Service Parts

Marine Generator Sets

Models:
40--180EOZD
33--150EFOZD

TP-6443 4/07c
 Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 23B: Thermostat Housing . . . . . . . . . . . . . . . 76
Numbering System Significance . . . . . . . . . . . . . . . . . 3 Group 23C: Thermostat . . . . . . . . . . . . . . . . . . . . . . . 77
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 24: Engine Oil Cooler . . . . . . . . . . . . . . . . . . . 78
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 3 Group 25A: Primary Fuel Filter . . . . . . . . . . . . . . . . . 82
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 25B: Secondary Fuel Filter . . . . . . . . . . . . . . 83
Specification Number Index . . . . . . . . . . . . . . . . . . . . . 4 Group 25A/25B: Primary and Secondary Fuel Filter 86
Group 1: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Group 26: Fuel Transfer Pump . . . . . . . . . . . . . . . . . 88
Group 2: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Group 27: Starting Motor . . . . . . . . . . . . . . . . . . . . . . 89
Group 3: Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . 17 Group 28A: Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . 92
Group 4: Front Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Group 28B: Crankshaft Pulley . . . . . . . . . . . . . . . . . 94
Group 5: Timing Gear Cover . . . . . . . . . . . . . . . . . . . 20 Group 28C: Belt Tensioner . . . . . . . . . . . . . . . . . . . . 95
Group 6: Rocker Arm Cover . . . . . . . . . . . . . . . . . . . 22 Group 29A: Flywheel Housing . . . . . . . . . . . . . . . . . 96
Group 7: Piston and Connecting Rod . . . . . . . . . . . 24 Group 29B: Flywheel . . . . . . . . . . . . . . . . . . . . . . . . 98
Group 8: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . 25 Group 30: Cylinder Head Gasket Set . . . . . . . . . . . 99
Group 9: Short Block Assembly . . . . . . . . . . . . . . . . 29 Group 31: Overhaul Gasket Set . . . . . . . . . . . . . . . 101
Group 10A: Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . . 31 Group 32: Auxiliary Drive Gears . . . . . . . . . . . . . . . 104
Group 10B: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . 32 Group 33: Seawater Pump . . . . . . . . . . . . . . . . . . . 107
Group 11: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Group 34: Alternator Brackets . . . . . . . . . . . . . . . . 109
Group 12: Engine Oil Pump . . . . . . . . . . . . . . . . . . . 37 Group 35: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . 112
Group 13: Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . 39 Group 36A: Wiring Harness . . . . . . . . . . . . . . . . . . 114
Group 14: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . 41 Group 36B: Sensors . . . . . . . . . . . . . . . . . . . . . . . . . 116
Group 15A: Exhaust Elbow . . . . . . . . . . . . . . . . . . . . 44 Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 117
Group 15B: Exhaust Manifold . . . . . . . . . . . . . . . . . . 45 Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Group 16: Heat Exchanger . . . . . . . . . . . . . . . . . . . . 47 Group 107: Nameplate and Decals . . . . . . . . . . . . 124
Group 18A: Fuel Injection System . . . . . . . . . . . . . . 50 Group 109: Skid and Plant Mounting . . . . . . . . . . . 125
Group 18B: Fuel Injection Nozzle . . . . . . . . . . . . . . . 56 Group 201: Alternator and Mounting . . . . . . . . . . . 126
Group 18C: Fuel Injection Sensor . . . . . . . . . . . . . . 58 Group 301: Control and Harness . . . . . . . . . . . . . . 130
Group 18D: Injection Pump Parts . . . . . . . . . . . . . . . 60 Group 301: Controller and Mounting . . . . . . . . . . . 134
Group 18F: Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . 61 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . 146
Group 19: Engine Air Intake . . . . . . . . . . . . . . . . . . . 63 Parts List: Accessories . . . . . . . . . . . . . . . . . . . . . . 147
Group 20: Engine Balancer Shafts . . . . . . . . . . . . . . 66 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . 171
Group 21A: Turbocharger . . . . . . . . . . . . . . . . . . . . . 67 Appendix B Common Hardware Application
Group 21B: Turbocharger Adapter . . . . . . . . . . . . . . 70 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Group 22A: Water Pump . . . . . . . . . . . . . . . . . . . . . . 71 Appendix C General Torque Specifications . . . . . 174
Group 22B: Water Pump Pulley . . . . . . . . . . . . . . . . 72 Appendix D Common Hardware Identification . . . 175
Group 22C: Water Pump Inlet . . . . . . . . . . . . . . . . . . 73 Appendix E Common Hardware List . . . . . . . . . . . 176
Group 23A: Thermostat Cover . . . . . . . . . . . . . . . . . 75 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

2 Table of Contents TP-6443 4/07

 Introduction
This manual lists service replacement parts for 1. Locate the generator set nameplate to identify the
generator sets listed on the front cover. generator set spec number.
Information in this publication represents data available 2. Locate a second generator set nameplate listing
at the time of print. Kohler Co. reserves the right to accessories to identify installed modules. On
change this publication and the products represented some models the accessory nameplate is mounted
without notice and without any obligation or liability inside the generator junction box.
whatsoever. 3. Turn to the Specification Number Index. The
This manual includes the following main sections: first column lists the generator set spec numbers.
The headings identify the groups of parts that make
Table of Contents. Lists the sections of the manual.
up the generator set.
Introduction (and other information sections).
Contains introductory material about part numbers, 4. Identify the group most likely to include the
service part number.
illustrations, and hardware.
5. Find the group variation number at the
Specification Number Index. Lists the generator set
specs and groups. intersection of the spec number row and the group
column. Note the variation number.
Group Parts Lists. List the part numbers of parts in the
6. Page forward to locate the group identified in
groups.
step 4 or find the appropriate page in the Table of
Kit Sections. List modules and accessories and their Contents.
parts.
7. Find the part on the illustration and note the item
Appendices. Include Abbreviations, Common number of the part or find the part description in
Hardware Application Guidelines, General Torque the parts list.
Specifications, Common Hardware Identification, and
Common Hardware List. 8. Select the part number that corresponds to
your group variation. The first column lists the
Numbering System Significance illustration item number. Find the variation
identified in the Specification Number Index or the
This manual uses the following numbering systems: module number found on the generator set
Specification Number. The product identification nameplate in the appropriate column on the right
number located on the generator set nameplate. Spec side of the parts list table. Find the quantity used at
numbers break down into groups. the intersection of the item number row and the
variation column. A blank space at the intersection
Group Number. A unique number representing a parts means the variation/module does not use that part
group needed to assemble a generator set function. For number.
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have Hardware References
several variations. Each variation performs the same Many common hardware items do not appear in parts
function with different parts lists. For example, a 50 Hz manuals or will appear as common hardware entries. A
generator alternator and a 60 Hz generator alternator common hardware entry lists the size of the hardware.
both perform the same function; however, with different For example, an item that appears as “Hardware,
parts. Each difference requires a group variation or 3/8-16” in the text means that the piece is 3/8-16 size.
module number. Obtain common hardware locally or, if contacting the
Part Number. The part number identifies an individual factory, use the Common Hardware List in the appendix
assembly, subassembly, component, or accessory kit. to identify the common hardware part number and
specifications. See Common Hardware Application
Illustrations Guidelines in the appendix for mating hardware
instructions.
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany Some hardware items require a specific size or some
most groups in this manual. Illustrations do not depict all other characteristic. In that case, use the part number
details and may not show all parts. Do not use listed in the text.
illustrations for assembly or disassembly instructions. When replacing hardware, do not substitute inferior
How to Find Part Numbers grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
Use the following steps to locate a service replacement manufacturer’s original hardware. Use the Common
part. Hardware List in the appendix to identify the common
hardware hardness.

TP-6443 4/07 3
 Specification Number Index

Group Title

Group No. 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13

Spec No. Variation Number
33EFOZD
GM47466-GA3 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA4 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA7 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA8 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
40EOZD
GM47466-GA1 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA2 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA5 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
GM47466-GA6 4715 4601 4901 3602 4412 1150 4833 4601 1 4002 8843 1902 5001 2952
40/50EFOZD
GM47467-GA3 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA6 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA7 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA8 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA11 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA14 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA15 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA16 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
55/65EOZD
GM47467-GA1 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA2 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA4 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA5 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA9 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA10 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA12 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915
GM47467-GA13 4715 4614 4901 3602 4412 1150 4822 4614 2 4002 8843 1954 5001 2915

4 TP-6443 4/07
 Specification Number Index

Group Title

Group No. 1 2 3 4 5 6 7 8 9 10A 10B 11 12 13

Spec No. Variation Number
80/99EOZD &
70/80EFOZD
GM47468-GA1 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA2 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA3 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA4 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA5 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA6 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA7 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA8 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA9 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA10 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA11 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA12 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA13 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA14 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA15 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
GM47468-GA16 4712 4613 4902 3602 4412 1152 4820 4613 3 4002 8843 1945 5001 2915
125EOZD &
100EFOZD
GM47469-GA1 4705 4601b 4902 -- 7701 1101 4806 4601 4 4021 5943 1924 5002 2912
GM47469-GA2 4705 4601b 4902 -- 7701 1101 4806 4601 4 4021 5943 1924 5002 2912
GM47469-GA3 4705 4601b 4902 -- 7701 1101 4806 4601 4 4021 5943 1924 5002 2912
GM47469-GA4 4705 4601b 4902 -- 7701 1101 4806 4601 4 4021 5943 1924 5002 2912
150EOZD &
125EFOZD
GM47469-GA5 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47469-GA6 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47469-GA7 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47469-GA8 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
180EOZD &
150EFOZD
GM47703-GA1 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47703-GA2 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47703-GA3 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912
GM47703-GA4 4705 4601b 4902 -- 7701 1101 4806 4601b 4 4021 5943 1924 5002 2912

TP-6443 4/07 5
 Specification Number Index

Group Title

Group No. 14 15A 15B 16 18A 18B 18C 18D 18F 19 20 21A 21B
Spec No. Variation Number
33EFOZD
GM47466-GA3 5102 6414 2843 2703 167K 167K -- 167K 6356 1783 4502 -- --
GM47466-GA4 5102 6414 2843 2703 167J 167J -- 167J 6356 1783 4502 -- --
GM47466-GA7 5102 6414 2843 2703 167K 167K -- 167K 6356 1783 4502 -- --
GM47466-GA8 5102 6414 2843 2703 167J 167J -- 167J 6356 1783 4502 -- --
40EOZD
GM47466-GA1 5102 6414 2843 2703 167G 167G 167G 167G 6356 1783 4502 -- --
GM47466-GA2 5102 6414 2843 2703 167H 167H 167H 167H 6356 1783 4502 -- --
GM47466-GA5 5102 6414 2843 2703 167G 167G 167G 167G 6356 1783 4502 -- --
GM47466-GA6 5102 6414 2843 2703 167H 167H 167H 167H 6356 1783 4502 -- --
40/50EFOZD
GM47467-GA3 5102 -- 2843 2703 168H 168H 168H -- 6351 1785 4501 65LV 1838
GM47467-GA6 5102 -- 2843 2703 168H 168H 168H -- 6351 1785 4501 65LV 1838
GM47467-GA7 5102 -- 2843 2703 168G 168G 168G -- 6351 1785 4501 65LV 1838
GM47467-GA8 5102 -- 2843 2703 168G 168G 168G -- 6351 1785 4501 65LV 1838
GM47467-GA11 5102 -- 2843 2703 168H 168H 168H -- 6351 1785 4501 65LV 1838
GM47467-GA14 5102 -- 2843 2703 168H 168H 168H -- 6351 1785 4501 65LV 1838
GM47467-GA15 5102 -- 2843 2703 168G 168G 168G -- 6351 1785 4501 65LV 1838
GM47467-GA16 5102 -- 2843 2703 168G 168G 168G -- 6351 1785 4501 65LV 1838
55/65EOZD
GM47467-GA1 5102 -- 2843 2703 168J 168J 168J -- 6351 1785 4501 65LV 1838
GM47467-GA2 5102 -- 2843 2703 168K 168K 168K -- 6351 1785 4501 65LV 1838
GM47467-GA4 5102 -- 2843 2703 168J 168J 168J -- 6351 1785 4501 65LV 1838
GM47467-GA5 5102 -- 2843 2703 168K 168K 168K -- 6351 1785 4501 65LV 1838
GM47467-GA9 5102 -- 2843 2703 168J 168J 168J -- 6351 1785 4501 65LV 1838
GM47467-GA10 5102 -- 2843 2703 168K 168K 168K -- 6351 1785 4501 65LV 1838
GM47467-GA12 5102 -- 2843 2703 168J 168J 168J -- 6351 1785 4501 65LV 1838
GM47467-GA13 5102 -- 2843 2703 168K 168K 168K -- 6351 1785 4501 65LV 1838

6 TP-6443 4/07
 Specification Number Index

Group Title

Group No. 14 15A 15B 16 18A 18B 18C 18D 18E 18F 19 20 21A 21B
Spec No. Variation Number
80/99EOZD &
70/80EFOZD
GM47468-GA1 5107 -- 2839 2702 167L 167L 167L -- -- 6357 17BH -- 65LU 1839
GM47468-GA2 5107 -- 2839 2702 167M 167M 167M -- -- 6357 17BH -- 65LU 1839
GM47468-GA3 5107 -- 2839 2702 167S 167S 167S -- -- 6357 17BH -- 65LX 1838
GM47468-GA4 5107 -- 2839 2702 167T 167T 167T -- -- 6357 17BH -- 65LX 1838
GM47468-GA5 5107 -- 2839 2702 167L 167L 167L -- -- 6357 17BH -- 65LU 1839
GM47468-GA6 5107 -- 2839 2702 167M 167M 167M -- -- 6357 17BH -- 65LU 1839
GM47468-GA7 5107 -- 2839 2702 167S 167S 167S -- -- 6357 17BH -- 65LX 1839
GM47468-GA8 5107 -- 2839 2702 167T 167T 167T -- -- 6357 17BH -- 65LX 1839
GM47468-GA9 5107 -- 2839 2702 167L 167L 167L -- -- 6357 17BH -- 65LU 1839
GM47468-GA10 5107 -- 2839 2702 167M 167M 167M -- -- 6357 17BH -- 65LU 1839
GM47468-GA11 5107 -- 2839 2702 167S 167S 167S -- -- 6357 17BH -- 65LX 1838
GM47468-GA12 5107 -- 2839 2702 167T 167T 167T -- -- 6357 17BH -- 65LX 1838
GM47468-GA13 5107 -- 2839 2702 167L 167L 167L -- -- 6357 17BH -- 65LU 1839
GM47468-GA14 5107 -- 2839 2702 167M 167M 167M -- -- 6357 17BH -- 65LU 1839
GM47468-GA18 5107 -- 2839 2702 167S 167S 167S -- -- 6357 17BH -- 65LX 1839
GM47468-GA16 5107 -- 2839 2702 167T 167T 167T -- -- 6357 17BH -- 65LX 1839
125EOZD &
100EFOZD
GM47469-GA1 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47469-GA2 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --
GM47469-GA3 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47469-GA4 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --
150EOZD &
125EFOZD
GM47469-GA5 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47469-GA6 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --
GM47469-GA7 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47469-GA8 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --
180EOZD &
150EFOZD
GM47703-GA1 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47703-GA2 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --
GM47703-GA3 5104 -- 2801 2701 164C -- -- -- -- -- 1772 -- 6575 --
GM47703-GA4 5104 -- 2801 2701 164D -- -- -- -- -- 1772 -- 6575 --

TP-6443 4/07 7
 Specification Number Index

Group Title

Group No. 22A 22B 22C 23A 23B 23C 24A 24B 25A 25B 26 27 28A 28B
Spec No. Variation Number
33EFOZD
GM47466-GA3 4412 2001 5726 2150 -- 2206 5904 5904 8154 35DH 3701 3090 24BN 1333
GM47466-GA4 4412 2001 5726 2150 -- 2206 5904 5904 8150 35DH 3701 3006 24BN 1333
GM47466-GA7 4412 2001 5726 2150 -- 2206 5904 5904 8154 35DH 3701 3090 24BN 1333
GM47466-GA8 4412 2001 5726 2150 -- 2206 5904 5904 8150 35DH 3701 3006 24BN 1333
40EOZD
GM47466-GA1 4412 2001 5726 2150 -- 2206 5904 5904 8150 35DH 3701 3006 24BN 1333
GM47466-GA2 4412 2001 5726 2150 -- 2206 5904 5904 8154 35DH 3701 3090 24BN 1333
GM47466-GA5 4412 2001 5726 2150 -- 2206 5904 5904 8150 35DH 3701 3006 24BN 1333
GM47466-GA6 4412 2001 5726 2150 -- 2206 5904 5904 8154 35DH 3701 3090 24BN 1333
40/50EFOZD
GM47467-GA3 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA6 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA7 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA8 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA11 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA14 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA15 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA16 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
55/65EOZD
GM47467-GA1 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA2 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA4 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA5 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA9 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA10 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333
GM47467-GA12 4412 2002 5726 2150 -- 2206 5901 5901 8150 35DH 3701 3006 24BN 1333
GM47467-GA13 4412 2002 5726 2150 -- 2206 5901 5901 8154 35DH 3701 3090 24BN 1333

8 TP-6443 4/07
 Specification Number Index

Group Title

Group No. 22A 22B 22C 23A 23B 23C 24A 24B 25A 25B 26 27 28A 28B
Spec No. Variation Number
80/99EOZD &
70/80EFOZD
GM47468-GA1 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA2 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA3 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA4 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA5 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA6 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA7 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA8 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA9 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA10 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA11 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA12 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA13 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA14 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
GM47468-GA15 4412 2001 5726 2150 -- 2206 5902 5902 8157 35DP 3701 3006 24BN 1323
GM47468-GA16 4412 2001 5726 2150 -- 2206 5902 5902 8158 35DP 3701 3090 24BN 1323
125EOZD &
100EFOZD
GM47469-GA1 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2463 1306
GM47469-GA2 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2463 1306
GM47469-GA3 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2452 1345
GM47469-GA4 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2452 1345
150EOZD &
125EFOZD
GM47469-GA5 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2463 1306
GM47469-GA6 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2463 1306
GM47469-GA7 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2452 1345
GM47469-GA8 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2452 1345
180EOZD &
150EFOZD
GM47703-GA1 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2463 1306
GM47703-GA2 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2463 1306
GM47703-GA3 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3004 2452 1345
GM47703-GA4 2003 -- 5703 2113 3913 2205 5943 5943 3545 3545 -- 3003 2452 1345

TP-6443 4/07 9
 Specification Number Index

Group Title

Group No. 28C 29A 29B 30 31 32 33 34 35 36A 36B

Spec No. Variation Number
33EFOZD
GM47466-GA3 8712 1406 1503 1 1 5202 8020 6202 3104 -- --
GM47466-GA4 8712 1406 1503 1 1 5202 8020 6202 3109 -- --
GM47466-GA7 8712 1406 1503 1 1 5202 8020 6202 3149 -- --
GM47466-GA8 8712 1406 1503 1 1 5202 8020 6202 3148 -- --
40EOZD
GM47466-GA1 8712 1406 1503 1 1 5202 8020 6202 3109 -- --
GM47466-GA2 8712 1406 1503 1 1 5202 8020 6202 3104 -- --
GM47466-GA5 8712 1406 1503 1 1 5202 8020 6202 3148 -- --
GM47466-GA6 8712 1406 1503 1 1 5202 8020 6202 3149 -- --
40/50EFOZD
GM47467-GA3 8712 1406 1503 1 1 5202 8020 6202 3142 8442 6716
GM47467-GA6 8712 1406 1503 1 1 5202 8020 6202 3142 8442 6716
GM47467-GA7 8712 1406 1503 1 1 5202 8020 6202 3138 8442 6716
GM47467-GA8 8712 1406 1503 1 1 5202 8020 6202 3138 8442 6716
GM47467-GA11 8712 1406 1503 1 1 5202 8020 6202 3149 8442 6716
GM47467-GA14 8712 1406 1503 1 1 5202 8020 6202 3149 8442 6716
GM47467-GA15 8712 1406 1503 1 1 5202 8020 6202 3148 8442 6716
GM47467-GA16 8712 1406 1503 1 1 5202 8020 6202 3148 8442 6716
55/65EOZD
GM47467-GA1 8712 1406 1503 1 1 5202 8020 6202 3138 8442 6716
GM47467-GA2 8712 1406 1503 1 1 5202 8020 6202 3142 8442 6716
GM47467-GA4 8712 1406 1503 1 1 5202 8020 6202 3138 8442 6716
GM47467-GA5 8712 1406 1503 1 1 5202 8020 6202 3142 8442 6716
GM47467-GA9 8712 1406 1503 1 1 5202 8020 6202 3148 8442 6716
GM47467-GA10 8712 1406 1503 1 1 5202 8020 6202 3149 8442 6716
GM47467-GA12 8712 1406 1503 1 1 5202 8020 6202 3148 8442 6716
GM47467-GA13 8712 1406 1503 1 1 5202 8020 6202 3149 8442 6716

10 TP-6443 4/07
 Specification Number Index

Group Title

Group No. 28C 29A 29B 30 31 32 33 34 35 36A 36B 36B

Spec No. Variation Number
80/99EOZD &
70/80EFOZD
GM47468-GA1 8712 1406 1503 2 2 5202 8020 6202 3138 8443 6716 --
GM47468-GA2 8712 1406 1503 2 2 5202 8020 6202 3142 8443 6716 --
GM47468-GA3 8712 1406 1503 2 2 5202 8020 6202 3138 8443 6716 --
GM47468-GA4 8712 1406 1503 2 2 5202 8020 6202 3142 8443 6716 --
GM47468-GA5 8712 1406 1503 2 2 5202 8020 6202 3138 8443 6716 --
GM47468-GA6 8712 1406 1503 2 2 5202 8020 6202 3142 8443 6716 --
GM47468-GA7 8712 1406 1503 2 2 5202 8020 6202 3138 8443 6716 --
GM47468-GA8 8712 1406 1503 2 2 5202 8020 6202 3142 8443 6716 --
GM47468-GA9 8712 1406 1503 2 2 5202 8020 6202 3148 8443 6716 --
GM47468-GA10 8712 1406 1503 2 2 5202 8020 6202 3149 8443 6716 --
GM47468-GA11 8712 1406 1503 2 2 5202 8020 6202 3148 8443 6716 --
GM47468-GA12 8712 1406 1503 2 2 5202 8020 6202 3149 8443 6716 --
GM47468-GA13 8712 1406 1503 2 2 5202 8020 6202 3148 8443 6716 --
GM47468-GA14 8712 1406 1503 2 2 5202 8020 6202 3149 8443 6716 --
GM47468-GA15 8712 1406 1503 2 2 5202 8020 6202 3148 8443 6716 --
GM47468-GA16 8712 1406 1503 2 2 5202 8020 6202 3149 8443 6716 --
125EOZD &
100EFOZD
GM47469-GA1 -- 1424 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47469-GA2 -- 1424 1505 3 3 5223 8001 6201 3111 9619 7601 4401
GM47469-GA3 -- 1424 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47469-GA4 -- 1424 1505 3 3 5223 8001 6201 3111 9619 7601 4401
150EOZD &
125EFOZD
GM47469-GA5 -- 1424 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47469-GA6 -- 1424 1505 3 3 5223 8001 6201 3111 9619 7601 4401
GM47469-GA7 -- 1424 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47469-GA8 -- 1424 1505 3 3 5223 8001 6201 3111 9619 7601 4401
180EOZD &
150EFOZD
GM47703-GA1 -- 1405 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47703-GA2 -- 1405 1505 3 3 5223 8001 6201 3111 9619 7601 4401
GM47703-GA3 -- 1405 1505 3 3 5223 8001 6201 3115 9619 7601 4401
GM47703-GA4 -- 1405 1505 3 3 5223 8001 6201 3111 9619 7601 4401

TP-6443 4/07 11
 Specification Number Index

Group Title

Group No. 101 105 107 109 201 301 701

Spec No. Variation Number
33EFOZD
GM47466-GA3 1 1 63 1 MA1 * 300
GM47466-GA4 1 2 63 1 MA1 * 300
GM47466-GA7 1 17 63 1 MA1 * 300
GM47466-GA8 1 18 63 1 MA1 * 300
40EOZD
GM47466-GA1 1 3 63 1 MA1 * 300
GM47466-GA2 1 4 63 1 MA1 * 300
GM47466-GA5 1 19 63 1 MA1 * 300
GM47466-GA6 1 20 63 1 MA1 * 300
40/50EFOZD
GM47467-GA3 2 5 63 2 MA2 * 301
GM47467-GA6 2 5 63 2 MA2 * 302
GM47467-GA7 2 6 63 2 MA2 * 301
GM47467-GA8 2 6 63 2 MA2 * 302
GM47467-GA11 2 21 63 2 MA2 * 301
GM47467-GA14 2 21 63 2 MA2 * 302
GM47467-GA15 2 22 63 2 MA2 * 301
GM47467-GA16 2 22 63 2 MA2 * 302
55/65EOZD
GM47467-GA1 2 7 63 2 MA2 * 301
GM47467-GA2 2 8 63 2 MA2 * 301
GM47467-GA4 2 7 63 2 MA2 * 302
GM47467-GA5 2 8 63 2 MA2 * 302
GM47467-GA9 2 23 63 2 MA2 * 301
GM47467-GA10 2 24 63 2 MA2 * 301
GM47467-GA12 2 23 63 2 MA2 * 302
GM47467-GA13 2 24 63 2 MA2 * 302

* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.

12 TP-6443 4/07
 Specification Number Index

Group Title

Group No. 101 105 107 109 201 301 701

Spec No. Variation Number
80/99EOZD &
70/80EFOZD
GM47468-GA1 3 9 64 3 MA3 * 303
GM47468-GA2 3 10 64 3 MA3 * 303
GM47468-GA3 4 11 64 3 MA3 * 303
GM47468-GA4 4 12 64 3 MA3 * 303
GM47468-GA5 3 9 64 4 MA4 * 304
GM47468-GA6 3 10 64 4 MA4 * 304
GM47468-GA7 4 11 64 4 MA4 * 304
GM47468-GA8 4 12 64 4 MA4 * 304
GM47468-GA9 3 25 64 3 MA3 * 303
GM47468-GA10 3 26 64 3 MA3 * 303
GM47468-GA11 4 27 64 3 MA3 * 303
GM47468-GA12 4 28 64 3 MA3 * 303
GM47468-GA13 3 25 64 4 MA4 * 304
GM47468-GA14 3 26 64 4 MA4 * 304
GM47468-GA15 4 27 64 4 MA4 * 304
GM47468-GA16 4 28 64 4 MA4 * 304
125EOZD &
100EFOZD
GM47469-GA1 5 13 65 5 MA5 * 305
GM47469-GA2 5 14 65 5 MA5 * 305
GM47469-GA3 5 15 65 5 MA5 * 305
GM47469-GA4 5 16 65 5 MA5 * 305
150EOZD &
125EFOZD
GM47469-GA5 5 13 65 6 MA6 * 306
GM47469-GA6 5 14 65 6 MA6 * 306
GM47469-GA7 5 15 65 6 MA6 * 306
GM47469-GA8 5 16 65 6 MA6 * 306
180EOZD &
150EFOZD
GM47703-GA1 6 29 66 7 MA7 * 307
GM47703-GA2 6 30 66 7 MA7 * 307
GM47703-GA3 6 31 66 7 MA7 * 307
GM47703-GA4 6 32 66 7 MA7 * 307

* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.

TP-6443 4/07 13
Group 1: Crankshaft

6443_1_1

Quantity
Part Variation
Item Number Description 4715 4712
1 360181 Seal kit, front 1 1
2 360099 Gear, 30 teeth 1 1
3 GM32811 Crankshaft 1
3 GM34543 Crankshaft 1
4 GM50610 Shaft key 1 1
5 223472 Dowel pin 1 1
6 223583 Seal, rear 1 1
7 360049 Bearing, standard 4 4
7 360055 Bearing, undersize, 0.254 mm AR AR
8 360050 Bearing, standard 1 1
8 360056 Bearing, undersize, 0.254 mm AR AR
9 GM32909 Wheel 1
9 GM49838 Wheel 1
AR As Required

14 TP-6443 4/07
 Group 1: Crankshaft

6443_1_2

Quantity
Part Variation
Item Number Description 4705
1 352746 Key 1
2 352715 Gear 1
3 — Key 1
4 352853 Bearing AR
4 GM18825 Thrust bearing, 0.292 mm AR
4 GM18859 Bearing, US, 0.552 mm, 0.022 in. AR
5 352864 Thrust washer 1
5 GM18864 Thrust washer, 0.18 mm 1
6 352854 Thrust bearing 1
6 GM18826 Thrust bearing, 0.292 mm 1
6 GM18827 Thrust bearing, 0.552 mm 1
7 223754 Dowel pin 1
8 GM52753 Crankshaft 1
— GM18714 Sleeve 1
AR As Required

TP-6443 4/07 15
Group 2: Camshaft

6443_2_1

Quantity
Part Variation
Item Number Description 4601 4613 4614
10 GM32813 Camshaft 1
10 GM17530 Camshaft 1
10 GM32931 Camshaft 1
11 360154 Plate, thrust 1 1 1
12 # Screw, M8 X 25 2 2 2
# Common hardware; procure locally.

6443_2_2

Quantity
Part Variation
Item Number Description 4601b
1 223889 Bushing 4
2 352725 Cam follower 12
3 352844 Camshaft 1
4 352700 Shaft key 1
5 GM50132 Washer 2
6 352716 Gear 1
7 352727 Gear 1

16 TP-6443 4/07
 Group 3: Valve Train

6443_3_1

Quantity
Part Variation
Item Number Description 4901 4902
1 223481 Rocker arm shaft 1
1 GM50935 Rocker arm shaft 1
2 223480 Plug 2 2
3 360509 Rocker arm shaft 1
3 360132 Rocker arm shaft 1
4 223634 Washer, 20.650 x 29.460 x 0.500 mm 2 2
5 GM50611 Rocker arm 8 12
6 # Nut, M10 1 1
7 360112 Support 4 6
8 223632 Spring 3 5
9 360118 Stud 4 6
10 # Washer, 11 x 20 x 2 mm 4 6
11 352026 Push rod 8 12
12 360135 Tappet 8 12
# Common hardware; procure locally.

TP-6443 4/07 17
Group 3: Valve Train, continued

6443_3_2

Quantity
Part Variation
Item Number Description 4902
1 # Screw 12
2 — Snap ring 2
3 — Washer 2
4 223749 Screw, set 2
5 # Nut, 3/8 in. 2
6 223937 Rocker arm 1
7 223936 Rocker arm 1
8 GM52754 Kit, rocker arm 6
9 223877 Push rod 12
10 352725 Cam follower 12
11 — Cylinder head 1
223617 Cap 12
# Common hardware; procure locally.

18 TP-6443 4/07
 Group 4: Front Plate

6443_4

Quantity
Part Variation
Item Number Description 3602
1 GM50612 Kit, liquid gasket 1
2 GM17461 Plate 1
3 360092 Stud 3
4 360516 Screw 4
5 360514 Stud 2
6 360113 Washer, lock 1
7 360101 Shaft 1
8 GM50613 Helical gear 1
9 360147 Thrust washer 1
10 360179 Spring pin, 3/16 x 1 3/4 in. 1
10 # Spring pin, 5 x 45 mm 1
11 # Screw, M10 x 65 1
12 360083 Shaft 1
13 336446 Thrust washer 1
14 360140 Stud 4
# Common hardware; procure locally.

TP-6443 4/07 19
Group 5: Timing Gear Cover

6443_5_1

Quantity
Part Variation
Item Number Description 4412
1 GM50614 Cover kit 1
2 GM50615 Cover AR
3 GM17467 Gasket 1
4 360078 Plug, drain 2
5 360180 O-ring, 17.3 x 2.2 mm 1
6 360181 Seal kit 1
7 — See Group 22 —
8 — See Group 22 —
9 — See Group 22 —
10 — See Group 22 —
11 — See Group 22 —
12 — See Group 22 —
13 — See Group 22 —
14 — See Group 22 —
15 — See Group 22 —
16 — See Group 22 —
17 — See Group 22 —
18 # Screw, M8 x 40 10
19 360107 O-ring 1
20 360105 Cover 1
21 # Screw, M6 x 16 1
22 # Screw, M8 x 35 1
23 360512 Screw, M8 x 45 1
24 # Flange nut, M10 6
25 # Screw, M8 x 60 2
26 # Screw, M8 x 55 4
27 360021 Gear 1
28 360082 Bushing 1
29 360148 Thrust washer 1
30 # Screw, M10 x 50 1
31 GM32810 Valve 1
32 GM24543 O-ring 1
33 GM17552 Bracket 1
AR As Required # Common hardware; procure locally.

20 TP-6443 4/07
 Group 5: Timing Gear Cover

6443_5_2

Quantity
Part Variation
Item Number Description 7701
1 352759 Cover 1
2 # Screw, 3/8 in. x 1 1/4 in. 1
2 GM52755 Washer 1
3 GM18664 Screw 3
4 352726 Dowel pin 2
5 GM18678 Screw 3
6 GM50132 Washer 1
7 352738 Gasket 1
8 223677 Seal 1
9 # Pipe plug, 3/8 in. 1
10 GM18681 Seal 1
11 352812 Filter 1
GM18714 Sleeve 1
# Common hardware; procure locally.

TP-6443 4/07 21
Group 6: Rocker Arm Cover

6443_6_1

Quantity
Part Variation
Item Number Description 1150 1152
1 360004 Plug 4 6
2 360138 Nut 4 6
3 360139 O-ring 4 6
4 360507 Rocker arm cover 1
4 GM18817 Rocker arm cover 1
5 GM50616 Gasket 1
5 GM50936 Gasket kit 1
6 360018 Cap, oil filler (includes packing) 1 1
7 GM17493 Packing 1 1
8 — Medallion 1 1

22 TP-6443 4/07
 Group 6: Rocker Arm Cover

6443_6_2

Quantity
Part Variation
Item Number Description 1101
1 # Cap screw, 1/4 in. x 3 in. 2
2 # Washer 2
3 # Cap screw, 1/4 in. x 1 in. 6
4 # Washer 6
5 360098 Fitting, elbow 1
6 GM52756 Seal 4
7 GM52757 Gasket 1
8 GM52758 Valve cover 1
9 # Cap screw, 1/4 in. x 2 1/2 in. 6
10 # Washer 6
11 GM52759 Housing 1
12 GM52760 Wiring harness 1
13 # Washer 2
14 # Cap screw, 1/4 in. x 7/8 in. 2
15 GM52761 Seal 1
16 GM52762 Housing 1
17 # Screw, 0.116 in. x 1/4 in. 5
18 223630 Cap 1
19 223851 O-ring 1
20 223636 Gasket 1
21 GM46621 Nut 12
22 224237 Hose, 0.75--0.76 in. x 120 in. vent 1
23 336705 Clamp, hose 1
24 GM52763 Seal 1
# Common hardware; procure locally.

TP-6443 4/07 23
Group 7: Piston and Connecting Rod

6443_7

Quantity
Part Variation
Item Number Description 4822 4833 4820 4806
1 GM17610 Connecting rod 4 6
1 GM17499 Connecting rod 4
1 GM18804 Connecting rod 6
2 GM17477 Screw 2 2 2
2 GM18728 Screw 2
3 GM17446 Bushing 1 1
3 GM17451 Bushing 1
3 223853 Bushing 1
4 223479 Snap ring 8 12
4 223452 Snap ring 8
4 223730 Snap ring 12
5 GM17450 Piston pin 4 6
5 360114 Piston pin 4
5 223806 Piston pin 6
6 360053 Bearing, standard 4 4 6
6 360054 Bearing, 0.25 mm undersize AR AR AR
6 352852-S Bearing, standard 6
6 GM18858 Bearing, 0.292 mm undersize 6
7 GM32820 Piston/liner kit 4 6
7 GM50617 Piston/liner kit 4
7 GM52764 Piston/liner kit 6
8 GM32821 Piston ring kit 1 1
8 360066 Piston ring kit 1
8 352857 Piston ring kit 1
9 — Piston (not sold separately) 1 1 1 1
10 — Cylinder liner (not sold separately) 1 1 1 1
11 223419 O-ring kit 1 1 1
11 223716 O-ring kit 1
12 GM21474 Shim, 0.05mm AR AR AR
12 GM21475 Shim, 0.1mm AR AR AR
12 352810 Shim 2
13 GM21468 Piston pin kit AR
14 — Bushing (not sold separately) 1
AR As Required

24 TP-6443 4/07
 Group 8: Cylinder Block

6443_8_1

Quantity
Part Variation
Item Number Description 4614 4601
1 — Cylinder block (order short block assy) 1 1
2 GM21420 Valve kit 1 1
3 # Plug, pipe 3/8 in. 1 1
4 GM32824 Drain plug 2 AR
5 223988 O-ring 1 1
6 360014 Plug AR AR
7 360176 O-ring 1 1
8 GM50618 Plug, 1 5/8 in.-12 UN x M18 x 1.5 AR AR
9 360146 Jet 4 4
10 — See Group 2 1 1
11 — See Group 2 1 1
12 — See Group 2 2 2
13 223472 Dowel pin 4 4
14 360093 Plug 1 1
15 352246 Bushing 1 1
16 360517 Cap 2 2
17 352064 Dowel pin 2 2
18 360519 Bushing 6 6
19 224089 Washer 10 10
20 223639 Cap screw 10 10
21 336458 O-ring 1 1
22 360087 Bushing 1 1
23 223512 O-ring 1 1
24 224268 Pipe plug 4 4
25 # Pipe plug, 1/2 in.-14 NPT AR AR
26 # Pipe plug, 1/4 in.-18 NPT AR AR
27 223435 Drain valve AR AR
28 GM32810 Valve 1 1
AR As Required
# Common hardware; procure locally.

