DigiFlex® Performance™ Servo Drive DPRALTE-060B080

Description Power Range

Peak Current 60 A (42.4 ARMS)

The DigiFlex® Performance™ (DP) Series digital servo
drives are designed to drive brushed and brushless Continuous Current 30 A (30 ARMS)
servomotors, stepper motors, and AC induction
motors. These fully digital drives operate in torque, Supply Voltage 20 - 80 VDC
velocity, or position mode and employ Space Vector
Modulation (SVM), which results in higher bus voltage
utilization and reduced heat dissipation compared to
traditional PWM. The drive can be configured for a
variety of external command signals. Commands can
also be configured using the drive’s built-in Motion
Engine, an internal motion controller used with
distributed motion applications. In addition to motor
control, these drives feature dedicated and
programmable digital and analog inputs and outputs to
enhance interfacing with external controllers and
devices.

Network communication is accomplished using either

RS-485/232 or Modbus RTU. This DP Series drive
features a single serial interface used for drive
commissioning via DriveWare® 7, available for
download at www.a-m-c.com.

The DPR Hardware Installation Manual is available for

download from www.a-m-c.com. All drive and motor
parameters are stored in non-volatile memory.

Features

 Four Quadrant Regenerative Operation  PIDF Velocity Loop

 Space Vector Modulation (SVM) Technology  PID + FF Position Loop

 Fully Digital State-of-the-art Design  Compact Size, High Power Density

 Programmable Gain Settings  16-bit Analog to Digital Hardware

 Fully Configurable Current, Voltage, Velocity and  On-the-Fly Mode Switching

Position Limits  On-the-Fly Gain Set Switching

MODES OF OPERATION INPUTS/OUTPUTS

 Current  3 Programmable Analog Inputs (16-bit/12-bit
 Position Resolution)
 Velocity  2 Programmable Analog Outputs (10-bit
 Hall Velocity Resolution)
COMMAND SOURCE  2 Programmable Digital Inputs (Differential)
 ±10 V Analog  4 Programmable Digital Inputs (Single-Ended)
 5V Step and Direction  4 Programmable Digital Outputs (Single-Ended)
 Encoder Following COMPLIANCES & AGENCY APPROVALS
 Over the Network  UL
 Sequencing  cUL
 Indexing  CE Class A (LVD)
 Jogging  CE Class A (EMC)
FEEDBACK SUPPORTED  RoHS
 Halls
 Incremental Encoder
 ±10 VDC Position
 Auxiliary Incremental Encoder
 Tachometer (±10 VDC)

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

BLOCK DIAGRAM

CONTROL MODULE
+5V +5V

5k 10k
PDI-1,2,3,4 HALL A,B,C +
+5V
SGN GND
+5V 20k

Motor Feedback
HALL A,B,C –
5k +5V
PDI-5,6 + (STEP+ / DIR+ / Drive 20k

Motor Feedback
AUX ENC A,B +) +5V Logic 5k
MOT ENC A,B,I +
10k +5V
PDI-5,6 – (STEP– / DIR– /
AUX ENC A,B –) +5V 10k
10k
MOT ENC A,B,I –
5k
10k
PDO-1,2,3,4

I/O Interface ENC A,B,I + OUT

SGN GND
ENC A,B,I – OUT
I/O Interface

20k
PAI-1 + (REF+)

PAI-1 – (REF–)
20k
20k POWER MODULE

MOTOR A
PAI-2: 33k
PAI-2,3 Power Stage MOTOR B
PAI-3: 500k
SGN GND MOTOR C

10k HIGH VOLTAGE

PAO-1,2

PWR GND

SELECT
TX/TX– Logic Power LOGIC POWER
RX/RX– RS232/485
TX+ Interface

RX+
ISO GND

Information on Approvals and Compliances

US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL
registered under file number E140173. Note that machine components compliant with UL are considered UL
registered as opposed to UL listed as would be the case for commercial products.

Compliant with European EMC Directive 2014/30/EU on Electromagnetic Compatibility (specifically EN 61000-6-
4:2007/A1:2011 for Emissions, Class A and EN 61000-6-2:2005 for Immunity, Performance Criteria A).
LVD requirements of Directive 2014/35/EU (specifically, EN 60204-1:2006/A1:2009, a Low Voltage Directive to
protect users from electrical shock).

The RoHS Directive restricts the use of certain substances including lead, mercury, cadmium, hexavalent chromium
and halogenated flame retardants PBB and PBDE in electronic equipment.

