Catalog Allison Transmission i POWERSHIFT MODELS CT 5640, 5840, 5860 CBT 5640, 5840, 5860 ‘ hie CLT 5640, 5660, 5840, 5860,5865 5 CLBT 5640, 5660, 5840, 5860, 5865 — VCLT 5860, 5865 “ VCLBT 5860 a T SEPTEMBER 1989 & “a ¥ ore ‘hs pitt pat ety pabeed ane atin raven are aaate afc Meee. Ear may be pareased ram ator his Trnsieinsenie o> les Ste yer yl popes ener Trorniee—Trecks, ‘Trt, te © 196, 1888 cen Meters ti. i eee te s-- ’ a oe ALLISON POWERSHIF1 TRANSMISSION 640-5660-5840-5860 SERIES PARTS CATALOG MODELS COVERED ‘Tho Allison 5600-5800 series models covered In this catalog are IIsted on page 5-11 by A/M (Assenbly Nunbor) In numerical sequence. = YOU MUST KNOW TRANSMISSION PART NUMBER To use this catelog you must know the Allison assonbly nunber (A/N) found on the transmission nanoplate. The naneplate is attachad to the back left corner of rear cover. SERVICE KITS able sorvice parts kits are listed on pages 7 thru 13. «NUMERICAL INDEX Fe meen inde clo othe rar of hp extlge_ Ths inden erete-retreed fo inate fete nts eat eae et ee ct ac yen pty oa are nee ind arene Saran Inti eras pln rir ace marta yth tee tae sty eta at fo pies SL bccn tral Pageley Ret taal yc, Ree tit Sy OSE cS aka ole ST © Gross section ‘ iS sectional viow of the transmission and available options are shown on a foldout atthe back i ‘orthis catalog. How 10 ORDER PARTS S16 an etsy subassnbly Is ordered, all subessonl es and detail ports Indntod bonasth it wilt be fotos. If. detail part is ordered, only the detat! part will be sont unless its part number is starred (). A'starred 8) part nunber moans that such a part is not serviced alone. ‘This is nocessary because certain parts require factory installation or adjustmont. If an order is received for @ starred (*) rt, the assembly or subassonbly under which it is indented wil! be sent. NOTE |All parts orders must be directed to your desler — do not sond thom fo Aitisen, Always include the modely the fransnission assowbly, and Serial nusbers when ordering parts. Be sure fo ineluge part nove ond pert nunbers Allison Transmission sincerely believes it offers # stantly reviewed to aseure i remains conpat tiv ransmisston Distributor. finest parts warranty In the industry. It is We urge you to ask about It at your local AllisonExample: To tThd the’ part number of the torque ot oliow #he procedure outlines Befoxe ssion assentily part nun~ ‘eed serial number shown on ‘the nose plates As Illustrates, Itereads 6882710«! you will find Turning to Group | 45 referenced ae, verter turbine Is refer Turn to the pictorial index of exploded Illustration; the part. parts. The torque converter turbine is 6859975+"" Opposite the port number, snogn ‘In the Torque Converter and Lockip Clutch ~ ‘side of the page, Is 2 quar Section which Is referenced to page 2-1el- spare “parts, based on Grransmission). 1 grow I Nlusteeti the ongue cone TO GET THE RIGHT'PART YOU MUST KNOW YOUR TRANSMISSION Beginning on page Z-Iely. ste In nunori= cel sequence, ‘the trensmission assembly * rumors (A/ni of the vartous, models: “Under the io 8 a 5 2 By Use therbastc procédure explained show to locate amp part tumber requlfieds Al refer te thw “cpposite. page. for ier [cal usage ‘edditional parts, ordect nforacsicne Cooysiet 19 Gaia motrs Coe. sc eeFuNgescrion <_RAISMSSION HOM ove, Poet AND CONVERTER DRIVE SECTION cru cutox seerioy Pe ee agen secrion Paes SERIES 9640-5660-5640-5860 PONERSHIFT " Copyright 1989 Generabiilotors Corp.[ALLISON POMERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 3 e ASSEMBLY NUNBER FOUND ON THE TRANSMISSION NAMEPLATE ! ey 54 [ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CTALOE TO GET THE RIGHT PART YOU MUST KNOW YOUR TRANSMISSION loa eayce curs secon Poel naemvenuare nance REVERSE RANGE PLANETARY AND VERSE RaW CUTE SECTION Pe Te ourPu ove rans eas vousTg Ato SPeEboMETER SECTION cure oiscomect Lure seeion| SERIES 5640-660-5840-5860 POWERSHIFT Copyright 1989 Géheral Motors Corp.