TP-6443 4/07 25
Group 8: Cylinder Block, continued

6443_8_2

Quantity Quantity
Part Variation Ite Part Variation
Item Number Description 4613 m Number Description 4613
1 — Cylinder block (order short block assy.) 1 17 352064 Dowel pin 2
2 GM21420 Valve kit 1 18 GM32810 Valve 1
3 # Pipe plug, 3/8 in. 1 19 336458 O-ring 1
4 GM32824 Plug AR 20 360087 Bushing 1
5 223988 O-ring 1 21 223512 O-ring 1
6 360014 Plug AR 22 224089 Washer 14
7 360176 O-ring 1 23 223639 Cap screw 14
8 GM50616 Plug, 1 5/8 in.-12 UN x M18 x 1.5 AR 24 224268 Pipe plug 7
9 360146 Jet 6 25 # Pipe plug, 1/2 in.-14 NPT AR
13 223472 Dowel pin 4 26 # Pipe plug, 1/4 in.-18 NPT 1
14 360093 Plug 1 27 223435 Drain valve AR
15 352246 Bushing 1 28 — Screw, M12 AR
16 360517 Cap 2 29 — Screw, M12 AR
AR As Required
# Common hardware; procure locally.

26 TP-6443 4/07
 Group 8: Cylinder Block, continued

6443_8_4

Quantity Quantity
Part Variation Part Variation
Item Number Description 4601b Item Number Description 4601b
1 224157 Cap 2 17 GM18691 Plug 1
2 GM52765 Stud 4 18 223665 O-ring 1
3 352758 Dipstick tube 1 19 223684 Plug 1
4 223435 Drain valve 1 20 352760 Bolt 14
5 352796 Cap 3 21 352748 Bearing cap 6
5 GM18862 Pipe plug, 1/2 in. 1 21 352813 Bearing cap, thrust 1
6 223462 Drain plug 1 22 223866 Cap 1
8 # Pipe plug, 3/4 in. 1 23 223889 Bushing 4
8 GM18873 Pipe plug 1 24 223814 Dowel pin 1
9 223755 Bushing 2 25 # Pipe plug, 1 in. 1
10 223737 Dowel pin 2 26 GM18729 Plug 1
11 223731 Dowel pin 2 27 GM18659 O-ring 1
12 GM18873 Pipe plug 6 — 223850 O-ring 1
12 GM18873 Pipe plug 1 — 224268 Pipe plug 1
13 GM18717 Orifice 6 — — Cylinder block NA
14 GM18877 Cap, oil fill hole 1 — # Pipe plug, 1 in. 1
15 GM18727 Bushing 2 — GM18877 Cap, oil fill hole AR
16 223747 O-ring 1
AR As Required
# Common hardware; procure locally.

TP-6443 4/07 27
Group 8: Cylinder Block, continued

6443_8_3

Quantity
Part Variation
Item Number Description 1299
1 GM17466 Gasket 2
2 360089 Cover 2
3 GM24536 Screw 2

28 TP-6443 4/07
 Group 9: Short Block Assembly

6443_9_1

Quantity
Part Variation
Item Number Description 1 2 3
1 GM50619 Short block assembly (also order gasket kit 360587 and liquid gasket GM50612) 1
1 GM50620 Short block assembly (also order gasket kit 360587 and liquid gasket GM50612) 1
1 GM50937 Short block assembly (also order gasket kit GM24544 and liquid gasket GM50612) 1

TP-6443 4/07 29
Group 9: Short Block Assembly, continued

6443_9_2

Quantity
Part Variation
Item Number Description 4
1 GM52766 Short block assembly 1

30 TP-6443 4/07
 Group 10A: Oil Dipstick

6443_10A_1

Quantity
Part Variation
Item Number Description 4002
1 360073 Dipstick 1
2 GM32788 Tube, dipstick 1
3 GM32789 Plug 1

6443_10A_2

Quantity
Part Variation
Item Number Description 4021
1 GM50196 Dipstick 1
2 GM50126 Dipstick tube 1
3 GM18877 Cap, oil fill hole 1

TP-6443 4/07 31
Group 10B: Oil Filter

6443_10B_1

Quantity
Part Variation
Item Number Description 8843
1 GM46686 Filter head 1
2 GM24535 Plug AR
3 360557 O-ring AR
4 GM32787 Seal 1
5 GM17447 Fitting 2
6 GM17437 O-ring 2
7 GM24536 Screw 1
8 # Screw, M8 x 65 5
9 GM17472 Gasket 1
10 GM32809 Filter, oil 1
AR As Required
# Common hardware; procure locally.

32 TP-6443 4/07
 Group 10B: Oil Filter

6443_10B_2

Quantity Quantity
Part Variation Part Variation
Item Number Description 5943 Item Number Description 5943
1 # Cap screw, 3/8 x 1 1/2 in. 4 12 # Cap screw, 3/8 x 1 1/4 in. 3
2 # Washer, 13/32 x 7/8 x 0.120 in. 4 13 # Cap screw, 3/8 x 3/4 in. 1
3 GM52862 Cap 1 14 GM52867 Clamp 1
4 GM48731 Element, oil filter 1 15 # Cap screw, 7/16 x 1 3/8 in. 1
5 GM52863 Pressure relief valve 1 16 # Washer, 13/32 x 7/8 x 0.120 in. 1
6 GM52864 Compression spring 1 17 GM52868 Bracket 1
7 GM52865 Fitting plug 1 18 # Screw, 3/8 x 1 1/4 in. 1
8 GM50200 Filter 1 19 GM32961 Support 1
9 GM50207 Seal kit 1 20 GM52869 Oil line 1
10 352861 Connector 1 21 352780 Spacer 1
11 GM52866 Adapter 1
# Common hardware; procure locally.

TP-6443 4/07 33
Group 11: Oil Pan

6443_11_1

Quantity
Part Variation
Item Number Description 1954 1902
1 360527 Gasket, oil pan 1
1 GM50621 Gasket 1
2 360523 Oil pump intake 1
2 GM17542 Oil pump intake 1
3 # Screw, M8 x 100 2 2
4 224035 O-ring 1 1
5 360529 Oil pan 1
5 GM17532 Oil pan 1
6 # Screw, M8 x 30 6
6 # Screw, M8 x 20 6
7 360176 O-ring 1 1
8 360014 Plug 3 2
9 # Screw, M8 x 25 18
9 # Screw, M8 x 16 22
10 # Pipe plug, 3/4 in. 1 1
11 GM17437 O-ring 1
12 GM17498 Fitting 1
13 # Screw, M8 x 45 4
14 GM17512 Elbow fitting 1
15 360062 Clamp 2
16 224055 Hose 1
# Common hardware; procure locally.

34 TP-6443 4/07
 Group 11: Oil Pan

6443_11_2

Quantity
Part Variation
Item Number Description 1945
1 360062 Clamp 2
2 223450 Hose 1
3 GM17437 O-ring 1
4 GM17512 Elbow fitting 1
5 GM18724 Gasket 1
6 GM18816 Oil pan 1
7 # Screw, M8 x 20 6
8 # Cap screw, M8 x 16 30
9 GM17437 O-ring 1
10 GM17498 Fitting 1
11 224035 O-ring 1
12 # Screw, M8 x 100 2
13 GM18872 Oil pump intake 1
# Common hardware; procure locally.

TP-6443 4/07 35
Group 11: Oil Pan, continued

6443_11_3

Quantity
Part Variation
Item Number Description 1924
1 223767 Gasket 1
2 GM18725 Oil pan 1
3 222767 Washer, hardened 22
4 # Cap screw, 3/8 in. x 2 in. 4
5 GM18708 Washer 2
6 # Cap screw, 1/2 x 1 3/4 in. 2
7 # Cap screw, 3/8 in. x 1 1/2 in. 18
8 223466 O-ring 1
9 GM18856 Valve, shutoff 1
10 # Cap screw, 3/8 in. x 5/8 in. 2
11 223803 Cover 1
12 # Cap screw, 1/2 in. x 7/8 in. 2
13 223466 O-ring 1
14 223458 Drain plug 1
14 223458 Drain plug 1
15 352875 Gasket 1
16 352790 Cover 1
17 # Cap screw, 3/8 in. x 1 in. 3
18 # Pipe plug, 3/4 in. 1
19 352709 Gasket 1
20 GM50220 Oil pump intake 1
21 352719 Cap screw 3
# Common hardware; procure locally.

36 TP-6443 4/07
 Group 12: Engine Oil Pump

6443_12_1

Quantity
Part Variation
Item Number Description 5001
1 # Screw, M8 x 65 2
2 360028 Pump, oil 1
3 360524 Gear, 30 teeth 1
4 # Nut, M12 1
5 336458 O-ring 1
6 360104 Tube 1
# Common hardware; procure locally.

TP-6443 4/07 37
Group 12: Engine Oil Pump, continued

6443_12_2

Quantity
Part Variation
Item Number Description 5002
1 GM18727 Bushing 2
2 GM50125 Gear 1
3 223982 Washer 1
4 # Nut, 1/2 in. 1
5 GM52767 Washer 4
6 # Cap screw, 3/8 in. x 1 7/8 in. 2
7 # Screw, 3/8 in. x 1 3/8 in. 2
8 352709 Gasket 1
9 223850 O-ring 1
10 352719 Cap screw 2
10 352719 Cap screw 3
10 # Washer, 13/32 in. x 7/8 in. x 0.120 in. 6
11 GM52768 Oil pump 1
# Common hardware; procure locally.

38 TP-6443 4/07
 Group 13: Vent Tube

6443_13_1

Quantity
Part Variation
Item Number Description 2915
1 223851 O-ring 1
2 360098 Fitting, elbow 1
3 GM32723 Tube 1
4 360530 Clamp 1
5 # Bolt, M8 x 20 1
# Common hardware; procure locally.

6443_13_2

Quantity
Part Variation
Item Number Description 2912
1 GM18881 Clamp 1
2 224237 Hose, 0.75--0.76 in. x 120 in. vent AR
AR As Required

TP-6443 4/07 39
Group 13: Vent Tube, continued

6443_13_3

Quantity
Variation
Item Part Number Description 2952
1 GM50622 Impactor 1
2 M931-08055-60 Screw, hex cap 3
2 M6923-08-80 Nut, hex, 8mm (not shown) 3
3 X-400-258 Spacer 3
4 -- Bracket, lifting eye (see Group 105) 1
5 GM50624 Hose 1
6 GM50633 Clamp 4
7 # Screw, M10 x 20 2
8 GM50625 Hose 1
9 GM50626 Hose 1
10 360062 Clamp 1
11 223851 O-ring, 18.720 x 2.616 mm 1
12 360098 Elbow fitting 1
13 223746 O-ring, 19.177 x 2.464 mm 1
14 GM50627 Elbow fitting 1
15 GM50628 Clamp 3
16 GM50629 Check valve 1
17 GM50630 Hose 1
18 GM50631 Tube 1
# Common hardware; procure locally.

40 TP-6443 4/07
 Group 14: Cylinder Head

6443_14_1

Quantity
Part Variation
Item Number Description 5102 5107
1 224164 Cap screw 18 26
2 360532 Cylinder head 1
2 360022 Cylinder head 1
3 223448 Cap, OD = 32.6 mm, rear 1 1
3 224157 Cap, OD = 43.3 mm 2 3
4 224268 Pipe plug AR AR
5 360174 Fitting 1 1
6 223746 O-ring AR AR
7 360531 Gasket, cylinder head 1
7 360094 Gasket, cylinder head 1
AR As Required

TP-6443 4/07 41
Group 14: Cylinder Head, continued

6443_14_2

Quantity
Part Variation
Item Number Description 5102 5107
1 224184 Lock 16 24
2 224176 Rotator 8 12
3 223455 Spring 8 12
4 224243 Seal 8 12
5 GM21433 Insert, valve 4 6
6 224168 Intake valve, standard 4 6
6 224193 Intake valve, OD = +0.381 mm AR AR
6 224197 Intake valve, OD = +0.762 mm AR AR
7 GM21434 Insert, valve, OD = 43.1 mm 4 6
8 224156 Exhaust valve, standard 4 6
8 224153 Exhaust valve, OD = +0.381 mm AR AR
8 224151 Exhaust valve, OD = +0.762 mm AR AR
AR As Required

42 TP-6443 4/07
 Group 14: Cylinder Head, continued

6443_14_3

Quantity Quantity
Variation Variation
Item Part No. Description 5104 Item Part No. Description 5104
1 223617 Cap 12 12 224136 Intake valve, .08 mm (.003 in.) OS AR
2 223612 Retainer 24 12 224142 Intake valve, .76 mm (.030 in.) OS AR
2 GM52769 Strap 1 12 224149 Intake valve, .38 mm (.015 in.) OS AR
3 # Cap screw, 5/8 x 1 1/2 in. 2 13 352735 Valve seat insert, exhaust valve 6
3 GM52770 Cap 12 14 223870 Exhaust valve, standard 6
4 GM52771 Spring 12 14 224134 Exhaust valve, .08 mm (.003 in.) OS AR
5 352755 Cap screw 7 14 224135 Exhaust valve, .76 mm (.03 in.) OS AR
6 352754 Cap screw 8 14 224139 Valve seat insert, .25mm (.01 in.) OS 6
7 GM52772 Cap screw 6 14 224143 Exhaust valve, .38 mm (.015) OS AR
8 GM52773 Cap screw 5 15 GM52775 Cylinder head 1
9 GM52774 Kit, special head bolts 1 16 352840 Gasket 1
10 # Pipe plug, 3/4 in. 11 17 # Cap screw 1
11 352751 Valve seat insert, intake valve 6 18 GM52776 Shield 6
12 223869 Intake valve, standard 6 19 GM52777 Plug 2
12 224133 Valve seat insert, .25mm (.01 in.) OS 6
AR As Required
# Common hardware; procure locally.

TP-6443 4/07 43
Group 15A: Exhaust Elbow

6443_15A

Quantity
Part Variation
Item Number Description 6414
1 # Flange nut, M10 4
2 224268 Pipe plug 1
3 352059 Adapter 1
4 352029 Gasket 1
# Common hardware; procure locally.

44 TP-6443 4/07
 Group 15B: Exhaust Manifold

6443_15B_1

Quantity
Part Variation
Item Number Description 2801
1 352869 Gasket 2
2 352870 Gasket 2
3 — Stud (see Group 21A) 4
4 GM52870 Screw 8
5 223821 Washer 8
6 # Pipe plug, 3/4 in. 1
7 224157 Cap 3
8 # Pipe plug, 1/2 in. 2
9 GM18734 Adapter 1
10 — Cover (not sold separately) 1
11 GM52871 Gasket 1
12 GM52872 Sealing washer 26
12 GM52873 Screw 26
13 GM52874 Exhaust manifold 1
14 GM18849 Kit, screw 1
# Common hardware; procure locally.

TP-6443 4/07 45
Group 15B: Exhaust Manifold, continued
40--65 kW Shown

6443_15B_2

Quantity
Part Variation
Item Number Description 2843 2839
1 — Label 1 1
2 # Screw, M10 x 165 9 9
3 # Washer, 13/32 in. x 7/8 in. x 0.120 in. 9
4 # Plug, OD = 25.7 mm 4 4
5 # Pipe plug, 1/4 in. 1
5 224268 Pipe plug, 1/8 in. 1
6 GM17480 Stud 4 4
7 223435 Drain valve 1 1
8 # Pipe plug, 1/4 in. 3 3
9 224157 Cap 3 3
10 GM17522 Housing 1
10 GM18820 Housing 1
11 GM17486 Gasket 1
11 GM18732 Gasket 1
# Common hardware; procure locally.

46 TP-6443 4/07
 Group 16: Heat Exchanger
40--65 kW Shown

6443_16_1

Quantity
Part Variation
Item Number Description 2703 2702
1 GM17497 Filler cap 1 1
2 # Screw, M6 x 16 4 4
3 352112 Filler neck 1 1
4 352033 Gasket 1 1
5 352081 Hose, 2100 mm 1 1
6 GM17526 Heat exchanger 1
6 GM18832 Heat exchanger 1
7 352021 O-ring 2 2
8 352022 O-ring 2 2
9 GM26367 Cover, heat exchanger 2 2
10 # Screw, M10 x 35 4 4
11 352142 Zinc anode 2 2
12 352023 Drain plug 2 2
13 GM18882 Clamp 1 1
14 GM50632 Hose, ID 38 x 32 mm 1 1
15 GM50633 Clamp 1 1
16 GM32765 Screw 1 1
17 GM49146 Tube 1
17 GM50938 Tube 1
18 GM17492 Hose 1 1
# Common hardware; procure locally.

TP-6443 4/07 47
Group 16: Heat Exchanger, continued

6443_16_2

48 TP-6443 4/07
 Group 16: Heat Exchanger, continued
Quantity
Part Variation
Item Number Description 2701
1 GM18881 Clamp 2
2 GM18742 Hose 1
3 GM18845 Tube 1
4 — O-ring (see Group 33) 1
5 GM18837 Retainer 2
6 # Cap screw, 3/8 in. x 3/4 in. 1
7 GM18829 Tank 1
8 — Water pump (see Group 33) 1
9 GM18882 Clamp 2
10 GM18740 Hose 1
11 # Cap screw, 5/16 in. x 3 3/4 in. 1
11 # Washer, 11/32 in. x 11/16 in. x 0.065 in. 1
12 # Screw, 3/8 in. x 1 in. 4
13 # Cap screw, 3/8 in. x 4 in. 1
14 # Washer, 10.500 x 18 x 1.600 mm 1
15 GM18835 Bracket 1
16 # Washer, 13/32 in. x 13/16 in. x 0.065 in. 2
17 # Cap screw, 3/8 in. x 1 in. 2
18 GM18741 Hose 1
19 GM18883 Clamp 2
20 GM18673 Spacer 1
21 223476 Packing 2
22 GM18846 Line 1
23 223820 Fitting 1
24 GM18754 Clip 1
25 # Washer, 13/32 in. x 13/16 in. x 0.065 in. 1
26 # Cap screw, 3/8 in. x 3 in. 1
— 352142 Zinc anode 2
— GM18685 Rod 1
# Common hardware; procure locally.

TP-6443 4/07 49
Group 18A: Fuel Injection System

6443_18A_1

Quantity
Part Variation
Item Number Description 167K 167J 167G 167H
1 GM50651 Fuel injection pump 1
1 GM50652 Fuel injection pump 1
1 GM50649 Fuel injection pump 1
1 GM50650 Fuel injection pump 1
2 GM21499 Shaft key 1 1 1 1
3 224172 O-ring 1 1
3 GM17487 O-ring 1 1
4 GM17456 Washer 1 1 1 1
5 224161 Nut, M14 1 1 1 1
6 # Flange nut, M8 3 3 3 3
7 360536 Fuel line, no. 1 1 1 1 1
8 360537 Fuel line, no. 2 1 1 1 1
9 360538 Fuel line, no. 3 1 1 1 1
10 360539 Fuel line, no. 4 1 1 1 1
11 223572 Clamp 2 2 2 2
12 223573 Clamp 1 1 1 1
13 # Cap screw, M6 x 12 1 1 1 1
14 360153 Gear, 60 teeth 1 1 1 1
15 223504 Tube 2 2 2 2
16 360141 Nut AR AR AR AR
17 223476 Packing AR AR AR AR
AR As Required
# Common hardware; procure locally.

50 TP-6443 4/07
 Group 18A Fuel Injection System

6443_18A_2

Quantity
Part Variation
Item Number Description 168G 168H 168J 168K
1 GM32839 Pump, fuel injection 1 1 1 1
2 GM17487 O-ring 1 1 1 1
3 GM17456 Washer 1 1 1 1
4 224161 Nut 1 1 1 1
5 # Flange nut, M8 5 5 5 5
6 GM32798 Gear 1 1 1 1
7 223504 Tube 3 3 3 3
8 360141 Nut 2 2 2 2
9 223476 Packing 2 2 2 2
10 GM32815 Line, fuel 1 1 1 1
11 GM32816 Line, fuel 1 1 1 1
12 GM32817 Line, fuel 1 1 1 1
13 GM32818 Line, fuel 1 1 1 1
14 223572 Clamp 2 2 2 2
15 223573 Clamp 1 1 1 1
16 # Cap screw, M6 x 12 1 1 1 1
17 GM32793 Bracket 1 1 1 1
18 GM32765 Screw 1 1 1 1
19 # Screw, M8 x 55 2 2 2 2
20 # Washer, 5.300 x 10 x 1 mm 4 4 4 4
21 # Lock washer, 0.216 in. 4 4 4 4
22 # Cap screw, M5 x 12 4 4 4 4
23 GM47030 Engine controller 1 1
23 GM32844 Engine controller 1 1
# Common hardware; procure locally.

TP-6443 4/07 51
Group 18A Fuel Injection System, continued

6443_18A_3

52 TP-6443 4/07
 Group 18A Fuel Injection System, continued
Quantity
Part Variation
Item Number Description 167L 167M 167S 167T
1 GM50942 Pump, fuel injection 1 1
1 GM34523 Pump, fuel injection 1 1
2 GM17487 O-ring 1 1 1 1
3 GM17456 Washer 1 1 1 1
4 224161 Nut 1 1 1 1
5 # Flange nut, M8 5 5 5 5
6 GM32798 Gear 1 1 1 1
7 223504 Tube 4 4 4 4
8 360141 Nut 2 2 2 2
9 223476 Packing 2 2 2 2
10 GM34517 Line, fuel (no. 6) 1 1 1 1
11 GM34518 Line, fuel (no. 5) 1 1 1 1
12 GM34519 Line, fuel (no. 4) 1 1 1 1
13 GM34520 Line, fuel (no. 3) 1 1 1 1
14 GM34521 Line, fuel (no. 2) 1 1 1 1
15 GM34522 Line, fuel (no. 1) 1 1 1 1
16 223572 Clamp 4 4 4 4
17 224071 Clamp 1 1 1 1
18 224070 Clamp 1 1 1 1
19 # Cap screw, M6 x 12 1 1 1 1
20 GM32793 Bracket 1 1 1 1
21 GM32765 Screw 1 1 1 1
22 # Screw, M8 x 55 2 2 2 2
23 # Washer, 5.300 x 10 x 1 mm 4 4 4 4
24 # Lock washer, 0.216 in. 4 4 4 4
25 # Cap screw, M5 x 12 4 4 4 4
26 GM50549 Engine controller 1 1
26 GM32844 Engine controller 1 1
# Common hardware; procure locally.

TP-6443 4/07 53
Group 18A Fuel Injection System, continued

6443_18A_4

54 TP-6443 4/07
 Group 18A Fuel Injection System, continued
Quantity
Part Variation
Item Number Description 164C 164D
1 # Cap screw 6 6
2 223821 Washer 6 6
3 GM52778 Clamp 6 6
4 GM46621 Nut 12 12
5 GM52779 Injection nozzle 6 6
6 GM52780 Packing 6 6
7 GM50119 Washer 6 6
8 GM52781 O-ring 6 6
9 GM52782 Fitting 6 6
10 GM52783 Fuel line, no. 6 1 1
11 GM52784 Fuel line, no. 5 1 1
12 GM52785 Fuel line, no. 4 1 1
13 GM52786 Fuel line, no. 3 1 1
14 GM52787 Fuel line, no. 2 1 1
15 GM52788 Fuel line, no. 1 1 1
16 GM52789 Clamp 2 2
17 GM52790 Clamp 1 1
18 GM52791 Clamp 1 1
19 223820 Fitting 6 6
20 GM52792 Washer 6 6
21 GM52793 Fuel line 1 1
22 360165 O-ring 2 2
23 GM52794 Plug 2 2
24 GM52795 Tube nut 2 2
25 223476 Packing 2 2
26 GM52796 Line 1 1
27 GM50202 Fitting, adapter 1 1
28 GM49835 Shim 1 1
29 GM49936 Pressure relief valve 1 1
30 GM46637 Restrictor 6 6
31 GM46637 Restrictor 1 1
32 GM52797 Rail 1 1
33 # Cap screw 2 2
34 GM52798 Clamp 1 1
35 GM52799 Fuel line 1 1
36 GM52800 Fuel line 1 1
37 GM52801 Fuel line 1 1
38 GM52802 Bevel gear drive 1 1
39 # Screw, M10 x 16 3 3
40 GM52803 O-ring 1 1
41 GM52804 Adapter 1 1
42 223836 Packing 2 2
43 GM52805 Oil line 1 1
44 223857 Fitting 1 1
45 222767 Washer, hardened 3 3
46 # Nut 3 3
47 GM50114 O-ring 1 1
48 GM52806 Check valve 1 1
49 GM52807 Fitting 2 2
50 GM52808 Washer 1 1
51 GM52809 Hand primer 1 1
52 GM52810 O-ring 1 1
53 GM52811 O-ring 1 1
54 GM52812 Valve 1 1
55 360165 O-ring 1 1
56 GM52813 Sensor 1 1
57 GM52814 Fuel injection pump 1
57 GM52815 Fuel injection pump 1
58 # Washer 1 1
59 # Screw, 3/8 in. x 1 1/2 in. 1 1
60 GM52816 Engine controller 1 1
# Common hardware; procure locally.

TP-6443 4/07 55
Group 18B: Fuel Injection Nozzle

6443_18B_1

Quantity
Part Variation
Item Number Description 168H 168G 168J 168K 167L 167M 167S 167T
1 GM50655 Injection nozzle 4 4
1 GM50656 Injection nozzle 4 4
1 360017 Injection nozzle 6 6 6 6
2 360167 Tee fitting 1 1 1 1 1 1 1 1
3 — Packing 1 1 1 1 1 1 1 1
4 223517 Tube nut 1 1 1 1 1 1 1 1
5 — Plug 1 1 1 1 1 1 1 1
6 — Seal 1 1 1 1 1 1 1 1
7 — Packing 1 1 1 1 1 1 1 1
8 GM32825 Clamp 4 4 4 4
8 360091 Screw 6 6 6 6
9 GM21516 O-ring kit AR AR AR AR AR AR AR AR
AR As Required

56 TP-6443 4/07
 Group 18B: Fuel Injection Nozzle

6443_18B_2

Quantity
Part Variation
Item Number Description 167K 167J 167G 167H
1 GM17535 Injection nozzle 4 4
1 GM50653 Injection nozzle 4 4
2 — Not used NA NA
3 — Packing (not sold separately, order item 15) 1 1 1 1
4 — Seal (not sold separately, order item 15) 1 1 1 1
5 — Not used NA NA NA NA
6 360091 Screw 6 6 6 6
7 223504 Tube 5 5
8 360141 Nut 12 12
9 223476 Packing 12 12
10 360167 Tee fitting AR AR AR AR
11 — Sleeve (not sold separately, order item 15) 1 1 1 1
12 223517 Tube nut AR AR AR AR
13 — Not used NA NA
14 223710 Plug AR AR
15 GM21515 O-ring kit AR AR
15 GM21516 O-ring kit AR AR
16 GM50654 Hose fitting 1 1
17 223504 Tube 5 5
AR As Required
NA Not Available

TP-6443 4/07 57
Group 18C: Fuel Injection Sensor

6443_18C_1

Quantity
Part Variation
Item Number Description 167G 167H
1 GM21509 Switch, temperature 1 1
2 GM21508 O-ring 1 1
3 GM21510 Wiring harness 1 1
4 GM50657 Elec. connector accessory AR AR
5 GM50658 Adapter fitting 1 1
6 GM50659 Clamp 1 1
7 # Screw, M10 x 16 1 1
AR As Required
# Common hardware; procure locally.

58 TP-6443 4/07
 Group 18C: Fuel Injection Sensor

6443_18C_2

Quantity
Part Variation
Item Number Description 168G 168H 168J 168K 167L 167M 167S 167T
1 GM50660 Kit, fuel temperature sensor 1 1 1 1 1 1 1 1
2 GM50661 Kit, inlet connector 1 1 1 1 1 1 1 1
3 GM50662 Kit, timing pin hole plug 1 1 1 1 1 1 1 1
4 GM50663 Kit, transfer pump tap screw 1 1 1 1 1 1 1 1
5 GM50664 Kit, solenoid connector assembly 1 1 1 1 1 1 1 1

TP-6443 4/07 59
Group 18D: Injection Pump Parts

6443_18D

Quantity
Part Variation
Item Number Description 167G 167H 167J 167K
1 GM50666 Screw 1 1 1 1
2 GM50667 Retainer 1 1 1 1
3 GM50668 Spring 1 1 1 1
4 GM50669 Lever 1 1 1 1
5 GM50670 Strap 1 1 1 1
6 GM50671 Screw 1 1 1 1
7 GM50672 Spacer 1 1 1 1

60 TP-6443 4/07
 Group 18F: Fuel Lines

6443_18F_1

Quantity
Part Variation
Item Number Description 6356
1 GM50677 Fuel line 1
2 GM17494 Sealing washer 6
3 GM21453 Nut 6
4 GM17549 Fuel line 1
5 223476 Packing 2
6 360141 Nut 4
7 223837 Elbow fitting 1
8 352126 Line, leakoff 1
9 223710 Plug 1
10 # Flange nut, M8 1
11 336749 Clamp 1
12 223492 Strap 1
13 # Screw, M10 x 16 1
14 # Screw, M8 x 16 1
15 360178 O-ring 8
16 360015 Plug 4
17 360037 Fitting 3
18 GM32830 Line, fuel 1
19 GM50675 Fuel line 1
20 GM50677 Elbow fitting, M12 x 1.5 x 1/2 in.-20 UNF 1
# Common hardware; procure locally.

TP-6443 4/07 61
Group 18F: Fuel Lines, continued

6443_18F_2

Quantity
Part Variation
Item Number Description 6351 6357
1 GM50673 Fuel line 1
1 GM32947 Fuel line 1
2 GM17494 Sealing washer 6 6
3 GM21453 Nut 6 6
4 GM50674 Fuel line 1 1
5 223476 Packing 3 3
6 360141 Nut 3 3
7 352126 Line, leakoff 1 1
8 # Washer, 10 x 18 x 2.500 mm 1 1
9 336749 Clamp 1 1
10 # Screw, M10 x 16 1 1
11 360178 O-ring 8 8
12 360015 Plug 4 4
13 360037 Fitting 3 3
14 GM32830 Line, fuel 1 1
15 GM50675 Fuel line 1
15 GM50943 Fuel line 1
16 GM50676 Elbow fitting 1 1
17 360171 Clip 1 1
18 # Screw, M10 x 16 1 1
# Common hardware; procure locally.

62 TP-6443 4/07
 Group 19: Engine Air Intake

6443_19_1

Quantity
Part Variation
Item Number Description 1783
1 # Screw, M10 x 50 2
2 GM32940 Tube 1
3 223532 Gasket 1
4 GM17483 Spacer 1
5 223532 Gasket 1
6 GM32896 O-ring 1
7 GM24516 Fitting 1
8 GM21508 O-ring 1
9 360013 Plug 1
# Common hardware; procure locally.

TP-6443 4/07 63
Group 19: Engine Air Intake, continued

6443_19_2

Quantity
Part Variation
Item Number Description 1785 17BH
1 GM18669 Clamp 1 2
2 GM50939 Hose 1
2 GM21400 Hose 1
3 GM50940 Air intake 1
3 GM52601 Air intake 1
4 # Screw, M10 x 55 2 2
5 GM30377 Washer, 10.500 x 18 x 1.600 mm 2 2
6 GM21508 O-ring 1 1
7 360013 Plug 1 1
8 223532 Gasket 2 2
9 GM17483 Spacer 1 1
10 GM32896 O-ring 1 1
11 GM24516 Fitting 1 1
# Common hardware; procure locally.

64 TP-6443 4/07
 Group 19: Engine Air Intake, continued

34

33

32

31 35

37
36
6443_19_3

Quantity Quantity
Part Variation Part Variation
Item Number Description 1772 Item Number Description 1772
1 # Washer, 13/32 x 13/16 x .065 in. 2 20 GM18873 Pipe plug 2
2 # Cap screw, 3/8 x 5/8 in. 1 21 # Pipe plug 1
3 # Cap screw, 5/8 x 3/4 in. 1 22 # Cap screw, 5/16 x 3 3/4 in. 6
4 # Washer, 21/32 x 1 x 0.060 in. 1 23 # Cap screw, 5/16 x 2 1/4 in. 6
5 GM18745 Bracket 1 24 # Washer, 11/32 x 11/16 x .065 in. 12
6 GM18746 Hose 1 25 222766 Screw, cap 3
7 GM18876 Clamp 1 26 GM52819 Gasket 2
8 336726 Nut, hex 3/8 in. 1 27 223967 Aftercooler 1
9 GM18881 Clamp 4 28 GM18675 Cover 1
10 GM18747 Hose 1 29 GM52820 Hose clamp 1
11 GM52817 Hose 1 30 224152 Hose 1
12 223736 Seal 1 31 GM18669 Clamp 1
13 GM18881 Clamp 2 32 GM52821 Gasket 1
14 # Cap screw, 3/8 x 2 1/4 in. 3 33 # Cap screw, 3/8 x 1 in. 2
15 # Washer, 13/32 x 7/8 x 0.120 in. 6 34 GM52822 Tube 1
16 352710 Hose 1 35 # Pipe plug, 3/4 in. 1
17 223461 Hose fitting 2 36 GM32958 Sensor, air temperature 1
18 GM52818 Intake manifold 1 37 GM21508 O-ring 1
19 GM18700 Gasket 3 # Common hardware; procure locally.

TP-6443 4/07 65
Group 20: Engine Balancer Shafts

6443_20

Quantity
Part Variation
Item Number Description 4501 4502
1 GM50634 Balancer shaft, right hand 1
1 GM50637 Balancer shaft, right hand 1
2 GM50635 Balancer shaft, left hand 1
2 GM50638 Balancer shaft, left hand 1
3 360549 Gear, 15 teeth 1 1
4 360100 Gear, 30 teeth 1 1
5 # Screw, M8 x 12 1 1
6 360547 Plate 1 1
7 360158 Key, shaft 1 1
8 — Balancer shaft (order item 1) 1 1
8 — Balancer shaft (order item 2) 1 1
9 GM50636 Weight 2
9 GM17469 Weight 2
10 # Screw, M8 x 40 4 4
11 360519 Bushing 3 3
# Common hardware; procure locally.

66 TP-6443 4/07
 Group 21A: Turbocharger

6443_21A_1

Quantity
Part Variation
Item Number Description 65LV 65LU 65LX
1 GM50678 Turbocharger 1
1 GM50944 Turbocharger 1
1 GM50945 Turbocharger 1
2 # Flange nut, M8 4
2 # Flange nut, M10 4 4
3 360006 Adapter 1 1 1
4 360165 O-ring 1 1 1
5 GM17521 Oil line 1 1 1
6 360555 O-ring 1
6 360165 O-ring 1 1
7 360556 Elbow fitting, 45 deg. 1
7 GM50946 Elbow fitting 1 1
7 GM50947 Adapter, 1/8 in.-27 NPT 1 1
8 360557 O-ring 1
9 GM50679 Fitting 1 1 1
10 GM17511 Tube 1 1 1
11 223477 Tube nut 2 2 2
12 223476 Packing 2 2 2
13 223837 Elbow fitting 1 1 1
14 352029 Gasket 1 1 1
15 # Pipe plug, 3/8 in. 1
15 # Pipe Plug, 1/4 in. 1 1
16 360136 Gasket, turbo oil outlet tube 1 1 1
17 GM17527 Line 1 1 1
18 # Bolt, M8 x 20 2 2 2
19 336721 Clamp 1 1 1
20 # Screw, M10 x 16 1 1 1
# Common hardware; procure locally.

TP-6443 4/07 67
Group 21A: Turbocharger, continued

6443_21A_2

68 TP-6443 4/07
 Group 21A: Turbocharger, continued
Quantity
Part Variation
Item Number Description 6575
1 GM32524 Clamp, hose 2
2 GM52823 Suction hose 1
3 223602 Elbow fitting 1
4 GM32525 Turbocharger 1
5 223837 Elbow fitting 1
6 # Pipe plug, 1 in. 2
7 223435 Drain valve 1
8 223757 Gasket 1
9 GM32526 Screw 2
10 GM52824 Oil line 1
11 336705 Clamp, hose 2
12 GM32528 Hose 1
13 GM32529 Line, oil 1
14 GM32530 Sleeve 1
15 GM32531 Fuel line 1
16 GM32532 Fitting, elbow 1
17 GM32533 Adapter 1
18 336705 Clamp, hose 2
19 GM32534 Hose 1
20 GM18734 Adapter 1
21 # Flange nut, 3/8 in. 4
22 352072 Stud 4
23 352029 Gasket 1
24 # Cap screw, 3/4 in. x 1 in. 1
25 # Washer, 20 x 34 x 3 mm 1
26 GM32538 Support 1
27 # Flange nut, M10 1
28 GM17510 Adapter 1
29 # Pipe plug, 3/4 in. 1
30 GM52825 Bushing 1
# Common hardware; procure locally.

TP-6443 4/07 69
Group 21B: Turbocharger Adapter

6443_21B

Quantity
Part Variation
Item Number Description 1838 1839
1 GM32524 Clamp, hose 2 2
2 GM50680 Hose 1 1
3 GM50681 Adapter fitting 1
3 GM17510 Adapter 1
4 # Pipe plug, 3/4 in. 1 1
5 # Screw, M10 x 25 1 1
6 # Flange nut, M10 2 2
7 352039 Bracket 1 1
8 GM50948 Spacer 1
# Common hardware; procure locally.

