Engine PW1100GSG - JM
Engine PW1100GSG - JM
Objetivo
2
Contenido
CONTENIDO:
1. Generalidades Capítulo 70
2. Sistema de Combustible del Motor Capítulo 73
3. Sistema de Control del Empuje Capítulo 73
4. Sistema de Ignición y Arranque Capitulo 74
5. Sistema de Aire Capítulo 75
6. Sistema de Controles del Motor Capítulo 76
7. Sistema de Indicación (Monitoreo) del Motor
Capítulo 77
8. Sistema de Empuje de Reversa Capítulo 78
9. Sistema de Aceite Capítulo 79
3
PW1100G-JM
4
Power Plant Presentation
INTRODUCCTION
The PW1100G engines power the A319,
A320 and A321 aircraft of the A320 NEO
family. PW1100G engines are available in
several thrust ratings. The PW1100G engine
is an axial flow, dual-rotor, geared fan,
variable stator, ultra high bypass ratio power
plant.
Power Plant Presentation
AIRBUS NEO SPECIFICATIONS
Power Plant Presentation
INTRODUCCTION
The engine includes a Full Authority Digital
Engine Control (FADEC) system consisting of
the EEC with two independent channels,
sensors, actuators and other peripheral
components on the engine.
Fan rotor,
Fan case,
FDGS,
Fan Intermediate Case (FIC),
Low Pressure Compressor (LPC),
Compressor Intermediate Case (CIC),
High Pressure Compressor (HPC),
Diffuser and Combustor,
High Pressure Turbine (HPT),
Turbine Intermediate Case (TIC),
Low Pressure Turbine (LPT),
Turbine Exhaust Case (TEC),
Angle and Main Gear boxes.
Power Plant Presentation
ENGINE MODULES
Power Plant Presentation
FAN ROTOR AND FAN CASE
The fan rotates in a clockwise direction as
viewed from the aft looking forward.
The inlet cone is made of composite
material and is anti-iced with a continuous
airflow from of the 2.5 compressor stage.
DIFFUSER
COMBUSTION CHAMBER
Power Plant Presentation
HIGH PRESSURE AND LOW PRESSURE
TURBINES
The HP Turbine is made of two stage axial
flow turbine, two stage stator and turbine
case.
The HP turbine unit has splines which
attaches it to the HP Compressor shaft.
HP Turbine drives the HP Compressor.
Integrated in the HPT assembly is the TIC
which directs the HP Turbine airflow to align
with the LP Turbine. It supports the n°4
bearing.
Power Plant Presentation
BOROSCOPE PORTS
ENGINE STATIONS
Power Plant Presentation
ENGINE BEARINGS
The engine bearings provide reduce rolling
friction and supports the rotor axially and
radially within the structure.
It bears the different loads of the rotating
shaft.
There are five bearing compartments
containing a total of seven bearing.
No. 1 and 1.5 are tapered roller bearing and
are used to support the fan rotor and FDGS.
No. 2 and 3 are ball bearings and support
the front part of LP and HP rotor
respectively.
No. 4 is roller bearing and support the rear
of N2.
No. 5 and 6 are roller bearing and support
the rear of N1 rotor.
Power Plant Presentation
BALL
TAPERED ROLLER (2, 3)
(1, 1.5) ROLLER
(4, 5, 6)
81
Fuel Distribution
COMPONENT LOCATION - FUEL
The primary components of the fuel system
are on the RH side of the engine core.
The Integrated Fuel Pump and Control
(IFPC) is attached with bolts to the fuel
manifold on the right side of the main
gearbox at the 3 o'clock position.
Fuel Distribution
Fuel Distribution
FUEL DISTRIBUTION
The fuel distribution system supplies fuel
from tanks to the engines. The fuel is
metered, filtered and supplied at the
pressure and flow rate necessary to enable
stable engine operations during all the
phases. The metered Fuel Flow (FF) is sent
to the fuel nozzles for combustion, and
pressurized fuel is supplied to the fuel-
operated actuators of the engine (e.g. Air
valves). The fuel is also heated to prevent
ice formation and used to cool engine oil
and Integrated Drive Generator (IDG) oil.
