CURRICULUM VITAE

Mechanical Engineer – Rotary and Packages + Static Equipment’s

OBJECTIVES :
To be associated with progressive organization that provides an opportunity to
apply my knowledge and skill for the betterment of the organization enabling
me to keep abreast trends and technologies.

CARRIER SUMMARY:
Mechanical Engineer with 27+ Years’ Experience in EPC, Engineering
Company and Equipment Manufacturer’s. (More than 15+ Years in Rotary &
Packages and around 12 Years in Static and tanks Design).
Heading & Leading Mech. Team (45nos) for bidding and post order
Name: Bakkiyaraj Narayanasamy Engineering.
Contact Number : Understanding the codes and standard, company specifications, project
Mobile: +91 9962142857 (IND)
specification, design basis, PFD, P&ID, MSD, Material study report, review of
Email: bakkiya1507@gmail.com Plot plan &, Building drawings, Material handling.
Skype ID: bakkiyaraj.n1 Provide technical Guidance to Mechanical Team, Technical solution,
Optimization, Concession request for deviation approval to company.
Personal Data:
Date of Birth : 15-07-1967 Review and approval of critical design documents (MDS, MR, TBE). Review &
Gender : Male Provide justification for File Note Approval to top Management for cost and
Nationality : Indian
quantities w.r.t budget at bid stage.
Marital Status : Married
Pass Port No. : Z3364213 Man Hour estimation, Man power planning & Recruitment, Man power
Pass Port Valid : 22-07-2025 deployment, Man hour’s control, Progress monitoring & Appraisal.
Visa Status : UAE (No) Preparation & controlling of Department guide lines, Work instructions, Check
Language Known: list, IDC Matrix, Standardization. Imparting training to Engineers for Design &
English, Tamil Quality procedure, Technical Support & Advice to project Engineering team
Etc. Optimization, troubleshooting. Technical Study and recommendation etc.
Skill Sets: Domain Exposure
Oil & Gas & Process plant, Power Review of EDDR & Scheduling, Deliverable, Review of company comment &
plant, Water treatment Plant, compliance report and comment response, Inter discipline input review,
Manufacturing Unit. Commissioning support. Trouble shooting of technical issue and providing
Field of experience: Engineering guidance & Suggestions and Recommendations.
Pump (Centrifugal & PD), Gas Participation of HAZAP, HAZID and Design review – close out of Mech. points.
Compressors, IA/PA compressors,
Equipment design: Vessel & Heat Participation of 3D model reviews (30%, 60% & 90%) and closeout tags.
exchanger, API 650 Storage tanks, Participation of VPIM, Progress review, Vendor 3D model review, SAT & FAT.
Process Packages, CT, Chillers, Vendor Evaluation & Assessment and recommendation.
Material Handling, HVAC.
Pre- Bid Engineering activities :
Codes & Standards:  FEED verification, Scope review & Equipment Mapping, deliverable list.
API 610, 674, 675, 676, 682, API  Preparation of Equipment list, Technical Bid clarification, Preparation of
616, 617, 670 (VM&TM) , ASME MR, TQ, TBE & Vendor discussion, Review cost sheet along with
Sec-I, Sec-VIII 1&2, Sec-II, Sec-IX,
Estimation team for Cost loading.
PD 5500, PED 97, TEMA, API 650,
ANSI, AWWA, DIN, IBR etc.. ASCE  Preliminary Design of tanks & MTO, Preparation of FEED verification
7-10, UBC, ASME 16.9,16.20,16.21, report & Bid qualifications, interdisciplinary scope check and review.
16.47 etc..  EDDR, Man hour estimation for EPC, Technical qualification, Engineering
Execution plan, feed verification report for Bid submission etc.
Specifications:
Shell DEP, GASCO, KOC, PDO, Standardization, Failure Analysis, Study report, recommendations etc.
ARAMCO, SONATRACH etc..
Materials Handled: Educational Qualifications:
CS, LTCS, SS304, 316, DS, SDSS,
 MBA (Project Management) from ALAGAPPA University- TN, - (58%)
alloy 625,825 , Cu-Ni90-10/70-30,
ASTM Gr-11,12, 21,22, 91, P1,  B. Tech from Madras Institute of Technology, Anna University, Chennai. First
P2,P11,P12, P21, P22, P91 class with 74%
 Dip.in Mech. Engineering, CNPT, Chennai, Distinction with Honour (86%) 1990
Strength:
Good communication skill, Wide Software knowledge:
Experience, Quick learner, Flexible
to adopt , Problem solving, Project  PVELITE, Code Calc, TANK, PROBAD, Nozzle-Pro, CAESAR-II, ROHR-II.
Leading & Managerial skill, Good  Excel Spread sheet – For API 650 tank design & other Manual calculations.
Team Player & Mentor, Task  Carrier HAP – for HVAC heat /cooling load calculation.
Oriented.
Computer skills: MS Office, Auto Cad, Micro station, PDS/PDMS.
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Summary of Experiences
 7 Years - Package Boiler manufacturer as Design Engineer.
 14 Years - Engineering consultancy – for Process , Oil & Gas, Power ( Static+ Rotary & Package, HVAC )
 +6 Years – in EPC company – for oil & Gas, infrastructure projects – (Static + Rotary and Package Engineer)

