testo 335

Flue gas analyser

Instruction manual en
2 General notes

General notes
Please read this documentation through carefully and familiarise yourself with the
operation of the product before putting it to use. Keep this document to hand so that
you can refer to it when necessary.
This document describes the country-specific version GB of the testo 335 measuring
instrument.
Identification
Symbol Meaning Comments
Warning advice: Warning! Read the warning advice carefully and
Serious physical injury could be caused if the specified take the specified precautionary measures!
precautionary measures are not taken.

Warning advice: Caution! Read the warning advice carefully and

Slight physical injury or damage to equipment could take the specified precautionary measures!
occur if the specified precautionary measures are not
taken.

Important note. Please take particular notice.

Text Text appears on the instrument's display -

Key Press the key.
OK Function key with the function “OK”. Press function key.
xyz Short form for operating steps. See Short form, p. 3.
 General notes 3

Short form
This document uses a short form for describing steps
(e.g. calling up a function).
Example: Calling up the Flue gas function
Short form: Measurements OK Flue gas OK
(1) (2) (3) (4) (5)
Steps required:
1 Open the Main menu: .
2 Select Measurements menu: , .
3 Confirm selection: OK .
4 Select Flue gas menu: , .
5 Confirm selection: OK .
4 Content

Content
See also Functional overview, p. 62.

General notes ................................................................................................2

Content ..........................................................................................................4
A. Safety advice ........................................................................................7
B. Intended purpose ..................................................................................9
C. Product description ............................................................................10
C.1 Measuring instrument ..................................................................10
C.1.1 Overview ..................................................................................10
C.1.2 Keypad ....................................................................................11
C.1.3 Display ....................................................................................11
C.1.4 Instrument connections ............................................................12
C.1.5 Interfaces ................................................................................13
C.1.6 Components ............................................................................13
C.1.7 Carrying strap ........................................................................14
C.2 Modular flue gas probe ................................................................14
D. Commissioning ....................................................................................15
E. Operation ............................................................................................16
E.1 Mains unit/rechargeable battery ..................................................16
E.1.1 Changing the battery ..............................................................16
E.1.2 Charging batteries ....................................................................17
E.1.3 Operation with the mains unit ..................................................17
E.2 Probes/sensors ..........................................................................18
E.2.1 Connecting probes/sensors ....................................................18
E.2.2 Replacing the probe module ....................................................19
E.3 Regular care ................................................................................19
E.3.1 Condensate trap ......................................................................19
E.3.2 Checking/replacing the particle filter ........................................20
 Content 5

E.4 Basic operating steps ..................................................................21

E.4.1 Switching the measuring instrument on ....................................21
E.4.2 Calling up the function ............................................................21
E.4.3 Entering values ........................................................................22
E.4.4 Printing data ............................................................................23
E.4.5 Saving data ..............................................................................23
E.4.6 Confirming an error message ..................................................23
E.4.7 Switching the measuring instrument off ....................................23
E.5 Memory ......................................................................................24
E.5.1 Folders ....................................................................................24
E.5.2 Location ..................................................................................25
E.5.3 Protocols ................................................................................27
E.5.4 Extras Memory ........................................................................27
E.6 Instrument diagnosis ..................................................................28
F. Configuration ......................................................................................29
F.1 Instrument settings ......................................................................29
F.1.1 Display edit ..............................................................................29
F.1.2 Printer ......................................................................................30
F.1.3 Start keys edit ..........................................................................31
F.1.4 AutoOff ....................................................................................31
F.1.5 Communication ........................................................................32
F.1.6 Date / Time ..............................................................................32
F.1.7 Language ................................................................................32
F.2 Sensor settings ............................................................................33
F.3 Fuels ..........................................................................................36
G. Measuring ............................................................................................37
G.1 Preparing measurements ............................................................37
G.1.1 Zeroing phases ........................................................................37
G.1.2 Using the modular flue gas probe ............................................38
G.1.3 Configuring the reading display ................................................38
G.1.4 Set memory/location ................................................................38
G.2.1 Flue gas, Flue gas + m/s, Flue gas + Dp2 ................................39
G.2.2 Program ..................................................................................40
G.2.3 Draught ....................................................................................41
G.2.4 Smoke# /HCT ..........................................................................42
G.2.5 Gas flow rate ..........................................................................42
G.2.6 Oil flow rate ..............................................................................43
G.2.7 m/s ..........................................................................................43
G.2.8 Dp2 ........................................................................................44
G.2.9 Burner control ..........................................................................45
6 Content

H. Transferring data ................................................................................47

H.1 Protocol printer ............................................................................47
H.2 PC / Pocket PC ............................................................................47
I. Care and maintenance ........................................................................48
I.1 Cleaning the measuring instrument ..............................................48
I.2 Replacing measuring cells ..........................................................48
I.3 Recalibrating measuring cells ......................................................49
I.4 Replacing additional filter ............................................................49
I.5 Cleaning the modular flue gas probe ............................................50
I.6 Replacing probe preliminary filter ................................................50
I.7 Replacing thermocouple ..............................................................50
J. Questions and answers ......................................................................51
K. Technical data ....................................................................................52
K.1 Standards and tests ....................................................................52
K.2 Measuring ranges and accuracies ..............................................52
K.3 Other instrument data ..................................................................54
K.4 EC conformity declaration ............................................................55
K.5 Principles of calculation ..............................................................55
K.5.1 Fuel parameters ......................................................................56
K.5.2 Calculation formulae ................................................................56
K.6 Recommended rinsing times ......................................................59
L. Accessories/spare parts ....................................................................60
Functional overview ....................................................................................62
 A. Safety advice 7

A. Safety advice
Avoid electrical hazards:
Never use the measuring instrument and probes to measure on or near live parts!

Protect the measuring instrument:

Never store the measuring instrument / measuring cells together with solvents
(e.g. acetone). Do not use any desiccants.
Product with Bluetooth® (Option)
Changes or modifications, which are not expressly approved by the responsible official
body, can lead to a withdrawal of operating permission.
Interference with data transfer can be caused by instruments which transmit on
the same ISM band, e.g. microwave ovens, ZigBee
The use of radio connections is not allowed in e.g. aeroplanes and hospitals. For this
reason, the following point must be checked before entering:
Deactivate Bluetooth function
Inst’ settings OK Communication OK Select IrDA OK

Product safety /
preserving warranty claims:
Operate the measuring instrument only within the parameters specified in the
Technical data.
Handle the measuring instrument properly and according to its intended purpose.
Never apply force!
Temperatures given on probes/sensors relate only to the measuring range of the
sensors. Do not expose handles and feed lines to any temperatures in excess of
70 °C unless they are expressly permitted for higher temperatures.
Open the measuring instrument only when this is expressly described in the
instruction manual for maintenance purposes.
Carry out only the maintenance and repair work that is described in the instruction
manual. Follow the prescribed steps exactly. For safety reasons, use only original
spare parts from Testo.
8 A. Safety advice

Any additional work must only be carried out by authorised personnel. Testo will
otherwise refuse to accept responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.

Ensure correct disposal:

Dispose of defective rechargeable batteries and spent batteries at the collection
points provided for that purpose.
Send the measuring instrument directly to us at the end of its useful life. We will
ensure that it is disposed of in an environmentally friendly manner.
 B. Intended purpose 9

B. Intended purpose
This chapter describes the areas of application for which the measuring instrument is
intended.
The testo 335 is a handheld measuring instrument used in professional flue gas analysis
for:
· Engineers servicing/monitoring industrial combustion plants (process systems, power
stations)
· Emissions inspectors
· Engine manufacturers and operators
· Service engineers/mechanics of burner/boiler manufacturers in the industrial sector
Typical measuring tasks and particular characteristics of the testo 335 include:
· Measurement on engines of all kinds (CO/NO dilution)
· Measurement on gas turbines (high precision CO and NO plus optional dilution)
· Emissions measurement (integrated flow speed and real moisture content
measurement)
testo 335 should not be used:
· for continuous measurements
· as a safety (alarm) instrument

The testo 330 with the Bluetooth option may only be operated in countries in which it
is type approved (see Technical Data).
 C. Product description
10
C.1 Measuring instrument

C. Product description
This chapter provides an overview of the individual components of the product.

C.1 Measuring instrument

C.1.1 Overview
Placeholder: On/Off button
Interfaces: USB, PS2, infrared
Pbersicht.tif
Do not point infrared beam at
people's eyes!
Condensate trap (on rear)
Fixing eyelet for carrying strap (left and
right)
Display
Magnetic holders (on rear)

Strong magnets
Damage to other instruments!
Keep well away from
products which could be
damaged through the
effects of magnetism (e.g.
monitors, computers, heart
pacemakers, credit cards).

