LFS1 Flame Safeguard
LFS1 Flame Safeguard
LFS1 and this Data Sheet are intended for OEMs using the LFS1 in or on their
products.
Use, features
Use LFS1 units are designed for the supervision of oil burners and gas burners in
combination with control unit LEC1 or with programmable logic controllers.
Typical fields of application range from industrial burners up to the highest security level
SIL3 and in the field of ship burners.
Flame supervision:
- takes place with photocell detector RAR9 with approval for continuous operation, in
the case of LFS1.1
- takes place with an ionization probe with approval for continuous operation or with
UV flame detector QRA2 / QRA4 / QRA10 in intermittent operation, in the case of
LFS1.2
Excluded are the types QRA2M and QRA10M.
The flame detectors are used in conjunction with control unit LEC1 or with freely
programmable controllers in the following applications:
- Dual supervision of burners / supervision of the main flame or of the ignition and
main flame by 2 flame safeguards with the same or different flame detectors
- Multiflame supervision / plants with several burners whose flames must be
supervised individually by one or several flame detectors, but whose startup and
supervision is carried out centrally and simultaneously by only one control unit
- The flame safeguards are also used as flame indication units in combustion
plants with manual startup
Supplementary documentation
ASN Title Documentation Document type
number
LEC1 Control unit CC1N7761 Data Sheet
Connection accessories for small
AGK11.7 CC1N7201 Data Sheet
burner controls
AZL21 / AZL23 Display and operating units CC1N7542 Data Sheet
LFS1 Flame safeguard CC1A7782 User documentation
PC software for microprocessor
Installation and Operating
ACS410 controlled burner controls and CC1J7352
Instructions
flame safeguards
BCI interface between flame
OCI410 CC1N7616 Data Sheet
safeguard and PC
QRA4 UV flame detector CC1N7711 Data Sheet
QRA2
UV flame detector CC1N7712 Data Sheet
QRA10
RAR9 Photocell detector CC1N7713 Data Sheet
2/40
3/40
Compliance with the regulations of the applied directives is verified by the adherence to
the following standards / regulations:
Automatic burner control systems for burners and DIN EN 298
appliances burning gaseous or liquid fuels
Safety and control devices for gas burners and gas burning DIN EN 13611
appliances
Automatic electrical controls for household and similar use DIN EN 60730-2-5
The edition of the standards that applies in each case can be found in the
declaration of conformity.
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
with
LEC1…
LFS1.11Ax ● ● ● ● --- ● ---
LFS1.21Ax ● ● ● ● ● ● ●
Suitable for use in safety-related, industrial applications up to safety level SIL3 (safety
integrity level 3).
4/40
Safety
Operating PFH MTTFd
ASN Flame detector integrity SFF
mode [1/h] [y]
level up to
LFS1.11A1 Continuous
RAR9 SIL3 3.1E-08 3,700 ≥99%
LFS1.11A2 operation
LFS1.21A1 Continuous
Ionization probe SIL3 3.1E-08 3,700 ≥99%
LFS1.21A2 operation
LFS1.21A1
QRA2, QRA4, QRA10 Intermittent SIL2 2.4E-07 490 ≥99%
LFS1.21A2
LFS1.21A1 Ionization probe + QRA2, QRA4,
Intermittent SIL2 2.4E-07 490 ≥99%
LFS1.21A2 QRA10
Life cycle
The flame safeguard has a designed life cycle* of 250,000 burner startup cycles which,
under normal operating conditions in heating mode and nominal switching loads,
corresponds to approx. 10 years of service (starting from the date of manufacture on
the nameplate). For industrial applications with reduced switching loads of a maximum
of 0.1 A, the flame safeguard has an increased designed life cycle* of up to 1,000,000
burner startup cycles.
This life cycle is based on the endurance tests specified in standards EN 13611 and EN
298. A summary of the conditions has been published by the European Control
Manufacturers Association (Afecor) (www.afecor.org).
* The designed life cycle is based on use of the flame safeguard according to the
manufacturer’s data sheet. In this case, it is advisable to perform a safety check or
replace the unit. The designed life cycle is not the warranty time specified in the
Terms of Delivery.
Commissioning notes
Concerning connection diagram 7782a06, connection example of two manually
operated burners: Ensure that the drop-out delay time of external relay d is not greater
than 50 ms.
5/40
7782
z07/1
115
6 7 8 9 10 11 2
7782
z06/
1115
6/40
Note!
