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FVR-C9S-7UX Manual English

The FVR-C9S-7UX Instruction Manual provides essential safety precautions, installation, wiring, and operational guidelines for the Fuji FVR-C9S drive series, which is designed for single-phase 240 V AC input. Users are advised to read the manual thoroughly to ensure safe and correct usage, including warnings about electrical hazards and proper handling. The manual also includes specifications, inspection procedures, and maintenance instructions to support the drive's operation and longevity.
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0% found this document useful (0 votes)
8 views44 pages

FVR-C9S-7UX Manual English

The FVR-C9S-7UX Instruction Manual provides essential safety precautions, installation, wiring, and operational guidelines for the Fuji FVR-C9S drive series, which is designed for single-phase 240 V AC input. Users are advised to read the manual thoroughly to ensure safe and correct usage, including warnings about electrical hazards and proper handling. The manual also includes specifications, inspection procedures, and maintenance instructions to support the drive's operation and longevity.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FVR-C9S-7UX

Instruction Manual
FVR-C9S-7UX Drive Series
Single-phase 240 V AC Input Type

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CAUTION
• Make sure that you read this instruction manual thoroughly
before installing, wiring, operating and inspecting this drive.
• Please make sure that this instruction manual accompanies the
drive to the end user.
• Keep this instruction manual so that it will always be available
for the duration of the drive’s operating life.
• Product specifications are subject to change without notice.

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Thank you for purchasing the Fuji “FVR-C9S” drive marketed by GE Fuji Drives USA, Inc. This
instruction manual is included with the drive and equipment and is provided for the conve-
nience of the end user. Please be sure it accompanies the drive.

CONTENTS
0. Safety Precautions .................................... 4
1. Inspection Upon Receipt .......................... 6
2. Part Names ............................................... 7
3. Warning and Caution ................................ 7
4. Specifications ........................................... 8
5. External Dimensions ............................... 10
6. Installation Instructions ........................... 12
7. Wiring ...................................................... 12
8. Basic Wiring Diagrams ............................ 14
9. Application of Wiring and Equipment ..... 16
10. Terminal Function Explanation ................ 17
11. Operation ................................................ 19
12. Keypad Panel .......................................... 21
13. Function Explanation .............................. 23
14. Protective Functions ............................... 34
15. Warranty Parts and Service .................... 35
16. Electromagnetic Compatibility ................ 37
17. EC Declaration of Conformity ................. 40

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0. Safety Precautions
Before carrying out installation, wiring, mainte- inside the drive or onto the cooling fins, other-
nance or inspection of the drive, read this in- wise fire or problems with operation may result.
struction manual thoroughly to gain a full under- AC input fuses are required to validate UL listing
standing of the correct operation procedures. of this device.
Make sure that you have read all product details,
safety information, warnings and cautions before Do not install and operate the drive if it is dam-
use. The following classifications for warnings aged or if some of the parts are missing. Doing
and cautions are used throughout this manual. so may result in severe personal injury.
Do not touch the drive cooling fin because the
WARNING: cooling fin reaches high temperatures during
Denotes operating procedures and practices that operation, otherwise personal injury may result.
may result in severe injury or loss of life if not
correctly followed. Install the drive in the environment of pollution
degree 2. If environment is pollution degree 3 or
CAUTION: 4, the drive should be installed in a cabinet of
IP54. Required for CE Certification.
Denotes operating procedures and practices
that, if not strictly observed, may result in per- WIRING
sonal injury or damage to the equipment.
WARNING:
WARNING:
FIRE AND ELECTRIC SHOCK HAZARD.
FIRE AND PERSONAL INJURY HAZARD
When connecting the drive to a power supply, be
This drive is designed for variable-speed opera- sure to connect it via a circuit breaker, a leakage
tion of three-phase induction motors. It cannot current breaker or a fuse, otherwise fires may
be used with single-phase motors or for any result.
other applications, otherwise fire may result.
AC input fuses are required to validate the UL
The drive cannot be used by itself for elevators, listing of the drive.
life-preservation equipment or other equipment
which is directly related to human safety. In such Use only fuses and circuit breakers with rated
situations, sufficient consideration should be capacities that are suitable for use with the drive.
given to overall system configuration, not just to Failure to do so may result in fire.
the drive, otherwise serious accidents could
Connect the drive with a secure ground, other-
result.
wise electric shocks or fires may result.
INSTALLATION Wiring work should only be carried out by suit-
ably qualified personnel, otherwise electric
WARNING: shocks may result.
FIRE AND PERSONAL INJURY HAZARD Make absolutely sure that the power supply is
Install the drive to a non-flammable surface such turned off (open) before wiring, otherwise electric
as a metal surface, otherwise fires may result. shocks may result.

Do not place the drive near flammable materials, Wiring work should only be carried out after the
otherwise fires may result. drive has been installed, otherwise electric
shocks or injury may result.
Do not hold the drive by its cover when trans-
porting. Otherwise the drive could be damaged
and cause injury to personnel.
Do not let any scraps of thread, paper, sawdust,
dirt, metal shavings or other foreign objects get

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CAUTION: CAUTION:
Check that the phase and voltage of the AC Do not touch the cooling fins, as they become
power supply being connected matches the hot during drive operation.
input phase and rated input voltage of the drive.
Using an improper power supply may cause Because it is relatively easy to set the drive to
injury or damage to the equipment. high speed operation, be sure to check the
capacity of the motor and the equipment being
Do not connect AC power to the output termi- operated before changing the drive function
nals (U, V, W) otherwise injury may result. setting.
The drive, motor and wiring produce electromag- The drive braking function cannot be substituted
netic noise during operation. Make sure that this for mechanical means. Attempting to do so may
does not interfere with the operation of sensors result in injury.
or other equipment nearby, otherwise accidents
may result. MAINTENANCE, INSPECTION AND PART
REPLACEMENT
OPERATION
WARNING:
WARNING:
ELECTRIC SHOCK HAZARD
ELECTRIC SHOCK HAZARD
Wait at least five minutes after turning off the
Always install the drive cover before turning on power before carrying out inspection. Check that
the power supply. In addition, do not remove the the charge indication lamp has gone out. Do not
drive cover while the power is on. Failure to touch the drive parts if the lamp is still lit, other-
observe these precautions may result in electric wise electric shocks may result.
shocks.
Maintenance, inspection and parts replacement
Do not operate any of the switches with wet should only be carried out by suitably qualified
hands, otherwise electric shocks may result. personnel. Remove any metallic accessories
such as watches and rings before starting work,
WARNING: and use only properly insulated tools, otherwise
electric shocks may result.
FIRE AND PERSONAL INJURY HAZARD
If the retry function has been activated and a trip DISPOSAL
occurs, the drive will restart automatically de-
pending on the cause of the trip. Make sure that CAUTION
the system is set up properly so that there will be Disposal of the drive should be entrusted to a
no danger to personnel when the drive starts. suitably-qualified disposal agency, otherwise
The STOP key is only effective when keypad injury may result.
panel operation has been selected in the func-
tion settings. A separate switch should be PACKING
installed for emergency stopping purposes.
CAUTION
If an alarm reset is carried out while a run signal Do not stand or sit on the drive as injury may
(FWD/REV) is being input, the drive will suddenly result.
restart. Always check that the run signal is not
being input before carrying out the alarm reset, The number of packing cartons that can be
otherwise accidents may occur. stacked together is printed on the packing
container. Do not stack the containers any higher
Never touch the drive terminals while the power than this or injury may result.
is fed to the drive, regardless of whether the
drive is running or not.