Keypad
Service cover (on rear)
Gas outlet
Instrument connections: flue gas probe,
sensor, pressure probe, mains unit
 C. Product description
11
C.1 Measuring instrument

C.1.2 Keypad
Key Functions
Switch measuring instrument on/off
Function key (orange, 3x), relevant function is shown on the display
Scroll up, increase value
Scroll down, reduce value
Back, cancel function
Open Main menu: press briefly (changed settigs are stored, measurement values are carried over into the menu
Flue gas); open Measurements menu: press and hold down for 2s (changed settigs are stored, measurement
values are carried over into the menu Flue gas)
Open Inst’ diagnosis menu
Change display light: display light stays on permanently or display light is switched on for 10s every time the key
is pressed.

C.1.3 Display
Depending on the menu that is active, the display shows a variety of elements.
Header (active in all views)
Warning symbol (only if there is a device error;
device errors are displayed in the Inst’ diagnosis menu).
Active folder and location.
Power supply symbol:
Symbol Characteristic Symbol Characteristic
Mains operation Rech. battery operation, capacity: 26-50%
Rech. battery operation, capacity: 76-100% Rech. battery operation, capacity: 6-25%
Rech. battery operation, capacity: 51-75% Rech. battery operation, capacity: 0-5%

Function select view

Active menu, activated fuel
Function selection field:
The selected function has a grey background.
Unavailable functions are written in grey type
Scroll bar
Function keys for entering commands
 C. Product description
12
C.1 Measuring instrument

Settings view
Active menu
Function fields for entering commands
Scroll bar
Selection field for adjustable values:
The selected value is shown with a grey
background. Unavailable values are written in grey
type.
Function keys for entering commands

Measuring view
Active menu, depending on the selected function:
Additional information (e.g. activated fuel, date and
time)
Scroll bar
Display field for readings, parameters
Function keys for entering commands

C.1.4 Instrument connections

Sensor socket
Flue gas socket
Mains unit socket
Pressure socket p+ (can only be used with the
option "Pressure/flow speed measurement")
Pressure socket p- (can only be used with the
option "Pressure/flow speed measurement")
 C. Product description
13
C.1 Measuring instrument

C.1.5 Interfaces
USB interface:
connection to PC
PS2 interface:
Adapter for automatic furnaces
Infrared interface (IrDA): connection to Ir/IrDA
printers
Bluetooth interface (option): connection to
Bluetooth printers

C.1.6 Components
Rechargeable battery
Measuring gas pump
Measuring cells - slot 2: CO, NO2, SO2
Measuring cells - slot 1: O2
Measuring cells - slot 3: NO, SO2
Additional filter
 C. Product description
14
C.1 Measuring instrument

C.1.7 Carrying strap

To secure the carrying strap:
Placeholder: 1 Remove sealing caps from the sides of the
housing.
Halterung_Verschluss-
stopfen.tif Fix sealing caps on the inside of the service cover:
Tragegurt.tif 1 Place the measuring instrument on its front.
2 Pick the service cover up at the markings
(arrows) using your index finger and thumb and
press gently to release the lock.
3 Lift the service cover up and remove.
4 Secure the sealing caps in the two holders on
the inside of the service cover ( ).
5 Fit the service cover and clip into place.
2 Engage the carrying strap clip in the fixing eyelets
on the side of the device. Note the guide groove.
The strap must point "down" ( ).

C.2 Modular flue gas probe

Placeholder: Removable filter chamber with window and particle
filter
Abgassonde.tif
Probe handle
Connecting lead
Connecting plug for measuring instrument
Probe module release
Probe module
 D. Commissioning 15

D. Commissioning
This chapter describes the steps required to commission the product.
Remove the protective film from the display.
The measuring instrument is supplied with a rechargeable battery already fitted.
Charge the rechargeable battery up fully before using the measuring instrument
(see Charging batteries, p. 17).
 E. Operation
16
E.1 Mains unit/rechargeable battery

E. Operation
This chapter describes the steps that have to be executed frequently when using the
product.
Please read this chapter carefully. The following chapters of this document will
assume you are already familiar with the content of this chapter.

E.1 Mains unit/rechargeable battery

If the mains unit is connected, the measuring instrument is automatically powered from
the mains unit. It is not possible to charge the rechargeable battery in the measuring
instrument during operation.

E.1.1 Changing the battery

The measuring instrument must not be connected to a mains socket via the mains
unit. The measuring instrument must be switched off. Change the rechargeable
battery within 60 minutes, otherwise instrument settings (e.g. date/time) will be lost.
1 Place the measuring instrument on its front.
2 Remove the service cover: Take hold of it at the
markings (arrows) using the index finger and
thumb, press slightly, fold up and remove.
3 Open the rechargeable battery compartment:
Press the orange key and push in the direction of
the arrow.
4 Remove the rechargeable battery and insert a new
one. Use only Testo 0515 0100 rechargeable
batteries!
5 Close the rechargeable battery compartment:
Press the orange key and push against the
direction of the arrow until the rechargeable battery
engages.
6 Fit the service cover and clip into place.
 E. Operation
17
E.1 Mains unit/rechargeable battery

E.1.2 Charging batteries

The rechargeable battery can only be charged at an ambient temperature of ±0...+35°C.
If the rechargeable battery has discharged completely, the charging time at room
temperature is approx. 5-6 hrs.
Charging in the measuring instrument
The measuring instrument must be switched off.

1 Connect the plug of the mains unit to the mains unit socket on the measuring
instrument.
2 Connect the mains plug of the mains unit to a mains socket.
- The charging process will start. The charge status will be shown on the display.
The charging process will stop automatically when the rechargeable battery is fully
charged.
Charging in the charger (0554 1087)
Refer to the documentation that comes with the charger.
Battery care
If possible, always discharge the rechargeable battery and recharge it fully.
Do not store the battery for long periods when discharged. (The best storage
conditions are at 50-80 % charge level and 10-20 °C ambient temperature; charge
fully before further use).

E.1.3 Operation with the mains unit

1 Connect the plug of the mains unit to the mains unit socket on the measuring
instrument.
2 Connect the mains plug of the mains unit to a mains socket.
- The measuring instrument is powered via the mains unit.
- If the measuring instrument is switched off and a rechargeable battery is inserted, the
charging process will start automatically. Switching the measuring instrument on has
the effect of stopping rechargeable battery charging and the measuring instrument is
then powered via the mains unit.
 E. Operation
18
E.2 Probes/sensors

E.2 Probes/sensors
E.2.1 Connecting probes/sensors
Sensor socket:
Sensor detection is carried out at the sensor socket during the activation process:
Always connect the sensors you need to the measuring instrument before switching
it on or switch the device on and then off again after a change of sensor so that the
correct sensor data are read into the measuring instrument.
Flue gas socket:
Probe/sensor detection at the flue gas socket is carried out continuously. It is
possible to change the probe/sensor even while the measuring instrument is
switched on.
Connecting flue gas probes
Plug the connector onto the flue gas socket and
lock by turning it clockwise gently (bayonet lock).
There must be no more than two extension leads
(0554 1201) between the measuring instrument
and the flue gas probe.

Connecting other sensors

Insert the connector of the sensor into the sensor
socket.

Connecting the pressure tube

Pressure sockets p+ and p- can only be used with
instruments offering the "Pressure/flow speed
measurement" option.
Connect the pressure tube/tubes to the
connecting nipple/nipples of the pressure
socket(s).
 E. Operation
19
E.3 Regular care

E.2.2 Replacing the probe module

1 Press the key on the top of the probe handle and
remove the probe module.
2 Fit a new probe module and engage it in place.

E.3 Regular care

E.3.1 Condensate trap
The fill level of the condensate trap can be read from the markings on the trap. A
warning message is displayed if the level in the condensate trap reaches 90% ( , red
flashing light).
Emptying the condensate trap
The condensate consists of a weak mix of acids. Avoid contact with the skin. Make
sure that the condensate does not run over the housing.

Condensate entering the gas path.

Damage to the measuring cells and flue gas pump!
Do not empty the condensate trap while the flue gas pump is in
operation.

