Sl.

No initated by initated date Description Action Person Responsible Status Target Date Revised Target Date Completed Date

28 Completed
TDC Signoff: TDC Completed for All 38 Materials (Ferrous and Non Ferrous Also) 10 Non
1 Ramkumar 01.05.2024 TDC will be prepared for all raw material used at ASFIL and get Ferrous ,SS and Tool Steel TDC Verified with Sethuram Sir (28 Ns Completed) Ramkumar & Ruchitha Ferrous 30.05.2024 10.06.2024
signoff from RM Suppliers?Mill Source Non Ferros material TDC to be Verify Material Need
to be Verify

Raw material Identification Board:

Steel Board With status Card,Accepted Card and Rejected Card New Board designed for Status,Accepted and Rejection Card and got Approval for Prod
2 Ramkumar 01.05.2024 Ramkumar Finished 28.05.2024
needs to be attached in All I Square for Identification and Raw Detals Moves to Stores Team to raise PO on 17.05.2024
material Approval

Decarb Observed upto 0.60 mm on GCF parts

Carbon trip Chemical Supplier Changed,New Methanol Not effective to and Srinivasan & Furnace
3 Ramkumar 17.05.2024 (Batch No 185 to 191 ) Finished 20.05.2024 20.05.2024
CausesPartial Decard upto 0.60 mm Operator

GCF Furnace Breakdown(Top Lift in Furnace Breakdown & Attached

Srinivasan & Furnace
4 Ramkumar 20.05.2024 with Basket while lifting up with Component ) from 23.08 PM on Informed to GCF Supplier Team and rectification to be done on their Visit Finished 20.05.2024 20.05.2024
Operator
18.05.2024

5 Ramkumar 14.05.2024 Temperature Controllers and other GCF Instruments calibration External Calibration Required for CQ9 Self audit and Customer Approval for Inhouse Srinivasan Enquirys 30.05.2024 10.06.2024
Heat treatment Process going on

Self Checking Equipment Required for Cross verification of Furnace Pyrometer for Temperature Reading
5 Ramkumar 14.05.2024 Ramkumar Enquirys 30.05.2024 10.06.2024
Parameter and Process Sheet (Process Parameters) book to be Dew Pointers for Carbon Drip Controller
going on
initated Weight Balancing Machine for Load Qty

Batch Code given for Heat treatment should be follow up in Job Card to Keep Tracking Preparing
6 Vinoth Sir 21.05.2024 Part Tracking (Heat Treatment to Final Inspection) Ramkumar 28.05.2024 15.06.2024
for Het Treated parts upto deleivery Condition Planning
Material details to be follwed in Job Card and Job card no to be mentioned in Het Saravanan & Udayakumar
7 Vinoth Sir 21.05.2024 Raw Material Tracking Finished 28.05.2024 15.06.2024 17.06.2024
treatment batch John Peter

8 Ramkumar 21.05.2024 Lack of training in Inwards and outwards condition of parts for Zinc Training Planned For Supplier Quality Team (Dinesh,Srinivasan,Dinesh and Augustin ) Ramkumar Finished 22.05.2024 22.05.2024
Plating & CED Coating

Team Formation (Importantance o teamwork) and Metallurgy Training Planned for Metallurgy team (Dinesh,Srinivasan,Ruchitha,Udhayakumar and
9 Ramkumar 21.05.2024 Ramkumar to be done 25.05.2024 10.06.2024
Standards Saravanan )

10 Ramkumar 21.05.2024 Supplier Rework % is high Supplier Process needs to be standardize and Process audit to be conducted Ramkumar Finished 30.05.2024 30.05.2024

11 Ramkumar 23.05.2024 CQI9 Audit Not Done Needs to Be conducted for Inhouse Furnace Ramkumar to be done 30.05.2024

12 Ramkumar 23.05.2024 Control Plan and PFMEA not avaialble Process Parameters and Loading Details for parts needs to be finialized Ramkumar Finished 30.05.2024 20.06.2024 20.06.2024
13 Ramkumar 23.05.2024 GCF Basket identification not available Engraving Mark to be given to Baskets Ramkumar to be done 30.05.2024 07.06.2024

14 Ramkumar 23.05.2024 Part Traceability Not Available Traceability needs to be standardized from Raw Material cuttingg (Job Card No) and Ramkumar to be done 30.05.2024 15.06.2024
Heat Treatment (Batch No)

