Agitator / Mixe

Sr. No. Equipment No. Equipment Name Fluid Service Capacity (m3)
1 M-5711 Nitric Acid Recovery Mixers BZ + SPA 0.18
2 M-5712 Nitric Acid Recovery Mixers BZ + SPA 0.18
3 M-5809 Mixer (3rd Stage Washing) NB + BZ + Water 0.48
4 S-5810 Dynamic Separator NB + BZ + Water 0.075
5 M-5814 Mixer (5th Stage Washing) NB + BZ + Water 0.55
6 M-5820 Caustic Preparation Tank Sodium Hydroxide 2.0

Pump
Sr. No. Equipment No. Equipment Name Type Capacity (m3/hr)
1 P-5503 A/B Nitric Acid Vertical Pump Vertical 10.0
2 P-5504 A/B Nitric Acid Tanker Unloading Pump Vertical 5.0
3 P-5507 A/B Sulphuric Acid Vertical Pump Vertical 10.0
4 P-5508 Sulphuric Acid Tanker Unloading Pump Vertical 5.0
5 P-5510 Caustic Transfer Pump Vertical 10.0
6 P-5514 A SPA Tanker Loading Pump Centrifugal 12.5
7 P-5514 B SPA Tanker Loading Pump Centrifugal 20.0
8 P-5603 A/B Nitric Acid Centrifugal Pump Centrifugal 2.0
9 P-5607 A/B Sulphuric Acid Centrifugal Pump Centrifugal 1.5
10 P-5611 A/C Benzene Transfer Pump (Vertical) Vertical 3.0
P-5611 B Benzene Transfer Pump (Vertical) Vertical 3.0
11 P-5613 A/B Process Effluent Pump (Vertical-PP) Vertical (Negetive Suction) 10.0
12 P-5704 A/B Nitration Pump Centrifugal 60.0
13 P-5716 A/B Spent Acid Transfer Pump Centrifugal 20.0
14 P-5719 A/B Benzene Centrifugal Pump Centrifugal 1.8
15 P-5813 A/B NB Washing Pump Centrifugal 15.0
16 P-5818 NB Carry Over Transfer Pump Centrifugal 5.0
17 P-5821 A/B Caustic Transfer Pump Centrifugal 15.0
18 P-5824 A/B Wash Water Transfer Pump Centrifugal 1.6
 19 P-5904 A/B Crude NB Pump Centrifugal 18.0
20 P-5910 A Column Bottom Pump Centrifugal 15.0
21 P-5910 B Column Bottom Pump Centrifugal 2.5
22 P-5916 A/B Product NB Transfer Pump Centrifugal 30.0
23 P-5920 A/B Reflux Pump Centrifugal 1.5
24 VP-5922 A/B Vaccum Pump Centrifugal (Multistage) 160 (Vapour Load)
25 P-5924 Vaccum Overflow Liquid Transfer Pump Centrifugal 1.5