Placeholder: 1 Hold the measuring instrument so that the

Kondensatfalle_oeffnen.tif condensate outlet points up.
Kondensatfalle_leeren.tif
2 Open the condensate outlet of the condensate
trap: Push out approx. 5 mm to the stop ( ).
3 Let the condensate run out into a sink ( ).
4 Mop up any remaining drops on the condensate
outlet using a cloth.
5 Close the condensate outlet.
The condensate outlet must be completely closed
(marking), otherwise measuring errors could occur
if external air gets in.
 E. Operation
20
E.3 Regular care

E.3.2 Checking/replacing the particle filter

Checking the particle filter:
Check the particle filter of the modular flue gas
probe for contamination at regular intervals: Check
visually by looking through the window of the filter
chamber.
Replace the filter if there are signs of contamination

Replacing the particle filter:

The filter chamber may contain condensate

1 Open the filter chamber by turning it gently

anticlockwise.
2 Remove the filter plate and replace it with a new
one (0554 3385).
3 Fit the filter chamber again and close it by turning it
gently clockwise.
 E. Operation
21
E.4 Basic operating steps

E.4 Basic operating steps

E.4.1 Switching the measuring instrument on
.
- The start screen is displayed (for about 5 s).
- Display light is switched on for 10 s.
Option:
To go directly to a measurement while the start screen is being displayed, press
the function key for the desired measurement. See also Start keys edit, p. 31.
- The Measurements menu is opened.
-o
or-
- If the power supply was interrupted for a longer period: the Date/Time menu is
opened.
-o
or-
- There is a device error: The Error diagnosis is displayed.

E.4.2 Calling up the function

Functions which cannot be selected because the required sensor/probe is not
connected are shown in grey type.
1 Select function: , .
- The selected function is shown with a grey background.
2 Confirm selection: OK .
- The selected function is opened.
 E. Operation
22
E.4 Basic operating steps

E.4.3 Entering values

Some functions require values (numbers, units, characters) to be entered. Depending
on the function that is selected, the values are entered via either a list field or an input
editor.
List field
1 Select the value to be changed (number, unit):
, .
2 Adjust the value: , .
3 Repeat steps 1 and 2 as required.
4 Confirm the input: OK .
5 Save the input: OK Save input OK .

Input editor
1 Select value (character): , , , .
2 Accept the value: OK .
Options:
Switch between uppercase/lowercase letters:
A <=> a (not always available).
Delete character: <=.
To position the cursor in the text: Select the text
input field: , and position the cursor:
, .
To delete character in front of the cursor:
Del .

3 Repeat steps 1 and 2 as required.

4 Save the input: OK Save input OK .
 E. Operation
23
E.4 Basic operating steps

E.4.4 Printing data

Data are printed out via the function key Print . The function is only available if a
printout is possible.
If data are to be transferred to a protocol printer via the infrared or Bluetooth interface,
the printer that is to be used must be activated, see Printer, p. 30.

E.4.5 Saving data

Data are saved either via the function key Save or the function field OK Save input. The
functions are only available if saving is possible.
See also Memory, p. 24.

E.4.6 Confirming an error message

If an error occurs, an error message is shown in the display.
To confirm an error message: OK .
Errors which have occurred and have not yet been rectified are shown by a warning
symbol in the header ( ).
Messages for errors which have not yet been rectified can be viewed in the Error
diagnosis menu, see Instrument diagnosis, p. 28.

E.4.7 Switching the measuring instrument off

Unsaved readings are lost when the measuring instrument is switched off.

.
- Possibly: The pump starts and the measuring cells are rinsed until the shutoff
thresholds (O2 > 20%, other parameters < 50ppm) are reached. Rinsing lasts no more
than 2 minutes.
- The measuring instrument switches off.
 E. Operation
24
E.5 Memory

E.5 Memory
All readings are allocated to the location that is activated at the time and can be saved in
the Flue gas menus. Unsaved readings are lost when the measuring instrument is
switched off.
Folders and locations can be created (max. 100 folders, max. 10 locations per folder),
edited and activated and measurement protocols can be printed.
The special function Extras memory can be used to display the remaining free memory
space. All protocols can be printed or deleted. The entire memory (folders and locations
incl. protocols) can also be cleared.
Calling up the function:
Memory OK .

E.5.1 Folders
Creating a new folder:
Folders are given a unique identification via the folder number. A folder number can only
be allocated once. The folder number cannot be changed afterwards.
1 New Folder OK .
2 Select Folder Number change .
3 Enter values OK Save input OK .
4 Repeat steps 2 and 3 for the other criteria as required.
5 OK .
Ordering the folders list:
1 Folders list.
2 Select the order criterion: Folder , Name , Addr’ .
Restoring the folders list:
Order the list in the sequence in which the folders were created:
Restore list OK .

Editing folders:
Select the folder.
Options:
Delete the folder: Del .
Edit the folder: Edit .
 E. Operation
25
E.5 Memory

E.5.2 Location
Creating a new location:
A location is always created in a folder.
1 Select the folder OK New location OK .
2 Select the Location name Change .
3 Enter values OK Save input OK .
4 Repeat steps 2 and 3 for the other criteria accordingly.
5 OK Go to measurement or OK To location OK .
Ordering the locations list:
1 Select the folder OK .
2 Locations list OK .
Activating a location:
Select the folder OK Select location OK .
- The location is activated and the Measurements menu is opened.
Restoring the locations list:
To arrange the list in the order in which the folders were created:
Select the folder OK Restore list OK .

Delete a location:
1 Select the folder OK .
2 Select the location Edit .
3 Select Delete site with data OK .
Performing location settings:
For devices with the "Pressure/flow speed measurement" option:
For flow speed, air flow and mass flow to be measured correctly, the shape and surface
area of the cross-section must be set.
The parameters Pitot factor and Offset factor influence the measurement of flow speed, air
flow and mass flow. The pitot factor depends on the type of pitot tube that is used.
The offset factor should be set at 1.00 for all standard applications.
 E. Operation
26
E.5 Memory

For all instruments:

The parameters Temp./amb. (ambient air temperature), Hum/amb. (ambient air humidity)
and Dew p./amb. (ambient air dew point) influence calculation of the qA (Flue gas loss)
and DP (Flue gas dew point temperature). The parameters should be set to the factory
settings for all standard applications (Temp./amb.: 20.0 °C, Hum/amb.: 80.0 %, Dew
p./amb.: 16.4 °C). To achieve greater accuracy, the values can be adjusted to the actual
ambient conditions.
If the ambient air temperature sensor is plugged in, the value for Temp./amb. is
accepted automatically. The parameter Dew p./amb. can be calculated from the values of
Temp./amb. and Hum/amb. via the function key calc .
1 Select the folder OK .
2 Select the location Edit .
Options:
To set the shape of the cross-section:
Cross section Change Select the cross-section .
To set the surface area of the cross-section:
Cross section Change Select the cross-section Change Set the values
OK .

To set parameters:
Select the parameter Change Set the values OK .
3 OK To location OK .
 E. Operation
27
E.5 Memory

E.5.3 Protocols
Printing/deleting all protocols :
Select the folder OK Select a location Data .
- The saved protocols are displayed. Protocols of measurement programs are marked
with a vertical line and the number of individual measurements (e.g.. |245), for more
than 999 measurements dots are used (|...). If automatic furnace data are stored with
a measurement protocol the following symbol is displayed next to the protocol name:
. The data are printed with the protocol printout.
Options:
To print all data: Print all OK .
To delete all data: Delete all OK .
Displaying/printing/deleting a individual protocol:
1 Select the folder OK Select a location Data .
- The saved protocols are displayed. Protocols of measurement programs are marked
with a vertical line and the number of individual measurements (e.g.. |245), for more
than 999 measurements dots are used (|...). If automatic furnace data are stored with
a measurement protocol the following symbol is displayed next to the protocol name:
. The data are printed with the protocol printout.
2 Select the protocol Value .
Options:
To print the data: Print .
To delete the data: Del .

E.5.4 Extras Memory

Calling up the function:
Memory Extra .
- The remaining free memory space is displayed.
Options:
Print all data OK .
Delete all data OK .
Delete memory OK .
 E. Operation
28
E.6 Instrument diagnosis

E.6 Instrument diagnosis

Important operating values and instrument data are displayed. A gas path check can be
carried out. The status of the measuring cells and any device errors not yet rectified can
be displayed.
Calling up the function:
Inst’ diagnosis.
-o
or-
.
Performing a gas path check:
1 Gas path check OK .
2 Place the black sealing cap on the tip of the flue gas probe.
- The pump flow is displayed. If the flow rate ≤ 0.02 l/min, the gas paths are not
leaking.
3 End the check: OK .
Viewing device errors:
Error diagnosis OK .
- Unrectified errors are displayed.
View next/previous error: , .
Viewing the sensor diagnosis:
1 Sensor check OK .
- Possibly: Gas zeroing (30 s).
2 Select the measuring cell: , .
- The status of the measuring cell is displayed.
 F. Configuration
29
F.1 Instrument settings

F. Configuration
This chapter describes the possible steps for adapting the product to the particular
measurement task or the requirements of the user.
Familiarity with the contents of the chapter Operation (see p. 16) is assumed.