Summary of Experience
Years Organisation Nature of organization Position Role Years
Aug1990- I.A.E.C Ltd, Chennai. Manufacturer Design Static &
7 years
to Aug1997 (Group of SIV Ltd) Engineer Package
Lead –
Engineering Company
Aug 1997- IDEA Limited (Group of DGM- (Rotary+
( Oil & gas and Power 14 years
2011 AE&E Ltd, Austria) mechanical Static &
Plant)
Packages)
DODSAL, Chennai, India. General
2011- EPC company – for Oil & Lead – Rotary
(IDEA taken over by Manager - 2+ years
2013 gas and process plant. & Package
DODSAL in 2011) Mechanical
Head
Oct 2013 EPC company – for Oil & Dy. HOD -
DODSAL, Dubai, UAE (Rotary & 4 years
to 2017 gas and process plant. Mechanical
Static)
From Nov Working with consultant Equipment
Freelancer - 1 months
-2017 (A.S.S.SIVAN) Design

Overseas Experience & assignment: 7+ Years (4 years in DODSAL + 2.5 years)

DODSAL E&C Pte. Ltd, Dubai Oct 2013 to Sep 2017: Dy. Head Mechanical Engineering.

3 months in Electricity of France @ Review & Engineer data collection for Relocation of
Richmond, France. 2 x 55MW Steam Turbine & Boiler to India, for ISPAT Steel plant Mumbai.
Worked as Design Engineer client side for Design check & Revamp of Gas
6 months in Q-Chemical, Qatar
cooler, Pump MR, MDS, TBE for replacement of existing Ethylene Pump
2 Months in Steinmüller Engineering Pre-bid for 500 MW Power Boiler pressure parts & Pressure vessels as per
GmbH – Gummersbach, Germany. EN & IBR & material Selection & MTO
9 months in Alstom (AE&E) – Cologne, PEM & Lead Engineer for Detail Engineering of Boiler pressure part & Non
Germany pressure parts as per EN 12952 for Waste to Energy Plant.
2 Month Alstom (AE&E Cz S.R.O ),
Pre- bid engineering for Waste heat recovery unit & BOQ
Brno, Czech Republic
Vendor document review and O&M Preparation for LP & HP System for Waste
3 month , Von Roll Inova, Zürich
to Energy Power plant.
Etihad Rail Phase-1 Project – Lead Engineer – Depot
6 months In SDT – JV , Abu Dhabi
equipment & MEP.

DOMAIN EXPOSURE : (Skill sets)

1) Oil & Gas Plants - EPC projects ( Upstream, Mid-stream, Refinery)

2) Process plant & Water Treatment plant – For EPC project
3) Power plant - for EPC Projects
4) Equipment design & Detail Engineering – for Manufacturer/Vendor
5) Steel storage tank design – for EPC project and Fabricator
6) Boiler design & detail Engineering - Package & Power boilers manufacturer
7) HVAC design and engineering : for industrial Buildings and facilities
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Area of expertise: Rotary, Process Packages, Material Handling, HVAC & Static Equipment’s

 Rotatory Equipment’s: Specification, MR, MDS, TQ.TBE, VDR

API 610 Pumps & Centrifugal Gas Compressor, Steam Turbine, Gas Turbine, IA/ PA compressor, Utility
Pumps (Bulk Chemicals & Diesel unloading & transfer pump)- Diaphragm pump, Gear Pump), Chemical
Injection pumps, Chemical Injection skid, Fire water Pump ( Diesel & Electric driven pumps), Condensate
Extraction pump, Cooling water circulation pumps, Raw water & Potable water pumps, Drain vessel pump,
Pump ancillaries - Lube oil system (Lube oil tank, pump, cooler, filter, heaters), ump seal system,
Portable top up unit, Dedicated Seal fluid automatic top up unit. Pumps with TMS, VMS, VSD, Local
Control panel, Skid piping, valves, instruments, Power and Control cables, Local JB for power and control
system.

 Material handling: Material handling Design Basis, MDS, MR, TQ & TBE & Vendor design & drawing
review - EOT crane & Hoist, Pneumatic conveying system & Belt conveying system. Plot plan review,
Support to layout Engineer for material handling study report

 HVAC: HVAC Design with HAP analysis, Wet& Dry ventilation system, Technical specification, design
philosophy, Control schematic diagram, air flow diagram, duct layout & duct sizing, static head calculation,
Equipment schedules & SOQ for low side items, Preparation of MR, TQ,TBE and vendor drawings &
document review and approval.

 Design of Static Equipment’s: As per Various Design code.

Familiar with various International codes and standard such as ASME Sec VIII div-1 & 2, ASME Sec
TEMA, EN13445, PD 5500, IBR 1950, BS 2790 & BS 1113 (DIN EN 12952) & IS 6533 1& 2.

