L. Clear-Com - KB-702
L. Clear-Com - KB-702
KB-702/KB-702GM TWO-CHANNNEL
SPEAKER STATIONS
INSTRUCTION MANUAL
KB-702/KB-702GM Two-Channel Speaker Stations Instruction Manual
Legal Disclaimer
Clear-Com, the Clear-Com logo, and Clear-Com Concert are trademarks or registered trademarks of HM Electronics, Inc.
The software described in this document is furnished under a license agreement and may be used only in accordance with the
terms of the agreement.
The product described in this document is distributed under licenses restricting its use, copying, distribution, and decompilation/
reverse engineering. No part of this document may be reproduced in any form by any means without prior written authorization
of Clear-Com, an HME Company.
Clear-Com Offices are located in California, USA; Cambridge, UK; Montreal, Canada; and Beijing, China. Specific addresses
and contact information can be found on Clear-Com's corporate website:
www.clearcom.com
Clear-Com Contacts
Canada Office
Quebec , Canada
Tel: +1 (450) 653-9669
China Office
Beijing Representative Office
Beijing, P.R.China
Tel: +8610 65811360 / 65815577
CONTENTS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Internal Adjustments and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Block Diagram for the KB-702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Block Diagram for the KB-702GM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
KB-702/KB-702GM TWO-CHANNEL i
ii KB-702/KB-702GM TWO-CHANNEL SPEAKER
IMPORTANT SAFETY
INSTRUCTIONS
1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Follow all instructions.
5. Do not use this apparatus near water.
Please read and follow 6. Clean only with dry cloth.
these instructions before 7. Do not block any ventilation openings. Install in accordance with the
manufacturer’s instructions.
operating this product.
8. Do not install near any heat sources such as radiators, heat registers,
stoves, or other apparatus (including amplifiers) that produce heat.
9. Only use attachments/accessories specified by the manufacturer.
10. Use only with the cart, stand, tripod, bracket, or table specified by the
manufacturer, or sold with the apparatus. When a cart is used, use caution
when moving the cart/apparatus combination to avoid injury from
tip-over.
11. Unplug this apparatus during lightning storms or when unused for long
periods of time.
12. Refer all servicing to qualified service personnel. Servicing is required
when the apparatus has been damaged in any way, such as power-supply
cord or plug is damaged, liquid has been spilled or objects have fallen into
the apparatus, the apparatus has been exposed to rain or moisture, does
not operate normally, or has been dropped.
13. WARNING: To reduce the risk of fire or electric shock, do not expose
this product to rain or moisture.
Please familiarize yourself with the safety symbols in Figure 1. When you
see these symbols on this product, they warn you of the potential danger
of electric shock if the station is used improperly. They also refer you to
important operating and maintenance instructions in the manual.
This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
DESCRIPTION
The Clear-Com KB-702 is a two-channel speaker station ideal for theatre, live
performances, industrial applications, and small TV facilities. It features
excellent speech intelligibility even in high-noise environments and can be
tailored to your needs through its programmable options.
In addition, the Clear-Com KB-702GM contains a jack for an optional
Clear-Com gooseneck panel microphone and a close-in, voice-controlled
circuit (VOX). This circuit allows automatic, alternate dipping of the panel
microphone and the speaker in response to conversation.
Selectable two-channel talking and/or listening allows the operator to
communicate on either of the intercom channels. The dual-action talk button
is electronic momentary or latching. Monitoring can be done through the
headset, the integral speaker, or both at once. The KB-702 offers both visual
and audible call signaling to attract the attention of operators. The remote mic
kill (RMK) feature on main stations will turn off any open mics on the
KB-702.
A balanced program input allows the monitoring of external audio using the
headset or speaker. This program input can also be used as a paging function.
The KB-702 speaker station accepts dynamic headsets. A sidetone control
allows the operator to vary the level of his/her own voice as heard in the
headset and speaker.