Fuel Distribution
Fuel Feed From Aircraft
FUEL FEED FROM AIRCRAFT
When the ENGine MASTER Lever is selected
ON, the Low Pressure Shut-Off Valve
(LPSOV) opens and fuel from the aircraft
tanks flows through the main fuel supply
line to the inlet port of the boost pump in
the IFPC.
Fuel Feed From Aircraft
Heat Exchangers and Fuel Return to Tank
HEAT EXCHANGERS AND FUEL RETURN
TO TANK
The boost pump sends LP fuel from the
engine fuel supply line to the IDG FOHE.
Fuel flow is used to cool down the IDG oil
through the IDG FOHE and the engine oil
through the engine FOHE. In turn, fuel is
heated and de-iced.
Heat Exchangers and Fuel Return to Tank
Heat Exchangers and Fuel Return to Tank
HEAT EXCHANGERS AND FUEL RETURN
TO TANK
The FRV controls fuel to flow back to the
aircraft tanks from downstream of the IDG
FOHE and before it enters the engine FOHE
as part of the fuel heat management
system. The FRV is controlled by the
Electronic Engine Control (EEC) depending
on the fuel temperature.
Heat Exchangers and Fuel Return to Tank
Integrated Fuel Pump and Control
INTEGRATED FUEL PUMP AND CONTROL
The IFPC is an electronically controlled unit
which integrates the fuel metering
components and the fuel pumps in a single
unit to limit the space and the number of
external tubes required for the system. The
IFPC uses dual coil torque motors and
solenoids to control hydro-mechanical
valves in relation to the fuel flow.
Integrated Fuel Pump and Control
Integrated Fuel Pump and Control
FUEL METERING VALVE AND HIGH
PRESSURE SHUT-OFF VALVE
The EEC controls a dual Torque Motor (TM)
which positions the FMV in the desired
position. The close loop monitoring is
ensured by the EEC using the valve LVDT
feedback signals.
Integrated Fuel Pump and Control
Integrated Fuel Pump and Control
PRESSURE REGULATING VALVE AND
BYPASS DIRECTIONAL CONTROL VALVE
Inside the IFPC, the fuel from the main
pump is directed to the FMV and to the
Pressure Regulating Valve (PRV). The
purpose of the PRV is to maintain a constant
fuel pressure drop across the FMV to ensure
the correct fuel flow and acceleration for the
engine.
Integrated Fuel Pump and Control
Integrated Fuel Pump and Control
PRESSURE REGULATING VALVE AND
BYPASS DIRECTIONAL CONTROL VALVE
Pressurized fuel that passes through the
PRV is directed to the BDCV. The BDCV
directs fuel by-passed by the PRV to the
engine FOHE at low engine power or when
the fuel temperature is low to help in
maintaining the engine oil and fuel within
operating limits.
Integrated Fuel Pump and Control
Integrated Fuel Pump and EEC Control
EEC CONTROL
The EEC controls the dual TCM/Overspeed
TM for HPSOV positioning.
It monitors the valve fully closed position
with the two proximity switches.
124
Propulsion Control System
GENERAL
The Propulsion Control System (PCS)
consists in Engine Interface Unit (EIU) and
FADEC System which includes Electronic
Engine Control (EEC) and Prognostics and
Health Management Unit (PHMU).
Each EIU is dedicated to an engine. EIU 1
and 2 are located in the aircraft avionics bay
80VU.
Propulsion Control System
Propulsion Control System
COMPONENT LOCATION
The engine system components are at the
following locations.
FADEC
The EEC and Prognostics and Health
Management Unit (PHMU) are on the RH
side of the fan case.
The FADEC Permanent Magnet Alternator
(PMA) is on the forward face of the main
gearbox.
Propulsion Control System
Engine Interface Unit
ENGINE INTERFACE UNIT
Each EIU is an interface concentrator
between the airframe and the corresponding
EEC on the engine.