F.1 Instrument settings

F.1.1 Display edit
The parameters/units and the display representation (number of readings displayed per
display page) can be set.
Available parameters and units (may vary from one instrument to another):
Display Parameter Units Display Parameter Units
FT Flue gas temperature °C, °F Δ P2 Differential pressure (200hPa) mbar, hPa, Pa
CO2 Carbon dioxide % mmWS, inW
qA Flue gas loss % psi, inHG
λ Air ratio - Gasfl Gas flow rate m3/h, l/h
O2 Oxygen % GasP Gas burner output kW
CO Carbon monoxide ppm, %, g/GJ OilFl Oil flow rate kg/h
mgm3, mgKW Oil p Oil pressure bar
uCO Carbon monoxide undiluted ppm OilP Oil burner output kW
η Efficiency % Pabs Absolute pressure hPa, mbar, Pa,
NO Nitrogen monoxide ppm, %, g/GJ, mmWS, inW
mgm3, mgKW psi, inHG
NOx Nitrogen oxide ppm, %, g/GJ, Pump Pump output l/m
mgm3, mgKW Δ P1 Differential pressure (40hPa) mbar, hPa, Pa
AT Ambient temperature °C, °F mmWS, inW
psi, inHG
Drght Flue draught mbar, hPa,
mmWS, inW, Speed Flow speed m/s, fpm
pa, psi, inHG Flow Airflow m3/s, m3/m,
SO2 Sulfur dioxide ppm, %, g/GJ m3/h, m3/d,
mgm3, mgKW m3/y, f3/s,
f3/m, f3/h,
NO2 Nitrogen dioxide ppm, %, g/GJ
f3/d, f3/y,
mgm3, mgKW
l/min
Itemp Instrument temperature °C, °F
MCO, MNOx, Mass flow kg/h, kg/d, t/d,
DP Flue gas dew point °C, °F MSO2 t/y, lb/h
temperature
H2 Hydrogen ppm
 F. Configuration
30
F.1 Instrument settings

Calling up the function:

Inst’ settings OK Display edit OK .
Setting the display representation:
Select 4 values on disp large or 8 values on disp small OK .
Changing parameters and units:
1 Select the display position.
Options:
To insert a space: Space .
To delete a parameter: Del .
2 Change Select parameter OK Select unit OK .
Saving settings:
OK Save input OK .

F.1.2 Printer
The headers (lines 1-3) and the footer for the printout can be set. The printer that is used
can be activated.
Calling up the function:
Inst’ settings OK Printer OK .
Setting the print text:
1 Print text OK .
2 Select Line 1, Line 2, Line 3 or Footnote Change .
3 Enter the values OK Save input OK .
4 Repeat steps 2 and 3 for the other lines in the same way.
5 OK Save input OK .
Printer selection:
Before selecting the printer, the interface which shall be used must be activated, see
Communication, p. 32. Only printers which support the activated interface can be
selected.
Select Printer OK Select Printer OK .
 F. Configuration
31
F.1 Instrument settings

F.1.3 Start keys edit

The assignment of the function keys depends on the function that is selected. Only the
function keys in the start screen (shown when the measuring instrument is switched on)
can be assigned any function from the Measurements menu.
The function keys are only active if the required sensors are connected.
Calling up the function:
Inst’ settings OK Start keys edit OK .
Assigning functions to the start keys:
1 Select function Press the function key that is to be assigned the selected function.
2 Repeat step 1 for the other function keys as required.
Saving settings:
OK Save input OK .

F.1.4 AutoOff
With the AutoOff function active, the instrument switches itself off automatically if no key
is pressed after the set period of time.
Calling up the function:
Inst’ settings OK AutoOff OK .
Switching AutoOff on and off:
Select Auto Off Change select On or Off OK .
Setting the AutoOff time:
Select Time Change Set the value OK .
 F. Configuration
32
F.1 Instrument settings

F.1.5 Communication
Select interface IrDA/Bluetooth.
Calling up the function:
Inst’ settings OK Communication OK

Set IrDA/Bluetooth:
Select IrDA oder Bluetooth OK

F.1.6 Date / Time

The date and the time can be set.
Calling up the function:
Inst’ settings OK Date/Time OK

Setting the date/time:

Select Time or Date Change Set the values OK .
Saving settings:
OK Save input OK .

F.1.7 Language
The menu language can be set.
Calling up the function:
Geräteeinst. OK Sprache OK .
-o
or-
Inst’ settings OK Language OK .
Setting the language:
Select Deutsch or Englisch OK .
-o
or-
Select German or English OK .
 F. Configuration
33
F.2 Sensor settings

F.2 Sensor settings

It is possible to set an NO2 addition and thresholds for activating sensor protection
(dilution/disconnect). The actual calibration data and the status of the measuring cells
can be displayed. Recalibration can be carried out.
Calling up the function:
Sensor settings OK .
Setting the NO2 addition:
1 NO2 addition.
Option:
Reset N02 addition to default value: Deflt .
2 Change Set the value OK .
Setting sensor protection:
To extend the measuring range and
protect the measuring cells against
overloads, you can set thresholds which,
when exceeded, activate sensor
protection. Thresholds for a variety of
parameters can be set, depending on the
measuring cells that are connected.
For instruments without "Dilution of all
sensors" option: If a threshold of the
measuring cell in slot 2 is exceeded, the
gas to sensor 2 is diluted by a factor of
five.
There is switch-off if a measuring cell
threshold value is exceeded in slot 3.

For devices with the "Dilute all sensors" option: If a measuring cell threshold value is
exceeded in slot 2, the gas to sensor 2 is diluted by factor five. If a measuring cell
threshold value is exceeded in slot 3, gas to all sensors is diluted by factor two.
With dilution active, the reading resolution and accuracies will change, see Technical
data. Diluted values are represented inversely.
If the threshold is still exceeded despite dilution, the instrument is switched off. To de-
activate sensor protection, set the thresholds to 0 ppm.
 F. Configuration
34
F.2 Sensor settings

1 Sensor protection OK .
2 Select the parameter.
Option:
Reset selected parameter to default value: Deflt .
3 Change Set the values OK .
4 Repeat steps 2 and 3 for the other parameters accordingly.
Saving settings: OK Save input OK .
Displaying actual calibration data/cell status:
Calibrationdata OK .
Options:
To change between the actual calibration data of the individual measuring cells:
, .
To print out the actual calibration data of all measuring cells: Print .
To display the status of the measuring cell as a graphic: Graphic .
- The status of the measuring cell is checked on every recalibration. Any
deviation from the condition on delivery is indicated as a percentage.
70%-threshhold: “Gas cell reading unstable, replace item recommended.“,
50%-threshhold: “Replacement gas cell.“
The last 25 recalibrations are shown.
To return to the display of the actual calibration data: Value .
 F. Configuration
35
F.2 Sensor settings

Recalibration:
CO, SO2, NO2, NO measuring cells and the O2 reference value can be recalibrated.
Measurement gas dilution in slot 2 can be recalibrated.
If obviously unrealistic readings are displayed, the measuring cells should be checked
and recalibrated as required.

Dangerous gases
Danger of poisoning!
Observe safety regulations/accident prevention regulations when handling
test gases.
Use test gases in well ventilated rooms only.

Recalibration with low gas concentrations can lead to deviations in accuracy in the
upper measuring ranges.
Sensor protection is not deactivated during recalibration. For this reason, test gas
concentration should be lower than the threshold values set for sensor protection.
Recalibrating the measuring cell at slot 2 has an effect on the dilution:Always carry
out a recalibration of measurement parameters before a recalibration of dilution.
The following conditions must be met when recalibrating:
· Use absorption-free tube material
· Switch the measuring instrument on at least 20 min before recalibration (warming-up)
· Use clean air for gas zeroing
· Charge the test gas via calibration adapter (0554 1205, recommended) or the tip of
the probe
· Maximum overpressure of the test gas: 30 hPa (recommended: unpressurised via
bypass)
· Charge the test gas for at least 3 min
Recommended test gas concentrations and compositions are given in Testo's field
guide to test gases.
1 Recalibration OK .
- Possibly:Gas zeroing (30 s).
2 Select the parameter Change Enter the test gas concentration (nominal value).
3 Charge the measuring cell with test gas.
 F. Configuration
36
F.3 Fuels

4 Start calibration: Start .

If the parameter of the measuring cell inserted in slot 2 has been selected:
- You will receive a query as to whether dilution should be initialised.
Start recalibration of parameter: No Start .
Start recalibration of dilution: Yes Start .
5 Accept the nominal value as soon as the actual value is stable: OK .