The integral speaker can be turned on or off by a convenient front panel
switch. An automatic speaker dipping circuit will lower the level of the
speaker whenever the talk button is activated. This feature helps minimize
acoustical feedback.
The KB-702 receives power from the Clear-Com intercom line. The unit
mounts either in a standard four-gang electrical outlet box or in an optional
Clear-Com four-gang V-box. The extra-thick front panel and compact
surface-mount circuitry maintains legendary Clear-Com ruggedness. The two
intercom channels connect to a plug-on screw terminal strip. Male and female
OPERATION
Normal operation of the KB-702 speaker station requires access only to the
front panel controls. The controls located elsewhere on the unit are intended
to be set-and-forget in nature. For intercom operation, set the listen level
control to the desired level and press the talk button when talking. If a headset
or handset is used, set the sidetone control for each channel for the desired
amount of sidetone in the earphone. If a hand-held push-to-talk mic is used, or
if the panel mic is used on the KB-702GM, set the sidetone controls for
minimum feed-through to the speaker to prevent acoustic feedback.
FRONT PANEL
The controls, indicators, and connectors found on the KB-702 and
KB-702GM front panels are shown in the following figures and are described
by the following text. The numbers in the left column refer to Figure 1-1 and
Figure 1-2.
2 9 4 3
Channel Select
A B
Call
Volume
Headset
Program Level
Off On
Sidetone
Talk Speaker
2-Channel
Speaker Station
KB-702
10 5 1 7 6
Volume
Panel Mic
Call
Headset
Headset Program Level
Sidetone Speaker
Off On
Talk
2-Channel
Speaker Station
KB-702GM
10 5 1 7 6
18 17
P3 Must be
installed if
no option
P2 Must be
installed if
no option
P1 Call P1 Call on
on Both Selected
15 16
Front Panel
13 14
One Channel
Cable Wiring:
Pin 5
1
3 Channel A
Pin 1 2
Program Input
Cable Wiring
Pin 3 1
3
Pin 1 2
KB-702 Program XLR
Input Connector Connector
Mic
Long Line
Mute
Headset
Output
Talk
Talk
Balanced
Program
Program
Mute
Input
Call Alert Program
Microprocessor Tone Level Level
Call
Call Single
Light Common
Latch Chan.
Call Send &
+30 VDC
Disable
RMK Power Receive Ch. B
Ch. A
TW Option Channel
Ground
Switch
Ch. B
4-Wire
Input
Ch. A
16 VAC Rectifier Power
2-Wire / 4-Wire
Select
Ch. B
4-Wire
Output
4-Wire Ch. A
Option
Talk/
VOX
Talk
Balanced
Program
Red / Program
Mute
Green Input
Call Alert Program
Microprocessor Tone Level Level
Call
Call
Single Common
Light
Latch Chan.
Call Send &
+30 VDC
Disable
RMK Power Receive Ch. B
Ch. A
TW Option Channel
Ground
Switch
Ch. B
4-Wire
Input
Ch. A
16 VAC Rectifier Power
2-Wire / 4-Wire
Select
Ch. B
4-Wire
Output
4-Wire Ch. A
Option
System does not operate. Talk No intercom connection to the Check connections and cable.
button does not light. KB-702. If the EB7-4W four-wire
option module is connected, the
KB-702 may not be receiving AC
power.
The KB-702 has an internal failure. Unit requires servicing.
Speaker does not operate. Talk Speaker switch turned off, volume Adjust controls appropriately.
button lights amber when knob turned all the way down, or
pressed. channel switch set to unused
channel.
Speaker plug or wiring has come Make sure speaker is connected
loose. internally.
Plug P3 missing on circuit board. Plug P3 must be installed in jack J3
if the EB-TW or EB7-4W options
are not used.
Hum or buzz in system Inductive pickup caused by close Relocate the offending unit or
proximity of this speaker station or wiring. If the cable run is
connected stations to power lines or exceptionally long, consider adding
transformers. and using the EB7-4W four-wire
option module. (Requires an
additional four-wire interface at the
opposite end of the “long run.”)