It ensures the segregation of the 2 engines
and aircraft electrical power supply to the
FADEC.
It concentrates data from or to the cockpit
panels and displays.
Engine Interface Unit
Fadec
FADEC
The FADEC consists in a dual channel EEC
with crosstalk and failure detection, a PHMU
and sensors used for control and
monitoring.
The FADEC system manages the engine
thrust and optimizes the performance.
ARCHITECTURE - EEC
The EEC is a microprocessor controlled
digital unit with two independent control
channels identified as channel A and B.
Each channel has its own processors, power
supply, program memory, selected input
sensors and output drivers.
In addition to input/output redundancy (for
comparison and backup), data is sent
internally between the two channels by a
crosstalk data link.
Each channel receives inputs from the A/C
and FADEC system sources. Thus, each
channel can monitor and control the
operation of the engine and transmit engine
data to the A/C and to engine subsystem
duplicated controls (torque motors and
solenoids).
Fadec Architecture
Fadec Architecture
ARCHITECTURE - DSU
The DSU is a data memory plug attached to
the engine case bracket by a lanyard and
connected on the EEC channel A for engine
identification and rating, engine trim data
storage and detected failures storage.
ARCHITECTURE – PHMU
The PHMU is a single channel component
with internal software that performs the
following engine health monitoring
functions:
Vibration analysis,
Engine trim balance solution
computation,
Oil Debris Monitoring (ODM),
Auxiliary Oil Pressure (AOP) signal
conversion.
Fadec Architecture
Fadec Process
PROCESS
Most of the FADEC operations are based on engine start.
the same principle, they respond to a If a feedback fault is detected in the
demand from the A/C or from the EEC preferred channel, the data is retrieved from
internal schedules, and they take into the standby channel via the crosstalk data
account input parameters from the A/C and link.
from the engine sensors. Most of the
sensors and output drivers are duplicated
for redundancy and segregated to each EEC
channel.
For a control loop, one EEC channel
elaborates a single command signal sent to
an engine subsystem control and it makes
sure that its command has been followed by
monitoring the dual feedback from this
engine subsystem. The EEC also
continuously performs integrity test of its
control circuits.
149
Engine Interfaces
Engine Interfaces
PCS INTERFACES BMC #: for bleed computation
The EIU performs the following bus transfer. FWC 1/2: for warnings display.
EIU digital inputs from:
GCU #: for idle modulation based on
Integrated Drive Generator (IDG)
load.
DLRB: for EIU dataloading.
ACSC 1/2:for bleed decrement computation.
CFDIU: for BITE purposes (Normal Mode
and Menu Mode).
BMC 1/2: for bleed computation.
LGCIU 1/2: for flight/ground status
computation.
FCU: for Autothrust function and Thrust
Control Malfunction (TCM) protection
in flare.
EIU digital outputs to:
ADIRU 1/2: for air data correction.
CFDIU: for BITE purposes (Normal Mode
and Menu Mode).
DLRB: for EIU dataloading.
SDAC 1/2: for engine parameters
acquisition.
FDIMU (ACMS): for condition monitoring
and troubleshooting purpose.
Engine Interfaces
Engine Interfaces
PCS INTERFACES Nose Landing Gear (NLG) compressed:
The EIU performs the following discrete for flight/ground status computation.
exchange. From SECs:
EIU discrete inputs from: Ground Spoiler OUT
From cockpit controls: TLA < -3 deg
Master lever ON/OFF From SFCC:
Throttle position (switches): for thrust Flaps and Slats lever retracted
reverser operation. From engine:
Rotary selector Ignition/Auto/Crank FRTTV Selected OFF (EEC)
Wing De-Ice P/B OFF: for bleed Low Oil Pressure sensor: for OIL LO
decrement computation. PRES warning.
Nacelle Anti-Ice P/B ON/OFF: for Nacelle Engine position and type
Anti-Ice (NAI) control and bleed Latch Door Monitoring Proximity
decrement computation. Switches.
