EXRAD ERGO FLEX™

® ISO Thick Wall

Shielded High-Voltage Cable
1,000VAC / 1,500VDC, 150°C, ISO-19642-9, Class D
 Revolutionary EXRAD ERGO FLEX™  Performs at Higher Temperatures for
Irradiation Crosslinked Polyolefin (XLPO) Longer Periods of Time
 Enhanced Flexibility for Tight Spaces,  Excellent Compression Set Properties
Ergonomics, and Easy Routing for Connector Sealing

 Tougher than Silicone or EPDM  Designed to Improve Ergonomics and

alternatives Reduce Operator Fatigue

Nom. Nom Max. Nom. Nom. Min. Static Nom. Conductor

Product Number Standard Conductor Conductor Primary Shield Shield Final Bend Finished Resistance
Bare Copper Diameter Diameter Diameter Coverage Diameter Radius Weight (kg/ Ω per KM
mm. mm. mm. mm. mm. KM)

EXRAD–EF/EF-KW-6 6.0mm² (84/.30) 2.92 4.8 5.6 95% 7.5 23 102 3.14

EXRAD–EF/EF-KW-12 12mm² (175/.29) 4.72 7.0 8.2 95% 10.5 31 204 1.52

EXRAD–EF/EF-KW-16 16mm² (224/.30) 5.59 8.0 9.1 95% 11.4 34 272 1.16

EXRAD–EF/EF-KW-20 20mm² (273/.29) 6.20 8.6 9.9 95% 12.4 37 295 0.96

EXRAD–EF/EF-KW-25 25mm² (364/.29) 6.86 9.9 11.2 95% 13.7 41 334 0.74

EXRAD–EF/EF-KW-35 35mm² (1083/.20) 7.87 10.6 12.4 95% 15.1 57 469 0.53

EXRAD–EF/EF-KW-50 50mm² (1615/.20) 9.91 12.5 14.3 95% 17.1 65 618 0.37

EXRAD-EF/EF-KW-70 70mm² (1140/.28) 11.56 14.7 16.5 95% 19.3 73 865 0.26

EXRAD-EF/EF-KW-95 95mm² (1938/.25) 13.51 17.0 19.0 95% 22.0 83 1,167 0.19

EXRAD-EF/EF-KW-120 120mm² (2442/.25) 15.24 18.7 20.7 95% 23.7 90 1,465 0.15
 EXRAD ERGO FLEX™
® ISO Thick Wall
Shielded High-Voltage Cable
ISO
19642 Description Requirement Typical Results (35mm2 Sample)
Section
6.1.1 Outside Cable Diameter 15.4mm max. 15.13mm Pass
6.1.2 Ovality of Sheath 10% max 4.0% Pass
5.1.1 Inner Core Diameter 11.6mm max. 10.59mm Pass
5.1.2 Insulation Thickness 1.04mm min. 1.32mm Pass
5.1.3 Conductor Diameter 9.0mm max. 7.87mm Pass
5.2.1 Conductor Resistance 0.527 mΩ/m max. 0.450 mΩ/m Pass
5.2.2 Withstand Voltage 10kV for 5min No dielectric breakdown Pass
5.2.4 Insulation Faults Sparktest @ 8.0kV No breakdown Pass
5.2.5 Insulation Volume Resistivity 1012 Ω /mm min. 6.08 x 1014 Ω /mm Pass
6.2.3.2 DC Resistance of Screen Per customer agreement 3.24mΩ/m NA
6.2.3.3 Surface Transfer Imp. - Tri Axial Per customer agreement Inquire NA
6.3.3 Flexibility Test Customer-Defined 87.3 N NA
5.4.2
Long-Term Heat Aging 150°C, 3000 hrs, 3kV, no breakdown No cracks, No breakdown Pass
6.4.2
5.4.3
Short-Term Heat Aging 175°C, 240hrs, 3kV, no breakdown No cracks, No breakdown Pass
6.4.3
5.4.4
Thermal Overload 200°C, 6 hrs, 5Kv No cracks, No breakdown Pass
6.4.4
5.4.5 Pressure at High Temperature Under load @150°C, 5kV 5min, no breakdown No cracks, No breakdown Pass
6.4.5 Pressure at High Temperature Thickness of insulation to be > 40% 93% Pass
5.4.6 Shrinkage by heat
2mm max. @ 150°C 0.0 mm Pass
6.4.6 Insulation and Sheath
°
6.4.7 Low Temperature Winding 4 hrs @ -40 C, 3kV, no breakdown No cracks, No breakdown Pass
°
6.4.8 Cold Impact 16 hrs @ -15 C, 1kV, no breakdown No cracks, No breakdown Pass
40 x 8 hour cycles -40°C to 150°C, relative
6.4.9 Temperature and Humidity Cycling No cracks, No breakdown Pass
humidity 80 -100%, 3kV
35 days in 85C water, IR not less than 1012
5.4.10 Resistance to hot water 2.76 x 1014 Ω/mm, no breakdown Pass
Ω/mm
6.4.10 Resistance to liquid chemicals Groups 1 and 2, no breakdown. All fluids: no crack/damage/breakdown Pass
° 6
5.4.14 Ozone Resistance 65 C, 192 hours, Ozone (1+/- 0.05) x 10- No cracks Pass
Must extinguish within 30 sec. max. and a
6.4.14 Resistance to Flame Propagation 5.2 sec. Pass
min of 50mm unburned

We cannot anticipate all conditions under which this information and our products or the products of other manufacturers in combination with our products may be used. We accept no responsibility for results obtained
by the application of this information or the safety and suitability of our products alone or in combination with other products. Users are advised to make their own tests to determine the safety and suitability of each
such product combination for their own purpose. Unless otherwise agreed in writing, we sell the products without warranty, and buyers and users assume all responsibility and liability for loss and damage arising from the
handling and use of our products whether used alone or in combination with other products

Aug-20
220 R1 Manufacturing Locations:
Colchester, Vermont
El Paso, Texas
www.champcable.com