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DG Maintenance Checklist

The document outlines a comprehensive maintenance schedule for a generator, detailing tasks to be performed daily, quarterly, half-yearly, and yearly. Daily tasks include checking fluid levels and inspecting for leaks, while quarterly tasks involve cleaning filters and inspecting components. Yearly maintenance includes major checks such as coolant replacement, safety system tests, and updates to maintenance logs.

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creel0369
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32 views1 page

DG Maintenance Checklist

The document outlines a comprehensive maintenance schedule for a generator, detailing tasks to be performed daily, quarterly, half-yearly, and yearly. Daily tasks include checking fluid levels and inspecting for leaks, while quarterly tasks involve cleaning filters and inspecting components. Yearly maintenance includes major checks such as coolant replacement, safety system tests, and updates to maintenance logs.

Uploaded by

creel0369
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Frequency Task

Daily / RegCheck fuel level and refill if necessary


Daily / RegCheck engine oil level
Daily / RegCheck coolant level in radiator and overflow tank
Daily / RegInspect for fuel, oil, or coolant leaks
Daily / RegCheck battery voltage and electrolyte levels
Daily / RegVerify control panel indicators and warning lights
Daily / RegRun generator under load and check noise, vibrations
Daily / RegCheck exhaust smoke color and behavior
Daily / RegDrain water from fuel-water separator
Quarterly Clean air filter or replace if needed
Quarterly Clean fuel filter sediment bowl
Quarterly Inspect and clean battery terminals
Quarterly Inspect drive belts for wear and tension
Quarterly Test auto start and stop functions
Quarterly Check alternator and AVR connections
Quarterly Test load bank performance
Half-YearlyChange engine oil and oil filter
Half-YearlyChange fuel filter and water separator
Half-YearlyClean radiator and check for blockages
Half-YearlyInspect turbocharger and air intake system
Half-YearlyInspect exhaust system for leaks and corrosion
Half-YearlyCheck engine mounts and vibration isolators
Half-YearlyInspect control panel wiring and connections
Half-YearlyCheck insulation resistance of alternator windings
Yearly Flush and replace coolant
Yearly Inspect and clean fuel tank
Yearly Perform injector and valve clearance adjustment
Yearly Test and calibrate safety shutdown systems
Yearly Perform megger test on alternator windings
Yearly Replace air filters
Yearly Overhaul starter motor and alternator
Yearly Perform complete load test
Yearly Update maintenance logs
Yearly Update compliance records

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