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UL/CSA Field wiring connection shall be made by a UL


listed and CSA Certified closed-loop terminal
WARNING / AVERTISSEMENT connector sized for the wire gauge involved.
Hazard of electrical shock. Disconnect incoming Connector must be fixed using the crimp tool
power before working on this control. specified by the connector manufacturer.

Risque de choc electrique. Couper l’alimentation OTHER


avant le depannage de sette commande.
More than one live circuit. See diagram. Cet
WARNING:
equipment renferme plusieurs circuits sous FIRE AND PERSONAL INJURY HAZARD
tension. Voir le schema
Do not carry out any modifications to the drive.
CAUTION ATTENTION Doing so may result in electric shock and injury.
Dangerous voltage exists until charge light is off. GENERAL CAUTION
Prede tensions dangereuses tant que le voyant
n’est pas eteint. All of the illustrations in this instruction manual
show the drive with the covers and other protec-
Suitable for use on a circuit capable of delivering tive equipment removed in order to facilitate
not more than 5,000 rms symmetrical amperes. explanation of detailed parts of the drive. Be
240V maximum. absolutely sure to return all covers and protective
equipment to the prescribed positions before
• Use 60/75° C copper wire only. operating the drive, and make sure that all opera-
• Use Class 1 wire only. tions are carried out in accordance with the
• Open type equipment instructions in this manual.
• Tightening torque and wire range for field
␣ ␣ ␣ wiring terminals are as follows:
Model Required Wire
1. Inspection Upon Receipt
torque (N.m) range Please inspect the following items upon receipt
of your drive.
FVRF12C9S-7UX 0.98 14
FVRF25C9S-7UX 0.98 14 • Check the name plate to insure the specifica-
FVRF50C9S-7UX 0.98 14 tions correspond to those ordered.
FVR001C9S-7UX 0.98 14
FVR002C9S-7UX 0.98 14 • Inspect the unit for damage which may have
occurred during shipping.
Control board
If you have any problems or questions regarding
terminal 0.7 24
the drive, please contact the nearest Fuji sales
Use the listed quick-acting fuse in series. Fac- office or the distributor where the unit was
tory recommendation is a Bussman type JKS or purchased.
equivalent. Fuses are required to validate the UL
and CSA listings. Nameplate
Model Dist. fuse size,600V
FVRF12C9S-7UX 20 1
TYPE FVRF 12C9S-7UX
FVRF25C9S-7UX 20 SOURCE 234
1PH 200-240V 1.7A 50/60 HZ
FVRF50C9S-7UX 20 OUTPUT 3PH 200-230 0.66A 1/8HP 1-120HZ 567
FVR001C9S-7UX 20 SER. NO. 8
FVR002C9S-7UX 30 Fuji Electric Co. Inc. Japan

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1. Type 3. Warning and Caution


Drive Series Improper wiring will result in damage to, and
failure of the unit. Please carefully note the
FVR F25 C9S 7UX items listed below, and use the unit as indi-
Power Series: 200V UX Series cated.
Applicable motor output (Hp)
WARNING AND CAUTION
2. Phase: 1AC - Single-phase 1. Do not connect the power supply to
voltage that exceeds the standard speci-
3. Voltage range: 220V - 240V
fication voltage with permissible fluctua-
AC200V Series
tion. (Permissible voltage: AC220V -
4. Frequency: 50/60Hz 240V)

5. Rated output capacity 2. Do not connect power supply to the drive


output terminals (U, V, W). Connect
6. Rated output current power supply only to the power terminals
7. Output frequency range: 1- 120 Hz (L1, L2)

8. Serial No. 3. Whenever removing the drive cover,


always switch off the power supply. Do
not switch on the power supply to the
2. Part Names drive with the drive cover removed.
4
2 4. Do not touch the live part until the CRG
lamp located above the main circuit
terminals goes out.
PRG
RUN
RESET

FUNC STOP
5. Avoid using a magnetic contactor (ON/
DATA
OFF) installed in the line side of the drive
FVR-C9S for RUN and STOP. Use the FWD-CM
3 (forward) and REV-CM (reverse) terminals
1
for RUN and STOP.
6. Do not connect a power factor correcting
capacitor to the output side of the drive.
7. Do not perform a megger test between
CLOSED OPEN the drive terminals or on the control
4 circuit terminals.
1. Drive Cover 5
2. Keypad Panel
3. Frequency Setting VR
4. Mounting Screw Holes
5. Drive Cover Screw

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4. Specifications

Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002


Applicable motor output1 [Hp] 1/8 1/4 1/2 1 2
Rated capacity2 [kVA] 0.27 0.5 0.87 1.5 2.7
Voltage [V] Three-phase 220-240V 50/60 Hz (Output voltage is proportional
to input voltage)
Output Rating Rated current [A] 0.66 1.2 2.1 3.7 6.4
Overload current rating 150% 1 min.
Rated frequency [Hz] 50/60 Hz
Phase, voltage, frequency Single-phase 220-240V 50/60 Hz
Allowable variation in Voltage: =10 - 15% Frequency: 15% (Imbalance in power
Input power voltage/frequency supply voltage: 3%)
supply Instantaneous voltage drop Drive is kept running if voltage is 165V or more. If voltage drops
withstanding capacity more than 165V from rated voltage, drive is run for 15ms.3
Required power supply
[kVA] 0.3 0.6 1.0 1.7 3.1
capacity
Adjustment Max. freq.4 [Hz] 50-120 Hz Setting variable (in increments of 1 Hz)
Base freq. [Hz] 50-120 Hz Setting variable (in increments of 1 Hz)
Starting freq. [Hz] 1-6 Hz Setting variable (in increments of 1 Hz)
Output Accuracy Analog setting: ±1.0% of max. frequency (25±10°C)
frequency Digital setting: ±0.01% of max. frequency (-10 - +50°C)
Setting resolution Analog setting:1/255 of max. frequency
(ex. 0.25 Hz / 60 Hz, 0.5 Hz / 120 Hz)
Digital Setting: 0.1 Hz (99.9 Hz max) 1 Hz (100-120 Hz)
Control method Sine wave PWM control
(Extremely low noise by high frequency carrier)
Control Operation Keypad operation: Operation control by RUN/STOP keys
Terminal strip: Forward command. Reverse command.
Coast-to-stop command. Reset.
External alarm.
C92-7-13
1) "Applicable motor" indicates a standard 4-pole motor.
2) "Rated capacity" indicates a capacity at 240V rating.
3) This applies to the case where momentary power failure occurs under such conditions that rated voltage is
inputted and load factor is 85%.
4) Shows the case where an applicable motor equipped with an AC reactor (option) on the input side is used.