F.3 Fuels
The fuel can be selected. The fuel-specific coefficients can be set. Ten fuels can be set
for each customer.
Calling up the function:
Fuels OK .
Activating fuel:
Select the fuel OK .
Setting coefficients:
1 Coeff. .
Option:
To reset all coefficients to default values: Default values OK .
To change the name of the fuel (only possible with customer-specific fuel): Name
Change Set the values OK .

2 Select the coefficient

Option:
To reset the chosen coefficients to default values: Deflt .
3 Change Set the values OK .
4 OK Save input OK .
 G. Measuring
37
G.1 Preparing measurements

G. Measuring
This chapter describes the measuring tasks that can be carried out with the product.
Familiarity with the contents of the chapter Operation (see p. 16) is assumed.

G.1 Preparing measurements

G.1.1 Zeroing phases
Measuring the ambient air temperature (AT)
If no ambient air temperature sensor is connected, the temperature measured by the
thermocouple of the flue gas probe during the zeroing phase is used as the ambient air
temperature. All dependent parameters are calculated by this value. This method of
measuring ambient air temperature is sufficient for systems dependent on ambient air.
However, the flue gas probe must be near the intake duct of the burner during the
zeroing phase!
If an ambient air temperature sensor is connected, the ambient air temperature is
measured continuously via this sensor.
Gas zeroing
The first time a gas measuring function is called up after the instrument has been
switched on, the measuring cells are zeroed.
The flue gas probe may already be in the flue gas duct during zeroing if a separate AT
sensor is connected.

Draught/pressure zeroing (only with the "Pressure/flow speed measurement"

option)
The pressure sensors are zeroed when a pressure measuring function is called up.
The pressure sockets of the instrument must be free (i.e. unpressurized, not closed)
during zeroing.
 G. Measuring
38
G.1 Preparing measurements

G.1.2 Using the modular flue gas probe

Checking the thermocouple
The thermocouple of the flue gas probe must not lie
against the probe cage.
Check before use. Bend the thermocouple back if
necessary.
Aligning the flue gas probe
The flue gas must be able to flow freely past the
thermocouple.
Align the probe by turning it as required.
The tip of the probe must be in the centre of the flue
gas flow.
RGS Align the flue gas probe in the flue gas duct so that
the tip is in the centre of the flow (area of the
highest flue gas temperature).

G.1.3 Configuring the reading display

Only those parameters and units which are activated in the reading display appear in the
reading display, the saved measurement protocols and the protocol printouts.
Before beginning measurements, configure the reading display so that the required
parameters and units are activated, see Display edit, p. 29.

G.1.4 Set memory/location

Before carrying out measurements, the measurement location and the fuel must be
correctly selected see Memory, p. 24 and Fuels, p. 36.
 G. Measuring
39
G.2 Measurements

G.2 Measurements
G.2.1 Flue gas, Flue gas + m/s, Flue gas + Δp2
The Flue gas + m/s and Flue gas + Δp2 menus are only available on instruments with the
"Pressure/flow speed measurement" option.
The flue gas menus are the central measurement menus in which - in addition to the
readings measured with this function - the readings of all measurements carried out are
displayed (if this is selected in the Display edit menu). All readings can also be saved in or
printed out from these menus.
The flue gas menus are always available, regardless of which sensors are connected.
Measuring functions of the three flue gas menus:
· The Flue gas function enables flue gas to be measured.
· The Flue gas + m/s function enables flue gas to be measured in addition to flow speed
(+ air/mass flow calculation) by means of a Pitot tube (the connection cable for the
Pitot tube thermocouple should not be connected to the instrument probe socket).·
The Flue gas + Δp2 function enables flue gas to be measured in addition to differential
pressure measurement.
After measurements with high concentrations and longer measurements, the
instrument should be rinsed with fresh air in order to enable the measuring cells to
regenerate, see Chapter Recommended rinsing times, p. 59p. 59.
For flow speed and differential pressure measurement:
Before beginning measurement, configure the location settings (shape and surface
area of cross-section, parameters), see chapter Location, p. 25.
Do not measure for longer than 5 min, as the drift of the pressure sensor means that
the readings could be outside the tolerance limits.
Calling up the function:
Measurements OK Flue gas OK .
-o
or-
Measurements OK Flue gas + m/s OK .
-o
or-
Measurements OK Flue gas + Δp2 OK .
- Possibly: gas zeroing (32 s).
 G. Measuring
40
G.2 Measurements

For the functions Flue gas + m/s and Flue gas + Δp2:
Depressurise the pressure sensor and carry out pressure zeroing with V=0 .
If no fuel has yet been selected:
Select the fuel OK .
Measuring:
1 Start measuring: Start .
- The readings are displayed.
Option:
Interrupt measurement and rinse measurement cells: Air ,
Continue measurement: Gas .
2 Stop measuring: Stop .
Options:
To print readings: Print .
To save readings: Save .
- The readings from the flue gas measurement, as well as any readings taken over
into the menu Flue Gas from other measurement functions are stored and/or
printed in a measurement protocol (automatic furnace data are not printed).

G.2.2 Program
Five flue gas measuring programs can be set, saved and run.
Calling up the function:
Measurements OK Program OK .
Changing a measuring program:
1 Select the program Change .
2 Meas rate Change Enter the values OK .
3 Repeat step 2 for the other criteria accordingly.
4 OK Save input OK .
 G. Measuring
41
G.2 Measurements

Running a measuring program:

1 Select the program Start .
2 Select Start without zeroing (only available if gas zeroing has already been carried out)
or Start with zeroing and start the program with OK .
- If selected: Gas zeroing (32 s).
- Stabilisation phase (60 s).
- The program will run and then stop after the programmed time.
Option:
To print readings: Print .
To cancel the program: Stop , start again: Start .

G.2.3 Draught
The Draught function is only available on instruments with the "Pressure/flow speed
measurement" option and with a flue gas probe connected.
Do not measure for longer than 5 min, as the drift of the pressure sensor means that
the readings could be outside the tolerance limits.
Calling up the function:
Measurements OK Draught OK .
Measuring:
1 Start measuring: Start .
- Draught zeroing (5 s).
2 Position the flue gas probe in the centre of the flow (area of the highest flue gas
temperature). The display showing the maximum measured flue gas temperature (FT)
helps when positioning the probe.
- The reading is displayed.
3 Stop measuring Stop .
- The reading is recorded.
Option:
To print the reading: Print .
4 To copy the reading to the Flue gas menu: OK .
- The Measurements menu is opened.
 G. Measuring
42
G.2 Measurements

G.2.4 Smoke# /HCT

Calling up the function:
Measurements OK Smoke#/HCT OK .
Recording smoke tester no. / smoke numbers / oil derivative with the smoke pump
and manual input:
The function is only available if the chosen fuel is an oil.
1 Sm. tester no. Change Enter the tester number OK .
2 Smoke # 1 Change Enter the value OK .
3 Repeat step 2 for the other smoke # and the oil derivative accordingly.
Recording smoke tester no. / smoke numbers / oil derivative with the smoke tester
testo 308 and wireless transfer:
- t308 must be in Data Mode ( ).
1 Press function key t308 .
- The values recorded by the smoke tester are transferred.
2 Once all values have been transferred, select function key OK .
Entering the heat carrier temperature:
Heat carrier Change Enter the value OK .
Copying values to the Flue gas menu:
The values are not shown on the instrument's display. In the menu Flue Gas, they can
be stored and/or printed in a measurement protocol together with the readings from
a flue gas measurement, or transferred to a Pocket PC / PC
OK Copy readings OK .
- The Measurements menu is opened.

G.2.5 Gas flow rate

The Gas flow rate function is only available if the activated fuel is a gas.
Calling up the function:
Measurements OK Gas flow rate OK .
Measuring:
1 Enter the measurement period: Sample time Change Enter the value (18, 36, 120 or
180 seconds) OK .

2 Start measuring: Start . Note the counter status of the gas counter.
 G. Measuring
43
G.2 Measurements

- The remaining measurement period is displayed.

- When the measurement period has lapsed, a long beep is emitted. The last 5 s are
indicated by a short beep.
3 Enter the flow rate: Gasflow Enter the value OK .
- The calculated gas burner output is displayed.
4 Copy the values to the Flue gas menu: OK Copy readings OK .
- The Measurements menu is opened.

G.2.6 Oil flow rate

The Oil flow rate function is only available if the activated fuel is an oil.
Calling up the function:
Measurements OK Oil flow rate OK .
Measuring:
1 Enter the flow rate: Flowrate Change Enter the value OK .
2 Enter the oil pressure: Oil pressure Change Enter the value OK .
- The calculated oil burner output is displayed.
3 Copy the values to the Flue gas menu: OK Copy readings OK .
- The Measurements menu is opened.

