s40799 023 00641 5
s40799 023 00641 5
https://doi.org/10.1007/s40799-023-00641-5
RESEARCH PAPER
Received: 23 December 2022 / Accepted: 13 March 2023 / Published online: 8 April 2023
© The Society for Experimental Mechanics, Inc 2023
Abstract
In this research, to investigate the impact of the guide vanes on the flow analysis in the axial pump, unsteady numerical
turbulence field simulations with and without guide vanes are simulated using the model of standard κ–ε turbulence with
the technique of sliding mesh (SM). The numerical results are firstly validated and compared with experimental outcomes.
Different detailed information data regarding flow analysis, for instance, static, dynamic, total pressures, turbulent kinetic
energy, shear stress, and velocity magnitude are qualitatively analysed. Then pressure at varying regions in the pump is quali-
tatively investigated under different operating conditions. The results have shown that the flow field and performance of the
pump are highly affected by adding the guide vane to the axial impeller. The impeller with guide vane can lead to enhance
the pump performance. Moreover, results show that the pressure, kinetic energy, shear stress, and velocity are increased by
adding a guide vane to the axial impeller. This study will provide good information and guidance to enhance and improve
the axial flow pump design operation.
Keywords Axial flow pump · Guide vanes · Static pressure · Dynamic pressure · Total pressure · Shear stress · Velocity
magnitude
Vol.:(0123456789)
70 Experimental Techniques (2024) 48:69–88
between them. The results revealed that the impeller rotation flow conduits and pump hydraulic interaction under various
speed at the inlet conduit was highly affecting the compo- conditions were highly prominent. Furthermore, the results
nents of tangential and axial velocities distributions. Also, at also show that the external and internal outlet conduit per-
outlet conduit region, the guide vane of the circulation veloc- formance have a relation with the pump system operating
ity outlet was a high impact on pattern of flow. Furthermore, condition. Yang et al. [7] improved the axial pump efficiency
at the low condition of flow rate the distribution of flow at under partial loads using a mechanism of outlet guide blades.
the dividing pier sides was not symmetric. Moreover, the They simulated axial pumps under various adjustable of
Table 1 The specifications of axial pump parts showed that the emerges of leakage flow including vortex
Part Value Unit filaments train to extend starting at a blade tip. Wei et al. [9]
Studied a force acting characteristics using the adjustable
Blade angles 60 (degree) blade in an axial flow pump. In their work, the 3D internal
Blades number Four (-) turbulent flow in the axial pump has been simulating as well
Tip to hub ratio 0.495 (-) as the blade surface force acting was also calculated at vari-
Tip diameter 102 (mm) ous flow conditions. They adopted using the finite element
Motor power 2.2 (kW) method to investigate the adjustment blade distributions of
Hub diameter 50 (mm) strain and stress. The result revealed that the concentration
Design speed 3000 (rpm) of stress happened near the root of the blade and maximum
Design flow rate 12.5 (l/min) displacement occurred at the flange of the blade. Presently,
investigate the effect of different guide vanes with the impel-
ler of an axial flow pump is needed more analyses. The flow
field analysis such as pressure, velocity, kinetic turbulent
exit guide vane angles using CFD technique with Reynolds flow, wall shear stress, and velocity vectors are not being
time-averaged equations and employed turbulent model type investigated well, particularly movement coupling with a
RNG k-ε. The numerical calculation results found that when guide vane region and an axial impeller. Therefore, in this
increasing the guide vane angle with the clockwise direction, work analysis, whole passages unsteady turbulent flow com-
a large efficiency was at high flow rate. Also, using a guide putational simulation in axial pump and compared between
vane can improve the flow field as well as can decrease the
flow separation at the ledge inlet of a guide vane. Moreover, a
pumping system's hydraulic efficiency also can be enhanced.
Table 2 Independence test mesh
Wu et al. [8] studied and measurements effect of structures of
tip region leakage vortex in the central plane of a pump. They Grids Pressure difference Difference in
pressure
used measurements of particle image velocimetry method
under different of resolutions concentration on the structures (bar) (%)
of flow at the tip area in the rotor of the pump. Unobstructed 0.56 million
facilitated these areas were through matching the transparent 1.23 million 0.524 8.91
pump with optical refractive index with liquid. The results 2.12 million 0.233 8.71
reveal that the high magnification outcomes for the flow were 2.42 million 0.24 7.53
nonuniformities and connected with the turbulence flow near 3.12 million 0.252 5.32
the tip gap. Also, in passages of the rotor the distributions of 3.46 million 0.262 3.81
statistics spatial instantaneous results and vortices strength
Table 3 Test of time steps independence pump computational domain, Fig. 1(b) shows the shapes
Time step Pressure differences (bar) Percentage
of an axial Impeller with and without a guide vane. Table 1
(s) differences summarises the pump specifications.
