Agilent 7890A Gas

Chromatograph

Illustrated Parts Breakdown

Notices
© Agilent Technologies, Inc. 2011
No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a
foreign language) without prior agreement and written consent from Agilent Technologies, Inc. as governed by United States and
international copyright laws.

Manual Part Number

G3430-90006

Edition
Seventh edition, November 2011
Printed in USA
Agilent Technologies, Inc.
2850 Centerville Road
Wilmington, DE 19808-1610 USA

Warranty
The material contained in this document is provided “as is,” and is subject to being changed, without notice, in future editions. Further, to
the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied, with regard to this manual
and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular
purpose. Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or
performance of this document or of any information contained herein. Should Agilent and the user have a separate written agreement
with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement
shall control.

Safety Notices

A warning calls attention to a condition or possible situation that could cause injury
to the user.

A caution calls attention to a condition or possible situation that could damage or destroy the
product or the user's work.

2 Agilent 7890A GC Service

Contents
Illustrated Parts Breakdown 5

Overview of the IPB 5

Inlets 6
Split/Splitless Inlet (SSL) 7
Multimode Inlet (MMI) 14
Purged Packed Inlet (PP) 22
Cool on-column inlet (COC) 30
Programmed Temperature Vaporization Inlet (PTV) 36
Volatiles Interface (VI) 48
Detectors 53
Flame Ionization Detector (FID) 54
Flame Photometric Detector (FPD) 60
Microcell Electron Capture Detector (uECD) 70
Nitrogen Phosphorus Detector (NPD) 75
Thermal Conductivity Detector (TCD) 80
EPC modules 86

Nickel catalyst accessory 89

Covers and ALS posts 91

Plastic covers 91
Back covers 94
Auto-injector mounting and parking posts 95
TCD side carrier 96
Mainframe 97
Oven 98
Oven assembly 99
7890A Oven flapper assembly 101
CO2 cryogenic cooling 103
Liquid nitrogen cryogenic cooling 105
Valves 106
Valve box assembly 107
Valve driver assembly 109
Valve actuator assembly (1 of 2) 114
Valve actuator assembly (2 of 2) 116
Valco W-series minivalve 118
Miscellaneous Valve Parts 120

Agilent 7890A GC Service 3

 Electrical 121
Electronics carrier 122
7890A Keyboard and Display (original style) 124
7890A Keyboard and Display (new style) 126
AC circuit board components 128
AC power 130
Main transformer 132
Power cords 135
Analog input board (G1556A accessory) 136
Chassis fans 137

4 Agilent 7890A GC Service

Illustrated Parts Breakdown

Overview of the IPB

This section consists of parts lists and exploded views of the instrument modules. It is a
major reference for part identification and part numbers.

Agilent 7890A GC Service 5

Inlets

This section contains illustrated parts breakdowns for GC inlets and related components.

• Split/Splitless Inlet
• Split/Splitless Inlet Column Liners
• Multimode Inlet
• Multimode Inlet Consumable Supplies
• Purged Packed Inlet
• Purged Packed Column Inlet Port Supplies
• Cool On- Column Capillary Inlet
• Programmed Temperature Vaporization Inlet
• Volatiles Interface

6 Agilent 7890A GC Service

Split/Splitless Inlet (SSL)

Top level subassemblies for SSL inlet accessories:

• G3452A 100 psi split/splitless with EPC, Kit

• G3460A 150 psi split/splitless inlet with EPC,Kit

Description Part number

SSL Inlet Accessory 0-100 PSIG without ship kit G3452-60500
SSL Inlet Accessory 0-150 PSIG without ship kit G3452-60509
SSL Weldment Assembly without EPC module G3452-60512
SSL inlet body with heater/sensor and insulation G3452-67000
SSL EPC module, 100 PSI G3452-60552
SSL EPC module, 150 PSI G3452-60510

Agilent 7890A GC Service 7

Split/Splitless Inlet
Item Description Part number Qty
1 O-ring, 12/pk (2 for EPC module seal, 2 for valve seal) 5180-4181 4
2 Nut, Merlin Microseal 5182-3445 2
3 Septum, Merlin Microseal 5182-8815
4 Screw, captive, M3 G1946-20168 2
5 Septum nut, standard 18740-60835 1
6 Septum, standard 1
7 Top insert assembly, standard G3452-60730 1
NS Top SSL insert weldment assembly, headspace G3452-60100
NS Top insert, AC gang fitting weldment G3430-60011
NS Top insert assembly, valve G3480-67585

Item Description Part number Qty

1 Tubing assembly G3430-60011 1
2 Split ring 0510-1306 1
3 Turn-top G3430-40035 1

8 Agilent 7890A GC Service

SSL Split vent trap
Item Description Part number Qty
1 Screw, M3 x 16 mm T-10 to attach valve 0515-1141 2
2 Proportional valve, split vent G3430-60527
3 Screw, captive, M4 x 20 mm, T-20 1390-1024 2
4 Flow block, split vent trap G3452-60506 1
NS O-ring, 12/pk (2 for EPC module seal, 2 for valve seal) 5180-4181 2
5 Screw, M4 × 12 mm, T-20 0515-2496 1
6 Trap retainer G3452-00005 1
NS Split vent trap (see consumables)
7 Trap nut G1544-20650 1
8 Can, front, split vent, brass G1544-20675 1
9 Vent line tube assembly G3430-60526 1
1/8-inch copper tubing with length 325 mm or 12.8 in

Agilent 7890A GC Service 9

Split Splitless Inlet Body
Item Description Part number Qty
21 Screw, M4 x 12 mm, Torx T-20 (captive) 1390-1023 3
C-clip 0515-1799 3
22 Inlet weldment G3452-80570 1
23 Heater/Sensor assembly G1530-61950 1
24 Screw, M5 x 10 mm 0515-4788 1
25 Heater block G3452-20500 1
26 Insulation block G3452-00002 1
27 Insulation bottom G3432-00003 1
28 SSL insulation cover G3431-00005 1
30 Retaining nut for heater block G1544-20590 1
31 Gold seal kit, includes washer 5188-5367 1
32 Reducing nut 18740-20800 1
33 Ferrule
34 Column nut
36 Insulation top G3431-00010 1

10 Agilent 7890A GC Service

Agilent 7890A GC Service 11
Split Splitless Inlet Warmer
Item Description Part number Qty
1 Insulation 5188-5241 1
2 Bottom insulation cover 19243-00070 1
3 Screw, M4 x 12 mm, Torx T-20, chrome-plated 0515-2711 2

Consumables and Parts for the Split/Splitless Inlet

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Split, splitless, direct, and direct connect inlet liners

Mode Description Deactivated Part number

Split Low-pressure drop, glass wool, Yes 5183-4647

single taper, 870 µL
Split Glass wool, 990 µL No 19251-60540
Split-Manual only Empty pin and cup, 800 µL No 18740-80190
Split-Manual only Packed pin and cup, 800 µL No 18740-60840
Splitless Single taper, glass wool, 900 µL Yes 5062-3587
Splitless Single taper, no glass wool, 900 µL Yes 5181-3316

12 Agilent 7890A GC Service

Mode Description Deactivated Part number

Splitless Dual taper, no glass wool, 800 µL Yes 5181-3315

Splitless-Direct 2-mm id, quartz, 250 µL No 18740-80220
inject
Splitless-Direct 2-mm id, 250 µL Yes 5181-8818
inject
Direct inject - 1.5-mm id, 140 µL No 18740-80200
Headspace or purge
and trap
Direct column Single taper, splitless 4-mm id Yes G1544-80730
connect
Direct column Dual taper, splitless 4-mm id Yes G1544-80700
connect

Description Part number

Septum retainer nut 18740-60835
Strain relief septum nut for headspace 6410090050
11-mm septum, high-temperature, low-bleed, 50/pk 5183-4757
11-mm septum, prepierced, long life, 50/pk 5183-4761
Merlin Microseal septum (high-pressure) 5182-3444
Merlin Microseal septum (30 psi) 5181-8815
Nonstick fluorocarbon liner O-ring (for temperatures up to 350 °C), 10/pk 5188-5365
Graphite O-ring for split liner (for temperatures above 350 °C), 10/pk 5180-4168
Graphite O-ring for splitless liner (for temperatures above 350 °C), 10/pk 5180-4173
Split Vent Trap PM Kit, Single Cartridge, 2 O-rings 5188-6495
Retaining nut G1544-20590
Gold-plated seal (standard application) 5188-5367
Gold-plated seal with cross (high split flows) (includes SS washer) 5182-9652
Stainless steel washer (0.375-inch od), 12/pk 5061-5869
Reducing nut 18740-20800
Column nut, blanking plug 5020-8294
Preventative maintenance kit, split 5188-6496
Preventative maintenance kit, splitless 5188-6497

Agilent 7890A GC Service 13

Multimode Inlet (MMI)

Top level subassemblies for SSL inlet accessories:

• G3510A Multimode Inlet, Liquid Carbon Dioxide (CO2), Kit

• G3511A Multimode Inlet, Liquid Nitrogen (N2),Kit

Description Part number

Multimode Inlet, Liquid Carbon Dioxide (CO2), Kit G3510-64000
Multimode Inlet, Liquid Nitrogen (N2),Kit G3511-64000
Inlet chassis G3430-40011

Photo of Multimode Inlet, Liquid Carbon Dioxide (CO2) Kit

14 Agilent 7890A GC Service

Photo of Multimode Inlet, Liquid Nitrogen (N2) Kit

Agilent 7890A GC Service 15

Multimode Inlet Body
Item Description Part number Qty
NS MMI EPC manifold G3510-60500 1
1 MMI Full Weldment* G3510-64100 1
MMI cryo jacket 1
2 MMI LN2 jacket G3510-81310
3 MMI CO2 jacket G3510-81210
4 Column nut adapter G3510-20018 1
5 Foil (LN2 only) 1
6 MMI Insulation 19243-000681
7 MMI Metal Insulation Cup G3431-00005 1
NS MMI CO2 kit G3510-67520 1
NS MMI LN2 kit G3510-67530 1
* UltraClean part
See the Agilent chemical analysis consumables and accessories catalog for Merlin
assemblies.

