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OptiMill Tro Inox en

The OptiMill®-Tro-Inox is a six-flute trochoidal milling cutter designed for stainless steel, utilizing specific kinematics to reduce process forces through optimized engagement conditions. It features tough tungsten carbide construction, an AlTiN-based multilayer coating for thermal stability, and is available in various diameters ranging from 4.00 mm to 25.00 mm. The cutter is designed for efficient chip control with options for different configurations and coatings upon request.
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0% found this document useful (0 votes)
14 views10 pages

OptiMill Tro Inox en

The OptiMill®-Tro-Inox is a six-flute trochoidal milling cutter designed for stainless steel, utilizing specific kinematics to reduce process forces through optimized engagement conditions. It features tough tungsten carbide construction, an AlTiN-based multilayer coating for thermal stability, and is available in various diameters ranging from 4.00 mm to 25.00 mm. The cutter is designed for efficient chip control with options for different configurations and coatings upon request.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Your technology partner for cost-effective machining

OptiMill®-Tro-Inox
2 MILLING | OptiMill-Tro-Inox

OptiMill®-Tro-Inox
Six-flute trochoidal milling cutter for milling in stainless steel

The specific kinematics of trochoidal milling makes it possible to positively influence the engagement
conditions due to a superimposition of the feed movement with a circular movement of the tool.
The specific kinematics of trochoidal milling make it possible to positively influence the engagement
conditions due to the superimposition of the feed movement with a circular movement of the tool.
The pressure angle is correspondingly low. This technological approach has the consequence that
a reduced chip width and cutting length lead to significantly reduced process forces.

1 Front geometry
– Five cutting edges
– Diameter 6.00 mm - 25.00 mm
– Cutting material HP826

2 Spiral angles
– Spiral angle 36°
– Unequal pitch
– Specially adapted spiral angles to the 1
length ratio of 3xD for a reduction of
of the pull-out forces

3 Carbide & Coating


– Tough tungsten carbide for highly
3
dynamic loads
– AlTiN based multilayer coating
for ideal thermal stability

Features Comparison of the maximum cutting volume up to the end of the tool life
– Preferred series in stock:
ø range: 4 mm to 20 mm
– On request
ø range: 14, 18 and 25 mm Nominal-O: 12.00 mm
ae = 0.5 mm
ap = 60 mm (5xD)
fz = 0,1 mm

– Number of cutting edges 6 hmax = 0,07 mm

– Unequal pitch
– Especially for trochoidal milling
– For cutting depths up to 5xD

Comparison of the maximum cutting volume up to the end of the tool life
MILLING | OptiMill-Tro-Inox 3
Cx45°

OptiMill®-Tro-Inox Design:
Diameter of milling cutter:
Cutting material:
4,00 – 25,00 mm
HP826
Shoulder milling cutter, 2xD design with neck, includes chip breaker Number of cutting edges: 6
SCM292 Helix angle: 36°
Special features: Cutting edge portion
balanced on
G2.5 according to
DIN ISO 1940-G2.5

Cx45°
Application:
Design with chip breaker for optimum chip
d3
control. Ensures chips are shortened.
d2 h6

d1 f8
l2

l3

l1 CONFIG

P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3 HA HB
2xD
45°

Preferred series in stock

Dimensions z Chip Shank form HB


breaker
d1 f8 d2 h6 d3 l1 l2 l3 C x 45° Specification Order no.
4,00 6 3,9 57 11 13 0,08 6 – SCM292-0400Z06R-F0008HB2-HP826 31348624
5,00 6 4,8 57 13 15,5 0,1 6 – SCM292-0500Z06R-F0010HB2-HP826 31348625
6,00 6 5,8 57 13 19 0,12 6 – SCM292-0600Z06R-F0012HB2-HP826 31348626
8,00 8 7,8 63 19 25 0,16 6 – SCM292-0800Z06R-F0016HB2-HP826 31348627
10,00 10 9,8 72 22 30 0,2 6 – SCM292-1000Z06R-F0020HB2-HP826 31348628
12,00 12 11,8 83 26 36 0,24 6 1 SCM292-1200Z06R-F0024HB2-HP826 31348629
16,00 16 15,8 92 32 42 0,32 6 1 SCM292-1600Z06R-F0032HB2-HP826 31348631
20,00 20 19,8 104 41 52 0,4 6 1 SCM292-2000Z06R-F0040HB2-HP826 31348633