[ALLISON PONERSHIFT TRANSMISSION 5640-560-5640-5860 SERIES PARTS CATALOG 5 ASSEMBLY NUMBER FOUND ON THE TRANSNISSION NAMEPLATE ow eae Panay, Low Rawat cuTER ako OUTPUT 0g STON PARKIN BAKE 1 Re rages “IE O, Pi owruron cunpur atv ans con ous COVER AND SPEEDOVEER SCION ‘TRANSMISSION PICTORIAL INDEX 9-01-89 Copyright 1989 General Motors Corp.09-01-89 (a) (8) STRAIGHT THRU DRIVE MODEL (a) (8) 5 (c) (0) TRANSFER GEAR DRIVE MODEL (DROP BOX) (a) ii [ANGLE DRIVE TRANSFER GEAR MODEL NOTE Lotters in parentheses identity loca- tions and should not be confused with the alphabetical group list- ings. FIG. 1 FLANGE ALLISON POMERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG ‘46600 _ Copyright 1989 General Motors Corp.ALLISON PONERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 1. GROUP A : FLANGE, FIGURE | REF NOMENCLATURE PART WO REQ RECOMENDED No SPARES FOR UNITS 13 410 11-25 1 BOLT, HK HD, 1/2-20X 1/4. ee see ee 459012 2 2 4 6 2 smRIB, Locking DDD T e7p5z69 1 1 3 10 3 WASHER, FLANGE RETAWWER S222 D DDD D002 e7earit I i 2 3 A WE Ws wa ns aacs ee DLL 6769265 ' 1 2 5-20 NOT USED IN THis’ Gols 21 SHIM, OB oe ee eee ee ee ee wee ee 6772140 aR 2 6 8 21 SHIM, 08 oe eect e ee SFTRIAL aR 2 6 8 22-23 NOT USED In THis’ eour GROUP B FLANGE, FIGURE | SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4 NOT USED IN THIS GROUP 5 FLANGE. S-1700 ew ee eee ee ee 6770785 ' 2 6-20 NOT USED IN THIS GROUP” SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4-5 NOT USED IN THIS GROUP 6 FUME S180. ee eee ee es OSD u 2 7-20 NOT USED IN THIS GROUP sROUP 0 FLANGE, FIGURE 1 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. a MASHER PLUME RETAINER 6768324 1 1 2 3 Des MMe WIG isin is ec se aia sce ste 6757603 1 1 2 8-20 NOT USED IN THis” GROUP” GROUP E FLANGE, FIGURE | SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOM. 4 MCE MC kG ic bei eae she tae ere8713 1 1 2 oRoUP F FLANGE, FIGURE | SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOM. WASHER, FLANGE RETAINER © ee ee eee ces 6768328 1 ' 2 3 NoT USED IN THIS GROUP FLANGE MIC ee ee eee eee 6769940 ' ' 2 NOT USED IN THis’ GROUP Copyright 1989 General Motors Corp. seize?[ALLISON POWERSHIFT TRANSMISSION 5640-5660-5640-5860 SERIES PARTS CATALOS 46378 FIG. 2 TRANSMISSION FRONT COVER AND CONVERTER DRIVE 09-01-89 Copyright 1989 General Motors Corp.ALLISON POERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG GROUP A TRANSMISSION FRONT COVE (VERTER ORIVE, FIGURE 2 rer NOMENCLATURE. PART NO REQ RECOMMENDED No SPARES. FOR UNITS rst ee LBM ees ggrsecettrersrtr rs OMe 1 1 3 0 2 bon Hiewe ae Los eS tt Taial5 18 6B 4 Sse, converter tous ne Fro Sieioe Laas 4 SING FRONT 1902 i 1 10 $ Bathe ONERTER mune FMT CaS as SBE | fee) & HOUSING’ ASSY,, TRANSMISSION’ REMOTE MOUNTED <= ~ L: 6770631 i 1 2 ‘CONVERTER’ ORIVE PRIOR TO S/N 19246 ONLY, ‘ALSO ORDER PLATE 6770587 ANO TWO KEYS 6772052. SEE SLEEVE 6774587 REF 18 WHEN REWORKING: CONVERTER DRIVE. HOUSING ASST 6770631, 7 QNGIBX 13/8 eee eee eee es 181888 8 4 6 w 8 Stele, CoekinesP TT ttt t 6768688 4 4 8 16 9 PIN, 455366 ~ Fieio’séeiice oversize Pill‘: * 455366 4 ‘REPLACEMENT FOR 6768710. SEE SPI 34-TR80 Oi ae eS 6768687 + I i Housiie, Colwéntei Ii 6770630 © 12) PIN, DOL. ee Li errzese 4 4 15 WASHER; Loox, 7/76" % It toss22 8 er! 4 NUT 271505 3 B36 5 271505 3 Suite 3 1 WASHER, "LocK, 7/16" = 103322 3 5 6 8 17 BOLT, 7/16-20 XA 1/4 oot 2 186331 5 3 6 9 18 SLEEVE” USED ONLY Wiel ReWoitind CoWERie® <> 6774587 i i 3 6 ‘DRIVE HOUSING ASSY 6770631 REF 6 ‘eROUP TRANSMISSION FRONT COVER AND CONVERTER DRIVE, FIGURE 2 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 6 HOUSING ASSY, TRANSMISSION REMOTE MOUNTED . . . . 6768985 1 1 2 CONVERTER’ ORIVE gM eee ererrtrrrrssrs: ggg 4 10 WH ees ee Pe eu ee Bary es eres 1 House? doivénieR énivé 222:2D0D022 eregeso #1 12 MOT USED IN THIS GROUP. | 18 NOT USED IN THIS GROUP. | ‘orour ¢ ‘TRAUSMISSION FRONT COVER AND CONVERTER DRIVE, FIGURE 2-1 ee eee ces 6772080 H 1 3 10 2 Bot, i620 X53 12s 2 Se It teas 8 2a 6 (omg 5 covek. TemGMISsion Refoie wouinéD'odvieivéR’ © + 6727243 i i | 4 GASKET, CONVERTER HOUSING css 5181902 1 1 3 10 5 BEARING, SINGLE ROW BALL DIDI 2s0a7e7 i 1 2 5 6 BOLT, 72-20K 1 174. Dill Taras 8 8 8 2 7 strié, Locking... Lilt erseses 4 * . as 16 Bo Wee resi see LIL 6756560 1 1 2 9 HOUSING, “cOwieRTER DRIVE Dll 6769429 1 i 2 10 Il tosse2 18 18% 8h i) NUT, HK, 7716-20 Di z7is05 18 8 Be 12 WUT, HK, 7716-20 22 LID zis0s 3 3 6 9 ‘CONTINUED ON NEXT PAGE SERVICED AS AN ASSY — NOT AS A DETAIL PART . Copyright 1989 General Motors Corp. ee a * = Sees[ALLISON POVENSHIF] TRANSMISSION 5640-5660-5840-860 SERIES PARTS CATALOG 43054 e FIG. 4 LOOKUP CLUTCH 09-01-89 Copyright 1989 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 43.1 aN @ \ xr fawe’ « a rare RING, SEAL, 5.246-5.310 1D X .102-.118 THK... . 6752849 \ ' 2 RING, SEAL, fei WidEx .211 THlcK'x 15.652 io”: e7szade ' 5 Piston, toéxip-cubron = 22.',7010%, Pee. erate xt 4 PLATE, Looe cuUTon Soe eo 6750270 5 PLATE: CLUTCH BACKING," Pio fo°s’n" Sade" uSe" ‘6770587 I PLATE, 6770022 AND PIN 6763590, 6 Ker, LOCKUP CLUTCH Paton 10 S/u 9246 USE... . 6772552 % 2 PLATE 6770022. AND PI 6768990. 7 BUSHING. USED ONLY HEN REVORKING PISTON... . 6852547 4 16778150 REF 3 SEE SPI 659. orour & LockyP CLUTCH, FIGURE 4 SAME AS GROUP A, EXCEPT FOR PARIS LISTED BELOM. 