit Order Command meaning Instrument Action

Number

1 A shake hands Returns "A0"

2 B Read gross weight Returns "B0+057.440",

"+057.440" is the gross weight value

3 C Read tare weight Returns "C0+000.000",

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 Chapter 7 Network and USB Interface
"+000.000" is the tare value

4 D Read Net Weight Returns "D0+057.440",

"+057.440" is the net weight value

5 G Delete All Return to "G0". The indicator deletes all weighing records.

Record
Use with caution!

6 H Zero Return to "H0" and execute zeroing operation

7 I Skin removal Return to "I0" and perform the peeling operation

8 other Invalid command Return command word + "0" + "Error"

7.2.3 ModbusTCP/IP

ModbusTCP/IP uses TCP protocol to transmit weighing data. The default port of ModbusTCP/IP
protocol is 502. You can also set other TCP ports, and port 502 is still valid.

For the functions and address allocation implemented by ModbusTCP/IP, please refer to Appendix C.5.

7.2.4 ICMP Protocol

Used to test communication. The host computer pings the instrument's IP address to detect the communication status of the

Ethernet.

7.2.5 Ethernet debugging software

The debugging software can be downloaded from the following address:

http://www.zlgmcu.com/tools/canbus/soft/tcpudpdebug/TCPUD
PDebug102_Setup.exe

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 Chapter 7 Network and USB Interface

7.3 USB host function

The USB interface of the C606+ meter can store the weighing database in the meter to a USB disk for

statistics, printing and other report processing on the computer.

How to do it:

Press the [Function] key, the instrument will display the character "USb" at the bottom and the flashing number "0" at the top. Press the number

keys to select the following functions, and then press the [Enter] key to start the operation.

0- No Action

1- Record the current weight, the format is as shown on the right. After normal writing, the prompt "Ud

End" is displayed. The file name is "Wyymmdd.TXT", where yymmdd is the year, month and day of the

day, and the file directory is "..\C606P***\" where *** is the communication address of this instrument.

If the file exists, the new record is appended to the original data. The data format of each record is

shown in Figure 7-1.

--------------
Date: 12-12-25
Time: 16:41:36
Net: 19.999
Tare: 0.000
Gross: 19.999
Parameters【SET 1】6A Format when it is 0

--------------
- Date: 12-12-25
time: 09:56:18
net weight: 1.001
Tare weight: 0.000
Gross Weight: 1.001

Parameters【SET 1】6A Format when 1

Figure 7-1 Current weight data format stored in the USB disk

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 Chapter 7 Network and USB Interface

2- Write the weighing records saved by the instrument to the USB flash drive. When writing, the display

shows "W ****", and the number "****" behind it indicates the number of records written. The saved

file name is "Ryymmdd.TXT", where yymmdd is the year, month, and day of the day, and the file

directory is "..\C606P***\" where *** is the communication address of this instrument. If the file exists,

overwrite it with the new file. See Figure 7-2 for the data format.

SN Weight

1 11.557
2 11.804
3 11.520
4 11.781
5 11.483
6 11.975
7 11.913
8 11.731
9 11.901
10 11.703
11 11.888
12 11.676
13 11.873
14 11.644
15 11.985
16 11.954
17 11.842
18 11.588
Total Weight: 211.816
Parameters【SET 1】7B Format when 1

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 Chapter 7 Network and USB Interface

SN Data-Time Weight

1 12/12/25-16:29:01 11.897
2 12/12/25-16:29:02 11.690
3 12/12/25-16:29:03 11.881
4 12/12/25-16:29:04 11.662
5 12/12/25-16:29:05 11.985
6 12/12/25-16:29:06 11.957
7 12/12/25-16:29:07 11.850
8 12/12/25-16:29:08 11.603
9 12/12/25-16:29:09 11.834
10 12/12/25-16:29:10 11.571
11 12/12/25-16:29:11 11.981
12 12/12/25-16:29:12 11.937
13 12/12/25-16:29:13 11.790
14 12/12/25-16:29:14 11.497
15 12/12/25-16:29:15 11.766
16 12/12/25-16:29:16 11.397
Total Weight: 188.299
Parameters【SET 1】7B Format when 2

Figure 7-2 Weighing record data format stored in USB flash drive

3- Eject the USB drive. Be sure to do this before unplugging the USB drive, otherwise the data will be lost.

