Chap-13K Dey
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Satyabrata Behera
Steel Authority of India Ltd (SAIL)
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S. Behera1,*, K. Dey1
1
Department of Mining Engineering, Indian Institute of
Technology, Kharagpur, West Bengal – 721302, India
E-mail: *Satya24behera@gmail.com
Abstract
Blasting is the cheapest way of excavating, loosening, and fragmenting of rock mass
owing to its applicability over varied geo-mining condition. The process involves
uncontrolled release of a tremendous amount of energy instantaneously in the form
of shock and gas pressure. This uncontrolled energy damage the rock, structures
etc. beyond the desired zone of blast. Efforts are made by a number of researchers
to measure or estimate the damage zones, which are also classified suitably. A brief
review of the same is being presented in this paper.
1. Introduction
Blasting is an economical way of excavating, loosening, and fragmenting of rock
masses. The process releases a tremendous amount of energy instantaneously in
the form of shock and gas pressure. With the advancement of new technologies,
now the blasting is carried out in a controlled manner by utilizing proper
explosives. However, all the factors associated with the blasting are not in
controlled, and those uncontrolled energies resulted in the unwanted damages to
the surrounding rock masses beyond the desired zones. The blast induced rock
damages varies according to many factors, mainly: rock properties, surrounding
conditions, explosives strengths, blasting pattern, etc. So, the efficient blast
design requires a proper monitoring and control of blast-induced damages (BID)
in the surrounding rocks.
also an unwanted loosening, dislocation and disturbance of the rock mass, the
integrity of which (such as mine pillars, underground openings etc.) one wishes
to preserve. Sometimes this blast-induced damage causes further fracturing of the
surrounding rocks and more than the desired rock is excavated. This additional
excavation is known as the over break. Rock damage can be possible by two
means. One is original rock mass damage, which is due to natural process and
the second one is human-made damage due to excavation. In mining, blasting
is the most common means of rock excavation process. The void place in the
excavated area triggers the rock mass to redistribute the ground stresses, and
this deteriorates the rock mass strength due to generations of new cracks in the
surrounding rock masses. The damage occurs when number of cracks are in
large number.
Page, et al., [2] described two zones of damage, namely, (i) In-elastic zone
and (ii) Elastic zone. The in-elastic zone is the damaged zone where rock mass
is left permanently disturbed due to rock rupture, block motion and gas venting.
The elastic zone is the area in which the rock mass itself is not damaged but
where the blasting vibration passing through the rock mass can cause damage
to existing excavation walls and installations.
The degree of damage has been explained as given below:
• Disturbance to equipment: Equipment installed such as underground
hoists, crushers and conveyors may only tolerate low levels of disturbance
and hence deserve an increased factor of safety.
• Falling of loose material: Rock previously exposed and damaged may
be dislodged due to vibration of subsequent blasts.
• Disturbance of rock mass: Blast damage to the rock can take the
form of fresh cracking. This has the effect of increasing number of
discontinuities in the final wall of an excavation and further reduce the
quality and strength of rock mass.
• Closure of an excavation: A large blast can be sufficiently close to an
excavation to cause complete closure of that excavation.
• Loss of drill hole: This is possibly the threshold value when pre-drilled
holes are closed due to blast-induced damage from the previous blast.
Chitombo, et al., [3] described gross damage to mine structures in the
appearance of the rock structure in different forms. For example, cracking,
slabbing, overbreak and visible displacement, etc.
Forsyth, et al., [4] described, the overbreak is the breaking or notable reduction
in rock standard after the outlined perimeter of the excavation.
According to Paventi, et al., [5] a rock mass is considered to be damaged if
it no longer reacts elastically and the deformation is plastic. This corresponds
to the zone where stress exceeds the rock strength. Thus, rock damage, in other
words, is reduction in integrity or quality.
S. Behera, et al. 165
Scoble, et al., [6] described damage as degradation of rock mass strength and
the reason behind that strength reduction is the presence of freshly generated
or enlarged fractures or openings and shear movement along the cracks and
joints.
Murthy, et al., [7] categorized the blast-induced rock damage in case of
horizontal drivages in hard rocks and have identified four zones as follows:
• Overbreak zone: This is the zone of rock breakage or significant damage
to rock beyond the designed perimeter of the excavation following the
blast and subsequent face dressing.
• Crack widening zone: This is the zone where the aperture of existing
cracks in the rock mass increases due to expanding gases.
• Incipient crack growth zone: The zone where the fresh cracks are
generated in the rock mass due to blast-induced strain. However, rock
does not get dislodged immediately even after dressing. Repeated blast
cycles may trigger the crack growth and eventually result in overbreak.
• Intact Zone: The zone where the rock mass strength is not reduced
significantly and hence the effect of blasting is insignificant in terms of
rock damage.