5 PLATE, GLUTON BMKING ve eee eee eee 6836305 ' YY a GROUP C xX Lockue CLUTCH, FIGURE 4 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. e 4 (GRATE, COCR Tw et ee eee 6770590 1 Vv GROUP 0 De LOCKUP CLUTCH, FIGURE 4 SANE AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4 PLATE, LOCKUP CLUTCH oe ee eee ee = 6770390 ' 5 PLATE, CLUTCH BACKING 2222222222225 6836303 ' Copyright 1989 General Motors Corp. RECOWENDED ‘SPARES FOR UNITS 1S a10 1125 10 0-01-81ALLISON POWERSHIFT TRANSM|SSION 5640-5660-5840-5860 SERIES PARTS CATALOG FIG. 5 TURBINE 09-01-09 Copyright 1989 General Motors Corp. I eel il a‘ALLISON POWERSHIFT TRANSMISSION 5640-5660-5B40-5860 SERIES PARTS CATALOG 53.1 cRouP ® telat scr owENcLATURE PART NO REQ se commenoe %0 SPARES" FOR UNITS 1 ia | RING, EXTERNAL SNAP, sp eaygegt ¥ 6839403 ' 1 2 5 2 BEARING, ROLLER”. 2. PBC DREGGELY 27909 1 1 2 5 3 RING, INTERNAL SNAP, 6774184 1 It 2 5 4 TURBINE ee : 6950597 \ 1 2 5 RiNG, Swi, F587 jo" TTT DTI III D 2 er0soss 1 » 2 5 6-8 Nor Useb IK THiS GROUP? GROUP 8 TURBINE, FIGURE 5 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4 -NOT_USED IN THIS GROUP. 6 WOW ss ce as in ss se en 6831803, 1 1 2 7-8 NOT USED" IN THis” GROUP: GROUP ¢ ‘TURBINE, FIGURE 5 SANE. AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4 WINE ee ee + 6830600 1 1 2 5-6 NOT USED IN THis’ GROUP: 7 SPACER, GERRIWG see eee een eee 6774708 1 1 2 5 BORING, BMAP LTTE D DIDI IIIT eraos 1 1 2 5 ‘GROUP D ‘TURBINE, FIGURE 5 ‘SANE AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 3 4-5 NOT USED IN THIS GROUP. 6 TURBINE ee ee ee ee eee 6830595 1 ' 2 7 spacer, BEARING STD IID EDD I DLL eraroa ' 1 2 5 @ RING, SMP ID DED LDDDD DDD eraros ' 1 2 5 GROUP E ‘TURBINE, FIGURE 5 ‘SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 3-4 NOT USED IN THIS GROUP. 6 NWS cee see Sb isa gees ee 6831803 1 1 2 7-8 NOT USED IN THis’ GROUP: GROUP F TURBINE, FIGRES ‘SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4 TIME ee wenn ene - 6830599 FO t 2 of Ba aie au . ; SLPEADE gm eet Copyright 1989 General Motors Corp. me-0G-6tALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG FIG. 6-1 STATOR (SINGLE STATOR) Copyright 1989 General Motors Corp. .63.4 ALLISON POWCRSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG Gos) Vf e STATOR, FIGURE 6-1 REF NOMENCLATURE PART NO REQ. RECOMMENDED No ‘SPARES FOR UNITS 130 410 11-25 MUL, SPANNER og we ee see OT4NB | 1 2 4 2 WASHER, THRUST, 5.260 ip” 2 2 * 672888 | 1 2 5 5 RACE, STATOR FREEWIEL ROLLER ¢ 6774709, i 1 2 4 STATOR, TRUE ELEMENT 23085336= | ' 2 5 dea sist i 6773088 24 a 96 & fouuén: fedoie” ¢ : ee 6770302 “12, 2 8 7 SPRING: Set SPI 3iR’e2 © 22 6769276 S12 2 ae 48 8 ROLLER, STATOR FHEEWIEEL: SEC SP} 770574 12 2 2m 48 9 PLATE, "STATOR BACKING. sss e7anio — t 2 4 GROUP K STATOR, FIGURE 6-1 ‘SAME AS GROUP J, EXCEPT FOR PARTS LISTED BFLOW. 4 STATOR, THREE ELEMENT 6 eee ee eee 23085333 1 ' 2 OROUP L STATOR, FIGURE 6-2 1 NUT, SPANNER er 6778039 ' 1 2 4 2 wastieR, THRUST; 3.995 fo" DDT 6778491 ' 1 2 > 5 RACE ASSY, STATOR FREEWHEEL 6778421 ' ' 2 4 flea sates 6778460 * 5 Pin atetmeee tenet ere Dit targa, 3 3 6 STATOR ASs¥, "vaRiAwé ° 2D t 6832167 1 1 2 7 BOLT, HX'HD, 9/16-24 X 2 a 181350 12 2 36 8 SPRING, FREEWHEEL ROLLER 6779083 12 2 2 48 9 ‘SHROUD’ ASSY, STATOR = 6830526 I 1 10 PINs cage ca eae age DIDDID eps #5 i GROW Foss tcceat cera sees 6830525 * 12 BLADE, STATOR 2 DDL DIDI. 6779936 30 . 3 KIT, SEAL AND EXPANDER <1 1 6779006 1 1a PISTON. sw ee 6832168 ' 1 15 KIT, SEAL“AND EXPANDER <2 6777677 ' ' 3 10 16 RETAINER se ees 6778859 1 i 2 \7 NUT, LOCK, 4 451006 2 2 8 18 PLate ASSY, SIDE. < 6831954 ' 1 19 easigss 20 NG errs * 21 HOUSING ASSY, “MAGHIHING < 6778456 ' 2 HOUSING, PISTON «7 677s * B PIN, SPRING, 1/8 XI 178 25527 #3 2 CAM STATOR. wee ee errs * B PLATE Assy, SIDES SD e 6778420 1 1 %6 PLATE... errs * | 2 BUSHING ermeaa * 28 ROLLER, FREEWHEEL: oe 6778407 12 2 48 29 WASHER, THRUST, 3.755 io” 22> 678491 1 1 2 5 SO REIN 2 eee eee 6778836 1 1 2 SERVICED AS AN ASSY - NOT AS A DETAIL PART 09-01-89: Copyright 1989 General Motors Corp.[ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG FIG. 7 TORQUE CONVERTER PUNP 09-01-99 Copyright 1989 General Motors Corp.ALLISON POWERSHIF1 TRANSMISSION 5640-660-5840-5860 SERIES PARTS CATALOG 73.1 ora 4 © Tore CONEATEN PP, FLO 7 te voce vast oe secometo ® oes fm MU Meese BOO ahi ee ee eee 3 ital jie’ 2 LCDI LILI BBM He 2 MS nigh ir scsi ae fl gS 5 MS CUM Ae so‘snied Biot 122 Grete | ca Sia ae cea Hey Wei omy oe ee Lei em 1 te § Stat is ote Re SO oy oe os. ame S RESO a: BR U8 RU ee = = ae 5 PUMP, TORQUE CONVERTER 590 SERIES 2.49 10.1. . 