70 TP-6443 4/07
 Group 22A: Water Pump

6443_22A_1

Quantity
Part Variation
Item Number Description 4412
7 GM17513 Water pump 1
8 360014 Plug 1
9 360176 O-ring 1
10 GM32944 Kit, water pump 1
11 GM17443 Filter 2
12 360003 Snap ring 1
13 — Impeller (not sold separately) 1
14 # Screw, M6 x 25 7
15 # Screw, M6 x 30 3
16 360029 Kit, stainless steel insert 1
17 360124 Gasket, water pump 1
# Common hardware; procure locally.

6443_22A_2

Quantity
Part Variation
Item Number Description 2003
1 352816 Seal 1
2 GM52875 Seal kit 1
3 — O-ring (order O-ring kit GM50205) 1
4 — O-ring (order O-ring kit GM50205) 1
5 352752 Ring 1
GM52876 O-ring 1
6 GM18799 Water pump 1

TP-6443 4/07 71
Group 22B: Water Pump Pulley

6443_22B

Quantity
Part Variation
Item Number Description 2002 2001
1 # Screw, M6 x 12 3 3
2 360559 Pulley 1
2 360085 Pulley 1
# Common hardware; procure locally.

72 TP-6443 4/07
 Group 22C: Water Pump Inlet

6443_22C_1

Quantity
Part Variation
Item Number Description 5726
1 352108 Clamp 1
2 GM17556 Hose 1
3 GM18882 Clamp 3
4 GM17524 Tube 1
5 # Screw, M10 x 25 2
6 GM50682 Hose 1
7 # Screw, M8 x 65 1
8 # Stud, M8 x 58 1
9 360109 Water pump adapter 1
10 224172 O-ring 1
11 # Pipe plug, 1/4 in.-18 NPT 1
# Common hardware; procure locally.

TP-6443 4/07 73
Group 22C: Water Pump Inlet, continued

6443_22C_2

Quantity
Part Variation
Item Number Description 5703
1 352737 Gasket 1
2 # Washer, 10.500 x 18 x 1.600 mm 2
3 # Cap screw, 3/8 in. x 3 3/4 in. 2
4 223733 Hose fitting 1
5 # Washer, 11/32 in. x 11/16 in. x 0.065 in. 1
6 # Cap screw 1
7 # Screw, 3/8 in. x 1 1/8 in. 2
8 GM18862 Pipe plug, 1/2 in. 1
9 223435 Drain valve 1
10 352770 Cover 1
# Common hardware; procure locally.

74 TP-6443 4/07
 Group 23A: Thermostat Cover

6443_23A_1

Quantity
Part Variation
Item Number Description 2150
1 # Screw, M10 x 80 4
2 # Pipe plug, 3/8 in. 1
3 GM18862 Pipe plug, 1/2 in. 1
4 GM50683 Cover 1
5 GM21508 O-ring 1
6 360013 Plug 1
7 352031 Gasket 1
# Common hardware; procure locally.

6443_23A_2

Quantity
Part Variation
Item Number Description 2113
1 # Cap screw, 3/8 in. x 3 in. 1
2 — Washer NA
3 GM18782 Cover 1
4 223762 Gasket 1
5 — Lock washer NA
6 # Screw, 3/8 in. x 1 1/4 in. 2
# Common hardware; procure locally.

TP-6443 4/07 75
Group 23B: Thermostat Housing

6443_23B

Quantity
Part Variation
Item Number Description 3913
1 336705 Clamp, hose 2
2 GM18733 Hose 1
3 GM18734 Adapter 1
4 GM18705 Cap screw 2
5 GM18862 Pipe plug, 1/2 in. 2
6 GM18757 O-ring 1
7 GM18785 Sensor, coolant temperature 1
8 223851 O-ring 1
9 GM50131 O-ring 1
10 GM52877 Tube 1
11 # Screw, 3/8 in. x 1 3/4 in. 1
12 GM16629 Spring pin 1
12 GM29322 Pin, spring 1
13 223882 Gasket 1
14 # Pipe plug, 3/4 in. 1
15 GM52878 Manifold 1
# Common hardware; procure locally.

76 TP-6443 4/07
 Group 23C: Thermostat

6443_23C_1

Quantity
Part Variation
Item Number Description 2206
1 223676 Thermostat 2

6443_23C_2

Quantity
Part Variation
Item Number Description 2205
1 GM52879 Thermostat 2

TP-6443 4/07 77
Group 24A: Engine Oil Cooler

6443_24A_1

Quantity
Part Variation
Item Number Description 5901 5902 5904
1 GM50684 Screw, M6 x 16 6 6 6
2 GM17531 Oil cooler 1
2 360130 Oil cooler 1
2 GM17533 Oil cooler 1
3 360130 Gasket, oil cooler housing 1 1 1
4 360170 O-ring 2 2 2
5 360127 Housing 1 1 1
6 360014 Plug 1 1 1
7 360176 O-ring 1 1 1
8 360015 Plug 1 1 1
9 360178 O-ring 1 1 1

78 TP-6443 4/07
 Group 24A: Engine Oil Cooler

6443_24A_2

Quantity
Part Variation
Item Number Description 5943
1 352723 Gasket 1
2 GM50129 Seal 2
3 223850 O-ring 2
4 GM50247 Adapter 1
5 352784 Oil tube 1
6 352732 Oil tube 1
7 # Cap screw, 7/16 x 1.120 in. 2
8 # Washer 2
# Common hardware; procure locally.

TP-6443 4/07 79
Group 24B: Engine Oil Cooler, continued

6443_24B_1

Quantity
Part Variation
Item Number Description 5901 5902 5904
1 GM50685 Adapter fitting (includes items 2--5) 1 1
1 GM49933 Adapter fitting (includes items 2--5) 1
2 — Intermediate housing (order item 1) 1 1 1
3 GM24543 O-ring 1 1 1
4 GM17479 Gasket 1 1 1
5 GM24536 Screw, M8 x 20 1 1 1
6 # Screw, M8 x 100 2 2 2
7 # Screw, M8 x 65 2 2 2
# Common hardware; procure locally.

80 TP-6443 4/07
 Group 24B: Engine Oil Cooler, continued

6443_24B_2

Quantity
Part Variation
Item Number Description 5943
1 # Screw, 5/16 in. x 1 3/8 in. 5
2 GM32294 Screw 3
3 GM18706 Cover 1
4 352722 Valve 1
5 352811 Spring, bypass 1
6 223989 O-ring 1
7 352749 Fitting plug 1
8 — Washer NA
9 # Screw, 3/8 in. x 1 1/8 in. 4
10 352763 Adapter 1
11 GM52880 Gasket 2
12 223763 O-ring 4
12 352797 O-ring 4
13 352766 Oil tube 2
14 GM50249 Gasket 1
15 223680 Oil cooler 1
16 GM18703 Gasket 1
17 352764 Adapter 1
18 352765 Gasket 1
# Common hardware; procure locally.

TP-6443 4/07 81
Group 25A: Primary Fuel Filter
40--65 kW Shown

6443_25A_1

Quantity
Part Variation
Item Number Description 8154 8150 8157 8158
1 GM50686 Fuel filter assembly 1
1 GM50689 Fuel filter assembly 1
1 GM50949 Fuel filter assembly 1
1 GM50950 Fuel filter assembly 1
2 # Screw, M10 x 25 2 2 2 2
3 GM50687 Bracket 1 1
3 GM50951 Bracket 1 1
4 # Screw, M10 x 55 2 2
4 # Screw, M10 x 25 2 2
5 # Washer, 10.500 x 18 x 1.600 mm 2 2
6 222772 Seal kit AR AR AR AR
7 222773 Seal kit AR AR AR AR
8 GM48727 Filter element 1 1
8 GM48729 Filter element 1 1
9 360048 Kit, bleed plug & drain valve AR AR AR AR
10 — Drain valve NA NA NA NA
11 — Retainer (order item 7) 1 1 1 1
12 — Retainer (order item 7) 1 1 1 1
13 GM32836 Ring kit 1 1 1 1
14 — Retainer (order item 7) 1 1 1 1
15 360178 O-ring AR AR AR AR
16 360015 Plug AR AR AR AR
17 — Drain plug (order item 7 or 9) 1 1 1 1
18 GM17445 O-ring 1 1 1 1
19 — Filter element (order item 8) 1 1 1 1
20 — Retainer (order item 9) 1 1 1 1
21 352141 Drain valve 1 1 1 1
22 GM50690 Wiring harness, 24 V 1 1
22 GM50688 Wiring harness, 12 V 1 1
23 — Not used
24 — Not used
25 — Not used
26 — Not used
AR As Required # Common hardware; procure locally. NA Not Available

82 TP-6443 4/07
 Group 25B: Secondary Fuel Filter

6443_25B_1

Quantity
Part Variation
Item Number Description 35DH 35DP
1 — Fuel filter (see next section for components) 1
1 GM50952 Fuel filter 1
2 GM32800 Bracket 1 1
3 GM32765 Screw, M10 x 20 4 4

TP-6443 4/07 83
Group 25B: Secondary Fuel Filter, continued

6443_25B_2

84 TP-6443 4/07
 Group 25B: Secondary Fuel Filter, continued
Quantity
Part Variation
Item Number Description 35DH 35DP
1 GM32828 Kit, header, final fuel 1
2 222772 Seal Kit AR AR
3 GM48728 Filter element 1
3 GM48730 Filter element 1
4 222773 Seal kit AR AR
5 360048 Kit, bleed plug and drain valve AR AR
6 — Drain valve NA NA
7 — Retainer (order item 1 or 4) 1 1
8 — Retainer (order item 1 or 4) 1 1
9 GM32836 Ring kit 1 1
10 — Retainer (order item 1 or 4) 1 1
11 — Filter head (order item 1 or 4) 1 1
12 360178 O-ring AR AR
13 360015 Plug 2 2
14 — Drain plug (order item 1 or 4 or 5) 1 1
15 GM17445 O-ring 1 1
16 — Filter element (order item 3) 1 1
17 — Retainer (order item 1 or 4) 1 1
18 GM17448 Drain valve 1
18 352141 Drain valve 1
19 — Not used
20 — Not used
21 — Not used
AR As Required
NA Not Available

TP-6443 4/07 85
Group 25A/25B: Primary and Secondary Fuel Filter

6443_25C

86 TP-6443 4/07
 Group 25A/25B: Primary and Secondary Fuel Filter
Quantity
Part Variation
Item Number Description 3545
1 GM52826 Stud 1
2 # Nut 1
3 GM52827 Diagnostic coupling 1
4 GM50114 O-ring 1
5 GM50115 O-ring 2
6 GM52828 Adapter 1
7 360165 O-ring 1
8 360165 O-ring 1
9 GM52829 Check valve 1
10 GM50115 O-ring 1
11 GM50115 O-ring 1
12 GM52830 Drain plug 1
13 GM52831 Filter head 1
14 GM52832 Fuel line 1
15 GM52833 Sleeve 1
16 GM52834 Fuel line 1
17 GM52835 Fuel line 1
18 GM18730 Packing 1
19 GM52836 Packing 1
20 GM18848 Sensor, water in fuel 1
21 GM52837 Sediment bowl 1
22 GM18730 Packing 1
23 GM18808 Filter element, secondary 1
24 # Screw, 3/8 in. x 1 1/4 in. 4
25 360165 O-ring 1
26 GM52838 Adapter 1
27 GM50115 O-ring 1
28 360165 O-ring 1
29 GM52839 Fitting 1
30 GM50115 O-ring 1
31 360165 O-ring 1
32 GM50115 O-ring 1
33 GM52840 Control valve 1
34 GM21508 O-ring 1
35 GM50195 Sensor 1
36 GM50114 O-ring 1
37 GM52841 Filter head 1
38 GM52842 Fuel line 1
39 TBD Clamp 1
40 # Cap screw, 1/4 x 1 1/4 in. 2
41 GM52843 Bracket 1
42 GM18821 Filter element, primary 1
# Common hardware; procure locally.

TP-6443 4/07 87
Group 26: Fuel Transfer Pump

6443_26

Quantity
Part Variation
Item Number Description 3701
1 # Cap screw, M8 x 30 2
2 # Washer, 8.400 x 16 x 1.600 mm 2
3 GM17540 Fuel pump 1
4 360119 O-ring 1
5 GM17471 O-ring 2
6 GM17470 Fitting 2
7 360159 Push rod 1
# Common hardware; procure locally.

88 TP-6443 4/07
 Group 27: Starting Motor

6443_27_1

Quantity
Part Variation
Item Number Description 3006
1 — Motor 1
2 GM17463 Seal 1
3 GM17464 O-ring 1
4 GM17544 Switch 1
5 GM17545 Clutch 1
6 GM18874 Screw, with washer M5 x 0.8 1
7 — Starter motor 1
8 — Cover 1
9 GM17495 Tie band 1
10 GM17554 Label 1
11 GM17548 Kit 1
12 224369 Starter, kit 1
13 # Screw, M10 x 30 3
# Common hardware; procure locally.

TP-6443 4/07 89
Group 27: Starting Motor, continued

6443_27_2

Quantity
Part Variation
Item Number Description 3090
1 # Flange nut, M10 1
2 # Stud, M10 x 42 mm 1
3 # Screw, M10 x 30 2
4 GM50639 Starter motor 1
5 GM50640 Solenoid 1
6 — Shifter 1
7 GM50641 Starter motor drive 1
8 — Carbon brush conductor 1
9 # Lock washer, 5 mm 1
10 # Nut 1
11 GM50642 Cover 1
12 # Nut, M10 1
13 — Label 1
# Common hardware; procure locally.

90 TP-6443 4/07
 Group 27: Starting Motor, continued

6443_27_3

Quantity
Part Variation
Item Number Description 3003 3004
1 — Motor (order item 12) 1 1
2 GM17463 Seal 1 1
3 GM17464 O-ring 1 1
4 GM17544 Switch 1
4 GM17546 Switch 1
5 GM17545 Clutch 1
5 GM17547 Clutch 1
6 GM18874 Screw, with washer M5 x 0.8 1 1
7 — Starter motor (order item 12) 1 1
8 — Cover (order item 11) 1 1
9 GM17495 Tie band 1 1
10 GM17554 Label 1 1
11 GM17548 Kit 1 1
12 224369 Starter, 12 V 1
12 GM16801 Starter, 24 V 1
13 # Screw, 3/8 in. x 1 3/8 in. 2 2
# Washer, 10.500 x 18 x 1.600 mm 2 2
— 223791 Gasket 1
— # Flange nut, 3/8 in. 1 1
# Common hardware; procure locally.

TP-6443 4/07 91
Group 28A: Fan Belt

6443_28A_1

Quantity
Part Variation
Item Number Description 24BN
1 GM17457 Spacer 1
2 GM17441 Pulley 1
3 GM15402 V-belt 1
4 GM17488 Sleeve 1
5 # Screw, M10 x 90 1
# Common hardware; procure locally.

92 TP-6443 4/07
 Group 28A: Fan Belt

6443_28A_2

Quantity
Part Variation
Item Number Description 2452 2463
1 GM18704 Belt, 65.9 in. 1 1
2 GM18830 Guard 1
2 GM52881 Guard 1
3 # Cap screw, 1/2 in. x 1 in. 2 2
4 # Washer, 11/32 in. x 3/4 in. x 0.120 in. 1 1
5 # Cap screw, 5/16 in. x 1 1/4 in. 1 1
# Common hardware; procure locally.

TP-6443 4/07 93
Group 28B: Crankshaft Pulley

6443_28B_1

Quantity
Part Variation
Item Number Description 1333 1323
1 GM50691 Pulley 1
1 GM50953 Pulley with dampener 1
2 GM47474 Bushing 1 1
3 GM47472 Screw, cap 1 1

6443_28B_2

Quantity
Part Variation
Item Number Description 1306 1345
1 352731 Key 1 1
2 352389 Damper, torsional 1
2 GM52882 Torsional damper 1
3 GM18712 Washer 1 1
4 GM18758 Cap screw 1 1
5 352721 Pulley, crankshaft 1
5 352882 Absorber 1
6 # Screw, 3/8 in. x 1 3/8 in. 6
6 # Screw, 3/8 in. x 1 1/4 in. 6
# Common hardware; procure locally.

94 TP-6443 4/07
 Group 28C: Belt Tensioner

6443_28C

Quantity
Part Variation
Item Number Description 8712
1 GM17476 Nut 1
2 GM17475 Bracket 1
3 GM17481 Spacer 1
4 GM17529 Pulley 1
5 GM17488 Sleeve 1
6 # Screw, M10 x 55 1
7 # Screw, M10 x 25 2
# Common hardware; procure locally.

TP-6443 4/07 95
Group 29A: Flywheel Housing

6443_29A_1

Quantity
Part Variation
Item Number Description 1405
1 # Screw, 3/4 x 2 1/4 in. 6
2 GM52591 Housing 1
3 # Screw, 0.216 x 1/2 in. 2
4 GM52592 Cover 1
5 GM52593 Gasket 1
6 352707 Dowel pin 2
7 GM52594 Plate 1
8 # Screw, 1/4 x 1/2 in. 2
9 # Screw, 5/16 x 1 1/8 in. 6
10 224338 Washer 6
11 352772 Housing 1
12 223738 Gasket 1
13 223933 Seal 1
14 GM18691 Plug 1

6443_29A_2

Quantity Quantity
Part Variation Part Variation
Item Number Description 1406 Item Number Description 1406
1 GM17468 Fitting 1 7 GM17449 Plate 1
2 GM24539 Housing, flywheel 1 8 # Cap screw, M6 x 12 2
3 GM17453 Plug 1 9 # Screw, M12 x 50 4
4 223583 Seal 1 10 360581 Bolt 8
5 GM17553 Cap 1 11 GM24540 O-ring 1
6 GM18862 Pipe plug, 1/2 in. 1 12 GM50612 Kit, liquid gasket 1
# Common hardware; procure locally.

96 TP-6443 4/07
 Group 29A: Flywheel Housing

6443_29A_3

Quantity
Part Variation
Item Number Description 1424
1 # Cap screw, 3/4 in. x 2 1/2 in. 2
2 # Washer, 20 x 34 x 3 mm 6
3 352757 Housing 1
4 # Cap screw, 5/16 x 1 1/8 in. 6
5 224338 Washer 6
6 352773 Housing 1
7 223738 Gasket 1
8 223933 Seal 1
9 223747 O-ring 1
10 223683 Plug 1
11 # Rivet 1
12 223684 Plug 1
13 352707 Dowel pin 2
14 GM18862 Pipe plug, 1/2 in. 1
15 # Cap screw, 3/4 in. x 5 1/2 in. 4
16 223803 Cover 1
17 # Lock washer 2
18 # Cap screw 2
19 # Lock washer 2
20 # Cap screw, 1/2 in. x 7/8 in. 2
# Common hardware; procure locally.

TP-6443 4/07 97
Group 29B: Flywheel

6443_29B_1

Quantity
Part Variation
Item Number Description 1503
1 GM17501 Flywheel 1
2 223750 Gear 1
3 360581 Bolt 4

6443_29B_2

Quantity
Part Variation
Item Number Description 1505
1 223864 Cap screw 6
2 223983 Washer 6
3 223750 Gear 1
4 352865 Flywheel 1

98 TP-6443 4/07
 Group 30: Cylinder Head Gasket Set

33--65 kW

80/99 kW

6443_30_1

Quantity
Part Variation
Item Number Description 1 2
1 360586 Gasket kit, cylinder head (includes item 1--11) 1
1 GM50941 Gasket kit, cylinder head (includes item 1--11) 1

TP-6443 4/07 99
Group 30: Cylinder Head Gasket Set, continued

6443_30_2

Quantity
Part Variation
Item Number Description 3
26 GM52844 Gasket kit, cylinder head (includes items 1--25) 1
42 -- See Group 31 (includes items 1--41) 1

100 TP-6443 4/07

 Group 31: Overhaul Gasket Set

6443_31_1

Quantity
Part Variation
Item Number Description 1
35 360587 Gasket kit, overhaul (includes item 1--34) 1

TP-6443 4/07 101

Group 31: Overhaul Gasket Set, continued

6443_31_2

Quantity
Part Variation
Item Number Description 2
35 GM24544 Gasket kit, overhaul (includes item 1--34) 1

102 TP-6443 4/07

 Group 31: Overhaul Gasket Set, continued

6443_31_3

Quantity
Part Variation
Item Number Description 3
42 GM52845 Gasket kit, overhaul (includes items 1--41) also order seal kit GM50207 1

TP-6443 4/07 103

Group 32: Auxiliary Drive Gears

6443_32_1

Quantity
Part Variation
Item Number Description 5202
1 # Cap screw, M12 x 70 2
2 # Washer, 13 x 24 x 2.500 mm 2
3 # Screw, M10 x 25 2
4 352091 Cover 1
5 352092 Gasket 1
5 352093 Gasket 1
6 GM17506 Adapter 1
7 — Housing 1
8 360178 O-ring 1
9 GM17436 Elbow fitting 1
10 GM17557 O-ring 1
11 — Gear 1
12 GM50643 Oil line 1
13 223476 Packing 1
14 360141 Nut 1
15 352049 Coupling 1
16 # Pipe bushing, 3/8 in.-18 NPT x 1/4 in.-18 NPT 1
17 GM17460 Gasket 1
18 GM17507 Adapter kit 1
# Common hardware; procure locally.

104 TP-6443 4/07

 Group 32: Auxiliary Drive Gears

6443_32_2

Quantity
Part Variation
Item Number Description 5223
1 # Nut, 1/2 in. 2
2 GM18676 Housing 1
3 GM18693 Gasket 1
4 GM18755 Stud 1
5 GM18680 Gasket 1
6 GM18679 Housing 1
7 GM18875 Fitting, elbow 1
8 GM18684 Fitting 1
9 223476 Packing 2
10 GM18865 Oil line 1
11 GM18718 Washer 1
12 # Cap screw 3
13 GM18855 Gear 1
14 GM18786 Roller bearing 1
15 GM18671 Bushing 1
16 352092 Gasket 2
17 352091 Cover 1
18 # Cap screw 2
19 GM18880 Fitting plug 1
20 GM18684 Fitting 1
# Common hardware; procure locally.

TP-6443 4/07 105

Group 32: Auxiliary Drive Gears, continued

6443_32_3

Quantity
Part Variation
Item Number Description 5223
1 GM52846 Housing 1
2 GM52847 Screw 2
3 GM18681 Seal 1
4 GM52848 Screw 1
5 # Screw, 1/2 x 1 1/8 in. in. 1
6 GM52849 Bolt 1
7 GM52850 O-ring 1
8 GM52851 O-ring 2
9 GM52852 O-ring 1
10 GM52853 Gasket 1
11 GM52854 Shaft 1
12 GM52855 Support 1
13 GM52856 Spur gear 1
14 GM52857 Support 1
15 GM52858 Seal kit 1
16 # Nut, 5/8 in. 2
17 GM18708 Washer 2
18 GM52859 Stud 2
# Common hardware; procure locally.

106 TP-6443 4/07

 Group 33: Seawater Pump

6443_33_1a

Quantity
Part Variation
Item Number Description 8020
1 GM57562 Pump 1
2 352092 Gasket 1
3 GM50644 Kit, impeller 1
4 GM50645 Kit, end plate 1
5 GM50646 Kit, bearing 1
6 GM50647 Kit, seal 1

TP-6443 4/07 107

Group 33: Seawater Pump, continued

6443_33_2

Quantity
Part Variation
Item Number Description 8001
1 # Screw, 3/8 in. x 1 1/4 in. 2
2 # Washer, 13/32 in. x 13/16 in. x 0.065 in. 2
3 GM18787 Pump, water 1
4 352092 Gasket 1
4 352093 Gasket 1
5 352033 Gasket 2
6 GM18690 Housing 2
7 223850 O-ring 1
8 — Tube (see Group 16) 1
9 # Cap screw, M8 x 22 8
10 # Washer, 11/32 in. x 11/16 in. x 0.065 in. 8
11 GM18661 Pipe plug 2
— GM18793 Impeller kit 1
— GM18794 Repair kit, water pump 1
# Common hardware; procure locally.

108 TP-6443 4/07

 Group 34: Alternator Brackets

6443_34_1

Quantity
Part Variation
Item Number Description 6202
1 360150 Bracket, alternator mounting 1
2 # Screw, M10 x 30 5
3 360076 Bushing 1
4 # Screw, M10 x 25 2
5 GM17455 Strap 1
6 # Flange nut, M10 1
7 # Screw, M8 x 60 2
8 360155 Bracket, alternator mounting 1
# Common hardware; procure locally.

TP-6443 4/07 109

Group 34: Alternator Brackets, continued

6443_34_2

110 TP-6443 4/07

 Group 34: Alternator Brackets, continued
Quantity
Part Variation
Item Number Description 6201
1 223476 Packing 2
2 223477 Tube nut 2
3 GM18806 Oil line 1
4 GM18684 Fitting 1
5 GM18718 Washer 1
6 — Cap screw (see Group 16) 1
7 352092 Gasket 1
7 352093 Gasket 1
8 352091 Cover 1
9 # Cap screw, 3/8 in. x 7/8 in. 2
10 GM18672 Screw 3
11 GM18833 Bracket 1
12 — Cap screw (see Group 35) 1
13 — Cap screw (see Group 35) 1
14 — Washer (see Group 35) 1
15 # Cap screw, 5/16 in. x 1 1/2 in. 1
16 336726 Nut, hex 3/8 in. 1
17 # Washer, 13/32 in. x 13/16 in. x 0.065 in. 1
18 GM18736 Tightener 1
19 # Cap screw, 3/8 in. x 4 1/2 in. 1
20 GM18735 Bracket 1
21 GM18737 Plate 1
22 # Washer, 21/64 in. x 3/4 in. x 0.035 in. 1
23 # Nut, 5/16 in. 1
24 — Washer (see Group 35) 2
25 — Nut (see Group 35) 1
26 GM18743 Housing 1
27 # Screw, 1/2 x 1 1/8 in. in. 1
28 # Washer, 13/32 in. x 7/8 in. x 0.120 in. 1
29 GM18879 O-ring 1
30 GM18670 Gear 1
31 GM18786 Roller bearing 1
32 GM18671 Bushing 1
33 # Screw, 5/16 in. x 1 in. 1
34 GM18665 Screw 1
35 223820 Fitting 1
# Common hardware; procure locally.

TP-6443 4/07 111

Group 35: Alternator

6443_35_1

Quantity
Part Variation
Item Number Description 3104 3109 3138 3142 3148 3149
1 # Nut, M16 1 1 1 1
2 224331 Washer 1 1 1 1
3 # Flange nut, M10 1 1 1 1 1 1
4 GM17485 Pulley 1 1 1 1
4 GM52597 Pulley 1 1
5 360588 Fan 1 1 1 1
5 GM52596 Fan 1 1
6 360002 Alternator, 24 V 1 1
6 360001 Alternator, 12 V 1 1
6 GM52595 Alternator, 12 V 1
6 GM52600 Alternator, 24 V 1
7 # Screw, M5 x 8 1 1 1 1
8 # Washer, 5.300 x 11 x 0.500 mm 1 1 1 1
8 # Washer, lock 5 mm 2 2
9 360589 Capacitor 1 1 1 1
9 GM52599 Capacitor 1 1
10 360590 Regulator 1 1
10 GM52598 Regulator 1 1
10 360591 Regulator 1 1
11 # Nut, M5 1 1 1 1 1 1
12 # Nut, M8 1 1 1 1
12 # Nut, M5 1 1
13 GM50648 Harness, wiring 1
13 GM32923 Harness, wiring 1 1 1 1
13 GM17528 Connector assembly 1
14 360166 Thrust washer 1 AR AR AR
14 # Washer, 10.500 x 20 x 2 mm AR
15 # Screw, M10 x 100 1 1 1 1 1 1
16 # Screw, M8 x 30 1 1 1 1
16 # Screw, M8 x 35 1 1
17 GM18719 Washer 1 1 1 1
17 GM32782 Washer, 8.750 x 20 x 3.140 mm 1 1
17 # Lock washer, 8mm (not shown) 2 2
17 # Nut, M8 (not shown) 1 1
18 # Lock washer, 5 mm 1 1 1 1 2 2
19 # Lock washer, 8 mm 1 1 1 1
AR As Required
# Common hardware; procure locally.

112 TP-6443 4/07

 Group 35: Alternator

6443_35_2

Quantity
Part Variation
Item Number Description 3111 3115
1 — Bracket (see Group 34) 1 1
2 # Screw, M10 x 120 1 1
3 # Washer, 10.500 x 20 x 2 mm NA
4 GM18707 Bushing, front 1 1
5 GM18677 Pulley 1 1
6 GM18868 Alternator 1
6 GM18798 Alternator 1
6 GM52861 Voltage regulator 1
7 # Cap screw, M8 x 40 1 1
8 GM18750 Washer 1 1
9 — Tightener (see Group 34) 1 1
10 — Bracket (see Group 34) 1 1
11 GM18840 Harness, wiring 1 1
12 # Flange nut, M10 1 1
13 360076 Bushing, rear 1 1
# Common hardware; procure locally.

TP-6443 4/07 113

Group 36A: Wiring Harness

6443_36A_1

Quantity
Part Variation
Item Number Description 8442 8443
1 GM50692 Wiring harness 1
1 GM50954 Wiring harness 1
2 # Flange nut, M8 1 1
3 GM50693 Clamp 2 2
4 # Screw, M8 x 12 1 1
5 GM50694 Clamp 1 1
6 # Screw, M10 x 25 1 1
7 GM32775 Connector 1 1
8 GM32776 Connector 1 1
9 GM50695 Connector 1 1
10 GM32772 Connector 1 1
11 GM50696 Connector 1 1
12 GM50697 Connector housing 1 1
13 GM32806 Connector 1 1
14 GM50698 Connector 1 1
15 GM50699 Connector 1 1
16 GM32769 Connector 1 1
17 GM32778 Connector 1 1
18 GM32768 Connector 4 4
19 GM32767 Connector 1 1
20 GM32771 Connector 1 1
21 GM32774 Connector 1 1
22 GM32804 Connector 1 1
23 GM50700 Connector 1 1
24 GM32770 Connector 1 1
25 GM50701 Connector 1 1
26 GM50702 Connector 1 1
27 GM50703 Connector 1 1
# Common hardware; procure locally.

114 TP-6443 4/07

 Group 36A: Wiring Harness

6443_36A_2

Quantity Quantity
Part Variation Part Variation
Item Number Description 9619 Item Number Description 9619
1 GM50696 Connector 1 18 # Elec. Connector terminal 2
2 GM32773 Connector 1 19 # Electrical connector assembly 1
3 # Electrical connector assembly 1 20 GM32804 Connector 1
4 GM32767 Connector 1 21 # Electrical connector assembly 1
5 # Electrical connector terminal 1 22 GM50695 Connector 1
6 GM32769 Connector 1 23 # Electrical connector assembly 1
7 GM52883 Electrical connector assembly 1 24 GM32776 Connector 1
8 GM50698 Connector 1 25 GM32775 Connector 1
9 GM32806 Connector 1 26 GM52884 Wiring harness 1
10 GM50701 Connector 1 27 GM18692 Cap screw 3
11 GM50702 Connector 1 28 360530 Clamp 1
12 GM32772 Connector 2 29 # Screw 3
13 # Electrical connector assembly 2 30 GM52885 Bracket 3
14 # Electrical connector assembly 1 31 GM52816 Engine controller 1
15 GM32768 Connector 4 32 GM52886 Glow plug 1
16 # Electrical connector terminal 1 33 GM52887 Clamp 1
17 GM32774 Connector 1
# Common hardware; procure locally.

TP-6443 4/07 115

Group 36B: Sensors

6443_36B

Quantity
Part Variation
Item Number Description 6716 7601 4401
1 GM32958 Sensor, air temperature 1
2 GM21508 O-ring 1
3 GM32955 Sensor, coolant temperature 1
4 GM50658 Adapter fitting, 1/2 in.-14 NPT x M14 x 1.5 1
5 # Threaded nipple 1
6 # Elbow fitting 1
7 GM32919 Sensor, pressure 1 1
8 GM50704 Sensor, engine speed 1 1
9 360180 O-ring, 17.3 x 2.2 mm 1 1
# Common hardware; procure locally.