After the eject operation is performed and the "Ud Out" prompt is displayed, you can unplug the USB flash drive.

4- Initialize the USB flash drive. Each time you power on or insert the USB flash drive, you must

Perform this operation once, the instrument will display the "right" prompt, and the USB indicator on the rear panel will

light up, and then you can operate the USB disk normally.

5- Reset. If an error message appears during USB operation (excluding "Error

207") , you need to perform a "reset" operation or power off and restart the instrument, and then restart

the USB disk operation.

65
 Appendix A Error Messages

Appendix A Error Messages

Table A-1 Error message description

Error message illustrate Treatment

[Error]
Cannot meet the peeling requirements. Dynamic skin removal
[1]

[Error]
The zeroing requirement cannot be met. Dynamic reset
[2]

[Error]
The input parameter exceeds the allowed range. Correct input parameters
[3]

[Error]
The EEPROM hardware is damaged. Replace U14 and U18 on the main board
[4]

[Error]
The calibration data is wrong and the parameters have been initialized. Recalibrate and set various parameters
[5]

[Error] The print cable is not connected or the printer is faulty. Check the printer settings or connections

[6] Press any key to exit. Condition

[Error] Calibrate or modify calibration parameters Turn on the calibration switch and calibrate again or

[7] The switch is not on. Modify calibration parameters

[Error] The weight loaded during calibration is too small or too heavy.
The load weight should be greater than the maximum scale

1/5 of the amount, preferably close to the maximum

[8] The load parameter input is incorrect.

Weighing

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 Appendix A Error Messages

[Error]
The setting value is too small and cannot be started. Set parameters correctly
[9]

[Error]
Parameter error Set parameters correctly
[10]

[Error] Check the load carrier and sensor

Exceeds the zero setting range and cannot be set to zero

[11] situation, or recalibrate

Check the load carrier and sensor

[Error]
Exceeds the initial zero range and cannot be reset to zero
situation, or recalibrate
[12]

[Error] Check and replace crystal Y3 and capacitor

Real-time clock oscillator is stopped
[ 20] C35, C36

[Error] X=2~9, error in writing EEPROM Check and replace U14 on the motherboard

[10X] U14, U18 hardware is damaged or not installed

or U18

[Error]
An error occurred while saving the weighing record Same as above

[110]

[Error] After resetting with USB function 5

USB disk operation error.
[20X] operate.

[Error] The data has been written to the USB drive and cannot be rewritten. U can be written again only after the weight returns to zero

[207] enter. plate.

Recalibrate
The calibration parameters are not appropriate, resulting in the weight display correctly and set the appropriate
[------]
The value exceeds the display range of the monitor Parameters

67
 Appendix A Error Messages
[XXXXXX]

Perform zeroing or resetting

[--Lo--] New start (initial zero setting)

Gross weight less than -20e

[XXXXXX] Parameters【SET 4】1Eselect

Select 0 to disable this function.

[--Hi--] Reduce the load on the carrier

He
Gross weight exceeds the maximum weighing capacity +9e

[XXXXXX]

[XXXXXX] Ton bag weight, cumulative weight or cumulative Press the clear key to continue

[ -End-] Counting times to set value run

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 Appendix B Relay Board Schematic

Appendix B Relay Board Schematic

The relay board is installed in the optional C606 relay box, and its appearance is as follows:

Figure B-1 Schematic diagram of relay board

During installation, connect the cable connected to the J1 terminal of the relay board to the output terminal block of

the C606+ instrument, which converts the transistor output signal of the C606+ instrument into a relay output signal.

When the relay is connected to an inductive load powered by AC, such as an AC contactor coil, solenoid valve, etc.,

connecting an RC series absorption circuit in parallel to the output terminal or load can reduce interference and extend the life

of the relay contacts. The capacitor can be a film capacitor with a capacitance of about 0.5 times the load current (A) in μF and

a withstand voltage greater than 3 times the effective value of the power supply voltage; the resistor resistance value

69
 Appendix B Relay Board Schematic
It is about 2 times of the power supply voltage (V), in Ω, and the power can be selected as more than 2 times of the calculated

power. When the relay is connected to a DC-powered inductive load, a freewheeling diode should be connected in reverse to

the load.