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Type (FVR _ _ _ C9S-7UX) F12 F25 F50 001 002


Applicable motor output1 [Hp] 1/8 1/4 1/2 1 2
Frequency setting Key operation: Setting with UP/DOWN keys
Potentiometer: Terminal for 1-5K ohm VR is provided
Analog signal: 0-5 VDC 0-10 VDC (resistance = 12k ohm)
4-20 mA (resistance = 250 ohm)
Display Run mode Output frequency is displayed. (3 digit LED)
Fault mode Cause of fault is displayed.
Other LED comes on with charging voltage applied.
Acceleration/Deceleration time 0-60s (Variable setting) Acceleration time and deceleration
Control time can be set independently.
Voltage frequency characteristics Setting of maximum frequency/base frequency is variable.
Restart after momentary power failure "Automatic restart" setting makes it possible to keep motor
running and restart drive in case of a momentary power failure.
High Limiter & Low Limiter Upper limit and lower limit of frequency can be set.
Bias setting Bias setting is possible with respect to analog frequency setting.
Jump frequency Three jump points and one jump width can be set.
Torque boost Setting variable in 32 steps.
Starting torque [%] 150% for 60 seconds.
5
Braking torque [%] 150% 1 min. 100% 1 min. 50% 1 min.
Braking DC brake Brake starting frequency: 3 Hz (fixed)
Setting of braking current / braking time is variable.
Overload Detects overload current and stops drive.
Momentary overcurrent Protects drive In case of ground fault (detects at start) and
short circuit of output circuit.
Overvoltage Detects overvoltage of DC bus and stops drive.
Protection Overheating of cooling element Detects abnormal temp. rise of cooling element and stops drive.
Motor protection Protects standard 4-pole motor and forced-air cooled motor by
means of electronic thermal overload relay.
Alarm protection Outputs contact signal in case of a trip for protection
(1c contact capacity: AC250V 0.3A cos = 0.3)
Installation location Indoor at an altitude of 3283 feet (1000m) or less and free of
dust, corrosive gas and oil mist.
Ambient temperature -10 to 50°C
Ambient humidity 20 -90% RH (There shall be no dew condensation)
Environment Vibration 19 feet/s2 (5.9m/s2) or less
Vibration frequency: 5 - 55 Hz
Storage temperature -25 to 65°C
Atmospheric pressure Operation/storage: min 900 mb (equivalent to 3283 feet (1000m)
Transport: min 660 mb (equivalent to 10720 feet (3265m)
Enclosure IP20
Cooling method Self-cooling (up to 1 Hp), forced-air cooling (2 Hp)
C92-7-14
5) This indicates average braking torque of a single motor. (Value varies according to motor efficiency.

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5. External Dimensions

0.24 (6.2) D

D2
3.15 (80)

0.26 (6.5) 0.26 (6.5)


2.64 (67)

0.39 (10)
0.06 (1.5)

0.20 (5)
0.06 (1.5) 2 - 0.20 X 0.24
(2 - 5 X 6.2)

0.24 (6.2)
1.97 (50)

4.33 (110)

3.94 (100)
4.72 (120)

2.76 (70)

0.20 (5)

0.39 (10)

0.43 (11) TERMINAL M3.5

0.06 (1.5) D1

0.39 (10) 2.36 (50) 0.39 (10)

DWG 1: FVRF12C9S-7UX to FVROO1C9S-7UX

Rated Current External Dimensions: inches (mm) DWG No.


Type [A] D D1 D2
FVRF12C9S-7UX 0.66 3.37 (85.5) 0.89 (22.5) 0.39 (10)
FVRF25C9S-7UX 1.2 3.56 (90.5) 1.08 (27.5) 0.59 (15) DWG 1
FVRF50C9S-7UX 2.1 3.96 (100.5) 1.48 (37.5) 0.98 (25)
FVR001C9S-7UX 3.7 5.53 (140.5) 2.46 (62.5) 1.97 (50)

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0.24 (6.2) D

D2
4.33 (110)

0.24 (6.2) 0.24 (6.2)


3.86 (98)
0.18 (4.5)

0.45 (11.5)
0.24 (6.2)

0.24 (6)
2 - dia. 0.20
(2 - dia. 5)

0.24 (6.2)
1.97 (50)
5.12 (130)

4.65 (118)

4.21 (107)
3.15 (80)

0.24 (6.2)

TERMINAL M3.5
0.45 (11.5)

D1
0.20 (5) 0.43 (11)

0.45 (11.5) 0.45 (11.5)


3.43 (87)

DWG 2: FVR002C9S-7UX

Rated Current External Dimensions: inches (mm) DWG No.


Type [A] D D1 D2
FVR002C9S-7UX 6.4 5.53 (140.5) 3.05 (77.5) 2.56 (65) DWG 2
7-'005

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6. Installation Instructions Mounting plate: Heat sink temperature will


reach +90°C during operation. Please use
Installation Conditions thermostable material for drive mounting
plate.
Install the drive in a location which meets the
following requirements: Multi-mounting: When 2 or more drives are
installed within the drive switchboard, ar-
• The ambient temperature should be be-
range them side by side, keeping space
tween -10°C and +50°C.
(shown in the above figure) between each
• Install the drive in the environment of drive. If the drives must be lined up vertically,
pollution degree 2. If environment is pollu- provide adequate ventilation so that the hot
tion degree 3 or 4, the drive should be air from each drive will not affect the one
installed in a cabinet of IP54. above it.
• Install the drive in the atmospheric pres-
sure of 900mbar or more. 7. Wiring
• Install the drive in the vibration of 232
inches/s2 (5.9m/s2) or less. Perform wiring in accordance with the fol-
lowing procedure:
Mounting Direction and Space
1) Remove the cover mounting screw at the
3.94”
(10cm)
center of the cover.

PRG
RUN
RESET PRG
RUN
RESET
FUNC STOP
DATA
FUNC STOP
DATA

FVR-C9S
FVR-C9S
0.394” 0.394”
(1cm) (1cm)

CLOSED OPEN

CLOSED OPEN

3.94”
(10cm)

Cover Mounting Screw


NOTICE: The durability and reliability of the
drive will be affected by the ambient tem- 2) Hold the lower end of the cover, lift it up
perature. Do not place the unit where ambi- and remove the cover
ent temperature is not proper.
2
Direction: Insert M4 size screws in the
mounting screw holes in the left upper and
1
right lower of the drive, and install the drive
with these screws. Install the drive vertically.
Horizontal or other positional installation will Side view of inverter
cause the drive to overheat.
Space: The drive will generate heat during 3) Remove the keypad panel from the main
operation. Allow sufficient space around the unit, and disconnect the harness from the
unit as shown in the above figure. CN2 at the same time.

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Note 3) Connect the power supply of over


Disconnect voltage category II. If the power
CN 1
supply is over voltage category III,
8. 8. 8. CN 2 place the devices to limit the over
voltage below 2.5kV.
Required for CE Certification.
5) Reinstall the cover. Connect the harness
CRG Lamp
of the keypad panel to the CN2 on the main
unit, then reinstall the keypad panel fitting it
onto the guide pins.