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

SPECIFICATIONS

Power Specifications
Description Units Value
DC Supply Voltage Range VDC 20 - 80
DC Bus Over Voltage Limit VDC 88.7
DC Bus Under Voltage Limit VDC 17.5
Logic Supply Voltage VDC 20 - 80
Maximum Peak Output Current1 A (Arms) 60 (42.4)
Maximum Continuous Output Current2 A (Arms) 30 (30)
Maximum Continuous Output Power W 2280
Maximum Power Dissipation at Continuous Current W 120
Internal Bus Capacitance µF 500
Minimum Load Inductance (Line-To-Line)3 µH 250 (at 80 V supply); 150 (at 48 V supply); 75 (at 24 V supply)
Switching Frequency kHz 20
Maximum Output PWM Duty Cycle % 100
Low Voltage Supply Outputs - +5 VDC (250 mA)
Control Specifications
Description Units Value
Communication Interfaces - RS-485/232 / Modbus RTU
±10 V Analog, 5V Step and Direction, Encoder Following, Over the Network, Sequencing,
Command Sources -
Indexing, Jogging
±10 VDC Position, Auxiliary Incremental Encoder, Halls, Incremental Encoder, Tachometer (±10
Feedback Supported -
VDC)
Commutation Methods - Sinusoidal, Trapezoidal
Modes of Operation - Current, Hall Velocity, Position, Velocity
Three Phase (Brushless Servo), Single Phase (Brushed Servo, Voice Coil, Inductive Load),
Motors Supported4 -
Stepper (2- or 3-Phase Closed Loop), AC Induction (Closed Loop Vector)
40+ Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short
Hardware Protection -
Circuit (Phase-Phase & Phase-Ground), Under Voltage
Programmable Digital Inputs/Outputs (PDIs/PDOs) - 6/4
Programmable Analog Inputs/Outputs (PAIs/PAOs) - 3/2
Primary I/O Logic Level - 5V TTL
Current Loop Sample Time μs 50
Velocity Loop Sample Time μs 100
Position Loop Sample Time μs 100
Maximum Encoder Frequency MHz 20 (5 pre-quadrature)
Mechanical Specifications
Description Units Value
Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL
Size (H x W x D) mm (in) 190.5 x 111.8 x 35.9 (7.5 x 4.4 x 1.4)
Weight g (oz) 863 (30.4)
Heatsink (Base) Temperature Range5 °C (°F) 0 - 75 (32 - 167)
Storage Temperature Range °C (°F) -40 - 85 (-40 - 185)
Form Factor - Panel Mount
Cooling System - Natural Convection
IP Rating - IP10
COMM Connector - 9-pin, female D-sub
FEEDBACK Connector - 15-pin, high-density, female D-sub
I/O Connector - 26-pin, high-density, female D-sub
MOTOR POWER Connector - 3-port, 7.62 mm spaced, enclosed, friction lock header
POWER Connector - 4-port, 7.62 mm spaced, enclosed, friction lock header

Notes
1. Capable of supplying drive rated peak current for 2 seconds with 10 second foldback to continuous value. Longer times are possible with lower current limits.
2. Continuous Arms value attainable when RMS Charge-Based Limiting is used.
3. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements.
4. Maximum motor speed for stepper motors is 600 RPM. Consult the hardware installation manual for 2-phase stepper wiring configuration.
5. Additional cooling and/or heatsink may be required to achieve rated performance.

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

PIN FUNCTIONS

COMM - RS232/RS485 Communication Connector

Pin Name Description / Notes I/O
1 SELECT RS232/485 selection. Pull to ground (CN1-5) for RS485. I
2 RS232 TX / RS485 TX- Transmit Line (RS-232 or RS-485) O
3 RS232 RX / RS485 RX- Receive Line (RS-232 or RS-485) I
4 RESERVED Reserved -
5 ISO GND Isolated Signal Ground IGND
6 RS485 TX+ Transmit Line (RS-485) O
7 RESERVED Reserved -
8 RS485 RX+ Receive Line (RS-485) I
9 RESERVED Reserved -

FEEDBACK - Feedback Connector

Pin Name Description / Notes I/O
1 HALL A+ I
2 HALL B+ Commutation Sensor Inputs I
3 HALL C+ I
4 MOT ENC A+ Differential Encoder A Channel Input (For Single Ended Signals Use Only The Positive I
5 MOT ENC A- Input) I
6 MOT ENC B+ Differential Encoder B Channel Input (For Single Ended Signals Use Only The Positive I
7 MOT ENC B- Input) I
8 MOT ENC I+ I
Differential Encoder Index Input (For Single Ended Signals Use Only The Positive Input)
9 MOT ENC I- I
10 HALL A- Commutation Sensor Input (For Differential Signals Only) I
11 HALL B- Commutation Sensor Input (For Differential Signals Only) I
12 SGN GND Signal Ground SGND
13 +5V OUT +5V Encoder Supply Output (Short Circuit Protected) O
14 PAI-3 Programmable Analog Input (12-bit Resolution) I
15 HALL C- Commutation Sensor Input (For Differential Signals Only) I