Tanks/Vessel
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid

1 TK-5501 Nitric acid main storage tank (98%) 40 Nitric Acid (98% Conc.)
2 TK-5502 Nitric acid main storage tank (98%) 40 Nitric Acid (98% Conc.)
3 TK-5505 Sulphuric acid main storage tank (98%) 42 Sulfuric Acid (98% Conc.)
4 TK-5506 Sulphuric acid main storage tank (98%) 42 Sulfuric Acid (98% Conc.)
5 TK-5509 Caustic main storage tank (100%) 42 Caustic Lye (50% Conc.)
6 TK-5511 SPA Main Storage Tank 35 Spent Acid (75% Sulfuric Acid)
7 TK-5512 SPA Main Storage Tank 35 Spent Acid (75% Sulfuric Acid)
8 TK-5513 SPA Main Storage Tank 35 Spent Acid (75% Sulfuric Acid)
9 TK-5515 SPA Horizontal Tank 45 Spent Acid (75% Sulfuric Acid)
10 TK-5601 Nitric acid day tank (98%) 15 Nitric Acid (98% Conc.)
11 TK-5602 Nitric acid day tank (98%) 15 Nitric Acid (98% Conc.)
12 TK-5605 Sulphuric acid day tank (98%) 15 Sulfuric Acid (98% Conc.)
13 TK-5606 Sulphuric acid day tank (98%) 15 Sulfuric Acid (98% Conc.)
14 TK-5608 Benzene Main Storage Tank 39 Benzene
15 TK-5609 Benzene Main Storage Tank 39 Benzene
16 TK-5610 Benzene Main Storage Tank 39 Benzene
17 TK-5612 Process Effluent RCC Tank 22 Proce Effluent (NB Plant)
18 TK-5715 Spent Acid Tank 3 Spent Acid (75% Sulfuric Acid)
19 M- 5718 Benzene Intermediate Tank 2 Benzene
20 TK-5817 Process Effluent HDPE Tank 6 Proce Effluent (NB Carry over)
21 TK-5819 Caustic Lye Tank (48%) 5 Caustic Lye (50% Conc.)
 22 TK-5822 Caustic Lye Tank (15%) 2 Caustic Lye (15% Conc.)
23 TK-5823 Wash Water Recycle Tank 1 Proce Effluent (NB Carry over)
24 TK-5901 Separating Tank 4 Crude NB (NB + BZ + Water)
25 TK-5902 A Crude NB Day Tank 41 Crude NB (NB + BZ + Water)
26 TK-5902 B Crude NB Day Tank (New Added) 54 Crude NB (NB + BZ + Water)
27 TK-5903 Product NB Tank 41 Distilled Nitrobenzene (99.91%)
28 V-5909 Distilled NB Hold Vessel 2 Distilled Nitrobenzene (99.91%)
29 TK-5913 Product NB Tank 41 Distilled Nitrobenzene (99.91%)
30 TK-5914 Product NB Tank 41 Distilled Nitrobenzene (99.91%)
31 TK-5915 Product NB Tank 41 Distilled Nitrobenzene (99.91%)
32 V-5919 Reflux Drum 1 Benezene (Traces of moisure)
33 TK-5923 Vaccum Pump Overflow Liquid Tank 3 Nitrobenzene (Traces of Benzene)

Fluid
Sr. No. Equipment No. Equipment Name
Shell Side Tube Side
1 E-5702 Mixed Acid Cooler Mixed Acid (NA + SA) Cooling Water
2 E-5705 Nitration Cooler Nitration Mass (NA+SA+BZ)) Cooling Water
3 E-5906 NB/NB Heat Exchanger Distilled NB Crude NB
4 E-5908 NB Reboiler Steam Crude NB
5 E-5912 Secondary NB Cooler Distilled NB Cooling Water
6 E-5917 Overhead Condenser Benzene (Liquid + Vapour) Cooling Water
7 E-5918 Vent Condenser Benzene (Liquid + Vapour) Cooling / Chilled Water

Separator
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 S-5708 Gravity Separator 2.0 NB + SPA
2 S-5709 Gravity Separator 1.0 NB + SPA
3 S-5713 Gravity Separator 1.0 BZ + SPA
 4 S-5803 Gravity Separator 0.6 Effluent Water
5 S-5807 Gravity Separator 0.6 Effluent Water
6 S-5815 Gravity Separator 2.0 NB + Water

Washing Tower
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 T-5801 Washing Tower-I 3.8 NB + BZ + Water
2 T-5805 Washing Tower-II 3.8 NB + BZ + Water
3 T-5811 Washing Tower-III 3.8 NB + BZ + Water

Decanter
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 D-5710 Decanter 0.0140 SPA
2 D-5714 Decanter 0.0140 BZ + SPA
3 D-5802 Decanter 0.0145 NB + BZ
4 D-5804 Decanter 0.0145 Effluent Water
5 D-5806 Decanter 0.0250 NB + BZ
6 D-5808 Decanter 0.0145 Effluent Water
7 D-5812 Decanter 0.0250 NB + BZ
8 D-5816 Decanter 0.0250 NB + BZ