15 Ramkumar 27.05.2024 Moulding Machine Breadown Sample Moulding Machine Breakdown Air Pressure unit breakdown Ramkumar Finished 30.05.2024 30.05.2024

Every Day Previous days Receiving Inspection Report needs to be verified ,Critical
16 Ramkumar 27.05.2024 Supplier Receiving Part inspection status and verification dimesions after surface finish must be checked as sampling plan or 100 % (if sampling Ramkumar Finished 30.05.2024 30.05.2024
inspection fails)

100 % Visual inspection Needs to be done for all parts sent to supplier end for CED
Coating,Parts should be
Ramkumar
Parts sent for CED coating Must free free from Rust,Burr and Other 1). free from Rust,Burr and other Particles
17 Ramkumar 27.05.2024 Dinesh Finished 30.05.2024 30.05.2024
Particles 2).Don't Apply excess Oil.
Augustin
Trays should be cleaned before racking parts in tray
4). Parts should be paced over packing cover in trays

18 Ramkumar 27.05.2024 Parts sent for CED coating Must free free from Rust,Burr and Other Trail to be taken with DSP Oil (Acid Based RP Oil) before CED Coating and as per its Ramkumar Finished 30.05.2024 30.05.2024
Particles feedback it may be used for all CED and Plating Parts

Process audit and System audit needs to be done at Supplier End at 3 month once and
19 Ramkumar 27.05.2024 Process and Product needs to be audited Ramkumar to be done 30.05.2024 30.06.2024
ensure supplier following standards as per their Requirement

Supplier Production capacity needs to be verified

1).Jigg Analyze
20 Ramkumar 27.05.2024 Supplier Capacity assessment 2).Quantity per Jig Ramkumar to be done 30.05.2024 30.06.2024
3).Bath Capacity and addition as per requirement
4).Effectiveness of Bath compare to load
 1).Zinc Plating Source done with Min Cost saving - Bright Electro Process - Trail Batch
Ramkumar & Dinesh Finished 01.06.2024 22.05.2024
Done (50 Nos)
Alternative Source for Zinc Plating ,CED Coating and Zinc Flake 2).CED Coating Sourc Done -Bisco CED Coats - Trail batch done (46 Nos) Ramkumar & Dinesh Finished 01.06.2024 25.05.2024
21 Manikandan 04.06.2024
Coating 3).Zinc Flake Source ( Deepan Metl Works )approached and sample given for Processing
- Trail Will be taken on 06.06.2024 and another souce (Aum Darco) enquiry will be done Ramkumar & Dinesh Finished 07.06.2024 20.06.2024
on 06.06.2024

New Log Books to be used for

1). GCF Parts Output
Process Output Values and Process parameter details traceabilityy is
22 Ramkumar 08.06.2024 2).GCF Process Parameters Ramkumar to be done 15.06.2024 30.06.2024
not effective
3).Receiving Inspection Details for Sub Supplier parts
4).Records of Outwards Parts inspection for Special Process

General Testing Requirement as standatdard Documents and its attached with Material
23 Ramkumar 08.06.2024 TDC New Format Updation Ramkumar Finished 15.06.2024 15.06.2024
Specification