4) Arrange the main circuit and the control


circuit wiring as follows. Connect
CN 1 Guide Pin
R R F T 3 3
B S E W H C O O
X T V D R M C B 8. 8. 8. CN 2 CN 2
L1 L2 U V W 1 2 3 4 5 7 7

M 3-Phase
Power Supply motor Note 1

FVRF12C9S-7UX to FVR001C9S-7UX Cabinet PE


terminals 3
1 1 1 F O
1 2 3 M A
6 6 6 7

Note 2

L1 L2 U V W 6) As shown below, reinstall the cover onto


3-Phase
the drive main unit, and fix it with the mount-
M
Power Supply motor ing screw.
FVR002C9S-7UX Cabinet PE
terminals

1
1. Motor coast-to-stop
2. Reset signal
2
3. Reverse-direction operation command
4. Forward-direction operation command
5. External alarm Side view of inverter
6. Frequency setting VR
7. Combined alarm relay output
Note 1) FWD and THR are connected to CM
at the factory. In this condition,
starting/stopping can be performed
via RUN/STOP keys on the keypad
panel.
Note 2) In case of using an external potenti
ometer, remove the connector
which the keypad panel and the
CN2 on the drive main unit are
connected.

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8. Basic Wiring Diagram


1) Keypad Panel Operation
From the factory, the drive is set for frequency control by means of the potentiometer control
knob on the keypad panel. The RUN/STOP function of the drive is controlled by the RUN/
STOP keys on the keypad panel.

FAB
Power Supply L1 U
AC220 - 240V
50/60 Hz 888 V M
1-phase L2 W

13 CN2
E(G)
12
11 Fault ★

C1 PE
30A
30B
FWD
REV 30C
RST
BX
CM
THR
FM
10V 1mA

* PE terminal blocks for the drive and motor should be provided in the cabinet in which the
drive is installed in.

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2) External Signal Operation


Ensure that the connection is as shown in the following diagram in case of operating the drive
by means of external frequency setting potentiometer or contact signal.

FAB Thermal Relay

Power supply L1 U
AC220-240V 8 8 8
50/60Hz V M
1 Phase
L2 W

CN2
13 E(G)
Potentiometer for 12 x
frequency setting
11
C1

E(G) PE

Fault
Forward-direction operation command FWD
Reverse-direction operation command REV
30A
30B
Motor coast-to-stop command BX (X2)
30C
Alarm reset RST
External alarm input CM
THR (X1)
FVR-C9S
Analog monitor FM
10V 1mA

Note 1) Set function F02 to 1.


Note 2) In case of using an external frequency setting potentiometer, disconnect the potenti-
ometer connector (CN2) from the keypad panel. Use of an external potentiometer together
with the potentiometer on the keypad panel may result in damage to the drive.
* PE terminal blocks for the drive and motor should be provided in the cabinet in which the
drive is installed in.

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CAUTION:
The control circuit terminal wiring should be Long wiring lengths between the motor and
kept as far as possible from the main circuit the drive will result in increased capacitance
wiring to prevent operational error due to and leakage current. This may cause earlier
noise interference. Never install them in the activation of such protective functions as:
same duct or conduit. (A separation distance overcurrent protection, overheating protec-
of 4 inches [10cm] or more is recom- tion and electronic thermal overload, or the
mended.) If the control circuit wiring must error in current detection may become large.
cross the main circuit wiring, make sure it To avoid these, adjust the length of wiring
crosses at a right angle. between the drive and the motor so that is
does not exceed the length shown below.
Use shielded, twisted wire for the control
circuit wiring , which should be as short as FVRF12C9S-7UX : 165 feet (50m)
possible (65 feet [20m] or less). FVRF25 to 002C9S-7UX : 325 feet (100m)

Install a surge absorber in parallel with any


magnet contactors, solenoids, relays or
timer coils, which are close to the drive.

9. Application of Wiring and Equipment


Applicable motor output [Hp] 1/8 1/4 1/2 1 2
Drive type FVRF12 FVRF25 FVRF50 FVRF001 FVRF002
C9S-7UX C9S-7UX C9S-7UX C9S-7UX C9S-7UX
Output rated capacity [kVA] 0.27 0.5 0.87 1.5 2.7

Applicable wire size Main circuit 14 12


(AWG) Contol circuit 24
MCCB 6 10 16 20
ELCB 6 10 16 20
Listed fuse* 20 30
C92-7-15
* The use of quick-acting fuses is required to validate UL listing. The factory
recommendation is Bussman type JKS or equivalent.

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10. Terminal Function Explanation


Terminal Function Explanation
Classi-
Terminal Code Terminal Name Explanation of Function
fication
Main Commercial power supply input For connection of 1-Phase 220 to 240V commercial power
L1, L2
Circuit terminals supply

U, V, W Drive Output Terminals For connection of a 3-Phase motor

Grounding terminal of drive chassis (case). Be sure to ground


E (G) Drive Grounding Terminals
the drive to prevent electric shock or to lower noise

Frequency Power Supply for Frequency Used as a power supply for frequency setter (variable
13
Setting Setting resistor: 1 - 5K ohm) (DC + 10V, 10mA max)

12 Frequency Setting Voltage Input DC 0 - +10V / 0 - 100% (Input resistance: 22K ohm)

Frequency Setting Common


11* Common terminal for frequency setting signals 12 and 13
Terminal

Frequency Setting
C1 DC4 to 20 mA / 0 to 100% (Input resistance: 250 ohm)
Current Input (+)

Forward-direction operation takes place when FWD-CM is


Control Forward/Stop Command Input
FWD closed. Drive decelerates and stops when FWD-CM is
Input Terminal
opened

Reverse/Stop Command Input Reverse-direction operation takes place when REV-CM is


REV
Terminal closed. Drive decelerates and stops when REV-CM is opened

Motor Coast-to-Stop Input •Drive output is cut off instantly and motor will coast-to-
BX
Terminal stop when BX-CM is closed. Alarm signal is not outputted.

•This functions as multistep frequency selection terminal X2


when changing function.

•When THR-CM is opened during operation, drive output is


THR External Alarm Input Terminal cut (motor will coast-to-stop) and an alarm signal is
outputted. This signal is latched and reset by RST input.

•This functions as multistep frequency selection terminal X1


when changing functions.

RST Alarm Reset Terminal When RST-CM is closed, the drive fault is reset.

CM* Control Input Common Terminal Common terminal for control input signals
C92-7-03

* Electric potential of 11 terminal is identical with that of CM terminal.

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Terminal Function Explanation cont.

Terminal Function Explanation


Classi-
Terminal Code Terminal Name Explanation of Function
fication
Outputs + 10VDC between FM and CM terminals. When
Output for frquency setting is equal to the maximum frequency setting,
FM Analog Monitor
Motor outputs + 10VDC at 150% current when monitoring output
current.

• Two DC voltmeters (internal resistance of 10K ohm or


greater) can be connected.

• In case of DC ammeter (1mA full scale), it is necessary to


add series resistance of 10K ohm (1/2W)

• This output is a pulse output constant frequency (38. 1 Hz)


which has a variable duty.

Contact Combined Alarm Output Output via no volt signal (contact1c) to indicate that the
30A, B, C
Output Terminals drive's protective function has been activated by an alarm.