 Design & Detail engineering for Fabrications: Pressure vessels, Shell & tube Boiler, S&T
Exchangers , Power Boilers, Package Boiler & Fired Heaters and API 650 Steel tanks:

1. MAJOR EQUIPMENT’S & PACKAGES – Handled for Oil & Gas, Process and Power plant

a) Rotary Equipment’s:

Pumps
 API 610 Process Pumps for Crude Oil feed, Crude oil Booster, Kero Pump , LGO, RCO, HGO
PUMPS, OH3, Double volute, S-6, Seal Plan -11 and auxiliary Flush plan-61 – For IOCL, Haldia
refinery.
 Crude Oil Export pump API610 BB3, 377.4 m3/hr @ 721m Head , 900KW VSD for GC-31
 Crude oil booster Pump, API610 VS6, 377.4 m3/hr @ 71.4m Head, 90.8 KW for GC-31
 Treated water transfer pump – API610 BB1, 437/837m3/hr @ 109/158m Head, 320/650KW for GC-31
 HP injection pump - API 610 607.2 m3/HR @ 2338m Head, 6.6MW with Reduced voltage soft starter,
for Treated water injection pump for EWTIP- KOC
 Fire water Main Pump (Diesel & Motor driven) & Jockey Pump – Various projects.
 4 Nos (3 W+1S) CW-Pump, Vertical pump, 7500 m3/hr @Head 25.5m, 710KW. 718 rpm, Sea water –
for GMR 220MW GT Plant. (Kirloskar Pump)
 2Nos (1w+1s) , CT make up pump, Horiz. Over hang pump, 860 m3/hr @42.7m Head, 132 KW
/1485rpm. for GMR 220MW GT Plant. ( Best & Crompton)
 3 Nos (2 W+1S) MCW-Pump, Vertical pump, 10200 m3/hr @Head 26m, 900KW. 718 rpm, for
2x60MW Coal based steam power plant, IMFA Steel plant.
 2Nos (1w+1s) , ACW pump, Vertical pump, 1100 m3/hr @25.2m Head, 110 KW /1500rpm. for
2x60MW Coal based Steam power plant , IMFA Steel plant.
 2Nos (1w+1s) , CEP pump, Vertical Barrel Pump, 1100 m3/hr @25.2m Head, 110 KW /1500rpm. for
2x60MW Coal based Steam power plant , IMFA Steel plant.

 Other pumps – Bulk Chemical unloading & Diesel unloading pump, Utility transfer pumps, Package
Feed Pumps, Recirculation pumps, Drain pumps, Raw water and Potable water, DM water pumps ,

 PA and IA Compressor package (up to (1400 nm3/hr @ 11.5 bar (a)– various project.
 Fire water Pumps - Diesel & Electric driven pumps, Jacky pumps – Various projects
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Rotating Machinary : Coal & Lime stone Crushers, Vibratory Screen & Conveyors

 Primary coal crusher 100tph, Feed size (-50mm), 6 row, 7 hammers per row, 90KW motor, 1500rpm,
rotor rpm 750 (approx. PTMSW- Punjlloyds, IMFA- Thermax.
 Secondary Coal crusher 100tph, Feed size (-)10/12mm, 6 row, 7 hammers per row, 132KW motor,
1500rpm, rotor rpm 750 (approx.).
 Primary and secondary coal screen – Design capacity 100TPH, 100% >6, 80%<1.6,50%>0.3

Turbo Machineries :

 GR5 Gas Compressor station – API 617 TURBOCOMPRESSOR -SIEMENS STC-SV Series driven
with API 616 GAS TURBINE -SIEMENS SGT 600.
 GC-31 TV compressor (KOC –VFD- Motor driven), Hitachi Japan
 ZCINA Gas Compressor & reinjection– (Turbo compressor), Gas Turbine Driven Centrifugal
Compressors (LP (3)/MP(3)/HP(2), Total 8 , Siemens, Netherland & Gas turbine by Siemens, Sweden
 Steam Turbine – 2 x 60MW -2x 18Z Hangzhou(HTC), China & GREENESOLE, Bangalore,
 Steam Turbine - 2 x 30 MW, Siemens SST-300, Brush Netherlands Generator with ABB Control sys.
 Gas Turbine - 2 x125 MW, GE International Ink, 2 x Frame 9E Machine.

b) Process Equipment’s & Packages – Handled

 Chemical Injection packages, Chemical storage tanks (SS&GRP tanks)- Various project.
 Chemical cleaning package – GC-31, KOC
 Gas conditioning skid – for GT Power plant – GMR, LANCO, BHEL, GR-5
 LP/ HP Flare package – KOC GC-31, SONATRCH (GR-5& ZCINA), IOCL- Narimanpoint.
 IGF (EWTP) Package with Circ. pump, piping valves and instruments - for GC-31 & EWTIP – KOC.
 Air cooled exchanger – Various project (KOC, GR-5, ZCINA, ADCO NEB etc.)
 Indirect Water bath Heater Package– GC-31 KOC, GMR, LANCO.
 Inlet Separator / Scrubber – Various Projects. - Gas compressor & Gas conditioning skid.
 Crude oil LP Separator (2 Phase & 3 phase) - GC-31 KOC.
 Slug catcher - ZCINA, SONTRACH
 Flare KOD – Various projects.
 Columns – Distillation column, packed column – IOCL, Haldia, SRF.
 Cold vent stack, Mobile flare stack, Burn pit – Various project.
 Scrubber L & R, Test separator, multiport selector manifold – various project.
 Fired Heater - Design and detail Engineering & Revamp – FIS- USA for various project.
 Pressure vessel & Heat exchanger– for various projects