16 Agilent 7890A GC Service

Agilent 7890A GC Service 17
7890A MMI Top
Item Description Part number Qty
1 O-ring, 12/pk (2 for EPC module seal, 2 for valve seal) 5180-4181 4
2 Nut, Merlin Microseal 5182-3445 2
3 Septum, Merlin Microseal 5182-8815
4 Screw, captive, M3 G1946-20168 2
5 Septum nut, standard 18740-60835 1
6 Septum, standard 1
7 Top insert assembly, standard G3452-60730 1
NS Top SSL insert weldment assembly, headspace G3452-60100
NS Top insert, AC gang fitting weldment G3430-60011
NS Top insert assembly, valve G3480-67585

18 Agilent 7890A GC Service

 Item Description Part number Qty
1 Tubing assembly G3430-60011 1
2 Split ring 0510-1306 1
3 Turn-top G3430-40035 1

7890A MMI Temperature controller

Item Description Part number Qty
1 Wiring harness cable G3510-60110 1
2 Thermocouple board G3430-60095 1
3 Screw, M4 x 6 mm, T-20 (attach board to bracket) 0515-2832 2
4 Screw, M4 x 12 mm, T-20 (attach bracket to carrier) 0515-2496 2
5 Bracket, PTV thermocouple board and LCO2 valve G3430-00058 1

6 Kit, containing thermocouple board and wiring harness cable G3510-67000 -

Agilent 7890A GC Service 19

7890A MMI Cryo assemblies
Item Description Part number Qty
7890 MMI LCO2 kit G3510-67520 1
7890 MMI LN2 kit G3510-67530 1
NS CO2 brazement (valve to IP tube) G2617-80510 1
NS Cap, protective without flange 1401-0044 1
NS 1/8-inch male connector without O-ring G1543-80025 1
NS Gland seal CO2 G1565-20590 1
NS Teflon seal G1565-20840 1

Consumables and Parts for the Multimode Inlet

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Split, splitless, direct, and direct connect inlet liners

Mode Description Deactivated Part number

Split Low-pressure drop, glass wool, Yes 5183-4647

single taper, 870 µL
Split Glass wool, 990 µL No 19251-60540
Split-Manual only Empty pin and cup, 800 µL No 18740-80190
Split-Manual only Packed pin and cup, 800 µL No 18740-60840
Splitless Single taper, glass wool, 900 µL Yes 5062-3587
Splitless Single taper, no glass wool, 900 µL Yes 5181-3316
Splitless Dual taper, no glass wool, 800 µL Yes 5181-3315
Splitless-Direct 2-mm id, quartz, 250 µL No 18740-80220
inject
Splitless-Direct 2-mm id, 250 µL Yes 5181-8818
inject
Direct inject - 1.5-mm id, 140 µL No 18740-80200
Headspace or purge
and trap
Direct column Single taper, splitless 4-mm id Yes G1544-80730
connect
Direct column Dual taper, splitless 4-mm id Yes G1544-80700
connect

20 Agilent 7890A GC Service

Description Part number
Septum retainer nut 18740-60835
Strain relief septum nut for headspace 18740-60830
11-mm septum, high-temperature, low-bleed, 50/pk 5183-4757
11-mm septum, prepierced, long life, 50/pk 5183-4761
Merlin Microseal septum (high-pressure) 5182-3444
Merlin Microseal septum (30 psi) 5181-8815
Nonstick fluorocarbon liner O-ring (for temperatures up to 350 °C), 10/pk 5188-5365
Graphite O-ring for split liner (for temperatures above 350 °C), 10/pk 5180-4168
Graphite O-ring for splitless liner (for temperatures above 350 °C), 10/pk 5180-4173
Split Vent Trap PM Kit, Single Cartridge, 2 O-rings 5188-6495
Column nut, blanking plug 5020-8294

Agilent 7890A GC Service 21

Purged Packed Inlet (PP)

Top level subassemblies for Purged Packed inlet accessories:

• G3451A Purged- packed with EPC, Kit

Description Part number

Purged-packed Inlet Accessory without ship kit G3451-65520
Purged packed inlet weldment assembly without EPC module G3451-80506
Purged packed inlet EPC module G3451-60551

22 Agilent 7890A GC Service

Purged Packed Inlet Upper Body
Item Description Part number Qty
1 Screw, Torx T-20, M4 x 12 mm 1390-1023 3
2 Top cover plate G1543-00085 1
3 Top insulation G1543-00100 1
4 Nut, Merlin Microseal 5182-3445
5 Septum, Merlin Microseal 5182-8815
6 Top insert weldment 19243-80570 1
7 Viton O-ring (12/pk) 5080-8898 1
8 Screw, Torx T-10, M3 x 16 mm G1946-20168 2
9 Inlet weldment G3451-80501 1
10 Thermal block G1543-20765 1
11 Bottom nut G1543-20580 1
12 Septum nut 18740-60835 1
13 Septum, 11 mm, low bleed (50/pk) 5182-0739 -
14 Heater/Sensor assembly G1543-61540 1
NS Top gasket insulation G1543-00155 1

Agilent 7890A GC Service 23

24 Agilent 7890A GC Service
Purged Packed Inlet
Item Description Part number Qty
15 PP insulation G3432-00004 1
16 PP bottom insulation G3432-00003 1
17 PP insulation cup G3431-00005 1
18 C-clip 0515-1799 3
19 Glass liner (25/pk) 5080-8732 1
20 Vespel ferrule (10/pk) 5080-8774 1
21 Tubing nut (1/4-inch brass), 10/pk 5180-4105 1
22 Column adapter 1
23 Bottom plate for oven G1543-00060 1
24 Screw, T-20, M4 x 12mm 0515-2711 2
25 Adapter insulation 19234-60715 3
26 Insulating cup 19234-60700 1
27 Ferrules (see consumables)
28 Column nut (capillary, universal, 2/pk) 5180-8830 1

Agilent 7890A GC Service 25

26 Agilent 7890A GC Service
Consumables and Parts for the Purged Packed Inlet

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (www.agilent.com/chem/supplies).

Purged packed inlet parts

Description Part number

Inlet kit, contains septa, O-rings, and inserts 5181-8837

Preventative maintenance kit 5188-6498

Purged packed liners and column adapters

Description Part number
Glass liner, plain (25/pk) 5080-8732
Glass liner, deactivated (5/pk) 5181-3382
0.53-mm column adapter with liner 19244-80540
1/8-inch column adapter with liner 19243-80530
1/8-inch column adapter, no liner 19243-80510
1/4-inch column adapter with liner 19243-80540
1/4-inch column adapter, no liner 19243-80520

Recommended septa and O-rings

Description Part number
11-mm solid septum, low-bleed, red (50/pk) 5181-1263
11-mm septum with partial through- hole, low-bleed, 5181-3383
red (50/pk)
11-mm septum, low-bleed, gray (50/pk) 5080-8896
Merlin Microseal septum (30 psi) 5181-8815
11-mm high-temperature silicone septum (350 °C and 5182-0739
higher) (50/pk)
Viton O-ring (Top insert weldment) (12/pk) 5080-8898

Septum retainers
Description Part number

Standard septum nut 18740-60835

Headspace retainer nut 18740-60830
Merlin Microseal retainer 5181-8816

Agilent 7890A GC Service 27

Nuts and ferrules for packed columns
Description Typical use Part number
1/8-inch id Swagelok stainless steel 1/8-inch column 5080-8751
nut, front ferrule, back ferrule (20
each/pk)
1/8-inch id Swagelok brass nut, front 1/8-inch column 5080-8750
ferrule, back ferrule (20 each/pk)
1/8-inch id Vespel/ graphite ferrule 1/8-inch column 0100-1332
(10/pk)
1/8-inch id brass tubing nut (10/pk) 1/8-inch column 5180-4103
1/4-inch id Swagelok stainless steel 1/4-inch column 5080-8753
nut, front ferrule, back ferrule (20
each/pk)
1/4-inch id Swagelok brass nut, front 1/4-inch column 5080-8752
ferrule, back ferrule (20 each/pk)
1/4-inch id Vespel/ graphite ferrule Inlet/detector 5080-8774
(10/pk) liner/adapters
1/4-inch column
1/4-inch id brass tubing nut (10/pk) 1/4-inch column 5180-4105

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id 0.45-mm and 0.53-mm 5062-3512
(10/pk) capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary 5080-8773
columns
Column nut, finger- tight (for 0.53-mm Connect column to inlet 5020-8293
columns) or detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id 0.32-mm capillary 5062-3514
(10/pk) columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.100 and Ferrule, Vespel/graphite, 0.37-mm id 0.1-mm and 0.2-mm 5062-3516
.200 mm (10/pk) capillary columns

28 Agilent 7890A GC Service

Column id Description Typical use Part number
Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any 5020-8294
ferrule
Column nut, universal (2/pk) Connect column to inlet 5181-8830
or detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

Agilent 7890A GC Service 29

Cool on-column inlet (COC)

Top level subassemblies for Cool on- column inlet accessories:

• G3454A Cool on- column inlet with EPC, Kit

• For cryoblast parts for G3467A and G3468A see Oven, liquid CO2 or N2 Cryogenic
Cooling.

Description Part number

Cool On-column Inlet Accessory without ship kit G3454-60501
Cool On-column Inlet weldment assembly without EPC module G3454-60502
Cool On-column Inlet EPC module G3454-60554

30 Agilent 7890A GC Service

Cool on-column inlet body
Item Description Part number Qty
1 Needle guide top (optional) 19245-20670 0
2 Septum nut base assembly, for .250/.320-mm columns 19245-80521 1
3 Septum nut base, for .530 mm columns G1545-80520 1
4 Manual cooling tower assembly (optional), for .200 mm columns 19320-80625 1
5 Duckbill for use with cooling tower, 10/pk 19245-40050
6 Screw, M4 × 8, Torx T-20 chromeplate 0515-2711 3
7 Heatsink fin G1545-00010 1
8 Heater/Sensor assembly G1545-60520 1
9 Screw, M3 x 16 mm 1390-1022 1
10 Septa
11 Insert spring 19245-60760 1
12 Inserts (identify by number of rings on insert)
13 Screw, M4 × 12 mm, T-20 0515-2496 3
14 Inlet weldment G3454-80500 1
15 Inlet weldment insulation G1545-20630 1
16 Cavity sleeve 19245-00060 1
17 Ferrules (identify by internal diameter)
18 Column nut

Agilent 7890A GC Service 31

32 Agilent 7890A GC Service
Consumables for the COC Inlet

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Recommended septum nut and inserts for injections onto 0.53-mm columns
Column type Part number
Megabore insert; .530 mm – 0 rings 19245-20580

Aluminum-clad insert; .530 mm – 4 rings 19245-20780

Septum nut, .530 mm G1545-80520
Needle support assembly, .530 mm, for 7683B injector G2913-60977

Recommended parts for injections onto 0.25-mm and 0.32-mm columns

Column type Part number
.320 mm wide bore insert; 5 silver rings 19245-20525
Capillary insert (glass columns) – 3 silver rings 19245-20550
.250 mm bore insert – 6 rings 19245-20515
Septum nut, .250/.320 mm 19245-80521
Syringe barrel, removable needle, 5 µL 5182-0836
Needle, .250 mm (3/pk) 5182-0833
Needle, .320 mm (3/pk) 5182-0831
Needle support assembly, .250/.320 mm, for 7683B injector G2913-60978