• Contact capacity (DC48V. 0.3A)


C92-04

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11. Operation • The drive is shipped with a factory in-


stalled jumper, between FWD-CM. Only
Pre-Operation Inspection forward operation is possible. To enable
reverse operation, remove the jumper
• Check for wiring errors.
from FWD/CM and install the jumper
• Check that all loose wire stands, metal between REV-CM.
chips and unnecessary screws, etc. have
been removed. • RUN/STOP by terminal operation (F02 : 1)
• Check that no screws, terminals, etc. are Note: Open FWD and REV terminals when
loose. changing F02 data. Data cannot be changed
• Check that the wire ends of crimp terminal if not open.
are not in contact with other terminals.

Test Run Check Points


• Smooth rotation and correct rotation

Frequency
direction.
• No abnormal vibrations and noise from
the motor.
• Smooth acceleration and deceleration.

Frequency Setting Method RUN STOP Time


• Frequency setting by potentiometer con-
trol (factory preset at the time of ship-
ment; F01:1). As wired at the factory,
frequency setting can be performed by Forward
turning the potentiometer control knob on
Frequency

the keypad panel. Turn the potentiometer


control knob clockwise to increase fre-
quency.
• Frequency setting by digital signal (F01 :
0). With the function F01 set to 0, fre-
quency can be increased or decreased by
the Reverse
UP/DOWN) keys on the keypad panel. FWD-CM ON
UP: Frequency up
DOWN: Frequency down REV-CM ON
RUN/STOP Method
• RUN/STOP by keypad panel operation
(Factory preset at the time of shipment
F02:0).

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Selecting Operation Method


With the FVR-C9S Series, the following
methods can be selected to input the
RUN/STOP signals and for frequency
setting.

RUN/STOP Frequency Setting Function Code setting


Keypad panel
1 operation
UP/DOWN Keys*
RUN/STOP Keys
F 0 1 = 0

2
Analog signal (DC0 - 10V)
F 0 2 = 0 F 0 1 = 1
Terminal operation
3 (operation by external
UP/DOWN Keys*
signal, FWD/REV
terminals) F 0 1 = 0

4
Analog signal (DC0 - 10V)
F 0 2 = 1 F 0 1 = 1
C92-07

* The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN keys
are pressed simultaneously

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12. Keypad Panel


Part Names and Functions
Digital monitor:
In program mode, the key- RUN key: This key is used
pad displays the various for starting operation. The
function codes and data LED (green) lights up during
values. During operation, it
displays the output fre-
8. 8. 8. operation. This key does
not function when terminal
quency, current, voltage, operation control F02_ _ 1
PRG is selected.
etc. If a fault occurs, the RUN
RESET
causes of the problem will
be displayed as a code.
FUNC STOP
PROGRAM key (RESET DATA
key): Normal mode or STOP key: This key is used
program setting mode for stopping operation. This
select key. If a fault occurs, FVR-C9S key does not function when
this key is used to reset the terminal operation control
fault. F02 _ _1 is selected.

FUNCTION key (DATA key):


During normal mode, this key can be used to
change the display unit (frequency display
and output current display) while operation is UP/DOWN keys: These keys increase or
either stopped or running. During the pro- decrease the frequency. When unit is in
gram setting mode, this key can be used to program setting mode, they change the
read and write the function codes and data. function code or data values.

Controlling Method for Keypad Panel


FUNC
1) Monitor change D ATA
During the normal mode, frequency display and
6 0. 0 1. 2 A
output current display can be changed by
pressing the FUNC/DATA key.
FUNC
2) Run/Stop D ATA
When F02 is _ _ 0): Press RUN to run drive; press STOP to stop drive.
3) Frequency change
When F01 is _ _ 0: Press UP to increase frequency; press DOWN to decrease frequency.
Note) If FUNC/DATA is pressed while pressing UP or DOWN, frequency changing speed
increases.
4) Function setting method
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Method Operation Procedure Display


Press this key to switch to the
1 PRG/RESET
program setting mode.
6 0. 0
F 0 0
Press UP key or DOWN key to
2 UP/DOWN
select function code
F 0 1
Press this key to display function
3 FUNC/DATA
code.
1
Press UP key or DOWN key to
4 UP/DOWN
change function code data.
1

5 FUNC/DATA Press this key to store data.

F 0 2
Change other Press this key to cancel program
6 PRG/RESET
function code mode
6 0. 0
C92-06

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Function Code Tables


Change
Function Min. Factory
Function Date Code Range Unit During
Code Set. Setting
Operation
0: Data change possible
F00 Data protection — — 0 No
1: Data change not possible

Frequency 0: Keypad panel (UP/DOWN keys)


F01 — — 1 No
Command 1: Analog input (VR, DC0 - 10V or DC4 - 20mA)

Operation 0: Keypad panel operation (RUN/STOP keys)


F02 — — 0 No
Command 1: External signal operation (FWD/REV terminals)

Maximum
F03 50 - 120 Hz Hz 1 60 Hz No
Frequency

F04 Base Frequency 50 - 120 Hz Hz 1 60 Hz No

F05 Acceleration TIme 0.0 - 60s (0.0 setting = 0.01s) s 0.1 6.0s Yes

F06 Deceleration Time 0.0 - 60s (0.0 setting = 0.01s) s 0.1 6.0s Yes

F07 Torque Boost 0 - 31 (code) — — 13 Yes

Electronic Thermal 0: Inactive


F08 Overload Relay 1: Active (standard 4-pole motor) — — 0 No
Operation 2: Active (forced-air cooled motor)

Electronic Thermal
F09 Overload Relay 30 - 105% of rated current of drive % 1 100% No
Level

Restart after
0: Inactive
F10 Momentary Power — — 0 No
1: Active (Restart drive in 0.5s after power failure)
Failure

Gain for Frequency 0: For 0 - 10 V


F11 — — 0 No
Setting Signal 1: For 0 - 5 V

DC Brake (Level
F12 0 - 100% — 1 50% Yes
Setting)

F13 DC Brake (Time) 0.0 (inactive) 0.1 - 30s s 0.1 0.1s Yes

F14 Starting Frequency 1 - 6 Hz Hz 1 1 Hz No


C92-01
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Function Code Tables


Change
Function Min. Factory
Function Date Code Range Unit During
Code Set. Setting
Operation
Motor Running
F15 0 - 5 (code) — — 5 Yes
Sound

The current and previous 3 fault events are displayed


F16 Fault Memory — — — No
in order of occurrence

0: Inactive
F17 Data Initialization — — 0 No
1: Reset to the initial value (value set at factory)
0: Inactive
F18 Retry 1: Active (Retry times fixed at 5, Retry starts in — — 0 No
.05s after trip)
Motor
F19 0 - 10 — — 4 Yes
Characteristics

Jump Frequency
F20 0 - 10Hz Hz 1 3 Yes
Range

F21 Jump Frequency 1 0 - 120Hz Hz 1 0 Yes


F22 Jump Frequency 2 0 - 120 Hz Hz 1 0 Yes
F23 Jump Frequency 3 0 - 120 Hz Hz 1 0 Yes
F24 High Limiter 0 - 100% % 1 100 Yes
F25 Low Limiter 0 - 100% % 1 0 Yes
F26 Bias Setting 0 - 100% % 1 0 Yes

THR Terminal 0: External alarm input


F27 — — 0 No
Function 1: Multistep speed selection (X1)

BX Terminal 0: Motor coast-to-stop command input


F28 — — 0 No
Function 1: Multistep speed selection (X2)

Multistep Speed
F29 0.0 - 120 Hz Hz 1* 10.0 Hz Yes
Setting 1

Multistep Speed
F30 0.0 - 120 Hz Hz 1* 20.0 Hz Yes
Setting 2

Multistep Speed
F31 0.0 - 120 Hz Hz 1* 30.0 Hz Yes
Setting 3

F32 Meter Adjustment 0 - 99 (Full scale DC 6.5 - 10.5V) — 1 85 Yes

Meter Output 0: Output frequency monitor


F33 — 1 0 Yes
selection 1: Output current monitor
C92-02
*1 Frequency can be set in increments of 0.1 Hz within a range of 0.0 to 99.9 Hz, and can be set in increments of 1 Hz

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Detailed Explanation of Each Function Code


F 0 0 Data Protection
The set data can be locked so that it will not be changed by mistake.
0 Data change possible
1 Data change not possible
To change data simultaneously press the STOP key and either the UP/DOWN key.