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 Appendix C Communication Port Detailed Introduction

Appendix C Communication Port Detailed Introduction

This instrument has two RS232 communication ports and one RS485 communication port. All

RS232
communication ports have 6 working modes, but "RS232 port 1" can only work in mode 0, 1 and 2.

The "Interface 2" and RS485 interface can work in modes 1 to 5. Any two serial ports cannot work in the same mode

at the same time. The following is a detailed introduction to each mode:

C.1 Mode 0: Continuously send AD codes

The communication baud rate should be greater than "AD conversion rate * 60", otherwise garbled characters or data loss will occur.

according to.

Table C-1 AD code data format

Fields Start character Binary AD code End

(low byte first)

length 1 byte 3 bytes 1 byte

Hexadecimal code 02H ****** 03H

C.2 Mode 1: Continuous weight signal

The communication baud rate should be greater than "AD conversion rate * 120", otherwise garbled characters or data loss will occur.

according to.

Table C-2 Weight data format(The format should be consistent with C602 and C601)

Fields Start character Weight data Carriage return line feed End
(high byte first)

length 1 byte 6 bytes 2 bytes 1 byte

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 Appendix C Communication Port Detailed Introduction

Hexadecimal code 02H ASC code 0DH,0AH 03H

C.3 Mode 2: As a Print Port

After pressing a key, data is sent to the serial port, which can be used to receive

Printer. Use the micro printer in a non-operating state.

The print format of the [Print] key is shown in the figure on the right:

Note: This instrument only works when the instrument is weighing

When the [Print] key is pressed in this state, the data in the image will be sent to the serial port.

There is no guarantee that all printers will work in the format you envision.

Display the data.

When selecting print setting parameters during the setup process, you can

Print out the valid setting parameters close to the setting process, and the unselected function parameters will not be printed.

Parameter 7 of [SET 1]A When 1 is selected, the actual weight of each filling will be automatically printed

after each quantitative filling.

C.4 Mode 3: Data format of general command response mode

The data format of the reply communication is:

Table C-3 Communication data format

******
Finish
Fields Start character Address Order Checksum
symbol
(Optional)

length
1 1 1~2 1~12 2 1
(byte)

express
Hexadecimal ASCII ASCII ASCII sixteen
ASCII characters
form system character character character Base

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 Appendix C Communication Port Detailed Introduction

content 02H A~Z Note 1 See Table D-2 Note 2 Note 3 03H

Note 1: The address of the instrument is 1 to 26 when it is set, and the corresponding address is represented by ASCII characters A to Z during communication.

Note 2: The length and format of parameter values vary according to the parameters. When the host computer sends the parameter string, spaces can be added

at both ends as separators, and the numeric string can include a decimal point.

Note 3: The hexadecimal value of the XOR checksum from the address field to the last byte of parameter 2 represented by ASCII

characters, with the high bit first.

Please refer to Table C-4 for the meaning of each communication command and its communication format, where

Addr represents the address represented by A~Z characters, XH and XL are the high 4 bits and low 4 bits of the hexadecimal

digits of the checksum represented by ASCII characters 0~9, A~F. In the example column, 02H and 03H are the start and end

characters represented by hexadecimal, and the ASCII character string is between them, of which the last 2 bits are the

checksum.

The XK3190-C606+ communication port has 8 groups (non-byte) of communication command buffers. When the

buffers are full, the subsequent commands will be lost, so the host computer should not send commands too quickly. If RS 485

half-duplex communication is used, the host computer will pause for a while after sending a command to wait for the

instrument's response.