G.2.7 m/s
The m/s function is only available on instruments with the "Pressure/flow speed
measurement" option.
A Pitot tube must be connected, the connection cable for the Pitot tube thermo-
couple must be connected to the instrument probe socket.
To measure flow speed, air flow and mass flow the parameters of cross-section shape,
cross-section surface area, Pitot factor and offset factor must be set, see Location, p.
25.
Do not measure for longer than 5 min, as the drift of the pressure sensor means that
the readings could be outside the tolerance limits.
Calling up the function:
Measurements OK m/s OK .
Measuring:
1 Start measuring: Start .
 G. Measuring
44
G.2 Measurements

- Pressure zeroing (5 s).

2 Position the Pitot tube in the duct. The display showing the measured flow speed
(Speed) helps when positioning the probe.
- The reading is displayed.
3 Stop measuring: Stop .
- The reading is recorded.
Option:
To print the reading: Print .
4 Accept the reading: OK .
- The Measurements menu is opened.

G.2.8 Δp2
The Δp2 function is only available on instruments with the "Pressure/flow speed
measurement" option.
Do not measure for longer than 5 min, as the drift of the pressure sensor means that
the readings could be outside the tolerance limits.
When measuring the gas flow pressure of gas heaters:

Dangerous mixture of gases

Danger of explosion!
Make sure there are no leaks between the sampling point and the
measuring instrument.
Do not smoke or use naked flames during measurement.

Calling up a function:
Measurements OK Δp2 OK .
Measuring:
1 Start measuring: Start .
- Pressure zeroing (5 s).
2 Position the Pitot tube in the duct.
3 Stop measuring Stop .
- The reading is recorded.
Option:
To print the reading: Print .
4 Accept the reading: OK .
- The Measurements menu is opened.
 G. Measuring
45
G.2 Measurements

G.2.9 Burner control

With the help of the readout adapter for automatic furnaces (0554 1206), status data
and malfunction reports can be read out from compatible automatic furnaces, see also
documentation for readout adapter. The range of data which can be read out is
dependent on the automatic furnace type.
Calling up the function:
1 Connect readout adapter to the instrument (PS2 interface) and the automatic furnace
(use adapter ring if necessary).
2 Measurements OK Burner Control.
Option:
Display type and version of the adapter: Adapt. .
3 OK .
- The data are read from the automatic furnace. An update of the data takes place
every 30s at the latest, this is dependent on the automatic furnace.
Reading out current status data:
The current data are displayed when a connection to the automatic furnace exists. The
following data are displayed with the help of symbols:
Component Status ON Status OFF Component Status ON Status OFF
Air controller Flame Symbol
not displayed
Motor Ignition

Valve1 Oil prewarmer

Valve 2

Printing data:
Print .
Display identification data:
Info OK .
Display failure statistic:
Failure statistic OK .
 G. Measuring
46
G.2 Measurements

Reading out failure store:

Automatic furnaces are equipped with circular buffer memories, i.e. failure reports are
overwritten when the failure store is full.. The last failure occurring is at position 1 in the
failure list.
Failure .
Option:
Scroll through failure list: , .
Taking readings over into the menu Flue Gas:
The readings are not presented in the display, in the menu Flue Gas they can be stored
with the readings from a flue gas measurement, stored in a measurement protocol or
transferred to a pocket PC/PC.
For taking data over into the menu Flue Gas the function fields Info and Failure statistic
must not be active (grey background).
OK .
- The Menu Measurements is opened.
 H. Transferring data
47
H.1 Protocol printer

H. Transferring data
H.1 Protocol printer
If data are to be transferred to a Testo protocol printer via the infrared or Bluetooth
interface, the printer that is to be used must be activated, see Printer, p. 30.
Data are printed out via the function key Print . The function is only available if a
printout is possible.

H.2 PC / Pocket PC
Data can be transferred to a PC via USB, IrDA oder Bluetooth®.
Data can be transferred to a Pocket PC via infrared or Bluetooth®.
You must also refer to the documentation that comes with the software.
 I. Care and maintenance
48
I.1 Cleaning the measuring instrument

I. Care and maintenance

This chapter describes the steps and action required in order to keep the product
functioning properly.
See also Regular care, p. 19.

I.1 Cleaning the measuring instrument

If the housing of the instrument is dirty, clean it with a damp cloth. Do not use any
aggressive cleaning agents or solvents. Weak household cleaning agents and soap
suds may be used.

I.2 Replacing measuring cells

A slot bridge (0192 1552) must be inserted in slots which do not have a measuring cell.
Used measuring cells must be disposed of as special waste!
Retrofitted measuring cells: The enclosed cell heating unit is not required for testo 335.
The measuring instrument must be switched off.
1 Place the measuring instrument on its front.
2 Remove the service cover: Take hold of it at the markings (arrows) using the index
finger and thumb, press slightly, fold up and remove.
3 Pull tube connections from the faulty measuring cell/bridge.
4 Remove the faulty measuring cell/bridge from the slot.
Do not remove shorting jumpers/auxiliary circuit
boards of the new measuring cells until
immediately before installation. Do not leave the
measuring cells without a shorting jumper/auxiliary
circuit boards for longer than 15 min.
CO, COlow, NO2, SO2 measuring cells:
Remove the shorting jumper.
NO/NOlow measuring cells:
Remove the auxiliary circuit board.
 I. Care and maintenance
49
I.3 Recalbrating measuring cells

5 Insert a new measuring cell/bridge in the slot.

6 Attach tube connections to the measuring cell/bridge.
7 Attach the service cover and engage it in place.
After replacing an O2 measuring cell, wait 60 min before using the instrument again.
If retrofitting a measuring cell, you must activate the relevant measuring parameter
and unit, see Display edit, p. 29.

I.3 Recalibrating measuring cells

See Sensor settings, p. 33.

I.4 Replacing additional filter

The additional filter provides added protection should problems occur with the particle
filter in the flue gas probe. The additional filter is very rarely contaminated if the
measuring instrument is used normally.
Check the additional filter (visually) for contamination from time to time and replace it
if necessary.
1 Place the measuring instrument on its front.
2 Remove the service cover: Take hold of it at the
markings (arrows) using the index finger and
thumb, press slightly, fold up and remove.
3 Release the additional filter from the tube
connections.
4 Fit a new filter (0133 0010) on the tube
connections.
5 Fit the service cover and clip into place.
 I. Care and maintenance
50
I.5 Cleaning the modular flue gas probeJ. Questions and answers

I.5 Cleaning the modular flue gas probe

Detach the flue gas probe from the measuring
instrument before cleaning.
1 Release the probe catch by pressing the key on
the probe handle and remove the probe module.
Probe shafts with preliminary filter:
Unscrew the preliminary filter.
2 Blow compressed air through the flue ducts of the
probe module and probe handle (see illustration). Do
not use a brush!
Probe shafts with preliminary filter:
Blow compressed air through the preliminary filter. For thorough cleaning, use an
ultrasonic bath or a cleaner for dentures. Screw the preliminary filter back on to
the probe shaft after cleaning.
3 Fit a new probe module on the handle and engage it in place.

I.6 Replacing probe preliminary filter

The preliminary filter in probe modules fitted with a preliminary filter can be replaced.
Unscrew the preliminary filter from the probe shaft and screw on a new filter.

I.7 Replacing thermocouple

1 Release the probe catch by pressing the key on
the probe handle and remove the probe module.
2 Detach the plug-in head of the thermocouple from
its mounting using a screwdriver and pull the
thermocouple from the probe shaft.
3 Lead a new thermocouple into the probe shaft until
the plug-in head engages.
4 Fit probe module on the handle and engage it in
place.
 J. Questions and answers 51

J. Questions and answers

This chapter gives answers to frequently asked questions.
Question Possible causes Remedy
Measuring instrument keeps AutoOff function is switched on. Switch AutoOff function off
switching itself off or (see AutoOff, p. 31).
instrument will not switch on. Battery spent. Charge rech. battery or connect mains unit
(see Operation, p. 16).
Measuring instrument will Battery spent. Charge rech. battery or connect mains unit
not switch on. (see Operation, p. 16).
Display of the battery capacity Battery was often not fully discharged/ Discharge rechargeable battery fully (until
appears faulty charged. instrument switches off by itself) and then
charge fully.
Failure report: Gas output closed. Ensure that gas output is free
Pump flow rate to high
Message: The shutdown threshold of the Remove probe from flue.
Gas cell shutdown-thres- CO sensor has been exceeded
hold has been exceeded
Failure report: · With printer 0554 0543: The wrong interface Activate correct interface
Printing not possible is activated. (see Communication, p. 32).
· The wrong printer is activated. Activate correct printer
(see Printer, p. 30).
· Printer is switched off. Switch printer on.
· Printer is out of wireless range. Place printer within wireless range.

