PVC Ball Valve
PVC Ball Valve
PVC-U
DUAL BLOCK® 2-way ball valve
VKD
DN 10÷50
FIP has developed a VKD DUAL BLOCK® DUAL BLOCK® 2-WAY BALL VALVE
ball valve to introduce a high reference
standard in thermosplastic valve
design. VKD is a True Union ball valve • Connection system for solvent weld, threaded and flanged joints
that meets the most stringent needs • Patented SEAT STOP® ball carrier system that lets you micro-adjust ball seats
required by industrial applications. and minimise the axial force effect
• Easy radial dismounting allowing quick replacement of O-rings and ball seats
without any need for tools
• PN16 True Union valve body made for rigid PVC-U injection moulding equipped
with built-in bores for actuation. ISO 9393 compliant test requisites
• Option of dismounting downstream pipes with the valve in the closed position
• Floating full bore ball with high surface finish
• Integrated bracket for valve anchoring
• Ball seat carriers can be adjusted using the Easytorque adjustment kit
• Possibility to have handle with integrated LSQT limit micro switch, even as a ret-
rofit in existing installations
Technical specifications
Construction 2-way True Union ball valve with locked carrier and union
nuts.
Nominal pressure DN 10 ÷ 50
Temperature range PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1, DIN
8063, NF T54-028, ASTM D 2467, JIS K 6743. Piping coupling
as EN ISO 1452, EN ISO 15493, DIN 8062, NF T54-016, ASTM
D 1785, JIS K 6741.
Thread: ISO 228-1, DIN 2999, ASTM D 2464, JIS B 0203.
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO 15493, EN
558-1, DIN 2501, ANSI B.16.5 cl. 150, JIS B 2220.
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452, EN ISO
15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FKM (standard size O-Ring);
PTFE (ball seats)
Control options Manual control; electric actuator; pneumatic actuator
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1 Ergonomic HIPVC handle equipped 3 Robust integrated bracket for tightening hold even in severe
with removable tool to adjust the valve anchoring, for easy and conditions such as vibrations or
ball seat carrier. quick automation even after valve heat dilation
installation on the system via the
2 Handle lock 0°- 90° SHKD Power Quick module (optional) 5 Machined high surface finish
(available as an accessory) ball that guarantees a smooth
ergonomically operable during 4 DUAL BLOCK® patented lock operation and increased reliability
service and padlockable system that ensures union nut
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TECHNICAL DATA
PRESSURE VARIATION
ACCORDING TO
TEMPERATURE
For water and harmless fluids to which
the material is classified as CHEM-
ICALLY RESISTANT. In other cases, a
reduction of the nominal PN pressure is
required (25 years with safety factor).
KV100 FLOW DN 10 15 10 25 32 40 50
Kv100 l/min 80 200 385 770 1100 1750 3400
COEFFICIENT
The Kv100 flow coefficient is the Q flow
rate of litres per minute of water at a
temperature of 20°C that will generate
Δp= 1 bar pressure drop at a certain
valve position. The Kv100 values shown
in the table are calculated with the
valve completely open.
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OPERATING TORQUE AT
MAXIMUM WORKING
PRESSURE
The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised inter-
national standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.
