MICROWAVE OVEN

MR5483G / MR5484W

SERVICE Manual
Supplement
THIS SUPPLEMENT CONTAINS EXPLODED VIEW AND PARTS LIST FOR MODEL MR5483G/MR5484W. FOR
MORE SERVICING INFORMATION, PLEASE CONSULT THE PREVIOUS SERVICE MANUAL FOR
MR5481G/MR5482W WHICH WAS DISTRIBUTED IN APRIL 1998.

MICROWAVE OVEN CONTENTS

1. Precaution
2. Control Panel
3. Exploded View & Parts List
4. P.C.B Diagram
5. Schematic Diagrams

Specifications

TIMER 99 MINUTES 99 SECONDS

One Minute +

Popcorn

Frozen
Dinner
Diet Cook

Potato
POWER SOURCE 120V/60Hz, AC
Fresh Frozen
Vegetable Breakfast

Auto Auto
Defrost Reheat

1
4
2
5
3
6
POWER CONSUMPTION MICROWAVE : 1,300W
7 8 9
Power Level 0 More/Less

Clock Hold

OUTPUT POWER 90W/900W

Auto Start Timer
Pause
Start
Cancel

(IEC-705 TEST PROCEDURE)

OPERATING FREQUENCY 2,450MHz

MAGNETRON OM75PH(31)ESS

COOLING METHOD COOLING FAN MOTOR

11/32 11/32 5/8
OUTSIDE DIMENSIONS 20 (W) x 11 (H) x 14 (D)

SEA
1. Precaution
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary
use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as
potentially lethal high voltages and currents.

1-1 Safety precautions ( )

1. All repairs should be done in accordance 11. To avoid any possible radiation hazard,
with the procedures described in this replace parts in accordance with the wiring
manual. This product complies with diagram. Also, use only the exact
Federal Performance Standard 21 CFR replacements for the following parts:
Subchapter J (DHHS). Primary and secondary interlock switches,
interlock monitor switch.
2. Microwave emission check should be 12. If the fuse is blown by the Interlock Monitor
performed to prior to servicing if the oven is Switch: Replace all of the following at the
operative. same time: Primary and secondary switches,
as well as the Interlock Monitor Switch. The
3. If the oven operates with the door open : correct adjustment of these switches is
Instruct the user not to operate the oven and described elsewhere in this manual. Make
contact the manufacturer and the center for sure that the fuse has the correct rating for
devices and radiological health immediatly. the particular model being repaired.

4. Notify the Central Service Center if the 13. Design Alteration Warning:
microwave leakage exceeds 5 mW/cm2 Use exact replacement parts only, i.e., only
those that are specified in the drawings
5. Check all grounds. and parts lists of this manual. This is
especially important for the Interlock
6. Do not power the MWO from a "2-prong" switches, described above. Never alter or
AC cord. Be sure that all of the built-in add to the mechanical or electrical design
protective devices are replaced. Restore any of the MWO. Any design changes or
missing protective shields. additions will void the manufacturer's
warranty.10.Always unplug the unit's AC
7. When reinstalling the chassis and its power cord from the AC power source
assemblies, be sure to restore all protective before attempting to remove or reinstall
devices, including: nonmetallic control any component or assembly.
knobs and compartment covers.
14. Never defeat any of the B+ voltage
8. Make sure that there are no cabinet openings interlocks. Do not apply AC power to the
through which people--particularly unit (or any of its assemblies) unless all
children--might insert objects and contact solid-state heat sinks are correctly installed.
dangerous voltages. Examples: Lamp hole,
ventilation slots. 15. Some semiconductor ("solid state") devices
are easily damaged by static electricity. Such
9. Inform the manufacturer of any oven found components are called Electrostatically
to have emmission in excess of 5 mW/cm2, Sensitive Devices (ESDs). Examples include
Make repairs to bring the unit into integrated circuits and field-effect
compliance at no cost to owner and try to transistors.
determine cause.
Instruct owner not to use oven until it has Immediately before handling any
been brought into compliance. semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
CENTRAL SERVICE CENTER
16. Always connect a test instrument's ground
lead to the instrument chassis ground before
connecting the positive lead; always remove
10. Service technicians should remove their the instrument's ground lead last.
watches while repairing an MWO.

Samsung Electronics 1-1

Pretaution

1-2 Special Servicing Precautions (Continued)

17. When checking the continuity of the witches
or transformer, always make sure that the
power is OFF, and one of the lead wires is
disconnected.
18. Components that are critical for safety are
indicated in the circuit diagram by
shading, or .
19. Use replacement components that have the
same ratings, especially for flame resistance
and dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.