Table C-4 Instruction mode communication commands

instruction meaning Format Example (Note 1)

Host computer 02H Addr A XH XL 03H 02H AA00 03H

shake hands
send
A
Instrument 02H Addr A XH XL 03H 02H AA00 03H
shake hands
deliver

Host computer 02H Addr B XH XL 03H 02H AB03 03H

send
Read gross weight

B
Instrument
send 02H Addr B ****** XH XL 03H 02H AB ******* 03H
deliver
Gross Weight

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 Appendix C Communication Port Detailed Introduction

Host computer 02H Addr C XH XL 03H 02H AC02 03H

send
Read Net Weight

C
Instrument
send 02H Addr C ****** XH XL 03H 02H AC ******* 03H
deliver
net weight

Host computer 02H Addr D XH XL 03H 02H AD05 03H

send
Read tare weight

D
Instrument
send 02H Addr D ****** XH XL 03H 02H AD ******* 03H
deliver
Tare

Host computer 02H Addr E XH XL 03H 02H AE04 03H

send
Skin removal

E
Instrument 02H Addr E XH XL 03H 02H AE04 03H
Skin removal
deliver

Host computer 02H Addr F XH XL 03H 02H AF07 03H

Zero
send
F
meter 02H Addr F XH XL 03H 02H AF07 03H
Zero
send

02H Addr S NN XH XL 03H 02H AS0012 03H

Host computer Read weighing
See Note 2 for details
send Record

S
02H Addr S NN ****** XH XL The instrument returns accumulated data or records
Instrument Sending
03H All data. See Note 2 for details
Re-record
…
deliver

02H Addr V XH XL 03H 02H AV17 03H

Host computer Delete
send Re-record

V
02H Addr V XH XL 03H 02H AV17 03H
Instrument Delete
deliver Re-record

Note 1 to Table C-4: Assume that the instrument address is 1, represented by the letter "A". If the instrument address is not "1",

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 Appendix C Communication Port Detailed Introduction

The checksums XH and XL should be changed accordingly. If the response string includes the character "err", it means that the command format is wrong

or the execution condition is not met.

Note 2 of Table C-4: NN=00: Read accumulated data; NN=01: Read all stored data; NN=02:
Read the last data.
The returned cumulative data NN code: Tc is the cumulative number of times; Tw is the cumulative

weight. The format of the returned storage data is:

02H, address, command (S), sequence number (5 bytes), space (1 byte), [time (yy/mm/
dd-hh:MM:ss) (when [SET 1] parameter 9B= 2)], weight (7 bytes) , space (2 bytes) ,
0DH, 0AH, 03H.
If there is no data or the data has been sent, return to the original instruction.

C.5 Mode 4/5: Modbus mode

RS485 communication port needs to be selected according to the actual wiring. You can choose 4-

wire RS485, 2-wire RS485 or RS232 mode Modbus. Modbus protocol is RTU mode, and the address range is

1-247. Data format: 8 data bits, available [SET 1] parameter 4E Select No Parity 2 Stop Bits, Odd Parity or

Even Parity 1 Stop Bit.

Note: When setting the device address, it is very important to ensure that there are no two devices with the

same address. If duplication occurs, the entire serial bus will not work properly, and the master node will not be able

to communicate with all the nodes on the bus.

Maximum length of received message: 47 bytes (including address and CRC)

Maximum length of sent message: 253 bytes (excluding address and CRC)

The Modbus functions implemented by C606+ are shown in the table below. The shaded parts are not implemented and will be used for future

expansion:

Table C-5 Modbus functions

Function code

sixteen chapter
code Subcode
Base Note 1

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 Appendix C Communication Port Detailed Introduction

Physical Discrete Read discrete input

02 02 7.2
Compare Quantity Input

special

visit Internal Bit Reading coil 01 01 7.1

ask or physical line

lock up Writing a single coil 05 05 7.5

Writing multiple coils 15 0F 7.11

Input Storage Read Input Memory

04 04 7.4
send Device

live
Device Internal Storage Read Holding Registers 03 03 7.3
visit Device or physical

ask Output storage Writing a single register

06 06 7.6
Note 2
Device

Writing multiple registers

16 10 7.12
Note 2, Note 3

Read/write multiple registers twenty three 17 7.17

Device

Mask Write Register twenty two 16 7.16

Read FIFO queue twenty four 18 7.18

File Record Access Read file records 20 6 14 7.14

Write file record twenty one 6 15 7.15

Note 4

diagnosis Read exception status 07 07 7.7

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 Appendix C Communication Port Detailed Introduction

diagnosis 08Note 6 00-18 08 7.8

, 20

Get event count 11 0B 7.9

Device

Get event record 12 0C 7.10

Report slave ID 17 11 7.13

Read device identification code 43 14 2B 7.21

Encapsulation interface Encapsulation interface transmission 43 13,14 2B 7.19

CANopen General 43 13 2B 7.20

References

Note 1: Refers to the chapter number in GB/T 19582.1-2008.

