4.3.

1/MSBKLIA/MECH/80

HIRADC
COMPANY NAME Makhostia Sdn. Bhd. KLIA Plant TYPE OF ACTIVITY Significant Team Leader En. Zainal bin Ngadimin

DEPARTMENT Mechanical R - Routine 15 - 25 = High H Team Member Abbas, Latif, Safiazuan

PROCESS : NR - Non Routine 5 - 12 = Medium M Prepared by Fadzil

Replace damaged wall partition at Cooling Tower, E - Emergency 1 - 4 = Low L Date Prepare 14/7/2015
CT201A-G AN -Abnormal Date Revised
REVISION NO : 00 Approved by En. Khairuddin bin Ibrahim
1. HAZARD IDENTIFICATION 2. RISK ASSESSMENT 3. DETERMINE CONTROL

Suggested Additional Risk

Control
Hierarchy of control

Type of Activities
(1) - Elimination

Significant

Significant
Likelihood

Likelihood
Risk Level

Risk Level
(2) - Substitution

Severity

Severity
NO Activities / Process / Task Hazard / potential of hazard Risk / effect or potential of Existing risk control Date line & person
effect (3) - Isolation responsible
(4) - Engineering Control
(5) - Administrative Control
(6) - Personal Protective
Equipment (PPE)

Musculoskeletal
Manual handling Disease Trolley 1 2 2 L

Mobilization of tools and

1 Noise NR Hearing impairment Ear plug, ear muff 1 4 4 L
equipment

Sharp edge Cuts, minor injury Gloves 1 1 1 L

Erection of scaffolding
2 refer to
4.3.1/MSBKLIA/MECH/70

Body harness with double

Working at height Fall, major injury 1 3 3 L
lanyard

Hot working enviroment Heat stress/ stroke Rest, drink water 1 2 2 L

Remove damaged wall
3 NR
partition

Inhalation - Irritation of
the mouth, nose, throat Dust mask (N95)
Fibre dust 1 2 2 L
Skin Coverall
contact - irritation
 Noise Hearing impairment Ear plug, ear muff 1 4 4 L

Sharp edge Cuts, minor injury Gloves 1 1 1 L

Remove damaged wall
3 NR
partition (cont)
Buddy system, proper lifting
Heavy load Back pain 1 3 3 L
equipment (chain block)

Musculoskeletal
Manual handling Disease Buddy system 1 2 2 L

Body harness with double

Working at height Fall, major injury 1 3 3 L
lanyard

Hot working enviroment Heat stress/ stroke Rest, drink water 1 2 2 L

Inhalation - Irritation of
the mouth, nose, throat Dust mask (N95)
Fibre dust 1 2 2 L
Skin Coverall
contact - irritation

4 Install new wall partition Noise NR Hearing impairment Ear plug, ear muff 1 4 4 L

Sharp edge Cuts, minor injury Gloves 1 1 1 L

Buddy system, proper lifting

Heavy load Back pain 1 3 3 L
equipment (chain block)

Musculoskeletal
Manual handling Disease Buddy system 1 2 2 L

Musculoskeletal
Repetitive movement Disease Buddy system 1 2 2 L

Noise Hearing impairment Ear plug, ear muff 1 4 4 L

5 Housekeeping NR

Sharp edge Cuts, minor injury Gloves 1 1 1 L

Hot working enviroment Heat stress/ stroke Rest, drink water 1 2 2 L

 LIKELIHOOD RATING
PERIOD LIKELIHOOD RATING

> 1 YEAR Very Rare 1

1/6 Month Rare 2

1/3 Month Unusual 3

Once / Month Occasional 4

> 1 Time / Month Frequnt 5

 SEVERITY RATING
INJURY COST (RM) RATING

First Aids / No MC < 5K 1

< 4 Days MC / Outpatient 5 - 10K 2

> 4 Days MC / Hospitalized 10 - 100K 3

Permenent Disability 100K - 1M 4

Loss of Life > 1M 5

 SEVERITY

1 2 3 4 5

5 5 10 15 20 25

4 4 8 12 16 20
LIKELIHOOD

3 3 6 9 12 15

2 2 4 6 8 10

1 1 2 3 4 5