116 TP-6443 4/07

 Group 101: Air Intake

2
1

9 8

11 7
10
3
4

5 6

6443_101

Quantity
Part Variation
Item Number Description 1 2 3 4 5 6
1 276320 Clamp, hose, 2.38/3.69 in. 1
2 GM40739 Hose, air intake 1
3 275527 Clamp, hose, 2.81/3.12 in. 1 1
3 274545 Clamp, hose, 4.31/4.62 in. 1 1 2 2
4 GM47458 Hose, elbow 1
4 GM47491 Hose, elbow 1
5 X-426-6 Clamp, hose, 1.56/2.5 in. 1
5 X-426-2 Clamp, hose, 2.31/3.25 in. 1
6 GM14199 Air cleaner assembly 1 1
6 GM50092 Air cleaner assembly 1 1 1 1
7 GM15397 Element, air cleaner 1 1
7 GM51271 Element, air cleaner 1 1 1 1
8 GM14202 Bracket, air cleaner mounting 1 1
8 GM50367 Bracket, air cleaner 1 1
9 GM14200 Mount, air cleaner 1 1
10 344105 Hose, reducer, 4.00 to 2.5 In. ID 1
10 253481 Hose, hump reducer, 4.00 to 3.00 in. ID 1
10 255516 Hose, hump, 4.00 in. ID 1
10 GM48928 Hose, elbow 1 1
11 274545 Clamp, hose, 4.31/4.62 in. 1 1
11 291542 Clamp, hose 1

TP-6443 4/07 117

Group 105: Engine
37
6, 18, 23
24
24 33
35
34

31
17
32 24 10

3 39 To fuel injection
line
16
13

24 1

5
To fuel filter
26

8 36

4 9

15
Items 11, 14, 23 are not shown.
24
22
41
24

25
28
25
12
21 27
38
30
20
7
40

29
19

6443_105_1

118 TP-6443 4/07

 Group 105: Engine
Quantity
Part Variation
Item Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 256971 Bottle, overflow 1 1 1 1 1 1 1 1
1 GM47692 Bottle, overflow 1 1 1 1 1 1 1 1
2 268371 Relay, 24V 1 1 1 1 1 1 1 1
2 291891 Relay, 12V 1 1 1 1 1 1 1 1
3 352029 Gasket 1 1 1 1
4 GM14015 Guard, belt 1 1 1 1 1 1 1 1 1 1 1 1
5 GM14198 Bracket, water bottle 1 1 1 1 1 1 1 1
5 GM17048 Bracket, water bottle 1 1 1 1
5 GM41019 Bracket, water bottle 1 1 1 1
6 GM14216 Eye, lifting 1 1 1 1 1 1 1 1 1 1 1 1
6 GM40922 Eye, lifting 1 1 1 1
7 GM14320 Bracket, relay mounting 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 GM49942 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
9 GM49941 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
10 GM25430 Hose, seawater, 1.25 in. ID 1 1 1 1
11 GM28971 Decal, battery connection 1 1 1 1 1 1 1 1
12 X-751-3 Connector, hose 1 1 1 1 1 1 1 1 1 1 1 1
12 GM16625 Connector, hose 1 1 1 1
13 GM42525 Adapter bushing 1 1 1 1 1 1 1 1
14 GM46993 Engine, JD4045DFM70, 50 Hz, 24V 1
14 GM47492 Engine, JD4045DFM70, 50 Hz, 12V 1
14 GM46991 Engine, JD4045DFM70, 60 Hz, 12V 1
14 GM46992 Engine, JD4045DFM70, 60 Hz, 24V 1
14 GM46996 Engine, JD4045TFM75, 50 Hz, 24V 1
14 GM47493 Engine, JD4045TFM75, 50 Hz, 12V 1
14 GM46994 Engine, JD4045TFM75, 60 Hz, 12V 1
14 GM46995 Engine, JD4045TFM75, 60 Hz, 24V 1
14 GM46997 Engine, JD6068TFM76, 60 Hz, 12V 1
14 GM46998 Engine, JD6068TFM76, 60 Hz, 24V 1
14 GM47494 Engine, JD6068TFM76, 50 Hz, 12V 1
14 GM46999 Engine, JD6068TFM76, 50 Hz, 24V 1
14 GM47000 Engine, JD6081AFM75, 60 Hz, 12V 1
14 GM47001 Engine, JD6081AFM75, 60 Hz, 24V 1
14 GM47495 Engine, JD6081AFM75, 50 Hz, 12V 1
14 GM47002 Engine, JD6081AFM75, 50 Hz, 24V 1
15 GM47453 Tube, water inlet 1 1 1 1 1 1 1 1 1 1 1 1
15 GM49707 Tube, water inlet 1 1 1 1
16 GM47702 Elbow, wet exhaust 1 1 1 1
17 GM48024 Line, fuel 1 1 1 1
17 GM48028 Line, fuel 1 1 1 1 1 1 1 1 1 1 1 1
18 M933-10025-82 Screw, hex cap 3 3 3 3 3 3 3 3 3 3 3 3
18 X-6021-15 Screw, hex cap machine 1 1 1 1
19 X-22-12 Washer, lock, .0262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
20 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
21 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
22 X-272-2 Hose, radiator, straight, 1.25 in. ID 1 1 1 1 1 1 1 1 1 1 1 1
22 X-281-4 Hose, radiator, straight, 2 in. ID 1 1 1 1
23 X-400-52 Spacer (crankcase canister, not shown) 3 3 3 3
23 X-400-248 Spacer (lifting eye, not shown) 2 2 2 2
24 X-426-4 Clamp, hose, 1.31/2.25 in. 4 4 4 4 4 4 4 4 4 4 4 4
24 X-426-8 Clamp, hose, 0.81/1.75 in. 2 2 2 2
25 X-426-8 Clamp, hose, 0.81/1.75 in. 2 2 2 2 2 2 2 2 2 2 2 2
25 250081 Clamp, hose, 2.06/3 in. 2 2 2 2
26 X-447-23 Elbow, male tube 90 deg. + vibra seal 1 1 1 1 1 1 1 1
27 X-545-200 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1
28 X-6014-124 Hose, radiator wire insert 1 1 1 1 1 1 1 1 1 1 1 1
28 X-6014-126 Hose, radiator wire insert 1 1 1 1
29 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1
30 X-672-21 Clamp, insulated, 1.68 in. 1 1 1 1 1 1 1 1
30 X-672-22 Clamp, insulated, 2.62 in. 1 1 1 1
31 X-672-31 Clamp, insulated, 0.75 in. 1 1 1 1
32 X-75-4 Plug, pipe, 1/8 in. NPT 1 1 1 1 1 1 1 1
33 X-801-3 Washer, hardened, 0.406 ID x .812 in. OD 3 3 3 3 3 3 3 3 3 3 3 3
33 X-801-5 Washer, hardened, 0.656 ID x 1.06 in. OD 1 1 1 1
34 324245 Clamp, exhaust, 4.25 in. 1 1 1 1 1 1 1 1 1 1 1 1
35 GM47704 Elbow, wet exhaust 1 1 1 1 1 1 1 1
35 GM47706 Elbow, wet exhaust 1 1 1 1
36 GM49943 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
37 GM25435 Hose, seawater, 1.25 in. ID 1 1 1 1 1 1 1 1
37 X-272-23 Hose 1 1 1 1
38 X-75-57 Plug, pipe 1 1 1 1 1 1 1 1 1 1 1 1
39 X-514-6 Fitting, fuel, straight 1 1 1 1
40 259391 Relay, 12 V 1 1
40 272684 Relay, 24 V 1 1
41 X-545-165 Cable, battery (ground starter to engine) 1 1 1 1 1 1

TP-6443 4/07 119

Group 105: Engine, continued
42

43

50

44, 45

46, 47
41

48, 49

6443_105_2

120 TP-6443 4/07

 Group 105: Engine, continued
Quantity
Part Variation
Item Number Description 13 14 15 16 29 30 31 32
41 GM49109 Bracket, ECM mounting 1 1 1 1 1 1 1 1
42 GM38784-3 Vibromount, controller 4 4 4 4 4 4 4 4
43 X-25-124 Washer, plain, 0.266 ID x 1 in. OD 4 4 4 4 4 4 4 4
44 X-386-132 Line, flex 1 1 1 1 1 1 1 1
45 X-426-9 Clamp, hose, 0.25/0.70 in. 1 1 1 1 1 1 1 1
46 326316 Rod, adjusting 1 1 1 1 1 1 1 1
47 X-70-10 Nut, hex, 1/2-13 2 2 2 2 2 2 2 2
48 GM49113 Bracket, support 1 1 1 1 1 1 1 1
49 X-672-40 Clamp, insulated 1 1 1 1 1 1 1 1
50 X-6239-11 Bolt, hex cap 2 2 2 2 2 2 2 2

TP-6443 4/07 121

Group 105: Engine, continued
Items 11, 14, 23 are not shown.
37
6, 18, 23
24
24 33
35
34

31
17
32 24 10

3 39 To fuel injection
line
16
13

24 1

5
To fuel filter
26

8 36

4 9

41 15

24
22

24

25
28
25
12
21 27
38
30
20
7
40

29
19
6443_105_1

122 TP-6443 4/07

 Group 105: Engine, continued
Quantity
Part Variation
Item Number Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 256971 Bottle, overflow 1 1 1 1 1 1 1 1
1 GM47692 Bottle, overflow 1 1 1 1 1 1 1 1
2 268371 Relay, 24V 1 1 1 1 1 1 1 1
2 291891 Relay, 12V 1 1 1 1 1 1 1 1
3 352029 Gasket 1 1 1 1
4 GM14015 Guard, belt 1 1 1 1 1 1 1 1 1 1 1 1
5 GM14198 Bracket, water bottle 1 1 1 1 1 1 1 1
5 GM17048 Bracket, water bottle 1 1 1 1
5 GM41019 Bracket, water bottle 1 1 1 1
6 GM14216 Eye, lifting 1 1 1 1 1 1 1 1 1 1 1 1
6 GM40922 Eye, lifting 1 1 1 1
7 GM14320 Bracket, relay mounting 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 GM49942 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
9 GM49941 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
10 GM25430 Hose, seawater, 1.25 in. ID 1 1 1 1
11 GM28971 Decal, battery connection 1 1 1 1
12 X-751-3 Connector, hose 1 1 1 1 1 1 1 1 1 1 1 1
12 GM16625 Connector, hose 1 1 1 1
13 GM42525 Adapter bushing 1 1 1 1 1 1 1 1
14 GM51614 Engine, JD4045DFM70, 50 Hz, 24V 1
14 GM51621 Engine, JD4045DFM70, 50 Hz, 12V 1
14 GM51612 Engine, JD4045DFM70, 60 Hz, 12V 1
14 GM51613 Engine, JD4045DFM70, 60 Hz, 24V 1
14 GM51617 Engine, JD4045TFM75, 50 Hz, 24V 1
14 GM51622 Engine, JD4045TFM75, 50 Hz, 12V 1
14 GM51615 Engine, JD4045TFM75, 60 Hz, 12V 1
14 GM51616 Engine, JD4045TFM75, 60 Hz, 24V 1
14 GM51618 Engine, JD6068TFM76, 60 Hz, 12V 1
14 GM51619 Engine, JD6068TFM76, 60 Hz, 24V 1
14 GM51623 Engine, JD6068TFM76, 50 Hz, 12V 1
14 GM51620 Engine, JD6068TFM76, 50 Hz, 24V 1
14 GM47496 Engine, JD6081AFM75, 60 Hz, 12 V 1
14 GM47497 Engine, JD6081AFM75, 60 Hz, 24 V 1
14 GM47498 Engine, JD6081AFM75, 50 Hz, 12 V 1
14 GM47499 Engine, JD6081AFM75, 50 Hz, 24 V 1
15 GM47453 Tube, water inlet 1 1 1 1 1 1 1 1 1 1 1 1
15 GM49112 Tube, water inlet 1 1 1 1
16 GM47702 Elbow, wet exhaust 1 1 1 1
17 GM48024 Line, fuel 1 1 1 1 1 1 1 1
17 GM48028 Line, fuel 1 1 1 1 1 1 1 1
18 M933-10025-82 Screw, hex cap 3 3 3 3 3 3 3 3 3 3 3 3
18 X-6021-15 Screw, hex cap machine 1 1 1 1
19 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
20 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
21 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1
22 X-272-2 Hose, radiator, straight, 1.25 in. ID 1 1 1 1 1 1 1 1 1 1 1 1
22 X-281-4 Hose, radiator, straight, 2 in. ID 1 1 1 1
23 X-400-52 Spacer (crankcase canister, not shown) 3 3 3 3
23 X-400-248 Spacer (lifting eye, not shown) 2 2 2 2
24 X-426-4 Clamp, hose, 1.31/12.25 in. 4 4 4 4 4 4 4 4 4 4 4 4
24 X-426-8 Clamp, hose, 0.81/1.75 in. 2 2 2 2
25 X-426-8 Clamp, hose, 0.81/1.75 in. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
25 250081 Clamp, hose, 2.06/3 in. 4 4 4 4
26 X-447-23 Elbow, male tube 90 deg. + vibra seal 1 1 1 1 1 1 1 1
27 X-545-200 Cable, battery 1 1 1 1 1 1 1 1 1 1 1 1
28 X-6014-124 Hose, radiator wire insert 1 1 1 1 1 1 1 1 1 1 1 1
28 X-6014-125 Hose, radiator wire insert 1 1 1 1
29 X-6214-2 Cap 1 1 1 1 1 1 1 1 1 1 1 1
30 X-672-21 Clamp, insulated, 1.68 in. 1 1 1 1 1 1 1 1
30 X-672-22 Clamp, insulated, 2.62 in. 1 1 1 1
31 X-672-31 Clamp, insulated, 0.75 in. 1 1 1 1
32 X-75-4 Plug, pipe, 1/8 in. NPT 1 1 1 1 1 1 1 1
33 X-801-3 Washer, hardened, 0.406 ID x .812 in. OD 3 3 3 3 3 3 3 3 3 3 3 3
33 X-801-5 Washer, hardened, 0.656 ID x 1.06 in. OD 1 1 1 1
34 324245 Clamp, exhaust, 4.25 in. 1 1 1 1 1 1 1 1 1 1 1 1
35 GM47704 Elbow, wet exhaust 1 1 1 1 1 1 1 1
35 GM47705 Elbow, wet exhaust 1 1 1 1
36 GM49943 Bracket, belt guard 1 1 1 1 1 1 1 1 1 1 1 1
37 GM25435 Hose, seawater, 1.25 in. ID 1 1 1 1 1 1 1 1
37 X-272-23 Hose 1 1 1 1
38 X-75-57 Plug, pipe 1 1 1 1 1 1 1 1 1 1 1 1
39 X-514-6 Fitting, fuel, straight 1 1 1 1
40 259391 Relay, 12 V 1 1 1 1
40 272684 Relay, 24 V 1 1 1 1
41 X-545-165 Cable, battery (ground starter to engine) 1 1 1 1 1 1

TP-6443 4/07 123

Group 107: Nameplate and Decals
Quantity
Part Variation
Item Number Description 63 64 65 66
1 224233 Decal, 1-800 number 1 1 1 1
2 226917 Decal, negative battery connection 1 1 1 1
3 238162 Decal, pos. battery connection 1 1 1 1
4 239796 Decal, warning carbon monoxide 1 1 1 1
5 249808 Decal, warning rotating parts 1 1 1 1
6 249809 Decal, Caution Hot Engine 1 1 1 1
7 249810 Decal, warning hot coolant 1 1 1 1
8 253259 Tag, instruction voltage checked 1 1 1 1
9 257438 Decal, danger hazardous voltage 1 1 1 1
10 259365 Decal, warning voltage backfeed 1 1 1 1
12 344282 Decal, notice zinc anode 1 1 1 1
13 344295 Decal, Equipment Ground 1 1 1 1
14 344486 Decal, CE 1 1 1 1
15 GM14167 Decal, drain 2 2 2 2
16 X-6348-3 Decal, Kohler Power Systems 1
16 X-6348-8 Decal, Kohler Power Systems 1
16 X-6348-2 Decal, Kohler Power Systems 1 1
17 359278 Decal, fuel inlet 1 1 1 1
18 359279 Decal, fuel return 1 1 1 1
19 GM28971 Decal, battery connection 1 1 1
20 GM50576 Decal, air cleaner 1 1 1

124 TP-6443 4/07

 Group 109: Skid and Plant Mounting

20
7
3, 4

2 13

8
9
12 6
1 11
21
10

22
5

6443_109

Quantity
Part Variation
Item Number Description 1 2 3 4 5 6 7
1 272701 Valve, oil drain 1 1 1 1 1
1 359653 Valve, oil drain, 3/8-18 NPT 1 1
2 GM22991 Adapter, bushing 1 1
2 249959 Adapter, bushing 1 1
2 276550 Adapter, bushing 1 1 1
3 GM14204 Support, engine, right hand 1 1 1 1
3 GM16618 Support, engine 1 1
3 GM48912 Support, engine 1
4 GM14205 Support, engine, left hand 1 1 1 1
4 GM16618 Support, engine 1 1
4 GM48912 Support, engine 1
5 GM47370 Skid 1
5 GM14385 Skid 1
5 GM17050 Skid 1
5 GM48033 Skid 1
5 GM49796 Skid 1
5 GM40838 Skid 1
5 GM48911 Skid 1
6 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 1 1 1 1 2 2 2
7 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1
8 X-426-10 Clamp, hose, 0.5/1 in. 2 2 2 2 2
8 X-426-9 Clamp, hose, 0.25/.70 in. 2 2
9 X-577-48 Hose, rubber, straight, 0.62 in. ID 1 1
9 X-651-32 Hose, rubber, straight, 0.375 in. OD 1 1
9 X-577-5 Hose, rubber, straight, 0.62 in. ID 1 1
9 X-577-28 Hose, rubber, straight, 0.62 in. ID 1
10 X-582-1 Connector, hose + vibra seal 1 1 1 1 1
10 X-582-9 Connector, hose + vibra seal 1 1
11 X-22-30 Washer, lock, 0.652 ID x 0.58 in. OD 2 2 2 2 1 1 1
12 GM11694 O-ring, ISO 6149, 15.3 mm ID 1 1
12 365615 O-ring, ISO 6149, 19.3 mm ID 1 1 1
12 276552 Washer, nylon, 0.878 ID x 1.132 in. OD 1 1
13 X-75-54 Plug, pipe, 1/2 in. NPT, brass 2 2 2 2 2 2 2
20 X-545-200 Cable, battery 1 1 1 1
20 X-545-201 Cable, battery 1 1 1
21 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 1 1
22 X-75-57 Plug, pipe, 1 1/4 in. NPT 1 1
See Accessories section for optional installed mounts

TP-6443 4/07 125

Group 201: Alternator and Mounting
19

16

21 8
20 10
30
Flywheel 11

3 23
14

25 37
36
4
2

1 2 6
Items not shown: 26, 27, 28, 33

17 13
29

22 9
24
35
29

12
7
18
30 31 32

15

6443_201_1

126 TP-6443 4/07

 Group 201: Alternator and Mounting
Quantity
Module

GM48871-MA1

GM48871-MA2

GM48871-MA3

GM48871-MA4

GM48871-MA5

GM48871-MA6

GM48871-MA7
Item Part Number Description
1 X-6128-30 Standoff insulator, 1/4-20 x 1 3 3 3 3 3 3
1 233568 Insulator 3
2 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 6 6 6 6 6 6
2 X-22-14 Washer, lock, .391 ID x .975 in. OD 6
3 257046 Guard, generator fan 1
3 257179 Guard, generator fan 1 1 1 1 1
3 347268 Guard, generator fan 2
4 257442 Clip, speed 2 2 2 2 2 2 2
5 — See Control and Harness group
6 344082 Panel, junction box, right hand 1 1 1 1 1 1 1
7 344153 Cover, end bracket 1
7 344154 Cover, end bracket 1 1 1 1 1
7 GM37621 Cover, end bracket 1
8 GM24359 Cover, voltage regulator 1
8 GM24357 Cover, voltage regulator 1
8 GM24358 Cover, voltage regulator 1 1
8 GM52247 Cover, voltage regulator 1 1 1
9 344177 Panel, junction box, left hand 1
9 344421 Panel, junction box, left hand 1 1 1 1 1 1
10 — See Control and Harness group
11 — See Control and Harness group
12 GM14210 Bracket, lead connection 1 1 1 1 1 1 1
13 GM47381 Box, junction 1
13 GM47502 Box, junction 1
13 GM48722 Box, junction 1 1
13 GM40754 Box, junction 1 1
13 GM41081 Box, junction 1
14 GM47385 Cover, junction box 1
14 GM14451 Cover, junction box 1
14 GM17052 Cover, junction box 1 1
14 GM16616 Cover, junction box 1 1
14 GM41082 Cover, junction box 1
15 GM46767 Alternator assembly (4P7B) 1
15 GC14453 Alternator assembly (4S7) 1
15 A-359178 Alternator assembly (4S9) 1
15 GM16612 Alternator assembly (4S11) 1
15 GM24417 Alternator assembly (4S11) 1
15 GM46871 Alternator assembly (4S15) 1
15 GM41075 Alternator assembly (4UA9) 1
16 — See Control and Harness group
17 M7985A-05010-20 Screw, pan head, M5 x 10 12 12 12 12 12 12 12
18 M933-10030-82 Bolt, hex cap 6
18 M931-10040-82 Bolt, hex cap 6 6 6
18 270158 Bolt, hex cap 6 6 12
19 — See Control and Harness group
20 X-352-121 Stud, 3/8-16 x 3.62 in. 8 8 8 8
20 X-352-63 Stud, 3/8-16 x 4 in. 8 8 8
21 X-400-219 Spacer, 0.406 ID x 0.625 OD x 2.156 in. 8 8 8 8
21 X-400-132 Spacer, 0.406 ID x 0.625 OD x 2.531 in. 8 8 8
22 X-6128-3 Standoff insulator, 1/4-20 x 1.5 in. 4 4 4 4 4 4 4
23 X-6216-1 Screw, Phillips hex crimptite 10 10 10 10 10 10 10
24 X-6266-2 Connector, cable 1 1
24 X-6266-3 Connector, cable 1 1 1 1 1
25 X-67-125 Screw, hex washer, thread-forming 2 2 2 2 2 2 2
26 X-750-14 Marker, wire (not shown) 1 1 1 1 1 1 1
27 X-750-15 Marker, wire (not shown) 1 1 1 1 1 1 1
28 X-750-16 Marker, wire (not shown) 1 1 1 1 1 1 1
29 X-794-4 Screw, hex seal washer head, drill 10 10 10 10 10 10 10
30 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 14 14 14 14 14 14 14
31 X-25-169 Washer, plain 4 4 4 4 4 4 4
32 X-6234-7 Nut, hex, 3/8--16 4 4 4 4 4 4
32 X-6234-9 Nut, hex 4
33 X-301-36 Plug, button 1 1 1 1
34 362323 Cap, stud (not shown) 6 6
35 246434 Plate, cover 1 1 1 1 1 1 1
36 GM50592 Cover, terminal block 1 1 1 1 1 1
37 X-6216-1 Screw, Phillips hex crimptite 2 2 2 2 2 2

TP-6443 4/07 127

Group 201: Alternator and Mounting, continued

25
24
28
25
8 29
8
20

22

32
10

33 10
16

19 13

1
12
23

5 14
17 7
9

18 30
4

2
24

27

3
21 6, 11
26

15
10
31 6443_201_2

128 TP-6443 4/07

 Group 201: Alternator and Mounting, continued
Item Part No. Description Qty. Item Part No. Description Qty.
1 B-257099 PCB assembly, LED, FRII 1 20 X-791-6 Screw, hex head machine (4U alternators) 1
2 See chart 21 X-801-3 Washer, hardened, .406 ID x .812 in. 8/12
below Rotor assembly 1 22 See chart
3 B-258545 Heatsink (4P, 4Q alternators) 1 below Stator assembly 1
3 B-258549 Heatsink (4S alternators) 1 23 257850 Insulator 1
3 B-354299 Heatsink (4UA9 alternator) 1 24 257984 Bracket, end (4P, 4Q alternators) 1
4 X-758-2 Bearing, ball (4P, 4Q alternators) 1 24 257983 Bracket, end (4S alternators) 1
4 X-758-6 Bearing, ball (4S alternators) 1 24 347236 Bracket, end (4UA alternators) 1
4 X-758-9 Bearing, ball (4UA9 alternators) 1 25 257986 Connector, lead (4P, 4Q alternators) 1
5 GM34505 PCB assembly, photo receiver 1 25 257978 Connector, lead (4UA alternators) 1
6 X-101-24 Nut, hex elastic stop, 6-32 25 257985 Connector, lead (4S alternators) 1
(4P, 4Q, 4S alternators) 5 26 270956 Screw, cylinder head 3/8-16 x 1 1/4 8/12
7 X-117-5 Screw, hex head machine 2 26 270158 Bolt, hex cap (4UA alternators) 12
8 X-22-44 Washer, lock, .262 ID x .743 in. OD 27 347697 Fan, alternator (4P, 4Q alternators) 1
(4P, 4Q alternators) 2 27 257173 Fan, alternator (4S alternators) 1
8 X-22-45 Washer, lock, .338 ID x .884 in. OD (4S alt) 2 27 257855 Fan, alternator (4UA alternators) 1
8 X-22-46 Washer, lock, .391 ID x .975 in. OD (4U alt) 2 28 X-465-8 Screw, HC (4P, 4Q alternators) 3
9 X-22-9 Washer, lock, .20 ID x .373 in. OD 2 28 X-125-24 Screw, HC (4S alternators) 3
10 X-25-93 Washer, plain, .406 ID x .75 in. OD (4P, 4S) 4 28 X-6238-5 Screw, HC (4UA alternators) 3
10 X-25-93 Washer, plain, .406 ID x .75 in. OD (4UA) 8 29 X-456-16 Screw, HC (4P, 4Q alternators) 1
11 X-283-7 Terminal, ring, male, 22-16 AWG (4P, 4S) 4 29 X-125-31 Screw, HC (4S alternators) 1
11 X-431-25 Terminal, fast-on, 18--22 AWG (4UA) 4 29 X-6238-11 Screw, HC (4UA alternators) 1
12 X-6071-1 Screw, Phillips pan head 4 30 X-125-34 Screw, HC (4P, 4S) 4
13 X-67-133 Screw, hex washer, thread-forming 3 30 X-6238-9 Screw, HC (4UA) 1
14 243321 Washer, insulating, .195 ID x .5 in. 2 30 X-6238-17 Screw, HC (4UA) 3
15 257016 Disc, armature drive (4P, 4Q alt.) 2 30 X-801-3 Washer, hardened (not shown) (4UA) 4
15 257103 Disc, armature drive (4S alternators) 3 31 X-6238-11 Screw, HC 4
15 222881 Disc, armature drive (4UA9 alternator) 4 32 X-6238-6 Screw, HC (4P, 4Q alternators) 6
16 257018 Adapter, generator (4P, 4Q alternators) 1 32 X-6238-9 Screw, HC (4S alternators) 5
16 257175 Adapter, generator (4S alternators) 1 32 X-6238-6 Screw, HC (4S alternators) 1
16 347241 Adapter, generator (4UA9 alternator) 1 32 X-129-25 Screw, HC (4UA alternators) 8
17 257077 Actuator, magnetic cup 1 33 273736 Screw, HC, special thread (4P, 4Q alt.) 4
18 See chart 33 352415 Screw, HC, special thread (4S alternators) 4
below Exciter field assembly 1 33 273738 Screw, HC (4UA alternators) 4
19 257258 Cover, FR LED circuit board 1 34 X-25-93 Washer, plain, .406 ID x .75 in. OD (4P,4S) 10
20 X-791-5 Screw, hex head machine (4P, 4Q alt.) 1 34 290945 Washer, hardened (under head of bolt) 4UA 12
20 X-791-7 Screw, hex head machine (4S alternators) 1 34 257951 Washer, spec., (4UA) 12

Generator and Mounting Parts

Use this table to identify the part numbers of items 2, 18, and 22.

Part Number
Alternator Alternator Item 2, Item 18, Item 22,
Module Model Assembly Rotor Assembly Exciter Assembly Stator Assembly
GM48871-MA1 4P7B GM46767 GM47566 257081 GM46758
GM48871-MA2 4S7 GC14453 GCA-276664 GC276657 GC14452
GM48871-MA3 4S9 A-359178 A-276665 276657 359177
GM48871-MA4 4S11 GM16612 A-343443 276657 GM16610
GM48871-MA5 4S11 GM24417 GM24415 276657 GM24416
GM48871-MA6 4S15 GM46871 GM48961 276657 GM46870
GM48871-MA7 4UA9 GM41075 GM41078 347707 GM41076-1

TP-6443 4/07 129

Group 301: Control and Harness
9 38 29
1
26
1

10 25 9
35 26
32

34 34
16 34
36 16
16
5

8 6
8 6 5
8 6
37 37
37
15
31 37
12 12
37 37
33 33
33
Decision-Makert 1 Controller Decision-Makert 3+ Controller Decision-Makert 550 Controller
(40 kW Shown) (40 kW Shown) (40 kW Shown)

53 23
7
28
18
2

4
17
19

48 52
50
49
20 13 51
47 30
41
40 42

45
22 43
ECU
POWER

22 11
39 46
14
46 44 21
3 21
11
Mounted inside of junction box
6443_301_1

130 TP-6443 4/07

 Group 301: Control and Harness
Quantity
Module

GM48845-MA1

GM48845-MA2

GM48845-MA3

GM48845-MA4

GM48845-MA5

GM48845-MA6

GM40823-MA1

GM40823-MA2

GM40823-MA3

GM40823-MA4

GM40823-MA5

GM40823-MA6
Item Part Number Description
1 241481 Switch, high temperature shutoff 1 1 1 1
2 249872 Switch, high temperature shutoff 1 1 1 1 1 1 1 1 1 1 1 1
3 255080 Marker, strip 1 1 1 1 1 1 1 1 1 1 1 1
7 267428 Fitting, 45 deg. street elbow 1 1 1 1
7 X-555-2 Elbow, street, 90 deg x 1/8 in. NPTF 1 1 1 1 1 1
11 295314 Terminal block 2 2 2 2 2 2 2 2 2 2 2 2
12 328309 Switch assembly, oil pressure 1 1 1 1
12 267428 Fitting, 45 deg. street elbow (not shown) 1 1
13 354118 Wiring harness, CT harness FRII 1 1 1 1 1 1 1 1
14 X-712-13 Spacer, 0.25 OD, 0.375 in. 4 4 4 4 4 4 4 4
17 GM22350 Boot, starter terminal 1 1 1 1 1 1 1 1 1 1 1 1
18 GM30263 Switch, pressure assembly 1 1 1 1 1 1 1 1 1 1 1 1
19 GM49659 Harness, engine 50--99 kW JD Marine 1
19 GM47819 Harness, engine 1
19 GM40558 Harness, engine 55--99 kW JD Marine 1
19 GM51632 Harness, engine 55--99 kW JD Marine 1
19 GM51633 Harness, engine 55--99 kW JD Marine 1
19 GM51634 Harness, engine 55--99 kW JD Marine 1
19 GM47807 Harness, engine 40 kW JD Marine
19 GM49371 Harness, engine 40 kW JD Marine
19 GM49200 Harness, engine 125--180 kw Marine 1 1
19 GM48026 Harness, engine 125 1 1
19 GM49108 Harness, engine 125--180 kW Marine 1 1
20 GM47955 PCB assy., FRII regulator with bias adj. 1 1 1 1 1 1 1 1
21 M7985A-04020-20 Screw, pan head machine 4 4 4 4 4 4 4 4 4 4 4 4
22 M934-04-50 Nut, hex, 4mm 4 4 4 4 4 4 4 4 4 4 4 4
23 X-202-27 Bushing, reducing, 1/8 x 1/4 in. NPT +vibra 1 1 1 1 1 1 1 1 1 1 1 1
28 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1 1 1 1 1 1 1
28 X-22-30 Washer, lock, .652 ID x 1.058 in. OD 1 1 1
39 343684 Lamp assy., 28VDC yellow/amber LED 1 1 1 1 1 1 1 1 1 1 1 1
40 GM48805 Decal, light box 1 1 1 1 1 1 1 1 1 1 1 1
41 295030 Switch, toggle, 1-pole 2 2 2 2 2 2 2 2 2 2 2 2
42 151511 Ring, lock switch 2 2 2 2 2 2 2 2 2 2 2 2
43 299090 Marker, strip 1 1 1 1 1 1 1 1 1 1 1 1
44 X-51-4 Screw, machine 4 4 4 4 4 4 4 4
45 X-72-4 Nut, hex machine screw, 8-32 4 4 4 4 4 4 4 4
46 X-22-7 Washer, lock, 0.172 ID x 0.333 in. OD 8 8 8 8 8 8 8 8
47 GM51445 Plate, mounting 1 1 1 1 1 1 1 1
48 282829 Vibromount 3 3 3 3 3 3 3 3
49 X-6210-4 Nut, flange whiz, 8-32 6 6 6 6 6 6 6 6
50 X-22-18 Washer, lock, 0.172 ID x 0.595 in. OD 6 6 6 6 6 6 6 6
51 X-6046-12 Strap, ground 1 1 1 1 1 1
51 X--696-8 Tubing, vinyl (not shown) 1 1 1 1 1 1
52 M7985A-05012-20 Screw, pan head machine 1 1 1 1 1 1
53 GM51891 Bus, ground 1 1 1

TP-6443 4/07 131

Group 301: Control and Harness, continued
9 38 29
1
26
1

10 25 9
35 26
32

34 34
16 34
36 16
16
5

8 6
8 6 5
8 6
37 37
37
15
31 37
12 12
37 37
33 33
33
Decision-Makert 1 Controller Decision-Makert 3+ Controller Decision-Makert 550 Controller
(40 kW Shown) (40 kW Shown) (40 kW Shown)

53
23
7
28
18
2

4
17
19

48 52
50
49
20 13 51
47 30
41
40 42

45
22 43
ECU
POWER

22 11
39 46
14
46 44 21
3 21
11
Mounted inside of junction box
6443_301_1

132 TP-6443 4/07

 Group 301: Control and Harness, continued
Quantity
Module

GM49128-MA1

GM49128-MA2

GM49128-MA3

GM49128-MA4

GM49128-MA5

GM49128-MA6
Item Part Number Description
1 241481 Switch, high temperature shutoff 1 1 1 1
2 249872 Switch, high temperature shutoff 1 1 1 1 1 1
3 255080 Marker, strip 1 1 1 1 1 1
4 255750 Pickup, magnetic 1 1 1 1 1
5 264390 Sender, oil pressure 1 1
5 GM16788 Sensor, pressure, 1/8-27 NPT 1 1
6 265461 Line, flexible 1 1 1 1 1 1
6 265462 Line, flexible
7 267428 Fitting, 45 deg. street elbow 1 1 1 1 1 1
8 267548 Block, oil gauge 1 1 1 1 1 1
9 268298 Sender, water temperature 1 1
9 GM31045-1 Sensor, temperature, 1/2-14 NPT 1 1
10 276659 Manifold, water temperature switch 1 1
11 295314 Terminal block 1 1 1 1 1
12 328309 Switch assembly, oil pressure 1 1 1 1
13 354118 Wiring harness, CT harness FRII 1 1 1 1
14 X-712-13 Spacer, 0.25 OD, 0.375 in. 4 4 4 4
15 364350 Adapter, bushing 1 1
16 GM14191 Adapter, bushing 1 1 1 1
17 GM22350 Boot, starter terminal 1 1 1 1 1 1
18 GM30263 Switch, pressure assembly 1 1 1 1 1 1
19 GM47807 Harness, engine 40 kW JD Marine 1 1
19 GM49371 Harness, engine 40 kW JD Marine 1
19 GM51626 Harness, engine 40 kW JD Marine 1 1
19 GM51627 Harness, engine 40 kW JD Marine 1
20 GM47955 PCB assy., FRII regulator with bias adj. 1 1 1 1
21 M7985A-04020-20 Screw, pan head machine 2 2 2 2 2 2
22 M934-04-50 Nut, hex, 4mm 2 2 2 2 2 2
23 X-202-27 Bushing, reducing, 1/8 x 1/4 in. NPT +vibra 1 1 1 1 1 1
25 X-209-11 Pipe, 1/2 in. NPT x 3.00 in. 1 1
26 X-211-1 Elbow, street, 90 deg x 1/2 in. NPTF 2 2
27 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1 1 1
28 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1
29 X-256-3 Valve, drain, 1/4 in. NPTF 1 1 1 1
30 X-301-36 Plug, button 1 1 1 1 1 1
31 X-391-1 Connector, 90 deg., 1/4 in. ID hose 1 1
32 X-426-9 Clamp, hose, 0.25/0.70 in. 2 2
33 X-447-10 Elbow, male tube, 90 deg + vibra seal 1 1 1 1 1 1
34 X-555-2 Elbow, street, 90 deg x 1/8 in. NPTF 1 1 1 1 1 1
35 X-582-25 Connector, hose + vibra seal 1 1
36 X-6359-1 Hose, rubber, straight, 0.25 in. ID 1 1
37 X-75-1 Plug, pipe, 1/8 in. NPTF 3 3 1 3 3 1
38 X-75-54 Plug, pipe, 1/2 in. NPTF brass 2 2 2 2
44 X-51-4 Screw, machine 4 4 4 4
45 X-72-4 Nut, hex machine screw, 8-32 4 4 4 4
46 X-22-7 Washer, lock, 0.172 ID x 0.333 in. OD 8 8 8 8
47 GM51445 Plate, mounting 1 1 1 1
48 282829 Vibromount 3 3 3 3
49 X-6210-4 Nut, flange whiz, 8-32 6 6 6 6
50 X-22-18 Washer, lock, 0.172 ID x 0.595 in. OD 6 6 6 6
51 X-6046-12 Strap, ground 1 1
51 X--696-8 Tubing, vinyl (not shown) 1 1
52 M7985A-05012-20 Screw, pan head machine 1 1

TP-6443 4/07 133

Group 301: Controller and Mounting

3
14

7 8
12
13
5
2
4
6

11
9
15 (Not shown)

Note:
Decision-Maker 1t controllers do not
use items 7, 8, 10, 13.
6443_301_2

134 TP-6443 4/07

 Group 301: Controller and Mounting
Quantity
Module Number

GM40397-MA10

GM40397-MA13

GM40397-MA14

GM40397-MA17

GM40397-MA18

GM40397-MA21

GM40397-MA22

GM40397-MA23

GM40397-MA24
GM40397-MA25

GM40397-MA26
GM40397-MA1

GM40397-MA2

GM40397-MA5

GM40397-MA6

GM40397-MA9
Part
Item Number Description
1 A-336597 Controller assy., Decision-Maker 1, 12 V 1 1
1 A-359098 Controller assy., Decision-Maker 1, 24 V 1 1
1 364451-315 Controller assy., 16-light, standard, 12 V 1
1 364451-316 Controller assy., 16-light, standard, 24 V 1
1 364451-317 Controller assy., 16-light, standard, 12 V 1
1 364451-318 Controller assy., 16-light, standard , 24 V 1
1 364451-319 Controller assy., 16-light, standard, 12 V 1
1 364451-320 Controller assy., 16-light, standard, 24 V 1
1 364451-321 Controller assy., 16-light, standard, 12 V 1
1 364451-322 Controller assy., 16-light, standard, 24 V 1
1 364451-323 Controller assy., 16-light, standard, 12 V 1
1 364451-324 Controller assy., 16-light, standard, 24 V 1
1 364451-325 Controller assy., 16-light, standard, 12 V 1
1 364451-326 Controller assy., 16-light, standard, 24 V 1
2 X-117-5 Screw, hex head, 10-24 x 5/8 4 4 4 4 3 3 3 3 3 3 3 3 3 3 4 4
3 X-22-16 Washer, lock, 5/16, internal/external tooth 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
4 X-22-24 Washer, lock, #4, internal tooth 2 2 2 2 2 2
5 X-22-9 Washer, lock, #10, internal tooth 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2
6 X-49-35 Screw, round head slotted 2 2 2 2 2 2
7 259414 Current transformer, 200:5, 2VA square 3 3
7 253502 Current transformer, 250:5, 2VA square 3 3
7 253503 Current transformer, 400:5, 2VA square 3 3
7 273257 Current transformer, 500:5, 25VA square 3 3
7 253610 Current transformer, 600:5, 2VA square 3 3
7 GM11472 Current transformer 3 3
8 X-794-1 Screw, hex washer head, drill, 1/4-14 x 5/8 4 4 4 4 4 4 4 4 4 4 4 4
9 241623 Sensor, ferromagnetic 1 1 1 1 1 1
11 257070 Bracket, sensor mounting 1 1 1 1 1 1
12 X-672-15 Clamp, insulated, .25 in. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
13 276417 Bracket, CT mounting 1 1 1 1 1 1
13 299966 Bracket, CT mounting 1 1 1 1 1 1
14 X-125-23 Bolt, hex head, 5/16-18 x .62 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
15 X-6003-107 Conduit (not shown) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TP-6443 4/07 135

Group 301: Controller and Mounting

3
14

7 8
12
13
5
2
4
6

11
9
15 (Not shown)

Note:
Decision-Maker 1t controllers do not
use items 7, 8, 10, 13.
6443_301_2

136 TP-6443 4/07

 Group 301: Controller and Mounting
Quantity
Module Number

GM40397-MA33

GM40397-MA34

GM40397-MA35
GM40397-MA29
GM40397-MA27

GM40397-MA28

GM40397-MA30

GM40397-MA31

GM40397-MA32

GM40397-MA36
Part
Item Number Description
1 A-336597 Controller assembly, Decision-Maker 1, 12 V 1 1
1 A-359098 Controller assembly, Decision-Maker 1, 24 V 1 1
1 364451-315 Controller assembly, 16-light, standard, 12 V 1
1 364451-316 Controller assembly, 16-light, standard, 24 V 1
1 364451-317 Controller assembly, 16-light, standard, 12 V 1
1 364451-318 Controller assembly, 16-light, standard , 24 V 1
1 364451-319 Controller assembly, 16-light, standard, 12 V 1
1 364451-320 Controller assembly, 16-light, standard, 24 V 1
2 X-117-5 Screw, hex head, 10-24 x 5/8 4 4 4 4 4 4 3 3 3 3
3 X-22-16 Washer, lock, 5/16, internal/external tooth 4 4 4 4 4 4 4 4 4 4
4 X-22-24 Washer, lock, #4, internal tooth 2 2 2 2 2 2
5 X-22-9 Washer, lock, #10, internal tooth 2 2 2 2 2 2 1 1 1 1
6 X-49-35 Screw, round head slotted 2 2 2 2 2 2
7 259414 Current transformer, 200:5, 2VA square 3 3
7 253502 Current transformer, 250:5, 2VA square 3 3
7 253503 Current transformer, 400:5, 2VA square 3 3
8 X-794-1 Screw, hex washer head, drill, 1/4-14 x 5/8 4 4 4 4 4 4
9 241623 Sensor, ferromagnetic 1 1 1 1 1 1
11 257070 Bracket, sensor mounting 1 1 1 1 1 1
12 X-672-15 Clamp, insulated, 0.25 in. 1 1 1 1 1 1 1 1 1 1
13 276417 Bracket, CT mounting 1 1 1 1 1 1
14 X-125-23 Bolt, hex head, 5/16-18 x 0.62 4 4 4 4 4 4 4 4 4 4
15 X-6003-107 Conduit (not shown) 1 1 1 1 1 1 1 1 1 1