c) Major Utility Packages – which Includes, tank/vessel, pumps, piping, valves, instruments, Power and
control cables & cable trays, instrument hook-up, base frame, LCP, UCP, JB’S, Access platform and
ladders etc..

 Diesel storage tanks, transfer pump (360m3/hr) & dispensing system–. UL 58 & API 650 – ETHAD
RAIL – UAE.
 Cooling towers- FRP with RCC Basin 7 cell (6w+1s) 3725m3/hr. total 22350 m3/hr– , Range 8°,
Approach -5.5°C ,Sea water for Barge mounted 220MW plant for GMR.
 MCT , FRP+RCC frame & basin – 7cell (6w+1s) 3450 m3/hr. total 20700 m3/hr, Range 9°, Approach
5°C, COC 6, Basin hold 10.5 min, Fan Φ 9750, 90KW, 1500rpm. – For 2 x 60 MW THERMAX- IMFA.
 ACT , FRP+RCC Basin – 5cell (4w+1s) 2540 m3/hr. total 10160 m3/hr, Range 9°, approach 5°C, COC
6, Basin hold up time 10.5 min., Fan dia 9750, 90KW, 1500rpm. – for 2 x 60 MW THERMAX-IMFA.
 CT , FRP+RCC frame & basin – 2cell (1w+1s) 2200m3/hr, Range 11°, approach 4°C, COC- 5, Basin
hold up time 10 min , fan dia. 336”,125HP. – for 2 x 30 MW PTMSW, Indonesia.
 Package Boiler - ASME Sec-1, IBR 1950, BS EN 12952- Various project.
 Thermic fluid heaters – SRF Nylon 6-6 project.
 Rectangular storage day tanks – ASME and good Engineering practice – various project.
 Electrical Heater – Shell type and immersion type – various projects.
 Plant & Instrument Air Compressor , Air Dryer & N2 Generation package - various Projects.
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
 RAW water treatment plant, Pre-treatment, Aerator, clarifier, DM /RO plant.—Various projects
 Oily waste water treatment package - CIP & API separator – Various projects
 Sewage treatment plant – NEB- ADCO 5m3hr and LANCO (50m3/hr), THERMAX.
 Loco & Sulphur wagon Wash water collection & treatment – ETIHAD Rail, MIRFA Depot – Abu Dhabi.
 Chemical Injection package – Corrosion inhibitor, Demulsifier, Reverse Demulsifier Polymer, Hypo
chloride etc..
 Work shop equipment’s – Etihad Rail maintenance depot - Abu Dhabi, Process and power Plants –
lathe, Drilling M/C, Grinding M/C, Milling M/C, welding m/c, Work benches, Power saw, Bench
grinding, Oven Heater, Fume extract, EOT, Mobile crane, forklift , compressor for air tool etc..

d) Major Material handling:

 EOT cranes (up to 100T/15T) & Hoist, Weigh Bridge, Lifting jacks (100& 50T) – various project
 Pneumatic conveying system – Sand & Cement, Nylon chips, Fly ash handling, etc. Etihad Rail-
Abu Dhabi, SRF & various power plants for Ash handling.
 Belt conveying system – 22 to 100TPH for Coal & Lime stone Includes Ground hopper, Primary &
secondary crusher (100TPH), Screen house, Belt conveyers, transfer tower, bunger or silo, Dust
suppression & duct extraction system.
 Belt conveyer for granulated Sulphur – Belt conveyer, transfer tower& dust suppression system,
Silo - HSGP, GASCO.
 Sanding system – Sand Silo, Dense phase, root blower, Air compressor, Pneumatic pipes, Local silo
and automated sand dispensing system.- For Loco engine- for ETIHAD Rail MIFA Depot – Phase -1.
 Passenger Elevator – THERMAX-IMFA, PTMSW–Punjllyod, Etihad Rail-Abu Dhabi, EWTIP–KOC.

e) HVAC: (Carrier HAP & as well Manual calculations), Ventilation & Fume extraction system – For various Project.