For use in power supply systems with non-earthed neutral conductors.
Power supply systems with earthed neutral conductors form the basis of the
diagrams and circuit diagrams of the LFS1 in this Data Sheet. In power supply
systems with non-earthed neutral conductors, terminal 2 of the LFS1 must be
connected to the earth conductor via the RC unit ARC 4 668 9066 0 for ionization
current supervision. It must be made certain that local regulations are complied with
(e.g., protection against electric shock) since 120 V AC (50 / 60 Hz) or 230 V AC (50
/ 60 Hz) mains voltage produces peak leakage currents of 2.7 mA.
Note!
Double insulation.
The flame safeguards LFS1 and the terminal bases AGK11.7 including separating
plate element are double-insulated between the terminal areas 1...7 and 9...12. This
means that they feature strengthened insulation; refer also to the Technical data
chapter.
If the double insulation needs to be present up to the connected components, the
separating plate element included in the scope of delivery of the AGK11.7 must be
installed in all cases (marked with an arrow in the figure below). As an alternative,
other suitable measures can also be put in place. Safe separation can only be
ensured if all connected components are fitted with a safe separation facility and the
components have been wired as specified. In particular, compliance with the relevant
warning notes must be ensured.
7782z04en/1215
7/40
Disposal notes
The flame safeguard contains electrical and electronic components and must not be
disposed of together with domestic waste.
Local and currently valid legislation must be complied with.
8/40
Undervoltage Flame OFF signal: From operating position if mains voltage drops lower than
approx. 80 V AC (at UN = 120 V AC)
Flame ON signal: Restart is initiated if mains voltage exceeds approx. 85 V AC (at
UN = 120 V AC)
Flame OFF signal: From operating position if mains voltage drops lower than
approx. 165 V AC (at UN = 230 V AC)
Flame ON signal: Restart is initiated if mains voltage exceeds approx. 170 V AC (at
UN = 230 V AC)
9/40
Using an ionization Flame supervision by making use of the electrical conductivity of the flame in
probe conjunction with the rectifying effect is only possible with gas and blue-flame burners.
Since the flame signal amplifier responds only to the DC component of the flame signal
(ionization current), a short circuit between the flame detector and functional earth
cannot simulate a flame signal.
Single-electrode operation, i.e., ignition and supervision with a single electrode, is not
possible. Do not activate the test mode switchover using terminal 6 during flame
supervision with ionization probes. Terminal 6 must be connected directly to the phase
conductor at terminal 1 in this case.
Using an ionization It is possible to connect an ionization probe and a UV flame detector QRA to the
probe and a UV flame LFS1.2... at the same time. The flame assessment behaves as follows:
detector QRA
Ionization probe UV flame detector QRA LFS1.2 flame assessment
OFF OFF OFF
ON OFF ON
OFF ON ON
ON ON ON
10/40
The type references given below apply to the LFS1 without plug-in base and without flame detector.
For ordering information for plug-in bases and other accessories; refer to Accessories.
Part no. Type Nominal Use Flame detector BCI Output 0...10 Times Comparison
2)
voltage connection V 1) 1) types
tw tan tab
max. min. max.
BPZ:LFS1.11A2 LFS1.11A2 AC 230 V Oil RAR9... 5s 0,3 s 1s LAE10
BPZ:LFS1.21A2 LFS1.21A2 AC 230 V Gas / oil ION 5s 0,3 s 1s LFE10
QRA2... *)
QRA4...
QRA10... *)
BPZ:LFS1.11A1 LFS1.11A1 AC 120 V Oil RAR9... 5s 0,3 s 1s LAE10-110V
BPZ:LFS1.21A1 LFS1.21A1 AC 120 V Gas / oil ION 5s 0,3 s 1s LFE10-110V
QRA2... *)
QRA4...
QRA10... *)
Range adjustment for times From (Parameter 217.00) (Parameter 217.01)
(those are added up to the hours indicated above) 0s 0s
To (Parameter 217.00) (Parameter 217.01)
11.907 s 11.907 s
Increment --- 0.147 s 0.147 s
Factory setting --- 0s 0s
Key
tw Waiting time
tan Flame signal flame-on response time
tab Flame signal flame-out response time
Corresponds to the detection time in the event of a loss of flame (FFDT) EN 298
¹) Factory setting: Refer to note on parameterization
²) Flame safeguards LFS1 are intended to replace the relevant comparison types
*) Connection of the types QRA2M and QRA10M is not permitted
11/40
Note on parameterization:
Use the display and operating unit (display) AZL2 to ensure that the exact value of the required time is
always set as multiples of increments of 0.147 seconds. When parameterizing minimum or maximum
times, a potential tolerance of ±7% must be taken into consideration.