TP-6443 4/07 137

Group 301: Controller and Mounting, continued

42 2

40
3 3
4
1
39 5
34

24 6
48

45 44

30
38
46
29
28

49

27
26
24 16
25 17
14 13
4
11
22
12 15
23 47

6443_301_3

138 TP-6443 4/07

 Group 301: Controller and Mounting, continued
Quantity
Module Number

GM40397-MA25

GM40397-MA26

GM40397-MA27

GM40397-MA28

GM40397-MA31

GM40397-MA32
GM40397-MA1

GM40397-MA2
Part
Item Number Description
1 336601 Cover, controller 1 1 1 1 1 1 1 1
2 X-6216-1 Screw, Phillips hex crimptite 4 4 4 4 4 4 4 4
3 X-49-25 Screw, slotted pan head machine 10 10 10 10 10 10 10 10
4 X-22-6 Washer, lock, 0.146 ID x 0.285 in. OD 9 9 9 9 9 9 9 9
5 287948 Spacer 5 5 5 5 5 5 5 5
6 336642 Harness, wiring 1 1 1 1 1 1 1 1
11 238736 Meter, run time, 10000 hour 1 1 1 1 1 1 1 1
12 X-49-39 Screw, slotted pan head machine 2 2 2 2 2 2 2 2
13 223316 Fuse, 10 A, 250 V 1 1 1 1 1 1 1 1
14 X-71-2 Nut, hex machine screw, 6-32 2 2 2 2 2 2 2 2
15 287812 Switch, toggle, 2 pole 1 1 1 1 1 1 1 1
16 A-255041 Potentiometer assembly 1 1 1 1 1 1 1 1
17 269373 Lamp, 14 V, .33 W 1 1 1 1
17 359108 Lamp, 24 V, 1.2 W 1 1 1 1
22 X-6046-2 Strap, ground 1 1 1 1 1 1 1 1
22 X-696-5 Sleeve (not shown) 1 1 1 1 1 1 1 1
23 X-50-70 Screw, slotted pan head machine 1 1 1 1 1 1 1 1
24 X-22-50 Washer, lock, 0.20 ID x 0.595 in. OD 2 2 2 2 2 2 2 2
25 292834 Vibromount 4 4 4 4 4 4 4 4
26 X-519-1 Plug, cap 1/8 4 4 4 4 4 4 4 4
27 336604 Box, silkscreened 1 1 1 1 1 1 1 1
28 259391 Relay, 12 VDC, .20 A 1 1 1 1
28 272684 Relay, 24 VDC, 1 1 1 1
29 X-50-13 Screw, slotted pan head machine 1 1 1 1 1 1 1 1
30 X-284-31 Grommet, round 1 1 1 1 1 1 1 1
34 X-6234-6 Nut, hex machine screw 2 2 2 2 2 2 2 2
38 336606 Strip, marker, 6.69 in. 1 1 1 1 1 1 1 1
39 246115 Terminal block 1 1 1 1 1 1 1 1
40 X-51-53 Screw, slotted round head machine 2 2 2 2 2 2 2 2
42 238898 Terminal, fast-on, male 4 4 4 4 4 4 4 4
44 283645 Fuse, 15 A, 250 V 1 1 1 1 1 1 1 1
45 X-49-2 Screw, cross recess pan head machine 2 2 2 2 2 2 2 2
46 336634 Fuse holder, 1-fuse 1 1 1 1 1 1 1 1
47 238426 Fuse holder, 0.25 x 1.25 in. 1 1 1 1 1 1 1 1
48 F-254717 PCB assembly 1 1 1 1
48 A-352207 PCB assembly, 24 V 1 1 1 1
49 X-6276-9 Decal 1 1 1 1 1 1 1 1

TP-6443 4/07 139

Group 301: Controller and Mounting, continued
1

59

5
4
54 3

53
8 65
6
7
63
64
50

52
66
51
50
49 10
48
43 44 9
42
37
47 11
41 36
33
13
45 33 35
40 62 32
46
12

39 29

31
30 14
30
16 15
17

27
28 23

18
21 19
20
25 22

26 24 58
61 6443_301_4

140 TP-6443 4/07

 Group 301: Controller and Mounting, continued
Quantity
Module Number

GM40397-MA10

GM40397-MA13

GM40397-MA14

GM40397-MA17

GM40397-MA18

GM40397-MA21

GM40397-MA22

GM40397-MA23

GM40397-MA24
GM40397-MA5

GM40397-MA6

GM40397-MA9
Item Part Number Description
1 325003 Cover, controller (standard meterbox) 1 1 1 1 1 1 1 1 1 1 1 1
2 X-6216-1 Screw, #10-24 x 0.50, crimptite 10 10 10 10 10 10 10 10 10 10 10 10
3 282818 Meter, frequency 1 1 1 1 1 1 1 1 1 1 1 1
4 282816 Voltmeter, AC, 0--300 scale 1 1 1 1 1 1 1 1 1 1 1 1
5 282802 Ammeter, AC 1 1
5 282803 Ammeter, AC 1 1
5 282805 Ammeter, AC 1 1
5 282806 Ammeter, AC 1 1
5 282807 Ammeter, AC 1 1
5 282808 Ammeter, AC 1 1
6 X-72-4 Nut, hex, 8-32, zinc plated 4 4 4 4 4 4 4 4 4 4 4 4
7 X-22-7 Washer, lock, #8 internal tooth 3 3 3 3 3 3 3 3 3 3 3 3
7 X-22-20 Washer, lock, #8 external tooth 1 1 1 1 1 1 1 1 1 1 1 1
8 336428 Cable assembly 1 1 1 1 1 1 1 1 1 1 1 1
9 X-712-9 Spacer 4 4 4 4 4 4 4 4 4 4 4 4
10 A-336432 PCB assembly, indicator, 16-light 1 1 1 1 1 1 1 1 1 1 1 1
11 X-67-127 Screw, thread-forming 2 2 2 2 2 2 2 2 2 2 2 2
12 292373 Switch, selector 1 1 1 1 1 1 1 1 1 1 1 1
13 296291 Knob, selector switch 1 1 1 1 1 1 1 1 1 1 1 1
14 354385 Decal 1 1 1 1 1 1 1 1 1 1 1 1
15 291740 Lamp 2 2 2 2 2 2 2 2 2 2 2 2
16 292467 Decal, emergency stop 1 1 1 1 1 1 1 1 1 1 1 1
17 X-301-29 Plug, button 1 1 1 1 1 1 1 1 1 1 1 1
18 253329 Gauge, DC voltmeter, 12 V 1 1 1 1 1 1
18 255224 Gauge, DC voltmeter, 24 V 1 1 1 1 1 1
19 282898 Gauge, water temp, 100--250 deg. scale 1 1 1 1 1 1 1 1
19 226716 Gauge, water temp 1 1 1 1
20 282897 Gauge, oil pressure, 0--100 psi scale 1 1 1 1 1 1 1 1 1 1 1 1
21 X-6046-2 Strap, ground 1 1 1 1 1 1 1 1 1 1 1 1
22 X-50-70 Screw, PHM 1 1 1 1 1 1 1 1 1 1 1 1
23 X-22-50 Washer, #10 internal/external tooth 1 1 1 1 1 1 1 1 1 1 1 1
24 X-49-39 Screw, PHM, 6-32 x 0.50 2 2 2 2 2 2 2 2 2 2 2 2
25 238736 Hourmeter 1 1 1 1 1 1 1 1 1 1 1 1
26 268297 Adapter, oil and water, 24 V only 2 2 2 2 2 2
27 A-255041 Potentiometer assembly, voltage adjustment 1 1 1 1 1 1 1 1 1 1 1 1
28 292361 Decal, voltage adjustment 1 1 1 1 1 1 1 1 1 1 1 1
29 292375 Box, controller 1 1 1 1 1 1 1 1 1 1 1 1
30 X-22-6 Washer, lock, #6 internal star 2 2 2 2 2 2 2 2 2 2 2 2
31 X-71-2 Nut, hex, 6-32 zinc 2 2 2 2 2 2 2 2 2 2 2 2
32 X-22-50 Washer, #10 internal/external tooth 1 1 1 1 1 1 1 1 1 1 1 1
33 X-6234-6 Nut, hex 1 1 1 1 1 1 1 1 1 1 1 1
35 255126 Lamp, 12 V 1 1 1 1 1 1
35 283420 Lamp, 24 V 1 1 1 1 1 1
36 284990 Socket, lamp 1 1 1 1 1 1 1 1
37 X-284-31 Grommet 1 1 1 1 1 1 1 1 1 1 1 1
39 292823 Marker, strip 1 1 1 1 1 1 1 1 1 1 1 1
40 246115 Block, terminal 1 1 1 1 1 1 1 1 1 1 1 1
41 X-51-53 Screw, RHM 2 2 2 2 2 2 2 2 2 2 2 2
42 X-6048-2 Jumper, terminal block 1 1 1 1 1 1 1 1 1 1 1 1
43 238898 Terminal 1 1 1 1 1 1 1 1 1 1 1 1
44 291207 Fuse, 1.5 A, 250 V 3 3 3 3 3 3 3 3 3 3 3 3
45 X-49-2 Screw, PHM, 6-32 x 0.375 2 2 2 2 2 2 2 2 2 2 2 2
46 292821 Holder, fuse 1 1 1 1 1 1 1 1 1 1 1 1
47 243273 Fuse, 3 A 2 2 2 2 2 2 2 2 2 2 2 2
48 283645 Fuse, 15 A 1 1 1 1 1 1 1 1 1 1 1 1
49 GM13709 Harness, controller 1 1 1 1 1 1 1 1 1 1 1 1
50 X-49-25 Screw, PHM, 6-32 x 0.50 18 18 18 18 18 18 18 18 18 18 18 18
51 GM28725 PCB assembly, main controller 1 1 1 1 1 1 1 1 1 1 1 1
52 287948 Spacer 9 9 9 9 9 9 9 9 9 9 9 9
53 X-301-34 Plug, button 1 1 1 1 1 1 1 1 1 1 1 1
54 292347 Decal 1 1 1 1 1 1 1 1 1 1 1 1
58 X-519-1 Plug, cap, 1/8 in. 2 2 2 2 2 2 2 2 2 2 2 2
59 292908 Plate, hinge 1 1 1 1 1 1 1 1 1 1 1 1
61 292834 Bumper 4 4 4 4 4 4 4 4 4 4 4 4
62 292364 Switch, pushbutton 1 1 1 1 1 1 1 1 1 1 1 1
63 GM49791-2 PCB assembly, communication interface 1 1 1 1 1 1 1 1 1 1
64 GM32633 Spacer, 8-32 x 0.625, male-female 3 3 3 3 3 3 3 3 3 3
65 GM21340 Ribbon cable assembly 1 1 1 1 1 1 1 1 1 1
66 GM49817 Harness, gauge driver 1 1 1 1 1 1 1 1 1 1

TP-6443 4/07 141

Group 301: Controller and Mounting, continued
1

59

5
4
54 3

53
8 65
6
7
63
64
50

52
66
51
50
49 10
48
43 44 9
42
37
47 11
41 36
33
13
45 33 35
40 62 32
46
12

39 29

31
30 14
30
16 15
17

27
28 23

18
21 19
20
25 22

26 24 58
61 6443_301_4

142 TP-6443 4/07

 Group 301: Controller and Mounting, continued
Quantity
Module Number

GM40397-MA29

GM40397-MA30

GM40397-MA33

GM40397-MA34

GM40397-MA35

GM40397-MA36
Item Part Number Description
1 325003 Cover, controller (standard meterbox) 1 1 1 1 1 1
2 X-6216-1 Screw, #10-24 x 0.50, crimptite 10 10 10 10 10 10
3 282818 Meter, frequency 1 1 1 1 1 1
4 282816 Voltmeter, AC, 0--300 scale 1 1 1 1 1 1
5 282802 Ammeter, AC 1 1
5 282804 Ammeter, AC 1 1
5 282805 Ammeter, AC 1 1
6 X-72-4 Nut, hex, 8-32, zinc plated 4 4 4 4 4 4
7 X-22-7 Washer, lock, #8 internal tooth 3 3 3 3 3 3
7 X-22-20 Washer, lock, #8 external tooth 1 1 1 1 1 1
8 336428 Cable assembly 1 1 1 1 1 1
9 X-712-9 Spacer 4 4 4 4 4 4
10 A-336432 PCB assembly, indicator, 16-light 1 1 1 1 1 1
11 X-67-127 Screw, thread-forming 2 2 2 2 2 2
12 292373 Switch, selector 1 1 1 1 1 1
13 296291 Knob, selector switch 1 1 1 1 1 1
14 354385 Decal 1 1 1 1 1 1
15 291740 Lamp 2 2 2 2 2 2
16 292467 Decal, emergency stop 1 1 1 1 1 1
17 X-301-29 Plug, button 1 1 1 1 1 1
18 253329 Gauge, DC voltmeter, 12 V 1 1 1
18 255224 Gauge, DC voltmeter, 24 V 1 1 1
19 282898 Gauge, water temp, 100--250 deg. scale 1 1
19 226716 Gauge, water temp, 100--250 deg. scale 1 1 1 1
20 282897 Gauge, oil pressure, 0--100 psi scale 1 1 1 1 1 1
21 X-6046-2 Strap, ground 1 1 1 1 1 1
22 X-50-70 Screw, PHM 1 1 1 1 1 1
23 X-22-50 Washer, #10 internal/external tooth 1 1 1 1 1 1
24 X-49-39 Screw, PHM, 6-32 x 0.50 2 2 2 2 2 2
25 238736 Hourmeter 1 1 1 1 1 1
26 268297 Adapter, oil and water, 24 V only 2 2 2
27 A-255041 Potentiometer assembly, voltage adj. 1 1 1 1 1 1
28 292361 Decal, voltage adjustment 1 1 1 1 1 1
29 292375 Box, controller 1 1 1 1 1 1
30 X-22-6 Washer, lock, #6 internal star 2 2 2 2 2 2
31 X-71-2 Nut, hex, 6-32 zinc 2 2 2 2 2 2
32 X-22-50 Washer, #10 internal/external tooth 1 1 1 1 1 1
33 X-6234-6 Nut, hex 1 1 1 1 1 1
35 255126 Lamp, 12 V 1 1 1
35 283420 Lamp, 24 V 1 1 1
36 284990 Socket, lamp 1 1
37 X-284-31 Grommet 1 1 1 1 1 1
39 292823 Marker, strip 1 1 1 1 1 1
40 246115 Block, terminal 1 1 1 1 1 1
41 X-51-53 Screw, RHM 2 2 2 2 2 2
42 X-6048-2 Jumper, terminal block 1 1 1 1 1 1
43 238898 Terminal 1 1 1 1 1 1
44 291207 Fuse, 1.5 A, 250 V 3 3 3 3 3 3
45 X-49-2 Screw, PHM, 6-32 x 0.375 2 2 2 2 2 2
46 292821 Holder, fuse 1 1 1 1 1 1
47 243273 Fuse, 3 A 2 2 2 2 2 2
48 283645 Fuse, 15 A 1 1 1 1 1 1
49 GM13709 Harness, controller 1 1 1 1 1 1
50 X-49-25 Screw, PHM, 6-32 x 0.50 18 18 18 18 18 18
51 GM28725 PCB assembly, main controller 1 1 1 1 1 1
52 287948 Spacer 9 9 9 9 9 9
53 X-301-34 Plug, button 1 1 1 1 1 1
54 292347 Decal 1 1 1 1 1 1
58 X-519-1 Plug, cap, 1/8 in. 2 2 2 2 2 2
59 292908 Plate, hinge 1 1 1 1 1 1
61 292834 Bumper 4 4 4 4 4 4
62 292364 Switch, pushbutton 1 1 1 1 1 1
63 GM49791-2 PCB assembly, communication interface 1 1 1 1
64 GM32633 Spacer, 8-32 x 0.625, male-female 3 3 3 3
65 GM21340 Ribbon cable assembly 1 1 1 1
66 GM49817 Harness, gauge driver 1 1 1 1

TP-6443 4/07 143

Group 301: Controller and Mounting, continued

2 7

4 6

6443_301_5

Quantity
Module Number

GM40720-MA10

GM40720-MA12
GM40720-MA11
GM40720-MA1

GM40720-MA2

GM40720-MA3

GM40720-MA4

GM40720-MA5

GM40720-MA6

GM40720-MA7

GM40720-MA8
GM40720-MA9
Item Part Number Description
1 GM10193-2 Controller assembly, Decision-Maker 550, 24 V 1 1 1 1 1
1 GM10193-1 Controller assembly, Decision-Maker 550, 12 V 1 1 1 1 1 1 1
2 X-125-23 Bolt, hex head, 5/16-18 x 0.62 4 4 4 4 4 4 4 4 4 4 4 4
3 X-22-16 Washer, lock, 5/16, internal/external tooth 4 4 4 4 4 4 4 4 4 4 4 4
4 GM16257 Transformer, current 400A:3 VAC 3 3
4 GM16252 Transformer, current 200A:3 VAC 3 3
4 GM16254 Transformer, current 250A:3 VAC 3 3
4 GM16258 Transformer, current 500A:3 VAC 3 3
4 GM16259 Transformer, current 600A:3 VAC 3 3
4 GM24898 Transformer, current 800A:3 VAC 3 3
5 276417 Bracket, CT mounting 1 1 1 1 1 1
5 299966 Bracket, CT mounting 1 1 1 1 1 1
6 X-794-1 Screw, hex washer head, drill, 1/4-14 x 5/8 4 4 4 4 4 4 4 4 4 4 4 4
7 GM17424 Harness, wiring current transformer 1 1 1 1 1 1 1 1 1 1 1 1

144 TP-6443 4/07

 Group 301: Controller and Mounting, continued
1
2 3 4

5
XX
X
XX
XX
X
X
X
X

6
7

10 16

11

12

14
13 18
Front Panel View of Controller 17
15
Back Panel View of Controller 6443_301_6

Part Number
Item 12 V 24 V Description
1 GM20722-1 GM20722-1 Service kit (includes 12 V controller assembly, two 24 V lamps, and literature)
2 292364 292634 Switch, emergency stop pushbutton
3 225126 283420 Lamp, panel (2)
4 GM10125 GM10125 Knob, rotary switch
5 292821 292821 Holder, fuse
6 291207 291207 Fuse, 1.5 A, 250 V (3)
7 292834 292834 Bumper (4)
9 NA NA Circuit board, main logic
10 GM10120 GM10120 Cable, ribbon, 34-position (P17 on main logic to P5 on interconnection)
11 GM10119 GM10119 Cable, ribbon, 40-position (P16 on main logic to P4 on interconnection)
12 GM10123 GM10123 Cable, ribbon, 34-position (display board to P14 on main logic board)
13 GM10124 GM10124 Cable, ribbon, 16-position (CN1 on display panel to display board)
14 A-365485 A-365485 Circuit board, display (board with alarm horn)
15 B-365487 B-365487 Circuit board, interconnection
16 GM10118 GM10118 Cable, ribbon, 24-position (P12 on main logic to P2 on interconnection)
17 GM13616 GM13616 Panel, display (kit-service only)
18 GM28610-1 GM28610-1 Panel assembly, front
NA Not available. If the main logic board needs replacement, replace the entire controller.

TP-6443 4/07 145

Group 701: Literature
Quantity
Part Variation Number
Item Number Description 300 301 302 303 304 305 306 307
1 TP-5375 Warranty, Marine 1 1 1 1 1 1 1 1
2 TP-5620 Safety Precautions, Marine 1 1 1 1 1 1 1 1
3 TP-5854 S/M John Deere 4045/6068 1 1 1 1 1
3 TP-5825 S/M John Deere 6081 1 1 1
4 TP-6513 I/M 40--180EOZD/33--150EFOZD, Marine 1 1 1 1 1 1 1 1
5 TP-6441 O/M 40--180EOZD, Marine 1 1 1 1 1 1 1 1
6 TP-6442 S/M 40--180EOZD, Marine 1 1 1 1 1 1 1 1
7 TP-6443 P/C 40--180EOZD, Marine 1 1 1 1 1 1 1 1
8 TP-6444 O/M John Deere JD4045/6068TFM75, Marine 1 1 1 1 1
8 TP-6445 O/S/M John Deere 6081AFM75, Marine 1 1 1
9 TP-6140 O/I/M Controller Setup & Appl., Decision-Maker 550

146 TP-6443 4/07

 Parts List: Accessories
Qty. Description Part No. Qty. Description Part No.

Circuit Breaker Kits Line Circuit Breaker, 200 A, UL GM15283-KP1

1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296
Line Circuit Breaker, 80 A GM15276-KA1 3 Washer, plain M125A-06-80
4 Screw, machine X-49-2 2 Spacer, 0.209 ID x 0.375 OD x 1.062 in. X-400-247
1 Circuit breaker, 80 A, 480 V, 3-pole 253225 3 Screw, hex cap M933-06025-60
1 Panel, circuit breaker mounting 344083 2 Screw, pan head machine M7985A-05100-20
1 Decal, Power Breaker GM15301 3 Nut, hex, 6 mm M6923-06-80
2 Nut, hex, 5 mm M934-05-50
Line Cir. Breaker, 90 A GM15277-KP1 4 Screw, Phillips hex crimptite X-6216-1
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296 1 Breaker, circuit, 200 A X-6305-132
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9 1 Panel, circuit breaker mtg. 344650
4 Screw, machine X-49-2 1 Panel, load lead access 344651
1 Circuit breaker, 90 A, 480 V, 3-pole 344905 2 Bus, load GM14266
1 Panel, circuit breaker mounting 344083 2 Bus, load GM14267
2 Bus, load GM14268
Line Circuit Breaker, 100 A, UL1077 GM15278-KA1 2 Washer, plain M125A-05-80
4 Screw, machine X-49-2 6 Screw, socket head cap M912-08025-60
1 Breaker, circuit, E-frame, 100 A, 480 V GM23366-10 2 Bus, line GM17427
1 Panel, circuit breaker mounting 344083 2 Bus, line GM17430
1 Decal, Power Breaker GM15301 1 Bus, line GM17431
1 Bus, line GM17432
Line Circuit Breaker, 125 A, UL GM15279-KP1 1 Decal, Notice 246242
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296
3 Washer, plain M125A-06-80 Line Circuit Breaker, 250 A, UL GM15284-KP1
2 Spacer, 0.209 ID x 0.375 OD x 1.062 in. X-400-247 1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296
3 Screw, hex cap M933-06025-60 3 Washer, plain M125A-06-80
2 Screw, pan head machine M7985A-05100-20 2 Spacer, 0.209 ID x 0.375 OD x 1.062 in. X-400-247
3 Nut, hex, 6 mm M6923-06-80 3 Screw, hex cap M933-06025-60
2 Nut, hex, 5 mm M934-05-50 2 Screw, pan head machine M7985A-05100-20
4 Screw, Phillips hex crimptite X-6216-1 3 Nut, hex, 6 mm M6923-06-80
1 Breaker, circuit, 125 A X-6305-130 2 Nut, hex, 5 mm M934-05-50
1 Panel, circuit breaker mtg. 344650 4 Screw, Phillips hex crimptite X-6216-1
1 Panel, load lead access 344651 1 Breaker, circuit, 250 A X-6305-133
1 Bus, load GM14266 1 Panel, circuit breaker mtg. 344650
1 Bus, load GM14267 1 Panel, load lead access 344651
1 Bus, load GM14268 2 Bus, load GM14266
2 Washer, plain M125A-05-80 2 Bus, load GM14267
2 Bus, line GM17427 2 Bus, load GM14268
1 Bus, line GM17431 2 Washer, plain M125A-05-80
1 Decal, Notice 246242 6 Screw, socket head cap M912-08025-60
2 Bus, line GM17427
Line Circuit Breaker, 150 A, UL GM15281-KP1 2 Bus, line GM17430
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296 1 Bus, line GM17431
3 Washer, plain M125A-06-80 1 Bus, line GM17432
2 Spacer, 0.209 ID x 0.375 OD x 1.062 in. X-400-247 1 Decal, Notice 246242
3 Screw, hex cap M933-06025-60
2 Screw, pan head machine M7985A-05100-20 Line Circuit Breaker, 160--400 A, UL GM15286-KP1
3 Nut, hex, 6 mm M6923-06-80 1 Panel, circuit breaker mounting GM16954
2 Nut, hex, 5 mm M934-05-50 4 Bus, load GM16956
4 Screw, Phillips hex crimptite X-6216-1 4 Bus, load GM16957
1 Breaker, circuit, 150 A X-6305-131 4 Bus, load GM16958
1 Panel, circuit breaker mtg. 344650 4 Washer, plain M125A-05-80
1 Panel, load lead access 344651 3 Washer, plain M125A-06-80
1 Bus, load GM14266 3 Nut, hex, 6 mm M6923-06-80
1 Bus, load GM14267 3 Screw, hex cap M933-06025-60
1 Bus, load GM14268 1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296
2 Washer, plain M125A-05-80 4 Spacer X-400-249
2 Bus, line GM17427 1 Breaker, circuit X-6305-128
1 Bus, line GM17431 6 Screw, hex cap M931-10040-60
1 Decal, Notice 246242 4 Screw, machine X-50-59
4 Nut, flange whiz, 10-24 X-6210-5
1 Decal, Notice 246242

TP-6443 4/07 147

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Line Circuit Breaker, 240--600 A, UL GM15288-KP1 Safeguard Breaker PA-344354
1 Panel, circuit breaker mounting GM16954 1 TT Safeguard Circuit Breaker, 30--65COZ/CFOZ TT-1123
4 Bus, load GM16956 4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
4 Bus, load GM16957 4 Screw, machine X-49-2
4 Bus, load GM16958 1 Circuit breaker, 5 A, 240 V, 3-pole X-796-6
4 Washer, plain M125A-05-80 1 Wiring harness, Y-connector 344351
3 Washer, plain M125A-06-80
3 Nut, hex, 6 mm M6923-06-80 Safeguard Breaker PA-344355
3 Screw, hex cap M933-06025-60 1 TT Safeguard Circuit Breaker, 30--65COZ/CFOZ TT-1123
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296 4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
4 Spacer X-400-249 4 Screw, machine X-49-2
1 Breaker, circuit X-6305-129 1 Circuit breaker, 4.5 A, 240 V, 3-pole X-796-2
6 Screw, hex cap M931-10040-60 1 Wiring harness, Y-connector 344351
4 Screw, machine X-50-59
4 Nut, flange whiz, 10-24 X-6210-5 Safeguard Breaker PA-344356
1 Decal, Notice 246242 1 TT Safeguard Circuit Breaker, 30--65COZ/CFOZ TT-1123
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
Line Circuit Breaker, 175 A, UL GM28847-KP1 4 Screw, machine X-49-2
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296 1 Circuit breaker, 3.5 A, 240 V, 3-pole X-796-3
3 Washer, plain M125A-06-80 1 Wiring harness, Y-connector 344351
2 Spacer, 0.209 ID x 0.375 OD x 1.062 in. X-400-247
3 Screw, hex cap M933-06025-60 Crankcase Emissions Canister Kits
2 Screw, pan head machine M7985A-05100-20
3 Nut, hex, 6 mm M6923-06-80 Crankcase Emission Canister GM49691-KP1
2 Nut, hex, 5 mm M934-05-50 1 Crankvent filter assembly GM16234
4 Screw, Phillips hex crimptite X-6216-1 1 Element, air emissions filter GM32404
1 Breaker, circuit, 175 A X-6305-147 1 Decal, Filter Element GM51694
1 Panel, circuit breaker mtg. 344650 1 Connector, hose GM16246
1 Panel, load lead access 344651 1 Bracket, filter mounting GM16285
2 Bus, load GM14266 1 Bushing, reducing, 1/4 x 1/2 in. NPT X-202-47
2 Bus, load GM14267 1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
2 Bus, load GM14268 1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2
2 Washer, plain M125A-05-80 1 Clamp, hose, 0.69/1.25 in. X-426-12
6 Screw, socket head cap M912-08025-60 1 Hose, radiator, straight, 1 in. ID X-356-22
2 Bus, line GM17427 2 Clamp, hose, 0.75/1.5 in. X-426-15
2 Bus, line GM17430 2 Screw, hex cap M933-10035-60
1 Bus, line GM17431 2 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
1 Bus, line GM17432 2 Nut, hex, 10 mm M6923-10-80
1 Decal, Notice 246242 2 Screw, hex cap M933-12030-60
2 Washer, plain M125A-12-80
Line Circuit Breaker PA-334369 1 TT Emission Canister, 33--150EOZ/EFOZ TT-1312
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9 Crankcase Emission Canister GM49691-KP2
4 Screw, machine X-49-2 1 Crankvent filter assembly GM16234
1 Circuit breaker, 60 A, 600 V, 3-pole 253224 1 Element, air emissions filter GM32404
1 Panel, circuit breaker mounting 344083 1 Decal, Filter Element GM51694
1 Decal, Notice 246242 1 Connector, hose GM16246
1 Bracket, filter mounting GM16285
Line Circuit Breaker PA-334372 1 Bushing, reducing, 1/4 x 3/8 in. NPT + vibra X-202-30
1 TT Circuit Breaker, 33--125EFOZ, 40--150EOZ TT-1296 1 Tee, pipe, 3/8 x 3/8 x 3/8 NPT X-203-15
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9 1 Pipe, 3/8 in. NPT x 1.00 in. X-204-9
4 Screw, machine X-49-2 1 Clamp, hose, 0.69/1.25 in. X-426-12
1 Circuit breaker, 70 A, 600 V, 3-pole 258381 1 Hose, radiator, straight, 1 in. ID X-356-22
1 Panel, circuit breaker mounting 344083 2 Clamp, hose, 0.75/1.5 in. X-426-15
1 Decal, Notice 246242 2 Screw, hex cap M933-10035-60
2 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
Circuit Breaker Kits, Safeguard 2 Nut, hex, 10 mm M6923-10-80
2 Screw, hex cap M933-12030-60
Safeguard Breaker PA-344352 2 Washer, plain M125A-12-80
1 TT Safeguard Crate Breaker, 30--65COZ/CFOZ TT-1123 1 TT Emission Canister, 33--150EOZ/EFOZ TT-1312
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9 1 Elbow, street, 90 deg x 3/8 in. NPTF + vibra S-404
4 Screw, machine X-49-2 1 Connector, hose GM30635
1 Circuit breaker, 4 A, 240 V, 3-pole X-796-1
1 Wiring harness, Y-connector 344351

Safeguard Breaker PA-344353

1 TT Safeguard Circuit Breaker, 30--65COZ/CFOZ TT-1123
4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
4 Screw, machine X-49-2
1 Circuit breaker, 3 A, 240 V, 3-pole X-796-4
1 Wiring harness, Y-connector 344351

148 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Crankcase Emission Canister GM49691-KP3 Droop Compensator Kits
1 Crankvent filter assembly GM16234
1 Element, air emissions filter GM32404 Reactive Droop Compensator GM39328-KP1
1 Decal, Filter Element GM51694 1 TT Reactive Droop Compensator, 20--300 kW TT-1417
1 Connector, hose GM16246 3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
1 Bracket, filter mounting GM16937 3 Nut, flange whiz, 8-32 X-6210-4
2 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 1 Transformer, current GM30616
2 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15 3 Protective cap, masking 353393
2 Nut, hex, 10 mm M6923-10-80 1 Nameplate, engraved, rheostat 283869
2 Screw, hex cap (metric) M933-10050-60 1 Rheostat (Includes rheo. & knob) X-467-4
2 Screw, hex head machine X-6021-5 3 Screw, machine X-51-5
1 Elbow, street, 90 deg x 1/2 in. NPTF X-211-1 3 Nut, hex, machine screw, 8-32 X-72-4
1 TT Emission Canister, 33--150EOZ/EFOZ TT-1312 3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
1 Bushing, reducing, 1/4 x 1/2 in. NPT X-202-47 4 Vibromount, controller GM38784-3
1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13 2 Channel, Insulating GM47571
1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2 4 Nut, hex, elastic stop, 6 mm M982-06-80
1 Hose, radiator, straight, 1 in. ID X-356-31 4 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12
1 Clamp, hose, 0.69/1.25 in. X-426-12 4 Screw, hex cap, M6 x 16 mm, JS500 full thrd M933-06016-60
2 Clamp, hose, 0.75/1.5 in. X-426-15 4 Washer, plain M125A-06-80
1 Connector, hose GM30635
2 Spacer, 0.406 ID x 0.625 OD x 0.375 in. X-400-89 Reactive Droop Compensator GM39328-KP12
1 Transformer, current GM30619
Current Transformers Kits 1 TT Reactive Droop Compensator, 20--300 kW TT-1417
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer GM19945-KP1 3 Nut, flange whiz, 8-32 X-6210-4
1 TT Remote Start Panel, 7--20CCO TT-872 1 Nameplate, engraved, rheostat 283869
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 1 Rheostat (Includes rheo. & knob) X-467-4
3 Transformer, current GM11472 3 Screw, machine X-51-5
1 Bracket, CT mounting 299966 3 Nut, hex, machine screw, 8-32 X-72-4
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer PA-324179 3 Protective cap, masking 353393
1 TT Current Transformer, 30--65COZ/CFOZ TT-1124
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 Reactive Droop Compensator GM39328-KP14
3 Current transformer, 150:5, 2 VA, square 259360 1 Transformer, current GM30620
1 Bracket, CT mounting 276417 1 TT Reactive Droop Compensator, 20--300 kW TT-1417
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer PA-324181 3 Nut, flange whiz, 8-32 X-6210-4
1 TT Current Transformer, 30--65COZ/CFOZ TT-1124 1 Nameplate, engraved, rheostat 283869
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 1 Rheostat (Includes rheo. & knob) X-467-4
3 Current transformer, 300:5, 2 VA, square 255860 3 Screw, machine X-51-5
1 Bracket, CT mounting 276417 3 Nut, hex, machine screw, 8-32 X-72-4
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer, 50/60HZ Reconn. PA-324187 3 Protective cap, masking 353393
1 TT Current Transformer, 20--150 kW TT-842
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 Reactive Droop Compensator GM39328-KP16
3 Current transformer,400:5, 2 VA, square 253503 1 Transformer, current GM30621
1 Bracket, CT mounting 276417 1 TT Reactive Droop Compensator, 20--300 kW TT-1417
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer, 50/60 Hz Reconn. PA-324188 3 Nut, flange whiz, 8-32 X-6210-4
1 TT Current Transformer, 20--150 kW TT-842 1 Nameplate, engraved, rheostat 283869
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 1 Rheostat (Includes rheo. & knob) X-467-4
3 Current transformer, 500:5, 25 VA, square 273257 3 Screw, machine X-51-5
1 Bracket, CT mounting 299966 3 Nut, hex, machine screw, 8-32 X-72-4
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
Current Transformer PA-324189 3 Protective cap, masking 353393
1 TT Current Transformer, 20--150 kW TT-842
4 Screw, hex washer head, drill, 1/4-14 x 5/8 X-794-1 Reactive Droop Compensator GM39328-KP18
3 Current transformer, 600:5, 2 VA, square 253610 1 Transformer, current GM30622
1 Bracket, CT mounting 299966 1 TT Reactive Droop Compensator, 20--300 kW TT-1417
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
3 Nut, flange whiz, 8-32 X-6210-4
1 Nameplate, engraved, rheostat 283869
1 Rheostat (Includes rheo. & knob) X-467-4
3 Screw, machine X-51-5
3 Nut, hex, machine screw, 8-32 X-72-4
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
3 Protective cap, masking 353393