Fig. 3.c Crack density before and after the blast [8]
168 Blast Induced Rock Damage – A Review of Estimation...
velocity profile was produced. The blast holes were loaded with a different
quantity of explosive charges. All the holes were blasted one at a time, and the
crater area was measured physically (Fig. 3.d). For delineating the blast effect,
the post-blast seismic imaging was done around the blast holes.
From the study of the pre and post-blast P-wave velocity of each block, it was
seen that there is a remarkable depletion in the P-wave velocity and the damage
is 2 to 30 times the measured crater volume. From the result, it was observed
that there was a maximum depletion of P-wave velocity in the borehole number
4 but the measured crater volume of this borehole is minimum. Also, the charge
used in this hole was the least among the four holes. Thus, it can be concluded
that maximum damage to the surrounding rock mass occurs due to suboptimum
charge which was not enough to contour the confinement. Thus, optimum
explosive charges have an important role.
Fig. 3.d Scheme of crater blast experiment and seismic imaging Source: [20]
However, this process has not become popular due to its lengthy and time taking
procedure, which needs a lot of expertise to carry out.
However, this relationship was not valid for very low applied stress. If the rock
fails before the compressive strength of the rock, then that stress is considered
as the revised compressive strength.
( )
1
Vnew Patm __
____ = ____
g
e – 1 ...(4.5)
Vhole Pab
Where, Vnew = maximum extent of new volume created within the hole (m3)
propagation, muck pile formation, and rock fragmentation. In this study, for
evaluating the model’s ability to estimate the extent of damage, results from two
controlled blasting experiments which were done at Spokane NIOSH research
laboratory, were analyzed. From the study, it was concluded that the prediction
code is very much appropriate to evaluate the extent of the damage zone. The
physical experiment also provides the same result. In this study, it was found that
within the distance of 0.3m from the explosive charge, the code predicted radial
velocities was within a relative difference of 1.59%. Beyond that distance, the
difference is larger. That means the model overestimated the particle velocities
at these distances and that resulted in an overestimation of the expected damage
zone at the corner of the modelled block because modelled stress reflections
were excessive.
of field stresses does not seem to increase significantly the fracture density on
the analyzed models, except around the free surface created by the raise. In fact,
ambient stresses seem to shorten the penetration of cracks into the rock mass
around the areas away from the raise, and appear to modify the orientation of
fractures from a non-preferred orientation in the unstressed case to an orientation
along the maximum principal stress. This result, although not new, shows the
consistency of the FEM-DEM method, by predicting reasonable fracture pattern
variations in presence of far field stresses.
Saiang, et al., [34] studied the numerical analysis method to study the blast-
induced rock damages. The near field ground deformation, induced boundary
stresses were examined by changing the strength and stiffness of the damage
rock zone. Then the characteristics of rock mass after the blast was examined
and the results clearly indicate that the blast induced damage of rock mass
affects the property of the ground deformation behavior and boundary stresses.
Paventi, et al., [39] monitored the rock damage through an empirical blast-
induced damage index, DM, as given by
DM = I * II* III * IV* (VA + VB) ...(4.7)
Where, I: considers the reduction in intact rock strength due to micro-
fracturing,
II: evaluates the extent of the exposed excavation surface area
remaining in place using the post scaling half cast factor,
III: determines the drift condition by assessing the drumminess of
the back with a scaling bar,
IV: accounts for the amount of scaling arising from damage,
VA and VB considered the direction of structure with respect to drift direction
to account for the anisotropy potentially caused by structural features at meso-
and macro-scale.
Yu et al., [40] studied on the dynamic tensile strength, wave velocity, rock
mass density and PPV of the blast and proposed a blast damage criterion. The
damage criteria are represented by,
v × rr × cp
Dib = __________
...(4.8)
Kr × std
Where, Dib = Blast Damage Index (BDI)
v = vector sum of peak particle velocity (m/s)
rr = density of rock (g/cm3)
cp = compressional wave velocity (km/s)
Kr = site quality constant (0 – 1.0)
= (RMR – Ground support adjustment)/100.
std = dynamic tensile strength (MPa)
On the basis of this blast damage index (BDI), the rock has been classified as
given in Table 4a. Raina, et al., [41] modified blast damage index and compared
it with the HCF.
Table 4a Blast damage index, damage type and half cast factor (Raina, 2000b)
BDI Type of damage HCF (%)
£ 0.125 Nothing damage to underground excavation >60
0.25 No observable damage 30-60
0.5 Slight and distinct scabbing effect 10-30
0.75 Average and interrupted scabbing damage 5-10
1.0 Crucial and uninterrupted scabbing failure <5
1.5 Extreme damage Nil
≥ 2.0 Major caving Nil
176 Blast Induced Rock Damage – A Review of Estimation...
1600MHz antenna GPR is moved along the marble slab from right side to left
side [44].