Note 2: Writing registers is not allowed in the running state.

Note 3: When writing multiple registers, if there is an invalid register address within the length specified by the command, only the register

before it will be written, and the subsequent data will be ignored. The returned write length is the length of the valid data. If the written data exceeds the

upper and lower limits of the data, the data will be ignored. This regulation is to improve the fault tolerance of the system.

Note 4: The file writing function can only write the device description string in file 2: device identification.

Note 6: Only sub-functions 00, 01, 02, 10, 11, and 12 are implemented. For sub-function 01, the parameter 0xff00 will

reset the instrument.

Modbus address assignment of C606+:

Table C-6 Discrete input (read only, R)

address variable illustrate

0 run Running indicator status

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 Appendix C Communication Port Detailed Introduction

1 net weight Net weight indicator status

2 dynamic Dynamic indicator status

3 Zero Zero position indicator status

4 Lifting Stage lift indicator status

5 fast forward Fast forward indicator status

6 Zhongjin Status of the center indicator light

7 Undefined

8 Slow forward Slow forward indicator status

9 Unloading Discharge indicator status

10 Out of tolerance Out of tolerance indicator status

11 Slap Tap indicator status

12 Close valve Valve closing indicator status

13 Manual Manual indicator status

14 Emergency Stop Emergency stop indicator status

15 Clip bag Bag clamp indicator status

16 stop Stop state

17 communication Communication status

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 Appendix C Communication Port Detailed Introduction

18 Weighing Weighing status

19 Remote Control Remote control status

20-31 Undefined

32-43 Instrument input I0~I11 Input terminal status

Table C-7 Coil (read and write, R/W)

address variable illustrate

48~59 Instrument output O0~O11 Output terminal status, remote control status can be written

202 ZeroNote 1, Note 3, Note 5 Zero

203 Skin removalNote 1, Note 3 1: Remove the skin; 0: Display the gross weight without retaining the original weight.

Tare

204 Remote ControlNote 1, Note 3 Enter/Exit remote control state

208 Grand totalNote 1, Note 3, Note 5 Record current weight

209 PrintNote 1, Note 3, Note 5 Print current weight

210 Print cumulative amountNote 1, Note 3, Print the accumulated times, accumulated weight and other data

Note 5

213 Save working parametersNote 1:Note 3, Set the current group working parameters and instrument setting parameters

Note 4, Note 5
Writing to EEPROM

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 Appendix C Communication Port Detailed Introduction

214 Save calibration parametersNote 1:Note 3, Write calibration parameters into EEPROM

Note 4, Note 5

Note 1: Only single coil writing instruction can be used.

Note 3: Not executed in the running state

Note 4: Response time may extend to hundreds of milliseconds

Note 5: Writing 1 or 0 has the same effect

Note 6: The stop command is not completely consistent with the function of the instrument's [Stop] key. The stop command will immediately stop the equipment's

working program and enter the stop state.

Table C-8 Input register (read only, R)

address variable illustrate

Net weight (32-bit signed integer

0
number)Note 2

Gross weight (32-bit signed integer

2
number)Note 2

Tare weight (32-bit signed integer

4
number)Note 2

6 Net weight (floating point)Note 2

8 Gross weight (floating point number)Note 2

10 Tare weight (floating point)Note 2

12 Current zero point (floating point number)

14 Cumulative weight (floating point number)

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 Appendix C Communication Port Detailed Introduction

16 Cumulative number of times (16-bit integer)

20 Zero point AD code (floating point number)

twenty two Scale factor (floating point)

twenty four Maximum weighing capacity (floating point)

26 Nonlinear correction value (floating point

number)

28 Graduation value (16-bit integer)

29 Decimal places (16-bit integer)

30 Initial zero range (16 bits

Integer)

31 Zero range (16-bit integer)

32 Zero tracking speed (16 bit

Integer) (not used yet)

33 Zero tracking range (16 bit

Integer)

34 Filter algorithm (16-bit integer)

35 AD conversion speed (16-bit integer

number)

36 Filter strength (16-bit integer)

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 Appendix C Communication Port Detailed Introduction

37 Dynamic judgment limit (16 bits

Integer)

38 Weight unit (16-bit integer)

39 Calibration parameter logic (16 Bit0: 1: Allow zero point < -20e alarm
bit integer)
Bit1: 1: Allow power-on reset

Note 1: The transmission format of 32-bit integer or 32-bit floating point number is highest, second highest, second lowest, lowest.