Major projects: (Typ. Buildings : Gate house, Admin Building, Substation, Switch gear Room, Control
Buildings, Control Rooms, Staff Canteen, Staff accommodation, Battery rooms, Workshops, Pump house,
TG Building, Etc..) - Split unit, split Ductable, Centralized Unit (ACC, DX, AHU, Chillier unit)

1. ETIHAD Rail Phase-1 Mirfa Depot Buildings Abu Dhabi – Various Buildings
2. New Gathering Centre GC-31 for KOC – Various Buildings
3. EWTIP for KOC – Various Buildings
4. GR-5 Gas compressor station - Various buildings
5. Zcina Gas Compressor Station for SONATRACH – Various buildings
6. Rumaitha/Shanayel Facilities Phase III Project for ADCO Abu Dhabi, UAE – Various Buildings
7. Thermax for 2 x 60MW ST Plant, India – Various Buildings
8. LANCO for 2 x125MW GT Plant, Iraq – Various buildings
9. GMR for 220MW GT Plant, India - Various Buildings
10. SRF for Nylon 6-6 Plants, Gwalior (12) SRF, Manali etc. – Spinning unit and control rooms.

Max. chiller Unit - 400TR & 200TR for SRF, 200 TR for Etihad Rail – Abu Dhabi.
Dry&Wet Ventilation system, Exhaust Extraction System (55000 CFM & 550°C), Fume extraction
system.
f) Major Storage Tank Design & Detailing: As per API 650 (FR & EFR) & AWWA 100-11.
 Fire water tank upto Φ 45m Fixed Cone roof, Truss supported – for HSGP GASCO.
 Liquid sulfur up to Φ45m x 9m Ht Liquid sulfur, Fixed Cone roof, Center supported– for HSGP GASCO.
 Effluent water tanks - Φ53m x 14.6m Ht Effluent water balance tank, fixed cone roof – EWTIP, KOC.
 Treated water tank - Φ 55m x 17 m Ht. Treated water tank, EFR, Double Deck - EWTIP, KOC.
 Surge tank 2 Nos - Φ74m x 17 m Ht. EFR, Double Deck – EWTIP –KOC..
 Wet & Dual Crude tank – up to Φ 56 x 13.1m fixed Cone roof – GC-31, KOC.
 Design of heating coil shell & roof, inlet header, condensate header and internals coils.
 Tank heater, tank mixer, floating roof seal, RIM Vent, Articulated roof drain etc..
 Review of CFD analysis and design of internal distribution headers & its supports.
 Chemical Bulk storage tank - SS tank as per API 650 and ASME.
 Rectangular tanks for Chemical Injection skid– SS Material / GRP.
 FRP and GRP Tank – for AG & UG – design review and approval – Various projects.
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Major Projects: 1997 to 2017

 Oil & Gas & Process plant

1. Gas Compression and Reinjection Station (ZCINA, HMD North) Project for Sonatrach Algeria.
EPC –LSTK Project: > $600 million FEED and EPC, 3 x 297 MMSCFD capacity @245 Barg
pressure Lift Gas and 2 x 297 MMSCFD capacity @400 Barg pressure Injection Gas Compression
Plant along with Sales Gas, Lift Gas and Injection Gas Pipelines of total 230 KM.

2. EW Treatment and Injection Plant (NK) Project for Kuwait Oil Company.
EPC –LSTK Project: >$ 950 million EPC, Effluent Water Treatment Facilities of 1,045,000
BWPD capacity and Injection Facilities of 550,000 BWPD capacity along with Treated Water and
Injection Water Pipelines of total 286 KM.

3. New Gathering Centre in North Kuwait (GC 31) Project for Kuwait Oil Company.
EPC –LSTK Project: : >$ 800 million EPC, Gathering Centre and Processing Facilities of 100,000
BOPD capacity along with Export Oil, Gas and Treated Water Pipelines of total 180 KM

4. Rumaitha/Shanayel Facilities Phase III Project for ADCO Abu Dhabi, UAE.
EPC –LSTK Project: > $ 1400 million (Dodsal: 50%) EPC (GS-Dodsal Consortium), Central
Processing Facilities of 39,000 BOPD capacity along with Oil Gathering Networks and Export
Pipelines of total 415 KM.

5. GR 5 Gas Compression Project at Hassi R’Mel for Sonatrach Algeria.

EPC –LSTK Project: > $ 200 million EPC, 3 x 805 MMSCFD capacity @72.5 Barg pressure
Natural Gas Compression Plant along with Utilities etc

6. MGS 56” EWG-2 and EWG-1 Loop -2 Pipeline Project for Saudi Aramco.
EPC $404 million (with MUSTANG as engineering sub- contractor), 56” Diameter x 343 KM and
30” Diameter x 15 KM Sales Gas Pipeline Project including Black Powder Filtration, Metering etc.

7. Habshan Sulphur Granulation Plant Project for GASCO, Abu Dhabi, UAE.
EPC –LSTK Project: (EPC): A 10,000 TPD Sulphur Granulation Plant including Liquid Sulphur
Storage and Pipeline along with the Utilities.