1-3 Special High Voltage Precautions

1. High Voltage Warning

Do not attempt to measure any of the high
voltages--this includes the filament voltage
of the magnetron. High voltage is present
during any cook cycle.

Before touching any components or wiring,

always unplug the oven and discharge the
high voltage capacitor (See Figure 1-1)

2. The high-voltage capacitor remains charged

about 30 seconds after disconnection. Short
the negative terminal of the high-voltage
capacitor to the oven chassis. (Use a
screwdriver.)

3. High voltage is maintained within specified

limits by close-tolerance, safety-related
components and adjustments. If the high
voltage exceeds the specified limits, check
each of the special components.
Fig. 1-1. Discharging the High Voltage Capacitor

1-2 Samsung Electronics

2. Control Panel

One Minute + 1
Popcorn Diet Cook

Frozen Potato
Dinner 9
Fresh Frozen
Vegetable Breakfast

Auto Auto
2 Defrost Reheat 0

1 2 3
4 5 6 A

7 8 9
3 Power Level 0 More/Less
6
Clock Hold
4 Auto Start Timer 5
Pause
7 Cancel Start 8
MR6472W

1. One Minute + Button 7. Pause Canel Button

2. Auto Defrost Button 8. Start Button
3. Power Level Selection Button 9. Instant Cook Buttons
4. Clock/Auto Start Button 10. Auto Reheat Button
5. Hold/Timer Button 11.Number Key Buttons
6. More/Less Button

Samsung Electronics 2-1

3. Exploded Views and Parts List
3-1 Exploded Views

I2
D8 I4

D5
D1

D8 M1
D7

D4
D6 M27
M29
D2

D3
M3 M2
M26
M4 M5

M31
M24

M6 M30
M25 M8

M10
M22
M11

M28 M7
B1
M21
B2 M9
B3
M23 M12
M20
B4

M14
M13
C3
C4 C6
C5
C7 M15

C2 M19 M16
C1 M32

M17
I1 I3
M18

3-1 Samsung Electronics

 Exploded Views and Parts List

3-2 Main Parts List

Ref. No. Parts No. Description/Specification Q'ty Remarks

M 1 DE70-30001W PANEL-OUTER;V/STEEL T0.5+T0.2 W360 L1128 1 MR5483G

M 1 DE70-30001U PANEL-OUTER;SECC T0.6 W360 L1128 WHT MR548 1 MR5484W
M 2 DE91-40100A ASSY NOISE FILTER;SN-U15A 250V 15A SECA 1
M 3 DE63-90192A CUSHION-GUIDE;PUT-FOAN T35 W20 L325 BLK MR54 1
M 4 DE31-10156B MOTOR-FAN;SMF-557UC 120/60 2600 MW5574W 1
M 5 DE39-40594A WIRE HARNESS-A;120V60HZ MR6471G/MR5471G R/V 1
M 6 DE47-20009A THERMOSTAT;CS-7SA(160/60)187Y 250V7.5A 1 1
M 7 DE03-30035A MAGNETRON;OM75PH(31)ESS 1
M 8 4713-001012 LAMP-INCANDESCENT;130V,-,40W,ORG,B/L,-,2 1
M 9 DE71-60016A COVER-AIR;PP 2 WHT M945/MB45 1
M 10 DE93-20001B ASSY BODY LATCH;MW5371G 2ND-W1 R/V 1
M 11 DE66-90013A LEVER-DOOR;POM(F20-01) NTR MW5630T 1
M 12 DE26-10134A TRANS-H.V;SHV-5574UC1 120V 2160V/3.35V 1
M 13 2501-001011 C-OIL;910nF,2100V,BK,54x35x75,20mm 1
M 14 DE61-50106A BRACKET-HVC;SECC T0.8 W31 L125.8 1
M 15 DE91-70063A ASSY-H.V.D;V2M6 PI9.0 0.05MT 1
M 16 DE74-20015B TRAY-COOKING;GLASS T6.0 PI318 1050G MW56 1
M 17 DE92-90189D ASSY-GUIDE ROLLER;D19 STD 1
M 18 DE67-60026C COUPLER;PTFE 12G WHT MB245 1
M 19 DE61-40065A FOOT;PP BLK T2x22x17mm 2
M 20 DE80-10001C BASE-PLATE;SGCC T0.8 W345 L565 MR5481G 1
M 21 DE31-10154A MOTOR-DRIVE;M2HJ49ZR02,ST-16 21V 5/6 1
M 22 DE71-60011A COVER-MGT;PP T2.0 WHT M745 1
M 23 ASSY CONTROL-BOX;120V60Hz MR5483G/XAA D/GRY 1 MR5483G
M 23 ASSY CONTROL-BOX;120V60Hz MR5484W/XAA WHT 1 MR5484W
M 24 ASSY DOOR;TOUCH GRAY MW5471G 1 MR5483G
M 24 ASSY DOOR;TOUCH WHT MW5470W 800W 1 MR5484W
M 25 DE61-80003A HINGE-LOWER;SCP1 T2.3 26 77 ZPC3 WHT CHR 1
M 26 DE61-80002A HINGE-UPPER;SCP1 T2.3 26 77 ZPC3 WHT CHR 1
M 27 DE39-20037G ASSY POWER CORD;KKP-30B 120V60HZ 1150 GRY 1
M 28 DE47-20173A THERMOSTAT;PW-2N(90/60)30 187Y 250V7.5A 1
M 29 DE63-90035G CUSHION-RUBBER;DFA20 T2 W190 L100 BLK 1
M 30 DE61-50490A BRACKET-TCO;SECC1 T0.6 34 58 1
M 31 DE91-70101C ASSY-THERMOSTAT;MW5574W 160/60 187-HORIZ 1
M 32 DE60-60025A PIN-FOOT;PP-JI350 BLK 1

