FVR-C9S-7UX Manual English
FVR-C9S-7UX Manual English
Instruction Manual
FVR-C9S-7UX Drive Series
Single-phase 240 V AC Input Type
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FVR-C9S-7UX
CAUTION
• Make sure that you read this instruction manual thoroughly
before installing, wiring, operating and inspecting this drive.
• Please make sure that this instruction manual accompanies the
drive to the end user.
• Keep this instruction manual so that it will always be available
for the duration of the drive’s operating life.
• Product specifications are subject to change without notice.
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FVR-C9S-7UX
Thank you for purchasing the Fuji “FVR-C9S” drive marketed by GE Fuji Drives USA, Inc. This
instruction manual is included with the drive and equipment and is provided for the conve-
nience of the end user. Please be sure it accompanies the drive.
CONTENTS
0. Safety Precautions .................................... 4
1. Inspection Upon Receipt .......................... 6
2. Part Names ............................................... 7
3. Warning and Caution ................................ 7
4. Specifications ........................................... 8
5. External Dimensions ............................... 10
6. Installation Instructions ........................... 12
7. Wiring ...................................................... 12
8. Basic Wiring Diagrams ............................ 14
9. Application of Wiring and Equipment ..... 16
10. Terminal Function Explanation ................ 17
11. Operation ................................................ 19
12. Keypad Panel .......................................... 21
13. Function Explanation .............................. 23
14. Protective Functions ............................... 34
15. Warranty Parts and Service .................... 35
16. Electromagnetic Compatibility ................ 37
17. EC Declaration of Conformity ................. 40
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FVR-C9S-7UX
0. Safety Precautions
Before carrying out installation, wiring, mainte- inside the drive or onto the cooling fins, other-
nance or inspection of the drive, read this in- wise fire or problems with operation may result.
struction manual thoroughly to gain a full under- AC input fuses are required to validate UL listing
standing of the correct operation procedures. of this device.
Make sure that you have read all product details,
safety information, warnings and cautions before Do not install and operate the drive if it is dam-
use. The following classifications for warnings aged or if some of the parts are missing. Doing
and cautions are used throughout this manual. so may result in severe personal injury.
Do not touch the drive cooling fin because the
WARNING: cooling fin reaches high temperatures during
Denotes operating procedures and practices that operation, otherwise personal injury may result.
may result in severe injury or loss of life if not
correctly followed. Install the drive in the environment of pollution
degree 2. If environment is pollution degree 3 or
CAUTION: 4, the drive should be installed in a cabinet of
IP54. Required for CE Certification.
Denotes operating procedures and practices
that, if not strictly observed, may result in per- WIRING
sonal injury or damage to the equipment.
WARNING:
WARNING:
FIRE AND ELECTRIC SHOCK HAZARD.
FIRE AND PERSONAL INJURY HAZARD
When connecting the drive to a power supply, be
This drive is designed for variable-speed opera- sure to connect it via a circuit breaker, a leakage
tion of three-phase induction motors. It cannot current breaker or a fuse, otherwise fires may
be used with single-phase motors or for any result.
other applications, otherwise fire may result.
AC input fuses are required to validate the UL
The drive cannot be used by itself for elevators, listing of the drive.
life-preservation equipment or other equipment
which is directly related to human safety. In such Use only fuses and circuit breakers with rated
situations, sufficient consideration should be capacities that are suitable for use with the drive.
given to overall system configuration, not just to Failure to do so may result in fire.
the drive, otherwise serious accidents could
Connect the drive with a secure ground, other-
result.
wise electric shocks or fires may result.
INSTALLATION Wiring work should only be carried out by suit-
ably qualified personnel, otherwise electric
WARNING: shocks may result.
FIRE AND PERSONAL INJURY HAZARD Make absolutely sure that the power supply is
Install the drive to a non-flammable surface such turned off (open) before wiring, otherwise electric
as a metal surface, otherwise fires may result. shocks may result.
Do not place the drive near flammable materials, Wiring work should only be carried out after the
otherwise fires may result. drive has been installed, otherwise electric
shocks or injury may result.
