PTME3492 HYDRAULICS AND PNEUMATICS L T P C

3 0 0 3
COURSE OBJECTIVES:

1. To provide the knowledge on the working principles of fluid power systems.

2. To study the fluids and components used in modern industrial fluid power system.
3. To develop the design, construction and operation of fluid power circuits.
4. To learn the working principles of pneumatic power system and its components.
5. To provide the knowledge of trouble shooting methods in fluid power systems.

UNIT I FLUID POWER PRINICIPLES AND HYDRAULIC PUMPS 9

Introduction to Fluid power – Advantages and Applications – Fluid power systems – Types of fluids -
Properties of fluids and selection – Basics of Hydraulics – Pascal’s Law – Principles of flow - Friction loss –
Work, Power and Torque- Problems, Sources of Hydraulic power: Pumping Theory-– Pump Classification –
Construction, Working, Design, Advantages, Disadvantages, Performance, Selection criteria of pumps –
Fixed and Variable displacement pumps – Problems

UNIT – II HYDRAULIC ACTUATORS AND CONTROL COMPONENTS 9

Hydraulic Actuators: Cylinders – Types and construction, Application, Hydraulic cushioning – Rotary
Actuators-Hydraulic motors - Control Components: Direction Control, Flow control and pressure control valves
– Types, Construction and Operation – Accessories: Reservoirs, Pressure Switches – Filters –types and
selection- Applications – Fluid Power ANSI Symbols – Problems

UNIT – III HYDRAULIC CIRCUITS AND SYSTEMS 9

Accumulators, Intensifiers, Industrial hydraulic circuits – Regenerative, Pump Unloading, Double-Pump,
Pressure Intensifier, Air-over oil, Sequence, Reciprocation, Synchronization, Fail-Safe, Speed Control,
Deceleration circuits, Sizing of hydraulic systems, Hydrostatic transmission, Electro hydraulic circuits, –Servo
and Proportional valves – Applications- Mechanical, hydraulic servo systems.

UNIT – IV PNEUMATIC AND ELECTRO PNEUMATIC SYSTEMS 9

Properties of air –Air preparation and distribution – Filters, Regulator, Lubricator, Muffler, Air control Valves,
Quick Exhaust Valves, Pneumatic actuators, Design of Pneumatic circuit –classification- single cylinder and
multi cylinder circuits-Cascade method –Integration of fringe circuits, Electro Pneumatic System – Elements
– Ladder diagram – timer circuits-Problems, Introduction to fluidics and pneumatic logic circuits

UNIT – V TROUBLE SHOOTING AND APPLICATIONS 9

Installation, Selection, Maintenance, Trouble Shooting and Remedies in Hydraulic and Pneumatic systems,
Conditioning of hydraulic fluids Design of hydraulic circuits for Drilling, Planning, Shaping, Surface grinding,
Press and Forklift applications- mobile hydraulics; Design of Pneumatic circuits for metal working, handling,
clamping counter and timer circuits. – Low-cost Automation – Hydraulic and Pneumatic power packs, IOT in
Hydraulics and pneumatics
Note: (Use of standard Design Data Book is permitted in the University examination)

TOTAL: 45 PERIODS

OUTCOMES: At the end of the course the students would be able to

1. Apply the working principles of fluid power systems and hydraulic pumps.
2. Apply the working principles of hydraulic actuators and control components.
3. Design and develop hydraulic circuits and systems.
4. Apply the working principles of pneumatic circuits and power system and its components.
5. Identify various troubles shooting methods in fluid power systems.
PTME3591 DESIGN OF MACHINE ELEMENTS L T P C
4 0 0 4
COURSE OBJECTIVES
1 To learn the various steps involved in the Design Process.
2 To Learn designing shafts and couplings for various applications.
3 To Learn the design of temporary and permanent Joints.
4 To Learn designing helical, leaf springs, flywheels, connecting rods and crank shafts for various
applications.
5 To Learn designing and select sliding and rolling contact bearings, seals and gaskets.
(Use of PSG Design Data book is permitted)
UNIT – I FUNDAMENTAL CONCEPTS IN DESIGN 12
Introduction to the design process - factors influencing machine design, selection of materials based on
mechanical properties - Preferred numbers- Direct, Bending and torsional loading- Modes of failure - Factor
of safety – Combined loads – Principal stresses – Eccentric loading – curved beams – crane hook and ‘C’
frame- theories of failure – Design based on strength and stiffness – stress concentration – Fluctuating
stresses – Endurance limit –Design for finite and infinite life under variable loading - Exposure to standards.