Available on request
14,00 14 13,8 83 26 36 0,28 6 1 SCM292-1400Z06R-F0028HB2-HP826 31348630
18,00 18 17,8 92 32 42 0,36 6 1 SCM292-1800Z06R-F0036HB2-HP826 31348632
25,00 25 24,5 125 50 65 0,5 6 1 SCM292-2500Z06R-F0050HB2-HP826 31348634

Configurable features
Example:
SCM292-0400Z06R-F0008HA2-HP826
Shank form:
Shank form: HA Shank form HA

Specification:
SCM292-0400Z06R-F0008[shank form]2-HP826

Dimensions in mm.
For cutting data recommendations, see end of chapter.
Special designs and other coatings available upon request.
d2 h6

d1 h10
4 MILLING | OptiMill-Tro-Inox l2

l3

l1

OptiMill®-Tro-Inox Design:
Diameter of milling cutter:
Cutting material:
4,00 – 25,00 mm
HP826
Shoulder milling cutter, 3xD design with neck, includes chip breaker Number of cutting edges: 6
SCM292 Helix angle: 36°
Special features: Cutting edge portion
balanced on
G2.5 according to
DIN ISO 1940-G2.5

Cx45°
Application:
Design with chip breaker for optimum chip
control. Ensures chips are shortened.
d3
d2 h6

d1 f8
l2

l3

l1 CONFIG

P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3 HA HB
3xD
45°
Cx45°
Preferred series in stock

Dimensions z Chip Shank form HB


breaker
d1 f8 d2 h6 d3 l1 l2 l3 C x 45° Specification Order no.
d2 h6

d1 f8

l2
4,00 6 3,9 62 16 23 0,08 6 1 SCM292-0400Z06R-F0008HB3-HP826 31348635
5,00 6 4,8 62 17 24 0,1 6 1 SCM292-0500Z06R-F0010HB3-HP826 31348636
l1
6,00 6 5,8 62 18 25 0,12 6 1 SCM292-0600Z06R-F0012HB3-HP826 31348637
8,00 8 7,8 68 24 30 0,16 6 1 SCM292-0800Z06R-F0016HB3-HP826 31348638
10,00 10 9,8 80 30 35 0,2 6 1 SCM292-1000Z06R-F0020HB3-HP826 31348639
12,00 12 11,8 93 36 45 0,24 6 2 SCM292-1200Z06R-F0024HB3-HP826 31348640
14,00 14 13,8 99 42 50 0,28 6 2 SCM292-1400Z06R-F0028HB3-HP826 31348641
16,00 16 15,8 108 48 55 0,32 6 2 SCM292-1600Z06R-F0032HB3-HP826 31348642
20,00 20 19,8 126 60 70 0,4 6 2 SCM292-2000Z06R-F0040HB3-HP826 31348644

Available on request
18,00 18 17,8 117 54 67 0,36 6 2 SCM292-1800Z06R-F0036HB3-HP826 31348643
25,00 25 24,5 150 75 92 0,5 6 2 SCM292-2500Z06R-F0050HB3-HP826 31348645

Configurable features
Example:
SCM292-0400Z06R-F0008HA3-HP826
Shank form:
Shank form: HA Shank form HA

Specification:
SCM292-0400Z06R-F0008[shank form]3-HP826

Dimensions in mm.
For cutting data recommendations, see end of chapter.
Special designs and other coatings available upon request.
d2 h6

d1 h10
l2 MILLING | OptiMill-Tro-Inox 5
l3

OptiMill®-Tro-Inox
l1
Design:
Diameter of milling cutter: 6,00 – 20,00 mm
Cutting material: HP826
Shoulder milling cutter, 3xD design with neck, includes chip breaker, with internal coolant supply Number of cutting edges: 6
SCM291 Helix angle: 36°
Special features: Unequal division /
unequal gradient

Application:
Version with chip divider and central internal
cooling for optimum chip control. Ensures shor-
Cx45°
tened chips.
d3
d2 h6

d1 f8
l2

l3

l1 CONFIG

P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3 HA HB
3xD
45°

Preferred series in stock

Dimensions z Chip Shank form HB


breaker
d3

d1 f8 d2 h6 d3 l1 l2 l3 C x 45° Specification Order no.