: Option Parts : Warning :Electrostatically Sensitive Devices

Samsung Electronics 3-2

Exploded Views and Parts List

3-3 Door Parts List

Ref. No. Parts No. Description/Specification Q'ty Remarks

D 1 DE64-40241B DOOR-A;ABS WHT (HRO370) GRY MW5471G 1 MR5483G
D 1 DE64-40241A DOOR-A;ABS WHT M841 1 MR5484W
D 2 DE64-40006A DOOR-KEY;POM(TC3005) T2.0 12GR BLK CE945G 1 MR5483G
D 2 DE64-40006B DOOR-KEY;POM(TC3005) T2 12GR WHT MW5574 1 MR5484W
D 3 DE61-70032A SPRING-KEY;ES HSWR PI0.6 D5.4 L25 MW8640 1
D 4 DE67-20157B SCREEN-DOOR;PC T0.5 181.5 331.5 GRY MW5471G 1 MR5483G
D 4 DE67-20157A SCREEN-DOOR;PC T0.5 188 331 PURE-WHT NEWGU 1 MR5484W
D 5 DE92-50127G ASSY DOOR-E;WELDING T0.8 1
D 6 DE64-40012A DOOR-C;RESIN-PP(TB53) T2.0 CE945GF BLACK 1
D 7 DE01-00002B FILM-DOOR;PC T0.15 275 175 MW5574W 1
D 8 DE92-40207B ASSY DOOR-SUB;MW5575G BLK DOOR-FILM 1 MR5483G
D 8 DE92-40207A ASSY DOOR-SUB;MW5574W WHT DOOR-FILM 1 MR5484W

3-4 Control Parts List

Ref. No. Parts No. Description/Specification Q'ty Remarks

C 1 DE66-20010B BUTTON-PUSH;ABS D-GRY MW4371G 1 MR5483G

C 1 DE66-20010A BUTTON-PUSH;ABS (VH-080) WHT 17.6G MW4370W 1 MR5484W
C 2 DE61-70076A SPRING-BUTTON;HSWR PI0.6 1
C 3 DE34-10217Y SWITCH-MEMBRANE;PET W91.5 L174.5 MR5483G 120V 1 MR5483G
C 3 DE34-10217Z SWITCH-MEMBRANE;PET W91.5 L174.5 MR5484W 120V 1 MR5484W
C 4 DE72-70161B CONTROL-PANEL;ABS(HR0370U) GRY MW5471G 1 MR5483G
C 4 DE72-70161A CONTROL-PANEL;ABS(VH-0800) PURE-WHT MW5470W 1 MR5484W
C 5 DE67-40003A WINDOW-DISPLAY;ACRYL T2.3 W36.8 L91.8 SM 1
C 6 DE91-10368A ASSY P.C.B-MAIN;120V/60HZ NS V.F.D N/HEL 1
C 7 DE93-30402F ASSY CONTROL-PANEL;MR5481G WINDOW SHEET 1 MR5483G
C 7 DE93-30402J ASSY CONTROL-PANEL;M94B/SBW 1 MR5484W

7-5 Body Latch Parts List

Ref. No. Parts No. Description/Specification Q'ty Remarks

B 1 DE66-40001A LATCH-BODY;POM(F20-02) 40GR NTR 1
B 2 3405-000178 SWITCH-MICRO;VP-533A-OF-PS(T85) 250V,15A 3
B 3 3405-000175 SWITCH-MICRO;VP-531A-OF(T85) 250V,15A,20 1
B 4 DE66-90001A LEVER-SWITCH;P.O.M(F20-02) 2 6 NTR 2ND-W 1