F 0 1 Frequency Command
Either of the following two frequency setting methods can be selected.
0 Keypad panel setting (UP/DOWN keys)
1 Analog input (setting by volume control, 0 -10VDC or 4 - 20mA)

F 0 2 Operation Command
Either of the following two control methods can be selected.
0 Keypad panel operation (RUN/STOP keys)
1 External signal operation (FWD/REV keys)

F 0 3 Maximum Frequency
Sets the maximum value for the output frequency
5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz
1 2 0

Multipurpose motors and other motors which are designed to operate at


low speed can be damaged if operated at high frequency. Be sure to set the
frequency to match the characteristics of the motor.
V

1 Maximum
F 0 4 Base Frequency frequency

Sets the base frequency (the frequency which is the divergent point of the specified torque characteristics
and the specified output characteristics).
5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz Maximum
1 2 0 voltage
— Set to match the characteristics of the motor.
— Although the base frequency may exceed the maximum
V
frequency, in that case the voltage will be decreased accordingly.

1 Base
F 0 5 Acceleration Time frequency
F 0 6 Deceleration Time
0. 0 The time required to reach the maximum output frequency can be set within a range of
6 0. 0 0.0s to 60s (in increments of 0.1s).
Note: 0.0s setting is taken for 0.01s for acceleration and 0.1s for deceleration.
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F 0 7 Torque Boost
Can be set from among 32 different levels in accordance with the type of load, the
characteristics of the motor, etc.
0 High
For a reduced torque load (fan, pump, etc.) Output
1 voltage
2 Low
3 1 High Low
Output frequency f
8 Set to match this when using a Fuji FV motor designed for use with a drive.

F 0 8 Electronic Thermal Overload Relay


Either of the following two can be selected.
0 Inactive
1 Active (electronic thermal overload relay protection) For a standard 4-pole motor
2 Active (electronic thermal overload relay protection) For a Fuji FV motor

F 0 9 Electronic Thermal Overload Relay Level


Sets the operation level for the electronic thermal overload relay.
3 0 Setting range: 30 to 105% (increments of 1%)
1 0 5
Motor's rated current
Setting value (%) = K X X 100
Drive's rated current

Drive Capacity Wiring Length : feet


0 130 165 325 655
F12C9S-7UX K = 1.2 External thermal OL relay is recommended
F25C9S-7UX K=1 K = 1.1 K = 1.2
F50C9S-7UX K=1 K = 1.1
001C9S-7UX K=1
002C9S-7UX
C97-10

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Derating characteristics for the continuously allowable current


1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2

Setting value
Continuously allowable current

Setting value

Continuously allowable current


110 -
105% 110 - 105%
100 - 100 -
90 - 90 -
80 - 80 -
70 - 70 -
60 - 60 -
50 - 50 -
40 - 30% 40 - 30%
30 - 30 -
20 - 20 -
10 - 10 -
0- 0-
0 10 20 30 40 50 60 70 8 0 0 10 20 30 40 50 60 70 8 0
Drive frequency (Hz) Drive frequency (Hz)

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F 1 0 Restart After Momentary Power Failure


It is possible to select whether or not to restart operation when power supply is resumed after
momentary power failure.
0 Inactive While stopped: Stopped condition is maintained even after power supply
has been restored.
While running: After power supply has been restored. LU is lit and an alarm
is outputted.
1 Active Operation is restarted in 0.5s after power supply has been restored.
(When drive is stopped, it is maintained in the stopped condition even after
power supply has been restored).
This is valid only if power supply is restored while LU is lit. The length of
time that LU will remain lit after a power failure occurs is as follows.

Drive Model F12 F25 F50 001 002


Time(s) 0.7 0.7 1.4 1.4 4.0

F 1 1 Gain for Frequency Setting Signal


Outputs a frequency which is a proportional ratio of the analog frequency setting.
Selects an analog input signal level when F O 1 is _ _ 1.
0 Maximum frequency is outputted at 10V 100% 1 0
1 Maximum frequency is outputted at 5V
Frequency setting

When used together with the frequency setting bias,


this frequency setting gain takes priority, and the
bias applied to the frequency after the gain has
been applied.

5V 10V
Analog input
F 1 2 DC Brake
The current level of DC brake can be set.
Taking the rated current of the drive as 100%, this current level can be set in increments of 1%.

F 1 3 DC Brake (Braking Time)


The DC braking time can be set.
0.0 Inactive
0.1 - 30.0 Braking time can be set within a
range of 0.1 to 30s (in increments of 0.1s)
Output Output
frequency voltage
3 Hz

Time 1 DC braking
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F 1 4 Starting Frequency
The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will
also occur at the frequency set by this function.
1 1 Hz
6 6 Hz
Set to 2 Hz when using a high speed motor.
Output
frequency
Starting
frequency

1
F 1 5 Motor Running Sound
The sound of the motor operation can be changed by changing the carrier frequency.
0 Select from among 5 levels in accordance with the usage conditions.
5
Data code
0 Low carrier frequency
5 High carrier frequency (low noise)

F 1 6 Fault Memory
The current and previous 3 fault events are stored in memory.
The data for each can be displayed by using the DOWN key.
The procedure for displaying the data is as follows:
Display
No. Procedure (ex) Remarks
1 Display
F 1 6 F 1 6
The information for the latest
2 Press FUNC/DATA Key Press UP Key
trip will be displayed
F 0 1
The information for the first
3 Press DOWN Key Press UP Key
preceding trip will be displayed
O H 2
The information for the second
4 Press DOWN Key Press UP Key
preceding trip will be displayed
O C 1
The information for the third
preceding trip will be displayed.
5 Press DOWN Key Press UP Key
(in this example, there is no
history of a third preceding trip).
- - -
6 Press DOWN Key
E n d
C92-12

The information for any new trip will be stored in the area for the "information for the latest trip" shown
above, each trip history will be removed downward and the "information for the third preceding trip"
will be erased.

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F 1 7 Data Initialization
Reset the data for all of the functions to the value set at the factory.
0 Inactive
1 Resets to the value set at the factory.
From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1.
By pressing FUNC/DATA in this state, the data will be reset to the value set at the factory, and the mode
will automatically change to the 6 0. 0 frequency display mode.