8. Revamp & up gradation (Crude Distillation Unit-II), IOCL, Haldia.

9. Nylon 6-6 Expansion project for SRF Ltd, MALANPUR, Gwalior.
10. Nylon 6 Expansion Project for SRF Ltd, MANALI.
11. Visakhapatnam LPG under Ground Storage- EPC by L&T Chennai division for SALPG

 Power Plants & Power Boiler Detail engineering:

Basic Engineering, Preparation of TPS (MR), MDS, TQ, TBE, PR & VRD for packages of WTP, Clarifier,
Pre filter, DM/RO plant, Gas conditioning skid, Water Bath Heater, Steel Chimney, Coal Mill, Lime stone
crusher, Vibratory screening, Coal Handling System, Pneumatic Ask Handling System, Bed material &
lime stone handling system, Cooling towers, ETP & STP, HVAC system for buildings etc..

a) Major Power Project – Engineering for EPC contactor :

 2 x 30 MW – (Captive) -EPC- by PunjLlods for PTMSW, Indonesia. PMC – POYRY. (Mine mouth Proj. South Kalimantan)
 Relocation of Barge Mounted- from Thanirbavi, Mangalore to Kakinada. 220 MW –GT combined cycle, GMR Energy.
 2 x125 MW – GT Open cycle and (Future) CCP, EPC- by LANCO for MEGA Deal Proj. for Ministry of electricity – IRAQ.
 2 x 60 MW – Steam Power plant (Captive) EPC- by THERMAX for IMFA, Odisha, DCPL-Kolkata.
 2 x 55MW Captive Power Plant – Dismantling & relocation of Steam Turbine and Boiler to India for ISPAT – Mumbai

b) Boiler Design & Detail Engineering: for Manufacturer: for USA, Europe, Australia and India, as
per International standards like ASME SEC-I, IBR -1950, DIN EN 12952

Mitsui Babcock Energy, Chennai- HPL Co-Generation Limited, Haldia.

Mitsui Babcock Energy Limited - UK: 2x300 MW Boilers (ASME SEC-I) – Pha Lai, Vietnam.
Austrian Energy- Germany : 250 MW Lignite Fired Power Plant, Neyveli, ST-CMS Electric Co.
Alstom India Ltd for GVK Industries, Jegurupadu, AP:.228 MW CCCP, HRSG (HP, IP& LP)
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Lentjes Energy, Germany: 3x100tph CFB Boiler– for Nima soda ash plant.
AE&E INVOA INK- USA: 4x100MW CFBC boiler for PRATT Industries – USA
AE&E INVOA GmbH, Germany - Waste to Energy Power Plant - for Germany.
AE&E Australia: 387tph @187 bar & 540°C Multi fuel (Coal, Biomass, light fuel oil) CFBC- For
Worsley Multi Fuel Cogeneration Plant, Western Australia.

 Major infrastructure Project: 2011 – 2012

ETIHAD RAIL Phase -1, Abu Dhabi - JV (SDT-Saipem+DODSAL+Tecnimont), EPC of Depot facility (Plot
area 500 m x 3500m) by DODSAL including depot Equipment’s & MEP

Railway Depot equipment’s – (!) Under floor wheel lathe, (2) Logo & wagon Pressure washing system,
(3) Lifting jack for Logo & wagon, (4) Reticulated fluids Storage & pump with automatic dispensing system,
(5) Air compressor package & distribution system for various air tool in 6 location per track for each
workshops. (6) Waste water & wash water collection pit and Lift or transfer pump from all workshop to
central collection tank (Sulphur waste water & oily waste water) and (7) treatment plant, (8) Treated water
storage and irrigation pump, (9) Potable water storage, Pump & piping network, (10) Fire water storage,
Pump & Fire water network, sewage collection system from various work shop & Building and disposal by
vacuum truck.

HAVC and MEP - (1) Gate House (2) Provisional Facility Building and workshop, (3) Diesel storage and
pump house, (4) General maintenance facility (Heavy & Light maintenance tracks), (5) Yellow plant
maintenance facility ( track & road vehicle’s), (6) Under floor wheel lathe facility & wheel storage, (7)
Signal & communication Equipment work shop, (8) HAZMAT store, (9) Admin & control Building + Staff
accommodation. (10) Potable & Fire water storage and Pump House. (11) Central waste water collection
tank, treatment & disposal facilities.
Note: Each Buildings are Subject to ESTIDAM approval, has office & work shop area, Air compressor,
Potable + fire Water network, waste water collection, fume extraction system , EOT Cranes, Hoist, Lifting
Jack for Loco and wagons Maintenance, workshop equipment’s etc..)

Failure Analysis & Study reports

1. Failure analysis - HRSG Boiler LP Super Heater

M/s Paguthan Energy Corporation, Gujarat (CLP India limited). HRSG Boiler supplied by BABCOCK
BORSIG, Germany & Detail Engineering by IDEA, Turbine supplied by Siemens. Plant Commissioned in
1995. Client facing problem in tubes and header failure & leakage at LP Super Heater in all the 3 units of
(3x220MW) and facing huge loss in Power Production due forced shutdown.