Recommended parts for injections onto 0.2-mm columns

Description Part number
Narrow bore insert; .200 mm – 1 silver ring 19245-20510
Cooling tower assembly 19230-80625
Syringe barrel, for fused silica needle, 10 µL 9301-0658
Replacement needles, fused silica, 0.18 mm (6/pk) 19091-63000
Replacement Teflon ferrule for fused silica syringe 0100-1389
Removable stainless steel needle syringe, 10 µL 5182-9633
Replacement stainless steel needles, 0.23 mm (3/pk) 5182-9645

Agilent 7890A GC Service 33

Recommended septa for the COC inlet
Description Part number

For 0.53- mm and 0.25/0.32- mm septum nuts

5-mm solid septum for manual and automatic injection 5181-1261

5-mm long-life septum (50/pk) 5183-4762
5-mm advanced green septum (50/pk) 5183-4760
5-mm, high-temperature, low-bleed septum (50/pk) 5183-4758
5-mm through-hole septum for automatic injection (25/pk) 5181-1260

For the duckbill septum

Duckbill septum for manual injection only (must use 19245-40050

cooling tower with duckbill) (10/pk)

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id 0.45-mm and 0.53-mm 5062-3512
(10/pk) capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary 5080-8773
columns
Column nut, finger- tight (for 0.53-mm Connect column to inlet 5020-8293
columns) or detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id 0.32-mm capillary 5062-3514
(10/pk) columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.100 and Ferrule, Vespel/graphite, 0.37-mm id 0.1-mm and 0.2-mm 5062-3516
.200 mm (10/pk) capillary columns
Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns

34 Agilent 7890A GC Service

Column id Description Typical use Part number
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any 5020-8294
ferrule
Column nut, universal (2/pk) Connect column to inlet 5181-8830
or detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

Agilent 7890A GC Service 35

Programmed Temperature Vaporization Inlet (PTV)
Top level subassemblies for PTV inlet accessories:

• G3500A Septumless head PTV, LCO2 Accessory with EPC, Kit

• G3501A Septum head PTV, LCO2 Accessory with EPC, Kit
• G3502A Septumless head PTV, LN2 Accessory with EPC, Kit
• G3503A Septum head PTV, LN2 Accessory with EPC, Kit

Description Part number

Septumless head PTV inlet, LCO2 accessory without ship kit G3500-65500
Septum head PTV inlet, LCO2 accessory without ship kit G3501-65500
Septumless head PTV inlet, LN2 accessory without ship kit G3502-65500
Septum head PTV inlet, LN2 accessory without ship kit G3503-60500
PTV EPC assembly, 100 PSI G3500-60500
PTV Inlet chassis G3430-40011

Septumless head

36 Agilent 7890A GC Service

Septum head

Agilent 7890A GC Service 37

PTV Inlet Body
Item Description Part number Qty
NS Septumless head weldment G3500-80000 1
1 Septumless head G2617-60507 1
2 Septum head* G3500-80001 1
3 Septum nut* 18740-60835 1
4 PTV inlet assembly G2617-60506 1
5 Cooling jacket
PTV, CO2 cooling jacket G2617-60508 1
PTV N2 cooling jacket G2619-60501 1
NS PTV inlet assembly with cooling jacket
PTV inlet with CO2 cooling jacket G2617-60518
PTV inlet with LN2 cooling jacket G2617-60517
6 Silver seal (5/pk) 5182-9763 1
7 Graphpak inlet adapter 1
8 Ferrules for graphpak inlet 1
9 Split nut for inlet adapters 5062-3525 1
10 Screw, M3 × 3 mm 3
11 PTV insulation block G2617-20510 1
NS PTV cryo insulator G2617-60510 1
* See the Agilent chemical analysis consumables and accessories catalog for Merlin
assemblies.

38 Agilent 7890A GC Service

Agilent 7890A GC Service 39
PTV Septumless head
Description Part number Qty

Septumless head G2617-60507

1 Teflon ferrule (needle seal) 5182-9748 1
2 Kalrez seal 5182-9759 1
3 Valve body 5182-9757 1
4 Pressure spring 5182-9758 1
5 Viton seal 5182-9775 1
6 Sealing element 5182-9760 1
7 PTV column adapter tube (includes 1/6-inch nut and G2617-80550 1
ferrule)
8 PTV septumless head weldment (includes jumper G3500-80000 1
tube to septum purge channel)
9 Ferrule, 1/16-inch Teflon, for septumless head 0100-1375 1
carrier gas tube

40 Agilent 7890A GC Service

Agilent 7890A GC Service 41
PTV Split vent
Description Part number Qty

NS Replacement filter kit G1544-80530 1

1 Proportional valve, split vent G3430-60527 1
2 Screw, M3 x 16 mm, T-10 0515-1141 2
NS O-ring, 12/pk (2 for EPC module seal, 2 for valve 5180-4181 2
seal)
3 Flow block, split vent trap G3452-60506 1
4 Trap nut G1544-20650 1
5 PTV front trap tubing assembly G2617-80520 1
6 Screw, M4 x 12 mm, T-20 0515-2496 1
7 Nut, 1/16-inch SS 0100-0053 1
8 Ferrule, 1/16-inch SS 0100-1490 1
NS Split vent trap (see consumables)
NS Screw, M4 × 12 mm, T-20 (for trap retainer) 0515-2496 1
NS Trap retainer G3452-00005 1

42 Agilent 7890A GC Service

PTV Temperature controller
Item Description Part number Qty
1 Cable, thermocouple G2617-60505 1
3 Thermocouple interface board G2617-60010 1
4 Screw, M4 x 6 mm, T-20 (attach board to bracket) 0515-2832 2
5 Screw, M4 x 12 mm, T-20 (attach bracket to 0515-2496 2
carrier)
6 Bracket, PTV thermocouple board and LCO2 valve G3430-00058 1

Agilent 7890A GC Service 43

PTV CO2 cryo assembly
Item Description Part number Qty
7890 PTV LCO2 Cyro Assembly (recommended repair level) G3500-60515 1
2 Valve, PTV LCO2 cryo (included in G3500-60515) 1
5 Screw, M-32 x .375 inch (to attach valve to bracket) 2510-0102 2
6 Bracket, PTV thermocouple board and LCO2 valve G3430-00058 1
NS PTV CO2 brazement (valve to IP tube) G2617-80510 1
NS Cap, protective without flange 1401-0044 1
NS 1/8-inch male connector without O-ring G1543-80025 1
NS Gland seal CO2 G1565-20590 1
NS Teflon seal G1565-20840 1

44 Agilent 7890A GC Service

PTV N2 cryo assembly
Item Description Part number Qty
1 PTV LN2 nut plate G2619-00040 1
NS Screw, M4 x 12 mm, T-20 (attach nut plate) 0515-2496 1
3 PTV LN2 insulation cover G2619-00030 1
Screw, M4 x 12 mm, T-20 (attach cover) 1390-1024 2
4 PTV LN2, cell inlet tube G2619-20510 1
5 7890 PTV LN2 Cryo Assembly (recommended valve repair level) G3502-60510 1
2 PTV LN2 supply tube (included in 5) G2619-20520
6 PTV inlet tube insulation (included in 5) G2619-00010 1
7 Mounting bracket, LN2 cryo valve (included in 5) G3502-00001 1
8 Screw, 8-32 x .312-inch (included in 5) 2510-0043 2
NS PTV jumper cable (included in 5) G2619-60502 1
NS Nut, 1/4-inch tubing, stainless steel 0100-0055 1
NS Connector 0100-0112 1
NS Connector, male 0100-0208 1
NS 1/4-inch ferrule set, stainless steel 0100-1827 1

Agilent 7890A GC Service 45

Consumables for the PTV Inlet

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

PTV liners and ferrules

Description Part number

Single baffle, 2-mm id, 180-µL, deactivated, glass wool 5183-2038

Single baffle, 2-mm id, 200-µL, deactivated 5183-2036

Multi-baffle, 1.5-mm id, 150-µL, deactivated 5183-2037
Fritted glass, 1.5-mm id, 150-µL, deactivated 5183-2041
Graphpak 3D ferrules for liner (5/pk) 5182-9749
Installation tool for 3D ferrules G2617-80540

Other consumables and parts for the PTV inlet

Description Part number
Syringe, 5-µL, 23-gauge fixed-needle 9301-0892
Syringe, 10-µL, 23-gauge fixed-needle 9301-0713
Syringe, 50-µL, 23-gauge fixed-needle, for large volume 5183-0318
injections
Syringe, 100-µL, 23-gauge fixed-needle, for large volume 5183-2058
injections
Split Vent Trap PM Kit, Single Cartridge, 2 O-rings 5188-6495

Septumless head
Description Part number
Septumless head G2617-60507
Teflon ferrules (needle seal) (10/pk) 5182-9748
Septumless head rebuild kit (includes Viton seal, Kalrez 5182-9747
seal, and pressure spring)
Carrier gas tube for septumless head G2617-80550
Ferrule, 1/16-inch Teflon, for septumless head carrier gas 0100-1375
tube

Septum head
Description Part number
Merlin Microseal septum (high-pressure) 5182-3444
11-mm septa, red (50/pk) 5181-1263

Septum head
Description Part number

46 Agilent 7890A GC Service

Silver seal (5/pk) 5182-9763
Graphpak 2M inlet adapter, 0.20-mm id1 5182-9754
Graphpak 2M inlet adapter, 0.25- to 0.33-mm id* 5182-9761
Graphpak 2M inlet adapter, 0.53-mm id* 5182-9762
Ferrules for Graphpak 2M inlet, 0.20-mm id (10/pk) 5182-9756
Ferrules for Graphpak 2M inlet, 0.25-mm id (10/pk) 5182-9768
Ferrules for Graphpak 2M inlet, 0.32-mm id (10/pk) 5182-9769
Ferrules for Graphpak 2M inlet, 0.53-mm id (10/pk) 5182-9770
3-D Graphpak ferrules (5/pk) 5182-9749
Split nut for Graphpak adapter 5062-3525
1Includes (1) adapter, (1) silver seal, and (1) split column nut.

Agilent 7890A GC Service 47

Volatiles Interface (VI)

Top level subassemblies for VI inlet accessories:

• G3504A 100 psi Volatiles Interface with EPC, Kit

Description Part no.

VI Inlet Accessory 0-100 PSIG without ship kit G3504-65500
VI Weldment Assembly without EPC module G3504-60506
VI EPC module, 100 PSI G3504-60501

48 Agilent 7890A GC Service

Volatiles Interface (VI)
Item Description Part number Qty
1 VI top cover G2319-00020 1
2 Top insulation G2319-20580 1
3 Screw, M4 x 12 mm 1390-1023 4
4 Clamping plate G2319-20540 1
5 Volatiles interface G2319-60505 1
6 VI heater/sensor assembly G2319-60503 1
7 Heater block assembly G2319-60507 1
8 VI insulation, heater block G2319-20530 1
9 Pneumatic fitting assembly G3504-60500 1
10 Nut, 1/16-inch 19258-20830 1
11 SilTite Metal Ferrules, 1/16" x 0.5mm ID (10/pk) 5184-3570 1
* Also refer to the Agilent chemical analysis consumables and accessories
catalog.