Do not hold the drive by its cover when trans-
porting. Otherwise the drive could be damaged
and cause injury to personnel.
Do not let any scraps of thread, paper, sawdust,
dirt, metal shavings or other foreign objects get
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FVR-C9S-7UX
CAUTION: CAUTION:
Check that the phase and voltage of the AC Do not touch the cooling fins, as they become
power supply being connected matches the hot during drive operation.
input phase and rated input voltage of the drive.
Using an improper power supply may cause Because it is relatively easy to set the drive to
injury or damage to the equipment. high speed operation, be sure to check the
capacity of the motor and the equipment being
Do not connect AC power to the output termi- operated before changing the drive function
nals (U, V, W) otherwise injury may result. setting.
The drive, motor and wiring produce electromag- The drive braking function cannot be substituted
netic noise during operation. Make sure that this for mechanical means. Attempting to do so may
does not interfere with the operation of sensors result in injury.
or other equipment nearby, otherwise accidents
may result. MAINTENANCE, INSPECTION AND PART
REPLACEMENT
OPERATION
WARNING:
WARNING:
ELECTRIC SHOCK HAZARD
ELECTRIC SHOCK HAZARD
Wait at least five minutes after turning off the
Always install the drive cover before turning on power before carrying out inspection. Check that
the power supply. In addition, do not remove the the charge indication lamp has gone out. Do not
drive cover while the power is on. Failure to touch the drive parts if the lamp is still lit, other-
observe these precautions may result in electric wise electric shocks may result.
shocks.
Maintenance, inspection and parts replacement
Do not operate any of the switches with wet should only be carried out by suitably qualified
hands, otherwise electric shocks may result. personnel. Remove any metallic accessories
such as watches and rings before starting work,
WARNING: and use only properly insulated tools, otherwise
electric shocks may result.
FIRE AND PERSONAL INJURY HAZARD
If the retry function has been activated and a trip DISPOSAL
occurs, the drive will restart automatically de-
pending on the cause of the trip. Make sure that CAUTION
the system is set up properly so that there will be Disposal of the drive should be entrusted to a
no danger to personnel when the drive starts. suitably-qualified disposal agency, otherwise
The STOP key is only effective when keypad injury may result.
panel operation has been selected in the func-
tion settings. A separate switch should be PACKING
installed for emergency stopping purposes.
CAUTION
If an alarm reset is carried out while a run signal Do not stand or sit on the drive as injury may
(FWD/REV) is being input, the drive will suddenly result.
restart. Always check that the run signal is not
being input before carrying out the alarm reset, The number of packing cartons that can be
otherwise accidents may occur. stacked together is printed on the packing
container. Do not stack the containers any higher
Never touch the drive terminals while the power than this or injury may result.
is fed to the drive, regardless of whether the
drive is running or not.
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FUNC STOP
5. Avoid using a magnetic contactor (ON/
DATA
OFF) installed in the line side of the drive
FVR-C9S for RUN and STOP. Use the FWD-CM
3 (forward) and REV-CM (reverse) terminals
1
for RUN and STOP.
6. Do not connect a power factor correcting
capacitor to the output side of the drive.
7. Do not perform a megger test between
CLOSED OPEN the drive terminals or on the control
4 circuit terminals.