The following applies to minimum values: At least one value which is 7% greater must be
parameterized.
The following applies to maximum values: At least one value which is 7% smaller must be
parameterized.
Example 1: The flame signal flame-out response time tab must not be set above 5 seconds
Calculation: (5 seconds – 1 second) – 7% = 3.65 seconds
Value to be parameterized
(parameter 217.01): Must be the same as or smaller than the calculated value (e.g., 3.528 seconds)
Example 2: The flame signal flame-on response time tan must be set to at least 5 seconds
Calculation: (5 seconds – 0.3 seconds) + 7% = 5.05 seconds
Value to be parameterized
(parameter 217.00): Must be the same as or greater than the calculated value (e.g., 5.145 seconds)
12/40
Ionization probe
Supplied by customer
13/40
Adapter KF8896
Adapter for replacing LAE10 and LFE10 with LFS1.
Ensures mechanical height adjustment and correct
terminal assignment
Refer to dimensions
14/40
OCI410...
BCI interface module between flame safeguard and PC
Facilitates viewing, processing, and recording setting
parameters on site using the ACS410 software
Refer to Data Sheet CC1N7616
PC software ACS410
For setting the parameters and for visualizing the flame
safeguards
Refer to Software Documentation J7352
15/40
16/40
17/40
Attention!
Condensation, formation of ice, and ingress of water are not permitted. If this is
not observed, there is a risk of loss of safety functions and a risk of electric
shock.
Signal cable AGV50 Signal cable To connect display and operating unit
Display BCI AZL2
White, unshielded cable
Internal conductor 4 x 0.141 mm²
Each cable with 2 RJ11 connectors
Cable length AGV50.100 1m
Cable length AGV50.300 3m
Place of installation for signal cable with Under the burner hood (additional
connector measures for SKII to EN 60730-1)
QRA... RAR9...
ION
Attention!
High-voltage ignition may affect the ionization current.
Possible remedy: Swap the ignition transformer's primary connection.
18/40
The detector current values specified in the table only apply to the factory settings and under the
following conditions:
- Mains voltage 120 V AC / 60 Hz or 230 V AC / 50 Hz, depending on type
- Ambient temperature 23 °C
- Parameter 182 in accordance with the factory setting from the following table
19/40
20/40
7782d01en/0216
LFS1.2 terminal 7 10
voltage output for flame 9
supervision with 8
ionization probe 7
Volts DC
6
5 Parameter 699.00 = 5
4
Parameter 699.00 = 13 *)
3
2 Parameter 699.00 = 35
1
0
0 10 20 30
Detector current µA
*) Factory setting
LFS1.2 terminal 7 10
7782d02en/0416
voltage output for flame 9
supervision with QRA2 / 8
QRA4 / QRA10 7
Volts DC
6
5 Parameter 699.01 = 5
4
Parameter 699.01 = 16 *)
3
2 Parameter 699.01 = 35
1
0
0 20 40 60 80 100
Detector current µA
*) Factory setting
LFS1.1 terminal 7 10
voltage output for flame 9
supervision with RAR9
8
7
6
5
Volts DC
4 Parameter 699.01 = 5
3
Parameter 699.01 = 16 *)
2
Parameter 699.01 = 35
1
0
0 20 40 60
Detector current µA
*) Factory setting
21/40
7782a07/0415
EK LFS1.1...
FR
fr1 fr2
HR LED
hr1
Si
11 9 7 BCI 2 N 3 4 5
RAR9...
0...10 V
Note!
The test mode switchover (T/B) is only required in conjunction with the control unit
LEC1. Terminal 6 of the LFS1 must be connected directly to the phase conductor «L»
at terminal 1 in this case.
Key
22/40
7782a08/1215
EK
FR
fr1 fr2
HR LED
hr1
Si
11 9 7 BCI 2 N 3 4 5
QRA...