Agilent 7890A GC Service 49

Volatiles Interface Trap
Item Description Part number Qty
1 T08PC Valve Chemraz 0.01 G3430-60527 1
2 Screw, M3 x 16 mm, T-10, to attach valve 0515-1141 2
NS O-ring, 12/pk for valve seal 5180-4181 2
3 Flow block, split vent trap G3452-60506 1
NS Screw, M4 × 12 mm, T-20 0515-2496 1
NS Trap retainer G3452-00005 1
4 Trap nut G1544-20650 1
5 VI front trap assembly G2319-80530 1
NS Split Vent Trap (see consumables)
6 Screw, captive, M4 x 20 mm, T-20 1390-1024 2
7 Nut, 1/16-inch 19258-20830 1
8 SilTite Metal Ferrules, 1/16" x 0.5mm ID (10/pk) 5184-3570 1

50 Agilent 7890A GC Service

Consumables and Parts for the VI

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Parts for the VI

Description Part number
Clamping plate G2319-20540
Volatiles interface G2319-60505
Long column nut (65 mm) G3504-20504
Nut, for transfer, pressure sensing, or split vent line 19258-20830
Ferrule, for transfer, pressure sensing, or split vent line 19258-20870
Split Vent Trap PM Kit, Single Cartridge, 2 O-rings 5188-6495

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id 0.45-mm and 0.53-mm 5062-3512
(10/pk) capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary 5080-8773
columns
Column nut, finger- tight (for 0.53-mm Connect column to inlet 5020-8293
columns) or detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id 0.32-mm capillary 5062-3514
(10/pk) columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.100 and Ferrule, Vespel/graphite, 0.37-mm id 0.1-mm and 0.2-mm 5062-3516
.200 mm (10/pk) capillary columns
Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns

Agilent 7890A GC Service 51

Column id Description Typical use Part number
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any 5020-8294
ferrule
Column nut, universal (2/pk) Connect column to inlet 5181-8830
or detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

52 Agilent 7890A GC Service

Detectors

This section contains an illustrated parts breakdown for each of the following 7890 GC
detectors and related components.

• Flame Ionization Detector (FID)

• Nitrogen Phosphorus Detector (NPD)
• Thermal Conductivity Detector (TCD)
• Microcell Electron Capture Detector (uECD)
• Flame Photometric Detector (FPD)

Agilent 7890A GC Service 53

Flame Ionization Detector (FID)

Top level subassemblies for FID detector accessories:

• G3461A FID with EPC, Kit adaptable to either packed or capillary columns.
• G3462A Capillary FID with EPC, Kit

Description Part number

FID Detector Module, adaptable without ship kit G3431-60506
FID Detector Module, capillary without ship kit G3431-60500
FID Packed Weldment Assembly with pallet, electrometer, and base G3431-80508
FID Capillary Weldment Assembly with pallet, electrometer, and base G3431-80506
FID EPC Module G3431-60531
FID Signal Board G3431-60020

54 Agilent 7890A GC Service

FID detector body
Item Description Part number Qty
1 Screw, M4 × 25 mm, Torx T-20 0515-2712 4
2 FID interconnect cover G1531-00220 1
3 PTFE chimney (optional) 19231-21050 1
4 Collector assembly G1531-60690 1
5 Screw, M4 × 10 mm, Torx T-20 0515-2495 3
6 Interconnect J-clamp 19231-00040 1
7 Mounting pallet, FID G1531-40020 1
8 FID Base Assembly ("FID Base Assembly")
9 Cylindrical EMI suppressor, ferrite 9170-1730 1
10 Spring, electrometer interconnect 1460-2142 1
11 FID interconnect assembly G1531-60715 1
12 FID electrometer G3431-60015 1

Agilent 7890A GC Service 55

FID Collector Assembly
Item Description Part number Qty
1 Screw, M4 × 25 mm, Torx T-20 0515-2712 3
2 Collector assembly G1531-60690 1
3 Collector nut 19231-20940 1
4 Spring washer 3050-1246 1
5 Ignitor castle 19231-20910 1
or optional Hastelloy component 19231-21060 1
6 Upper/lower collector insulator G1531-20700 2
7 Collector body G1531-20690 1
8 Spanner nut (collector) 19231-20980 1
9 Collector mount G1531-20550 1
10 Collector housing G1531-20740 1
11 Silicone gaskets, 0.890-inch od/0.709-inch id, 12/pk 5180-4165 1
12 Ignitor (glow plug) assembly 19231-60680 1
13 Ignitor cable assembly G3431-60680 1

56 Agilent 7890A GC Service

FID Base Assembly
Item Description Part number Qty
1 Base spanner nut 19231-20990 1
2 Thermal strap G1531-00105 1
3 Screw, captive, M3, T-10 G1946-20168 3
O-ring, size 2-006, fluorocarbon, 12/pk 5180-4181 3
4 Jets: see consumables 1
5 Adaptable FID, base weldment with jet G3431-80509 –
Capillary column FID, base weldment with jet G3431-80507
6 Screw, M4 × 25 mm, Torx T-20 0515-2712 2
7 FID block insulation G1531-60700 1
8 Adaptable FID column adapters: 1
– FID/NPD capillary column 19244-80610 –
– FID/NPD 1/8-inch packed column 19231-80520 –
– FID/NPD 1/4-inch packed column 19231-80530 –
9 Nut warmer insulation and cup assembly (9 & 10) 19234-60720 1
10 Heater/sensor assembly G1530-61950 1

G3431- 80509 includes jet G1531- 80560

G3431- 80507 includes jet 19244- 80560

Agilent 7890A GC Service 57

58 Agilent 7890A GC Service
Consumables for the FID

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

FID PM kits

Description Part no.

Maintenance kit, FID rebuilding G1531-67001
Maintenance kit, FID cleaning G1531-67000

FID adapters and chimney

Description Part no.

Screw, M4 × 25 mm, Torx T-20 0515-2712 (3/pkg)
PTFE chimney (optional) 19231-21050
Collector assembly G1531-60690
FID/NPD capillary column adapter 19244-80610
FID/NPD 1/8-inch packed column adapter 19231-80520
FID/NPD 1/4-inch packed column adapter 19231-80530
Insulation (3/pk). 19234-60715
Insulation cup assembly 19234-60700
Nut, 1/4-inch, brass, for packed column adapters (10/pk) 5180-4105
Ferrule, Vespel, 1/4-inch, for packed column adapters (10/pk) 5080-8774

Jets for capillary adaptable fittings

Jet type Part number Jet tip id Length

Capillary 19244-80560 0.29 mm (0.011 inch) 61.5 mm
Capillary, high- temperature (use 19244-80620 0.47 mm (0.018 inch) 61.5 mm
with simulated distillation)
Packed 18710-20119 0.46 mm (0.018 inch) 63.6 mm
Packed, wide-bore (use with high- 18789-80070 0.76 mm (0.030 inch) 63.6 mm
bleed applications)

Jets for capillary optimized fittings

Jet type Part number Jet tip ID Length

Capillary G1531-80560 0.29 mm (0.011 inch) 48 mm
High-temperature (use with G1531-80620 0.47 mm (0.018 inch) 48-mm
simulated distillation)

Agilent 7890A GC Service 59

Flame Photometric Detector (FPD)

Top level subassemblies for FPD detector accessories:

• G3435A Single FPD with EPC, Kit
• G3436A Dual FPD with EPC, Kit

Description Part number

FPD Detector Module, Single, without ship kit G3435-60500
FPD Detector Module, Dual, without ship kit G3436-60500
FPD Body Assembly (without EPC, signal board, or PMT) G3435-60575
Dual FPD Body Assembly (without EPC, signal board, or PMT) G3435-60585
FPD EPC module G3435-60535
FPD Signal board (1 for single FPD, 2 for dual FPD) G3435-60010

60 Agilent 7890A GC Service

FPD inert transfer line parts
Item Description Part number

1 O-ring, FPD jet seal, white 0905-1608

2 Screw, M3 x 12 mm, T-10 0515-1084
3 Retaining clip 19256-00340
4 Inert transfer line G3435-60555
5 Heater/Sensor assembly G1535-60620
6 Capillary adapter seat 19256-21140
7 Capillary adapter nut 19256-21150
8 1/8-inch ferrule 0100-0332
9 1/8-inch nut 5180-4103
10 1/4-inch packed adapter G1532-20710

Agilent 7890A GC Service 61

FPD ignitor and heat shield assembly
Item Description Part number
1 FPD tube assembly
Aluminum 19256-60700
Stainless Steel 19256-20705
2 Vespel ferrule, 1/4-inch id 0100-1061
3 Emissions block assembly
FPD, single 19256-80560
FPD, dual (not shown) 19256-80600
4 Ignitor replacement kit 19256-60800
A. O-ring
B. Spacer
C. Glow plug
5 Screw, M3 x 66 mm, T-10 0515-0680
6 Collar 19256-20690
7 Ignitor cable assembly G3435-60600
8 Heat shield gasket, white 19256-80045
9 First heat shield window 19256-80030
10 Heat shield disk 19256-20580
11 Stainless steel coupling 19256-20550
12 Lock washer (4 required) 2190-0584
13 Screw, M3 × 12, T-10 (4 required) 0515-1084

62 Agilent 7890A GC Service

Agilent 7890A GC Service 63
PMT and bracket assemblies
Single FPD
Item Description Part number

1 Chimney back cover G1535-80520

2 Heater/Sensor assembly G1535-60610
3 Transfer line support bracket, single 19256-00320
4 Bracket/Support G1535-00010
5 Emissions block assembly, single 19256-60650
6 Filters:
Sulfur 1000-1437
Phosphorus 19256-80010
7 Filter spacer (used only with sulfur filter) 19256-20910
8 PMT housing assembly 19256-60510

64 Agilent 7890A GC Service

Dual FPD
Item Description Part number

11 Dual cover assembly G1535-80530

12 Emissions block assembly, dual 19256-60690
13 Dual FPD chimney back 19256-00330
14 Dual main bracket G1535-00040
15 Dual FPD chimney front G1535-00030

Agilent 7890A GC Service 65

FPD lens assembly
Item Description Part number
1 Clamp 19256-00090
2 Screw, M3 × 25 (4 required) 0515-0683
3 Silicone O-ring, 0.926-inch id (orange) 0905-0955
4 Convex lens 1000-1438
5 Lens housing 19256-20900
6 Flange ring 19256-00200
7 O-ring 12/pk, Fluoroelastomer, 1.239" ID 5061-5890

66 Agilent 7890A GC Service

FPD Covers
Item Description Part number
1 Single FPD top cover G3435-80500
2 Dual FPD top cover G3435-80501
3 Electronics top cover G3435-60503
with ground strap 19256-60730
4 Auxiliary heater and valve control assembly
Aux zone/valve box harness G1530-60730

