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Appendix 2

The document provides detailed service charts for high pressure and low pressure CO2 systems, including technical descriptions and inspection/test descriptions. Each section outlines specific components, capacities, and inspection procedures to ensure the systems are functioning correctly and safely. The charts include checks for valves, cylinders, alarms, and other critical elements necessary for compliance and operational integrity.

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7 views3 pages

Appendix 2

The document provides detailed service charts for high pressure and low pressure CO2 systems, including technical descriptions and inspection/test descriptions. Each section outlines specific components, capacities, and inspection procedures to ensure the systems are functioning correctly and safely. The charts include checks for valves, cylinders, alarms, and other critical elements necessary for compliance and operational integrity.

Uploaded by

gouthamprasad7330
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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APPENDIX-2

EXAMPLE SERVICE CHARTS

HIGH PRESSURE CO2 SYSTEM


Date : Name of ship/unit : IMO No. :

Technical description

No. Text Value


1 Manufacturer
2 Number of main cylinders
3 Main cylinders capacity (each)
4 Number of pilot cylinders
5 Pilot cylinder capacity (each)
6 Number of distribution lines
7 Oldest cylinder pressure test date
8 Protected space (s)
9 Date flexible hoses fitted/renewed

Description of inspection/Tests

No. Description Carried Not Not Comment


out carrie applicable
d out
1 Release controls and distribution valves
secured to prevent accidental discharge
2 Contents in main cylinders checked
by weighing
3 Contents in main cylinders checked by
liquid level indicator
4 Contents of pilot cylinders checked
5 All cylinder valves visually inspected
6 All cylinder clamps and connections checked
for tightness
7 Manifold visually inspected
8 Manifold tested for leakage, by applying
dry working air
9 Main valve and distribution valves
visually inspected
10 Main valve and distribution valves tested for
operation
11 Time delay devices tested for correct setting*
12 Remote release system visually inspected
13 Remote release system tested
14 Servo tubing/pilot lines pressure tested at
maximum working pressure and checked for
leakages and blockage
15 Manual pull cables, pulleys, gang releases
tested, serviced and tightened/adjusted as
necessary
16 Release stations visually inspected
17 Warning alarms (audible/visual) tested
18 Fan stop tested*
19 10% of cylinders and pilot cylinder/s pressure
tested every 10 years
20 Distribution lines and nozzles blown through,
by applying dry working air
21 All doors, hinges and locks inspected*
22 All instruction and warning signs on
installation inspected
23 All flexible hoses renewed and check valves in
manifold visually inspected every 10 years
24 Release controls and distribution valves
reconnected and system put back in service
25 Inspection date tags attached

* If fitted as part of the CO2 system

LOW PRESSURE CO2 SYSTEM

Date : Name of ship/unit : IMO No. :

Technical description

No. Text Value


1 Manufacturer
2 No. of tanks
3 Tanks capacity (tonnes)
4 Number of pilot cylinders
5 Pilot cylinder capacity (each)
6 Number of distribution lines
7 Protected space(s)

Description of inspection/Tests

No. Description Carried Not Not Comme


out carried out applicable nt
1 Tank main service valve closed and secured to
prevent accidental discharge
2 Distribution valves verified closed
3 Check correct function of level indicator
4 Contents of pilot cylinders checked Contents
of CO2 tank checked by tank level indicator
5 Contents of CO2 tank checked by riser tube
reading

6 Contents of CO2 tank checked by level control


valve
7 Supports of tank inspected
8 Insulation on tank inspected
9 Safety valves of tank inspected
10 Safety valves of tank tested
11 Time delay devices tested for correct
setting*Contents of pilot cylinders checked
12 Start/stop function of cooling compressors
tested
13 All connected electrical alarms and indicators
tested
14 Main manifold valve inspected
15 Main manifold valve tested
16 Distribution valves inspected
17 Distribution valves tested
18 Release stations inspected
19 Total flooding release mechanism inspected
20 Total flooding release mechanism tested
21 Time delay devices tested for correct setting*
22 Warning alarms tested
23 Fan stop tested*
24 Distribution lines and nozzles inspected
25 Distribution lines and nozzles tested
26 Distribution lines and nozzles blown through
27 All doors, hinges and locks inspected*
28 All instruction plates inspected
29 Tank main service valve reopened and
secured
30 open
System put back in service
31 Inspection date tags attached

* If fitted as part of the CO2 system

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