I/O - Signal Connector

Pin Name Description / Notes I/O
1 PDO-1 Programmable Digital Output O
2 SGN GND Signal Ground SGND
3 PDO-2 Programmable Digital Output O
4 PAI-1 + (REF+) I
Differential Programmable Analog Input or Reference Signal Input (16-bit Resolution)
5 PAI-1 - (REF-) I
6 PAI-2 Programmable Analog Input (12-bit Resolution) I
7 PAO-1 Programmable Analog Output (10-bit Resolution) O
8 PAO-2 Programmable Analog Output (10-bit Resolution) O
9 PDI-6 - (DIR- / AUX ENC B-) Programmable Digital Input or Direction- or Auxiliary Encoder (For Differential Signals Only) I
10 PDO-3 Programmable Digital Output O
11 PDI-1 Programmable Digital Input I
12 PDI-2 Programmable Digital Input I
13 PDI-3 Programmable Digital Input I
14 PDO-4 Programmable Digital Output O
15 +5V OUT +5V Encoder Supply Output (Short Circuit Protected) O
16 SGN GND Signal Ground SGND
17 PDI-5 + (STEP+ / AUX ENC A+) Programmable Digital Input or Step+ or Auxiliary Encoder I
18 PDI-6 + (DIR+ / AUX ENC B+) Programmable Digital Input or Direction+ or Auxiliary Encoder I
19 PDI-4 Programmable Digital Input I
20 ENC A+ OUT O
Buffered Encoder Channel A Output
21 ENC A- OUT O
22 ENC B+ OUT O
Buffered Encoder Channel B Output
23 ENC B- OUT O
24 ENC I+ OUT O
Buffered Encoder Index Output
25 ENC I- OUT O
26 PDI-5 - (STEP- / AUX ENC A-) Programmable Digital Input or Step- or Auxiliary Encoder (For Differential Signals Only) I

MOTOR POWER - Power Connector

Pin Name Description / Notes I/O
1 MOTOR A Motor Phase A O
2 MOTOR B Motor Phase B O
3 MOTOR C Motor Phase C O

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

POWER - Power Connector

Pin Name Description / Notes I/O
1 PWR GND Power Ground (Common With Signal Ground) PGND
2 HIGH VOLTAGE DC Power Input I
3 LOGIC GND Logic Supply Ground (Common With Signal Ground) GND
Logic Supply Input. When using a separate logic power supply, turn on the logic supply first
4 LOGIC PWR I
before turning on the main power supply.

HARDWARE SETTINGS

Switch Functions
Setting
Switch Description
On Off
Bit 0 of binary RS-485 drive address. Does not affect RS-232
1 1 0
settings.
Bit 1 of binary RS-485 drive address. Does not affect RS-232
2 1 0
settings.
Bit 2 of binary RS-485 drive address. Does not affect RS-232
3 1 0
settings.
Bit 3 of binary RS-485 drive address. Does not affect RS-232
4 1 0
settings.
Bit 4 of binary RS-485 drive address. Does not affect RS-232
5 1 0
settings.
Bit 5 of binary RS-485 drive address. Does not affect RS-232
6 1 0
settings.
Bit 0 of drive RS-485 baud rate setting. Does not affect RS-232
7 1 0
settings.
Bit 1 of drive RS-485 baud rate setting. Does not affect RS-232
8 1 0
settings.

Additional Details
The drive can be configured to use the address and/or bit rate stored in non-volatile memory by setting the address and/or bit
rate value to 0. Use the table below to map actual bit rates to a bit rate setting.