Agilent 7890A GC Service 67

Consumables for the FPD

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

FPD supplies
Description Part number/quantity
Sulfur filter 1000-1437
Sulfur filter spacer 19256-20910
Phosphorus filter 19256-80010
Exit tube assembly, aluminum 19256-60700
Exit tube assembly, stainless steel 19256-20705
Vespel ferrule, 1/4-inch id 0100-1061
Ignitor replacement kit 19256-60800
· O-ring
· Spacer
· Glow plug
Screw, M3 × 66 mm, T-10 0515-0680
Collar 19256-20690
Capillary adapter nut 19256-21150
Capillary adapter seat 19256-21140
1/4-inch packed adapter G1532-20710
Column measuring tool 19256-80640
Spring to secure photomultiplier tube 1460-1160
1/8-inch packed adapter nut 0100-0057
1/8-inch Vespel ferrule for packed adapter 0100-1332
PM kit, FPD single G2647-60501
PM kit, FPD dual G2648-60501

68 Agilent 7890A GC Service

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id 0.45-mm and 0.53-mm 5062-3512
(10/pk) capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary 5080-8773
columns
Column nut, finger- tight (for 0.53-mm Connect column to inlet 5020-8293
columns) or detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id 0.32-mm capillary 5062-3514
(10/pk) columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.100 and Ferrule, Vespel/graphite, 0.37-mm id 0.1-mm and 0.2-mm 5062-3516
.200 mm (10/pk) capillary columns
Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any 5020-8294
ferrule
Column nut, universal (2/pk) Connect column to inlet 5181-8830
or detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

Agilent 7890A GC Service 69

Microcell Electron Capture Detector (uECD)

Top level subassemblies for µECD detector accessories:

• G2397AD µECD with EPC Accessory

• G2398AD µECD with EPC Accessory for Japan

Description Part number

µECD EPC module G3433-60533
µECD Signal board G3433-60020

70 Agilent 7890A GC Service

Microcell Electron Capture Detector (uECD)
Item Description Part number Qty
1 uECD top cover G2397-00011 1
2 uECD signal wire assembly 19233-60635 1
3 Anode/Ferrule/Nut assembly G2397-60540 1
(specific license required)
4 uECD thermal cover G1533-00030 1
5 Thermal cover clip 19233-00095 1
6 uECD top insulation G1533-00020 1
7 Screw, M4 × 10 mm, Torx T-20 0515-2495 1
8 Clamp, interconnect 19231-00040 1
9 Captive screw, detector pallet, M4 × 20 mm 1390-1024 4

10 FID pallet G1531-40020 1

13 Tubing, Tygon, 30 inch 0890-0934 1
14 Screw, M4 × 45 mm, Torx T-20 0515-2484 2
15 Screw, M4 × 12 mm, Torx T-20 0515-2496
16 ECD Insulation cup kit G3433-00004 1
17 Screw, M4 x 40mm T-20 0515-4793 1
18 uECD make-up gas adapter weldment assembly: G3433-63000 1
– Fused silica indented mixing liner G2397-20540
– End cap 19233-20755
19 Ferrules, capillary columns
20 Capillary column nut
21 Replacement ECD Cell (general license) G2397-60610 1
Replacement ECD Cell (JP Labelled) G2397-60615
Replacement ECD Cell (JP General) G2398-60615
22 uECD interconnect assembly G1533-60510 1
NS Screw, M4 × 10 mm, Torx T-20 to attach electrometer 0515-2495 2
23 uECD electrometer without interconnect G3433-60010 1
24 Upper heated block G1533-20525 1
25 Heater/Sensor assembly G1533-60625 1
26 Lower heated block 19233-20515 1
27 uECD mounting plate G3433-60501 1
28 Nut warmer insulation and cup assembly 19234-60720 1
29 Ferrule, 1/4 in. Vespel (10/pkg) 5080-8774 1
30 1/4 in. nut, brass (10/pkg) 5180-4105 1

Agilent 7890A GC Service 71

72 Agilent 7890A GC Service
Consumables for the uECD

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

uECD consumables and parts

Description Part number
Fused silica indented mixing liner G2397-20540
Makeup gas adapter G3433-63000
ECD wipe test kit 18713-60050
Nut warmer insulation and cup assembly 19234-60720
Nut, 1/4-inch Swagelok adapter (10/pk) 5180-4105
Ferrule, graphitized Vespel, 1/4-inch (10/pk) 5080-8774
Capillary column blanking nut 5020-8294

Agilent 7890A GC Service 73

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id 0.45-mm and 0.53-mm 5062-3512
(10/pk) capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary 5080-8773
columns
Column nut, finger- tight (for 0.53-mm Connect column to inlet 5020-8293
columns) or detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id 0.32-mm capillary 5062-3514
(10/pk) columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
.100 and Ferrule, Vespel/graphite, 0.37-mm id 0.1-mm and 0.2-mm 5062-3516
.200 mm (10/pk) capillary columns
Ferrule, Vespel/graphite, 0.4-mm id 0.1-mm, 0.2- mm, and 5181-3323
(10/pk) 0.25- mm capillary
columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25- 5080-8853
mm, and 0.32-mm
capillary columns
Column nut, finger- tight (for .100- to .320- Connect column to inlet 5020-8292
mm columns) or detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any 5020-8294
ferrule
Column nut, universal (2/pk) Connect column to inlet 5181-8830
or detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

74 Agilent 7890A GC Service

Nitrogen Phosphorus Detector (NPD)

Top level subassemblies for NPD detector accessories:

• G3495A NPD with EPC, Kit adaptable to either packed or capillary columns.
• G3496A Capillary NPD with EPC, Kit

Description Part number

NPD Detector Module, adaptable, without ship kit G3434-60506
NPD Detector Module, capillary, without ship kit G3434-60501
NPD Adaptable Weldment Assembly with pallet, electrometer, and G3434-80508
base
NPD Capillary Weldment Assembly with pallet, electrometer, and G3434-80507
base
NPD EPC Module G3434-60502
NPD Signal Board G3434-60021

Agilent 7890A GC Service 75

Nitrogen Phosphorus Detector (NPD)
Item Description Part number Qty
1 Screw, M4 × 10 mm, Torx T-20 0515-2495 1
2 Hinged cover assembly G1534-80521 1
3 Screw, M3 × 8 mm, Torx T-10 0515-0655 3
4 NPD bead assembly See consumables 1
5 Screw, M4, Torx T-20 0515-2495 3
6 Power cable assembly G3434-60600 1
7 Lid weldment G1534-80510 1
8 Collector funnel, standard G1534-20530 1
NS - Collector funnel, small id (Note 1) G1534-20660
9 NPD ceramic replacement kit 5182-9722 –
10 Screw, M4 × 10 mm 0515-2495 1
11 J-clamp 1400-0015 1
12 Screw, M4 × 10 mm 0515-2495 2
13 NPD interconnect assembly G1534-60610 1
NS Spring, interconnect 1460-2142 1
14 NPD electrometer G3434-60010 1
15 Pallet captive screws 1390-1024 4
16 O-ring, size 2-006, fluorocarbon, 12/pk 5180-4181 3
17 Screw, captive, M3, T-10 G1946-20168 1
18 Mounting pallet G1531-40020 1
19 Jets See consumables 1
20 Base weldment with jet 1
- Capillary column NPD G3434-80505
- Packed column NPD G3434-80506
21 Lid stop/standoff G1534-20590 3
NS Insulation cap (Packed version only) G1531-00130 1
22 NPD Insulation cup kit G3434-00004 1
23 Heater/sensor assembly G1530-61950 1
24 Column adapters for packed NPD See consumables
25 Cup insulation kit 19234-60720 1
NS Flow measurement adapter G1534-60640 –
NS NPD ceramic insulator kit 5182-9722 –
– Metal C-rings, top and bottom
– Ceramic insulators, upper and lower

Note 1: Optional collector funnel with smaller ID is used to reduce peak tailing in
phosphorus compounds. If you use this part, you cannot measure column flow or detector
flows.

76 Agilent 7890A GC Service

Agilent 7890A GC Service 77
Consumables for the NPD

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Before selecting a jet, see "Selecting an NPD jet" .

NPD parts
Description Part number
Collector G1534-20530
Screw, M3 × 0.5 × 8 mm 0515-0655
NPD white ceramic bead assembly G1534-60570
NPD black ceramic bead assembly 5183-2007
NPD Blos bead assembly G3434-60806
Screw, M4 × 10 mm 0515-2495
J-clamp 1400-0015
NPD ceramic insulator kit 5182-9722
· Metal O-rings, top and bottom
· Ceramic insulators, upper and lower
Insulation cup 19234-60720
NPD chemical sample kit solution of 0.65 ppm 18789-60060
azobenzene, 1000 ppm octadecane, 1 ppm
malathion in isooctane, 3 ampoules
NPD lid standoff G1534-20590

Column adapters, for adaptable NPD only

Description Part number
FID/NPD capillary column adapter 19244-80610
1/8-inch packed column adapter 19231-80520
1/4-inch packed column adapter 19231-80530
1/4-inch packed glass column adapter G1532-20710
1/4-inch column nut, 10/pk 5180-4105
1/4-inch Vespel/graphite ferrule, 10/pk 5080-8774

Jets for capillary version

Jet type Part number Jet tip id Length
Capillary with extended jet G1534-80580 0.29 mm 51.5 mm
(recommended) (0.011 inch)
Capillary G1531-80560 0.29 mm 43 mm
(0.011 inch)
High-temperature G1531-80620 0.47 mm 43 mm
(0.018 inch)

78 Agilent 7890A GC Service

Jets for adaptable or packed version
Jet type Part number Jet tip id Length
Capillary with extended jet G1534-80590 0.29 mm 70.5 mm
(recommended) (0.11 inch)
Capillary 19244-80560 0.29 mm 61.5 mm
(0.011 inch)
Capillary, high- temperature 19244-80620 0.47 mm 61.5 mm
(0.018 inch)
Packed 18710-20119 0.46 mm 63.6 mm
(0.018 inch)

Nuts, ferrules, and hardware for capillary columns

Column id Description Typical use Part number

.530 mm Ferrule, Vespel/graphite, 0.8-mm id (10/pk) 0.45-mm and 0.53-mm 5062-3512
capillary columns
Ferrule, graphite, 1.0-mm id (10/pk) 0.53-mm capillary columns 5080-8773
Column nut, finger- tight (for 0.53-mm Connect column to inlet or 5020-8293
columns) detector
.320 mm Ferrule, Vespel/graphite, 0.5-mm id (10/pk) 0.32-mm capillary columns 5062-3514
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25-mm, 5080-8853
and 0.32-mm capillary
columns
Column nut, finger- tight (for .100- to .320-mm Connect column to inlet or 5020-8292
columns) detector
.250 mm Ferrule, Vespel/graphite, 0.4-mm id (10/pk) 0.1-mm, 0.2- mm, and 0.25- 5181-3323
mm capillary columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25-mm, 5080-8853
and 0.32-mm capillary
columns
Column nut, finger- tight (for .100- to .320-mm Connect column to inlet or 5020-8292
columns) detector
.100 and .200 Ferrule, Vespel/graphite, 0.37-mm id (10/pk) 0.1-mm and 0.2-mm capillary 5062-3516
mm columns
Ferrule, Vespel/graphite, 0.4-mm id (10/pk) 0.1-mm, 0.2- mm, and 0.25- 5181-3323
mm capillary columns
Ferrule, graphite, 0.5-mm id (10/pk) 0.1-mm, 0.2- mm, 0.25-mm, 5080-8853
and 0.32-mm capillary
columns
Column nut, finger- tight (for .100- to .320-mm Connect column to inlet or 5020-8292
columns) detector
All Ferrule, no-hole (10/pk) Testing 5181-3308
Capillary column blanking nut Testing-use with any ferrule 5020-8294
Column nut, universal (2/pk) Connect column to inlet or 5181-8830
detector
Column cutter, ceramic wafer (4/pk) Cutting capillary columns 5181-8836

Agilent 7890A GC Service 79

Thermal Conductivity Detector (TCD)

Top level subassemblies for TCD detector accessories:

• G3432A TCD Accessory with EPC, Kit

• G3437A TCD mounted on left- hand side of GC,Kit
• 19232C TCD to FID adapter kit

Description Part no.