6,00 6 5,8 62 18 25 0,12 6 1 SCM291-0600Z06R-F0012HB3-HP826 31504982
8,00 8 7,8 68 24 30 0,16 6 1 SCM291-0800Z06R-F0016HB3-HP826 31504983
d1 f8

10,00 10 9,8 80 30 35 0,20 6 1 SCM291-1000Z06R-F0020HB3-HP826 31504984


12,00 12 11,8 93 36 45 0,24 6 2 SCM291-1200Z06R-F0024HB3-HP826 31504985
16,00 16 15,8 108 48 55 0,32 6 2 SCM291-1600Z06R-F0032HB3-HP826 31504986
20,00 20 19,8 126 60 70 0,40 6 2 SCM291-2000Z06R-F0040HB3-HP826 31504987

Configurable features
Example:
SCM291-1200Z06R-F0024HA3-HP826
Shank form:
Shank form: HA Shank form HA

Specification:
SCM291-1200Z06R-F0024[shank form]3-HP826

Dimensions in mm.
For cutting data recommendations, see end of chapter.
Special designs and other coatings available upon request.
d2 h6

d1 h10
6 MILLING | OptiMill-Tro-Inox l2

l3

l1

OptiMill®-Tro-Inox Design:
Diameter of milling cutter:
Cutting material:
5,00 – 25,00 mm
HP826
Shoulder milling cutter, 4xD design, with chip breaker Number of cutting edges: 6
SCM292 Helix angle: 36°
Special features: Cutting edge portion
balanced on
G2.5 according to
DIN ISO 1940-G2.5

Cx45°
Application:
Design with chip breaker for optimum chip
control. Ensures chips are shortened.
d2 h6

d1 f8
l2

l1

CONFIG

P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3 HA HB
4xD
45°
Cx45°
Preferred series in stock

Dimensions z Chip Shank form HB


breaker
d1 f8 d2 h6 l1 l2 C x 45° Specification Order no.
5,00 6 66 20 0,10 6 2 SCM292-0500Z06R-F0010HB4-HP826 31348646
6,00 6 66 24 0,12 6 2 SCM292-0600Z06R-F0012HB4-HP826 31348647
8,00 8 74 32 0,16 6 2 SCM292-0800Z06R-F0016HB4-HP826 31348648
10,00 10 89 40 0,20 6 2 SCM292-1000Z06R-F0020HB4-HP826 31348649
12,00 12 100 48 0,24 6 2 SCM292-1200Z06R-F0024HB4-HP826 31348650
16,00 16 123 64 0,32 6 2 SCM292-1600Z06R-F0032HB4-HP826 31348652
20,00 20 140 80 0,40 6 2 SCM292-2000Z06R-F0040HB4-HP826 31348654

Available on request
14,00 14 108 56 0,28 6 2 SCM292-1400Z06R-F0028HB4-HP826 31348651
18,00 18 130 72 0,36 6 2 SCM292-1800Z06R-F0036HB4-HP826 31348653
25,00 25 170 100 0,5 6 2 SCM292-2500Z06R-F0050HB4-HP826 31348655

Configurable features
Example:
SCM292-0500Z06R-F0008HA4-HP826
Shank form:
Shank form: HA Shank form HA

Specification:
SCM292-0500Z06R-F0008[shank form]4-HP826

Dimensions in mm.
For cutting data recommendations, see end of chapter.
Special designs and other coatings available upon request.
d2 h6

d1 h10
l2
MILLING | OptiMill-Tro-Inox 7
l3

l1

OptiMill®-Tro-Inox Design:
Diameter of milling cutter:
Cutting material:
8,00 – 25,00 mm
HP826
Shoulder milling cutter, 5xD design, with chip breaker Number of cutting edges: 6
SCM292 Helix angle: 36°
Special features: Cutting edge portion
balanced on
G2.5 according to
DIN ISO 1940-G2.5

Cx45°
Application:
Design with chip breaker for optimum chip
control. Ensures chips are shortened.
d2 h6

d1 f8
l2

l1

CONFIG

P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3 HA HB
5xD
Cx45° 45°

Preferred series in stock

Dimensions z Chip Shank form HB


breaker
d1 f8 d2 h6 l1 l2 C x 45° Specification Order no.
8,00 8 81 40 0,16 6 3 SCM292-0800Z06R-F0016HB5-HP826 31348656
10,00 10 96 50 0,20 6 3 SCM292-1000Z06R-F0020HB5-HP826 31348657
12,00 12 112 60 0,24 6 3 SCM292-1200Z06R-F0024HB5-HP826 31348658
16,00 16 136 80 0,32 6 3 SCM292-1600Z06R-F0032HB5-HP826 31348660
20,00 20 160 100 0,40 6 3 SCM292-2000Z06R-F0040HB5-HP826 31348662