F 1 8 Retry
The number of times of retry for automatic restart after the drive has been tripped can be set.
0 The number of retry times is fixed at 5. Retry takes place in 0.5s after trip
1
Note that the retry takes place only in the case where the drive is tripped due to overcurrent or
overvoltage applied during operation.

F 1 9 Motor Characteristics
Used to compensate for output current instability.

F 2 0 Jump Frequency Range

F 2 1 Jump Frequency 1

F 2 2 Jump Frequency 2

F 2 3 Jump Frequency 3
Frequency is jumped so that the mechanical common point of load and the output frequency of drive do not
coincide with each other.

Jump 50X
Jump frequency 1
Width 50X

Output
frequency Jump frequency 2

Jump frequency 3

Set frequency Jump width is changeable within


0-10 Hz range in a unit of 1 Hz.
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F 2 4 High Limiter
F 2 5 Low Limiter
The upper and lower and lower limits of the output frequency can be set.
0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100%
1 0 0
If the value set for low limiter is higher than that set for the 100%
high limiter, the high limiter will take priority and the low High
limiter
limiter will be ignored. Thus, operation will always be in
accordance with the high limiter value regardless of the
frequency setting. Output
frequency

Low limiter
100%
Frequency
setting
F 2 6 Bias Frequency
Outputs a bias frequency with respect to the analog frequency setting.
0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100%
1 0 0
100%

Output
frequency

Bias

Frequency 100%
setting
F 2 7 THR Terminal Function
This function enables terminal THR to be used for two different functions by changing the data
code as follows:
0 External alarm input
1 Multistep speed selection (X1)
This function data cannot be changed during operation. (Possible to change only in STOP mode).

F 2 8 BX Terminal Function
This function enables terminal BX to be used for two different functions by changing the data code as follows:
0 Motor coast-to-stop command input
1 Multistep speed selection (X2)
This function data cannot be changed during operation. (Possible to change only in STOP mode).

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F 2 9 Multistep Speed Setting 1 (Speed 1)


F 3 0 Multistep Speed Setting 2 (Speed 2)
F 3 1 Multistep Speed Setting 3 (Speed 3)
Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside.
(X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during drive
operation
(Note1) X1 or X2 terminal is selected via THR/BX terminal function change (F27, F28)
(Note 2) In selecting THR/BX terminal function (F27, F28) individual setting is possible.

Terminal / Function Code F27 : 1 F27: 0 F27: 1 F27: 0


F28: 0 F28: 1 F28: 1 F28: 0

THR X1 External Alarm input X1 External alarm imput

Motor coast-to-stop Motor coast-to-stop


BX X2 X2
command imput command imput
C92-09

Speed 0 Frequency setting is made by either the analog signal or the keypad panel.

Speed 1
Speed 2
Speed 3

Speed 0

Time
THR-CM (X1) ON ON

BX-CM (X2) ON

FWD-CM ON

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F 3 2 FM Terminal Output Level Calibration


Adjust the level of the voltage output to terminal FM for the frequency meter.
0 Approximate DC 6.5V at full scale
9 9 Approximate DC 10.3V at full scale
FM

CM

Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable.

F 3 3 FM Terminal Function Selection


With regard to the data outputted to the FM terminal, either the output frequency or the output current
can be selected.
0 Output frequency
1 Output current

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14. Protective Functions


Function Explanation Display Alarm Output
Momentary Stops drive to protect it against overcurrent . OC1
Overcurrent OC1 = During acceleration OC2 Yes
Protection OC2 = During deceleration OC3
OC3 = During constant speed operation

Overvoltage
Detects overvoltage of DC intermediate circuit and stops drive. OU Yes
Protection
Undervoltage
Detects undervoltage of DC intermediate circuit and stops drive. LU Yes*
Protection

Protection against
overheating of Detects abnormal temperature rise of cooling element and stops drive OH1 Yes
cooling element

External Alarm Input Stops drive by input of an external signal. OH2 Yes
Electronic Thermal
Detects overload of motor and stops drive. OL Yes
Overload

Drive Overload Detects overload of drive and stops drive. OLU Yes

Memory Error Stops drive in case of memory error Er1 Yes


CPU Error Stops drive in case of a CPU error Er3 Yes
C92-05
* This output is selectable by F10

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15. Warranty Parts and Service


The purpose of the following section to “Warranty period is 12 months after installa-
provide specific instructions to the user of tion or 18 months after shipment from the
the FVR-C9S-7UX drive regarding warranty Company, whichever occurs first.”
administration and how to obtain assistance
Before calling the number at left to deter-
on both in-warranty and out-of-warranty
mine warranty status, the drive serial number
equipment.
will be required. This is located on the drive
If assistance is required to determine war- nameplate. If the drive is still under warranty,
ranty status call: further information will be required per the
“In-Warranty Failure Checklist” shown on
Technical Services page 36 of this instruction book.
GE Fuji Drives USA, Inc.
Out-of-Warranty Procedures
1-540-387-5739
If a defective drive is out-of-warrant contact
24-hour Emergency 1-540-387-8292 an Authorized GE Fuji Service Provider for
repair or an Authorized GE Fuji Distributor
for replacement.

Warranty Coverage Motors


The warranty set forth in Section 1 of Repairs on motors are generally handled by
FN-1090 (1/91) of GE’s Condition of Sale the motor manufacturer. For specific instruc-
covers all major parts of the drive such as tions on your motor, call the distributor from
the main printed circuit boards, transistor which it was purchased and be prepared to
modules, etc. The warranty covers replace- furnish complete nameplate data.
ment of the entire drive.

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In-Warranty Failure Checklist


To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate
the cause in an effort to eliminate any further failures.

Model No.:

Serial No.:

Start-Up Date:

Failure Date:

Status When Failure Occurred (check one):


Power-Up Running Accel Decel

Explanation of Failure:

Application Information (check Yes or No)

Input Transformer: Yes No


If Yes: KVA
L1 Volts L2 Volts L3 Volts

Power Factor Correction Capacitors: Yes No

If Yes: Microfarad
Other Equipment on Same Power Yes No
If Yes, what?

Line Reactor on Input Yes No


Input Starter Yes No

Output Starter Yes No

Motor Overloads Yes No

Control Terminals Used (circle if used)


THR X1 X2 X3 30A 30B 30C

RST/BX FWD REV C1 11 12 13

RUN RT1

Function Codes Different From Factory Settings


Function Code Setting Function Code Setting

Failure Message (see Section 5)


Latest Fault Previous Faults: No Message

Hz 1.

A 2.

V 3.
After all of the Checklist information is acquired, contact the following Service Center number for assistance:
540-387-5739 (8am - 5pm Central Standard time Monday thru Friday).
540-387-8292 (24-hour emergency)
When you return the unit for warranty you need to get a RMA number from your Service Center.