System feedback (Acoustical) Intercom level control at this station Adjust.
or another station is set too high.
Sidetone null control at this station Adjust. Refer to the chapter
or another station is not adjusted “Operation.”
correctly.
Channel not terminated. Set the main station or power supply
termination switch for that channel
to the on position.
Channel switch set to an If only one intercom line is
unconnected channel. connected, set option switch #1 to
the on or closed position to link both
channel switch positions to the same
intercom line.
A headset extension cord was used. Headset extension cords are not
recommended.
VOX problems (KB-702GM Stays tripped (amber light on). Turn VOX sensitivity control in a
only) Sensitivity set too high. counter-clockwise direction.
Will not trip with voice. Sensitivity Turn VOX sensitivity control in a
set too low. clockwise direction.
Note: VOX is intended for close-in
operation.
Excessive crosstalk High DC resistance has a ground Use heavier cable; add additional
return. conductor(s) to ground return. If the
cable run is exceptionally long,
consider adding and using the
EB7-4W four-wire option module.
Multi-channel cable pairs are not Replace cable with individually
individually shielded. shielded pairs.
Headset cables are not wired Correct wiring. Use headsets with
properly or shielded properly. properly shielded wiring. Refer to
the chapter “Operation.”
Program signal sounds Program level control set too high. Turn the program level control
distorted. counter-clockwise.
Overload of program input circuit. Reduce the gain of the program
signal at the source, such as an audio
mixer.
Call signal does not function. Excessive DC loading of intercom Remove any audio transformers or
line. other equipment that may be
connected across the intercom line.
If equipment other than Clear-Com
intercom equipment must be
connected to the intercom line,
please contact Clear-Com
application or service personnel for
information or recommendations.
Far too many terminations on the Check all main stations and power
intercom line. supplies to make sure each intercom
channel is terminated at only one
point.
Plug P1 missing on circuit board. Plug P1 must be installed in jack J1
if the EB7-4W or EB7-TW options
are not used.
Headset Output
Load Impedance >= 8Ω
Output Impedance <= 25Ω
Output Limiter Threshold +5dBu ± 3dB
Maximum Output Level before Distortion >= 17dBu
Speaker Output
Load Impedance >= 4Ω
Max Output Level before 1% Distortion 20dBu ± 2dBu
Max Distortion
Panel Mic - Party Line (KB-702GM only) <= 0.5%
Headset Mic - Party Line <= 0.5%
Program Input - Headset Out <= 0.2%
Program Input - Speaker Out <= 0.5%
Party Line - Headset Out <= 0.2%
Party Line - Speaker Out <= 0.5%
Noise
Panel Mic - Party Line (KB-702GM only) < -65dBu
Headset Mic - Party Line < -70dBu
Program Input - Headset Out < -60dBu
Program Input - Speaker Out < -60dBu
Party Line - Headset Out < -50dBu
Party Line - Speaker Out < -50dBu
Max Gain
Panel Mic - Party Line (KB-702GM only) >= 37dB
Headset Mic - Party Line 41dB ± 2dB
Program Input - Headset Out >= 18dB
Program Input - Speaker Out >= 24dB
Party Line - Headset Out >= 34dB
Party Line - Speaker Out >= 40dB
Power
Input Voltage Range 20-30 VDC
Input Current (Idle) <= 90mA
Input Current (Max) <=110mA
Environmental
32 - 122o F (0 - 50o C)
Dimensions (KB-702/KB-702GM)
8.25 in. W x 4.5 in. H x 1.75 in. D
(210 mm x 114 mm x 44 mm)
Weight
KB-702 0.99 lbs. (0.45 Kg)
KB-702GM 1.1 lbs.(0.50 Kg)
TECHNICAL SUPPORT
To ensure complete and timely support to its customers, Clear-Com’s User
Support Center is staffed by qualified technical personnel. Telephone and
email technical support is offered worldwide by the User Support Center.