6777779 ' ' 2 STALL TORQUE. RATIO onouP TORQUE CONVERTER PUMP, FIGURE 7 1 BOLT, HX HD, 3/8-24X1 1B. eee eee ee ee IBI3ED * 12 12 4 se 2 STRIP, LOCKING ea cee DILIIILII etre 6 eee] 5 NOL USED In THIS” chow & BEARING, SINGLE ROW EALL ee a we 23081915 HAI facet . 3 Pui, TORQUE CONERIER 570"staieS 3.is"16 7 22 éaBtaz2 > 1 i 3 STALL TOnaUE RATIO 6 GEAR INPUT ACEESSORY DRIVE... ese es STMT ' 2 5 RETAINER, CONVERTER PUMP. S02 ILD 1 erzose \ \ 3 8 WastieR, 1675" 00 x -406 10 X Zo62"1ik" 2 <2 121 a30003 56 % Re 5 Bots HNO, SELF-LOCKING, 378-24°X'1 174 222 Sao0s7 X56 a 09-01-89 Copyright 1989 General Motors Corp.73.2 ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 2 Fi, Fane 1 vw @ SANE as eee ‘CONTINUED ON NEXT + SERVICED AS AN ASSY — NOT AS A DETAIL PART Copyright 1989 General Motors Corp. 103323 >< 6174736 6774735. x 892840 =< 6835205 — 6834002 * 4a57>1 antes 107395 141268 antes? 145067, 2301203 23012033, 23012031, 23012034 23012037, 141264) 23014599 179837 103321 6758216 6851037 6756858 676168 6796146 679851 6830021 67687/0 23019650 6770717 9409127 179838 103321 6758337 6882702 6753487 PAGE 23041450 < REQ necommenoco spat FOR OnITs io as Tena lessee aunts fee fesetaeeas eee greene) lo: reais pee ceereg eee eeccea) \ \ I i 3 i | 2 \ Od i 2 a eee AS wer eae ig ago Fe gees ieee ieee ee eee : 3 8 i a 2 6 @ ae > 2 8 gf 8 a i & > i, 29-52 ‘ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG } ae ee eae Piet a ie mre pee oe = SET, Se od Bees eae ee ioe See ee eces die las eerie tees eee eee ; Beet nace ge of 4 gg Bo Wee idag BBR Poop 8 BBB a ieee oo Tit! game Bo Reg Serie igs 202ir: RP a a aera fe 2 aii BeMetld fae yerigt | kk Be Me reais he a ma or eri a roe aarti fei, Fa 9 She ae peel a Ary RTE 8 BEARING 901310 REF 8,’AND SNAPRING 8872040 BA Rie cme me a uy ees ee ee See ee cd oo aes os Sapa on eos a ean wore tose entice aclu Si pes aaa 1 STRIP, PITOT TUBE LOCKING... eee ee 2 ss 675BKID 1 1 2 5 ‘SPINDLE 6774736 REF 6, GEAR 6774735 REF 7, BEARING 901310 REF 8,'AND SNAPRING 8897840 REF 9 WHEN REPLACING’ CONVERTER HOUSING ASSY 6770210, 6770211. SEE SP1 557. PRIOR TO S/N 54255 USE 6774729. STARTING WITH S/N 54255 xn overt a & Copyright 1989 General Motors Corp.[ALLISON POMERSHIFT TRANSHISSION 5640-5660-5840-5860 SERIES PARTS CATALOG cour 16 Tome COnVERER ISN, Foe 9 @ SE 15 GOP A, DEPT FOR PRS LISTED LW te vor ato He ee e oes io te MG HE EN cet eet eS ee peta, Hames Omg TTI RT 2% NOT USED IN THIS GkoUP. 35-37 NOT USED IN THIS GROUP’ 4 RING, STEP JOINT SEAL... 2 2 2 2 25019751 ' 2 6 2 42 NOT USED IN THIS GROUP" 61 SEAL, ORING wes 6836923 ' 1 3 10 62 SLEEVE ASSY, cOniefTER GROUND > ¢ DDD epssig7 3 ‘SLEEVE, CONVERTER GROUND. 2D c ¢ DI1 erm 1 oa SLEEVE, OIL TRANSFER . = 2 2 2 Tilt e77eaao i GROUP A ‘TORQUE CONVERTER HOUSING, FIGURE 9 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 26 NOT USED IN THIS GROUP. 41 RING, STEP JOINT SEALS. se eee 29019751 ' 2 6 20 42 NOT USED IN THIS GROUP 61 SEAL, ORING becca nee os BRS ' 1 3 0 62 SLEEVE ASSY, CONVERTER GROUND STD DD TTT t 6833187 aK | i 2 3 SLEEVE, CONVERTER GROUND.) 222221. e77aaa # cy SLEEVE, OIL TRANSFER ©. 2221! DILL errs 1 65 OUP, CONVERTER HOUSING. 222222222221 easvezi 1 GROUP AJ ‘TORQUE CONVERTER HOUSING, FIGURE 9 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 4) RING, STEP JOINT SEAL TEFLON. = = 23019731 1 42 SLEEVE, CONVERTER GROUND. . > 6779834 1 56 WHOSE, “OIL PUMP PRESSURE” << ‘ 23046148 i 61 SEAL, O'RING ww DDD easeaes 2 62-65 NOT USED IN THIS’ GROUP TORQUE = FIGURE 9 c SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 10 BOLT, HK HD, 5/16-24 X 2 1/2 PITOI TUBE... 181549 2 Hl STRIP, PITOT TUBE LOCKING. SDD eréaaly 1 12 HOUSING ASSY, ToRQUE CoNveRTER 2222122 2s017a3e ' 3 HOUSING, TORQUE CONVERTER . 222222222 6834002 # I 18-19 NOT USED IN THIS GROUP 21 NOT USED IN THIS GROUP BI PIN, LUBE REGLIR VALVE 2... ee CONTINUED ON NEXT PAGE, cine e e 67DSA03 ' 4 SERVICED AS AN ASSY - HOT AS A DETAIL PARI "01 HO LONGER AVAILABLE ~ CHECK WITH SERVICE DEPARTMENT 09-01-99 Copyright 1989 General Motors Corp.ALLISON FOALEHIET TASHISION 60-5660 990-580 SERIES PARIS CATALOG 9.313 Gow mc @ tone COnERTE TOSI, FOE 9 SAM AS CROP A, CEPT FOR PARTS LISTED BLOM. tes vorencsTRe ret m0 secomesoeo e oot ins SI MSs se Srvc, Lue RETA VIE ss mm 4 aes rete ee erga doen ae BWM ico 2 22202 soissin G4 eee ER aie Hei EN int Seat ste sP1 eo. mois PT i 7 Bikes Oe cee Se ee oe es BO seal Sree HEME SEITE! et | oo Bits coir roi TOF CAERTER HOUSING, FIORE 9 SIME A GRO A EXCEPT FOR PARTS LISTED BLOM, fo Lt, Wh WO. 9716 24x 2 172. se eee ee 1 Bile Mate Reetb 2 cs oss ae, Leet ee, He eae: bok f'n’ > Sao be See SE BiG WIN Sse ernie ean Heist Smet ee ee. toon eB SI Wi one Aer UD IS Sur so eb th ee” See ee eS ee. ores HE ee Seiad ©2222 sini: BAB 3 Maes Ga ane LILI T LT ae 2 BSSY re st Teeioeity ae el egies roa ee ere Sees Be mera te cereale Be ee ioral liill Spel I HG Se I Megt aée sb cbs" 22212 Beton cof ilgeo i Ime cue Se Tet oe eee + BOI Bear eG em ESCO «Sori tit AS Sh tik canchnée fond 22222221 Saba See cian ae? LILI t: amt Seer Somes LD Sle wor BEE ethane 1 SERVICED AS AN ASSY = NOT AS A DETAIL PAT é noi Copyright 1989 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG FIG. 1 INPUT DRIVEN CHARGING AND SCAVENGE OIL PUMP 09-01 a Copyright 1989 General Motors Corp.