Note 2: 32-bit integers do not include decimal points. All decimal places are treated as integers and rounded to the display scale value of the instrument. Floating-

point numbers are represented internally. Floating-point numbers are not rounded to the display scale value of the instrument.

Table C-9 Holding Registers (Read and Write, R/W)

address variable illustrate

Net weight (32-bit signed integer

0 R
number)Note 2

Gross weight (32-bit signed integer

2 R
number)Note 2

Tare weight (32-bit signed integer

4 R/W
number)Note 2

6 Net weight (floating point)Note 2 R

8 Gross weight (floating point number)Note 2 R

10 Tare weight (floating point)Note 2 R/W

12 Current zero point (floating point number) R

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 Appendix C Communication Port Detailed Introduction

Note 2

14 Cumulative weight (floating point number) R

Note 2

16 Cumulative number of times (16-bit integer)

Note 2

20 Zero point AD code (floating point number)

Note 1

Note 1
twenty two Scale factor (floating point)

Note 1
twenty four Maximum weighing capacity (floating point)

26 Nonlinear correction value (floating point

Note 1

number)

28 Graduation value (16-bit integer) Note 1

29 Decimal places (16-bit integer) Note 1

30 Initial zero range (16 bits Note 1

Integer)

31 Zero range (16-bit integer) Note 1

32 Zero tracking speed (16 bit Note 1

Integer)
(Not used yet)

33 Zero tracking range (16 bit Note 1

Integer)

34 Filter algorithm (16-bit integer) Note 1

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 Appendix C Communication Port Detailed Introduction

35 AD conversion speed (16-bit integer

Note 1

number)

36 Filter strength (16-bit integer) Note 1

37 Dynamic judgment limit (16 bits Note 1

Integer)

38 Weight unit (16-bit integer) Note 1

39 Calibration parameter logic (16 Bit1: 1: Allow power-on reset

bit integer) Note 1

100 Analog output full scale corresponds to

Weight (float)

102 Analog zero AD code (16

bit integer)

103 Analog full scale AD code (16

bit integer)

104 Serial port 1 baud rate (16 bit

Integer)

105 Serial port 2 baud rate (16 bit

Integer)Note 3

106 Serial port 3 baud rate (16 bit

Integer)Note 3

107 Serial port 1 working mode (16

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 Appendix C Communication Port Detailed Introduction

bit integer)

108 Serial port 2 working mode (16

bit integer)Note 3

109 Serial port 3 working mode (16

bit integer)Note 3

110 Instrument communication address (16 bits (1-247)

Integer)

111 Printer Type (16-bit integer

number)

112 Secondary display content (16-bit (0- cumulative number of times, 1- cumulative weight, 2- date,

Integer) 3-time, 4-program steps/time, 5-quantitative value)

113 Display brightness (16-bit integer)

114 Working parameter settings (16 bit Bit0 allows printing

Integer)
Bit1 Communication allowed 1

Note 3

Bit2 Communication allowed 2

Bit3 Communication allowed 3

Bit4 Communicate in C601 format

Bit5 allows large screen display

Bit6 Automatic printing

Bit7 Printing language (0-English, 1-Chinese)

Bit8 1=Microprinter reverse printing

115 Data storage (16-bit integer) 0: do not store, 1: store weight, 2: store weight
and time

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 Appendix C Communication Port Detailed Introduction

Current recipe parameters

200 P0, (floating point number) Zero point tolerance (zero zone)

202 P1, (floating point number) Target value

204 P2, (floating point number) fast forward

206 P3, (floating point) Slow forward

208 P4, (floating point) Lead time

210 P5, (floating point number) Tare

212 P6, (floating point) Standard allowable error

214 P7, (floating point) Ton bag weight or preset total weight

216 P8, (16-bit integer) General Contractor

Setting 2 Working Parameters

300 T1, (16-bit integer) Faster

301 T2, (16-bit integer) China

302 T3, (16-bit integer) Slower

303 T4, (16-bit integer) Dynamic Time

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 Appendix C Communication Port Detailed Introduction