0...10 V
ION
Key
23/40
217.01
217.00
Parameter number AZL2
LED steady on
LED flashes
No. 3 FS
No. 4 / 5
No. 9 / 10 fr2
No. 7 0...10 V
7782d07en/0416
Key
24/40
When used with the LEC1, the flame safeguard feeds the flame signal into the burner
control’s control program in essentially the same way as if the flame safeguard were a
component of the burner control (as in the case of an oil or gas burner control). In the
event of non-ignition, loss of flame during burner operation, or a faulty flame signal
during burner off or purging times, the burner will always be shut down and the burner
control will initiate lockout. The switching functions needed to feed the flame signal into
the burner control’s control circuit are provided by the flame relay (FR) of the flame
safeguard and the 2 auxiliary relays (HR1 / HR2) of the control unit LEC1; refer to Data
Sheet N7761.
In conjunction with the flame safeguard LFS1, the control unit LEC1 provides the
sequence control for the flame simulation test and the flame detector test on the LFS1.
The test is controlled via the connecting line between terminal 15 of the control unit
LEC1 and terminal 6 of the flame safeguard LFS1.
Both tests
start about 7 seconds after a controlled shutdown
are continued during burner off periods
are continued during the ensuing prepurge time
end 3 seconds before the start of the safety time
The following flame signals during this test time lead to lockout with interlocking of the
control unit LEC1:
- Extraneous light
- Aging flame detectors
- Other defects in the flame supervision equipment
In the flame safeguard, the switching functions required for testing are performed by the
auxiliary relay (HR).
Since it is not necessary to carry out a test in the case of flame supervision with an
ionization probe, the connecting line between terminal 15 of the burner control and
terminal 6 of the flame safeguard is not required here.
Instead, terminal 6 must be connected to the phase.
Example:
By making a connection to terminal 1 of the LEC1
Any flame signal – be it a normal flame signal during operation or a faulty signal – is
indicated by the signal lamp (3-colored LED) in the housing of the flame safeguard;
refer to Indication and diagnostics chapter.
25/40
26/40
Example:
With a connection to terminal 1.
Note!
Ensure that the drop-out delay time of relay d does not exceed 50 ms; refer to
connection example 7782a06.
27/40
Attention!
An ignited UV tube is a source of UV radiation. In the case of flame supervision by
means of flame detectors, the detectors must be placed in a way that ensures there is
no direct visual contact between them. If this is not observed, there is a risk of loss
of safety functions.
Attention!
When replacing the LFE10 with the LFS1.2, the earth connection at terminal 10
in the LFE10 terminal base must be removed; terminal 5 of the LFS1.2 must not
have an earth connection. Earth connection of QRA10 remains unchanged to
ensure the protection class 1.
28/40
No. 4 / 5 FS
(LFS1)
must be prevented.
7782d05en/1215
29/40
Terminal Function / inputs The test mode switchover for the pilot burner
flame safeguard is inactive (terminal 6 is
permanently connected to phase conductor L).
Ro3 T/B hr1
The test mode switchover for the main burner
No. 4 / 5
(LFS1...)
FS flame safeguard is active.
Ro2 V2 Safety shutdown V2 = OFF This means terminal 6 is switched off by the
PLC via a fail-safe relay output (Ro3) at set
intervals or after 24 hours of uninterrupted
Terminal Function / outputs If the fr2 signal disappears due to extraneous
burner operation at the very latest; refer to the
light (e.g., from an aged UV cell), burner startup adjacent control sequence.
T/B
must be prevented.
The PLC must prevent further burner operation
until the cause of the error has been rectified.
Dix hr1 fr1
Burner 2)
Diy fr2
Burner 2)
7782d06en/1215
30/40
Attention!
A fail-safe PLC must be used!
31/40
7101z01/0804
EK
the burner control and for activating / deactivating the diagnostics
functions.
7101z02e/0305
The multicolor signal lamp (LED) in the lockout reset button is the key
indicating element for both visual diagnostics and interface diagnostics.
Both elements (EK / LED) are located under the transparent cover of the lockout reset
button.
Operational status In normal operation, the different operating states are indicated in the form of color
indication codes according to the color code table below:
Service counter Press the lockout reset button (EK) for 10 seconds to activate a yellow flashing warning
signal when 1 million switching cycles have been performed. In this case, it is advisable
to carry out a safety test or to replace the unit.
If 1 million switching cycles have not yet been performed, there will be no yellow
flashing warning signal. Press the lockout reset button (EK) for 10 seconds again to
deactivate this function.
32/40
OCI400
Lockout position Lockout position Lockout position
Visual diagnostics Interface diagnostics
Flashing PC / analyzer
On
Reset
7130z04e/0602
Error code table
>3s >3s <3s
When diagnosing the cause of errors, the built-in relays FR and HR are in the no-load
position.