UNIT – II DESIGN OF SHAFTS AND COUPLINGS 12

Shafts and Axles - Design of solid and hollow shafts based on strength, rigidity and critical speed – Keys and
splines – Rigid and flexible couplings.

UNIT – III DESIGN OF TEMPORARY AND PERMANENT JOINTS 12

Threaded fasteners - Bolted joints including eccentric loading, Knuckle joints, Cotter joints – Welded joints-
Butt, Fillet and parallel transverse fillet welds – welded joints subjected to bending, torsional and eccentric
loads, riveted joints for structures - theory of bonded joints.

UNIT – IV DESIGN OF ENERGY STORING ELEMENTS AND ENGINE COMPONENTS 12

Types of springs, design of helical and concentric springs–surge in springs, Design of laminated springs -
rubber springs - Flywheels considering stresses in rims and arms for engines and punching machines-- Solid
and Rimmed flywheels- connecting rods and crank shafts

UNIT – V DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS 12

Sliding contact and rolling contact bearings - Hydrodynamic journal bearings, Sommerfeld Number, Raimondi
& Boyd graphs, -- Selection of Rolling Contact bearings –Design of Seals and Gaskets.
TOTAL: 60 PERIODS
OUTCOMES: At the end of the course the students would be able to
1. Explain the design machine members subjected to static and variable loads.
2. Apply the concepts design to shafts, key and couplings.
3. Apply the concepts of design to bolted, Knuckle, Cotter, riveted and welded joints.
4. Apply the concept of design helical, leaf springs, flywheels, connecting rods and crank shafts.
5. Apply the concepts of design and select sliding and rolling contact bearings, seals and gaskets.

TEXT BOOKS:
1. Bhandari V B, “Design of Machine Elements”, 4th Edition , Tata McGraw-Hill Book Co, 2016
2. Joseph Shigley, Richard G. Budynas and J. Keith Nisbett “Mechanical Engineering Design”, 10th Edition,
Tata McGraw-Hill , 2015.

REFERENCES:
1. Ansel C Ugural, “Mechanical Design – An Integral Approach”, 1st Edition, Tata McGraw-Hill Book Co,
2004.
2. Merhyle Franklin Spotts, Terry E. Shoup, and Lee EmreyHornberger, “Design of Machine Elements”
8th Edition, Printice Hall, 2004.
PTME3401 MICRO AND PRECISION ENGINEERING L T PC
3 0 0 3
COURSE OBJECTIVES:
At the end of this course the student should be able to
 Learn about the precision machine tools
 Learn about the macro and micro components.
 Understand handling and operating of the precision machine tools.
 Learn to work with miniature models of existing machine tools/robots and other
instruments.
 Learn metrology for micro system

UNIT I INTRODUCTION TO MICROSYSTEMS 9

Design, and material selection, micro-actuators: hydraulic, pneumatic, electrostatic/ magnetic
etc. for medical to general purpose applications. Micro-sensors based on Thermal, mechanical,
electrical properties; micro-sensors for measurement of pressure, flow, temperature, inertia,
force, acceleration, torque, vibration, and monitoring of manufacturing systems.

UNIT II FABRICATION PROCESSES FOR MICRO-SYSTEMS: 9

Additive, subtractive, forming process, microsystems-Micro-pumps, micro- turbines, micro
engines, micro-robot, and miniature biomedical devices

UNIT III INTRODUCTION TO PRECISION ENGINEERING 9

Machine tools, holding and handling devices, positioning fixtures for fabrication/ assembly of
microsystems. Precision drives: inch worm motors, ultrasonic motors, stick- slip mechanism
and other piezo-based devices.
UNIT IV PRECISION MACHINING PROCESSES 9
Precision machining processes for macro components - Diamond turning, fixed and free
abrasive processes, finishing processes.