[ALLISON POMERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOS 0-5. = i if tl elie Str ie ie Fiade es meats rere es — : Soper eee 1 guy 0, face 1 34 eee TE cee ee pot ac eel e : ee eee ; Ha ai idiea eae tame tL: ee eee 3 UE sia ey ia gee eae oe eee Utena fre ee BR eae eo eeu = Teter ate ete ae fee eee weltct ieee eget ese 12 ‘BODY A ‘SCAVENGEY PUMP 6834181 1 1 a Meera eee ele ict ie emetic ee ts fee Were eee ae ; Visa tates cee eae : 7 GASKET, SEPARATING PLATE. + secwces COMES 1 1 3 10 ta cle eee tt er omioaie (oI cl et let Be oles eee Stee ite feta aria 2 ee ee ene: eae Petes Bee ieee ee eee | Pe eee eee tae ce ieieteta ai aici Bo Baia tue 2222s: Be ee er aien ls ae @ ccleaner x 1 1 Stat see ey Seaver re eee ee loans fae ie bh aid SOM. i ria 1 or 5 OR oP LK > nme, snce a1 nyse are ee oe eee cae eet a a cos isn ig ROPES, wiroee rer cs = = na Biol erent or ea eee a aig : Se SENOS. Ne sci’ - ieee Bo a on ree : gue ie ere cre a See Bagh Sgr iio see 2 GEAR, OIL PUMP DRIVE... . . 6769722 1 1 2° BR SE ees ie ex Scie uence : BA | eae A kaa eta + SERVICED AS AN ASSY ~ NOT AS_A DETAIL PART SS #7 XO Lovoee AVAILABLE — REPLACE WITH PUMP” ASSY 6600125 Copyright 1989 General Motors Corp. 09-01-89ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG ul ase FIG. 1-1 MAIN PRESSURE REGULATOR VALVE AND OIL. FILTER 05-01-89 Copyright 1989 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 13.1 GROUP A MAIN PRESSURE REGULATOR VALVE AND OIL FILTER, FIGURE 11 REF NOMENCLATURE, PART NO REQ. RECOMMENDED No SPARES FOR UNITS 13410 11-25 1 WASHER, LOCK, 7/16 eo ee ee ee = 103322 1 1 2 3 2 BOLT, wx HD, 7/l6-14 Xa DD 179—60 I 1 2 3 3 WOR, LOK, 116 eee ene 2 103522 6 6 2 18 4 BOLT, WHO, 7716-14 2°374 2D 79869. 6 6 22 8 5 BODY'ASSY, MAIN PRESSURE REGULATOR VALVE” ¢ 122 6776668 ' 1 REMOTE MOUNTED OIL FILTER SEE SPI_576 ‘6 PLUG, PIPE, 174... eee + 23012035 ' 1 7 VALVE USED PRIOR 7o"S/N"soo4"OMLY 2222 5575168 ' ' 2 4 8 SCREW, SET, 9/16-18 X 9/16 5. eee ss 228006 1 ' 2 9 BoOY, "MAIN PRESSURE. REGULATOR 6770080 ' 10 YaLye, MAIN PRESSURE REGULATOR 670075 ' ' 2 "1 6758907 ' L 2 12 6758508 ! ' 2 5 3 6768264 AR 2 4 a B 6769785 aR 2 4 a ia 6776680 v ' 2 1s GASKET, ANNULAR 6760112 1 ' 3 0 16 Plus, f 378-12 WE Dt 675846 1 i z {fie eerie iste 23016548 1 ' 3 10 NAIN PRESSURE REGULATOR VALVE AND OIL FILTER, FIGURE 11-1 1 BOLT, WK HD, 1/1614 X72 ee ee ee <= 9815092 > > 10 Wb 2 NOT USED IN THIS GROUP 3S BOLT, HK HD, T/16-14 X42... eee A382 2 2 4 6 4 waste, Lock, 7/16 oo Ll 103322 2 2 4 6 5 SHELL, SINGLE, 14 GA’MALE-FoR Service OnLy. 1 2 2 5297053 ' 1 2 5 6 SLEEVE, NYLON“FOR SERVICE ONLY. Il 5297052 1 1 Z 5 7 TERMINAL, FEMALE FOR #14, #16 OR'#iB'GA CABLE ~ ¢ 2977009 ' 1 2 5 FOR SERVICE ONLY 8 FILTERASSY, OL ee ee eee ee ee 2ONITAT 1 1 9 BASE ASSY, OIL FiitéR’ | <2 5577817 ' 1 10 PLUG, FILTER BY-PASS’ VALVE"FOR SERVICE ONL 5577421 ' 1 I GASKEL, FILTER BY-PASS VALVE PLUG... 5577827 ' 1 3 10 iz SPRING) FILTER BY-PASS VALVE... 211 + 3977420 ' 1 2 5 15 VALVE, FILTER BY-PASS... 2 DL Dl S577ai9 ' ' 2 4 BASE WITH VALVE SEAT. SDD 222000 per7ai8 ! 5 PLUG, PIPE, * 2 6 PLATE & SCREW, BASE SET OF | PLATE 8. . 5977425 2 5 SCREWS 7 Plus, PIPE. + | 18 RING, PRESSURE SWITCH SEAL + 9977429 1 1 3 10 19 GASKLI, PRESSURE SWITCH il 5977478 1 ' 3 10 20 SWITCH, PRESSURE OIL ~ FOR Sti 5577523, 1 i 2 5 21 ELEMENT, OL FILTER Dollis” 2 2 6 2 2 RING, FILTER SEAL > > 5577310 2 2 € 2 B ‘SHELL. AND CENTER STUD’ ASSY 2 2 4 RING, RETAINER SNAP . 2 2 4 0 2 RETAINER, ee 6 SEAL * 2 (CONTINUED ON NEXT PAGE. 1 SERVICED AS AN ASSY ~ NOT AS A DETAIL PART Copyright 1989 General Motors Corp. T_T113.2 ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG BOC FTE, FLOW 11-1 Qo MAIN PRESSURE REGULATOR VALVE REF NOMENCLATURE PART NO REQ. RECOMMENDED No SPARES FOR UNITS, 13410 11-25 a Washer ee 2B RUE no as de ees Bice + + 9575091 2 2 4 10 2 SHELL 2 30 GASKEL, CENTER STUD AND SHELL... = 9973960 2 2 6 20 31 S10, CENTER 2s eee DI 1 3575997 2 2 4 3 Pus’ #2 35 GASKLI, REGULATOR VALVE BOOY AND OIL FILTER . . . 