Reset to quit the diagnostics of the cause of the error and switch the flame safeguard
on again. Press the lockout reset button for about 1 second (less than 3 seconds).
33/40
BCI interface
connection jack
7782z05en/1215
The display and operating unit AZL2 with LCD display enables simple operation,
parameterization, and targeted diagnostics via menu-driven operation. When
performing diagnostics, the display shows the operating statuses, the type of error, and
the startup counter (IBZ). Passwords protect the different parameter levels for OEM
(burner / boiler manufacturer) and heating engineers (HF) against unauthorized access.
Simple settings that the plant operator can make on site do not require a password.
For the parameters, their default settings, and their range adjustments at the different
access levels, refer to the following parameter list.
34/40
Parameter Parameter Editing Value range Increment Default setting Password level Password level
number Min. Max. reading from level writing from level
0... Internal parameter
41 HF password (4 characters) Adjustable XXXX XXXX --- On request --- HF
42 OEM's password (5 characters) Adjustable XXXXX XXXXX --- On request --- OEM
43 Siemens password (6 characters) Adjustable XXXXXX XXXXXX --- On request --- Siemens
60 Free --- --- --- --- --- --- ---
100... General
102 Identification date Read only --- --- --- --- Info ---
103 Identification number Read only 0 9999 1 0 Info ---
113 Burner identification AZL2: Readable 0 99999999 1 --- Info HF
ACS410:
Adjustable
164 Number of startups resettable Resettable 0 999999 1 0 Info Info
166 Total number of startups Read only 0 999999 1 0 Info ---
170.00 Flame relay (FR) switching cycles Read only 0 999999 1 0 Info ---
170.01 Auxiliary relay (HR) switching cycles Read only 0 999999 1 0 Info ---
170.02 Free --- --- --- --- --- --- ---
170.03 Free --- --- --- --- --- --- ---
171 Warning threshold: 1 million switching cycles Read only 0 --- --- 1000000 Info ---
182 Flame sensitivity Adjustable 0 3 1 0 (LFS1.1...) OEM OEM
2 (LFS1.2...)
35/40
Parameter Parameter Editing Value range Increment Default setting Password level Password level
number Min. Max. reading from level writing from level
700... Error history
701 Current error:
00: Error code Adjustable 2 255 1 --- Service ---
01: Startup meter reading Adjustable 0 99999 1 --- Service ---
02: MMI phase Adjustable --- --- --- --- Service ---
03: Free Selectable 0% 100% 1 --- Service ---
702 Error history former 1:
00: Error code Adjustable 2 255 1 --- Service ---
01: Startup meter reading Adjustable 0 99999 1 --- Service ---
02: MMI phase Adjustable --- --- --- --- Service ---
03: Free Adjustable 0% 100% 1 --- Service ---
Using parameter 954, the flame intensity can be displayed as a percentage (%) in the service menu of the display and operating unit AZL2. Only one flame signal can be displayed.
This means that if an ionization probe and a QRA are being used at the same time (e.g., pilot burner supervision with ionization probe and main burner supervision with QRA), then
the flame intensity which was detected first will be displayed.
36/40
LFS1 Ø22
5
59.1
53.9
63
9
Plug-in base AGK11.7 and 88 41.6
AGK65.1 91
47.2
62.5
Plug-in base AGK11.7 with separating plate element (shown in green)
28,5
62,5
4
17
,4
23,5
Ø5 6,2
Ø1
7782m02/0415
10,5
24 24
30 30
88
37/40
62,7
Adapter KF8896
7782m01/0416
PE
LAE 1 2 3 4 5 6 7
LFE
KF8896
LFS1 1 2 3 4 5 6 7 8 9
48,5
88
When replacing LAE10 and LFE10 with LFS1, adapter KF8896 ensures that the height
can be adjusted mechanically and that the terminals are assigned correctly.
5
KF8896 and plug-in
base for LAE10 / low
plug-in base for LFE10
AGK410413450
63
89
26
13
47,2
62,5
38/40
5
KF8896 and plug-in
base for LAE10 / high
plug-in base for LFE10
AGK410490250
63
109
46
13
47,2
62,5
39/40
7101m03/1108
Designation Length (L) in mm
AGK20.19 19
AGK20.43 43
AGK20.55 55
2016 Siemens AG Building Technologies Division, Berliner Ring 23, D-76437 Rastatt,
Subject to change!
40/40