Baud Rate (kbps) Value For Bit Rate Setting

Load from non-volatile memory 0
9.6 1
38.4 2
115.2 3

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 5 of 9
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

MECHANICAL INFORMATION

COMM - RS232/RS485 Communication Connector

Connector Information 9-pin, female D-sub
TYCO: Plug P/N 205204-4; Housing P/N 5748677-1; Terminals P/N 1658540-5 (loose) or
Details
Mating Connector 1658540-4 (strip)
Included with Drive No

5 ISO GND

3 RS232 RX / RS485 RX-

2 RS232 TX / RS485 TX-
1 SELECT

6 RS485 TX+

8 RS485 RX+

FEEDBACK - Feedback Connector

Connector Information 15-pin, high-density, female D-sub
TYCO: Plug P/N 748364-1; Housing P/N 5748677-1; Terminals P/N 1658670-2 (loose) or
Details
Mating Connector 1658670-1 (strip)
Included with Drive No

MOT ENC B+ 6 5 MOT ENC A-

MOT ENC B- 7 4 MOT ENC A+
MOT ENC I+ 8 3 HALL C+
MOT ENC I- 9 2 HALL B+
HALL A- 10 1 HALL A+

11 HALL B-
12 SGN GND
13 +5V OUT
14 PAI-3
15 HALL C-

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 6 of 9
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

I/O - Signal Connector

Connector Information 26-pin, high-density, female D-sub
TYCO: Plug P/N 1658671-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or
Details
Mating Connector 1658670-1 (strip)
Included with Drive No

PDO-3 10 9 PDI-6 - (DIR- / AUX ENC B-)

PDI-1 11 8 PAO-2
PDI-2 12 7 PAO-1
PDI-3 13 6 PAI-2
PDO-4 14 5 PAI-1 - (REF-)
+5V OUT 15 4 PAI-1 + (REF+)
SGN GND 16 3 PDO-2
PDI-5 + (STEP+ / AUX ENC A+) 17 2 SGN GND
PDI-6 + (DIR+ / AUX ENC B+) 18 1 PDO-1

19 PDI-4
20 ENC A+ OUT
21 ENC A- OUT
22 ENC B+ OUT
23 ENC B- OUT
24 ENC I+ OUT
25 ENC I- OUT
26 PDI-5 - (STEP- / AUX ENC A-)

MOTOR POWER - Power Connector

Connector Information 3-port, 7.62 mm spaced, enclosed, friction lock header
Details Phoenix Contact: P/N 1804917
Mating Connector
Included with Drive Yes

1 MOTOR A
2 MOTOR B
3 MOTOR C

POWER - Power Connector

Connector Information 4-port, 7.62 mm spaced, enclosed, friction lock header
Details Phoenix Contact: P/N 1804920
Mating Connector
Included with Drive Yes

1 PWR GND
2 HIGH VOLTAGE
3 LOGIC GND
4 LOGIC PWR

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

MOUNTING DIMENSIONS

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
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 DigiFlex® Performance™ Servo Drive DPRALTE-060B080

PART NUMBERING INFORMATION

Example: D P R A L T E - 0 6 0 B 0 8 0 -
Drive Series Customer Special
DP DigiFlex® Performance™ Panel Mount Code used to identify customer
specials
Communication
R RS232/RS485 Max DC Bus Voltage (VDC)
C CANopen or RS232 080 80
E EtherCAT 200 200
P POWERLINK / Modbus TCP / Ethernet 400 400
800 800
Command Inputs
Analog (±10V) Power and Logic Supply
AN
No Step & Direction AC Input
Analog (±10V) A
AL +24VDC User Logic Supply Required
Low Voltage Step & Direction (5V) AC Input Single Phase Only
Analog (±10V) S
AH +24VDC User Logic Supply Required
High Voltage Step & Direction (24V) DC Input
B
Both Logic Supply Options (Internal or User)
Digital I/O DC Input
L
I Isolated (24V) Logic Supply Required
T TTL (5V) Non-Isolated
Peak Current (A0 to Peak)
Motor Feedback 015 15
E Incremental Encoder and/or Halls 016 16
R Resolver 020 20
A Absolute Encoder 025 25
Universal (Halls, Inc. Enc., Abs. Enc., 030 30
U
1Vp-p Sin/Cos Enc.) 040 40
060 60
C060 60
C100 100

DigiFlex® Performance™ series of products are available in many configurations. Note that not all possible part number
combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard
product offerings.

ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume
requests. Our Applications and Engineering Departments will work closely with your design team through all stages of
development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick-
turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease
your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for
further information and details.

Examples of Customized Products

 Optimized Footprint  Tailored Project File
 Private Label Software  Silkscreen Branding
 OEM Specified Connectors  Optimized Base Plate
 No Outer Case  Increased Current Limits
 Increased Current Resolution  Increased Voltage Range
 Increased Temperature Range  Conformal Coating
 Custom Control Interface  Multi-Axis Configurations
 Integrated System I/O  Reduced Profile Size and Weight

Available Accessories
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system.
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.

Power Supplies Shunt Regulators Filter Cards

To Motor
Drive(s)

All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.

Release Date: Status: ADVANCED Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 9 of 9
6/10/2024 Active ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com