304 T5, (16-bit integer) Valve closing delay

305 T6, (16-bit integer) Make up time

306 T7, (16-bit integer) Dot fill interval

307 T8, (16-bit integer) Slap action time

308 T9, (16-bit integer) Tapping interval time

309 T10, (16-bit integer) Vibration Delay

310 T11, (16-bit integer) Vibration time

311 T12, (16-bit integer) Automatic zeroing interval

312 T13, (16-bit integer) Bag clamping delay

313 T14, (16-bit integer) Loose bag delay

314 T15, (16-bit integer) Unloading delay

315 T16, (16-bit integer) Lock Time

316 Number of taps

(16-bit integer)

317 Lead correction interval

(16-bit integer)

318 Working mode (16-bit integer

number)

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 Appendix C Communication Port Detailed Introduction

319 Recipe number (16-bit integer) Parameter range: 0~9

320 Lifting weight (floating point number)

400 Option 1 (16-bit integer) Bit0: Automatic peeling

Bit1: Whether the bulk grain scale dynamic is allowed to end

…
Bit8: Feeding method

Bit9: Automatic correction of lead time

Bit10: Out-of-tolerance processing

Bit11: Automatically resume operation after suspension

Bit12: Point complement

Bit13: Detect loading position

Bit14: Detect material unloading position

Bit15: Shut-off valve

401 Option 2 (16-bit integer) Bit0: Bag clamp

Bit1: ton bag or preset total weight

Bit2: tap
Bit3: Automatic zeroing

Bit4: Automatic bag loosening

Bit5: Upgrade option

Bit6: Detect the gate

Bit7: Loosen bag during emergency stop

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 Appendix C Communication Port Detailed Introduction

Note 1: The calibration switch must be turned on to write

Note 2: The transmission format of 32-bit integer or 32-bit floating point is highest, second highest, second lowest, lowest. Integer type has been rounded to the

display scale value of the instrument, and floating point number has not been rounded to the display scale value of the instrument.

Note 3: Modifying this register may terminate Modbus communication.

Exception code definition

Bit0: 0: The main clock is the internal RC oscillator; 1: The main clock is the external quartz crystal oscillator

Bit1: 0: AD works normally; 1: AD works abnormally

Bit2: 0: EEPROM is normal; 1: EEPROM is abnormal

ID Content

Instrument Model ( "XK3190-C606 Ver2.xx" , 20 characters) and the device description string,

The latter is written by the user and has a length of 32 bytes.

Device identifier

Only respond to "Read device ID code 02"

Conformance level: 02

Manufacturer Name: "Shanghai Yaohua Weighing System Com.Ltd.,"

Product Code:"XK3190-C606",

Major and minor version numbers: "Ver1.xx",

Manufacturer website: “http://www.yaohua.com.cn ”

Product Name:“Weighing Indicator”
Model Name:"XK3190-C606",

User application name: written by the user, 32 bytes, same as the ID content device description word

string.

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 Appendix C Communication Port Detailed Introduction

File Definition and Record Number

File 1 is the stored weighing record, and the record number is the starting number of the weighing record to be read. The record

length indicates the number of weighing and records to be read. There can only be one sub-request for each read, so the data length of

the request command can only be equal to 7. When the automatic storage type is 1, the maximum number of records that can be read is

8000. The length of each record is 3, a total of 6 bytes. The first 2 bytes are the weighing record number of the 16-bit binary integer, and

the last 4 bytes are the weight represented by the 32-bit floating point number. When the automatic storage type is 2, the maximum

number of records that can be read is 4000. Each record has a length of 5.
There are 10 bytes in total. The first 2 bytes are the weighing record serial number of 16-bit integer, the next 4 bytes

are the seconds from 0:0:0 on January 1, 2000, expressed by 32-bit binary integer, and the last 4 bytes are the

weight expressed by 32-bit floating point number. Reading record number 0 returns the last weighing record of this

startup. Its record number is also the record number of the last weighing record. If the returned weight is 0, it

means that there is no new weighing record after this startup.