TCD Detector Module without ship kit G3432-60500
TCD 3rd Detector Module without ship kit G3432-60507
TCD tested cell, Heater/sensor, PRT, bracket G3432-60220
TCD tested cell, Acid treated G3432-60509
TCD EPC Module (without switching valve) G3432-60532
TCD Signal Board G3432-60015*
*Replaces G3432-60010, see service note G3440A-40.

80 Agilent 7890A GC Service

Agilent 7890A GC Service 81
Thermal Conductivity Detector (TCD)
Item Description Part number Qty
1 Screw, M4 × 12 mm, T-20 0515-2496 2
2 Thermal cover and insulation assembly G1532-00027 1
3 O-ring, 12/pk (2 for EPC module seal, 4 for valve seals) 5180-4181 6
4 Screw, captive, M3, T-10 G1946-20168 2
5 Screw, M4 × 10 mm, Torx T-20 0515-2711 2
6 Column adapters, ferrules, and nut
7 TCD Insulation Cup Kit G3432-00004 1
8 TCD mounting pallet G3432-00002 1
9 Heater/Sensor assembly G1530-61950 1
10 Cylindrical EMI suppressor, ferrite 9170-1730 1
NS ∆PRT G1532-60660 1
NS Screw, M4 × 12 mm, T-20 (attach detector to oven top) 0515-2496 2
NS TCD seal insulation G1532-00080 1
NS Screw, M4 x 40 mm, T-20 0515-4793 1
NS TCD vent restrictor kit G1532-60700

82 Agilent 7890A GC Service

Agilent 7890A GC Service 83
Reference gas switching valve
This valve is located on the EPC module.

Item Description Part number Qty.

1 Clamp, switching valve G3432-20523 1
2 Valve, TCD Switching G1532-60620 1
3 Screw, M3 x 12 mm T-10 0515-1084 1
4 Cable, switching valve G1532-60550 1

84 Agilent 7890A GC Service

Consumables for the TCD

See the Agilent catalog for consumables and supplies for a more complete listing, or visit
the Agilent Web site for the latest information (http://www.agilent.com/chem/supplies).

Standard parts for attaching columns to the TCD

Column Description Unit Part number
Capillary Nut, 1/8-inch id, brass Swagelok 10/pk 5180-4103
Back ferrule, for 0.1-mm to 0.53-mm capillary 10/pk 5182-3477
columns
Front ferrule, 0.53-mm capillary columns 10/pk 5182-9673
Front ferrule, 0.32-mm capillary columns 10/pk 5182-9676
Front ferrule, 0.1-mm, 0.2- mm, and 0.25-mm 10/pk 5182-9677
capillary columns
1/8-inch Swagelok plug 5180-4124
1/4-inch 1/4-inch packed column adapter G1532-20710
packed
1/8-inch id Vespel/graphite ferrule 10/pk 0100-1332
Nut, 1/8-inch id, brass 10/pk 5180-4103
Ferrule, Vespel, 1/4-inch 10/pk 5080-8774
1/4-inch id tubing nut, brass 10/pk 5180-4105
1/8-inch Swagelok plug 5180-4124
1/8-inch Ferrule, 1/8-inch Vespel/graphite 10/pk 0100-1332
packed
Nut, 1/8-inch id, brass 10/pk 5180-4103
1/8-inch Swagelok plug 5180-4124

Optional TCD capillary column adapter hardware

Description Unit Part number

Capillary adapter G1532-80540

Ferrule, Vespel, 1/8-inch 10/pk 0100-1332
Nut, brass, 1/8-inch 10/pk 5180-4103

Agilent 7890A GC Service 85

EPC modules

This is a quick reference to the EPC- related part numbers. For a full description of the
modules, see the EPC modules section in this document.

Each proportional valve requires 2 O- rings (5180- 4181, 12/pk). The valve part numbers are
for kits, which contain the valve, screws, and a package of O- rings.

Inlet modules
EPC modules
Description Part number O-rings Slot
COC G3454-60554 3 1 or 2
PP G3451-60551 3 1 or 2
PTV G3500-60500 3 1 or 2
S/SL 100 PSI G3452-60552 3 1 or 2
S/SL 150 PSI G3452-60510 3 1 or 2
VI G3504-60501 4 1 or 2

Proportional valves
Description Carrier Septum purge Split vent
COC G3430-67013 G3430-67014
PP G3430-67013 G3430-67014
PTV G3430-67013 G3430-67014 G3430-67015
S/SL 100 PSI G3430-67013 G3430-67014 G3430-67015
S/SL 150 PSI G3430-67013 G3430-67014 G3430-67015
VI G3430-67013 G3430-67014 G3430-67015

Detector modules
EPC modules
Description Part number O-rings Slot
uECD G3433-60533 1 3 or 4
FID G3431-60531 3 3 or 4
FPD G3435-60535 3 3 or 4
NPD G3434-60502 3 3 or 4
TCD G3432-60532 2 3 or 4 or AUX Det 2

86 Agilent 7890A GC Service

Proportional valves
Description Air Makeup Hydrogen Reference
uECD G3430-67013
FID G3430-67013 G3430-67014 G3430-67014
FPD G3430-67013 G3430-67013 G3430-67013
NPD G3430-67013 G3430-67014 G3430-67014
TCD G3430-67013 G3430-67013

PCM modules
EPC module
Description Part number O-rings Slot
PCM G3476-60501 3 1, 2, 5, or 6

Proportional valves
Description Carrier AUX
PCM G3430-67013 G3430-67016

Aux EPCs
EPC module
Description Part number Slot
AUX G3470-60501 5 or 6 or AUX

Tubing weldment
Description Part number

Pneumatic tubing with block connector and G3430-60550

captive screw

Agilent 7890A GC Service 87

Proportional valves
Description Channel Channel Channel
AUX G3430-67013 G3430-67013 G3430-67013

Lookup table
Each proportional valve has a part number on the valve. This table lists the reorder part
number for each proportional valve.

Part number on valve Reorder

G3431-60508 G3430-67013
G3431-60509 G3430-67014
G3430-60527 G3430-67015
G3430-60528 G3430-67016

88 Agilent 7890A GC Service

Nickel catalyst accessory

Top level subassemblies for FID detector accessories:

• G3478A Nickel Catalyst Kit

• G3440- 60510 Nickel Catalyst Kit without ship kit

Item Description Part number Qty

Nickel catalyst assembly (items 2 through 8) G3440-63002 1
1 Nickel catalyst hydrogen mix weldment G3440-81000 1
NS Screw,
2 Screw, M4 x 12 mm, captive 0515-2711 3
3 Top cover plate G1543-00085 1
4 Heater/sensor assembly G1580-61160 1
5 Top insulation G1543-00100 1
6 Nut, hex, with lockwasher 0535-0043 2
7 Heater block 08900-20835 1
8 Screw, socket M4 × 20 mm 0515-0038 2
9 PP base insulation G1543-00030 1
10 PP bottom insulation G1543-00070 1
11 Adapter insulation 19234-60715 3
12 Insulating cup 19234-60700 1

Agilent 7890A GC Service 89

90 Agilent 7890A GC Service
Covers and ALS posts

Plastic covers
Item Description Part number Qty
1 Pneumatics cover G3430-60546 1
2 Detector cover G3430-40007 1
3 Inlet cover (7 screws to attach to inlet carrier) G3430-60540 1
4 Cover, left side with plugs G3430-60541 1
5 3-inch hole plug 5040-4641 1
6 Rotating insert G3430-40024 1
7 1 1/2-inch hole plug 5040-4643 1
8 1-inch hole plug 5040-4642 2
NS Button, replacement for pneumatics cover future
NS Detector cover, single FPD G3435-80500
NS Detector cover, dual FPD G3435-80501
NS Detector cover, headspace G3430-60017
NS Screw, Captive M4 × 12 mm, T-20 1390-1023 5
NS Screw, M4 × 12 mm, T-20 0515-2496 3
NS Screw, M4, T-20 1390-1024 1

Agilent 7890A GC Service 91

92 Agilent 7890A GC Service
 Description Part number Qty

9 Electronics top cover (1 screw to attach) G3430-60543 1

10 Cover, right side (1 screw to attach) G3430-60542 1
11 Bezel, oven, black plastic, with 2 retained screws G3430-60545 1
NS Electronics top cover for FPD G3435-60503

Agilent 7890A GC Service 93

Back covers
Item Description Part number Qty
1 Cover, back upper G3430-00090 1
2 Oven exhaust deflector (optional) G1530-80650 1
3 Cover, back lower G3430-00023 1
4 Screw, M4 × 12 mm, T-20 0515-2496 6
5 Lock washer, No. 8, 0.168 in. 2190-0409 2

94 Agilent 7890A GC Service

Auto-injector mounting and parking posts

Table 1. 7683B ALS

Item Description Part number Qty

1 Injector mounting post G2613-20500 2
2 Parking post, dual purpose 05890-61525 2

Table 2. 7893A ALS

Item Description Part number Qty

1 Injector mounting post G4513-20561 2
2 Parking post, dual purpose 05890-61525 2

Agilent 7890A GC Service 95

TCD side carrier
Description Part number Qty

1 Pneumatic carrier assembly G1530-60950 1

2 Screw, M4 × 25 mm, Torx T-20 05152712 2
3 Screw, M4 × 12 mm, Torx T-20 05152496 4
4 Chemical trap bracket 0589000810 1
5 Screw, M4 ×10 mm, Torx T-20, flathead 05152725 2
6 Flow side cover G153001240 1