670521 i 3 10 3é BODY ASSY, MAIN PRESSURE REGULATOR VALVE. >. > 6776683 i i 2 See SPI 976 » PLUG, T 3/812 UNF oe ee ee ee ee 6798861 1 1 2 36 GASKELL, ANNULAR ws ec DDD 1 ezeoure 1 3 10 3 PLUS, BAIN PRESSURE REGULATOR’ 2-1 1 6776680 1 i 2 ‘SEE SPI 576 38 ‘suim, 0528 + 6768264 aR 2 4 8 38 SHIM, 10289 2 6769783 aR 2 4 8 39 SPRING, MAIN PRESSURE REGULATOR 6738508 1 ' 2 5 40 et ceets oak es 2 6758907 t ' 2 4) VALVE) ain’ PieSsiRe ReGuLAion 2 6770075 ' 1 2 a BODY,’ MAIN PRESSURE REGULATOR Il 6770397 1 1 a Sore, SET, 5/16-18 X 17/325 22 2 it 9ai7797 ' ' 2 4a VALVE’ USED PRIOR TO S/W 30084 ONLY << 2S 2 5575168 1 i 2 4 45 PLUG, PIPE, 1/4 se ee ee ee ene e ss 23012035 1 ' 2 4 GASKEL peter eee DIDDDD 2301654 1 1 3 0 47 waster, Lock, Tie LSD DD DDD t tossez 2 2 4 6 48 BOLE, CHD, 7/16-14 3172 ot Dit rrsa72 2 2 4 6 49 PLATL, TRANSMISSION OIL FILTER WARNING LiGHT” >. 6771804 1 ' 2 WWSTRUCTION BULB AND CABLE SUPPLIED BY ENGINE MANUFACTURER 50-57 NOT USED IN THIS GROUP. rour ¢ MAIN PRESSURE REGULATOR VALVE AND OIL FILTER, FIGURE 11-1 ‘SAME AS GROUP B, EXCEPT FOR PARTS LISTED BELOW. 1-33 NOI USED IN THIS GROUP. 47 WASHER, LOCK, 7/16. ee ee cee es 103322 7 7 21 48° BOLT, HX HD, 7/6 XS 722 It 173872 7 7 18 21 49 NOT USED IN'THIS GROUP. oROUP NAIN PRESSURE REGULATOR VALVE AND OIL FILTER, FIGURE 11-2 1 WASHER, LOCK, 7/16 6 ee a a 103322 5 5 10 5 2 BOLL, HH, 1/1614 XT Dis zee 5 5 10 5 5 WASHER, LOCK, 7716 2. oS DIDI tosszz 2 2 4 6 4 BOL, AK HO, "7/16-14'x'5 172). 22D 97a 2 2 4 6 5 ADAbiek ASS, TRANSMISSION MOUNTED OIL FILTER + 1 6776689 1 1 2 SEE SP1'576 6 PLUG, 1 1/4-12 NF 6756622 1 1 7 MEL ese a eee oe 142796 1 1 3 10 8 Sprit, Ficiek By2PAsS Valve > > 6756623, 1 1 2 5 9 VALVE, FILTER BY-PASS... 6756164 1 1 2 10 PIN, FILTER By-PaSS VALUES > 6756626 1 1 2 " ADAPIER, OIL FILTER wee ss 6770079 ' ‘CONTINUED ON NEXT PAGE * SERVICED AS AN ASSY — NOT AS A DETAIL PART 12.05 84 Copyright 1989 General Motors Corp.ALLISON POMERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG FIG. 12 LOCKUP CLUTCH VALVE BODY ea Copyright 1989 General Motors Corp.REF no ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG GROUP A LOCKUP CLUTCH VALVE BODY, FIGURE 12 1600-1650 RPM LOCKUP OUT NOMENCLATURE PART NO REQ VALVE ASSY, LOCKUP ese eee ee eee 6771238 BOY, LOCKUP VALVE Ss 6771131 VALVE, LOCKUP. PRIOR 10°S7n'9680 Use 6769254. 6770023 STARTING WITH S/N 9680 USE 6770023. SHIM, 20 cn ins ns ssa 6 as a5 5 5 O11 aR wor UséD iN'TiiS GROUP. SPRING, LOCKUP VALVE «7... = Luc, LockuP Boor vaLie™ 22 > 6758563 RING SEAL. ee eee cee eens 6771005 RING, SEALS LISI DDI I III 6reasss PLUG, Lookup GuioFr’viuve” S222 222221 6759375 6758875 VALVE, LOCKUP CUTOFF... 222222020 6771929 WAVE gc cas fads be 5 8 a SSQOOT PIN, SPRING, TID D DIDI DDI IIS 273921 Plu, PIPE, Wel SSS SPDT IS t 2soaan WASHER, "Lock, ”3/8 LIDID tosszt BOLT, OIL PURP PRESSURE TUBE” STRAP, Dit 78a 378-16 X 11/8 BOLT, HX HD, 3/816X 3.02. eee ee ee ee 179851 WASHER, LOOK, 3/8... TTT T DID L 10332 GASKET, LockUp VALVE Boor 22222222211 ea@086o Not USED IN THIS GROUP. GROUP B LOCKUP CLUTCH VALVE BODY, FIGURE 12 NOT USED IN THIS GROUP. WASHER, LOOK, 3/8 ote we ee + + 103321 BOLT, Hoc HD," 378-16 KT i722 22S Il r7seas Not UsED IN’THIS GROUP. GASKET, LOCKUP PAD... + = 6880860 COVER, LOCKUP PAD. ° 2 2 NOT USED IN THIS GROUP. DIDI 1 67708 GROUP C LOCKUP CLUTCH VALVE BODY, FIGURE 12 1500-1570 RPM LOCKUP OUT SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. VALVE ASSY, LOCKUP. 2. 2 ee SPRING, "LOCKUP valve 222222 2 6771192 6769252, GROUP 0 LOCKUP CLUTCH VALVE BODY, FIGURE 12 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. VALVE ASSY, LOCKUP. we. s+ 23015088 WASHER, ‘LOCKUP sPiiie’ “USED WITH'sPRING : <> 6769806 P/N’ 6769407 SPRING, LOCKUP VALVE «ee ee eee ee ee + 6769407 NOT USED IN THIS GROUP. Copyright 1989 General Motors Corp. 13 123.1 RECOMMENDED SPARES FOR UNITS 410 11-25 1 ' 2 ' 2 4 8 2 5 1 2 3 10 3 10 i 2 ' 2 2 4 4 8 8 2 4 6 4 6 “4 21 4 21 3 to 18 a 18 2 3 10 1 1 2 5 1 2 5 2 5123.4 ALLISON POWERSHIF1 TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG ‘GROUP 9 ore ee Q Surana my, 8 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. Rr NOMENCLATURE PART NO REQ RECOMMENDED NO SPARES FOR UNITS, LS EO 1125 | VALVE ASSY, LOCKUP 2s ee eee «+ 73015089 ' 2 our, UocKUP VALVE 2 SDD DD DDI ID erze7 1 7 SPRING, LOCKUP VALVE SDD LTD TTI I DD ere952 I 5 PUG, PIPE, 1/8 oe It DDLDD anaes 3 17 Bolt, WHO, Bele XT aL IIIT TS ft 179840 2 21-24 nov dseD IN’ THIS GROUP, 25 SWITCH, INHIBITOR PRESSURE... 1... + 6835635 ' LockuP cuuToH vALT FicuRe 12 1500-1570 RPM LOCKUP OUT SSAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 1 VALVE ASSY, LOCKUP oe ee ee ee ee ee GITIIIR ' 2 oor, LOCKUP VALVE 22D DIT I ITD D ems 1 7 SPRING, LOCKUP VALVE S222 22222002 e7esa52 1 19 PUG, PIPE, 1/8 2 De Dt anaes?" 