Available on request
14 14 122 70 0,28 6 3 SCM292-1400Z06R-F0028HB5-HP826 31348659
18 18 147 90 0,36 6 3 SCM292-1800Z06R-F0036HB5-HP826 31348661
25 25 195 125 0,5 6 3 SCM292-2500Z06R-F0050HB5-HP826 31348663

Configurable features
Example:
SCM292-0800Z06R-F0008HA5-HP826
Shank form:
Shank form: HA Shank form HA

Specification:
SCM292-0800Z06R-F0008[shank form]5-HP826

Dimensions in mm.
For cutting data recommendations, see end of chapter.
Special designs and other coatings available upon request.
8 MILLING | OptiMill-Tro-Inox

Cutting data recommendations for trochoidal milling cutters


Feed and cutting speed

OptiMill-Tro-Inox | SCM292
MMG* Workpiece material Strength/hardness Cooling
[N/mm2] [HRC]

MQL/Air Dry KSS


M1.1 Stainless steels, austenitic < 700 ü ü
M1
M1.2 Stainless steels, ferritic/austenitic (duplex) < 1,000 ü
M
M2 M2.1 Stainless cast steel, austenitic < 700 ü ü
M3 M3.1 Stainless cast steel, ferritic/austenitic (Duplex) < 1,000 ü
S1 S1.1 Titanium, titanium alloys < 400 ü
S S2.1 Titanium, titanium alloys < 1,200 ü
S2
S2.2 Titanium, titanium alloys > 1,200 ü

Correction factors Note


Factor vc ae hm In the case of trochoidal milling, the specified cutting
conditions change during the machining process. This
M also depends on the CAM software used and the machi-
2xD 1,05 1,05 1,05 ning position of the tool in the workpiece. The feed and
cutting width or contact angle are constantly changing
3xD 1,00 1,00 1,00
during machining in order to achieve, as far as is possib-
4xD 0,92 0,90 0,94 le, the most constant average chip thickness depending
5xD 0,80 0,80 0,87 on the contour.

* MAPAL machining groups


The specified machining values are guide values.
The optimum data for the respective machining task should be determined during the test or machining.
MILLING | OptiMill-Tro-Inox 9

ae

Trochoidal
milling ap = depending on max. machining depth of the tool
ae = depending on the workpiece material
ap

vc fz [mm] ae [mm] hm max. [mm] Machining example


[m/min] in % of D in % of D in % of D

160 - 220 0.8 - 1.1 5 - 10 0.48 - 0.60


X5CrNi18-8
120 - 160 0.6 - 1.0 5 - 10 0.46 - 0.58 ø = 12 mm ae = 1.2 mm
160 - 220 0.8 - 1.1 5 - 10 0.48 - 0.60 vc = 180 m/min ap = 32 mm
fz = 0.09 mm
120 - 160 0.6 - 1.0 5 - 10 0.46 - 0.58
110 - 170 0.65 - 1.3 6 - 12 0.52 - 0.60 TiAl6V4
ø = 12 mm ae = 1,2 mm
90 - 150 0.6 - 1.2 5 - 10 0.46 - 0.56 vc = 140 m/min ap = 30 mm
70 - 130 0.4 - 1.0 5 - 10 0.42 - 0.54 fz = 0.09 mm

Explanation
Pictograms

Expert Line:
Product with
Specialist tools for selected applications,
configurable features
CONFIG maximum precision and productivity

Shoulder Trochoidal Face


Trimming
milling milling milling

Helix Pocket
Ramps 45° chamfer
milling milling
45°

HA HB
Shank form HA Shank form HB 2xD Maximum
machining depth
Internal
coolant supply

Material suitability

Highly suitable Suitable in some situations

E.g. Standard material suitability table


P 1 2 3 4 5 6 M 1 2 3 K 1 2 3 N 1 2 3 4 S 1 2 3 4 5 H 1 2 3
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