2. Adequacy Check & Modification: GAS cooler (Φ3X6m Ht.)- For Q-CHEM, Qatar.
3. Pump Vibration study - of Existing Ethylene pump & its piping system - Q-CHEM, Qatar

4. Adequacy check of existing process Naphtha Stabilizer column: Column top 20 m was increased to
1376 mm from 1000 mm and all internal were modified as per revised Hydraulics provided by IOCL-Haldia
and design proved is safe.
5. Adequacy checks Shell & tube heat exchanger – saddle support: 5 new exchangers were stacked on
existing exchangers; saddle support were checked and strengthened. New top saddle designed.
6. Revamp & up gradation of Fired Heater:- for Furnace Improvement –USA for M/s ConocoPhillips, basic
design by FIS and complete mechanical design and modification were carried out by IDEA.
.
*** *** ***

Reference persons: 1) N.Sekar – Engineering Head IDEA. +91 9884093098

2) Naresh Rijhwani – DODSAL, Dubai +971 506254948
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Detailed Work Experience

A. Organization : Dodsal Engineering and Construction Pte Limited – Dubai, UAE.

Designation : Dy. Discipline Head – Mechanical Duration : Oct 2013 to till date

Years Project Experience Details Contract Type Role

Gathering Centre in North Kuwait GC-31 (Part I & II) EPC-OSBL&ISBL LSTK, Lead Engineer – Rotary & Packages
2014-17
USD >650M and static.CV approved by KOC
EPC – LSTK, >USD 950 Review of critical documents.
2014-17 EWTIP –for KOC : Effluent Water Treatment Facilities
Million Technical support to team.
EPC- LSTK, > USD 700
2014-16 ZACINA, SONATRACK – Gas compressor station Lead – Rotary and packages
Million.
GR 5 Gas Compression station at Hassi R’Mel for Sonatrach EPC - LSTK, >USD Lead Engineer (Partly) & Technical
2013-14
Algeria. 200M support to team.
EPC (GS+Dodsal
2013- Rumaitha / Shanayel Facilities Phase III Project for Review of critical documents,
50:50 Consortium
2016 ADCO Abu Dhabi, UAE. Technical support to team.
>$ 1400M
Bid Proposal Engineer
EPC1 CSC at SOUTH HGA-HASSI MESSAOUD, Execution of
Pre Bid- LSTK
2017 a Separation and Compressor Centre at the Periphery of South Lead - Mechanical
USD 1200M (won)
HGA Hassi Messaoud
EPC2 CSC at NORTH of HASSI MESSAOUD, Algeria, Pre-bid- LSTK USD
2017 Lead - Mechanical
Execution of a Separation and Compressor Centre (CSC). 800M (L2)
1. GR5 Reggane – Krechba - Hassi Rmel Compressor Station Bid Proposal (Hold) Lead Engineer
2. TOCOMAL - JV ( TECNIP (EP) & DODSAL ) Bid Proposal (Hold) Lead Engineer
3. ETIHAD RAIL Phase-2 - JV (Saipem+ Dodsal+ Afcon) Bid Proposal (hold) Lead Engineer
4. BAB - JV ( PETROPAC ( ISBL) & DODSAL (OSBL) Bid Proposal Lead Engineer
2013-16
5. GC-29, 30 and GC-31 for KOC ( GC-31 was awarded) Bid Proposal (Won) Lead Engineer
6. Project: EWTIP –for KOC : EWTIP Bid Proposal (won) Lead Engineer
7. Project: KNPC. Bid Proposal (L2) Lead Engineer
8. Project: KOC FEED PIPE LINE. Bid Proposal (L2) Lead Engineer

B. Organization : Dodsal E&C (I) Pvt. Limited, Chennai (+) IDEA Engineering
Designation : General Manager – Mechanical Engineering
Duration : 1997 to 2013 - 16 Years
Responsibilities: Heading & Leading mechanical Team for bidding and post order engineering.

Major Projects

Years Project Experience Details Contract Type Role

Bid Proposal LSTK,
2012 New Gathering Centre in North Kuwait GC-31 (Part I & II) – For KOC Lead –Mechanical (Proposal)
> $650M
Bid Proposal > $ 950
2012 EWTIP –for KOC : EWTIP Lead –Mechanical (Proposal)
Million
2012 GR-5 Gad Compression station for SONATRACK Bid proposal > $ 200M Lead –Mechanical (Proposal)
EPC- LSTK, > $ 650
2012 ZACINA Gas compression station for SONATRACK Lead –Mechanical (Proposal)
Million.
2011-12 ETIHAD RAIL Phase -1, Abu Dhabi - JV (SDT) EPC- LSTK Lead – Depot Equipment & MEP.
Habshan Sulphur Granulation Plant Project for GASCO, EPC- LSTK, >$ 700
2011-12 Lead– Mechanical (Tank)
Abu Dhabi, UAE(EPC): Million.
2011 ETIHAD RAIL Phase -1 JV (SAIPEM+ DODSAL TECNIMONT) Bid proposal (Won) Lead – Depot Equipment & MEP
2 x 125 MW – GT power plant Open cycle and (Future) CCP , EPC- by BOP for EPC contractor. Lead Engineer – Rotary and
2010-11
LANCO for MEGA Deal Project for Ministry of electricity – IRAQ. USD 82M packages
2 x 60 MW – Steam Power plant (Captive) BOP Engineering for EPC
2009-10 Engineering Manager
EPC- by THERMAX for IMFA, Odisha, DCPL-Kolkata. contractor. > USD 125M
BOP Engineering for
Relocation of 220MW Barge Mounted Power Plant, from Thanirbavi,
2008-09 Owners. Lead – Rotary & Packages
Mangalore to Kakinada. 220 MW –GT combined cycle, GMR Energy.
Around USD 90M
 CURRICULUM VITAE
Mechanical Engineer – Rotary and Packages + Static Equipment’s
Major Projects