TP-6443 4/07 149

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Reactive Droop Compensator GM39328-KP22 Fuel Boost Pump, 24 V GM52065-KP1
1 Transformer, current GM30624 1 Bracket, mounting 229050
1 TT Reactive Droop Compensator, 20--300 kW TT-1417 1 Pump, fuel 344740
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48 1 Lead assembly 229168
3 Nut, flange whiz, 8-32 X-6210-4 3 Nut, hex, elastic stop, M6-1 X-101-25
1 Nameplate, engraved, rheostat 283869 1 Bushing, reducing, 1/8 x 1/4 in. NPT + vibra X-202-27
1 Rheostat (Includes rheo. & knob) X-467-4 6 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
3 Screw, machine X-51-5 3 Grommet, round X-284-39
3 Nut, hex, machine screw, 8-32 X-72-4 1 Connector, 90 deg., 1/4 in. ID hose X-391-20
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48 1 Elbow, street, 90 deg x 1/4 in. NPTF X-555-1
3 Protective cap, masking 353393
Fuel Boost Pump, 12 V PA-229172
Droop Compensator, 3-Phase GM39328-KP26 3 Nut, hex, elastic stop, M6-1 X-101-25
1 TT Reactive Droop Compensator, 20--300 kW TT-1417 1 Bushing, reducing, 1/8 x 1/4 in. NPT + vibra X-202-27
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48 6 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
3 Nut, flange whiz, 8-32 X-6210-4 3 Grommet, round X-284-39
1 Current transformer, 600:5, round 233953 1 Elbow, street, 90 deg x 1/4 in. NPTF X-555-1
1 Nameplate, engraved, rheostat 283869 1 Bracket, mounting 229050
1 Rheostat (Includes rheo. & knob) X-467-4 1 Pump, fuel 229051
3 Screw, machine X-51-5 1 Lead assembly 229168
3 Nut, hex, machine screw, 8-32 X-72-4 1 Connector, 90 deg., 1/4 in. ID hose X-391-20
3 Washer, plain, 0.188 x 0.438 in. OD X-25-48
4 Vibromount, controller GM38784-3 Governor Kits
2 Channel, Insulating GM47571
4 Nut, hex, elastic stop, 6 mm M982-06-80 Isochronous Governor,NonLoadShare,12 V GM17725-KP5
4 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12 1 Pickup, magnetic 255750
4 Screw, hex cap, M6x16 mm, JS500 full thrd M933-06016-60 1 Starter relay, 12 VDC, 20 A 259391
4 Washer, plain M125A-06-80 1 Controller, governor (Digital, NLS) GM17644-4
1 Actuator, governor 324516
Dry Contact Kits 4 Screw, pan head machine M7985A-05025-20
5 Nut, hex, 5 mm M934-05-50
Contact Assy, 10-Relay GM41603-KP1 1 Screw, pan head machine M7985A-05020-20
1 PCB assembly, 10-relay dry contact D-294303 1 Bushing, 1.312 x 1.50 in. NPT X-634-16
1 Harness, wiring, 10-relay dry contact GM49116 4 Spacer, 0.209 ID x 0.375 OD x 0.234 in. X-400-145
1 Decal, Warning 344556 1 Harness, wiring shielded power cable GM17767
6 Nut, hex, machine screw, 8-32 X-70-12 1 Harness, wiring shielded cable GM17768-1
6 Spacer, 0.25 OD, 0.5 in. X-712-9 1 Harness, wiring shielded cable GM17768-4
4 Washer, lock, 0.20 ID x 0.373 in. OD X-22-9
14-Relay Dry Contact GM41603-KP2 1 Washer, plain M125A-05-80
1 PCB assembly, 14-relay, dry contact A-320639 1 TT Governor, 125--150EOZ/100-125EFOZ TT-1420
1 Harness, wiring dry contacts GM49800 1 TT Digital Isochronous Governor, 20--230 kW TT-1399
1 Decal, Warning 344556
6 Nut, hex, machine screw, 8-32 X-70-12 Isochronous Governor, Load Share, 12 V GM17725-KP6
6 Spacer, 0.25 OD, 0.5 in. X-712-9 1 Pickup, magnetic 255750
1 Starter relay, 12 VDC, 20 A 259391
Fuel System Kits 1 Controller, governor (Digital, LS) GM17644-5
1 Actuator, governor 324516
Flexible Fuel Lines, USCG #46 GM15292-KP1 4 Screw, pan head machine M7985A-05025-20
1 Fuel line, flexible 344205 5 Nut, hex, 5 mm M934-05-50
1 Fuel line, flexible 344206 1 Screw, pan head machine M7985A-05020-20
2 Fitting, half union X-296-11 1 Bushing, 1.312 x 1.50 in. NPT X-634-16
1 Fitting, straight union X-695-2 4 Spacer, 0.209 ID x 0.375 OD x 0.234 in. X-400-145
1 TT Flexible Fuel Line, 33--150EOZ/EFOZ TT-1311 1 Harness, wiring shielded power cable GM17767
1 Harness, wiring shielded cable GM17768-1
Duplex Fuel Filter GM49664-KP1 1 Harness, wiring shielded cable GM17768-4
1 Filter, fuel/water separator GM49227 4 Washer, lock, 0.20 ID x 0.373 in. OD X-22-9
1 Washer, plain M125A-05-80
Duplex Fuel Filter GM49665-KP1 1 TT Governor, 125--150EOZ/100--125EFOZ TT-1420
1 Filter, fuel/water separator GM49226 1 TT Digital Isochronous Governor, 20--230 kW TT-1399

Flexible Fuel Lines, USCG #46 GM50479-KP1

1 Fuel line, flexible 344205
1 Fuel line, flexible GM48025
1 TT Flexible Fuel Line, 33--150EOZ/EFOZ TT-1311
1 Fitting, half union X-296-11
1 Fitting, half union X-296-6

150 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Isochronous Governor,NonLoadShare,24 V GM17725-KP7 Harness, Y Connector, Annun. PA-344437
1 Pickup, magnetic 255750 1 Wiring harness, extension 344437
1 Relay, 24 VDC 272684
1 Controller, governor (Digital, NLS) GM17644-4 Control Wiring to Plug, 4-Meter PA-344491
1 Actuator, governor 324703 1 Harness, wiring 336929
4 Screw, pan head machine M7985A-05025-20
5 Nut, hex, 5 mm M934-05-50 Control Wiring to Plug, Annun. PA-344492
1 Screw, pan head machine M7985A-05020-20 1 Wiring harness, John Deere marine 336925
1 Bushing, 1.312 x 1.50 in. NPT X-634-16
4 Spacer, 0.209 ID x 0.375 OD x 0.234 in. X-400-145 Cont. Wiring to Plug, Full Feat PA-344493
1 Harness, wiring shielded power cable GM17767 1 Wiring harness, John Deere marine 336927
1 Harness, wiring shielded cable GM17768-1
1 Harness, wiring shielded cable GM17768-4 Harness, 15 Ft. Rem. Annunciator PA-344501
4 Washer, lock, 0.20 ID x 0.373 in. OD X-22-9 1 Wiring harness, extension 344501
1 Washer, plain M125A-05-80
1 TT Governor, 125--150EOZ/100--125EFOZ TT-1420 Harness, 25 Ft. Rem. Annunciator PA-344502
1 TT Digital Isochronous Governor, 20--230 kW TT-1399 1 Wiring harness, Dec 3+ controller, FRII 344502

Isochronous Governor, Load Share, 24 V GM17725-KP8 Cable, 15 Ft. Remote Mounting PAA-344422
1 Pickup, magnetic 255750 1 Box, remote connection A-344422
1 Relay, 24 VDC 272684 1 TT Remote Connection, 20--2000 kW TT-1064
1 Controller, governor (Digital, LS) GM17644-5
1 Actuator, governor 324703 Cable, 25 Ft. Remote Mounting PAA-344423
4 Screw, pan head machine M7985A-05025-20 1 Box, remote connection A-344423
5 Nut, hex, 5 mm M934-05-50 1 TT Remote Connection, 20--2000 kW TT-1064
1 Screw, pan head machine M7985A-05020-20
1 Bushing, 1.312 x 1.50 in. NPT X-634-16 Cable, 40 Ft. Remote Mounting PAA-344505
4 Spacer, 0.209 ID x 0.375 OD x 0.234 in. X-400-145 1 Box, remote connection A-344505
1 Harness, wiring shielded power cable GM17767 1 TT Remote Connection, 20--2000 kW TT-1064
1 Harness, wiring shielded cable GM17768-1
1 Harness, wiring shielded cable GM17768-4 Isolated Ground System Kits
4 Washer, lock, 0.20 ID x 0.373 in. OD X-22-9
1 Washer, plain M125A-05-80 Isolated Ground System, 12 V GM49688-KP1
1 TT Governor, 125--150EOZ/100--125EFOZ TT-1420 4 Insulator, panel 233269
1 TT Governor Service, 30--100 kW GM, Ind TT-1388 1 Stud, 1/4-20 x 1 in. 237612
1 Switch assembly, pressure 253323
Harness Kits 4 Vibromount 282829
1 Switch, high temp. shutoff GM29288
Cable, 40 Ft. Remote Mounting GM17244-KP4 1 Switch, high temp. cut-out GM29289
1 Box assembly, 40 ft. remote mounting GM17234-4 1 Sender, oil pressure GM29290
1 Harness, wiring 40 ft. extension GM17242 1 Sender, temperature GM47208
1 Harness, wiring 40 ft. extension GM17243 1 Alternator, isolated ground, 12 VDC GM29294
1 Solenoid, magnetic GM30412
Control Wiring to Plug, 4-Meter, 100+ kW GM50958-KP2 2 Screw, hex cap M933-08020-60
1 Harness, extension GM51085 1 Bolt, hex cap X-125-33
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
Control Wiring to Plug, Full Feat. GM51368-KP2 2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
1 Harness, extension GM51265 7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
Harness, 15 Ft. Remote Panel PA-249334 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
1 Strap X-526-3 9 Bolt, hex cap X-465-6
1 Wiring harness, extension 249334 8 Nut, flange whiz, 8-32 X-6210-4
1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359
Harness, 25 Ft. Remote Panel PA-249336 1 Bracket, solenoid mtg. GM30266
1 Strap X-526-3 2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
1 Wiring harness, 16/20 kW Yanmar marine 249336 1 Bushing, face reducing GM31186
2 Tubing, heat shrink X-6079-2
Harness, 12 in. Pigtail PA-249941 1 Decal, Negative Battery Conn 226917
1 Harness, extension 249935 2 Screw, hex cap M933-12030-60
4 Bolt, hex cap X-129-15
Harness, Y Connector, 4-Meter PA-344388 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Wiring harness, 35--65 kW John Deere marine 344388 1 Plate, spacer GM49727
1 Bus, starter negative GM49728
Harness, 12 in. Pigtail, Full Feat. PA-344414 1 Harness, engine 40 JD Dec 3+ Iso Gnd 12V GM49694
1 Wiring harness, extension 344414 1 Screw, hex cap M933-12020-60
1 Nut, hex, M6923-12-80
Harness, 15 Ft. Rem. Panel, Full Feat PA-344415 1 Gauge, oil pressure, 12V GM52479
1 Wiring harness, extension 344415 1 Gauge, engine temperature GM30451

Harness, 25 Ft. Rem. Panel, Full Feat PA-344416

1 Wiring harness, Y-connector 344416

Harness, Y Connector, Full Feat. PA-344417

1 Wiring harness, John Deere marine 344417

TP-6443 4/07 151

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Isolated Ground System, 24 V GM49688-KP2 Isolated Ground System, 24 V GM49688-KP4
1 Switch assembly, pressure 253323 2 Insulator, panel 233269
4 Vibromount 282829 4 Vibromount 282829
1 Switch, high temp. shutoff GM29288 1 Switch, high temp. cut-out GM29289
1 Switch, high temp. cut-out GM29289 1 Sender, oil pressure GM29290
1 Sender, oil pressure GM29290 1 Sender, temperature GM47208
1 Sender, temperature GM47208 1 Alternator, isolated ground, 24 VDC GM29295
1 Alternator, isolated ground, 24 VDC GM29295 2 Screw, hex cap M933-08020-60
1 Strap, alternator mounting GM30488 3 Bolt, hex cap X-125-33
2 Nut, hex, 6 mm M6923-06-80 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
2 Screw, hex cap M933-06020-60 2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
2 Screw, hex cap M933-08020-60 7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Bolt, hex cap X-125-33 4 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 5 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 3 Bolt, hex cap X-465-6
2 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 8 Nut, flange whiz, 8-32 X-6210-4
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359
1 Bolt, hex cap X-465-6 2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
1 Nut, flange spiralock, 1/4-20 X-6210-2 1 Bushing, face reducing GM31186
8 Nut, flange whiz, 8-32 X-6210-4 2 Tubing, heat shrink X-6079-2
1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359 1 Decal, Negative Battery Conn 226917
2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31 1 Screw, hex cap M933-12020-60
1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161 4 Bolt, hex cap X-129-15
1 Spacer X-400-257 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Pulley, alternator GM30536 2 Plate, spacer GM49727
1 Spacer, alternator pulley GM30537 1 Bus, starter negative GM49728
1 Bolt, hex cap X-125-24 1 Harness, engine 55--99 kW JD Marine GM40885
1 Bushing, face reducing GM31186 2 Screw, hex cap M933-06020-60
2 Screw, hex cap M933-12020-60 1 Nut, hex, M6923-12-80
1 Decal, Negative Battery Conn 226917 2 Screw, hex cap M933-12030-60
2 Screw, hex cap M933-12030-60 1 Nut, flange spiralock, 1/4-20 X-6210-2
4 Bolt, hex cap X-129-15 1 Strap, alternator mounting GM30488
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 1 Pulley, alternator GM30536
2 Plate, spacer GM49727 1 Spacer, alternator pulley GM30537
1 Bus, starter negative GM49728 2 Nut, hex, 6 mm M6923-06-80
1 Harness, engine 40 JD Dec 3+ Iso Gnd 24V GM49695 1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161
2 Nut, hex, M6923-12-80 1 Spacer X-400-257
2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167 1 Bolt, hex cap X-125-24
1 Spacer, 0.384 ID x 0.5 OD x 0.25 in. X-400-191 2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167
1 Gauge, oil pressure 24V GM52480 1 Spacer, 0.384 ID x 0.5 OD x 0.25 in. X-400-191
1 Gauge, water temperature, 24V GM50533
Isolated Ground System, 12 V GM49688-KP5
Isolated Ground System, 12 V GM49688-KP3 4 Insulator, panel 233269
4 Insulator, panel 233269 1 Switch, high temp. cut-out GM29289
1 Stud, 1/4-20 x 1 in. 237612 1 Sender, oil pressure GM29290
4 Vibromount 282829 1 Sender, temperature GM47208
1 Switch, high temp. cut-out GM29289 1 Alternator, isolated ground, 12 VDC GM29294
1 Sender, oil pressure GM29290 1 Solenoid, magnetic GM30412
1 Sender, temperature GM47208 2 Screw, hex cap M933-08020-60
1 Alternator, isolated ground, 12 VDC GM29294 3 Bolt, hex cap X-125-33
1 Solenoid, magnetic GM30412 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
2 Screw, hex cap M933-08020-60 2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
3 Bolt, hex cap X-125-33 8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 3 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 8 Bolt, hex cap X-465-6
8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Bracket, solenoid mtg. GM30266
5 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 2 Insulator, standoff X-6128-34
7 Bolt, hex cap X-465-6 1 Bushing, face reducing GM31186
8 Nut, flange whiz, 8-32 X-6210-4 1 Decal, Negative Battery Conn 226917
1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359 2 Screw, hex cap M933-12030-60
1 Bracket, solenoid mtg. GM30266 4 Bolt, hex cap X-129-15
2 Insulator, standoff X-6128-34 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Bushing, face reducing GM31186 1 Plate, spacer GM49727
2 Tubing, heat shrink X-6079-2 1 Bus, starter negative GM50383
1 Decal, Negative Battery Conn 226917 1 Harness, engine Dec 3+ 125--180 ISO GND GM49699
2 Screw, hex cap M933-12030-60 2 Screw, hex cap M933-12020-60
4 Bolt, hex cap X-129-15 1 Nut, hex M6923-12-80
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 1 Hose, radiator wire insert X-6014-132
1 Plate, spacer GM49727
1 Bus, starter negative GM49728
1 Harness, engine 55--99 kW JD Marine GM40884
1 Screw, hex cap M933-12020-60
1 Nut, hex M6923-12-80

152 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Isolated Ground System, 24 V GM49688-KP6 Isolated Ground System, 24 V GM49688-KP8
2 Insulator, panel 233269 1 Switch assembly, pressure 253323
1 Switch, high temp. cut-out GM29289 4 Vibromount 282829
1 Sender, oil pressure GM29290 1 Switch, high temp. shutoff GM29288
1 Sender, temperature GM47208 1 Switch, high temp. cut-out GM29289
1 Alternator, isolated ground, 24 VDC GM29295 1 Sender, oil pressure GM29290
2 Screw, hex cap M933-08020-60 1 Sender, temperature GM47208
3 Bolt, hex cap X-125-33 2 Nut, hex, 6 mm M6923-06-80
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 2 Screw, hex cap M933-06020-60
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 2 Screw, hex cap M933-08020-60
8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 1 Bolt, hex cap X-125-33
4 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
3 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
4 Bolt, hex cap X-465-6 2 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
2 Insulator, standoff X-6128-34 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
1 Bushing, face reducing GM31186 1 Bolt, hex cap X-465-6
1 Decal, Negative Battery Conn 226917 1 Nut, flange spiralock, 1/4-20 X-6210-2
2 Screw, hex cap M933-12020-60 8 Nut, flange whiz, 8-32 X-6210-4
4 Bolt, hex cap X-129-15 1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
2 Plate, spacer GM49727 1 Bolt, hex cap X-125-24
1 Bus, starter negative GM50383 1 Bushing, face reducing GM31186
1 Harness, engine Dec 3+ 125--180 ISO GND GM49699 2 Screw, hex cap M933-12020-60
2 Screw, hex cap M933-06020-60 1 Decal, Negative Battery Conn 226917
1 Nut, hex M6923-12-80 2 Screw, hex cap M933-12030-60
2 Screw, hex cap M933-12030-60 4 Bolt, hex cap X-129-15
1 Pulley, alternator GM30536 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
2 Nut, hex, 6 mm M6923-06-80 2 Plate, spacer GM49727
1 Spacer X-400-259 1 Bus, starter negative GM49728
2 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12 1 Harness, engine 40 kW JD Marine GM51629
1 Solenoid, magnetic GM30413 2 Nut, hex M6923-12-80
1 Bracket, solenoid mtg. GM30266
1 Bolt, hex cap X-125-24 Ground, Isolated (12 V) Dec 550 GM49732-KP1
2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167 4 Insulator, panel 233269
1 Spacer, 0.384 ID x 0.5 OD x 0.25 in. X-400-191 1 Alternator, isolated ground, 12VDC GM29294
1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161 1 Harness, engine 40 kW JD Marine GM49633
1 Hose, radiator wire insert X-6014-132 7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Spacer, .531 ID x 1 OD x 1 in. X-400-230
Isolated Ground System, 12 V GM49688-KP7 1 Spacer X-400-257
4 Insulator, panel 233269 2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
1 Stud, 1/4-20 X 1 in. 237612 1 Decal, Negative Battery Conn 226917
1 Switch assembly, pressure 253323 2 Plate, spacer GM49727
4 Vibromount 282829 1 Bus, starter negative GM49728
1 Switch, high temp. shutoff GM29288 2 Screw, hex cap M933-12030-60
1 Switch, high temp. cut-out GM29289 4 Bolt, hex cap X-129-15
1 Sender, oil pressure GM29290 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Sender, temperature GM47208 1 Switch, high temp. cut-out GM29289
1 Solenoid, magnetic GM30412 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
2 Screw, hex cap M933-08020-60 1 Bracket, solenoid mtg. GM30266
1 Bolt, hex cap X-125-33 2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 1 Solenoid, magnetic GM30412
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 2 Tubing, heat shrink X-6079-2
7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 10 Bolt, hex cap X-465-6
8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 2 Screw, hex cap M933-08020-60
9 Bolt, hex cap X-465-6 1 Bolt, hex cap X-125-33
8 Nut, flange whiz, 8-32 X-6210-4 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
1 TT Isolated Ground, 40--150EOZ/33--125EFOZ TT-1359 1 Screw, hex cap M933-12020-60
1 Bracket, solenoid mtg. GM30266 1 Nut, hex M6923-12-80
2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
1 Bushing, face reducing GM31186
2 Tubing, heat shrink X-6079-2
1 Decal, Negative Battery Conn 226917
2 Screw, hex cap M933-12030-60
4 Bolt, hex cap X-129-15
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Plate, spacer GM49727
1 Bus, starter negative GM49728
1 Harness, engine 40 kW JD Marine GM51628
1 Screw, hex cap M933-12020-60
1 Nut, hex M6923-12-80

TP-6443 4/07 153

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Ground, Isolated (24 V) Dec 550 GM49732-KP2 Ground, Isolated (24 V) Dec 550 GM49732-KP4
1 Alternator, isolated ground, 24 VDC GM29295 1 Alternator, isolated ground, 24 VDC GM29295
1 Harness, engine 40 kW JD Marine GM49634 1 Harness, engine 80--99 kW JD Marine GM40749
8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161 1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161
1 Spacer X-400-257 1 Spacer X-400-257
2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31 2 Insulator, standoff X-6128-34
1 Decal, Negative Battery Conn 226917 1 Decal, Negative Battery Conn 226917
2 Plate, spacer GM49727 2 Plate, spacer GM49727
1 Bus, starter negative GM49728 1 Bus, starter negative GM49728
2 Screw, hex cap M933-12030-60 2 Screw, hex cap M933-12030-60
4 Bolt, hex cap X-129-15 4 Bolt, hex cap X-129-15
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
1 Switch, high temp. cut-out GM29289 1 Switch, high temp. cut-out GM29289
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
2 Bolt, hex cap X-465-6 2 Bolt, hex cap X-465-6
2 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 2 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
1 Bolt, hex cap X-125-33 1 Bolt, hex cap X-125-33
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
2 Screw, hex cap M933-12020-60 2 Screw, hex cap M933-12020-60
2 Nut, hex M6923-12-80 2 Nut, hex M6923-12-80
1 Bolt, hex cap X-125-24 1 Bolt, hex cap X-125-24
1 Cable, battery X-545-204 1 Cable, battery X-545-204
1 Strap, alternator mounting GM30488 1 Strap, alternator mounting GM30488
1 Pulley, alternator GM30536 1 Pulley, alternator GM30536
1 Spacer, alternator pulley GM30537 1 Spacer, alternator pulley GM30537
1 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15 1 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15
2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167 2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167
1 Spacer, 0.384 ID x 0.5 OD x .25 in. X-400-191 1 Spacer, 0.384 ID x 0.5 OD x .25 in. X-400-191

Ground, Isolated (12 V) Dec 550 GM49732-KP3 Ground, Isolated (12 V) Dec 550 GM49732-KP5
4 Insulator, panel 233269 4 Insulator, panel 233269
1 Alternator, isolated ground, 12VDC GM29294 1 Alternator, isolated ground, 12VDC GM29294
1 Harness, engine 55-99 kW JD Marine GM40717 1 Harness, Wiring Dec 550 125--180 kW Marine GM49199
7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Spacer, 0.531 ID x 1 OD x 1 in. X-400-230 2 Insulator, standoff X-6128-34
1 Spacer X-400-257 1 Decal, Negative Battery Conn 226917
2 Insulator, standoff X-6128-34 2 Plate, spacer GM49727
1 Decal, Negative Battery Conn 226917 1 Bus, starter negative GM50383
2 Plate, spacer GM49727 2 Screw, hex cap M933-12030-60
1 Bus, starter negative GM49728 4 Bolt, hex cap X-129-15
2 Screw, hex cap M933-12030-60 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
4 Bolt, hex cap X-129-15 1 Switch, high temp. cut-out GM29289
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
1 Switch, high temp. cut-out GM29289 1 Bracket, solenoid mtg. GM30266
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
1 Bracket, solenoid mtg. GM30266 1 Solenoid, magnetic GM30412
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 10 Bolt, hex cap X-465-6
1 Solenoid, magnetic GM30412 10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
2 Tubing, heat shrink X-6079-2 2 Screw, hex cap M933-08020-60
10 Bolt, hex cap X-465-6 1 Bolt, hex cap X-125-33
10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
2 Screw, hex cap M933-08020-60 2 Screw, hex cap M933-12020-60
1 Bolt, hex cap X-125-33 1 Nut, hex M6923-12-80
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 1 Hose, radiator wire insert X-6014-132
1 Screw, hex cap M933-12020-60
1 Nut, hex M6923-12-80

154 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Ground, Isolated (24 V) Dec 550 GM49732-KP6 Isolated Ground, 24 V GM49732-KP8
1 Alternator, isolated ground, 24 VDC GM29295 1 Harness, engine 40 kW JD Marine GM51631
1 Harness, Wiring Dec 550 125--180 kW Marine GM49199 8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
8 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26 2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31
2 Insulator, standoff X-6128-34 1 Decal, Negative Battery Conn 226917
1 Decal, Negative Battery Conn 226917 2 Plate, spacer GM49727
2 Plate, spacer GM49727 1 Bus, starter negative GM49728
1 Bus, starter negative GM50383 2 Screw, hex cap M933-12030-60
2 Screw, hex cap M933-12030-60 4 Bolt, hex cap X-129-15
4 Bolt, hex cap X-129-15 2 Standoff insulator, 1/2-13 x 2 in. X-6128-1
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 1 Switch, high temp. cut-out GM29289
1 Switch, high temp. cut-out GM29289 1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 2 Bolt, hex cap X-465-6
6 Bolt, hex cap X-465-6 2 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
6 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Bolt, hex cap X-125-33
1 Bolt, hex cap X-125-33 1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 2 Screw, hex cap M933-12020-60
2 Screw, hex cap M933-12020-60 2 Nut, hex M6923-12-80
1 Nut, hex M6923-12-80 1 Bolt, hex cap X-125-24
1 Bolt, hex cap X-125-24 1 Cable, battery X-545-204
1 Pulley, alternator GM30536
2 Insulator, panel 233269 Miscellaneous
1 Spacer X-400-259
1 Solenoid, magnetic GM30413 Dry Exhaust Elbow GM17650-KP1
2 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12 1 Elbow, dry exhaust GM17653
1 Bracket, solenoid mtg. GM30266
2 Screw, hex cap M933-06020-60 Keel Cooling/Dry Exhaust GM29561-KP3
2 Nut, hex, 6 mm M6923-06-80 1 Elbow, dry exhaust GM17653
1 Spacer, 0.531 ID x 1 OD x 0.75 in. X-400-161 1 Cover 352091
2 Spacer, 0.531 ID x 1 OD x 0.25 in. X-400-167 1 Gasket 352092
1 Spacer, 0.384 ID x 0.5 OD x .25 in. X-400-191 1 Tank GM31752
1 Hose, radiator wire insert X-6014-132 1 Hose GM31753
2 Connector, hose + vibra seal X-582-7
Isolated Ground, 12 V GM49732-KP7 2 Clamp, hose, 0.5/1 in. X-426-10
4 Insulator, panel 233269 1 TT Keel Cooling/Dry Exhst Conv, 40--150EOZ TT-1360
1 Harness, engine 40 kW JD Marine GM51630 1 TT Keel Cooling Guidelines, 40--150EOZ TT-1361
7 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26
1 Spacer, .531 ID x 1 OD x 1 in. X-400-230 Prealarm HWT and LOP Senders, Isolated GM30648-KP1
1 Spacer X-400-257 1 Switch, pressure assembly GM29293
2 Standoff insulator, 1/4-20 x 1.25 in. X-6128-31 1 Switch, pressure assembly GM29292
1 Decal, Negative Battery Conn 226917 1 TT Anticipatory Alarm, 30--65COZ TT-1091
2 Plate, spacer GM49727
1 Bus, starter negative GM49728 Communication Module, 16Light Contr. GM32644-KP1
2 Screw, hex cap M933-12030-60 1 Ribbon cable assembly GM21340
4 Bolt, hex cap X-129-15 1 Cable assembly, ribbon, 24-position GM32632
2 Standoff insulator, 1/2-13 x 2 in. X-6128-1 3 Spacer, 8-32 x 0.625, male-female GM32633
1 Switch, high temp. cut-out GM29289 3 Washer, lock, 0.172 ID x 0.333 in. OD X-22-7
1 Washer, lock, 0.323 ID x 0.586 in. OD X-21-1 1 TT Remote Serial Annunciator TT-1377
1 Bracket, solenoid mtg. GM30266 1 Connector, plug, 6-position 294619
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16 1 PCB assy, communication interface GM49791-1
1 Solenoid, magnetic GM30412
2 Tubing, heat shrink X-6079-2 Lloyd’s Type Approval GM34880-KA1
10 Bolt, hex cap X-465-6 1 Decal (Lloyd’s Approval) GM34378
10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Nameplate, IEC For Lloyd’s GM24414
2 Screw, hex cap M933-08020-60 1 Nameplate, blank GM40776
1 Bolt, hex cap X-125-33
1 Washer, plain, 0.344 ID x 0.687 in. OD X-25-85 Low Coolant Level Indicator GM40921-KP1
1 Screw, hex cap M933-12020-60 1 Switch, liquid level GM15506
1 Nut, hex M6923-12-80 1 Bracket, water level switch GM40920
1 Connector, 90 deg., 1/4 in. ID hose X-391-20
1 Connector, hose + vibra seal X-582-25
1 Hose, rubber X-6359-18
2 Clamp, hose, 0.25/0.70 in. X-426-9
1 Screw, hex cap M933-10020-60
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
2 Screw, hex cap M933-06020-60
2 Nut, hex, 6 mm M6923-06-80
1 TT Low Coolant Level, 33--150EOZ/EFOZ TT-1299
1 Coupling, non-metallic X-567-1

TP-6443 4/07 155

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Low Coolant Level Indicator GM40921-KP2 Oil Level Indicator (Low/High) GM49379-KP2
1 Switch, liquid level GM15506 1 Bracket, oil level alarm GM49236
1 Bracket, water level switch GM40920 1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
1 Connector, 90 deg., 1/4 in. ID hose X-391-20 1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2
2 Connector, hose + vibra seal X-582-25 2 Clamp, hose, .5/1 in. X-426-10
1 Hose, rubber, straight, 0.25 in. ID X-6359-1 2 Connector, hose + vibra seal X-582-5
2 Clamp, hose, 0.25/0.70 in. X-426-9 1 Line, flex fuel X-422-37
1 Screw, hex cap M933-10020-60 1 Gauge, oil level 227257
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 4 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12
1 Screw, hex cap M933-12025-60 1 Coupling, non-metallic X-567-1
1 Washer, plain M125A-12-80 2 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
2 Screw, hex cap M933-06020-60 2 Nut, hex, 10 mm M6923-10-80
2 Nut, hex, 6 mm M6923-06-80 4 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
1 TT Low Coolant Level, 33--150EOZ/EFOZ TT-1299 4 Bolt, hex cap X-465-6
1 Coupling, non-metallic X-567-1
1 Pipe, 1/2 in. NPT x 1.50 in., brass X-209-1 Oil Level Indicator (Low/High) GM49379-KP3
1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT K-1118 1 Bracket, oil level alarm GM49236
1 Hose, rubber, straight, 0.25 in. ID X-6359-1 1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13
2 Clamp, hose, 0.25/0.70 in. X-426-9 1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2
1 Adapter, bushing 364350 2 Clamp, hose, .5/1 in. X-426-10
1 Connector, 90 deg., 1/4 in. ID hose X-391-1 2 Connector, 90 deg., 1/2 in. ID hose X-391-21
1 Line, flex fuel X-422-37
Low Coolant Level Indicator GM40921-KP3 1 Gauge, oil level 227257
1 Switch, liquid level GM15506 4 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12
1 Bracket, water level switch GM16653 1 Coupling, non-metallic X-567-1
1 Connector, 90 deg., 1/4 in. ID hose X-391-20 2 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
2 Connector, hose + vibra seal X-582-25 2 Nut, hex, 10 mm M6923-10-80
1 Hose, rubber X-6359-11 4 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40
4 Clamp, hose, 0.25/0.70 in. X-426-9 4 Bolt, hex cap X-465-6
2 Screw, hex cap M933-06020-60
2 Nut, hex, 6 mm M6923-06-80 Dry Exhaust Elbow GM49689-KP1
1 TT Low Coolant Level, 33--150EOZ/EFOZ TT-1299 1 Elbow, dry exhaust GM49739
1 Coupling, non-metallic X-567-1 1 Gasket 352029
1 Hose, rubber X-6359-15
1 Connector, hose + vibra seal 337553 Dry Exhaust Elbow GM49689-KP2
2 Bolt, hex cap X-6238-10 1 Elbow, dry exhaust GM49740
2 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37
Keel Cooling & Dry Exhaust GM49690-KP1
Controller Connection, Dec 550 GM41605-KP1 1 Stud 352020
1 Connection, assembly, customer GM13984 1 Plug 352043
1 Harness, wiring controller connection GM49115 1 Strap 352044
2 Connector, plug, 36-position GM16752 1 Washer, plain, 0.406 ID x 0.656 OD X-25-28
5 Screw, machine X-49-2 2 Plug, pipe, 1/2 in. NPTF, brass X-75-54
2 Spacer, 0.25 OD, 0.375 in. X-712-13 1 Cover 352091
1 Panel, connection kit mounting GM48837 1 Gasket 352092
6 Washer, lock, 0.172 ID x 0.333 in. OD X-22-7 1 Elbow, dry exhaust GM49739
6 Nut, hex machine screw, 8-32 X-70-12 1 Gasket 352029
4 Spacer, 0.25 OD, 0.25 in. X-712-2 1 Nut, flange spiralock, 3/8-16 X-6210-9
4 Spacer, 0.25 OD, 0.875 in. X-712-15 2 Cap, plug 258892
1 Plate, cover GM39785
Oil Level Indicator (Low/High) GM49379-KP1 4 Screw,slotted hex washer head,mach X-794-3
1 Bracket, oil level alarm GM49236 1 TT Keel Cooling/Dry Exhst Conv, 40--150EOZ TT-1360
1 Tee, pipe, 1/2 x 1/2 x 1/2 NPT X-203-13 1 TT Keel Cooling Guidelines, 40--150EOZ TT-1361
1 Pipe, 1/2 in. NPT x 1.19 in. X-209-2
2 Clamp, hose, .5/1 in. X-426-10 Keel Cooling & Dry Exhaust GM49690-KP2
2 Connector, hose + vibra seal X-582-5 1 Stud 352020
1 Fuel line, flexible X-422-6 1 Plug 352043
1 Gauge, oil level 227257 1 Strap 352044
4 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12 1 Washer, plain, 0.406 ID x 0.656 OD X-25-28
1 Coupling, non-metallic X-567-1 2 Plug, pipe, 1/2 in. NPTF, brass X-75-54
2 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 1 Cover 352091
2 Nut, hex, 10 mm M6923-10-80 1 Gasket 352092
4 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 1 Clamp, exhaust, 4.25 in. 324245
4 Bolt, hex cap X-465-6 1 Elbow, dry exhaust GM49740
1 Nut, flange spiralock, 3/8-16 X-6210-9
1 TT Keel Cooling/Dry Exhst Conv, 40--150EOZ TT-1360
1 TT Keel Cooling Guidelines, 40--150EOZ TT-1361

Lloyd’s Approval, 100 kW> GM52066-KA1

1 Bracket, relay mounting GM14320
1 Nameplate, IEC For Lloyd’s GM24414
1 Decal (Lloyd’s Approval) GM34378
2 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16
1 Fuel lines, double wall 8081AFM75 GM50478

156 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Generator Heater, 110/120-220/240 V, 200W PA-253213 Standard Vibromounts GM47975-MA1
1 TT Generator Strip Heater, 20--300 kW TT-585 2 Mount, vibro 324390
4 Nut, hex elastic stop, 1/4-20 X-101-8 2 Vibromount 336813
8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-40 4 Support, vibromount GM14454
4 Bolt hex cap X-465-8 4 Nut, hex elastic stop M982-12-80
4 Nut, flange spiralock, 1/4-20 X-6210-2 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
2 Heater, strip 291269 4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
4 Screw, hex cap M931-12090-60
Prealarm HWT and LOP Senders PA-344201
1 TT Anticipatory Alarm, 30--65COZ TT-1091 Hydrolastic Mounts GM47975-MA2
1 Switch, high temperature shutoff 240976 2 Mount, fluid 344091
1 Switch assembly, pressure 271425 4 Screw, hex head machine X-6021-14
2 Mount, fluid vibro GM49225
Mounting Kits
Vibromounts, Standard GM47976-KP1
Standard Vibromounts GM47974-KP1 2 Vibromount 324391
4 Mount, vibro 324390 2 Vibromount 336813
4 Nut, hex elastic stop M982-12-80 4 Support, vibromount GM14454
8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 4 Nut, hex elastic stop M982-12-80
8 Screw, hex cap M933-10030-60 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
16 Nut, hex, 10 mm M6923-10-80 4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
1 TT Standard & Hydrolastic Mount, Marine TT-1315 4 Screw, hex cap M931-12090-60
4 Washer, plain M125A-12-80 1 TT Standard & Hydrolastic Mount, Marine TT-1315
4 Support, vibromount GM14454 8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 16 Nut, hex, 10 mm M6923-10-80
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 8 Screw, hex cap M933-10030-60
4 Screw, hex cap M931-12090-60 4 Washer, plain M125A-12-80