(%)
( ) 𝜕u
[(𝜇 + 𝜇t )( 𝜕xi +
𝜕uj
)]
𝜕 ui uj 𝜕P (2)
j 𝜕xi
= +𝜕 + Si
𝜕xi 𝜕xj 𝜕xj
( ) ⌊ ⌋
𝜕 𝜌𝜀ui 𝜕 𝜇 𝜕 𝜀( )
= (𝜇 + t ) 𝜀 + c1 Pk − c2 𝜌𝜀 (4)
𝜕xi 𝜕xi 𝜎𝜀 𝜕xj k
k2
𝜇t = ρc𝜇 (6)
ε
where the Pk represented the item of pressure produced
caused by a gradient of velocity [1].
A) Discharge pressure signal for frequency range from 0 to 1000 Hz several flow
conditions
B) Discharge pressure signal for frequency range from 2000 to 10000 Hz several flow
conditions
In this simulation study has been employed different Figure 3 describe the various experimental setup parts
time steps because of use the independence of time- and the axial pump flow loop system, In this work, an
step can lead to more accurate in results through axial pump supply at maximum pressure more than
using the computational calculations by CFD 10 bar. The system of flow loop was selected as re-
method. In this work the time step of 2.778x10-4 sec circulatory and it was included a tank type plastic tank
has been selected as shown in Table 3. with dimensions of 95 × 90 × 110 cm, with PVC pipe and
76 Experimental Techniques (2024) 48:69–88
Fig. 6 (continued)
C) Suction pressure signal for frequency range from 0 to 1000 Hz several flow
D) Suction pressure signal for frequency range from 1000 to 10000 Hz several flow
conditions
connections components were PVC types. Two pressure Numerical and Experimental Validation
transduces were used to collect the pressure signals at Results
both suction and discharge sections in this flow loop.
Flow meter also was used to record the amount of flow To validate dependability of computational CFD simula-
rate passing in pipes for different conditions. All pres- tion results, performance of axial pump at various condi-
sure signals were collected and recorded then transfer tions are compared with simulated with experimental test
to data acquisition system the transfer to PC in order to outcomes. Figure 4 represents pressure differences axial
calculate all pump performance pressure and head and pump characteristics for available experimental and com-
analysis all signal in time and frequency investigation by putational results. As seen that there is an approximately
using MATLAB code. small alteration in the pressure, head and efficiency with
Experimental Techniques (2024) 48:69–88 77
Fig. 7 Pressure differences with and without guide vanes under different flow rates
78 Experimental Techniques (2024) 48:69–88
Fig. 8 Differences in dynamic pressure using and not using guide vanes under varying cases
them under different flow rates. That means the CFD time domain investigation, with variety of flow condi-
technique can accurately to predict the model pump per- tions from 5 to 20 (l/min) with N = 3000 rpm. As noted
formance, and the division error between both results that the signals of instantaneous pressure for both dis-
was around 6.54, 5.89 and 7.68% respectively. charge and suction were changed when flow conditions
changes. Moreover, the instantaneous raw of magnitude
Investigation of Instantaneous Discharge decreases with rise in flow conditions. Because of the
and Suction Pressures in Pump with Several Flow mechanical losses and hydraulic in addition to the impact
Conditions of cavitation occurrence at the inlet impeller leads to
cause further unstable flow in pump. Nevertheless, as
Figure 5 describes the instantaneous raw of both dis- detected that the instantaneous pressure changes can pro-
charge and suction pressures data in an axial pump in vide a clear image concerning the perfrofmance pump.