Years Project Experience Details Contract Type Role

2 x 30 MW – Steam Plant (Captive) -EPC- by PunjLlods for PTMSW, BOP Engineering for EPC
2007-08 Lead - Rotary and Packages
Indonesia. PMC – POYRY. (Mine mouth Proj. South Kalimantan) >Euro 50M
2006-08 AE&E INVOA GmbH - Boiler for Waste to Energy Plant. Detail Engineering Lead & Engineering manager
AE&E Von Roll Ink- USA: 4 x100MW AFBC boiler for PRATT
2006-07 Detail Engineering Lead Engineer.
Industries – USA.
2006 6 month Deputed to Q-CHEM, Qatar, Doha. Engineering. Engineer- Rotary and piping
2004-05 Revamp & up gradation (Crude Distillation Unit-II), IOCL, Haldia.. Engineering for Lurgi. Lead – Rotary and packages
2003-04 ADGAS- Abu Dhabi : Boiler Revamp- Blow down system. Detail Engineering Sr. Engineer - Mechanical
Fired Heater for Lima Refinery, Ohio, USA & Crude Fired Heater- for
2004 Detail Engineering Lead Engineer - Mechanical
FIS INK, USA .
Visakhapatnam LPG under Ground Storage
2003 Owners consultant Lead – Mechanical
EPC by L&T Chennai division for SALPG
2003-04 Nylon 6 Expansion Project for SRF Ltd, MANALI, Engineering for EPC Lead – Rotary and Packages
2002-03 Nylon 6-6 Expansion project for SRF Ltd, MALANPUR, Gwalior Engineering for EPC Lead – Rotary and packages.
2002 CG27 & 28 expansion project.-for HEISCO, Kuwait for KOC. MTO Tanks and Vessels. Sr. Engineer - Mechanical
2002-03 ISGEC John Thompson – India.: Pressure Parts Detail Engineering Detail Engineering Lead .- IBR +Detailing
HIDADA, for SAUDI ARAMCO, 18Nos, steel tank design and detailing
2003 Detail Engineering Engineer- Design
Including Molten Sulfur tank.
Detail Engineering for
2003 VRU Suction Scrubber Skid – Design & detailing For PEERLESS - UK Engineer – skid package
Vendor
2 x 55MW Captive Power Plant – Dismantling & relocation to India for
2002 Engineering. Engineer – Turbine & Boiler.
ISPAT – Mumbai
Austrian Energy- Germany: 250MW Lignite Fired Power Plant, Engineer – Stress + IBR
2001-02 Detail Engineering
Neyveli, ST-CMS Electric company. calculations
Sulphur Recovery Unit, Mathura. Design review of tanks for DM, Fire
1998-99 Detail Engineering Engineer - Design
water, HCL, Molten Sulphur.
Mitsui Babcock Energy Limited - UK: Design and Detailing as per Engineer – Design + strength
1998 Detail Engineering
ASME Sec-I. 2x300 MW Boilers, calculation
MBEIL, Chennai- HPL Co-Generation plant Ltd, Haldia. - 2x120 TPH
1997-98 Detail Engineering Engineer – IBR design
oil & Naphtha fired boiler

C) Organization: I.A.E.C Limited, Chennai. 1990 to 1997 - (7 Years)

Major Clients: NFCL, NDDB, USHA ISPAT, TPL, EIL, IOCL, BHEL, etc...

Position /Role: Lead Design Engineer - Various projects.

Responsibility:
Design & Detail Engineer, Pressure part drawings & strength calculation for Submission & obtaining statutory
approval from Indian Boiler regulation (IBR) and ASME Inspector, Shop coordination, site assistance for
commissioning & performance test.

Handling Team of Engineers and Draftsmen with effective planning of design and detailing.
Design of Boiler- Shell & Nozzles, Noz. Reinforcements. Tube sheets Design, Internal Furnace, reversing
chamber (Wet& Dry), Design of Tube sheet Gusset, stay tubes & stay bars, Base frame, Saddle Supports,
Lifting lugs, Ladders, Platform and handrail, Skid piping, valves & instruments .
Shop coordination and technical clarification & Solution for fabrication, welding etc…
Detailing of Smoke boxes, Refractory lining, ducts, duct supports, Steel chimney design and detailing.
Design of Main oil storage tank and day tank, Oil pumps, Oil Pre Heater (steam& electrical), Boiler feed
water tanks, De-aerator, Economizer, Boiler Feed Pumps, Steam Super Heater.
Safety valve sizing for Boiler Drum, Super heater & Economizer.

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