96 Agilent 7890A GC Service

Mainframe
Description Part number Qty

1 Inlet chassis, for SSL, PP, COC, and VI inlets G1530-40020 1

2 PTV Inlet chassis, required for MMI and PTV. G3430-40011 1
(Accepts all inlet types.)

Standard inlet chassis

MMI and PTV inlet chassis

Agilent 7890A GC Service 97

Oven

This section contains illustrated parts breakdowns for the following 7890A GC components:

• Oven
• Oven flapper assembly
• CO2 cryogenic cooling
• Liquid nitrogen cryogenic cooling

98 Agilent 7890A GC Service

Oven assembly
Item Description Part number Qty
1 Oven door G3430-60502 1
2 Fan blade, stainless steel, and set screw 05890-80270 1
3 Oven heater shroud assemblies: 1
–120V USA power G1530-61610
–200V Japan power G1530-61620
–220V Single phase power, Europe, and G1530-61630
–208V USA power, single phase
–220V Single phase power, Hong Kong G1530-61630
–220V Single phase power, China G1530-61630
–220V China power, slow ramp G1530-61230
–220V Israel power G1530-61630
–230V Single phase power, Switzerland, 10 amp G1530-61670
–230V Denmark power, 10 amp G1530-61670
–230V Denmark/Switzerland power, 16 amp G1530-61650
–230V Continental Europe power G1530-61650
–240V Australia power G1530-61640
–240V South Africa/India power G1530-61640
–240V Great Britain/Ireland power G1530-61640
–240V USA power G1530-61640
–240V Australia power, slow ramp G1530-61640
4 Screw, M4, Torx T-20, chrome plated 0515-2711 4
5 Hex nut 0535-0043 3
6 Washer 2190-0712 6
7 Oven door button G3430-80513 1
8 Door hinge rod G3430-20518 1
9 Motor, oven fan G3430-60504 1
10 On/Off switch rod G3430-40023 1
11 Keyboard bezel assembly G3430-60511 1
12 Keyboard display 4 × 20 UF G1530-80000 1
13 Keyboard window bezel G1530-61320 1
NS Column hanger 1460-1914
14 Capillary column spring clip G1530-01340 4
15 Capillary column spring clip screws, (M4 x 12mm) 0515-2711 4
NS Door sensor assembly G1530-80670 1

Agilent 7890A GC Service 99

100 Agilent 7890A GC Service
7890A Oven flapper assembly
Item Description Part number Qty
NS Oven exhaust duct and flapper assembly (includes 3 captured screws G3430-60008 1
1390-1023)
1 Dual duct assembly G3430-81001 1
6 Flapper shaft assembly G3430--81002 1
5 Flapper bushing G1530-20550 1
7 Stepper motor assembly G1530-60945 1
3 Screw, Torx T-20, M4 x 12 mm (to attach motor to shaft) 0515-2496 1
4 Screw, Torx T-10, M3 × 8 mm (to attach motor to duct) 0515-0655 2
2 Screw, Torx T-10, M3 × 8 mm (to attach duct to oven) 1390-1023 3

Agilent 7890A GC Service 101

102 Agilent 7890A GC Service
CO2 cryogenic cooling
Item Description Part number Qty
1 Tee, brass 0100-0090 1
2 CO2 blast brazement (Cryoblast) G1565-80550 1
3 Cryo bracket G1565-00010 1
4 CO2 cryo valve assembly (recommended level for valve) G1565-65510 1
5 1/8-inch male connector without O-ring G1543-80025 1
6 CO2 inlet tube G1565-20600 1
7 CO2 cryo inline filter 3150-0602 1
8 Cryoblast restrictor weldment G1565-80590 1
9 CO2 weldment (oven cryo) G1565-80505 1
10 Clamp screw G1565-20560 1
11 Gland seal, CO2 G1565-20590 1
12 Screw, 8-32, .312-inch 2510-0043 2
NS Screw Torx T-20, M4 × 12 mm 0515-2496 2
NS Teflon seal G1565-20840 1

Agilent 7890A GC Service 103

104 Agilent 7890A GC Service
Liquid nitrogen cryogenic cooling
Item Description Part number Qty
1 N2 blast brazement G1566-80535 1
2 Tee, 1/8-inch brass union, 2/pk 5180-4160 1
3 Connector, male 0100-0208 1
4 Screw, 8-32, .312-inch 2510-0043 2
5 Cryo bracket G1565-00010 1
6 N2 restrictor tube G1566-20575 2
7 N2 cryo valve G3430-60018 1
8 Liquid N2 nozzle 19310-20500 1
NS Screw Torx T-20, M4 × 12 mm 0515-2496 2
NS Pipe thread sealant tape, 1/4-inch wide 0460-1266
NS N2 cryo valve/dual blast assembly G1566-65508
NS N2 cryogenic kit G1566-65517

Agilent 7890A GC Service 105

Valves

Top level subassemblies for Valve accessories:

• G1580A Valve box for one valve, Option 751

• G1581A Valve box for two valves, Option 752
This section contains illustrated parts breakdowns for the following 7890 GC valves and
related components. In general, the valve parts are the same for both 6890 and 7890A GCs.

• Valve Box Assembly

• Valve Driver Assembly
• Valve Actuator Assembly
• Valco W- series Minivalve

106 Agilent 7890A GC Service

Valve box assembly
Item Description Part number Qty
1 Screw, M4 × 8 mm, Torx T-20, chromeplated 0515-2711 6
2 Valve box cover G1580-00030 1
3 Valve box insulation, top G1580-00050 1
4 Insulation retainer plate G1580-00040 1
5 Hex nut, insulation plate 0535-0025 2
6 Screw, M3 × 30 mm, Torx T-10, chromeplated 0515-2525 4
7 Heater block G1580-20520 1 or 2
8 Standoff, valve box G1580-20500 2
9 Valve box bottom plate G1580-00010 1
10 Screw, M3 × 8 mm, Torx T-10, chromeplated 0515-2726 2
11 Heater/Sensor harness cable clamp 1400-0015 2
12 Heater/Sensor assembly G1580-61140 2
NS Cable-tie strap 1400-0249 4
NS Aluminum tube (split/splitless inlet only) 18900-20320 1
NS In-line filter (sample in line) 0101-0532 1

Agilent 7890A GC Service 107

108 Agilent 7890A GC Service
Valve driver assembly

If your GC has serial number xxxxxxxx or greater, use the new- style valve driver assembly
parts.

If your GC has a serial number less than xxxxxxxxxx, use the old- style valve driver
assembly parts.

Valve driver assembly (original style)

Item Description Part number Qty
1 Valve driver bracket G1580-00070 1
2 Captured screw, M4 × 12 mm, Torx T-20 1390-1023 2
3 Valve driver wiring harness G1530-60660 1
4 PTFE tubing, 5 m, 13 mm id, 3 mm od 5062-2483 8
5 Adapter fitting 5185-8386 8
6 Standoff (included with valves) 8
7 4-way Solenoid valves G1580-61095 4
8 O-ring (with valves and end plate kit) 10
9 Solenoid valve end plate kit 05890-61097 1
10 Screw, socket head 0515-1214 2
11 Elbow fitting, 1/4-inch, male 0100-1632 2
12 Exhaust tubing, 1/4-inch od, 120 inch 0890-1489 1
NS Heater cable assembly G1530-60790 1

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110 Agilent 7890A GC Service
Valve driver assembly (new style)
Item Description Part number Qty
1 Valve driver bracket G1580-00071 1
2 Captured screw, M4 × 12 mm, Torx T-20 5185-8388 2
3 Valve driver wiring harness G1530-60660 1
4 PTFE tubing, 5 m, 13 mm id, 3 mm od 5062-2483 1
5 Exhaust tubing, 1/4-inch od, 120 inch 0890-1489 1
NS Heater cable assembly G1530-60790 1
6 Adapter fitting 5185-8386 2
7 Airtec Solenoid Valve w screws G1580-68000 1
NS Screws for One Valve Stack (M4 x 30) 5185-8381 2
8 Screws for Two Valve Stack (M4 x 50) 5185-8382 2
9 Screws for Three Valve Stack (M4 x 70) 5185-8383 2
10 Screws for Four Valve Stack (M4 x 85) 5185-8384 2
NS One Valve Stack* G1580-65111
NS Two Valve Stack* G1580-65112
NS Three Valve Stack* G1580-65113
11 Four Valve Stack* G1580-65114
12 Elbow fitting 5185-8385 1
13 Solenoid Valve End Plate Kit G1580-61097 1

* Includes bracket, solenoid(s), fittings, end plates, and harness cable.

Agilent 7890A GC Service 111

112 Agilent 7890A GC Service
Agilent 7890A GC Service 113
Valve actuator assembly (1 of 2)
Item Description Part number Qty
1 Valve actuator assembly 19325-60660 1
2 Modified screw 19325-80030 2
3 Quick-release pin 1480-0632 1
4 Hose fitting 5185-8386 2

5 PTFE tubing 5m, 1.5mm ID, 3mm OD 5062-2483 3

6 36° Actuator limiter 18900-21000 1

7 End cap 19325-20680 1
8 Elbow fitting 5185-8385 1
9 Coupler/Shaft assembly G1580-60640 1
NS Hex key, 3 mm 8710-0911

114 Agilent 7890A GC Service

Agilent 7890A GC Service 115
Valve actuator assembly (2 of 2)
Item Description Part number Qty
1 Cylinder end cap 19325-20680 1
2 O-ring, 1.176-inch id 0905-1405 1
3 O-ring, 1.046-inch id 0905-0463 1
4 Piston 19325-20640 2
5 Actuator cylinder 19325-20630 1
6 Hose fitting 5185-8386 2
7 PTFE tubing 5m, 1.5mm ID, 3mm OD 5062-2483 1
8 Piston rod 19325-20650 1
9 Dowel pin 1480-0017 1
10 Link 19325-80010 1
11 Screw, socket head, M4 x 8 mm 0515-0153 3
12 Elbow fitting 5185-8385 1

116 Agilent 7890A GC Service

Agilent 7890A GC Service 117
Valco W-series minivalve
Item Description Part number

1 Valve
Gas sampling valves
– 6-port valve (225 °C max) 5062-9508
– 6-port valve (350 °C max) 0101-0584
– 6-port valve (Hastelloy, 225 °C max) 5062-9509
– 10-port valve (225 °C max) 5062-9510
– 10-port valve (350 °C max) 0101-0585
– 10-port valve (Hastelloy, 225 °C max) 5062-9511
Liquid sampling valves
– 4-port valve (internal sample injector) 0101-0636
(0.2 µl, 1000 psi, Option 850)
– 4-port valve (internal sample injector) 0101-0637
(0.5 µl, 1000 psi, Option 852)
– 4-port valve (internal sample injector) 0101-0638
(1.0 µl, 1000 psi, Option 854)
– 4-port valve (internal sample injector) 0101-0639
(0.5 µl, 5000 psi, Option 856)
2 Ferrule, 1/16-inch, Valco one piece, SS, 10/pk 5181-1292
3 Nut, 1/16-inch stainless steel Valco 10/pk 5181-1291
4 Rotors:
General purpose valve rotors
– 6-port valve (225 °C max) 5181-7459
– 10-port valve (225 °C max) 5181-7460
– 6-port valve (350 °C max) 1535-4952
– 10-port valve (350 °C max) 1535-4954

Standard pressure liquid sample valve rotors

– 0.2 µl 4-port (1000 psig max) 5062-3563
– 0.5 µl 4-port (1000 psig max) 5062-3562
– 1.0 µl 4-port (1000 psig max) 5062-3559

118 Agilent 7890A GC Service

Agilent 7890A GC Service 119
Miscellaneous Valve Parts

The table below lists several valve accessory kits and parts that are useful when installing
valves, valve boxes, and related parts.