File 2 is the device description string, with a length of 6 to 32 bytes. The part less than 32 bytes is best used.

The content of the file 2 is filled with spaces, otherwise the original content is retained. File 2 only has record 1.

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 Appendix D: Solutions to Common Problems

Appendix D: Solutions to Common Problems

When the instrument is not working properly, if there is an error prompt, please handle it according to Table A-1

"Error Prompt Information Description". If the working program is not running properly, you can set the auxiliary display to

the working step state (set [SET 0] parameter 7BSet to 4) , see where the action stops, and compare it with the corresponding program

The sequence description table analyzes which conditions are not met for the next step, and then makes corresponding

adjustments. Table D-1 lists the solutions to common problems.

Table D-1 Solutions to common problems

question reason Treatment

After power on, the instrument does not work. Power not connected Check the power supply

The buzzer does not sound

JP2 jumper on the motherboard is in ISP Set the JP2 jumper on the motherboard or

Location Change the K2 switch to the RUN position

Instrument weighing is abnormal Sensor wiring error; Check sensor wiring;

Four-wire connection method, without excitation When connecting four-wire system, short-circuit

EX+ and SEN+, EX- and

The power supply terminals and the corresponding excitation

The excitation feedback terminal is short-circuited; SEN- terminals;

There is a problem with the scale or sensor; Check the scale and sensor input

Is the output signal normal?

Sensor Excitation Power Load
Too large, causing the excitation voltage to drop The excitation power supply load current should

No more than 100mA

When setting parameters, some The parameter value is incorrect. Press the [←] or [→] key to flash

Number cannot be displayed Display Range Move to the parameter position.

Press [↑] or [↓] to modify

This parameter.

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 Appendix D: Solutions to Common Problems

The instrument cannot enter the operating state. There is a problem with the working parameter settings Please check carefully according to the instructions

state Check whether the set parameters are appropriate

reason

Cannot work as expected There is a problem with parameter settings Same as above

do
Missing the program needs to run Check the "Start Feeding" and other signals

Input signal Is the number valid?

Cannot print The printer settings are incorrect Check the printout in [SET 1]
Set parameters and serial port settings

parameter

Print out garbled characters The printer settings are incorrect Check the print settings and
Is the printer compatible?
The print cable is not in good contact.

Check the printer cable and plug

or replace the printer cable

Digital jump The scale is not dynamic Improved carrier structure

Scale vibration Take measures to reduce the vibration of the scale

move
The sensor shield wire is not connected properly

Change the filtering mode to sliding

The electromagnetic interference on site is too great
Window mode.
AD conversion speed is too fast
Connect the ground wire and shield wire

Reduce/minimize on-site disturbances

Filter strength is too small

Reduce AD conversion speed
（【SET 4】Parameter 2B）

Increase filtering strength

（【SET 4】Parameter 2C）

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 Appendix D: Solutions to Common Problems

Slow digital response Slow AD conversion speed Improve AD conversion speed

（【SET 4】Parameter 2B）

Reduce filter strength

Filter strength is too high

（【SET 4】Parameter 2C）

Digital dynamic light turns off Dynamic judgment setting is too small Increase the [SET 4] parameter

2D The value of

Dynamic light when digital is not moving Dynamic judgment setting is too large Reduce the [SET 4] parameter
Immortality 2D The value of

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 Appendix E Safety Instructions

Appendix E Safety Instructions

To ensure the personal and property safety of users, please pay attention to the following matters:

1. The system must have good safety grounding.

2. Yaohua strives to improve product quality and provide high-quality products to users. However, any electronic

equipment may fail, so this possibility should be taken into account when designing the system, and necessary measures should

be taken, such as redundant design, interlocking devices, etc., to improve the reliability and safety of the system.

3. Non-professionals are not allowed to open the instrument to avoid danger.

94
Company Address: No. 4059, Shangnan Road, Shanghai

Production base: No. 4239, Shendu Road, Shanghai

Zip code: 201112

Tel: (021) 67282800 67282801 67282802

Fax: (021) 58860003

Website: www.yaohua.com.cn

Email: yh@yaohua.com.cn

Sales Hotline:

Tel: (021) 67282859

Fax: (021) 67282830 67282831

Service hotline: 400 168 3190

Sales hotline: (021) 67282810 67282812