Material Matrix fr International Standards along with Chemical and Collection international standrds and its values for general using materials in Excel file
24 Ramkumar 08.06.2024 Ramkumar Finished 15.06.2024 20.06.2024 20.06.2024
Mechanical properities for easy accessiable for all departments and standard book preparation.
New Machine quote to be collected from three source and install new machine as per
25 Ramkumar 08.06.2024 Moulding Machine Breadown Ramkumar Finished 15.06.2024 15.06.2024 20.06.2024
our Requirements.
Excel Sheet prepared and Raw material storage as per Bay 1-25 and its onsumable data
26 Ramkumar 11.06.2024 Raw material Material Matrix Bay Details Followup Ramkumar & Ruchithara Finished 20.06.2024 20.06.2024
as per Job card also follow up in same format
27 Ramkumar 11.06.2024 Day Wise Raw Material Storage updation and Color Coding Excel Sheet Format Created and Follow up on Daily Basics Ramkumar & Ruchithara Finished 20.06..2024 20.06.2024
28 Ramkumar 11.06.2024 Skill Levels need to be evaluated Supplier Quality team and Metallurgy Team members skilll matrix needs to be evaluated Ramkumar & Ruchithara to be done 20.06.2024 30.06.2024
and arrange for training as Per Gap analaysis
Receiving inspection and outwards inspections are done at shop floor only without
29 20.06.2024 Inspection table for Receiving Inspection Parts at unit 4 Srinivasan & Ramkumar to be done 30.06.2024
proper light setup at night shift
30 20.06.2024 Extra bays for RM storage Srinivasan & Ramkumar to be done 30.06.2024
31 20.06.2024 Raw Material Storage Improvement Waiting Zone for Raw material for Storage issue Srinivasan & Ramkumar to be done 30.06.2024
32 20.06.2024 Bay No Identification Sticker for storage Srinivasan & Ramkumar to be done 30.06.2024
33 22.06.2024 Alternative Source for Hard Chrome Plating and CG for WS03 and Hard Chrome - M/s Wheels india Ltd approched Ramkumar to be done 30.06.2024
WS08 CG - looking for Supplier
Sl.No initated by initated date Description Action Status Target Date Revised Target Date Completed Date
2 Ramkumar 08.06.2024 2).Non Ferros material TDC to be Verify UnderProcess 30.05.2024 15.07.2024 20.08.2024
 Carbon Manganese
S.no Material Grade Reference Standard Equivalent Grades
C Mn

1 S355J2 BS_EN_10025_2_2019 0.22 Max 1.60 Max

2 ST52.3 DIN 17100 0.22 Max 1.60 Max

SAE J403
3 SAE 1010 0.08-0.13 0.30-0.60
SAE J1397
SAE J403
4 SAE 1018 0.15 - 0.20 0.60 - 0.90
SAE J1397
SAE J403
5 SAE 1020 0.18 - 0.23 0.60 - 0.90
SAE J1397
SAE J403
6 SAE 1024 0.19-0.25 1.35-1.65
SAE J1397
SAE J403
7 SAE 1025 0.22 - 0.28 0.30 - 0.60
SAE J1397

8 SAE 1026 ASTM A29/A29M 0.22 - 0.28 0.60 - 0.90

SAE J403
9 SAE 1030 0.28 - 0.34 0.60 - 0.90
SAE J1397
SAE J403
10 SAE 1035 0.32 - 0.38 0.60 - 0.90
SAE J1397
SAE J403
11 SAE 1040 0.37 - 0.44 0.60 - 0.90
SAE J1397
SAE J403
12 SAE 1045 0.43 - 0.50 0.60 - 0.90
SAE J1397
SAE J403
13 SAE 1055 0.50 -0.60 0.60 - 0.90
SAE J1397
SAE J403
14 SAE 1080 0.75 - 0.88 0.60 - 0.90
SAE J1397
SAE J403
15 SAE 1144 0.40 -0.48 1.35 -1.65
SAE J1397
SAE J403
16 SAE 1541 0.36 - 0.44 1.35 - 1.65
SAE J1397