3 17 Bot, WMD, HBle XT VALI DET DDL 17980 2 18 BOLT, WK HD, 5/816 X 25/422 LETT 1 179850 a 921-24 nor Usep In’ THIS GROUP. me @ LOCKUP CLUTCH VALVE BODY, FIGURE 12 1600-1650 REM LocKt OUT ; ‘SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. | VALVE ASSY, LOCKUP eee hae ave OUR 1 \ 2 pore bor uane STS grragti 1 1 2 15 PluG, PIE Blt PLDT anaes? 3 5g 5 17 pout, We WO, 3/016 LT TTI It 11 Teo 2 Be é 21-24 WOT USED IN’THIS. GROUP 3 SWITCH, INKIBITOR PRESSURE... ee 6835635) 1 foe 4 oroUP T oe LOCKUP CLUTCH VALVE BODY, FIGURE 12 1500-1570 RPM LOCKUP OUT SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. Lo WEE LOOP so ee cee + 208 2 2 Gren ' ; 2 Gr69092 i 8 2 T7950" 7 . ne 4, Copyright-2889 General Motors Corp. 3 =[ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG m_ @ FIG, 13. TURBINE OUTPUT SHAFT AND RETAROER 09-01-89 Copyright 1989 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 13-341 GROUP A a pe igs te ees NO SPARES FOR UNITS f RUSE Mgt: i ee me ais BB RPS aed oss ae ae fe SR, nr ne mo of of gS 7 PLUG ASSY, PIPE 1/8... 23014911 2 2 Bagel, Stik we ee | > 4 22 BEARING, SINGLE fow BALL 907708 —C 29507725 2 5 a SSS, i nn sk ei 222 | 9 PIN, PRIMARY CONVERTER PRESR REGLIR «| 6758862 1 cot IR SMR Ree S222 RB eu 3h alge hie mwas == sR tL a EE me of 6; U3 8 cow TURBINE OUTPUT SHAFT AND RETARDER, FIGURE 13 SAME AS GROUP A, EXCEPT FOR PARTS LISTED BELOW. 1-2 NOT _USED IN THIS GROUP. 5 SHAFT, TURBINE OUTPUT " PRIOR TO S/N 18326 USE. 6770841 16769392. STARTING WITH S/N 18526 USE 6770841 6-7 NOT USED IN THIS GROUP. 32 NOT USED IN THIS GROUP. # SERVICED AS AN ASSY - NOT AS A DETAIL PART ‘Coppright 1882 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 133.3 GROUP G e {WINE oMPUT SUAFT RIT REIMER, FLOUR 13 SAVE COUP CICEPT FOR PTS LISTED BLOM. = vores mist wo REG eecomenoeo s EE 2 OANG SSMS Sc scisciiiss 1: BB + 0 Be Ls. ‘men arc Boge wu ki iA LIIIIES ee ee wd gE al al TONE OUTPUT SIFT AND HETAPOER, FIER 13 SE AS COUP, EXCEPT FOR PARTS LISTED BELO. ® crow 4 TEI OUTPLT SFT AND REMOLN, Flee 15 SWE AS GRO A, EXCEPT FOR PARTS LISTED BELOW. ( pwet, Tae QM. ws esses ess Ls oma 2 crow TWO OUTPUT SIMPY AND TARR, FIORE 13 SA AS GU? A, CACEPT FOR PARTS LISTED BELO. 1 woh mo Ts oo 3 sina Bale: Fee ll... wien eee 7-20 NOT USED IN THIS GROUP! 21 TUBE, PITOT + 6773997 ! ! 2 5 25 BOLT, HX HD, 2 179887 5 5 10 6 26-51 WOT USED IN'THIS GROUP. 33. NOT USED IN THIS GROUP ras st Copyright 1989 General Motors Corp.ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG on ©@ FIG. 15° SPLITTER Low RANGE CLUTCH pera Copyright 1989 General Motors Corp.ALLISON POAERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOS 15-321 QD suru Seer, ae 1 REF NOMENCLATURE PART NO REQ. RECOMMENDED No ‘SPARES FOR UNITS. 1S a0 11-25 | RING, STEP JOINT SEAL, TEFLON CONSISTS OF . . . . 23019650 1 2 6 20 2'23016679 SEALS. 2 DRUM ASSY, SPLITTER CLUTCH. WHEN REPLACING DRUM . 6832037 WI 1 2 ‘ASSY 6775846 ALSO ORDER LIP TYPE SEAL RING EXTERNAL 6832481. SEE SPI 615. 3 RING, PITOT COLLECTOR “ae wee se 6758417 1 2 4 Poot, Siexerie FIT II IIIT sme sb eae OOM ee ase ae career iteeeeapl aE & pine, pistow’séal ST tlt 6770625 ' 1 3 7 RING, Lip Tyee. Stal exieini.’ sé Seav"ao” © <2 saseaai ' 1 So EXPANDER KIT 6777679 WITH ORUM ASSY 6775046 SEE SPI 6d 8 PISTON ASSY, SPLITTER DIRECT CLU ... ~~... 6775840 1~ 1 ! 2 9 MULLS IADIA scene ees coors cle MSO ew 10 PistOu'. : Lit esas # oT > SPRING, SPL DD ese "1 Teer 5 BELLEVILLE 12 RING, EXTRNL SNAP, 3.501 1D eye ieee 5 15 PLATE, INTERNAL SB iieD Boaisie 2 2 4 3 1a PLATES EXTERNAL SPLIMED 2 220227221 G7eose6 ' te & 6 ay ues USE 6754754 PRIOR TO... . 6770648 ~~ | ' 2 16 RING, INTRIL SNAP, 16.65001A . 2. wo... 6755100X | 2 5 V7 Ring Inc ive" "Be ereazed Frio fo"sin” : + SapaaeD 3x | ice 5 "4350 oHaaptBeo4 18 BEARING, SINGLE ROW BALL, SEE SP 648... 2S.) go7888 1 ? 3 19 GEAR ASSY, SPLITTER WHEN REPLACING GEARASSY . . 6831848 (230)714G0 ) 1 2 15772181 ALSO ORDER 6830920 PLATES. SEE SPI G63 20 RWG, RETAINER wee ce ees ws 6769195 12 5 21 HB,"sPLitreR cluioi “wien aePLicing Gud * 2 6851121 i 2 6758559 ALSO ORDER 6930920 PLATES. SEE SP/ 663 2 GEAR, SITTERS Gs ete 2 erraiss ' ' 2 ® * SERVICED AS AN ASSY ~ NOT AS A DETAIL PART : Copyright 1989 General Motors Corp. toizap[ALLISON POWERSHIFT TRANSMISSION 9640-5660-5840-5860 SERIES PARTS CATALOG 607A FIG. 17 TRANSMISSION MAIN HOUSING Copyright 1989 General Motors Corp. 09-01-89ALLISON POWERSHIFI TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 73.1 oar 4 @ TREISMAN USING, FE 17 = vere vw te recoment z oes os ees fer ar seen Ee dear ttre ee Sets 1 Ge Mick peak tite’ “aisha”? Gee | uel i Sly Mere, See