Fig. 5.a Shows arrangement of brick and marbles (left) & Figure 5.b: Shows
location of crack in case 1 (right) (# line scan & wiggle trace)
Fig. 5.c Shows location of gap in case 1(# line scan & wiggle trace)
After analyzing the raw data, there is sharp change observed in wiggle trace
at the location of created horizontal cracks and vertical cracks as shown in
Fig. 5.b and 5.c.
Model study 2
Vertical cracks are created in the laboratory experiments by arranging marble
slabs and bricks on floor as shown in Fig. 5.d for identification of vertical
cracks. In this 1600MHz antenna GPR is moved along the marble slab from
right side to left side.
178 Blast Induced Rock Damage – A Review of Estimation...
Fig. 5.d Shows arrangement of brick and marbles (left) & Figure 5.e: Shows
location of crack in case 2 (# line scan & wiggle trace)
After analyzing the raw data, there is sharp change observed in wiggle trace
at the location of created vertical cracks as shown in Fig. 5.e.
The presences of cracks were well known in above experimental model tests,
which were carried out in laboratory. The controlled experiments were conducted
with ground penetrating radar having high frequency antenna (1600MHz),
known for its good resolution and lower depth of penetration. Above figures
shows detected location of cracks in different cases respectively, based on line
scan and wiggle trace generated by ground penetrating radar.
The field investigation has been carried out in a manganese ore mine of
western India. The post blast exposed wall is scanned with GPR to identify the
location of the damages. The blast vibrations are measured for blast rounds of
the same drift and a blast vibration predictor is established using the square root
scaled distance can be expressed as,
( )
R – 1.05
v = 962 × ____
__
÷
W
...(5.1)
The empirical ground vibration predictor equation established using the cube
root scaled distance can be expressed as,
( )
R – 1.1
v = 1440 × ____
3 __
÷
W
...(5.2)
3000 is processed in a computer using the RADAN version 6.6 software. After
removing the noises by different filtering process the analysis is carried out and
it has been found that the average extents of cracked zone (after overbreak zone)
in the roof, Hang-wall and foot-wall are 0.17m. 0.39m and 0.38m respectively.
The actual face and corresponding GPR profile is given in Fig. 5.f through
5.h. [45].
Fig. 5g GPR survey at hang-wall side of the haulage drive of a Manganese Mine
Fig. 5h GPR survey at foot-wall side of the haulage drive of a Manganese Mine
Persson near-field model (1979) for square root scaled distance and Dey single
hole near-field model (2004) for cube root scaled distance.
Using Dey single hole near-field model (2004) for cube root scaled distance,
the damage threshold level for overbreak is found to be 570 mm/s whereas
using Holmberg-Persson near-field model (1979) for square root scaled distance
threshold level for overbreak is found to be 841 mm/s.
6. Discussion
Blast-induced damage can be classified as overbreak zone and cracked zone.
Post-blast overbreak zone can be measured suitably using tools like sunflower
cross sectioner, profilometer, surveying and Halfcastfactor (for controlled
blasting).
Measuring cracked zone is difficult and often not paid attention. Seismic
tomography, ground penetrating radar, electrical resistivity, bore hole pressure
measurement techniques are available to quantify the extent and degree of
damage to post-blast wall. However, all these techniques, being a geophysical
tool, possess their own limitations and demerits.
Apart from these, a number of researchers developed damage estimators,
namely, Energy ratio, Perimeter charge factor, Rock permeability, P-wave
velocity, ground vibration, FEM/DEM model, acoustic emission. A number of
empirical approaches are also available for the prediction of damage and most
of them are commonly called as “blast damage index”.
It is also observed that GPR would be an important tool to measure the
damage extent and thus threshold level of damage may be estimated using the
vibration predictors.
It has been found that the vibration based techniques are easy to follow and
results with fair accuracy of estimation. Most of the Blast damage indices are
also resulted with fair accuracy of damage estimation. The user should be careful
while choosing the suitable estimator/predictor about their applicability.
References
[1] L. L. Oriard, “Blasting effects and their control”, in Underground mining methods
handbook, Newyork, SME/AIME, 1982, pp. 1590-1603.
[2] C. H. Page, R. Steffen and Kirsten, “Controlled blasting for underground mining”,
in 13th Annual conference on Explosive and Blasting Technique, Miami, Florida,
1987.
[3] G. Chitombo and A. Scott, “An Approach to the Evaluation and Control of
Blast Induced Damage”, in International Conference on Rock Fragmentation by
Blasting, Brisbane, 1990.
S. Behera, et al. 181