17 SAE 8620 ASTM A29/A29M 0.18 - 0.23 0.70 - 0.90

18 SAE 8630 ASTM A29/A29M 0.28 - 0.33 0.70 - 0.90

19 C22 Din 17200 0.17 - 0.24 0.30 - 0.60

20 C40 Din 17200 0.37 - 0.44 0.50 - 0.80

21 CK40 Din 17200 0.37 - 0.44 0.50 - 0.80

22 C45 Din 17200 0.42 - 0.50 0.50 - 0.80

23 CK45 Din 17200 0.42 - 0.50 0.50 - 0.80

24 25CrMo4 Din 17200 0.22 - 0.29 0.60 - 0.90

25 42CrMo4 Din 17200 0.38 - 0.45 0.60 - 0.90

26 20MnCr5 DIN EN 10084:2008-06 0.17 - 0.22 1.10 - 1.40

27 16MnCr5 DIN EN 10084:2008-06 0.14 - 0.19 1.00 - 1.30

28 11SMn30 En 10277- 3 :1999 0.14 max 0.90 - 1.30

29 En 1A BS970 1955 0.07 - 0.15 0.90 - 1.20

30 230M07 BS 970 - 3 : 1991 0.15 Max 0.90 - 1.30

31 En 8 BS970 1955 0.35 - 0.45 0.60 - 1.00

32 080M40 BS 970 - 3 : 1991 0.36 - 0.44 0.60 - 1.00

33 En8D BS970 1955 0.40 - 0.45 0.70 - 0.90

34 080A42 BS 970 - 3 : 1991 0.40 - 0.45 0.70 - 0.90

35 En 9 BS970 1955 0.50 - 0.60 0.50 - 0.60

36 070M55 BS 970 - 3 : 1991 0.50 - 0.60 0.50 - 0.90

37 En 15 BS970 1955 0.30 - 0.40 1.30 - 1.70

38 216M36 BS 970 - 3 : 1991 0.32 - 0.40 1.30 - 1.70

39 En 19 BS970 1955 0.35 - 0.45 0.50 - 0.80

40 709M40 BS 970 - 3 : 1991 0.36 - 0.44 0.70 - 1.00

41 En 24 BS970 1955 0.35 - 0.45 0.45 - 0.70

42 817M40 BS 970 - 3 : 1991 0.36 - 0.44 0.45 - 0.70

43 En 32B BS970 1955 0.10 - 0.18 0.60 - 1.00

44 080M15 BS 970 - 3 : 1991 0.12 - 0.18 0.60 - 1.00

45 En 36B BS970 1955 0.12 - 0.18 0.30 - 0.60

46 655M13 BS 970 - 3 : 1991 0.10 - 0.16 0.35 - 0.60

47 En 43B BS970 1955 0.45 - 0.50 0.70 - 1.00

48 080A47 BS 970 - 3 : 1991 0.45 - 0.50 0.70 - 0.90

 ASTM A105/A105M
49 A105 0.35 Max 0.60 - 1.05
1998

50 35C8 IS 2004 :1991 0.30 - 0.40 0.60 - 0.90

51 C18 MMn IS 2830 : 2012 0.15 - 0.21 0.60 - 1.00

 ACCURATE STEEL FORGING INDIA LTD
STANDARD VALUES OF RAW MATERIAL GRADES
Molybden Aluminiu
Silicon Phosphorus Sulphur Chromium Nickel Copper
um m

Si P S Cr Mo Ni Al Cu

0.55 Max 0.035 Max 0.035 Max - - - - 0.55 Max

0.55 Max 0.040 Max 0.040 Max 0.02/0.04

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.040 Max 0.050 Max

0.030 max 0.050 Max

0.030 max 0.050 Max

0.030 max 0.24 - 0.33

0.030 max 0.050 max

0.15 - 0.35 0.035 0.04 0.40 - 0.60 0.15 - 0.25 0.40 - 0.70

0.15 - 0.35 0.035 0.04 0.40 - 0.60 0.15 - 0.25 0.40 - 0.70
0.40 Max 0.045 Max 0.045 Max