faz, | Pic ; Re merereetae el seme tlk tl E =1070 DIA WIRE, .7100 00, 13 TOTAL COILS > ameiaes NS, SMI gg GS” es 1 3 Hie ah aca See prerer vererereeeeee anc are ee eee: ge fg f¢ 4 $ pee eee pees ets ne cae Hance ee fee eee ET 0B Btn be, te a: eee Ape seat eset ee. | BSE, ia Ga, et ie tan roe nie feet Ro Meeians Mesanree, |... ef ee MA A i aa aca eA | Bantams MOG ee Ss ie 3 S| i ta Naa BSN a Bich ue se ny patti wee tor ven... = m2 a Mamrert sian cee eee cc cs: ag cei ise as te eee ete air ate ie tele Bo Bt Rae aa -: se ee Bo ules Swe S* bbc ete et Eee 2 eae sacral «Be aia PEI BBN i io 202 aL eere el Eee leg Se a id paige ets Estee eae @ A Rar hie eri os Mera pee tes Selecta gute nee eee tee ee ae pial et og eee reat aie fe ge MOR MMER Gi iacts tie cs See erase 2 Mie eel ties: So ue ae eee ae 8 J TRCNSSION MA YUSIME, FIORE 17 SW 4S UP A, BCE FOR PATS LISTED BELO. a ere il wi eee Fa a Acs 3 BBS RRA soc scctiic: ms % 8 car ¢ Tees Hee, FIRE 7 ie foi a CEP Fon Ps Lise ELL. yr vsen n THs omar, OM ee es wb aries acta dl/Zz di Leet Ha : Heels oo gleerecteeer! alee ele ea Herel eae peer fee Be aM, cae Ea er es + SERVICED AS AN ASSY — NOT AS A DETAIL PART Copyright 1989 General Motors Corp. 10-12-87ALLISON POMERSHIFT TRANS¥ISS1ON 5640-5660-5840-5060 SERIES PARIS CATALOG FIG. 18 HIGH RANGE CLUTCH Copyright 1989 General Motors Corp. 43638——— ALLISON POWERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG 18-3.1 : HIGH RANGE CLUTCH, FIGURE 18 ReF [NOMENCLATURE PART NO REQ RECOMMENDED No SPARES FOR UNITS 13 G10 11-25 1 RIT, SEAL, TEFLON, COWSISTS OF 228016679... - 23018650 ' 2 6 » 2 DRUMASSY, HIGH CLUTCH. WEN REPLACING ORUM ASsY 6832035 1 ' 2 {683115} ALSO ORDER LIP TYPE SEAL RING 6832481 SEE SPI 615. 3 PIN, DOWEL, 9/16 X 5/16 71772 * og 4 DRUM, HIGH’CLUTCH =’. ° o 6832090 * | 5 RING, PISTON SEAL PRIOR To's/N Dit er7oszs i ' 3 10 6759413. 6 RING, LIP TYPE SEAL EXTERNAL. USE SEAL AND... 6832481 1 ' 3 10 EXPANDER KIT 6777679 WITH DRUM ASSY 6831157 SEE SPI 615. 7 PISTON ASSY, HIGH CU... 2 ee ee 6775840 1 2 8 BALL, I/ADIA. sls tse DIDI) 493970 3 PIsTON we TTDI 1 ere 10 SPRING, HIGH PisTON Reiuin” “BELCEVILLE | 22} 6756042 1 2 > 11 RING, EXTERNAL SNAP, 3.501 ID... ss ss 1 6756081 I 1 2 5 12 puatk, INTERNAL SPLINED. 2. 2 22D IIT "23081616 3 3 6 2 13 PLATE, EXTERWAL SPLINED < 22D DTD T 6769326 2 2 a a 14 PLATE, CLU BACKING USE” 675475a°PRIGR’ TO | 2 6770808 LI ' 2 ‘S/N 5227 15 RING, INTRNL SNAP, 16.650 DIA. 2 ee eee 6795100 i 2 * SERVICED AS AN ASSY ~ NOT AS A DETAIL PART Copyright 1989 General Motors Corp.[ALLISON POWERSHIF] TRANSHISSION 5640-5660-5840-5860 SERIES PARTS CATALOG + 6 e075 8-708 5 bs bap 82) BoB oof °° 73 65970 FIG. 19-8 CONTROL VALVE BODY Copyright 1989 General Motors Corp.19-36 ALLISON POMERSHIFT TRANSMISSION 5640-5660-5840-5860 SERIES PARTS CATALOG cour & cont com ae mr, Fle 103 B ier ca 28 You et vowevcuaTuRe pant wow reoomeoto S eet eas eT Ts 1) VANE, REVERSE TRIMER ve eee a) 1 a WANE SOME ss DDD DID! Gis | aes 1 Mans, Source wiry dave IID D TD Saas | eet mo Seine? Secivieg se AME DT piiiit Gime | eee Be ee tein Sion | eee a ' 1 3 WANE Mveneé Sed SLID IIII IIT ' t i me eine, eevtse Suir viuies © ' Poa ee ' 1 $3 Valve" menenade’ sud” 2” ' ag St Soe, ie eae Sv adv ' 1 ob 3 Se Stine, on range Sur VANE» | Coa 8 Vas” tnemtotate Ringe” sinf ' i} Bi -Seans,"intemeatate ae SFT ' os SS Sens INTEMIETATE sane = ' 12 3 % vatveayleme Suet 2S ' te Bens, Coy the Sie vicie! © ' [oe S Se Senne’ tay mace wie! MANE: : ' ees S — SaeeT Unt oor nied 8 oS | i $e Bit utn “hemes Ae, wid éevedsé © 222 Grrose ' fb SPLiy Ten aus VALE oT 31 WASHER TRS om on B Se Natior’stenb kil tiliotl Mw BS cours covrso. YALVE BOOy, Fee 9-4 @ eet cn out | GoKET, OWL TRASFER PLATE ve eee ee apm Foes 2 Blstevottmauteer AE 22: Siiiiin st rae $ able lao sBeee oT TTL BRP} 3 $ 3 bo Shere nt’sreee i 582 22S (reat 3 3 4 8 5 RSH AR, veal et DL eos 3 ae ae Ft ey an Sioss) fetaeace § Eker steiebton cave 1o‘cinind. eine: ee 27 Gavoese ; 4 6 Sr & PLATE, Shenton, Ste SPI 38-THAD oe es pone 1 1 3 i BaP | 13 Ww S77. 10 eoo¥T#S04,"cOMTHOL VALVE. SEE SPI I-TRg... . wuo\esle 1 1 Paden Sogo MNEs SEE SPL IIR SD bs te kkk tp Beaty’ fsz'x's'sfa" < S som ot kB 8 ow, f 2 & i siete tot & 5 és Sour t (2 Sole Sy Ses" Cre Boise | 1 6 es bares Te Bue | ee ig Sie ebcdroe | Ber | 3 caster Sous COteR Ses fee B Sek sei fies 2 ey EN ase : 2 sey Lobe, a2 2: los3i9 4 = 8 3 Se Be eee 2 rit B33 t 8 8 g fay omen (3019881 Sieinio, <2 21 Soedee i Solfbly eke Tie 3 SEA SUOOD ee eee ee note | z FE Ie OOP: Seuss seme | 3 Pater doieioio’ 222222211 Bie Sida Goce me @ * SERVICED AS AN ASSY — NOT AS A DETAIL PART 09-01-89 Copyright 1989 General Motors Corp.