3-3 Samsung Electronics

 Exploded Views and Parts List

3-6 Standard Parts List

Parts No. Description / Specification Q'ty Remarks

DE60-10082A SCREW-A;M4 L12 2S TOOTHED 2 BASE
DE60-10088A SCREW-TAP PH;PH M3 L8 FEFZY PLAIN 2 PCB
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 2 B-LATC
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 2 C-PANE
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 5 O-PANEL
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 1 P/EART
DE60-10080A SCREW-WASHER;M5 L12 2S 4 HVT
DE60-10080A SCREW-WASHER;M5 L12 2S 4 MGT
DE60-10033A SCREW-TH;TH + M4 L10 MSWR10 FEFZY 2 HI-LOW
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 2 C-BLOW
DE60-10033A SCREW-TH;TH + M4 L10 MSWR10 FEFZY 2 HI-UPP
DE60-10045A SCREW-TAP PH;PH M3 L6 FEFZY 2 MGT-TC
DE60-10082A SCREW-A;M4 L12 2S TOOTHED 1 MEM-PN
DE60-10098A SCREW-ASSY TAPTITE;PH TC M4X8 SWRCH18A Z 1 CV-TCO
DE60-10098A SCREW-ASSY TAPTITE;PH TC M4X8 SWRCH18A Z 2 M/GEAR
DE60-10113A SCREW-TAP PH;2S-4X12 FE ZPC3 1 FUSE-H
DE60-10188A SCREW-ASSY TAP;2S-4X8 MSW3ZPC YEL WS 1 B/HVC