0.40 Max 0.045 Max 0.045 Max

0.40 Max 0.035 Max 0.03 Max

0.40 Max 0.045 Max 0.045 Max

0.40 Max 0.035 Max 0.03 Max

0.40 Max 0.035 Max 0.03 Max 0.90 - 1.20 0.15 - 0.30

0.40 Max 0.035 Max 0.03 Max 0.90 - 1.20 0.15 - 0.30

0.40 Max 0.025 Max 0.035 Max 1.00 - 1.30

0.40 Max 0.025 Max 0.035 Max 0.80 - 1.10

0.05 Max 0.11 Max 0.27 - 0.33

0.10 Max 0.07 max 0.20 - 0.30

0.05 Max 0.09 Max 0.25 - 0.35

0.05 - 0.35 0.06 Max 0.06 Max

0.10 - 0.40 0.05 Max 0.05 Max

0.05 - 0.35 0.06 Max 0.06 Max

0.10 - 0.40 0.050 max 0.050 max

0.05 - 0.35 0.06 Max 0.06 Max

0.10 - 0.40 0.050 max 0.050 max

0.10 - 0.35 0.050 max 0.050 max

0.25 Max 0.06 Max 0.12 - 0.20

0.10 - 0.35 0.050 max 0.050 max 0.90 - 1.50 0.20 - 0.40

0.10 -0.40 0.035 Max 0.040 max 0.90 - 1.20 0.25 - 0.35

0.10 - 0.35 0.050 max 0.050 max 0.90 - 1.40 0.20 - 0.35 1.30 - 1.80

0.10 -0.40 0.035 max 0.040 Max 1.00 - 1.40 0.20 - 0.35

0.05 - 0.35 0.050 Max 0.070 Max

0.10 - 0.40 0.050 Max 0.050 Max

0.10 - 0.35 0.050 Max 0.050 Max 0.60 - 1.10 3.00 - 3.75

0.10 - 0.40 0.050 Max 0.050 Max 0.70 - 1.00 3.00 - 3.75

0.05 - 0.35 0.060 Maz 0.060 Maz

0.10 - 0.40 0.050 Max 0.050 Max

0.10 -0.35 0.035 Max 0.040 max 0.30 Max 0.40 Max 0.40 Max 0.40 Max

0.15 - 0.35 0.04 Max 0.04 Max

0.05 Max 0.05 Max

 LTD
ADES

Tensile Strength Yeild Strength

Elongation in Impact
Other Chem's in Mpa or in Mpa or Hardness
% J
N/mm2 N/mm2

450 - 600 490 - 630 18% 27 J

490-630 325 Min 20% 27 J

320 Min 180 Min 28 % min 95 BHN Min

400 Min 220 Min 25 % Min 116 BHN Min

380 Min 210 Min 25 % Min 111 BHN Min

510 Min 280 Min 20 % Min 149 BHN Min

400 Min 220 Min 25 % Min 116 BHN Min

470 Min 260 Min 20 % Min 137 BHn Min

500 Min 270 Min 18 % Min 143 BHN Min

520 Min 290 Min 18 % Min 149 BHN Min

570 Min 310 Min 16 % Min 163 BHN Min

650 Min 360 Min 12 % Min 192 BHN Min

770 Min 420 Min 10 % Min 229 BHN Min

670 Min 370 min 15 % Min 197 BHN Min

630 min 350 min 15 % min 187 BHN Min

207 BHN Max

550 - 700 350 Min 20 % Min
500 - 650 200 Min 22 % Min

650 - 800 460 min 16 % Min

630 - 780 400 Min 18 % min
600 - 750 350 Min 19 % Min

650 - 800 460 min 16 % Min 30 J Min

630 - 780 400 Min 18 % min 30 J Min
600 - 750 350 Min 19 % Min 30 J Min

650 - 800 460 min 16 % Min

630 - 780 400 Min 18 % min
600 - 750 350 Min 19 % Min

700 - 850 500 min 16 % Min 25 J Min

650 - 800 430 Min 18 % min 25 J Min
630 - 780 370 Min 17 % Min 25 J Min

900 - 1100 700 12 % min 45 J Min

800- 950 600 14 % min 50 J Min
700 - 850 450 15 % min 50 J min
650 - 800 400 16 % Min 45 J Min

1100 - 1300 900 10 % Mn 30 J Min

1000 - 1200 780 11 % Min 35 J min
900 - 1100 650 12 % min 35 J min
800 - 950 550 13 % min 35 J min
750 - 900 500 14 % min 35 J min

1200 Min
900 Min
700 Min

1000 Min
800 min
600 Min

380 to 570 112 to 169

370 to 570 112 to 169
360 to 520 107 to 154

355 Min

360 min 215 Min 22 % Min 103 Min

540 min 277 Min 20 % Min 152 to 207

550 Min 280 Min 16 % Min 152 - 207

510 Min 245 Min 17 % min 146 - 197
 694 Min 355 min 18 5 min 201 - 255

700 Min 355 Min 12 % Min 201 to 255

600 Min 310 Min 13 % min 170 to 223

617 min 432 Min 22 % min 179 - 229

550 - 700 340 Min 20 % min 152 to 207

625 - 775 400 min 18 % min 179 to 229
700 - 850 520 Min 16 % min 201 to 255

700 - 850 495 Min 15 % Min 201 - 255

775 - 925 555 min 13 % Min 223 - 277
775 - 925 585 Min 15 % Min 223 - 277
850 - 1000 680 Min 13 % Min 248 - 302
925 - 1075 755 Min 12 % Min 269 - 331
1000 - 1150 850 Min 12 % Min 293 - 352
1075 - 1225 940 Min 12 % min 311 - 375

850 - 1000 650 Min 13 % Min 248 - 302

850 - 1000 680 min 13 % Min 248 - 302
925 - 1075 755 Min 12 % Min 269 - 331
1000 - 1150 850 Min 12 % Min 293 - 352
1075 - 1225 940 Min 11 % Min 311 - 375
1150 - 1300 1020 Min 10 % Min 341 - 401
1550 Min 1235 Min 5 % min 444 min