1. Drive Cover 5
2. Keypad Panel
3. Frequency Setting VR
4. Mounting Screw Holes
5. Drive Cover Screw
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FVR-C9S-7UX
4. Specifications
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5. External Dimensions
0.24 (6.2) D
D2
3.15 (80)
0.39 (10)
0.06 (1.5)
0.20 (5)
0.06 (1.5) 2 - 0.20 X 0.24
(2 - 5 X 6.2)
0.24 (6.2)
1.97 (50)
4.33 (110)
3.94 (100)
4.72 (120)
2.76 (70)
0.20 (5)
0.39 (10)
0.06 (1.5) D1
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FVR-C9S-7UX
0.24 (6.2) D
D2
4.33 (110)
0.45 (11.5)
0.24 (6.2)
0.24 (6)
2 - dia. 0.20
(2 - dia. 5)
0.24 (6.2)
1.97 (50)
5.12 (130)
4.65 (118)
4.21 (107)
3.15 (80)
0.24 (6.2)
TERMINAL M3.5
0.45 (11.5)
D1
0.20 (5) 0.43 (11)
DWG 2: FVR002C9S-7UX
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FVR-C9S-7UX
PRG
RUN
RESET PRG
RUN
RESET
FUNC STOP
DATA
FUNC STOP
DATA
FVR-C9S
FVR-C9S
0.394” 0.394”
(1cm) (1cm)
CLOSED OPEN
CLOSED OPEN
3.94”
(10cm)
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FVR-C9S-7UX
M 3-Phase
Power Supply motor Note 1
Note 2
1
1. Motor coast-to-stop
2. Reset signal
2
3. Reverse-direction operation command
4. Forward-direction operation command
5. External alarm Side view of inverter
6. Frequency setting VR
7. Combined alarm relay output
Note 1) FWD and THR are connected to CM
at the factory. In this condition,
starting/stopping can be performed
via RUN/STOP keys on the keypad
panel.
Note 2) In case of using an external potenti
ometer, remove the connector
which the keypad panel and the
CN2 on the drive main unit are
connected.
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FVR-C9S-7UX
FAB
Power Supply L1 U
AC220 - 240V
50/60 Hz 888 V M
1-phase L2 W
13 CN2
E(G)
12
11 Fault ★
C1 PE
30A
30B
FWD
REV 30C
RST
BX
CM
THR
FM
10V 1mA
* PE terminal blocks for the drive and motor should be provided in the cabinet in which the
drive is installed in.
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FVR-C9S-7UX
Power supply L1 U
AC220-240V 8 8 8
50/60Hz V M
1 Phase
L2 W
CN2
13 E(G)
Potentiometer for 12 x
frequency setting
11
C1
★
E(G) PE
Fault
Forward-direction operation command FWD
Reverse-direction operation command REV
30A
30B
Motor coast-to-stop command BX (X2)
30C
Alarm reset RST
External alarm input CM
THR (X1)
FVR-C9S
Analog monitor FM
10V 1mA
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FVR-C9S-7UX
CAUTION:
The control circuit terminal wiring should be Long wiring lengths between the motor and
kept as far as possible from the main circuit the drive will result in increased capacitance
wiring to prevent operational error due to and leakage current. This may cause earlier
noise interference. Never install them in the activation of such protective functions as:
same duct or conduit. (A separation distance overcurrent protection, overheating protec-
of 4 inches [10cm] or more is recom- tion and electronic thermal overload, or the
mended.) If the control circuit wiring must error in current detection may become large.
cross the main circuit wiring, make sure it To avoid these, adjust the length of wiring
crosses at a right angle. between the drive and the motor so that is
does not exceed the length shown below.
Use shielded, twisted wire for the control
circuit wiring , which should be as short as FVRF12C9S-7UX : 165 feet (50m)
possible (65 feet [20m] or less). FVRF25 to 002C9S-7UX : 325 feet (100m)
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FVR-C9S-7UX
Frequency Power Supply for Frequency Used as a power supply for frequency setter (variable
13
Setting Setting resistor: 1 - 5K ohm) (DC + 10V, 10mA max)
12 Frequency Setting Voltage Input DC 0 - +10V / 0 - 100% (Input resistance: 22K ohm)
Frequency Setting
C1 DC4 to 20 mA / 0 to 100% (Input resistance: 250 ohm)
Current Input (+)
Motor Coast-to-Stop Input •Drive output is cut off instantly and motor will coast-to-
BX
Terminal stop when BX-CM is closed. Alarm signal is not outputted.
RST Alarm Reset Terminal When RST-CM is closed, the drive fault is reset.
CM* Control Input Common Terminal Common terminal for control input signals
C92-7-03
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FVR-C9S-7UX
Contact Combined Alarm Output Output via no volt signal (contact1c) to indicate that the
30A, B, C
Output Terminals drive's protective function has been activated by an alarm.