If we could not answer your question, please contact your dealer or Testo Customer
Service. For contact data, see back of this document or web page
www.testo.com/service-contact
 K. Technical data
52
K.1 Standards and tests

K. Technical data
K.1 Standards and tests
· As declared in the certificate of conformity, this product complies with Directive
2004/108/EEC.
· This product is TÜV approved to EN 50379 part 2, exception: SO2 and NO2
parameters are not tested, recalibration is not blocke d.

K.2 Measuring ranges and accuracies

Parameter Measuring range Accuracy Resolution t90 1
O2 0...25Vol.% ±0.2Vol.% 0.01Vol.% <20s
CO, H2-comp. 0...10000ppm ±10ppm or 1ppm <40s
±10% of reading2 at 0...200ppm
±20ppm or
±5% of reading 2 at 201...2000ppm
±10% of reading at 2001...10000ppm
COlow 0...500ppm ±2ppm at 0.0...39.9ppm 0.1ppm <40s
±5% of reading at 40.0...500ppm
NO2 0...500ppm ±10ppm at 0.0...200.0ppm 0.1ppm <40s
±5% of reading at 200.1...500.0ppm
SO2 0...5000ppm ±10ppm at 0...200ppm 1ppm <40s
±5% of reading at 201...2000ppm
±10% of reading at 2001...5000ppm
NOlow 0...300ppm ±2ppm at 0.0...39.9ppm 0.1ppm <30s
±5% of reading at 40.0...300.0ppm
NO 0...3000ppm ±5ppm at 0...100ppm 1ppm <30s
±5% of reading at 101...2000ppm
±10% of reading at 2001...3000ppm
Draught, Δp1 -40...40hPa +1.5% v. Mw. at -40.00...-3.00hPa 0.01hPa -
+ 0.03hPa at -2.99...2.99hPa
+ 1.5% v. Mw. at 3.00...40.00hPa
Δ p2 -200...200hPa ±1.5% of reading at -200.0...-50.0hPa 0.1hPa -
±0.5hPa at -49.9...49.9hPa
±1.5% of reading at 50.0...200.0hPa
 K. Technical data
53
K.2 Measuring ranges and accuracies

Parameter Measuring range Accuracy Resolution t90 1

Pabs 600...1150hPa ±10hPa 1hPa -
Temperature (NiCrNi) -40...1200°C ±0.5°C at 0.0...100.0°C 0.1°C at -40.0...999.9°C depends
±0.5% of reading in rest of range 1°C at 1000°C...1200°C on probe
Temperature (PtRhPt)-40...1600°C ±1°C at 0.0...200.0°C 1°C depends
±0.5% of reading in rest of range on probe
Efficiency 0...120% - 0.1% -
Flue gas loss -20.0...99.9% - 0.1% -

1 Response time 90%, recommended minimum measurement duration to guarantee correct readings: 3min
2 Whichever is the greater

With activated dilution sensor 2

Parameter Measuring range Accuracy Resolution t90 1
CO 0...50000ppm +10% of reading (additional error) 1ppm
COlow 0...2500ppm +10% of reading (additional error) 0.1ppm
NO2 0...2500ppm +10% of reading (additional error) 0.1ppm
SO2 0...25000ppm +10% of reading (additional error) 1ppm

With activated dilution of all sensors (optional)

Parameter Measuring range Accuracy Resolution t90 1
O2 0...25Vol.% ±1Vol.% of reading additional error (0...4,99Vol.%) 0.01Vol.% <20s
±0,5Vol.% of reading additional error(5...25Vol.%)
CO, H2-komp. 0...20000ppm +10% of reading (additional error) 1ppm
COlow 0...1000ppm +10% of reading (additional error) 0.1ppm
NO2 0...1000ppm +10% of reading (additional error) 0.1ppm
SO2 0...10000ppm +10% of reading (additional error) 1ppm
NOlow 0...600ppm +10% of reading (additional error) 0.1ppm
NO 0...6000ppm +10% of reading (additional error) 1ppm

1 Response time 90%, recommended minimum measurement duration to guarantee correct readings: 3min
 K. Technical data
54
K.3 Other instrument data

K.3 Other instrument data

Characteristic Values
Operating temperature -5...50 °C
Storage/transport temperature -20...50 °C
Power supply Battery block: 3.7V/2.4 Ah
Mains unit: 6.3 V/1.2 A
Dimensions (L x W x H) 270 x 90 x 65mm
Weight 600 g (excluding battery)
Memory max. 100 folders, max. 10 locations per folder
Display Monochrome, 4 grey levels, 160 x 240 pixels
Battery storage temperature: ±0...35 °C
Battery life >6 h (pump on, display light off, 20 °C ambient temperature)
Battery charge time approx. 5-6h
Guarantee (according to Measuring instrument: 24 months
Testo guarantee conditions) Measuring cells: 12 months, O2 measuring cell: 18 months
Flue gas probe: 24 months
Thermocouple: 12 months
Battery: 12 months
Warranty conditions: see www.testo.com/warranty
Option Bluetooth® Typ-designation: BlueNiceCom IV
Bluetooth Qualified Product Notice: BNC4_HW2x_SW2xx
Bluetooth listing identifier: BO13784
Bluetooth listing company: 10274
Option Bluetooth® Range <10m
Option Bluetooth® EU countries
Certification Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE), Estonia (EE), Finland (FI), France (FR),
Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT), Romania (RO), Sweden (SE),
Slovakia (SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB)
and Republic of Cyprus (CY).
Other EFTA Countries
Iceland, Liechtenstein, Norway and Switzerland
Non-european countries
Columbia, Turkey, El Salvador
 K. Technical data
55
K.4 EC conformity declaration

K.4 EC conformity declaration

 K. Technical data
56
K.5 Principles of calculation

K.5 Principles of calculation

K.5.1 Fuel parameters
Fuel A2 1 B1 CO2max 2 O2-Bezug 2 VAGtrMin 1 VLMin 1
Natural gas 0.660 0.009 11.9 Vol.% 3 Vol.% 8.36 9.12
Light oil 0.680 0.007 15.4 Vol.% 3 Vol.% 10.53 11.26
Heavy oil 0.806 0.000 15.9 Vol.% 3 Vol.% 10.09 10.73
Propane 0.630 0.008 13.7 Vol.% 3 Vol.% 23.80 25.95
Wood 0.765 0.000 20.3 Vol.% 13 Vol.% 7.64 7.66
Pellets 0.765 0.000 20.3 Vol.% 13 Vol.% 7.64 7.66
Briquettes 0.833 0.000 18.9 Vol.% 8 Vol.% 5.08 5.20
Brown coal 0.955 0.000 19.8 Vol.% 8 Vol.% 4.01 4.09
Anthracite 0.758 0.000 20.5 Vol.% 8 Vol.% 7.81 7.82
Coke oven gas 0.600 0.011 10.3 Vol.% 3 Vol.% 3.86 4.28
Town gas 0.630 0.011 13.6 Vol.% 3 Vol.% 3.61 3.90
Diesel 0.686 0.007 15.5 Vol.% 3 Vol.% 10.45 11.17
Petrol 0.659 0.007 15.0 Vol.% 3 Vol.% 10.10 10.8
Test gas 0.0000 0.000 0.00 Vol.% 0 Vol.% 0.00 0.00

1 Fuel-specific factor
2 Factory setting

K.5.2 Calculation formulae

CO2max x (O2ref - O2)

Carbon dioxide: CO2 = O2ref C02max: Fuel-specific
carbon dioxide value
O2ref: O2 reference value
O2: Measured oxygen
content as %

( )) - K
A2
Flue gas loss: qA = (FT-AT) x ( O2ref - O2 +B k FT: Flue gas temperature
AT: Ambient air temperature
A2 / B: Fuel-specific
parameters
O2ref: O2 reference value
O2: Measured oxygen
content as %
Kk: Calculated value taking
into account the recovered
condensation heat
when the dew point is
undershot (for fuel value
systems).
 K. Technical data
57
K.5 Principles of calculation

Efficiency: η = 100 - qA qA: Calculated flue gas loss

CO
VAGtrMin O2 - 2
Air ratio: λ = 1+ VLMin x VAGtrMin: Dry flue gas volume with
CO
O2ref - O2 + stoichiometric
2 combustion
VLMin: Air requirement for stoichio-
metric combustion of
the fuel
O2ref: O2 reference value
O2: Measured oxygen
content as %

Nitrogen oxides: No NO2 measuring cell connected: NO: Measured nitrogen

NOx = NO + (NO2Add. x NO) monoxide value
NO2 Measuring cell connected: NO2Add.: Nitrogen dioxide
NOx = NO + NO2 addition factor