Hydrolastic Vibromounts GM47974-KP2 Mounts, Hydrolastic GM47976-KP2

4 Mount, fluid 344091 2 Mount, fluid 344091
4 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15 4 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15
4 Screw, hex head machine X-6021-14 4 Screw, hex head machine X-6021-14
8 Nut, flange spiralock, 1/2-13 X-6210-12 8 Nut, flange spiralock, 1/2-13 X-6210-12
1 TT Standard & Hydrolastic Mount, Marine TT-1315 1 TT Standard & Hydrolastic Mount, Marine TT-1315
2 Mount, fluid 359180
Standard Vibromounts GM47974-MA1
4 Mount, vibro 324390 Vibromounts, Standard GM47976-MA1
4 Support, vibromount GM14454 2 Vibromount 324391
4 Nut, hex elastic stop M982-12-80 2 Vibromount 336813
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 4 Support, vibromount GM14454
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 4 Nut, hex elastic stop M982-12-80
4 Screw, hex cap M931-12090-60 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
Hydrolastic Mounts GM47974-MA2 4 Screw, hex cap M931-12060-60
4 Mount, fluid 344091
4 Screw, hex head machine X-6021-14 Mounts, Hydrolastic GM47976-MA2
2 Mount, fluid 344091
Standard Vibromounts GM47975-KP1 4 Screw, hex head machine X-6021-14
2 Mount, vibro 324390 2 Mount, fluid 359180
2 Vibromount 336813
4 Support, vibromount GM14454 Vibromounts, Standard GM47977-KP1
4 Nut, hex elastic stop M982-12-80 4 Vibromount 324391
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 4 Support, vibromount GM14454
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 4 Nut, hex elastic stop M982-12-80
4 Screw, hex cap M931-12090-60 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
1 TT Standard & Hydrolastic Mount, Marine TT-1315 4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 4 Screw, hex cap M931-12090-60
16 Nut, hex, 10 mm M6923-10-80 1 TT Standard & Hydrolastic Mount, Marine TT-1315
8 Screw, hex cap M933-10030-60 8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
4 Washer, plain M125A-12-80 16 Nut, hex, 10 mm M6923-10-80
8 Screw, hex cap M933-10030-60
Hydrolastic Mounts GM47975-KP2 4 Washer, plain M125A-12-80
2 Mount, fluid 344091 Mounts, Hydrolastic GM47977-KP2
4 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15 2 Mount, fluid 359180
4 Screw, hex head machine X-6021-14 4 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15
8 Nut, flange spiralock, 1/2-13 X-6210-12 4 Screw, hex head machine X-6021-14
1 TT Standard & Hydrolastic Mount, Marine TT-1315 8 Nut, flange spiralock, 1/2-13 X-6210-12
2 Mount, fluid vibro GM49225 1 TT Standard & Hydrolastic Mount, Marine TT-1315
2 Mount, fluid vibro GM49225

TP-6443 4/07 157

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Vibromounts, Standard GM47977-MA1 Vibromounts, Standard GM47980-KP1
4 Vibromount 324391 4 Vibromount 336024
4 Support, vibromount GM14454 2 Support, vibromount GM49110
4 Nut, hex elastic stop M982-12-80 4 Nut, hex elastic stop M982-12-80
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
4 Screw, hex cap M931-12090-60 2 Support, vibromount GM16659
4 Washer, plain M125A-12-80
Mounts, Hydrolastic GM47977-MA2 16 Nut, hex, 10 mm M6923-10-80
2 Mount, fluid 359180 4 Screw, hex cap M931-12090-60
4 Screw, hex head machine X-6021-14 8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
2 Mount, fluid vibro GM49225 8 Screw, hex cap M933-10030-60
1 TT Standard & Hydrolastic Mount, Marine TT-1315
Vibromounts, Standard GM47978-KP1
2 Vibromount 324391 Standard Vibromounts GM47980-MA1
2 Support, vibromount GM14454 4 Vibromount 336024
4 Nut, hex elastic stop M982-12-80 2 Support, vibromount GM49110
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 4 Nut, hex elastic stop M982-12-80
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103
4 Screw, hex cap M931-12090-60 4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154
1 TT Standard & Hydrolastic Mount, Marine TT-1315 2 Support, vibromount GM16659
8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
16 Nut, hex, 10 mm M6923-10-80 Power Takeoff Kits
8 Screw, hex cap M933-10030-60
4 Washer, plain M125A-12-80 PTO Adapter Panel GM15267-KP1
2 Vibromount 336024 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
2 Support, vibromount GM16659 1 Door subassembly sound shield, front GM19858
4 Gusset, corner 344119
Mounts, Hydrolastic GM47978-KP2 1 Latch, sound shield 344145
4 Mount, fluid 359180 1 Insulation, acoustic foam GM19835
4 Washer, plain, 0.656 ID x 1.312 in. OD X-25-15 2 Insert, threaded, 1/4-20 in. 344484
4 Screw, hex head machine X-6021-14 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
8 Nut, flange spiralock, 1/2-13 X-6210-12 1 Channel, U X-6047-25
1 TT Standard & Hydrolastic Mount, Marine TT-1315 1 Insulation, acoustic foam GM25445
1 Rail, subassembly sound shield, front GM19860
Standard Vibromounts GM47978-MA1 2 Clip, speed 297596
2 Vibromount 336024 1 Foam, acoustic insulation (Powertech) GM14414
2 Vibromount 324391 1 Foam, acoustic insulation GM25457
2 Support, vibromount GM14454
4 Nut, hex elastic stop M982-12-80 SAE B Clutch & Mounting, 12 V (40-65 kW) GM19504-KP1
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 1 Housing, power take-off GM19399
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 1 Hub, PTO drive GM19415
2 Support, vibromount GM16659 1 Coupling, flexible GM19416
1 Guard, belt GM19430
Hydrolastic Vibromounts GM47978-MA2 1 Tube, coolant, 2.00 in. OD, steel GM19431
4 Mount, fluid 359180 1 Guard, power take-off GM19448
4 Screw, hex head machine X-6021-14 12 Screw, hex socket head machine X-55-29
1 Hose, radiator, straight, 2 in. ID X-281-4
Vibromounts, Standard GM47979-KP1 8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3
4 Vibromount 336024 4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
2 Support, vibromount GM14454 4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6
4 Nut, hex elastic stop M982-12-80 1 Stud (metric) X-6054-20
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 1 Stud (metric) X-6054-21
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 4 Nut, hex elastic stop M982-16-80
4 Screw, hex cap M931-12090-60 4 Screw, hex cap M931-16120-60
1 TT Standard & Hydrolastic Mount, Marine TT-1315 1 Decal, Equipment Grd 344295
8 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 1 Hub, PTO clutch drive GM19417
16 Nut, hex, 10 mm M6923-10-80 1 Clutch, electric 344240
8 Screw, hex cap M933-10030-60 1 Plate, clutch mounting 344246
4 Washer, plain M125A-12-80 2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
2 Support, vibromount GM16659 2 Screw, hex cap M931-12090-60
2 Screw, hex head machine X-6021-5
Standard Vibromounts GM47979-MA1 4 Bolt, hex cap X-6024-9
4 Vibromount 336024 5 Screw, hex cap M933-06010-60
2 Support, vibromount GM14454 5 Washer, plain M125A-06-80
2 Support, vibromount GM16659 8 Screw, hex cap M933-10035-60
4 Nut, hex elastic stop M982-12-80 1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
4 Washer, plain, 0.531 ID x 2.75 in. OD X-25-103 1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
4 Spacer, 0.527 ID x 0.625 OD x 2.3 in. X-400-154 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 Screw, hex cap M933-12020-60
2 Vibromount 324391

158 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
SAE C Clutch & Mounting, 12 V (40-65 kW) GM19504-KP2 SAE C Clutch & Mounting, 24 V (40-65 kW) GM19504-KP4
1 Housing, power take-off GM19399 1 Housing, power take-off GM19399
1 Hub, PTO drive GM19415 1 Hub, PTO drive GM19415
1 Coupling, flexible GM19416 1 Coupling, flexible GM19416
1 Guard, belt GM19430 1 Guard, belt GM19430
1 Tube, coolant, 2.00 in. OD, steel GM19431 1 Tube, coolant, 2.00 in. OD, steel GM19431
1 Guard, power take-off GM19448 1 Guard, power take-off GM19448
12 Screw, hex socket head machine X-55-29 12 Screw, hex socket head machine X-55-29
1 Hose, radiator, straight, 2 in. ID X-281-4 1 Hose, radiator, straight, 2 in. ID X-281-4
8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3 8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3
4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6 4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6
1 Stud (metric) X-6054-20 1 Stud (metric) X-6054-20
1 Stud (metric) X-6054-21 1 Stud (metric) X-6054-21
4 Nut, hex elastic stop M982-16-80 4 Nut, hex elastic stop M982-16-80
4 Screw, hex cap M931-16120-60 4 Screw, hex cap M931-16120-60
1 Decal, Equipment Grd 344295 1 Decal, Equipment Grd 344295
1 Hub, PTO clutch drive GM19417 1 Hub, PTO clutch drive GM19417
1 Clutch, electric 344241 1 Clutch, electric 344243
1 Plate, clutch mounting 344247 1 Plate, clutch mounting 344247
2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
2 Screw, hex cap M931-12090-60 2 Screw, hex cap M931-12090-60
2 Screw, hex head machine X-6021-5 2 Screw, hex head machine X-6021-5
4 Bolt, hex cap X-6024-9 4 Bolt, hex cap X-6024-9
5 Screw, hex cap M933-06010-60 5 Screw, hex cap M933-06010-60
5 Washer, plain M125A-06-80 5 Washer, plain M125A-06-80
8 Screw, hex cap M933-10035-60 8 Screw, hex cap M933-10035-60
1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 Screw, hex cap M933-12020-60 1 Screw, hex cap M933-12020-60
2 Vibromount 324391 2 Vibromount 324391

SAE B Clutch & Mounting, 24 V (40-65 kW) GM19504-KP3 SAE B Clutch & Mounting, 12 V (80-99 kW) GM19504-KP5
1 Housing, power take-off GM19399 1 Housing, power take-off GM19399
1 Hub, PTO drive GM19415 1 Hub, PTO drive GM19415
1 Coupling, flexible GM19416 1 Coupling, flexible GM19416
1 Guard, belt GM19430 1 Guard, belt GM19430
1 Tube, coolant, 2.00 in. OD, steel GM19431 1 Tube, coolant, 2.00 in. OD, steel GM19431
1 Guard, power take-off GM19448 1 Guard, power take-off GM19448
12 Screw, hex socket head machine X-55-29 12 Screw, hex socket head machine X-55-29
1 Hose, radiator, straight, 2 in. ID X-281-4 1 Hose, radiator, straight, 2 in. ID X-281-4
8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3 8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3
4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6 4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6
1 Stud (metric) X-6054-20 1 Stud (metric) X-6054-20
1 Stud (metric) X-6054-21 1 Stud (metric) X-6054-21
4 Nut, hex elastic stop M982-16-80 4 Nut, hex elastic stop M982-16-80
4 Screw, hex cap M931-16120-60 4 Screw, hex cap M931-16120-60
1 Decal, Equipment Grd 344295 1 Decal, Equipment Grd 344295
1 Hub, PTO clutch drive GM19417 1 Hub, PTO clutch drive GM19418
1 Clutch, electric 344242 1 Clutch, electric 344240
1 Plate, clutch mounting 344246 1 Plate, clutch mounting 344246
2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
2 Screw, hex cap M931-12090-60 2 Screw, hex head machine X-6021-5
2 Screw, hex head machine X-6021-5 4 Bolt, hex cap X-6024-9
4 Bolt, hex cap X-6024-9 5 Screw, hex cap M933-06010-60
5 Screw, hex cap M933-06010-60 5 Washer, plain M125A-06-80
5 Washer, plain M125A-06-80 8 Screw, hex cap M933-10035-60
8 Screw, hex cap M933-10035-60 1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308 1 Screw, hex cap M933-12020-60
1 Screw, hex cap M933-12020-60 2 Vibromount 336024
2 Vibromount 324391

TP-6443 4/07 159

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
SAE C Clutch & Mounting, 12 V (80-99 kW) GM19504-KP6 SAE C Clutch & Mounting, 24 V (80-99 kW) GM19504-KP8
1 Housing, power take-off GM19399 1 Housing, power take-off GM19399
1 Hub, PTO drive GM19415 1 Hub, PTO drive GM19415
1 Coupling, flexible GM19416 1 Coupling, flexible GM19416
1 Guard, belt GM19430 1 Guard, belt GM19430
1 Tube, coolant, 2.00 in. OD, steel GM19431 1 Tube, coolant, 2.00 in. OD, steel GM19431
1 Guard, power take-off GM19448 1 Guard, power take-off GM19448
12 Screw, hex socket head machine X-55-29 12 Screw, hex socket head machine X-55-29
1 Hose, radiator, straight, 2 in. ID X-281-4 1 Hose, radiator, straight, 2 in. ID X-281-4
8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3 8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3
4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6 4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6
1 Stud (metric) X-6054-20 1 Stud (metric) X-6054-20
1 Stud (metric) X-6054-21 1 Stud (metric) X-6054-21
4 Nut, hex elastic stop M982-16-80 4 Nut, hex elastic stop M982-16-80
4 Screw, hex cap M931-16120-60 4 Screw, hex cap M931-16120-60
1 Decal, Equipment Grd 344295 1 Decal, Equipment Grd 344295
1 Hub, PTO clutch drive GM19418 1 Hub, PTO clutch drive GM19418
1 Clutch, electric 344241 1 Clutch, electric 344243
1 Plate, clutch mounting 344247 1 Plate, clutch mounting 344247
2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5
2 Screw, hex head machine X-6021-5 2 Screw, hex head machine X-6021-5
4 Bolt, hex cap X-6024-9 4 Bolt, hex cap X-6024-9
5 Screw, hex cap M933-06010-60 5 Screw, hex cap M933-06010-60
5 Washer, plain M125A-06-80 5 Washer, plain M125A-06-80
8 Screw, hex cap M933-10035-60 8 Screw, hex cap M933-10035-60
1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80
1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 Screw, hex cap M933-12020-60 1 Screw, hex cap M933-12020-60
2 Vibromount 336024 2 Vibromount 336024

SAE B Clutch & Mounting, 24 V (80-99 kW) GM19504-KP7 PTO Adapter Panel GM19857-KP1
1 Housing, power take-off GM19399 1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 Hub, PTO drive GM19415 1 Door subassembly sound shield, front GM19859
1 Coupling, flexible GM19416 4 Gusset, corner 344119
1 Guard, belt GM19430 1 Latch, sound shield 344145
1 Tube, coolant, 2.00 in. OD, steel GM19431 1 Insulation, acoustic foam GM19836
1 Guard, power take-off GM19448 2 Insert, threaded, 1/4-20 in. 344484
12 Screw, hex socket head machine X-55-29 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Hose, radiator, straight, 2 in. ID X-281-4 1 Channel, U X-6047-25
8 Washer, hardened, 0.406 ID x 0.812 in. OD X-801-3 1 Rail subassembly, sound shield, front GM19861
4 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 2 Clip, speed 297596
4 Washer, hardened, 0.469 ID x 0.922 in. OD X-801-6 1 Foam, acoustic insulation (Powertech) GM16860
1 Stud (metric) X-6054-20
1 Stud (metric) X-6054-21 Relay Kits
4 Nut, hex elastic stop M982-16-80
4 Screw, hex cap M931-16120-60 Run Relay, 12 V PA-273743
1 Decal, Equipment Grd 344295 1 TT Run Relay, 20--1600 kW TT-700
1 Hub, PTO clutch drive GM19418 2 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
1 Clutch, electric 344242 2 Screw, machine X-49-26
1 Plate, clutch mounting 344246 2 Nut, flange whiz, 6-32 X-6210-3
2 Washer, hardened, 0.656 ID x 1.06 in. OD X-801-5 1 Relay assembly, 3 PDT, 12 VDC 273705
2 Screw, hex head machine X-6021-5
4 Bolt, hex cap X-6024-9 Run Relay, 24 V PA-273744
5 Screw, hex cap M933-06010-60 1 TT Run Relay, 20--1600 kW TT-700
5 Washer, plain M125A-06-80 4 Washer, plain, 0.156 ID x 0.375 in. OD X-25-9
8 Screw, hex cap M933-10035-60 2 Screw, machine X-49-26
1 Screw, hex cap, fully thrd M10 x 25 mm M933-10025-60 2 Nut, flange whiz, 6-32 X-6210-3
1 Washer, plain, 10.5 ID x 20.0 OD M125A-10-80 1 Relay assembly, 3 PDT, 24 VDC 273706
1 TT Power Takeoff, 33--99EOZ/EFOZ, Marine TT-1308
1 Screw, hex cap M933-12020-60
2 Vibromount 336024

160 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.

Remote Panel Kits Full Feature Panel, 12 V GM51369-KP11

1 Panel assembly, control GM51370-5
Annunciator, Remote Serial RSA1000 GM34474-KP1 2 Screw, slotted panhead, thread-cutting X-67-127
1 Annunciator, remote serial GM34433-1 1 Switch, cam 292374
1 Annunciator, cover assembly GM34434-1 1 Knob, selector 296291
1 Box, remote serial annunciator GM31884 1 Voltmeter, 0-300/600 V, AC 282814
1 Decal, Equipment Grd 344295 1 Ammeter, 0-400/800 A, AC 295340
2 Washer, lock, 0.20 ID x 0.595 in. OD X-22-13 2 Lamp, 125 V, 0.33 W 291740
1 Nut, hex machine screw, 10-32 X-70-3 1 Meter, frequency, 45-65 Hz, AC 295069
4 Screw, tapping X-67-154 1 Gauge, water temperature 344035
1 Nameplate, remote serial annunciator GM34618 1 Gauge, oil pressure 344036
1 PCB assembly serial remote annunciator GM31211 1 Gauge, volt 344037
1 Bushing, 1.000 x 1.375 in. NPT X-634-15 1 Switch, rocker, 1-pole 344392
1 Plate, wall mounting GM33031 1 Panel, control GM49956
1 TT Remote Serial Annunciator TT-1377 1 Wiring harness, extension 344409
1 Connector, plug, 6-position 294619 1 Gauge, engine hours GM28392
1 Bulb, light GM28394
Annunciator, Remote Serial RSA1000 GM34474-KP2 2 Nut, hex M934-04-B
1 Annunciator, remote serial GM34433-1 1 TT Rmt Start/Full Panel, 30--150 kW Marine TT-1131
1 Annunciator, cover assembly GM34434-1 2 Screw, machine X-51-11
1 Box, remote serial annunciator GM31884 2 Nut, flange whiz, 8-32 X-6210-4
1 Decal, Equipment Grd 344295 3 Transformer, current 150:5, round 246886
2 Washer, lock, 0.20 ID x 0.595 in. OD X-22-13 1 Terminal block 266118
1 Nut, hex machine screw, 10-32 X-70-3 1 Sender, oil pressure GM51459
4 Screw, tapping X-67-154 1 Sender, water temperature GM50536
1 Nameplate, remote serial annunciator GM34618 1 Strip, marker 344553
1 PCB assembly serial remote annunciator GM31211 1 Fitting, 45 deg. street elbow 267428
1 Bushing, 1.000 x 1.375 in. NPT X-634-15
1 Plate, wall mounting GM33031 Full Feature Panel, 24 V GM51369-KP12
1 TT Remote Serial Annunciator TT-1377 1 Panel assembly, control GM51370-6
1 Ribbon cable assembly GM21340 2 Screw, slotted panhead, thread-cutting X-67-127
1 Cable assembly, ribbon, 24-position GM32632 1 Switch, cam 292374
3 Spacer, 8-32 x 0.625, male-female GM32633 1 Knob, selector 296291
3 Washer, lock, 0.172 ID x 0.333 in. OD X-22-7 1 Voltmeter, 0-300/600 V, AC 282814
1 Connector, plug, 6-position 294619 1 Ammeter, 0-400/800 A, AC 295340
1 PCB assy, communication interface GM49791-1 2 Lamp, 125 V, 0.33 W 291740
1 Meter, frequency, 45-65 Hz, AC 295069
Plus Panel, 12 V GM50955-KP1 1 Gauge, water temperature 344035
1 Panel assembly, control A-344394 1 Gauge, oil pressure 344036
1 Gauge, water temperature 344035 1 Voltmeter, 24 V GM32617
1 Gauge, oil pressure 344036 1 Switch, rocker, 1-pole 344398
1 Gauge, volt 344037 1 Panel, control GM49956
1 Switch, rocker, 1-pole 344392 1 Wiring harness, extension 344409
1 Panel, control 344537 1 Gauge, engine hours GM28392
1 Wiring harness, extension 344548 1 Bezel, gauge GM28393
1 Gauge, engine hours GM28392 2 Bulb, light GM28602
1 Bulb, light GM28394 2 Bulb, light GM28614
2 Nut, hex M934-04-B 2 Nut, hex M934-04-B
1 TT Rmt Start/Plus Panel, 30--150 kW Marine TT-1130 1 TT Rmt Start/Full Panel, 30--150 kW Marine TT-1131
1 Sender, oil pressure GM51459 2 Screw, machine X-51-11
1 Sender, water temperature GM50536 2 Nut, flange whiz, 8-32 X-6210-4
1 Fitting, 45 deg. street elbow 267428 3 Transformer, current 150:5, round 246886
1 Terminal block 266118
Plus Panel, 24 V GM50955-KP2 1 Sender, oil pressure GM51459
1 Panel assembly, control A-344400 1 Sender, water temperature GM50536
1 Gauge, water temperature 344035 1 Strip, marker 344553
1 Gauge, oil pressure 344036 1 Fitting, 45 deg. street elbow 267428
1 Voltmeter, 24 V GM32617
1 Switch, rocker, 1-pole 344398 Standard Panel, 12 V PA-344396
1 Panel, control 344537 1 Panel assembly, control A-344393
1 Wiring harness, extension 344548 1 Panel, control 344390
1 Gauge, engine hours GM28392 1 Wiring harness, remote panel 344391
1 Bezel, gauge GM28393 1 Switch, rocker, 1-pole 344392
2 Bulb, light GM28602 1 Gauge, engine hours GM28392
2 Bulb, light GM28614 1 Bulb, light GM28394
2 Nut, hex M934-04-B 2 Nut, hex M934-04-B
1 TT Rmt Start/Plus Panel, 30--150 kW Marine TT-1130 1 TT Rmt Start/Stndrd Pnl, 30--150 kW Marine TT-1128
1 Sender, oil pressure GM51459
1 Sender, water temperature GM50536
1 Fitting, 45 deg. street elbow 267428

TP-6443 4/07 161

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Plus Panel, 12 V PA-344397 Full Feature Panel, 24 V PA-344407
1 Panel assembly, control A-344394 1 Panel assembly, control A-344405
1 Gauge, water temperature 344035 2 Screw, slotted panhead, thread-cutting X-67-127
1 Gauge, oil pressure 344036 1 Switch, cam 292374
1 Gauge, volt 344037 1 Knob, selector 296291
1 Switch, rocker, 1-pole 344392 1 Voltmeter, 0-300/600 V, AC 282814
1 Panel, control 344537 2 Lamp, 125 V, 0.33 W 291740
1 Wiring harness, extension 344548 1 Meter, frequency, 45-65 Hz, AC 295069
1 Gauge, engine hours GM28392 1 Ammeter, 0--75/150 A, AC 295337
1 Bulb, light GM28394 1 Gauge, water temperature 344035
2 Nut, hex M934-04-B 1 Gauge, oil pressure 344036
1 TT Rmt Start/Plus Panel, 30--150 kW Marine TT-1130 1 Voltmeter, 24 V GM32617
1 Sender, oil pressure 344538 1 Switch, rocker, 1-pole 344398
1 Sender, water temperature 344539 1 Panel, control GM49956
1 Wiring harness, extension 344409
Standard Panel, 24 V PA-344401 1 Gauge, engine hours GM28392
1 Panel assembly, control A-344399 1 Bezel, gauge GM28393
1 Panel, control 344390 2 Bulb, light GM28602
1 Wiring harness, remote panel 344391 2 Bulb, light GM28614
1 Switch, rocker, 1-pole 344398 2 Nut, hex M934-04-B
1 Gauge, engine hours GM28392 1 TT Rmt Start/Full Panel, 30--150 kW Marine TT-1131
1 Bulb, light GM28602 2 Screw, machine X-51-11
2 Nut, hex M934-04-B 2 Nut, flange whiz, 8-32 X-6210-4
1 TT Rmt Start/Stndrd Pnl, 30--150 kW Marine TT-1128 3 Transformer, current 150:5, round 246886
1 Terminal block 266118
Plus Panel, 24 V PA-344402 1 Sender, oil pressure 344538
1 Panel assembly, control A-344400 1 Sender, water temperature 344539
1 Gauge, water temperature 344035 1 Strip, marker 344553
1 Gauge, oil pressure 344036
1 Voltmeter, 24 V GM32617 Remote Annunciator Panel PA-344432
1 Switch, rocker, 1-pole 344398 1 Panel assy, annunciator A-344522
1 Panel, control 344537 1 PCB assembly, 16-light annunciator A-292885
1 Wiring harness, extension 344548 2 Washer, lock, 0.145 ID x 0.285 in. OD X-22-47
1 Gauge, engine hours GM28392 4 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115
1 Bezel, gauge GM28393 1 Bushing, 1.000 x 1.375 in. NPT X-634-15
2 Bulb, light GM28602 4 Screw, slotted flat c’sunk machine X-31-9
2 Bulb, light GM28614 2 Screw, machine X-49-48
2 Nut, hex M934-04-B 4 Nut, hex machine screw, 8-32 X-6234-8
1 TT Rmt Start/Plus Panel, 30--150 kW Marine TT-1130 4 Screw, slotted hex washer, thr-cut X-67-43
1 Sender, oil pressure 344538 6 Screw, hex washer head, drill X-794-2
1 Sender, water temperature 344539 1 Bracket, wall mounting 253346
1 Panel, front 253350
Full Feature Panel, 12 V PA-344406 1 Decal, Marker 258832
1 Panel assembly, control A-344404 1 Decal, 16-Light Controller, 4.25 x 7.81 258834
2 Screw, slotted panhead, thread-cutting X-67-127 1 Wiring harness, annunciator panel 258890
1 Switch, cam 292374 1 Terminal block 258891
1 Knob, selector 296291 2 Bracket, mounting 293993
1 Voltmeter, 0-300/600 V, AC 282814 1 Wiring harness, John Deere marine 336926
2 Lamp, 125 V, 0.33 W 291740 1 Panel, annunciator 344521
1 Meter, frequency, 45-65 Hz, AC 295069 1 TT Remote Annunciator, 30--150 kW, Marine TT-1129
1 Ammeter, 0-75/150 A, AC 295337
1 Gauge, water temperature 344035 Siphon Break Kits
1 Gauge, oil pressure 344036
1 Gauge, volt 344037 Siphon Break Hose Connection GM15268-KP2
1 Switch, rocker, 1-pole 344392 1 Valve, siphon break, 1.50 in. hose 344160
1 Panel, control GM49956 2 Connector, hose, 90 deg elbow, nylon GM15467
1 Wiring harness, extension 344409 2 Grommet, round X-284-4
1 Gauge, engine hours GM28392 1 Hose, seawater, 1.50 in. ID GM26171
1 Bulb, light GM28394 1 Hose, molded seawater, 31.8 mm ID GM15499
2 Nut, hex M934-04-B 2 Clamp, hose, 1.31/2.25 in. X-426-4
1 TT Rmt Start/Full Panel, 30--150 kW Marine TT-1131 1 TT Siphon Break, 5--150 kW, Marine TT-1184
2 Screw, machine X-51-11
2 Nut, flange whiz, 8-32 X-6210-4 Siphon Break Hose Connection GM15466-KP2
3 Transformer, current 150:5, round 246886 1 Valve, siphon break, 1.50 in. hose 344160
1 Terminal block 266118 2 Connector, hose, 90 deg elbow, nylon GM15467
1 Sender, oil pressure 344538 2 Grommet, round X-284-4
1 Sender, water temperature 344539 1 Hose, seawater, 1.50 in. ID GM26170
1 Strip, marker 344553 1 Hose, molded seawater, 38.1 mm ID GM15469
2 Clamp, hose, 1.31/2.25 in. X-426-4
1 TT Siphon Break, 5--150 kW, Marine TT-1184

162 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Siphon Break Hose Connection GM16679-KP1 Sound Shield Kits, continued
1 Valve, siphon break, 1.50 in. hose 344160
2 Connector, hose, 90 deg elbow, PVC 344695 Sound Shield, continued GM16678-KP1
1 Hose, molded seawater, 31.8 mm ID GM16994
1 Hose, radiator, straight, 1.25 in. ID X-272-29 2 Foam, acoustic insulation (Powertech) GM16846
1 TT Siphon Break, 5--150 kW, Marine TT-1184 1 Foam, acoustic insulation (Powertech) GM16847
2 Grommet, round X-284-2 2 Bushing, 0.938 x 1.187 in. NPT X-634-14
2 Clamp, hose, 0.81/1.75 in. X-426-8 1 Bushing X-634-29
2 Connector, hose GM17096 2 Seal, push-on trim X-6422-18
1 Seal, push-on trim X-6423-8
Siphon Break PA-344160 1 Door subassembly, sound shield, RH GM16915
1 Valve, siphon break, 1.50 in. hose 344160 1 Latch, sound shield 344145
1 TT Siphon Break, 3.5--150 kW TT-1268 1 Foam, acoustic insulation (Powertech) GM16836
2 Insert, threaded, 1/4-20 in. 344484
Sound Shield Kits 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
Sound Shield GM16678-KP1 4 Gusset, corner 344119
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 1 Support, sound shield, LH GM16742
12 Clip, speed 297596 1 Panel subassembly, sound shield, LH GM16923
1 Rail subassembly, sound shield, front GM16921 1 Foam, acoustic insulation (Powertech) GM16850
2 Clip, speed 297596 2 Insert, threaded, 1/4-20 in. 344484
1 Foam, acoustic insulation (Powertech) GM16860 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
6 Connector, outside corner GM15486 2 Clip, speed 297596
2 Connector, inside corner GM15487 1 Insulation, adhesive backed foam X-6031-11
1 Insulating blanket, exhaust (JD 50-65) 344384 1 Door subassembly, sound shield (alt) GM16913
1 Support, sound shield, RH GM16741 1 Decal, Kohler Power Systems X-6348-2
1 Roof subassembly, sound shield (alt) GM16919 1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16848 1 Foam, acoustic insulation (Powertech) GM16841
1 Grommet, round X-284-31 2 Insert, threaded, 1/4-20 in. 344484
1 Door subassembly, sound shield, rear GM16912 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Latch, sound shield 344145 1 TT Sound Shield, 125/150EOZ, 100/125EFOZ TT-1292
1 Foam, acoustic insulation (Powertech) GM16861 4 Bolt, hex cap X-125-48
2 Insert, threaded, 1/4-20 in. 344484 4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142
1 Panel subassembly, access GM15463 1 Base, sound shield GM16724
3 Clip, spring 344146 6 Bolt, hex cap X-6238-3
1 Foam, acoustic insulation (Powertech) GM15329 6 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37
6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 1 Fuel line, flexible 344205
1 Door subassembly, sound shield, LH GM16917 1 Fuel line, flexible GM16960
2 Latch, sound shield 344145 1 Fitting, half union X-296-11
1 Foam, acoustic insulation (Powertech) GM16854 10 Bolt, hex cap X-465-24
2 Foam, acoustic insulation (Powertech) GM16855 1 Channel, U X-6047-40
1 Foam, acoustic insulation (Powertech) GM16856 1 Channel, U X-6047-19
1 Foam, acoustic insulation (Powertech) GM16853 10 Screw, machine X-73-33
1 Foam, acoustic insulation (Powertech) GM16851 1 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56
1 Foam, acoustic insulation (Powertech) GM16852 6 Foam, acoustic insulation (Yanmar) 359584
2 Insert, threaded, 1/4-20 in. 344484 1 Fitting, straight union X-695-2
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Elbow, wet exhaust GM16652
4 Gusset, corner 344119 4 Screw, hex cap M933-08020-60
1 Duct, air outlet GM16743 4 Nut, hex, 8 mm M6923-08-80
1 Door subassembly, sound shield, front GM16911 1 Foam, acoustic insulation (Powertech) GM16845
1 Latch, sound shield 344145 1 Foam, acoustic insulation (Powertech) GM16859
1 Foam, acoustic insulation (Powertech) GM16858 1 Fitting, half union X-296-6
2 Insert, threaded, 1/4-20 in. 344484 1 Fitting, half union X-296-14
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Panel subassembly, sound shield, RH GM16924
4 Gusset, corner 344119 1 Foam, acoustic insulation (Powertech) GM16837
1 Roof subassembly, sound shield (eng) GM16918 2 Insert, threaded, 1/4-20 in. 344484
1 Decal, Caution-Not A Step 343165 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Foam, acoustic insulation (Powertech) GM16857 1 Decal, Warning Fire Port GM10148
2 Brace, door GM16726 2 Clip, speed 297596
1 Door subassembly, sound shield (alt) GM16914 1 Door subassembly, sound shield, RH GM16916
1 Latch, sound shield 344145 1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16841 1 Foam, acoustic insulation (Powertech) GM16838
2 Insert, threaded, 1/4-20 in. 344484 2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Door subassembly, sound shield (eng) GM16922 4 Gusset, corner 344119
1 Foam, acoustic insulation (Powertech) GM16849 1 Rail, sound shield, rear GM16746
2 Clip, speed 297596 44 Screw, drill #8 stainless steel X-794-5
1 Door, sound shield, rear GM16730 1 Decal, Caution Hot Engine 249809
2 Plug, button X-301-48
1 Duct subassembly, air intake GM16920
1 Foam, acoustic insulation (Powertech) GM16842
2 Foam, acoustic insulation (Powertech) GM16844
2 Foam, acoustic insulation (Powertech) GM16843

TP-6443 4/07 163

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield GM40843-KP1
4 Bolt, hex cap X-125-48 1 Door subassembly, sound shield (alt) GM50730
4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139 1 Decal, Kohler Power Systems X-6348-2
10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142 1 Latch, sound shield 344145
10 Bolt, hex cap X-465-24 1 Foam, acoustic insulation (Powertech) GM40854
1 Channel, U X-6047-19 2 Insert, threaded, 1/4-20 in. 344484
1 Channel, U X-6047-40 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
10 Screw, machine X-73-33 1 Door, subassembly, sound shield (alt) GM50956
1 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56 1 Latch, sound shield 344145
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 1 Foam, acoustic insulation (Powertech) GM40854
12 Clip, speed 297596 2 Insert, threaded, 1/4-20 in. 344484
6 Connector, outside corner GM15486 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Connector, inside corner GM15487 1 Door subassembly, sound shield, LH GM16917
1 Foam, acoustic kit (Powertech) JD Marine GM40856 2 Latch, sound shield 344145
1 Blanket, exhaust GM40881 1 Foam, acoustic insulation (Powertech) GM16854
1 Support, sound shield, RH GM16741 2 Foam, acoustic insulation (Powertech) GM16855
1 Support, sound shield, LH GM16742 1 Foam, acoustic insulation (Powertech) GM16856
6 Foam, acoustic insulation (Yanmar) 359584 1 Foam, acoustic insulation (Powertech) GM16853
1 Base, sound shield GM40868 1 Foam, acoustic insulation (Powertech) GM16851
2 Fitting, half union X-296-11 1 Foam, acoustic insulation (Powertech) GM16852
1 Fuel line, flexible 344205 2 Insert, threaded, 1/4-20 in. 344484
1 Fuel line, flexible GM48025 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Fitting, half union X-296-6 4 Gusset, corner 344119
44 Screw, drill #8 stainless steel X-794-5 1 Duct, air outlet GM16743
2 Plug, button X-301-48 1 Roof subassembly, sound shield (eng) GM16918
1 Panel subassembly, sound shield, LH GM16923 1 Decal, Caution-Not A Step 343165
1 Foam, acoustic insulation (Powertech) GM16850 1 Foam, acoustic insulation (Powertech) GM16857
2 Insert, threaded, 1/4-20 in. 344484 2 Brace, door GM16726
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Roof subassembly, sound shield (alt) GM51373
2 Clip, speed 297596 1 Foam, acoustic insulation (Powertech) GM40855
1 Insulation, adhesive backed foam X-6031-11 1 Grommet, round X-284-31
1 Panel subassembly, sound shield, RH GM16924 1 Duct subassembly, air intake GM16920
1 Foam, acoustic insulation (Powertech) GM16837 1 Foam, acoustic insulation (Powertech) GM16842
2 Insert, threaded, 1/4-20 in. 344484 2 Foam, acoustic insulation (Powertech) GM16844
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Foam, acoustic insulation (Powertech) GM16843
1 Decal, Warning Fire Port GM10148 2 Foam, acoustic insulation (Powertech) GM16846
2 Clip, speed 297596 1 Foam, acoustic insulation (Powertech) GM16847
4 Nut, hex, 8 mm M6923-08-80 2 Bushing, 0.938 x 1.187 in. NPT X-634-14
4 Screw, hex cap M933-08020-60 1 Bushing X-634-29
1 TT Sound Shield, 125/150EOZ, 100/125EFOZ TT-1292 2 Seal, push-on trim X-6422-18
6 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37 1 Seal, push-on trim X-6423-8
6 Bolt, hex cap X-6238-3 1 Rail subassembly, sound shield, front GM16921
1 Foam, acoustic insulation (Powertech) GM16839 2 Clip, speed 297596
1 Foam, acoustic insulation (Powertech) GM16840 1 Foam, acoustic insulation (Powertech) GM16860
1 Foam, acoustic insulation (Powertech) GM16845 1 Door subassembly, sound shield (eng) GM16922
1 Foam, acoustic insulation (Powertech) GM16859 1 Foam, acoustic insulation (Powertech) GM16849
1 Panel subassembly, access GM15463 2 Clip, speed 297596
3 Clip, spring 344146 2 Plug, button X-301-48
1 Foam, acoustic insulation (Powertech) GM15329
6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115
1 Door subassembly, sound shield, front GM16911
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16858
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
4 Gusset, corner 344119
1 Door subassembly, sound shield, RH GM16915
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16836
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
4 Gusset, corner 344119
1 Door subassembly, sound shield, RH GM16916
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16838
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
4 Gusset, corner 344119
1 Door subassembly, sound shield, rear GM16912
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM16861
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283