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FVR-C9S-7UX
Frequency
direction.
• No abnormal vibrations and noise from
the motor.
• Smooth acceleration and deceleration.
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FVR-C9S-7UX
2
Analog signal (DC0 - 10V)
F 0 2 = 0 F 0 1 = 1
Terminal operation
3 (operation by external
UP/DOWN Keys*
signal, FWD/REV
terminals) F 0 1 = 0
4
Analog signal (DC0 - 10V)
F 0 2 = 1 F 0 1 = 1
C92-07
* The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN keys
are pressed simultaneously
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FVR-C9S-7UX
F 0 2
Change other Press this key to cancel program
6 PRG/RESET
function code mode
6 0. 0
C92-06
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Maximum
F03 50 - 120 Hz Hz 1 60 Hz No
Frequency
F05 Acceleration TIme 0.0 - 60s (0.0 setting = 0.01s) s 0.1 6.0s Yes
F06 Deceleration Time 0.0 - 60s (0.0 setting = 0.01s) s 0.1 6.0s Yes
Electronic Thermal
F09 Overload Relay 30 - 105% of rated current of drive % 1 100% No
Level
Restart after
0: Inactive
F10 Momentary Power — — 0 No
1: Active (Restart drive in 0.5s after power failure)
Failure
DC Brake (Level
F12 0 - 100% — 1 50% Yes
Setting)
F13 DC Brake (Time) 0.0 (inactive) 0.1 - 30s s 0.1 0.1s Yes
0: Inactive
F17 Data Initialization — — 0 No
1: Reset to the initial value (value set at factory)
0: Inactive
F18 Retry 1: Active (Retry times fixed at 5, Retry starts in — — 0 No
.05s after trip)
Motor
F19 0 - 10 — — 4 Yes
Characteristics
Jump Frequency
F20 0 - 10Hz Hz 1 3 Yes
Range
Multistep Speed
F29 0.0 - 120 Hz Hz 1* 10.0 Hz Yes
Setting 1
Multistep Speed
F30 0.0 - 120 Hz Hz 1* 20.0 Hz Yes
Setting 2
Multistep Speed
F31 0.0 - 120 Hz Hz 1* 30.0 Hz Yes
Setting 3
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F 0 1 Frequency Command
Either of the following two frequency setting methods can be selected.
0 Keypad panel setting (UP/DOWN keys)
1 Analog input (setting by volume control, 0 -10VDC or 4 - 20mA)
F 0 2 Operation Command
Either of the following two control methods can be selected.
0 Keypad panel operation (RUN/STOP keys)
1 External signal operation (FWD/REV keys)
F 0 3 Maximum Frequency
Sets the maximum value for the output frequency
5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz
1 2 0
1 Maximum
F 0 4 Base Frequency frequency
Sets the base frequency (the frequency which is the divergent point of the specified torque characteristics
and the specified output characteristics).
5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz Maximum
1 2 0 voltage
— Set to match the characteristics of the motor.
— Although the base frequency may exceed the maximum
V
frequency, in that case the voltage will be decreased accordingly.
1 Base
F 0 5 Acceleration Time frequency
F 0 6 Deceleration Time
0. 0 The time required to reach the maximum output frequency can be set within a range of
6 0. 0 0.0s to 60s (in increments of 0.1s).
Note: 0.0s setting is taken for 0.01s for acceleration and 0.1s for deceleration.
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FVR-C9S-7UX
F 0 7 Torque Boost
Can be set from among 32 different levels in accordance with the type of load, the
characteristics of the motor, etc.
0 High
For a reduced torque load (fan, pump, etc.) Output
1 voltage
2 Low
3 1 High Low
Output frequency f
8 Set to match this when using a Fuji FV motor designed for use with a drive.
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FVR-C9S-7UX
Setting value
Continuously allowable current
Setting value
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5V 10V
Analog input
F 1 2 DC Brake
The current level of DC brake can be set.
Taking the rated current of the drive as 100%, this current level can be set in increments of 1%.
