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Maintenance Report GOH AE 1 SMS Stanza

The maintenance report for the SMS STANZA details a general overhaul of the auxiliary engine, including extensive dismantling and assembly tasks conducted over several days from November 9 to December 6, 2024. Various new parts were utilized during the process, and the running hours were noted as overdue by 11.271 RH. The report concludes with confirmation of the job's completion and includes multiple photographs of the work done.

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Arwin Hermansyah
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19 views6 pages

Maintenance Report GOH AE 1 SMS Stanza

The maintenance report for the SMS STANZA details a general overhaul of the auxiliary engine, including extensive dismantling and assembly tasks conducted over several days from November 9 to December 6, 2024. Various new parts were utilized during the process, and the running hours were noted as overdue by 11.271 RH. The report concludes with confirmation of the job's completion and includes multiple photographs of the work done.

Uploaded by

Arwin Hermansyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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MAINTENANCE REPORT

Vessel Name : SMS STANZA

Defect Report No. : ONE 490 / OTJ

Location : ENGINE

Person in Charge
CV. BAYU SALUYU
(PIC) :

Equipment Specification
Equipment Name : AUXILIARY ENGINE
Maker : CATERPILLAR
Maker’s Type : 3408
Serial No. : 40800159

1. Job Request
GENERAL OVERHAUL

2. Action Taken

Date 09-Nov-2024
1.dismantle expansion tank
2.dismantle pipe fuel
3.dismantle basecover
4.dismantle rocker arm
5.dismantle nozzle
6.dismantle adapter
7.dismantle cylinder head
8.dismantle auxiliary lump
9.dismantle f.w pump
10.dismantle oil cooler
11.dismantle oil pan
12.dismantle oil pump
13.dismantle piston + conrod

Date 11-nov-2024
1.dismantled main cup
2.dismantle crankshaft
3.lanjut cleansing
4.brush liner
5.Plunger valve oil pump
6.Cleaning block
7.Ceaning crankshaft
8.Cleaning conrod
9.Cleaning piston
Date 12-nov-2024
1.assembly main hearing
2.assembly crqnkshaft
3.assembly plate trusted
4.assembly chamsaft
5.assembly gear timing group
6.assembly cover block front & dear
7.assembly seal crankshaft front & rear
8.assembly flywheel
9. Joint block to generator

Date 13-nov-2024
1.assembly lifter as
2.assembly meter gp
3.assembly vip pump
4.assembly turbo group
5.cleaning cylinder head
6.assembly Insert in - expansion
7.assembly dumper + pulley
8.assembly insert in – ex
9.cek end-play

Date 14-nov-2024
1.assembly guide
2.assembly valve in - ex
3.assembly spring valve + rotocoil

Date 3-Dec-2024 :
1. cleaning cylinder liner 8 pcs
2. assemble cyl liner 8 pcs
3. polish journal Conrod (water mark)
4. install piston to conrod
5. assemble conrod

Date 4-Dec-2024 :
1. assemble cylinder head
2. assemble valve mechanism
3. assemble adapter nozzle
4. assemble nozzle
5. assemble base cover valve
6. assemble exhaust manifold
7. assemble base cover aftercooler
8. adjust valve

Date 5-Dec-2024 :
1. assemble aftercooler
2. assemble oil cooler
3. assemble fuel line
4. assemble water line
5. assemble expansion thank
6. assemble regulator thermostat
Date 6-Dec-2024 :
1. assemble oil jet spray
2. assemble oil pump
3. assemble oil fan
4. assemble starting motor
Note:

3. Issue Found

Running Hours was overdue is 11.271 RH

Note:

4. Parts/ Material Used


Qt
Part Number Part Name y Remarks
561-2205 METER GP-SEN 1 New
391-5877 SEAL ORING 1 New
9F-5975 CAP SCREW 2 New
4M-8303 SEAL ORING 1 New
317-8766 MAIN BEARING 5 New
134-3761 TOP RING PISTON 8 New
RING PISTON New
2P-2817 8
INTER
7N-7078 RING PISTON OIL 8 New
5P-0540 NUT 16 New
4P-7695 CAMSHAFT AS 1 New
197-9322 LINER CYL 8 New
9L-5854 BAND FILLER 8 New
110-2220 SEAL LINER 8 New
142-7072 SEAL LINER 8 New
142-6217 SEAL O-RING 8 New
INJECTOR GP New
8
FUEL
PLUNGER OIL New
6N-1931 1
PUMP
100-6920 ADAPTER 8 New
6N-8942 BOLT CON-ROD 16 New
5L-3773 GASKET 1 New
4N-3858 GASKET 2 New
173-7188 GUIDE VALVE 32 New
7S-0687 INDICATOR 1 New
1W-5283 INSERT IN 16 New
4N-5893 INSERT EX 16 New
422-3883 LIFTEER AS-VA 16 New
6N-7175 ROTOCOIL A 32 New
5F-3144 SEAL 1 New
109-0072 SEAL ORING 1 New
5P-8119 SEAL 8 New
122-0321 VALVE IN 16 New
122-0322 VALVE EX 16 New
109-0075 SEAL ORING 2 New
109-0079 SEAL ORING 2 New
3N-7351 SEAL 1 New
3S-6605 PLUG 4 New
305-6843 SPRING GUIDE 16 New
BEARING CON- New
328-5574 8
ROD
253-1752 PLATE-THRUST 2 New
450-9149 KIT-GASKET C 1 New
449-9116 KIT-GASKET 1 New
450-3020 KIT-GASKET T 1 New
419-8267 KIT-GASKET 1 New
160-9874 GASKET KIT SC 8 New
449-9769 KIT-GASKET A 1 New
450-5028 KIT-GASKET W 1 New
450-0349 KIT-GASKET S 2 New

5. Recommendation

N/A

6. Documentation

Picture 1. Picture 2.

Picture 3. Picture 4.
Picture 5. Picture 6.

Picture 7. Picture 8.

Picture 9 Picture 10

Picture 11 Picture 12

Picture 13 Picture 14

Picture 15 Picture 16
Picture 17 Picture 18

Picture 19 Picture 20

We confirmed that the above job has been done with the condition of
the equipment as mentioned above.

Signature SMS STANZA


Date : Date :
Name: Sapto
Name: Nugroho

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