Experimental Techniques (2024) 48:69–88 79
Investigation of Pressure Signals Based ranges. The first figure was at range frequency from
on Frequency Domain with Several Flow Conditions 0 Hz to 1 kHz and the second figure was from 2 and
and Ranges of Frequencies 10 kHz for both discharge and suction pressure signals
with various flow conditions. As noted, that from these
To additional analysis, investigation in frequency domain figures, there are changed in pressure level amplitude in
was achieved in order to study impact of verity of flow con- axial pump when it was working at different conditions.
ditions on pressure amplitude 3D figures were applied. Though, as noticed that there was rise in pressure level
amplitude as an axial pump was worked with high flow
Prediction of Pressure Signal with Range conditions for both frequency ranges. The frequencies
of Frequency from 0 Hz to 10 kHz for Suction dominated in different ranges were accompanying with
and Discharge Pressures the BPF of shaft rotating frequency, and their frequen-
cies harmonics for both discharge and suction pressures
Figure 6 represent the 3D figures of pressure signals in signals.
frequency domain according to the various frequency
80 Experimental Techniques (2024) 48:69–88
pump without guide vanes was visibly higher than not using outlet, the higher value of pressure occurs at outlet of the
guide vanes, Moreover, the phenomenon of flow separation pump, and minimum pressure happened at a inlet of pump.
will occur especially at low flow in a pump can lead to cause Again, pressure with guide vanes was higher than without
unstable flow field in this particular flow rate. vanes especially near vanes and could lead to rise in the
performance of the pump.
Analysis the Flow in the Middle Pump Cross Section Figure 14 shows the static pressure variations with and
without guide vanes at the middle impeller pump section. As
For more study in axial pump, Fig. 13 illustrates the varia- noted, that the pressure at the inlet for impeller with guide
tions in pressure at the center impeller section with changed vanes is approximately higher than impeller without vanes.
flow rates using and not using guide vanes. As noticed that However, the pressure was highly affected after the axial
the static pressure steadily rises from inlet region to pump impeller with guide vanes due to the vanes as shown in the
82 Experimental Techniques (2024) 48:69–88
Fig. 12 Variations in wall shear stress with and without guide vanes
previous figure. It can be observed that there are four regions angel of inlet impeller blades. Furthermore, from the above
of the maximum pressure, similar to the number of impeller numerical results, it can be clearly seen that the guide vanes
blades. These regions are affected through impeller blades, highly affect the flow field in the pump.
the value of pressure increases or decreases near to the tip
blade. Analysis the Velocity Magnitude Vector
Figure 15 describes the turbulent kinetic energy for the
middle cross-section area within the pump. A notice that Due to seeing the movement components are significant to the
the TKE concentrates near the blade with vane. The higher velocity variations of the working an axial pump. The velocity
value was taking placed near a blade suction part for impel- magnitude vector with and without guide vanes under various
ler without vanes. Moreover, the maximum value occurred working operating conditions is depicted in Fig. 16. As seen
on both guide vanes sides for the impeller with vane. The that the velocity rises from inlet area to outer area in a pump.
reasons behind that are firstly due to the secondary flow on The loss of energy happens due to a vortex caused through
the surface of axial impeller and guide vanes surfaces with interaction flow between water and blades with a guide vanes
changed flow rates and secondly because of the attacking and pipe wall. Also, a gradient of velocity distributions is clear
Experimental Techniques (2024) 48:69–88 83
Fig. 13 Variations in pressure with and without guide vanes at middle pump cross-section
Fig. 14 Variations in pressure with and without guide vanes at middle impeller cross-section
84 Experimental Techniques (2024) 48:69–88
(a)
Different sections using vanes
S1 S2 S3 S4
S5 S6 S7 S8
(b)
in a certain area of blade with guide vanes near the tip blade to outlet at the blade suction part. It is noticed that a pressure
and tip vane under varying flow operating conditions. Further- variation on the pressure impeller side are higher than the sec-
more, as flow increases a flow velocity round hub reached to tion side and it increases near and closed to the guide vanes.
minimum velocity. Maximum velocity region under different Generally, the static pressure increases from hub region to the
conditions was increased for the impeller with guide vanes. tip area and it is highly affected due to two important reasons
It can be seen that using guide vans affects affect the perfor- firstly the tip clearance and tip vanes as well as due to the hub
mance the of pump and characteristics of the flow field as well leakage, that because of sharp velocity decreasing.
as an increase and improve the flow in the pump.
To study the impact of vanes in a pump different cross- Quantitively analyses the Average Pressure
section is investigated as shown in Fig. 17(a). The static pres- at the Cross‑section of the Pump
sure slightly increases from the suction to the pressure part
of vanes at circumferential flow direction as represented in The monitoring different points have been distributed in
Fig. 17(b). However, gradually increases start near inlet blade impeller blade and flow channels before and after a guide
86 Experimental Techniques (2024) 48:69–88