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16. Electromagnetic Compatibility (EMC)


1. General 3. Recommended Installation Instructions
In accordance with the provisions described It is necessary that to conform to the EMC
in the European Commission Guidelines Directive, these instructions must be fol-
Document on Council Directive 89/336/EEC, lowed. Follow the usual safety procedures
Fuji Electric Co., Ltd. has chosen to classify when working with electrical equipment. All
the FVR-C9S-7UX range of drives as “Com- electrical connections to the filter, drive and
plex Components”. Classification as “Com- motor must be made by a qualified electrical
plex Components” allows a product to be technician.
treated as “apparatus”, and thus permits
compliance with the essential requirements 1) Check the filter rating label to ensure that
of the EMC Directive to be demonstrated to the current, voltage rating and part number
both an integrator of FVR drives and to his are correct.
customer or the installer user. FVR drives up 2) The back panel of the wiring cabinet of
to 2 Hp are supplied “CE-marked”, signifying board should be prepared for the mounting
compliance with EC Directive 89/336/EEC dimensions of the filter. Care should be
when fitted with specified filter units installed taken to remove any paint etc. from the
and earthed in accordance with this sheet. mounting holes and face area around the
This specification requires the following hole of the panel. This will ensure the best
performance criteria to be met. possible earthing of the filter.
Immunity : EN50082-2 3) The filter should then be securely
Emissions : EN50081-1 mounted in position, and the drive mounted
to the front of the filter with the screws
2. RFI Filters provided.
It is strongly recommended that the appro-
4) Connect the incoming mains supply to the
priate FVR input filter is used, as shown in
filter terminals marked “LINE” and earth any
the followings, to limit RF current flowing
cables to the earth stud provided. And fit the
into the main supply circuit. Without an input
Input Ferrite Ring (if required two ferrite
filter a FVR installation may not meet statu-
rings, refer to table 1), then connect the filter
tory requirement. FVR drives contain high
terminals marked “LOAD” to the mains input
power semi-conductor devices which are
of the drive using short length of appropriate
switched at high speeds to synthesis a near-
gauge wire.
sinusoidal current waveform across the
frequency range of the output. Rapidly- 5) Fit the Output Ferrite Ring as close to the
changing voltages and currents will generate drive as possible and connect the motor.
some degree of electromagnetic emission. Armored or screened cable should be used
Emissions will be predominantly conducted with the 3 phase conductors only passing
through the motor and the mains supply twice through the center of the Output Fer-
cables, although some radiated emissions rite Ring. The earth conductor should be
will be detected in close proximity to the securely earthed at both drive and motor
drive system. It is essential that precautions ends. The screen should be connected to
are taken both at the design stage and at the enclosure.
time of installation to prevent radio fre-
quency interference (RFI) from the drive
system affecting sensitive equipment in
close proximity.
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6) It is important that all lead length are kept 8) FVR drives should be installed, and are
as short as possible and that incoming designed to operate, within an electrically
mains and outgoing motor cables are kept shielded metal enclosure.
well separated.
The RFI filters range are designed especially
7) Segregate power cables from control for the FVR drive and help to ensure EMC
wiring as possible as you can, and avoid compliance of machinery an installations
parallel cable runs to minimize “noise cou- using the drives. The drives may be mounted
pling”. Wherever runs of power and control on top of the filter using the integral fixing
cable must cross, try to achieve this at right positions, the intention being that valuable
angles. space inside wiring cabinets may be saved.
(Refer to Fig. 1 and Table 1)

Mains input
terminals

Earth Stud

L N
LINE
Drive fixing Y L
positions LOAD
L’ N’

Earth Stud

Load terminals
to drive
input

X H

Fig. 1 RFI Filters


W

Table 1 RFI Filter Dimensions Conforms to EN55011 Class B


Filter Applied Rated Max Rated Dimensions inches Drive Sub
Part No. Drive Current Voltage LxWxH X Y Fixings Filters
EFL-0.2C9-7 FVRF12C9S-7UX 3A 6.69 x 3.35 x 1.38 1.97 6.1 M4 0.16 Ferrite
FVRF25C9S-7UX x0.63 (2pcs.) OC1x (1 pcs.)
EFL-0.75C9-7 FVRF50C9S-7UX 10A 1-Phase 6.69 x 3.35 x 1.38 1.97 6.10 M4 0.16
FVR001C9S-7UX 240 VAC x0.63 (2 pcs.)
EFL-2.2C9-7 FVR002C9S-7UX 16A 7.09 x 4.53 x 1.38 3.50 6.50 M4 0.16 Ferrite
x0.63 (4 pcs.) OC2x (1 pcs.)
7-'006

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Basic Standards: EN55011 Class B

Input
Single contactor Enclosure
phase
50/60 Hz Ferrite ring
power HRC Fuses
supply or circuit Noise filter 1 turn Screen
breaker (foot mounted) Drive
L L’ L1 U
V
N N’ L2 W
PE E
*2
*1

Screening must be electrically continuous and earthed at the enclosure and the motor.
*1and *2: These connections are to be as short as possible and earth conductor should
be as thick as possible.

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Enclosure
Power supply Ferrite Housing
single-phase RFI
FILTER ring
220-240V
50/60 HZ Motor
L L’ L1 U
V M
N N’ L2 E
W
PE
Armored or
screened cable
30C
Alarm Signal 30B
30A

Frequency 3 [13]
setting 2
[12]
Potentiometer 1
[11]
(CM)
(FWD)
(REV) Control
(THR) input
Analog (EX)
frequency [FM] (RST)
meter [CM]

Fig. 3 Recommended installation detail inside the enclosure

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41
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17. EC Declaration of Conformity

We Fuji Electric Co., Ltd. Suzuka Factory


5520 Minami tamagaki-cho Suzuka-city Mie-ken JAPAN
declare under our sole responsibility that the following products

Product identification
• Product : Inverter
• Brand : Fuji Electric
• Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx
(xxx stands for A to Z)
to which this declaration relates is in conformity with the EMC requirements of the following
standard(s):-
Immunity : EN50082-2 “Generic immunity standard
Part 2 (Industrial Environment)”
Emission : EN50081-1 “Generic emission standard
Part 1 (residential, commercial and light industrial)”
and conforms to the protection requirements of Council Directive :-
89/366/EEC
relating to Electromagnetic Compatibility.
When : Wired and earthed in accordance with the installation instructions. Installed
within a steel enclosure. Used in conjunction with power input filter and ferrite
rings which are recommended by Fuji Electric.

A. OKUBO
General Manager
Inverter Design Department
Suzuka Factory
Dated: November 20, 1997

42
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FVR-C9S-7UX

EC Declaration of Conformity

We Fuji Electric Co., Ltd. Suzuka Factory


5520 Minami tamagaki-cho Suzuka-city Mie-ken JAPAN
declare under our sole responsibility that the following products

Product Identification
• Product : Inverter
• Brand : Fuji Electric
• Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx
(xxx stands for A to Z)
to which this declaration relates is in conformity with the low voltage requirements of the
following standard(s) :
DIN VDEO160/1988
Category : Overvoltage category II/Pollution degree 2 and conforms to the protection
requirements of Council Directive :
73/23/EEC relating to Low Voltage.
When : Wired and earthed in accordance with the installation instructions. Installed
within a steel enclosure satisfied “Pollution degree 2”. Used in conjunction with
1AC power supply (Line) whose line is earthed for -7xxx series.

A. OKUBO
General Manager
Inverter Design Department
Suzuka Factory
Dated: November 20, 1997

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GE Fuji Drives USA, Inc.


1501 Roanoke Blvd. Suite 435
Salem, VA 24153
1-800-543-6196
Internet Address: http://www.ge.com

INR Si47-0459 b-E Printed in Japan

44

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