Time 1 DC braking
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F 1 4 Starting Frequency
The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will
also occur at the frequency set by this function.
1 1 Hz
6 6 Hz
Set to 2 Hz when using a high speed motor.
Output
frequency
Starting
frequency
1
F 1 5 Motor Running Sound
The sound of the motor operation can be changed by changing the carrier frequency.
0 Select from among 5 levels in accordance with the usage conditions.
5
Data code
0 Low carrier frequency
5 High carrier frequency (low noise)
F 1 6 Fault Memory
The current and previous 3 fault events are stored in memory.
The data for each can be displayed by using the DOWN key.
The procedure for displaying the data is as follows:
Display
No. Procedure (ex) Remarks
1 Display
F 1 6 F 1 6
The information for the latest
2 Press FUNC/DATA Key Press UP Key
trip will be displayed
F 0 1
The information for the first
3 Press DOWN Key Press UP Key
preceding trip will be displayed
O H 2
The information for the second
4 Press DOWN Key Press UP Key
preceding trip will be displayed
O C 1
The information for the third
preceding trip will be displayed.
5 Press DOWN Key Press UP Key
(in this example, there is no
history of a third preceding trip).
- - -
6 Press DOWN Key
E n d
C92-12
The information for any new trip will be stored in the area for the "information for the latest trip" shown
above, each trip history will be removed downward and the "information for the third preceding trip"
will be erased.
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F 1 7 Data Initialization
Reset the data for all of the functions to the value set at the factory.
0 Inactive
1 Resets to the value set at the factory.
From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1.
By pressing FUNC/DATA in this state, the data will be reset to the value set at the factory, and the mode
will automatically change to the 6 0. 0 frequency display mode.
F 1 8 Retry
The number of times of retry for automatic restart after the drive has been tripped can be set.
0 The number of retry times is fixed at 5. Retry takes place in 0.5s after trip
1
Note that the retry takes place only in the case where the drive is tripped due to overcurrent or
overvoltage applied during operation.
F 1 9 Motor Characteristics
Used to compensate for output current instability.
F 2 1 Jump Frequency 1
F 2 2 Jump Frequency 2
F 2 3 Jump Frequency 3
Frequency is jumped so that the mechanical common point of load and the output frequency of drive do not
coincide with each other.
Jump 50X
Jump frequency 1
Width 50X
Output
frequency Jump frequency 2
Jump frequency 3
F 2 4 High Limiter
F 2 5 Low Limiter
The upper and lower and lower limits of the output frequency can be set.
0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100%
1 0 0
If the value set for low limiter is higher than that set for the 100%
high limiter, the high limiter will take priority and the low High
limiter
limiter will be ignored. Thus, operation will always be in
accordance with the high limiter value regardless of the
frequency setting. Output
frequency
Low limiter
100%
Frequency
setting
F 2 6 Bias Frequency
Outputs a bias frequency with respect to the analog frequency setting.
0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100%
1 0 0
100%
Output
frequency
Bias
Frequency 100%
setting
F 2 7 THR Terminal Function
This function enables terminal THR to be used for two different functions by changing the data
code as follows:
0 External alarm input
1 Multistep speed selection (X1)
This function data cannot be changed during operation. (Possible to change only in STOP mode).
F 2 8 BX Terminal Function
This function enables terminal BX to be used for two different functions by changing the data code as follows:
0 Motor coast-to-stop command input
1 Multistep speed selection (X2)
This function data cannot be changed during operation. (Possible to change only in STOP mode).
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Speed 0 Frequency setting is made by either the analog signal or the keypad panel.
Speed 1
Speed 2
Speed 3
Speed 0
Time
THR-CM (X1) ON ON
BX-CM (X2) ON
FWD-CM ON
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CM
Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable.