Mixing Tee / Nitration Coil / Over Flow Wier

Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 M-5701 Mix Acid Tee 0.010 NA + SA
2 M-5703 A/B Nitration Tee 0.020 NA+ SA + BZ + SPA
3 M-5706 Nitration Coil 1.650 NB + BZ + SPA
4 M-5707 Overflow Wier 0.100 NB + BZ + SPA

Distillation Colum
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 DC-5907 Distillation Column 4.5000 NB + BZ + Water
 Filter
Sr. No. Equipment No. Equipment Name Capacity (m3) Service Fluid
1 F-5905 Crude NB Filter 0.010 NB + BZ + Water
2 F-5911 Distilled NB Filter 0.010 Distilled NB
 Agitator / Mixer
Dimension
Operating Pressure (kg/cm2) Operating Temp. (°C) RPM
Diameter(mm) Height (mm)
ATM 50 600 650 1000
ATM 50 600 650 1000
ATM 30-40 800 960 1000
ATM 30-40 - - 1440
ATM 30-40 800 1100 1000
ATM 30-40 1300 1500 1000

Pump
Operating Pressure (kg/cm2) Operating Temp. (°C) Head (mlc) Motor Rating (HP) RPM
2.0-3.0 30-40 25 7.5 1450
1.5 30-40 15 5 1440
2.0-3.0 30-40 25 7.5 2880
1.5 30-40 15 5 1440
3.0-4.0 30-40 30 7.5 2880
3.0-4.0 30-40 30 7.5 2880
3.0-4.0 30-40 30 10 2900
5.3-5.7 30-40 48 15 2850
6.5-6.8 30-40 40 7.5 2850
2.0-2.5 30-40 30 5.0 2900
2.0-2.5 30-40 33 5.0 2880
2.0-2.5 30-40 25 5 2880
5.0-6.0 40-55 35.5 25 2920
4.0-5.0 30-40 30 5 2900
4.5-5.5 30-40 81.6 10 2880
2.5-3.7 30-40 15 5.0 2880
2.5 30-40 24 2 2900
2.0 30-40 18 1.50 2850
1.5 30-40 17.3 0.5 2820
 4.0-4.5 30-40 45 5.0 2850
2.0-2.5 170-180 20 3 1430
3.5-4.0 170-180 30 5 2855
3.5-4.0 30-40 40 15.0 2920
4.5-5.0 30-40 50 3.0 2850
30.0 mmhga 40-50 * 15 1465
1.2 30-40 10 1 1500

Tanks/Vessel
Dimension
Type Operating Pressure (kg/cm2) Operating Temp. (°C) MOC
Diameter (mm)
Horizontal ATM 30-40 Alluminium 2534
Horizontal ATM 30-40 Alluminium 2534
Horizontal ATM 30-40 MS 2860
Horizontal ATM 30-40 MS 2860
Horizontal ATM 30-40 MS 2860
Vertical ATM 30-40 HDPE 3000
Vertical ATM 30-40 HDPE 3000
Vertical ATM 30-40 HDPE 3000
Horizontal ATM 30-40 MS 2750
Vertical ATM 30-40 Alluminium 2530
Vertical ATM 30-40 Alluminium 2530
Vertical ATM 30-40 MS 2530
Vertical ATM 30-40 MS 2530
Horizontal ATM 30-40 MS 2400
Horizontal ATM 30-40 MS 2400
Horizontal ATM 30-40 MS 2400
Rectangular ATM 30-40 RCC (Underground) 2400*1500*6000
Vertical ATM 30-40 SS-316 1500
Vertical ATM 30-40 SS-316 1500
Vertical ATM 30-40 HDPE 2000
Horizontal ATM 30-40 MS 1500
 Horizontal ATM 30-40 MS 1500
Horizontal ATM 30-40 SS-316 1000
Horizontal ATM 30-40 SS-316 1600
Vertical ATM 30-40 SS-316 3600
Vertical ATM 30-40 SS-316 3700
Vertical ATM 30-40 MS 3600
Horizontal 0.45 kg/cm2a (Vacuum) 170-180 MS 1100
Vertical ATM 30-40 MS 3600
Vertical ATM 30-40 MS 3600
Vertical ATM 30-40 MS 3600
Horizontal 0.30 kg/cm2a (Vacuum) 40-50 MS 800
Horizontal ATM 30-40 MS 1200