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DIMENSIONS
VKDIV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, metric series
VKDIV/SHX
DUAL BLOCK® 2-way ball valve with handle lock and STAINLESS steel threaded inserts with
female ends for solvent welding, metric series
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VKDDV
DUAL BLOCK® 2-way ball valve with male ends for solvent welding, metric series
VKDLV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, BS series
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VKDFV
DUAL BLOCK® 2-way ball valve with BSP threaded female ends
VKDAV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, ASTM series
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VKDNV
DUAL BLOCK® 2-way ball valve with female ends, NPT thread
VKDJV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, JIS series
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VKDGV
DUAL BLOCK® 2-way ball valve with female ends, JIS thread
VKDOV
DUAL BLOCK® 2-way ball valve with EN/ISO/DIN PN 10/16 fixed flanges, Face to face according
to EN 558-1
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VKDOAV
DUAL BLOCK® 2-way ball valve with fixed flange, drilled ANSI B16.5 cl.150#FF
VKDBEV
DUAL BLOCK® 2-way ball valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)
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ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt welding
d DN PN L SDR Code
20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
50 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063
SHKD
Handle block kit 0° - 90° lockable
d DN Code
16 - 20 10 - 15 SHKD020
25 - 32 20 - 25 SHKD032
40 - 50 32 - 40 SHKD050
63 50 SHKD063
PMKD
Wall mounting plate
d DN A B C C1 C2 F f f1 S Code
16 10 30 86 20 46 67,5 6,5 5,3 5,5 5 PMKD1
20 15 30 86 20 46 67,5 6,5 5,3 5,5 5 PMKD1
25 20 30 86 20 46 67,5 6,5 5,3 5,5 5 PMKD1
32 25 30 86 20 46 67,5 6,5 5,3 5,5 5 PMKD1
40 32 40 122 30 72 102 6,5 6,3 6,5 6 PMKD2
50 40 40 122 30 72 102 6,5 6,3 6,5 6 PMKD2
63 50 40 122 30 72 102 6,5 6,3 6,5 6 PMKD2
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PSKD
Stem extension
d DN A A1 A2 E B B1 B min Code
16 10 32 25 32 54 70 29 139,5 PSKD020
20 15 32 25 32 54 70 29 139,5 PSKD020
25 20 32 25 40 65 89 34,5 164,5 PSKD025
32 25 32 25 40 73 93,5 39 169 PSKD032
40 32 40 32 50 86 110 46 200 PSKD040
50 40 40 32 50 98 116 52 206 PSKD050
63 50 40 32 59 122 122 62 225 PSKD063
Easytorque Kit
Kit for ball seat carrier tightening adjustment for DUAL BLOCK® DN 10÷50 series valves
Tightening torque
d DN Code
recommended*
3/8”-1/2” 10-15 3 N m - 2,21 Lbf ft KET01
3/4” 20 4 N m - 2,95 Lbf ft KET01
1” 25 5 N m - 3,69 Lbf ft KET01
1” 1/4 32 5 N m - 3,69 Lbf ft KET01
1” 1/2 40 7 N m - 5,16 Lbf ft KET01
2” 50 9 N m - 6,64 Lbf ft KET01
Power Quick/CP
The valve can be equipped with pneumatic actuators, using the PP-GR module reproducing
the drilling pattern foreseen by ISO 5211
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Power Quick/CE
The valve can be equipped with electric actuators, using the PP-GR module reproducing the
drilling pattern foreseen by ISO 5211
LS Quick Kit
The Limit Switch Quick Kit allows the fast and secure installation of the FIP LSQT to the VKD
valves. The body in in PP-GR and the handle in stainless steel AISI 316. The handle block at
0° and 90° is also available by default (hole diameter 6.5 mm). The kit can be assembled on
the valve even if already installed on the system. For technical data of the LSQT box see FIP
actated valves catalogue.
d DN A A1 B B1 C C1 Code
16 10 60 91,5 137 29 76,5 157,5 LSQKIT20
20 15 60 91,5 137 29 76,5 157,5 LSQKIT20
25 20 71 102,5 148 34,5 76,5 157,5 LSQKIT25
32 25 76 107,5 153 39 76,5 157,5 LSQKIT32
40 32 93 124,5 170 46 76,5 157,5 LSQKIT40
50 40 99 130,5 176 52 76,5 157,5 LSQKIT50
63 50 116 147,5 193 62 76,5 157,5 LSQKIT63
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FASTENING AND SUPPORTING
All valves, whether manual or actuated, must be adequately supported in many
applications. The VKD valve series is therefore ready to be equipped with thre-
aded supporting brackets (optional) that permits direct anchoring of the valve
body without the need of other components. For wall installation, dedicated PMKD
mounting plates which are available as accessories can be used. These plates
should be fastened to the valve before wall installation. PMKD plates also allow
VKD valve alignment with FIP ZIKM pipe clips as well as allowing different sizes of
valves to be aligned.