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Overvoltage
Detects overvoltage of DC intermediate circuit and stops drive. OU Yes
Protection
Undervoltage
Detects undervoltage of DC intermediate circuit and stops drive. LU Yes*
Protection
Protection against
overheating of Detects abnormal temperature rise of cooling element and stops drive OH1 Yes
cooling element
External Alarm Input Stops drive by input of an external signal. OH2 Yes
Electronic Thermal
Detects overload of motor and stops drive. OL Yes
Overload
Drive Overload Detects overload of drive and stops drive. OLU Yes
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Model No.:
Serial No.:
Start-Up Date:
Failure Date:
Explanation of Failure:
If Yes: Microfarad
Other Equipment on Same Power Yes No
If Yes, what?
RUN RT1
Hz 1.
A 2.
V 3.
After all of the Checklist information is acquired, contact the following Service Center number for assistance:
540-387-5739 (8am - 5pm Central Standard time Monday thru Friday).
540-387-8292 (24-hour emergency)
When you return the unit for warranty you need to get a RMA number from your Service Center.
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6) It is important that all lead length are kept 8) FVR drives should be installed, and are
as short as possible and that incoming designed to operate, within an electrically
mains and outgoing motor cables are kept shielded metal enclosure.
well separated.
The RFI filters range are designed especially
7) Segregate power cables from control for the FVR drive and help to ensure EMC
wiring as possible as you can, and avoid compliance of machinery an installations
parallel cable runs to minimize “noise cou- using the drives. The drives may be mounted
pling”. Wherever runs of power and control on top of the filter using the integral fixing
cable must cross, try to achieve this at right positions, the intention being that valuable
angles. space inside wiring cabinets may be saved.
(Refer to Fig. 1 and Table 1)
Mains input
terminals
Earth Stud
L N
LINE
Drive fixing Y L
positions LOAD
L’ N’
Earth Stud
Load terminals
to drive
input
X H
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Input
Single contactor Enclosure
phase
50/60 Hz Ferrite ring
power HRC Fuses
supply or circuit Noise filter 1 turn Screen
breaker (foot mounted) Drive
L L’ L1 U
V
N N’ L2 W
PE E
*2
*1
Screening must be electrically continuous and earthed at the enclosure and the motor.
*1and *2: These connections are to be as short as possible and earth conductor should
be as thick as possible.
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Enclosure
Power supply Ferrite Housing
single-phase RFI
FILTER ring
220-240V
50/60 HZ Motor
L L’ L1 U
V M
N N’ L2 E
W
PE
Armored or
screened cable
30C
Alarm Signal 30B
30A
Frequency 3 [13]
setting 2
[12]
Potentiometer 1
[11]
(CM)
(FWD)
(REV) Control
(THR) input
Analog (EX)
frequency [FM] (RST)
meter [CM]
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Product identification
• Product : Inverter
• Brand : Fuji Electric
• Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx
(xxx stands for A to Z)
to which this declaration relates is in conformity with the EMC requirements of the following
standard(s):-
Immunity : EN50082-2 “Generic immunity standard
Part 2 (Industrial Environment)”
Emission : EN50081-1 “Generic emission standard
Part 1 (residential, commercial and light industrial)”
and conforms to the protection requirements of Council Directive :-
89/366/EEC
relating to Electromagnetic Compatibility.
When : Wired and earthed in accordance with the installation instructions. Installed
within a steel enclosure. Used in conjunction with power input filter and ferrite
rings which are recommended by Fuji Electric.
A. OKUBO
General Manager
Inverter Design Department
Suzuka Factory
Dated: November 20, 1997
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FVR-C9S-7UX
EC Declaration of Conformity
Product Identification
• Product : Inverter
• Brand : Fuji Electric
• Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx
(xxx stands for A to Z)
to which this declaration relates is in conformity with the low voltage requirements of the
following standard(s) :
DIN VDEO160/1988
Category : Overvoltage category II/Pollution degree 2 and conforms to the protection
requirements of Council Directive :
73/23/EEC relating to Low Voltage.
When : Wired and earthed in accordance with the installation instructions. Installed
within a steel enclosure satisfied “Pollution degree 2”. Used in conjunction with
1AC power supply (Line) whose line is earthed for -7xxx series.
A. OKUBO
General Manager
Inverter Design Department
Suzuka Factory
Dated: November 20, 1997
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