Carbon monoxide
undiluted: uCO = CO x λ CO: Measured carbon
monoxide value
λ: Calculated air ratio
FH20 x PAbs

Flue gas dew point: ATP =

ln ( 610.78 ) x 234.175 FH20: Flue gas-specific
ln ( ) - 17.08085
FH20 x PAbs
water vapour content as
610.78 vol.%
PAbs: Absolute pressure in
mbar/hPa

575 x Δ P x (FT + 273.15)

Flow speed: v= xα Pabs: Absolute pressure
Pabs
Δ P: Differential pressure
FT: Flue gas temperature
α: Pitot tube factor

Air flow: V =vxa v: Flow speed

a: Cross-section area
 K. Technical data
58
K.5 Principles of calculation

Mass flow:
Mass flow CO: MCO = CO [kg/h] [ppm] x FGas x 1.25 [kg/m3] x Z

Mass flow NOx: MNOx = NOx [kg/h] [ppm] x FGas x 2.05 [kg/m3] x Z

Mass flow SO2: MSO2 = SO2 [kg/h] [ppm] x FGas x 2.86 [kg/m3] x Z Fgas: Fuel-specific
humidity value
T: Dew point
Z: Calculation term
(see below)

273.15 x Pabs [mbar]

Calculation term Z: Z = 273.15 +T [°C] x 1013 x V [m3/s] x 10-66 [1/ppm] x 3600

Conversion from ppm to mg/m3:

O2ref - O2Bez
Carbon monoxide: CO [mg/m3] = O2ref - O2 x CO [ppm] x 1.25

O2ref - O2Bez
Nitrogen oxide: NOx [mg/m3] = O2ref - O2 x NOx [ppm] x 2.05

O2ref - O2Bez
Sulfur dioxide: SO2 [mg/m3] = O2ref - O2 x SO2 [ppm] x 2.86 O2ref: O2 Reference value
O2: Measured oxygen
content as %
O2Bez: Fuel-specific
oxygen reference index as %
 K. Technical data
59
K.5 Recommended rinsing times

K.6 Recommended rinsing times

Recommended rinsing times in measurements with high concentrations and longer
measurements:
Rinse instrument: Expose probe to fresh air and start flue gas analysis

Parameter Concentration [ppm] Measurement duration [min] Recommended rinsing time [min]
CO 50 60 5
100 30 5
200 20 10
500 10 10
1000 10 15
2000 10 20
4000 5 30
8000 5 60
COlow 10 60 5
20 30 5
50 20 10
100 10 10
200 10 15
500 10 20
NO 50 60 5
100 45 5
200 30 5
500 20 10
1000 10 10
2000 10 20
3000 5 30
NOlow 10 60 5
20 45 5
50 30 5
100 20 10
200 10 10
300 10 20
NO2 10 60 5
20 45 5
50 30 5
100 20 10
200 10 10
500 10 20
SO2 50 60 5
100 30 5
200 20 10
500 15 10
1000 10 10
2000 10 20
5000 5 40
60 L. Accesssories/spare parts

L. Accessories/spare parts
Designation Article no.

Modular flue gas probes

Modular flue gas probe 300mm, 500°C, thermocouple 0.8mm 0600 9766
Modular flue gas probe 700mm, 500°C, thermocouple 0.8mm 0600 9767
Modular flue gas probe 300mm, 1000°C, thermocouple 0.8mm 0600 8764
Modular flue gas probe 700mm, 1000°C, thermocouple 0.8mm 0600 8765
Modular flue gas probe with preliminary filter 300mm, 1000°C, thermocouple 0.8mm 0600 8766
Modular flue gas probe with preliminary filter 700mm, 1000°C, thermocouple 0.8mm 0600 8767
Probe modules/accessories for modular flue gas probes
Module probe shaft 300mm, 500°C, thermocouple 0.8mm 0554 9766
Module probe shaft 700mm, 500°C, thermocouple 0.8mm 0554 9767
Module probe shaft 300mm, 1000°C, thermocouple 0.8mm 0554 8764
Module probe shaft 700mm, 1000°C, thermocouple 0.8mm 0554 8765
Module probe shaft with preliminary filter 300mm, 1000°C, thermocouple 0.8mm 0554 8766
Module probe shaft with preliminary filter 700mm, 1000°C, thermocouple 0.8mm 0554 8767
Extension lead for modular flue gas probe, 2.80m 0554 1202
Particle filter, 10 pcs 0554 3385
Replacement preliminary filter for modular flue gas probe with preliminary filter (2 pcs.) 0554 3372
Other probes/sensors
Pitot tube, 350mm 0635 2041
Pitot tube, 700mm 0635 2042
Ambient air temperature (AT) sensor, 60 mm 0600 9797
Retrofit measuring cells
NOlow retrofitting kit 0554 3928
NO retrofitting kit 0554 3935
COlow retrofitting kit 0554 3925
CO retrofitting kit 0554 3933
NO2 retrofitting kit 0554 3926
SO2 retrofitting kit 0554 3927
Replacement measuring cells
O2 measuring cell 0390 0049
CO measuring cell 0390 0088
NOlow measuring cell 0390 0077
NO measuring cell 0390 0093
NO2 measuring cell 0390 0075
SO2 measuring cell 0390 0081
COlow measuring cell 0390 0078
 L. Accesssories/spare parts 61

Designation Article no.

Other accessories
Infrared printer 0554 0549
Bluetooth printer incl. rechargeable battery and charging adapter 0554 0543
Mains unit 0554 1086
Charger with replacement battery 0554 1087
Replacement battery 0515 0100
Instrument/PC connecting cable 0449 0047
testo EasyEmission PC configuration software 0554 3334
Additional filter 0133 0010
Aluminium system case 0516 3350
62 Functional overview

Functional overview
The table gives an overview of the most important functions configured on the individual
instruments. Detailed information about the individual functions can be found on the
pages indicated.
Task Call/function see page

Measurements OK

Flue gas measurement Flue gas OK 39

Flue gas measurement with parallel flow measurement Flue gas + m/s OK
(+ air/mass flow calculation) 39
Flue gas measurement with parallel differential Flue gas + Δp2 OK
pressure measurement 39
Change/save/run measuring program Program OK 40
Draught measurement Draught OK 41
Enter smoke #/heat carrier temperature Smoke # / HCT OK 42
Determine gas flow rate Gas flow rate OK 42
Determine oil flow rate Oil flow rate OK 43
Flow speed and pressure measurement m/s OK 43
Pressure measurement Δp2 OK 44
Read automatic furnace Burner control OK 45

Memory OK

Create new folder New folder OK 24

Sort folder list by Folder, Name or Addr’ Folders list Folder or Name or Addr’ 24
Sort locations list by order of creation Restore list OK 24
Create new location Folder OK New location OK 24
Sort locations list by location name Folder OK Locations list Locat 24
Sort locations list by order of creation Folder OK Restore list OK 24
Activate location Folder OK Select location OK 24
Perform location settings Folder OK Select location Change 24
Display measurement data of one location Folder OK Select location Data 24
Print all measurement data of a location Folder OK Select location Data
Print all OK 24
Delete all measurement data of a location Folder OK Select location Data
Delete all OK 24
Display readings of a selected measurement protocol Folder OK Select location Data
Select protocol Value 24
Print a single measurement protocol Folder OK Select location Data
Select protocol Print 24
 Functional overview 63

Task Call/function see page

Memory Extra

Print all protocols in the memory Print all data OK 24

Delete all protocols in the memory Delete all data OK 24
Clear whole memory (protocols and locations) Delete memory OK 24

Inst’ settings OK
Set reading display Display edit OK 29
Select printer, set print text Printer OK 29
Set function key assignment, start screen Start keys edit OK 29
Set date/time Date/Time OK 29
Set language Language OK 29
Set automatic instrument disconnect AutoOff OK 29

Sensor settings OK
Display calibration data Calibration data OK 33
Set NO2 addition NO2 addition Change 33
Set O2 reference O2 reference Change 33
Set sensor protection Sensor protection OK 33
Perform recalibration Recalibration OK 33

Fuels OK

Activate fuel Select fuel OK 36

Change fuel coefficients Select fuel Coeff. 36

-or - Inst’ diagnosis OK

Perform gas path check Gas path check OK 28

View instrument errors Error diagnosis OK 28
View sensor diagnosis Sensor diagnosis OK 28
testo AG
Postfach 11 40, 79849 Lenzkirch
Testo-Straße 1, 79853 Lenzkirch
Telefon: (07653) 681-0
Fax: (07653) 681-100
E-Mail: info@testo.de
Internet: http://www.testo.com

0971 3350 en 04 V01.27 en_GB