d DN g H L J*
16 10 31,5 27 20 M4 x 6
20 15 31,5 27 20 M4 x 6
25 20 40 30 20 M4 x 6
32 25 40 30 20 M4 x 6
40 32 50 35 30 M6 x 10
50 40 50 35 30 M6 x 10
63 50 60 40 30 M6 x 10
* With threaded inserts
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COMPONENTS
EXPLODED VIEW
1 Handle insert (PVC-U - 1) 9 Radial seal O-Ring (EPDM-FKM - 15 Handle safety block (PP-GR - 1)**
2 Handle (HIPVC - 1) 1)* 16 DUAL BLOCK® (POM - 1)
3 Stem O-rings (EPDM-FKM - 2)* 10 Socket seal O-Ring (EPDM-FKM 17 Threaded inserts (STAINLESS steel
4 Stem (PVC-U - 1) - 2)* or Brass - 2)**
5 Ball seat (PTFE - 2)* 11 Ball seat carrier (PVC-U - 1) 18 Distance plate (PP-GR - 1)**
6 Ball (PVC-U - 1) 12 End connector (PVC-U - 2)* 19 Screw (STAINLESS steel - 2)**
7 Body (PVC-U - 1) 13 Union nut (PVC-U - 2)
8 Ball seat O-Rings (EPDM-FKM - 2)* 14 Spring (STAINLESS steel - 1)**
* Spare parts
** Accessories
The component material and quantity supplied are indicated in the parentheses.
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DISASSEMBLY Fig. 1
1) Isolate the valve from the line (release the pressure and empty the pipeline).
2) Unlock the union nuts by pressing the lever on the DUAL BLOCK® (16) along the axis and
separate it from the union nut (fig. 1-2). It is also possible to completely remove the block
device from the body of the valve.
3) Fully unscrew the union nuts (13) and extract the body sideways.
4) Before dismounting, hold the valve in a vertical position and open it 45° to drain any liquid
that might remain.
5) After closing the valve, remove the special insert (1) from the handle (2) and push the two
projecting ends into the corresponding recesses on the ball seat carrier (11). Rotate the
stop ring anti-clockwise to extract it (fig. 3-4).
6) Pull the handle (2) upwards to remove it from the valve stem (4).
7) Press on the ball from the side opposite the “REGULAR - ADJUST” label, being sure not to
scratch it, until the ball seat carrier exits (11), then extract the ball (6).
8) Press the stem (4) inwards until it exits the body.
9) Remove the O-Ring (3, 8, 9, 10) and PTFE ball seats (5) extracting them from their grooves,
Fig. 2
as illustrated in the exploded view.
ASSEMBLY
1) All the O-rings (3, 8, 9, 10) must be inserted in their grooves as shown in the exploded view.
2) Insert the stem (4) from inside the valve body (7).
3) Place the PTFE ball seats (5) in the housings in the body (7) and in the ball seat ball seat
carrier (11).
4) Insert the ball (6) rotating it to the closed position.
5) Screw the carrier (11) into the body and tighten up in the clockwise direction using the
handle (2) to limit stop.
6) lnsert the valve between the end connectors (12) and tighten the union nuts (13) making
sure that the socket seal O-rings (10) do not exit their seats.
7) The handle (2) should be placed on the valve stem (4).
Fig. 3
Note: during assembly operations, it is advisable to lubricate the rubber seals. Mineral oils are
not recommended for this task as they react aggressively with EPDM rubber.
Fig. 4
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INSTALLATION
Fig. 5
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Check that the DUAL BLOCK® union nut locking device (16) is fitted to the valve
body.
3) To release the union nuts, axially press the release lever to separate the lock and
then unscrew it in the counter-clockwise direction.
4) Unscrew the union nuts (13) and insert them on the pipe segments.
5) Solvent weld or screw the end connectors (12) onto the pipe ends.
6) Position the valve body between the end connectors and fully tighten the union
nuts (13) manually by rotating clockwise without using wrenches or other tools that
could damage the union nut surface.
7) Lock the union nuts by returning the DUAL BLOCK® to its housing, pressing on it
until the hinges lock on the union nuts.
8) If necessary, support the pipework with FIP pipe clips or by means of the carrier
Fig. 6
built into the valve itself (see paragraph “fastening and carriers”).
The VKD valve can be equipped with a handle lock to prevent ball rotation (sup-
plied separately).
When the handle safety block (14, 15) is installed, lift the lever (15) and rotate the
handle (fig. 6-7).
A lock can also be installed on the handle to protect the system against tampering
(fig. 8).
Seal can be adjusted using the extractable insert on the handle (fig. 3-4).
The seals can be adjusted later with the valve installed on the pipe by simply
tightening the union nuts. This "micro adjustment", only possible with FIP valves
thanks to the patented "Seat stop system", allows the seal to be recovered where
PTFE ball seats are worn due to a high number of operations. The Easytorque kit
can also be used for micro adjustments (fig. 5).
WARNINGS Fig. 7
Fig. 8
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