494 Min 20 % Min

350 Min 175 min 22% Min 109 - 163

330 Min 165 Min 22 % min 101 - 152

1000 Min 13 % Min 30 J min

1000 Min 9 % Min 223 Max (Norm) 40 J Min

551 Min 290 Min 18 % Min 19 - 229

 Vanadium -0.05 Max
Columbium - 0.02 Max 485 Min 250 Min 30 % Min 187 HB max

540 min 280 min 20 % Min 155 HB min

Size Tolerance
 upto 16mm Dia
16 to 40 mm Dia
40 to 100 mm Dia

upto 16mm Dia

16 to 40 mm Dia
40 to 100 mm Dia

upto 16mm Dia

16 to 40 mm Dia
40 to 100 mm Dia
100 to 160 mm dia

upto 16mm Dia

16 to 40 mm Dia
40 to 100 mm Dia
100 to 160 mm dia
160 to 250 mm Dia

upto 16mm Dia

16 to 40 mm Dia
40 to 100 mm Dia

upto 16mm Dia

16 to 40 mm Dia
40 to 100 mm Dia

16 to 40 mm Dia
40 to 63 mm Dia
63 to 100 mm dia

Normalize

6 to 150
Normalize
150 to 250
 Normalize

6 to 63
Normalize
63 to 250

p>6<100
Q>6<63 H&T
R>6<29

R>100<250
S>150<250
S>63<150
T>23<100 H&T
U>13<63
V>6<29
W>6<13

T>150<250
T>63<150
U>29<100
V>13<63 H&T
W>6<29
X>6<29
Z>6<29

>6<63
Normalize
>63<150

Normalize
 SARAVANA PLATERS - Zinc Plating GANAPATHY CED COATS - CED Coati
Total Rework
Month Total Received Qty Total Accepted Qty PPM Rej % Month Total Received Qty Total Accepted Qty
Qty
April 5777 5654 123 21755 2.13% April 975 820
May 7194 7049 246 34899 3.42% May 2618 2169
June 5424 4307 1117 259345 20.59% June 4902 4634

SARAVANA PLATING - MONTHY PERFORMANCE

(APRIL - JUNE '24 )
GANAPATHY CED COATS- MON
(APRIL - JUNE '
25.00% 300000
18.00%
20.59% 182927
250000 16.00%
20.00% 15.38%
156754
14.00%
200000 12.99%
REJ 12.00%
15.00% PPM %
REJ
% 150000 10.00%

10.00% 8.00%
100000
6.00%
5.00% 3.42% 50000 4.00%
2.13%

21755 34899 259345 2.00%

0.00% 0
April May June 0.00%
April May
ED COATS - CED Coating
Total Rework
PPM Rej %
Qty
150 182927 15.38%
340 156754 12.99%
268 57833 5.47%

GANAPATHY CED COATS- MONTHY PERFORMANCE

(APRIL - JUNE '24 )
200000
82927
180000
15.38%
156754 160000
12.99% 140000
PPM

120000

100000

80000
57833
5.47% 60000

40000

20000

0
April May June
 Doc No : QA/DI/D/33
ACCURATE STEEL FORGING INDIA LTD
Ref No ASFIL/MET/01

Rev No &
SPECIAL PROCESS SUPPLIER AUDIT PLAN 2024 -2025 Date :
00 & 25.06.2024

Supplier Name Process July'24 Aug Sep Oct Nov Dec Jan'25 Feb Mar April May June'25

Zinc Trivalent
Bright Electro Process
Plating

Ganapathy CED Coats CED Coating

Hard Chrome
Jayam Enterprises
Plating

Zinc Trivalent
Saravana Electro Plating
Plating

Bisco CED Coats CED Coating

Endotherm Heat Treatment

Ambattur Metal Treaters Heat Treatment

Durga Metal Finishers Zinc Plating

Atomospere Heat Treatment

Process Audit Planned

Masters
 Masters
Audit Plan Completed

Checked By : Approved By:

 ACCURATE STEEL FORGINGS INDIA LTD
SKILL MATRIX - METALLURGY TEAM
Description Udhayakumar Abdhullah Srinivasan Remarks