Description Comment Part number

Nut plate assembly 05890-80660
G2738A Capillary port to valve kit This kit is used to connect a gas sample G2738A
valve or liquid sample valve upstream to a
capillary injection port so that the sample
may be “split” before going onto the
column. It is only compatible with a
simple 6 port gas sample valve, the 10
port gas sample valve with backflush to
vent, and the 10 port alternate sample
configurations.
G2739A Liquid valve hardware kit This kit contains the hardware needed to G2739A
install a liquid sample valve into a GC. It
does not contain the valve or any
automation.

G2740A Gas tube plumbing kit This kit contains the hardware needed to G2740A
install any 6 port or 10 port valve into a GC
and build any of the standard
configurations. It does not contain the
valve, automation, loops or needle valves.
G2741A Needle valve kit This kit is needed when the customer G2741A
requires to have a column isolation
configuration built into a GC.
G2742A Downstream capillary port This kit is used to connect the bottom of a G2742A
to valve kit split/splitless capillary injection port
directly to a valve.
G2744A Heated zone kit This kit is needed when adding a third G2744A
heated valve to a GC that already has two
heated valves installed. The heated zone
will allow a 4th valve to be added if
required.

120 Agilent 7890A GC Service

Electrical

This section contains illustrated parts breakdowns for the following 7890 GC electrical
components.

• AC Power Cords
• AC Power Board
• Analog and Power Board
• Analog Input Board (G1556A Accessory)
• Chassis Fans

Agilent 7890A GC Service 121

Electronics carrier
Description Part number Qty

NS ALS controller board G3430-60529 1

NS Fuse, ALS controller PCA, 7A 125V 2110-0961 1
NS Screw, T-20, M4 × 12 mm (attach ALS board to carrier) 0515-2496 2
1 Analog & Power board G3430-60151 1
(replaces G3430-
60150)
2 Logic board G3430-60101 1
(replaces G3430-
60100)
3 Harness, 4-wire communication buss G3430-60513 1
4 Harness, keyboard and display G3430-60514 1
5 Backplane for Analog and power board G3430-00086 1
6 Backplane for Detector signal boards G3430-00085 1
7 Grounding screw, M4 × 25 mm, T-20 (for #1) 0515-2712 1
NS Grounding screw, M4 x 12 mm, T-20 (for #6) 0515-2496 1
8 Screw, M4 × 6 mm 0515-2832 10
9 Screw, self-tapping, 1/4-inch nut 0515-4897 3

122 Agilent 7890A GC Service

Agilent 7890A GC Service 123
7890A Keyboard and Display (original style)
Item Description Part number Qty
1 Keyboard/display assembly with display and harness G3430-60555 1
2 Replacement keyboard assembly without display G3430-67500 1
3 Display G3430-80003 1
4 Self-tapping screws 0624-1076 4
5 Keyboard/display harness G3430-60514 1
6 Bracket G3430-00098 1
7 Interconnect board G3430-60003 1
8 Screw, M4 x 12 mm, T-20 1390-1023 1
NS Screw, self-tapping, 1/4-inch (connect left and bottom 0515-4897 3
sides of assembly to electronics carrier)
NS Screw, M4 x 12 mm, T-20 (connects top right corner of 0515-2496 1
assembly to electronics carrier)

124 Agilent 7890A GC Service

Much of the keyboard/display is concealed by its plastic shell, so that a conventional
exploded view is not very helpful. Use the schematic diagram below to identify parts.

Agilent 7890A GC Service 125

7890A Keyboard and Display (new style)
Item Description Part number Qty
1 Keyboard/display assembly with display and harness G3430-60555 1
(includes G3430-67500, G3430-60554, and G3430-80003
assemblies)
2 Replacement keypad assembly without display, without G3430-61080 1
keys
NS Replacement key and bezel assembly (no cable harness, G3430-67500 1
no board, no display)
3 Display G3430-80003 1
4 Self-tapping screws 0624-1076 4
5 Keyboard/display harness G3430-60554* 1
6 Door sensor interconnect cable G3430-60561 1
7 Grounding nut, for display harness 0535-0043 1
8 Keypad support spacer G3430-60022 8
9 Keypad support screw G3430-20034 8
NS Screw, self-tapping, 1/4-inch (connect left and bottom 0515-4897 3
sides of assembly to electronics carrier)
NS Screw, M4 x 12 mm, T-20 (connects top right corner of 0515-2496 1
assembly to electronics carrier)

* Use for G3430-67500 and G3430-61080 keyboard assemblies.

126 Agilent 7890A GC Service

Agilent 7890A GC Service 127
AC circuit board components
Item Description Part number Qty
NS Triac kit, inlcudes triac and item 9, thermal link pad G1530-61340 -
1 Triac jumper (part of 5) 3
2 Screw, M4 1390-1024 1
3 Washer 1
4 AC configuration plug 1
– USA and Canada 120V G1530-60690
– Japan 200V G1530-60700
– Continental Europe, 220V single phase power G1530-60710
– Hong Kong, 220V, single phase G1530-60710
– China 220V G1530-60710
– China 220V, 10 amp slow ramp G1530-60710
– Israel 220V G1530-60710
– Switzerland/Denmark, 230V, 16A G1530-60720
– Switzerland power cable, 230V, 10A G1530-60720
– Denmark, 230V, 10A G1530-60720
– Continental Europe, 230V G1530-60720
– Australia, 240V G1530-60730
– South Africa/India, 240V G1530-60730
– United Kingdom/Ireland, 240V G1530-60730
– USA and Canada, 240V G1530-60730
– Australia 240V, slow ramp G1530-60730
5 AC board (without triac kit) G3430-60050 1
6 Ceramic fuse, type x, 20A/250V 2110-0098 2
7 Glass fuse, type F, 8A/250V 2110-0036 2
8 Triac 1
9 Pad (under triac) 1205-0934 1
10 Hex nut 0535-0031 2

128 Agilent 7890A GC Service

Agilent 7890A GC Service 129
AC power
Item Description Part number Qty
1 EPC pneumatics carrier assembly with fan G3430-80503 1
NS Screw, T-20, M4 × 12 mm (attach carrier to oven) 0515-2496 3
2 Fan, pneumatics carrier G3430-60006 1
NS Screw, M4 X 30 mm, T-20 0515-0669 4
3 Washer, steel to attach motor 2190-0712 6
3 Nut with lock washer, M4 to attach motor 0535-0043 3
4 Oven flapper assembly G3430-60008 1
5 Motor, oven fan, DC G3430-60504 1
6 Nut with lock washer, M4 X 3.2 mm for grounding 0535-0043 2
straps (7 mm nut driver)
7 Transformer kit with large washers G3430-60975 1
NS Screw, M8 x 100 mm (7/32 hex wrench) 0515-4962 1
NS Washer, lock 2190-0669 1
8 AC power board G3430-60050 1
NS Screw, M4, T-20 1390-1024 1
9 AC power inlet assembly (includes power 1
receptacle)
Regular oven
120 VAC G1530-61550
220, 230, 240 VAC G1530-61560
Fast oven
All (200/208/220/230/240 VAC) G1530-61550

130 Agilent 7890A GC Service

Agilent 7890A GC Service 131
Main transformer

Part number G3430- 60975

132 Agilent 7890A GC Service

Note: Some transformers will have solid color wires as given; others may have black wires
with color markers.

Connector (pin) Wire color

Primary (1) NC
Primary (2) Orange
Primary (3) Yellow
Primary (4) Black
Primary (5) NC
Primary (6) Green
Primary (7) Blue
Primary (8) White
Primary (9) Red

Secondary 1 (1) Violet

Secondary 1 (2) NC
Secondary 1 (3) Orange
Secondary 1 (4) NC
Secondary 1 (5) Gray
Secondary 1 (6) NC
Secondary 1 (7) Red

Agilent 7890A GC Service 133

Connector (pin) Wire color
Secondary 1 (8) White
Secondary 1 (9) Red
Secondary 1 (10) Yellow
Secondary 1 (11) Blue
Secondary 1 (12) Yellow

Secondary 2 (1) Red

Secondary 2 (2) Red

134 Agilent 7890A GC Service

Power cords

The 7890A uses detachable power cords.

Countries VAC Description Part number

Australia, New Zealand C13, 10 amp 8120-1369
Americas 120 10 amp 8120-1378
Europe C13, 10 amp 8120-1689
US/Canada/Taiwan/Thailand C13, 13 amp 8120-1992
Switzerland C13, 10 amp 8120-2104
Denmark, Greenland C13, 10 amp 8120-3997
India/S Africa C13, 10 amp 8120-4211
Japan 10 amp 8120-4753
Israel C13, 10 amp 8120-5182
Taiwan/South America C19, 20A 8120-6360
Argentina 8120-6869
US 120 208 240 C19, 20 amp 8120-6894
Japan C19, 20 amp 8120-6903
Chile C13, 10 amp 8120-6978
Australia C19, 16 amp 8120-8619
Great Britain/Hong Kong/Singapore/Myanmar C19, 13 amp 8120-8620
Europe C19, 16 amp 8120-8621
Swizerland, Denmark C19, 16 amp 8120-8622
Great Britain/Hong Kong/Singapore/Myanmar C13, 10 amp 8120-8705
China C19, 15 amp, Fast 8121-0070
US 240 C19, 15 amp 8121-0075
Israel C19, 16 amp 8121-0161
Argentina C19, 20 amp 8121-0675
India, South Africa C19, 15 Amp 8121-0710

China C13, 10 amp 8121-0723

Korea C19, 16 amp 8121-1222
Korea C13, 10 amp 8121-1226
Thailand 220 15 A, 1.8M, C19 8121-1301

Agilent 7890A GC Service 135

Analog input board (G1556A accessory)
tem Description Part number Qty
1 Analog input board G3456-60010 1
2 General purpose analog output cable assembly G1530-60560 1

136 Agilent 7890A GC Service

Chassis fans
Item Description Part number Qty
1 Inlet fan assembly G3430-60560 1
2 Pneumatics area fan G3430-60006 1

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138 Agilent 7890A GC Service