Heat Exchanger
Operating Temp. (°C)
Operating Pressure (kg/cm2)
Shell Side Tube Side
Shell Side Tube Side Inlet (°C) Outlet (°C) Inlet (°C)
3.0-3.5 4.0-5.0 60-70 30-35 28-32
4.5-5.0 4.0-5.0 60-65 49-53 34-35
3.0-4.5 4.0-5.0 150-155 85-105 35-40
13.0-15.0 0.45 kg/cm2a (Vacuum) 210-220 90-110 170-180
3.0-4.5 4.0-5.0 90-110 40-45 28-32
0.30 kg/cm2a (Under Vacuum) 1.5-2.0 60-65 30-32 28-32
0.30 kg/cm2a (Under Vacuum) 1.5-2.0 55-60 30-32 10-14/28-32

Working Pres. (kg/cm2) Working Temp. (°C) MOC

ATM 50 A-240 TYPE 316
ATM 50 A-240 TYPE 316
ATM 50 A-240 TYPE 316
 ATM 40 A-240 TYPE 316
ATM 40 A-240 TYPE 304
ATM 40 A-240 TYPE 304

Working Pres. (kg/cm2) Working Temp. (°C) MOC

ATM 40 SS316
ATM 40 SS316
ATM 40 SS316

Working Pres. (kg/cm2) Working Temp. (°C) MOC

ATM 50 A-312 TYPE 316
ATM 50 A-312 TYPE 316
ATM 45 A-312 TYPE 316
ATM 40 A-312 TYPE 304
ATM 40 A-312 TYPE 304
ATM 40 A-312 TYPE 304
ATM 40 A-312 TYPE 304
ATM 40 A-312 TYPE 304

Flow Wier
Working Pres. (kg/cm2) Working Temp. (°C) MOC
3.0 60-70 A-312 TYPE 316
3.0 40 A-312 TYPE 316
4.5-5.0 60-65 A-312 TYPE 316
4.5-5.0 60-65 A-240 TYPE 316

Distillation Column
Working Pres. (kg/cm2a) Working Temp. (°C) MOC Type of Tray No. of Tray
0.3-0.45 kg/cm2a 55-180 MS Bubble Cap Tray 20
Working Pres. (kg/cm2) Working Temp. (°C) MOC
3.5-4.0 40 A-106 Gr. B
3.5-4.0 85-110 A-106 Gr. B
Motor Rating
1.0
1.0
1.0
1.5
1.0
1.0
mension
Height (mm)
7930
7930
6600
6600
6600
5000
5000
5000
7500
2900
2900
3040
3040
8600
8600
8600
*1500*6000
1550
1400
2060
2550
 1150
950
1900
4000
5000
4000
2200
4000
4000
4000
2000
2400

No. of Pass MOC

ube Side
Outlet (°C) Shell Side Tube Side Shell Tube
34-35 1 2 SS-316 SS-316
42-45 1 4 SS-316 SS-316
90-95 1 1 MS CS A106 GrB
70-180 1 1 MS CS
30-33 1 6 MS CS 106 GrB
30-33 1 6 MS CS 106 GrB
12-16/30-31 1 1 MS CS 106 GrB
Tray MOC
MS