UNIT V METROLOGY FOR MICRO SYSTEMS 9

Metrology for micro systems - Surface integrity and its characterization.
TOTAL : 45 PERIODS

COURSE OUTCOMES:
Upon the completion of this course the students will be able to
 Select suitable precision machine tools and operate
 Apply the macro and micro components for fabrication of micro systems.
 Apply suitable machining process
 Able to work with miniature models of existing machine tools/robots and other
instruments.
 Apply metrology for micro system

TEXT BOOKS:
1. Davim, J. Paulo, ed. Microfabrication and Precision Engineering: Research and
Development. Woodhead Publishing, 2017
2. Gupta K, editor. Micro and Precision Manufacturing. Springer; 2017
PTME3451 THERMAL ENGINEERING L T P C
4 0 0 4

COURSE OBJECTIVES:
1 To learn the concepts and laws of thermodynamics to predict the operation of thermodynamic
cycles and performance of Internal Combustion(IC) engines and Gas Turbines.
2 To analyzing the performance of steam nozzle, calculate critical pressure ratio
3 To Evaluating the performance of steam turbines through velocity triangles, understand the need
for governing and compounding of turbines
4 To analyzing the working of IC engines and various auxiliary systems present in IC engines
5 To evaluating the various performance parameters of IC engines

UNIT I THERMODYNAMIC CYCLES 12

Air Standard Cycles – Carnot, Otto, Diesel, Dual, Brayton – Cycle Analysis, Performance and Comparison,
Basic Rankine Cycle, modified, reheat and regenerative cycles.

UNIT II STEAM NOZZLES AND INJECTOR 12

Types and Shapes of nozzles, Flow of steam through nozzles, Critical pressure ratio, Variation of mass flow
rate with pressure ratio. Effect of friction. Metastable flow.

UNIT III STEAM AND GAS TURBINES 12

Types, Impulse and reaction principles, Velocity diagrams, Work done and efficiency – optimal operating
conditions. Multi-staging, compounding and governing. Gas turbine cycle analysis – open and closed cycle.
Performance and its improvement - Regenerative, Intercooled, Reheated cycles and their combination.

UNIT IV INTERNAL COMBUSTION ENGINES – FEATURES AND COMBUSTION 12

IC engine – Classification, working, components and their functions. Ideal and actual : Valve and port timing
diagrams, p-v diagrams- two stroke & four stroke, and SI & CI engines – comparison. Geometric, operating,
and performance comparison of SI and CI engines. Desirable properties and qualities of fuels. Air-fuel ratio
calculation – lean and rich mixtures. Combustion in SI & CI Engines – Knocking – phenomena and control.

UNIT V INTERNAL COMBUSTION ENGINE PERFORMANCE AND AUXILIARY SYSTEMS 12

Performance and Emission Testing, Performance parameters and calculations. Morse and Heat Balance
tests. Multipoint Fuel Injection system and Common rail direct injection systems. Ignition systems – Magneto,
Battery and Electronic. Lubrication and Cooling systems. Concepts of Supercharging and Turbocharging –
Emission Norms

TOTAL :60 PERIODS

OUTCOMES: At the end of the course the students would be able to
1. Apply thermodynamic concepts to different air standard cycles and solve problems.
2. To solve problems in steam nozzle and calculate critical pressure ratio.
3. Explain the flow in steam turbines, draw velocity diagrams, flow in Gas turbines and solve problems.
4. Explain the functioning and features of IC engine, components and auxiliaries.
5. Calculate the various performance parameters of IC engines

TEXT BOOKS:
1. Mahesh. M. Rathore, “Thermal Engineering”, 1st Edition, Tata McGraw Hill, 2010.
2. Ganesan.V, " Internal Combustion Engines" 4th Edition, Tata McGraw Hill, 2012.

REFERENCES:
1. Ballaney. P, “Thermal Engineering”, 25th Edition, Khanna Publishers, 2017.