The User Support Center is available to Clear-Com’s customers during the
full course of their warranty period. Telephone support during the warranty
WARRANTY i
period will be offered at no charge between 09:00 and 17:00 according to the
customer’s local time zone.
In addition, for customers who purchase an Extended Warranty or Service
Contract, 24-hour customer support is offered immediately upon purchase of
such agreement. For more information, contact your authorized dealer,
distributor, or sales representative.
Instructions for reaching Clear-Com’s User Support Centers are given below.
Americas and Asia-Pacific Headquarters California, United States Tel:
+1.510.337.6600 Email: CustomerServicesUS@clearcom.com
ii WARRANTY
Clear-Com has the right to inspect the equipment and/or installation or
relevant packaging.
EXTENDED WARRANTY
If you purchase an Extended Warranty, you are also given access free of
charge to the User Support Center 24 hours a day, 7 days a week.
You can purchase an extended warranty at any time during the first two years
of ownership of the product. The purchase of an extended warranty extends to
five years the warranty of any product offered with a standard two-year
warranty. The total warranty period will not extend beyond five years. Any
purchase of an extended warranty provides 24 x 7 customer support in
addition to the warranty immediately upon purchase of the warranty
extension.
Note: Clear-Com does not offer warranty extensions on UHF wireless
intercom systems, or on any product with a 1-year or 90-day warranty.
SERVICE CONTRACT
Clear-Com also offers service contracts that provide 24 x 7 telephone support,
advance replacements, training, proactive maintenance, on-site visits, and no
charge for repair or replacement of equipment. For more information, contact
your authorized dealer, distributor, or sales representative.
LIABILITY
THE FOREGOING WARRANTY IS CLEAR-COM'S SOLE AND
EXCLUSIVE WARRANTY. THE IMPLIED WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
AND ANY OTHER REQUIRED IMPLIED WARRANTY SHALL EXPIRE
AT THE END OF THE WARRANTY PERIOD. THERE ARE NO OTHER
WARRANTIES (INCLUDING WITHOUT LIMITATION WARRANTIES
FOR CONSUMABLES AND OTHER SUPPLIES) OF ANY NATURE
WHATSOEVER, WHETHER ARISING IN CONTRACT, TORT,
NEGLIGENCE OF ANY DEGREE, STRICT LIABILITY OR
OTHERWISE, WITH RESPECT TO THE PRODUCTS OR ANY PART
THEREOF DELIVERED HEREUNDER, OR FOR ANY DAMAGES
AND/OR LOSSES (INCLUDING LOSS OF USE, REVENUE, AND/OR
PROFITS). SOME STATES DO NOT ALLOW THE EXCLUSION OR
WARRANTY iii
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR
THE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. IN ANY
EVENT, TO THE MAXIMUM EXTENT PERMITTED UNDER
APPLICABLE LAW, CLEAR-COM'S LIABILITY TO CUSTOMER
HEREUNDER SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED
THE COST OF REPAIRING OR REPLACING ANY PART(S) FOUND TO
BE DEFECTIVE WITHIN THE WARRANTY PERIOD AS AFORESAID.
This warranty does not cover any damage to a product resulting from cause
other than part defect and malfunction. The Clear-Com warranty does not
cover any defect, malfunction, or failure caused beyond the control of
Clear-Com, including unreasonable or negligent operation, abuse, accident,
failure to follow instructions in the manual, defective or improperly
associated equipment, attempts at modification and repair not approved by
Clear-Com, and shipping damage. Products with their serial numbers
removed or defaced are not covered by this warranty.
This warranty does not include defects arising from installation (when not
performed by Clear-Com), lightning, power outages and fluctuations, air
conditioning failure, improper integration with non-approved components,
defects or failures of customer furnished components resulting in damage to
Clear-Com provided product.
This limited warranty is not transferable and cannot be enforced by anyone
other than the original consumer purchaser.
This warranty gives you specific legal rights and you may have other rights
which vary from country to country.
iv WARRANTY