164 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield, 40 kW GM47357-KP1
12 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 1 Roof subassembly, sound shield (eng) GM15386
6 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142 1 Decal, Caution-Not A Step 343165
6 Bolt, hex cap X-465-24 1 Foam, acoustic insulation (Powertech) GM14412
1 Channel, U X-6047-38 1 Brace, door GM14446
1 Channel, U X-6047-39 2 Gusset, corner 344119
10 Screw, machine X-73-33 1 Door subassembly, sound shield, LH GM15394
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 2 Latch, sound shield 344145
12 Clip, speed 297596 1 Foam, acoustic insulation (Powertech) GM14417
1 Decal, Caution-Not A Step 343165 2 Foam, acoustic insulation (Powertech) GM14408
2 Panel, access 344125 1 Foam, acoustic insulation (Powertech) GM14426
6 Connector, outside corner GM15486 1 Foam, acoustic insulation (Powertech) GM14410
2 Connector, inside corner GM15487 1 Foam, acoustic insulation (Powertech) GM15328
6 Clip, spring 344146 1 Foam, acoustic insulation (Powertech) GM14409
1 Foam, acoustic kit (Powertech) JD Marine GM47605 2 Insert, threaded, 1/4-20 in. 344484
1 Decal, Warning Fire Port GM10148 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Support, sound shield, RH GM14438 4 Gusset, corner 344119
1 Support, sound shield, LH GM14439 1 Duct, air outlet GM14441
1 Elbow, exhaust GM47420 1 Duct subassembly sound shield (alt) GM49376
5 Foam, acoustic insulation (Yanmar) 359584 1 Insulation, acoustic foam GM47642
1 Base, sound shield GM47558 2 Insulation, foam GM47650
1 Fitting, straight union X-695-2 1 Foam, acoustic insulation (Powertech) GM15311
2 Plug, pipe, 1/4 in. NPTF X-75-51 2 Insulation, foam GM47651
2 Fitting, half union X-296-11 1 Foam, acoustic insulation (Powertech) GM15324
1 Fuel line, flexible 344205 1 Channel, U X-6047-33
1 Fuel line, flexible 344206 1 Insulation, foam GM47639
4 Bolt, hex cap X-125-48 2 Bushing, 0.938 x 1.187 in. NPT X-634-14
4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139 1 Bushing, 1.968 x 2.50 in. NPT X-634-23
2 Clamp, hose, 3.75/4.06 in. 291537 2 Seal, push-on trim X-6422-16
2 Decal, Warning Rotating Parts 249808 2 Seal, push-on trim X-6423-8
44 Screw, drill #8 stainless steel X-794-5 2 Insulation, foam GM47640
2 Plug, button X-301-48 2 Insulation, acoustic foam GM47641
1 Hose, radiator wire inset 3.50 ID X-6014-87 1 Roof subassembly, sound shield (alt) GM49375
1 Decal, Caution Hot Engine 249809 1 Insulation, acoustic foam GM47614
1 Door subassembly, sound shield, front GM15377 1 Grommet, round X-284-31
1 Latch, sound shield 344145 1 Door subassembly, sound shield GM15435
1 Foam, acoustic insulation (Powertech) GM14411 1 Foam, acoustic insulation (Powertech) GM14425
2 Insert, threaded, 1/4-20 in. 344484 2 Clip, speed 297596
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Plug, button X-301-48
4 Gusset, corner 344119 2 Panel subassembly, access GM15463
1 Door subassembly, sound shield, rear GM15378 3 Clip, spring 344146
1 Latch, sound shield 344145 1 Foam, acoustic insulation (Powertech) GM15329
1 Foam, acoustic insulation (Powertech) GM14420 6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Door subassembly, sound shield (alt) GM49377
1 Decal, Kohler Power Systems X-6348-2
1 Latch, sound shield 344145
1 Insulation, acoustic foam GM47648
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Door, subassembly sound shield (alt) GM49378
1 Latch, sound shield 344145
1 Insulation, acoustic foam GM47649
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Channel, U X-6047-31
1 Duct, air intake GM47553
1 Duct, air intake GM47554
1 Duct, air intake GM47417
1 Insulation, acoustic foam GM47647
1 Insulation, acoustic foam GM47644
1 Insulation, acoustic foam GM47646
1 Insulation, acoustic foam GM47645
1 Insulation, acoustic foam GM47643
1 Door subassembly, sound shield, RH GM15385
2 Latch, sound shield 344145
1 Decal, Warning Fire Port GM10148
1 Foam, acoustic insulation (Powertech) GM14413
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
4 Gusset, corner 344119

TP-6443 4/07 165

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield GM48085-KP1
4 Bolt, hex cap X-125-48 1 Door subassembly, sound shield, LH GM17309
12 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 2 Latch, sound shield 344145
4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139 1 Foam, acoustic insulation (Powertech) GM17345
10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142 2 Foam, acoustic insulation (Powertech) GM17344
10 Bolt, hex cap X-465-24 1 Foam, acoustic insulation (Powertech) GM17346
1 Channel, U X-6047-29 1 Foam, acoustic insulation (Powertech) GM17349
1 Channel, U X-6047-40 1 Foam, acoustic insulation (Powertech) GM17347
1 Decal, Kohler Power Systems X-6348-2 1 Foam, acoustic insulation (Powertech) GM17348
10 Screw, machine X-73-33 2 Insert, threaded, 1/4-20 in. 344484
1 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 4 Gusset, corner 344119
12 Clip, speed 297596 1 Duct, air outlet GM17294
1 Decal, Caution-Not A Step 343165 1 Duct subassembly, air intake GM17311
2 Panel, access 344125 1 Foam, acoustic insulation (Powertech) GM17337
6 Connector, outside corner GM15486 2 Foam, acoustic insulation (Powertech) GM17339
2 Connector, inside corner GM15487 2 Foam, acoustic insulation (Powertech) GM17338
6 Clip, spring 344146 2 Foam, acoustic insulation (Powertech) GM16846
1 Foam, acoustic kit (Powertech) JD Marine GM48804 1 Foam, acoustic insulation (Powertech) GM16847
1 Insulating blanket, exhaust (JD 50-65) 344384 2 Bushing, 0.938 x 1.187 in. NPT X-634-14
1 Decal, Warning Fire Port GM10148 1 Bushing X-634-29
18 Insert, threaded, 1/4-20 in. 344484 2 Seal, push-on trim X-6422-19
1 Support, sound shield, RH GM14438 1 Seal, push-on trim X-6423-8
1 Support, sound shield, LH GM14439 1 Door subassembly, sound shield, rear GM17312
5 Foam, acoustic insulation (Yanmar) 359584 1 Foam, acoustic insulation (Powertech) GM17342
1 Base, sound shield GM48147 2 Clip, speed 297596
1 Fitting, straight union X-695-2 1 Foam, acoustic insulation (Powertech) GM17873
2 Plug, pipe, 1/4 in. NPTF X-75-51 2 Plug, button X-301-48
2 Fitting, half union X-296-11 1 Panel subassembly, sound shield, LH GM17313
1 Fuel line, flexible 344205 1 Foam, acoustic insulation (Powertech) GM14423
1 Fuel line, flexible 344206 2 Insert, threaded, 1/4-20 in. 344484
1 Decal, Warning Rotating Parts 249808 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
44 Screw, drill #8 stainless steel X-794-5 1 Foam, acoustic insulation (Powertech) GM17874
2 Rail, sound shield 344130 2 Clip, speed 297596
2 Rail, sound shield GM48109 1 Panel subassembly, sound shield, RH GM17314
2 Rail, sound shield GM14442 1 Foam, acoustic insulation (Powertech) GM17336
2 Rail, sound shield GM14444 2 Insert, threaded, 1/4-20 in. 344484
3 Rail, sound shield GM16736 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Rail, sound shield GM17285 1 Decal, Warning Fire Port GM10148
1 Rail, sound shield GM17286 2 Clip, speed 297596
2 Rail, sound shield 344130 1 Door, subassembly sound shield, front GM17354
1 Decal, Caution Hot Engine 249809 1 Latch, sound shield 344145
1 Door subassembly, sound shield, front GM17305 1 Foam, acoustic insulation (Powertech) GM17335
1 Latch, sound shield 344145 2 Insert, threaded, 1/4-20 in. 344484
1 Foam, acoustic insulation (Powertech) GM17350 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Insert, threaded, 1/4-20 in. 344484 4 Gusset, corner 344119
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Door subassembly, sound shield (alt) GM50427
4 Gusset, corner 344119 2 Latch, sound shield 344145
1 Door, subassembly, sound shield (alt) GM17306 1 Insulation, acoustic foam GM48152
1 Latch, sound shield 344145 2 Insert, threaded, 1/4-20 in. 344484
1 Foam, acoustic insulation (Powertech) GM17340 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Insert, threaded, 1/4-20 in. 344484 1 Door subassembly, sound shield (alt) GM50428
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Decal, Kohler Power Systems X-6348-2
1 Door subassembly, sound shield, front GM17307 2 Latch, sound shield 344145
1 Latch, sound shield 344145 1 Insulation, acoustic foam GM48152
1 Foam, acoustic insulation (Powertech) GM17335 2 Insert, threaded, 1/4-20 in. 344484
2 Insert, threaded, 1/4-20 in. 344484 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Roof subassembly, sound shield (alt) GM50429
1 Decal, Warning Rotating Parts 249808 1 Insulation, acoustic foam GM48150
4 Gusset, corner 344119 1 Grommet, round X-284-31
1 Roof subassembly, sound shield (eng) GM17308 1 Elbow, wet exhaust 344175
1 Decal, Caution-Not A Step 343165
1 Foam, acoustic insulation (Powertech) GM17343
1 Brace, door GM17295
2 Gusset, corner 344119

166 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield GM49000-KP1
4 Bolt, hex cap X-125-48 1 Door subassembly, sound shield, LH GM52610
4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139 2 Latch, sound shield 344145
10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142 1 Foam, acoustic insulation (Powertech) GM16854
10 Bolt, hex cap X-465-24 2 Foam, acoustic insulation (Powertech) GM16855
1 Channel, U X-6047-19 1 Insulation, acoustic foam GM49027
1 channel, U X-6047-49 1 Foam, acoustic insulation (Powertech) GM16853
10 Screw, machine X-73-33 1 Foam, acoustic insulation (Powertech) GM16851
2 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56 1 Foam, acoustic insulation (Powertech) GM16852
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 2 Insert, threaded, 1/4-20 in. 344484
20 Clip, speed 297596 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
6 Connector, outside corner GM15486 4 Gusset, corner 344119
2 Connector, inside corner GM15487 1 Duct, air outlet GM16743
1 Foam, acoustic kit (Powertech) JD Marine GM49042 1 Roof subassembly sound shield (eng) GM52611
1 Blanket, exhaust GM40881 1 Decal, Caution-Not A Step 343165
1 Support, sound shield, RH GM48998 1 Insulation, acoustic foam GM49021
1 Support, sound shield, LH GM48997 1 Roof, sound shield (eng) GM48990
6 Foam, acoustic insulation (Yanmar) 359584 2 Brace, door GM49012
1 Base, sound shield GM48989 1 Duct subassembly, air intake GM52612
2 Fitting, half union X-296-11 1 Insulation, acoustic foam GM49040
1 Fuel line, flexible 344205 2 Insulation, acoustic foam GM49039
44 Screw, drill #8 stainless steel X-794-5 2 Insulation, acoustic foam GM49037
1 Fuel line, flexible GM48025 2 Insulation, acoustic foam GM49038
2 Plug, button X-301-48 2 Bushing, 0.938 x 1.187 in. NPT X-634-14
1 TT Sound Shield, 125/150EOZ, 100/125EFOZ TT-1292 1 Bushing X-634-29
1 Door subassembly, sound shield (alt) GM52617 2 Seal, push-on trim X-6422-33
1 Decal, Kohler Power Systems X-6348-2 1 Seal, push-on trim X-6423-12
2 Latch, sound shield 344145 1 Rail subassembly sound shield, front GM52613
1 Insulation, acoustic foam GM49025 2 Clip, speed 297596
2 Insert, threaded, 1/4-20 in. 344484 1 Insulation, acoustic foam GM49028
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Door subassembly, sound shield GM52614
4 Gusset, corner 344119 1 Insulation, acoustic foam GM49022
1 Door subassembly, sound shield (alt) GM52618 2 Clip, speed 297596
2 Latch, sound shield 344145 2 Plug, button X-301-48
1 Insulation, acoustic foam GM49025 1 Panel subassembly sound shield GM52615
2 Insert, threaded, 1/4-20 in. 344484 1 Insulation, acoustic foam GM49026
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Insert, threaded, 1/4-20 in. 344484
4 Gusset, corner 344119 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Roof, subassembly sound shield (alt) GM52619 2 Clip, speed 297596
1 Insulation, acoustic foam GM49023 1 Insulation, adhesive backed foam X-6031-11
1 Grommet, round X-284-31 1 Panel subassembly, sound shield, RH GM52616
4 Nut, hex, 8 mm M6923-08-80 1 Insulation, acoustic foam GM49031
4 Screw, hex cap M933-08020-60 2 Insert, threaded, 1/4-20 in. 344484
6 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
6 Bolt, hex cap X-6238-3 1 Decal, Warning Fire Port GM10148
1 Panel subassembly, access GM15463 2 Clip, speed 297596
3 Clip, spring 344146 1 Rail, sound shield GM16734
1 Foam, acoustic insulation (Powertech) GM15329 1 Rail, sound shield GM16751
6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 2 Rail, sound shield GM40853
1 Door, subassembly sound shield, front GM52606 3 Rail, sound shield GM48985
1 Latch, sound shield 344145 2 Rail, sound shield GM48986
1 Insulation, acoustic foam GM49029 2 Rail, sound shield GM48987
2 Insert, threaded, 1/4-20 in. 344484 2 Rail, sound shield GM48988
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
4 Gusset, corner 344119
1 Door, subassembly sound shield (alt) GM52607
1 Latch, sound shield 344145
1 Insulation, acoustic foam GM49024
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Door, subassembly sound shield, front GM52608
1 Latch, sound shield 344145
1 Insulation, acoustic foam GM49030
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
4 Gusset, corner 344119
1 Door, subassembly sound shield, front GM52609
1 Latch, sound shield 344145
1 Insulation, acoustic foam GM49030
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
4 Gusset, corner 344119

TP-6443 4/07 167

Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield GM49710-KP1
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 1 Panel subassembly, sound shield GM15436
12 Clip, speed 297596 1 Foam, acoustic insulation (Powertech) GM14423
1 Rail subassembly, sound shield, front GM15434 1 Foam, acoustic insulation (Powertech) GM14424
1 Foam, acoustic insulation (Powertech) GM14414 2 Insert, threaded, 1/4-20 in. 344484
2 Clip, speed 297596 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
6 Connector, outside corner GM15486 2 Clip, speed 297596
2 Connector, inside corner GM15487 1 Door subassembly, sound shield (alt) GM15383
1 Foam, acoustic kit (Powertech) JD Marine GM15306 1 Decal, Kohler Power Systems X-6348-2
1 Insulating blanket, exhaust (JD 50-65) 344384 1 Latch, sound shield 344145
1 Support, sound shield, RH GM14438 1 Foam, acoustic insulation (Powertech) GM15310
1 Roof subassembly, sound shield (alt) GM15414 2 Insert, threaded, 1/4-20 in. 344484
1 Foam, acoustic insulation (Powertech) GM15316 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Grommet, round X-284-31 1 TT Sound Shield, 65EOZ/55EFOZ TT-1290
1 Door subassembly, sound shield, rear GM15378 4 Bolt, hex cap X-125-48
1 Latch, sound shield 344145 4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139
1 Foam, acoustic insulation (Powertech) GM14420 8 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142
2 Insert, threaded, 1/4-20 in. 344484 1 Base, sound shield GM15298
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 4 Bolt, hex cap X-6238-3
2 Panel subassembly, access GM15463 4 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37
3 Clip, spring 344146 1 Fuel line, flexible 344205
1 Foam, acoustic insulation (Powertech) GM15329 1 Fuel line, flexible 344206
6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 2 Fitting, half union X-296-11
1 Door subassembly, sound shield, LH GM15395 8 Bolt, hex cap X-465-24
2 Latch, sound shield 344145 1 Channel, U X-6047-39
1 Foam, acoustic insulation (Powertech) GM14417 1 Channel, U X-6047-38
2 Foam, acoustic insulation (Powertech) GM14408 10 Screw, machine X-73-33
1 Foam, acoustic insulation (Powertech) GM14426 1 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56
1 Foam, acoustic insulation (Powertech) GM14410 5 Foam, acoustic insulation (Yanmar) 359584
1 Foam, acoustic insulation (Powertech) GM14407 1 Fitting, straight union X-695-2
1 Foam, acoustic insulation (Powertech) GM14409 4 Screw, hex cap M933-08020-60
2 Insert, threaded, 1/4-20 in. 344484 4 Nut, hex, 8 mm M6923-08-80
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 1 Rail, sound shield, rear GM14448
4 Gusset, corner 344119 44 Screw, drill #8 stainless steel X-794-5
1 Duct, air outlet GM14441 1 Rail, sound shield, front GM14447
1 Door subassembly, sound shield, front GM15377 1 Rail, sound shield, rear GM14448
1 Latch, sound shield 344145 2 Rail, sound shield 344130
1 Foam, acoustic insulation (Powertech) GM14411 2 Rail, sound shield 344134
2 Insert, threaded, 1/4-20 in. 344484 3 Rail, sound shield GM14394
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Rail, sound shield GM14442
4 Gusset, corner 344119 2 Rail, sound shield GM14443
1 Roof subassembly, sound shield (eng) GM15386 2 Rail, sound shield GM14444
1 Decal, Caution-Not A Step 343165 1 Decal, Caution Hot Engine 249809
1 Foam, acoustic insulation (Powertech) GM14412 2 Decal, Warning Rotating Parts 249808
1 Brace, door GM14446
2 Gusset, corner 344119
1 Door subassembly, sound shield (alt) GM15384
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM15310
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Door subassembly, sound shield GM15435
1 Foam, acoustic insulation (Powertech) GM14425
2 Clip, speed 297596
2 Plug, button X-301-48
1 Duct subassembly, air intake GM15417
1 Foam, acoustic insulation (Powertech) GM15312
2 Foam, acoustic insulation (Powertech) GM15313
2 Foam, acoustic insulation (Powertech) GM15311
2 Foam, acoustic insulation (Powertech) GM15315
1 Foam, acoustic insulation (Powertech) GM15317
2 Bushing, 0.938 x 1.187 in. NPT X-634-14
1 Bushing, 1.968 x 2.50 in. NPT X-634-23
2 Seal, push-on trim X-6422-16
2 Seal, push-on trim X-6423-8
1 Door subassembly, sound shield, RH GM15385
2 Latch, sound shield 344145
1 Decal, Warning Fire Port GM10148
1 Foam, acoustic insulation (Powertech) GM14413
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
4 Gusset, corner 344119
1 Support, sound shield, LH GM14439

168 TP-6443 4/07

 Parts List: Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Sound Shield GM49711-KP1
10 Washer, fiber, 0.25 ID x 0.71 in. OD 222889 1 Panel subassembly, sound shield, LH GM17313
12 Clip, speed 297596 1 Foam, acoustic insulation (Powertech) GM14423
1 Rail subassembly, sound shield, front GM16921 2 Insert, threaded, 1/4-20 in. 344484
6 Connector, outside corner GM15486 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Connector, inside corner GM15487 1 Foam, acoustic insulation (Powertech) GM17874
1 Foam, acoustic kit (Powertech) JD Marine GM17296 2 Clip, speed 297596
1 Insulating blanket, exhaust (JD 50-65) 344384 1 Door subassembly, sound shield (alt) GM15383
1 Support, sound shield, RH GM14438 1 Decal, Kohler Power Systems X-6348-2
1 Roof subassembly, sound shield (alt) GM17310 1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM17341 1 Foam, acoustic insulation (Powertech) GM15310
1 Grommet, round X-284-31 2 Insert, threaded, 1/4-20 in. 344484
1 Door, subassembly, sound shield (alt) GM17306 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Latch, sound shield 344145 1 TT Sound Shield, 80/99EOZ, 70/80EFOZ TT-1291
1 Foam, acoustic insulation (Powertech) GM17340 4 Bolt, hex cap X-125-48
2 Insert, threaded, 1/4-20 in. 344484 4 Washer, plain, 0.344 ID x 0.75 in. OD X-25-139
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 10 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142
2 Panel subassembly, access GM15463 1 Base, sound shield GM17284
3 Clip, spring 344146 4 Bolt, hex cap X-6238-3
1 Foam, acoustic insulation (Powertech) GM15329 4 Washer, pl, 0.406 ID x 0.812 in. OD X-25-37
6 Washer, plain, 0.203 ID x 0.438 in. OD X-25-115 1 Fuel line, flexible 344205
1 Door subassembly, sound shield, LH GM17309 1 Fuel line, flexible 344206
2 Latch, sound shield 344145 2 Fitting, half union X-296-11
1 Foam, acoustic insulation (Powertech) GM17345 10 Bolt, hex cap X-465-24
2 Foam, acoustic insulation (Powertech) GM17344 1 Channel, U X-6047-40
1 Foam, acoustic insulation (Powertech) GM17346 1 Channel, U X-6047-29
1 Foam, acoustic insulation (Powertech) GM17349 10 Screw, machine X-73-33
1 Foam, acoustic insulation (Powertech) GM17347 1 Plug, pipe, 1/2 in. NPTF, white nylon X-75-56
1 Foam, acoustic insulation (Powertech) GM17348 5 Foam, acoustic insulation (Yanmar) 359584
2 Insert, threaded, 1/4-20 in. 344484 1 Fitting, straight union X-695-2
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 4 Screw, hex cap M933-08020-60
4 Gusset, corner 344119 4 Nut, hex, 8 mm M6923-08-80
1 Duct, air outlet GM17294 1 Panel subassembly, sound shield, RH GM17314
1 Door subassembly, sound shield, front GM17305 1 Foam, acoustic insulation (Powertech) GM17336
1 Latch, sound shield 344145 2 Insert, threaded, 1/4-20 in. 344484
1 Foam, acoustic insulation (Powertech) GM17350 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Insert, threaded, 1/4-20 in. 344484 1 Decal, Warning Fire Port GM10148
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Clip, speed 297596
4 Gusset, corner 344119 1 Door, subassembly sound shield, front GM17354
1 Roof subassembly, sound shield (eng) GM17308 1 Latch, sound shield 344145
1 Decal, Caution-Not A Step 343165 1 Foam, acoustic insulation (Powertech) GM17335
1 Foam, acoustic insulation (Powertech) GM17343 2 Insert, threaded, 1/4-20 in. 344484
1 Brace, door GM17295 2 Pin, threaded, 1/4-20 x 1.18 in. 345283
2 Gusset, corner 344119 4 Gusset, corner 344119
1 Door subassembly, sound shield (alt) GM15384 44 Screw, drill #8 stainless steel X-794-5
1 Latch, sound shield 344145 1 Rail, sound shield, front GM16745
1 Foam, acoustic insulation (Powertech) GM15310 1 Rail, sound shield, rear GM16746
2 Insert, threaded, 1/4-20 in. 344484 1 Rail, subassembly GM24813-NST
2 Pin, threaded, 1/4-20 x 1.18 in. 345283 2 Rail, sound shield 344130
1 Door subassembly, sound shield, rear GM17312 2 Rail, sound shield 344134
1 Foam, acoustic insulation (Powertech) GM17342 2 Rail, sound shield GM14442
2 Clip, speed 297596 2 Rail, sound shield GM14444
1 Foam, acoustic insulation (Powertech) GM17873 3 Rail, sound shield GM16736
2 Plug, button X-301-48 1 Rail, sound shield GM17285
1 Duct subassembly, air intake GM17311 1 Rail, sound shield GM17286
1 Foam, acoustic insulation (Powertech) GM17337 1 Decal, Caution Hot Engine 249809
2 Foam, acoustic insulation (Powertech) GM17339
2 Foam, acoustic insulation (Powertech) GM17338
2 Foam, acoustic insulation (Powertech) GM16846
1 Foam, acoustic insulation (Powertech) GM16847
2 Bushing, 0.938 x 1.187 in. NPT X-634-14
1 Bushing X-634-29
2 Seal, push-on trim X-6422-19
1 Seal, push-on trim X-6423-8
1 Door subassembly, sound shield, front GM17307
1 Latch, sound shield 344145
1 Foam, acoustic insulation (Powertech) GM17335
2 Insert, threaded, 1/4-20 in. 344484
2 Pin, threaded, 1/4-20 x 1.18 in. 345283
1 Decal, Warning Rotating Parts 249808
4 Gusset, corner 344119
1 Support, sound shield, LH GM14439

TP-6443 4/07 169

 Notes

170 TP-6443 4/07

 Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute est. estimated
ABDC after bottom dead center CG center of gravity E-Stop emergency stop
AC alternating current CID cubic inch displacement etc. et cetera (and so forth)
A/D analog to digital CL centerline exh. exhaust
ADC advanced digital control; cm centimeter ext. external
analog to digital converter CMOS complementary metal oxide F Fahrenheit, female
adj. adjust, adjustment substrate (semiconductor) fglass. fiberglass
ADV advertising dimensional cogen. cogeneration FHM flat head machine (screw)
drawing com communications (port) fl. oz. fluid ounce
Ah amp-hour coml commercial flex. flexible
AHWT anticipatory high water Coml/Rec Commercial/Recreational freq. frequency
temperature conn. connection FS full scale
AISI American Iron and Steel cont. continued
Institute ft. foot, feet
CPVC chlorinated polyvinyl chloride ft. lb. foot pounds (torque)
ALOP anticipatory low oil pressure
crit. critical ft./min. feet per minute
alt. alternator
CRT cathode ray tube ftp file transfer protocol
Al aluminum
CSA Canadian Standards g gram
ANSI American National Standards Association
Institute (formerly American ga. gauge (meters, wire size)
Standards Association, ASA) CT current transformer gal. gallon
AO anticipatory only Cu copper gen. generator
APDC Air Pollution Control District cUL Canadian Underwriter’s genset generator set
Laboratories
API American Petroleum Institute GFI ground fault interrupter
CUL Canadian Underwriter’s
approx. approximate, approximately Laboratories GND, ground
AQMD Air Quality Management District cu. in. cubic inch gov. governor
AR as required, as requested cw. clockwise gph gallons per hour
AS as supplied, as stated, as CWC city water-cooled gpm gallons per minute
suggested
cyl. cylinder gr. grade, gross
ASE American Society of Engineers
D/A digital to analog GRD equipment ground
ASME American Society of
Mechanical Engineers DAC digital to analog converter gr. wt. gross weight
assy. assembly dB decibel HxWxD height by width by depth
ASTM American Society for Testing dB(A) decibel (A weighted) HC hex cap
Materials DC direct current HCHT high cylinder head temperature
ATDC after top dead center DCR direct current resistance HD heavy duty
ATS automatic transfer switch deg., ° degree HET high exhaust temp., high
auto. automatic dept. department engine temp.
aux. auxiliary DFMEA Design Failure Mode and hex hexagon
avg. average Effects Analysis Hg mercury (element)
AVR automatic voltage regulator dia. diameter HH hex head
AWG American Wire Gauge DI/EO dual inlet/end outlet HHC hex head cap
AWM appliance wiring material DIN Deutsches Institut fur Normung HP horsepower
e. V. (also Deutsche Industrie hr. hour
bat. battery Normenausschuss)
BBDC before bottom dead center HS heat shrink
DIP dual inline package hsg. housing
BC battery charger, battery DPDT double-pole, double-throw
charging HVAC heating, ventilation, and air
DPST double-pole, single-throw conditioning
BCA battery charging alternator
DS disconnect switch HWT high water temperature
BCI Battery Council International
DVR digital voltage regulator Hz hertz (cycles per second)
BDC before dead center
E, emer. emergency (power source) IC integrated circuit
BHP brake horsepower
ECM electronic control module, ID inside diameter, identification
blk. black (paint color), block engine control module
(engine) IEC International Electrotechnical
EDI electronic data interchange Commission
blk. htr. block heater
EFR emergency frequency relay IEEE Institute of Electrical and
BMEP brake mean effective pressure
e.g. for example (exempli gratia) Electronics Engineers
bps bits per second
EG electronic governor IMS improved motor starting
br. brass
EGSA Electrical Generating Systems in. inch
BTDC before top dead center Association in. H2O inches of water
Btu British thermal unit EIA Electronic Industries in. Hg inches of mercury
Btu/min. British thermal units per minute Association in. lb. inch pounds
C Celsius, centigrade EI/EO end inlet/end outlet Inc. incorporated
cal. calorie EMI electromagnetic interference ind. industrial
CAN controller area network emiss. emission int. internal
CARB California Air Resources Board eng. engine int./ext. internal/external
CB circuit breaker EPA Environmental Protection I/O input/output
cc cubic centimeter Agency
IP iron pipe
CCA cold cranking amps EPS emergency power system
ISO International Organization for
ccw. counterclockwise ER emergency relay Standardization
CEC Canadian Electrical Code ES engineering special, J joule
cert. certificate, certification, certified engineered special
JIS Japanese Industry Standard
cfh cubic feet per hour ESD electrostatic discharge

TP-6443 4/07 Appendix 171

k kilo (1000) MTBO mean time between overhauls rms root mean square
K kelvin mtg. mounting rnd. round
kA kiloampere MTU Motoren-und Turbinen-Union ROM read only memory
KB kilobyte (210 bytes) MW megawatt rot. rotate, rotating
KBus Kohler communication protocol mW milliwatt rpm revolutions per minute
kg kilogram μF microfarad RS right side
kg/cm2 kilograms per square N, norm. normal (power source) RTU remote terminal unit
centimeter NA not available, not applicable RTV room temperature vulcanization
kgm kilogram-meter nat. gas natural gas RW read/write
kg/m3 kilograms per cubic meter NBS National Bureau of Standards SAE Society of Automotive
kHz kilohertz NC normally closed Engineers
kJ kilojoule NEC National Electrical Code scfm standard cubic feet per minute
km kilometer NEMA National Electrical SCR silicon controlled rectifier
kOhm, kΩ kilo-ohm Manufacturers Association s, sec. second
kPa kilopascal NFPA National Fire Protection SI Systeme international d’unites,
kph kilometers per hour Association International System of Units
kV kilovolt Nm newton meter SI/EO side in/end out
kVA kilovolt ampere NO normally open sil. silencer
kVAR kilovolt ampere reactive no., nos. number, numbers SN serial number
kW kilowatt NPS National Pipe, Straight SNMP simple network management
kWh kilowatt-hour NPSC National Pipe, Straight-coupling protocol
kWm kilowatt mechanical NPT National Standard taper pipe SPDT single-pole, double-throw
kWth kilowatt-thermal thread per general use SPST single-pole, single-throw
L liter NPTF National Pipe, Taper-Fine spec specification
LAN local area network NR not required, normal relay specs specification(s)
L x W x H length by width by height ns nanosecond sq. square
lb. pound, pounds OC overcrank sq. cm square centimeter
lbm/ft3 pounds mass per cubic feet OD outside diameter sq. in. square inch
LCB line circuit breaker OEM original equipment SS stainless steel
manufacturer std. standard
LCD liquid crystal display
OF overfrequency stl. steel
ld. shd. load shed
opt. option, optional tach. tachometer
LED light emitting diode
OS oversize, overspeed TD time delay
Lph liters per hour
OSHA Occupational Safety and Health TDC top dead center
Lpm liters per minute Administration
LOP low oil pressure TDEC time delay engine cooldown
OV overvoltage TDEN time delay emergency to
LP liquefied petroleum oz. ounce normal
LPG liquefied petroleum gas p., pp. page, pages TDES time delay engine start
LS left side PC personal computer TDNE time delay normal to
Lwa sound power level, A weighted PCB printed circuit board emergency
LWL low water level pF picofarad TDOE time delay off to emergency
LWT low water temperature PF power factor TDON time delay off to normal
m meter, milli (1/1000) ph., ∅ phase temp. temperature
M mega (106 when used with SI PHC Phillipsr head Crimptiter term. terminal
units), male (screw) THD total harmonic distortion
m3 cubic meter PHH Phillipsr hex head (screw) TIF telephone influence factor
m3/hr. cubic meters per hour PHM pan head machine (screw) TIR total indicator reading
m3/min. cubic meters per minute PLC programmable logic control tol. tolerance
mA milliampere PMG permanent magnet generator turbo. turbocharger
man. manual pot potentiometer, potential typ. typical (same in multiple
max. maximum ppm parts per million locations)
MB megabyte (220 bytes) PROM programmable read-only UF underfrequency
MCCB molded-case circuit breaker memory UHF ultrahigh frequency
MCM one thousand circular mils psi pounds per square inch UL Underwriter’s Laboratories, Inc.
meggar megohmmeter psig pounds per square inch gauge UNC unified coarse thread (was NC)
MHz megahertz pt. pint UNF unified fine thread (was NF)
mi. mile PTC positive temperature coefficient univ. universal
mil one one-thousandth of an inch PTO power takeoff US undersize, underspeed
min. minimum, minute PVC polyvinyl chloride UV ultraviolet, undervoltage
misc. miscellaneous qt. quart, quarts V volt
MJ megajoule qty. quantity VAC volts alternating current
mJ millijoule R replacement (emergency) VAR voltampere reactive
mm millimeter power source VDC volts direct current
mOhm, mΩmilliohm rad. radiator, radius VFD vacuum fluorescent display
MOhm, MΩmegohm RAM random access memory VGA video graphics adapter
MOV metal oxide varistor RDO relay driver output VHF very high frequency
MPa megapascal ref. reference W watt
mpg miles per gallon rem. remote WCR withstand and closing rating
mph miles per hour Res/Coml Residential/Commercial w/ with
MS military standard RFI radio frequency interference w/o without
ms millisecond RH round head wt. weight
m/sec. meters per second RHM round head machine (screw) xfmr transformer
MTBF mean time between failure rly. relay

172 Appendix TP-6443 4/07

 Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum (weld nut), round, or slotted.
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method. For round and slotted exit holes, determine if
Washers and Nuts: Use split lock washers as a bolt hardware is greater than 1/2 inch in diameter, or
locking device where specified. Use SAE flat washers 1/2 inch in diameter or less. Hardware that is
with whiz nuts, spiralock nuts, or standard nuts and greater than 1/2 inch in diameter takes a standard
preloading (torque) of the bolt in all other applications. nut and SAE washer. Hardware 1/2 inch or less in
See Appendix C, General Torque Specifications, and diameter can take a properly torqued whiz nut or
other torque specifications in the service literature. spiralock nut. See Figure 2.

Preferred Nut/Bolt Clearance 3. Follow these SAE washer rules after determining
exit hole type:
1 2
a. Always use a washer between hardware and a
slot.

b. Always use a washer under a nut (see 2 above

for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).
Unacceptable Nut/Bolt Clearance
4. Refer to Figure 2, which depicts the preceding
3 hardware configuration possibilities.

2
G-585 1
1. 1/2 of bolt diameter
2. Min. 1 full thread beyond top of nut 3
3. Below top of nut

Figure 1 Acceptable Bolt Lengths

5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6443 4/07 Appendix 173

Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into
Torque
Torq e Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

174 Appendix TP-6443 4/07

 Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6443 4/07 Appendix 175

Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

176 Appendix TP-6443 4/07

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6443 4/07 Appendix 177

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

178 Appendix TP-6443 4/07

 Index
This list provides part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page numbers on
which modules appear.

GM40397-MA1, 135, 139 GM40397-MA27, 137, 139 GM40720-MA7, 144 GM48845-MA5, 131
GM40397-MA2, 135, 139 GM40397-MA28, 137, 139 GM40720-MA8, 144 GM48845-MA6, 131
GM40397-MA5, 135, 141 GM40397-MA29, 137, 143 GM40720-MA9, 144 GM48871-MA1, 127, 129
GM40397-MA6, 135, 141 GM40397-MA30, 137, 143 GM40720-MA10, 144 GM48871-MA2, 127, 129
GM40397-MA9, 135, 141 GM40397-MA31, 137, 139 GM40720-MA11, 144 GM48871-MA3, 127, 129
GM40397-MA10,135, 141 GM40397-MA32, 137, 139 GM40720-MA12, 144 GM48871-MA4, 127, 129
GM40397-MA13, 135, 141 GM40397-MA33, 137, 143 GM40823-MA1, 131 GM48871-MA5, 127, 129
GM40397-MA14, 135, 141 GM40397-MA34, 137, 143 GM40823-MA2, 131 GM48871-MA6, 127, 129
GM40397-MA17, 135, 141 GM40397-MA35, 137, 143 GM40823-MA3, 131 GM48871-MA7, 127, 129
GM40397-MA18, 135, 141 GM40397-MA36, 137, 143 GM40823-MA4, 131 GM49128-MA1, 133
GM40397-MA21, 135, 141 GM40720-MA1, 144 GM40823-MA5, 131 GM49128-MA2, 133
GM40397-MA22, 135, 141 GM40720-MA2, 144 GM40823-MA6, 131 GM49128-MA3, 133
GM40397-MA23, 135, 141 GM40720-MA3, 144 GM48845-MA1, 131 GM49128-MA4, 133
GM40397-MA24, 135, 141 GM40720-MA4, 144 GM48845-MA2, 131 GM49128-MA5, 133
GM40397-MA25, 135, 139 GM40720-MA5, 144 GM48845-MA3, 131 GM49128-MA6, 133
GM40397-MA26, 135, 139 GM40720-MA6, 144 GM48845-MA4, 131

TP-6443 4/07 Index 179

 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6443 4/07c 7 Jurong Pier Road
Singapore 619159
E 2006, 2007 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455