3-7 Installation Parts List

Ref. No. Parts No. Description/Specification Q'ty Remarks

I 1 DE70-40311A PLATE-BOTTOM;SGCC T0.6 W253 L264.5 MR5481 1

I 2 DE72-50092A DUCT-AIR;SGCC T0.6 W150 L212 MR5481G 1
I 3 TRIMMER-LOWER 1
I 4 TRIMMER-UPPER 1

Samsung Electronics 3-4

4. P.C.B Diagrams
4-1 P.C.B Diagrams
4. OPTION KEY : II ( 9 & 13SHORTED)
3. DOOR IS OPENED.

4-1 Samsung Electronics

 P.C.B Diagrams

4-2 P.C.B Parts List

Parts No. Description / Specification Q'ty Remarks

0401-001002 DIODE-SWITCHING;1N4148M,100V,200mA,500mW 16 D05~20

0402-000559 DIODE-RECTIFIER;D4G,400V,1A,T-1 3 D01,02,04
0501-000283 TR-SMALL SIGNAL;KSA539-Y,PNP,400mW,TO-92 1 Q08
0504-001014 TR-DIGITAL;KSR1005,NPN,300mW,4.7K-10K,TO 5 Q01,06,07,09,10
0504-001015 TR-DIGITAL;KSR2005,PNP,300mW,4.7K-10K,TO 4 Q02~05
1405-000129 VARISTOR;INR14D271K 270V,4500A 17X12MM,T 1 ZNR1
2001-000037 R-CARBON(S);330ohm,5%,1/2W,AA,TP,2.4x6.4 2 R03~04
2001-000273 R-CARBON;100Kohm,5%,1/8W,AA,TP,1.8x3.2m 2 R17,21
2001-000290 R-CARBON;10Kohm,5%,1/8W,AA,TP,1.8x3.2mm 5 R07,10,14,15,19
2001-000429 R-CARBON;1Kohm,5%,1/8W,AA,TP,1.8x3.2mm 4 R05,06,11,12
2001-000515 R-CARBON;220ohm,5%,1/8W,AA,TP,1.8x3.2mm 1 R09
2001-000577 R-CARBON;2Kohm,5%,1/8W,AA,TP,1.8x3.2mm 1 R13
2001-000613 R-CARBON;3.9Kohm,5%,1/8W,AA,TP,1.8x3.2m 8 R16,18,20,26~30
2001-000780 R-CARBON;470ohm,5%,1/8W,AA,TP,1.8x3.2mm 2 R01,02
2001-000786 R-CARBON;47Kohm,5%,1/8W,AA,TP,1.8x3.2mm 20 R31~50
2001-000904 R-CARBON;620ohm,5%,1/8W,AA,TP,1.8x3.2mm 1 R08
2011-000582 R-NETWORK;47Kohm,5%,1/8W,A,SIP,9P,TP 1 AR01
2202-000121 C-CERAMIC,MLC-AXIAL;UP050B101KBB 100PF,1 1 C09
2202-000127 C-CERAMIC,MLC-AXIAL;TP050F103ZB 10NF,+80 1 C10
2202-000780 C-CERAMIC,MLC-AXIAL;UP050F104Z 100NF,+80 4 C05~07,11
2401-000247 C-AL;1SA1ANB107MAN 100UF,20%,10V,GP 6.3X 1 C14
2401-000466 C-AL;CESSM1V100M0507 10UF,20%,35V,GP 5X7 1 C08
2401-000914 C-AL;CESSL1C220M0511AA 22UF,20%,16V,GP 5 1 C03
2401-001412 C-AL;1SG1VFB477MAN 470UF,20%,35V,GP 10X1 2 C01,02
2802-000161 RESONATOR-CERAMIC;CST4.00MGW-TF01-3/CN 4 1 X-TAL
3501-001014 RELAY-POWER;OM1F-S-124LM 24V,21.8MA,17A 1 RY02
3501-001016 RELAY-MINIATURE;JV24-KT 24V,12.5MA,5A 1F 1 RY01
3708-000529 CONNECTOR-FPC/FC/PIC;FCZ254-14SL,BLK 14P 1 CON05
3711-000240 CONNECTOR-HEADER;1WALL,4P,1R,3.96mm,STRA 1 CON01
3711-000881 CONNECTOR-HEADER;SMW250-03,WHT BOX,3P,1R 1 CON04
A4106-0154 DIODE-ZENER;TZP5.1B 5.1/5.7V 40MA T 1W 3 ZD01~03
DE07-10035A V.F.DISPLAY;SVM-07SS10 SEA 1 VFD1
DE09-30491A IC-MCU;MB89143AP-168 8K DIP 64PIN 1 IC01
DE13-20009A IC;KA7533 DIP 1 IC02
DE26-20144A TRANS-L.V;DN-5574W,CE-5574W 120V 60HZ AC 1 LVT1
DE30-20016A BUZZER;CBE2220BA STICK 1 BUZ1
DE39-60001A WIRE-SO COPPER;PI0.6 SN T 52MM 25 J01~25
DE60-60012A PIN-EYELET;ID2.1 OD2.5 L3.0 SN BSP T0.25 8
DE61-90164A HOLDER-DIGITRON;NYLON#66 T1.8 BLK MW4370 1*

Samsung Electronics 4-2

5. Schematic Diagrams
WARNING
NOTE : FOR SERVICE REPLACEMENT USE 16 GA 105˚ C
THERMOPLASTIC COVERED WIRE EXCEPT
POWER MUST BE DISCONNECTED
FOR HIGH VOLTAGE LEADS OR AS NOTED BEFORE SERVICING THIS APPLIANCE
ON SPECIAL LEADS.

ASSY CHOKE P.C.B MGT CAVITY PRIMARY S/W

BLK TCO BLK TCO BLK BLK H. V. TRANS

BLK BLK
FUSE

BLU H. V. DIODE
(L)

LAMP
130V
0.9mH

L BLK
2200pF

BLK 40W
C3
YEL 120V

MOTOR
FAN

DRIVE/MOTOR
G 120V
500K
C1

WHT

L.V.TRANS
GRN VARISTOR COM
POWER CORD H. V. CAPACITOR
AC 120V/60Hz FM 21V
DM
GND MAIN NC
RELAY 0V NO
2200pF

MONITOR
C2

WHT
GND SWITCH
WHT
(N) YEL 0V
F FA
WHT
WHT
MAGNETRON
WHT WHT
POWER SECONDARY S/W
RELAY

GRN

ORG ORG

MAIN POWER DOOR

RELAY SENSING S/W
ASS'Y P. C. B RELAY

CONDITION NC WHT
1. INPUT : 120V 60HZ WHT : WHITE NO BLK BLK NO WHT WHT NO ORG
COM COM BLK COM
2. DOOR : OPEN COM
BLK : BLACK
3. LAMP : ON YEL : YELLOW BLK WHT BLU ORG
4. : P.C.B PATTERN BLU : BLUE
5. : P.C.B IN/OUT POINT ORG : ORANGE
(CON1) PRIMARY SECONDARY INTERLOCK DOOR
GRN : GREEN
RED : RED INTERLOCK INTERLOCK MONITOR SENSING
SWITCH SWITCH SWITCH SWITCH

MAGNETRON
HIGH VOLTAGE
DIODE

TO CHASSIS

FA F RED

HIGH VOLTAGE CAPACITOR

RED RED ORG

WHT

BLK

BLK

HIGH VOLTAGE
TRANSFORMER

5-1 Samsung Electronics