Intruments Handling Levels

Rockwell Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

Brinell Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

MicroVickers Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

Metallurgy Microscpoe 1 2 3 4 1 2 3 4 1 2 3 4

Envision Software 6.0 1 2 3 4 1 2 3 4 1 2 3 4

Instruments Self Calibration Level

Rockwell Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

Brinell Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

MicroVickers Hardness Tester 1 2 3 4 1 2 3 4 1 2 3 4

Metallurgy Microscpoe 1 2 3 4 1 2 3 4 1 2 3 4

Micro Structure Analysis

Metallogrpaic Analysis 1 2 3 4 1 2 3 4 1 2 3 4

Grain Size Measurement 1 2 3 4 1 2 3 4 1 2 3 4

Non Metallic inclusions
1 2 3 4 1 2 3 4 1 2 3 4
Measurement
Banding Width Measurement 1 2 3 4 1 2 3 4 1 2 3 4

Decarb/DFT Measurement 1 2 3 4 1 2 3 4 1 2 3 4
Heat Treatment Processes &
1 2 3 4 1 2 3 4 1 2 3 4
Defects
1 Training Needed
2 Works with others Assist
Masters 3 Works Individually
4 Train Others
No with Circled Cells are Completed Level
Prepared By: Ramkumar.S : Manikandan
 Doc No : QA/DI/R/46
ACCURATE STEEL FORGING INDIA LTD
Ref No ASFIL/MET/01

Rev No &
GCF BATCH INSPECTION RECORD Date :
00 & 02.11.2024

Date : Batch no:

Part No : Part Name :

Material : HT Specification

Batch Quantity Jig No:

Operator: Job Card No:

As Quenching

Temperature : Timing : Remarks

Specification :
Surface Hardness
Observed Value:

Core hardness Observed Value:

Observed Values at the Distance of

Traverse Reading 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00

Decarb:
Micro Anlaysis Details
Visual Defects:

As Tempering

Temperature : Timing : Remarks

Specification :
Surface Hardness
Observed Value:

Core hardness Observed Value:

Observed Values at the Distance of

0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00
Traverse Reading

Decarb:

Micro Anlaysis Details Retained Austenite:

Other Defects :

Disposition Accepted Conditionally Approved Rejected

Details if Conditionally Approved :
Checked By : Approved By:
 Doc No : QA/DI/R/45
ACCURATE STEEL FORGING INDIA LTD
Ref No ASFIL/MET/04

Rev No &
GCF PROCESS SHEET Date :
00 & 02.11.2024

Date : Batch no:

Part No : Part Name :

Material : HT Specification

Batch Quantity Jig No:

Hardening Specification Tempering Specification

Heating
Temp Reach
Start Time Loading Time Unloading Time
Time

Temp (⁰C) Loading Temp (⁰C) Temp (⁰C) Temp (⁰C)

Power Temp after Drop(⁰C) Power Power

Power

Carbon Potential % : Feeder Speed Feeder Stroke

Quenching

Quenching Time Delay Oil Temperature before Quenching

Quenching Start Time Quenching End time Max Oil Temperature after Quenching

Specification :
AS Quench Hardness
Actual

Washing
Washing Loading time Washing Finish Time

Tempering
Temp Reach
Start Time Loading Time Unloading Time
Time

Temp (⁰C) Loading Temp (⁰C) Temp (⁰C) Temp (⁰C)

Power Temp after Drop(⁰C) Power Power

Power

Specification :
Final Part Hardness
Actual

Disposition Accepted Conditionally Approved Rejected

Operator : Inspector : Approved By :

 ACCURATE STEEL FORGING INDIA LTD
Ref No: QA/DI/R/44
Rev No: 00
Rev Date: 25.06.2024

GRIN - GOODS RECEIVING INWARD NOTE Date :

Inspection Details
Rejection/Rework
S.No Supplier Name Part No Process Dc No Dc Date Rec Qty Disposition Checked By
Reason
OK Qty Not OK Qty Rework Qty

Verified by: Approved by :

 ACCURATE STEEL FORGING INDIA LTD
Ref No: QA/DI/R43
Rev No:00
Rev Date:25.06.2024

GOODS OUTWARDS INSPECTIONS NOTE Date :

Inspection Details
Rejection/Rework
S.No Supplier Name Part No Process Dc No Dc Date Rec Qty Disposition Checked By
Reason
OK Qty Not OK Qty Rework Qty

Verified by: Approved by :