Fire handle ON: for engine isolation. EIU discrete outputs:
Manual Engine Start P/B ON Fuel HPSOV Closed
FADEC Ground Power ON N2 Not Below Idle
Bump ON/OFF TLA in Take Off Position
APU Master Switch ON/OFF: for bleed Start Valve Closure
decrement computation. APU Boost Command
From LGCIUs: Master Lever Fault Light
LH Landing Gear compressed: for Oil Low pressure and Ground
flight/ground status computation. NAI P/B Fault Light
RH Landing Gear compressed: for Latch Door Monitoring Proximity Switches
flight/ground status computation.
Engine Interfaces
Engine Interfaces
The EIU provides the following power
supplies.
EIU power supply outputs to:
PHMU (28V DC).
Hydraulic pump depressurization solenoid
(28V DC).
EEC channels (28V DC).
Igniters (115V AC).
Thrust reverser Valves (28V DC for ICV &
DCV).
Engine Interfaces
Engine Interfaces
PCS INTERFACES
Unless specified differently, signals are dual
(from/to both EEC channels).
The EEC performs the following bus transfer.
EEC digital inputs from:
EIU # (channel A): for aircraft data
exchange.
ADIRU 1/2: for engine control (alt, TAT, PT,
CAS, Mn).
PHMU: for vibration monitoring and trim
balancing.
EEC digital outputs to:
EIU #: for engine data exchange.
FMGC 1/2: for Autothrust function and TCM
protection in flare.
PHMU: for vibration monitoring and trim
balancing.
DMC 1/2/3: for parameters, faults and
warnings display.
FWC 1/2: for warnings display.
GCU #: for power supply management.
Engine Interfaces
Engine Interfaces
The EEC performs the following
discrete/analog exchange.
EEC discrete/analog inputs from:
Cockpit controls:
Master lever OFF: for shutdown and reset.
Throttle position (resolvers): for manual and
auto thrust control.
Autothrust disconnect P/B (ch B)
FADEC Ground Power OFF
Nacelle Anti-Ice P/B ON/OFF: for NAI control
and bleed decrement computation.
FCU:
Autothrust engagement (ch B)
SECs:
TCM ground operation
Engine:
Engine sensors and subsystems
feedbacks
Engine position (ch A).
EEC discrete/analog outputs to:
PHMU:
Nf (ch B), N1 (ch A), N2 (ch A)
Engine subsystems:
Control signals
EIU:
FRTTV Selected OFF.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES
Unless specified differently, signals are dual
(from/to both EEC channels).
The EEC is the main controller and
monitoring device over the engine
subsystems.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - AIR SYSTEM
For the air system management, the EEC
sends and receives the following data.
Compressor Stator Vane Control
System:
- LPC SVA TM control signal,
- HPC master SVA Torque Motor (TM)
control signal,
- LPC SVA, HPC master and slave SVAs
LVDT feedback signal.
Compressor Bleed Control System:
- LPC Bleed Valve Actuator (BVA) TM
control signal,
- LPC BVA LVDT feedback signal,
- HPC BV solenoid control signal,
- HPC active and passive bleed pressure
sensors.
Turbine Active Case Cooling Control
System:
- TACC Valve TM control signal,
- TACCV LVDT feedback signal (ch A).
Buffer/Ventilation Control System:
- HPC Buffer Shut Off Valve (SOV) solenoid
feedback signal,
- Buffer Air Pressure Sensor (BAPS)
feedback signal.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - FUEL SYSTEM Pressure Sensor feedback signal.
For the fuel system management, the EEC
sends and receives the following data.
Fuel Supply for combustion:
- Fuel Metering Valve (FMV) TM control
signal,
- FMV LVDT feedback signal,
- TCM / Overspeed TM control signal,
- HP Shut Off Valve proximity switch
feedback signal,
- Fuel Flow Meter (FFM) control signal (ch
A),
- Flow Divider Valve (FDV) solenoid control
signal,
- Fuel Filter Differential Pressure Sensor
feedback signal.
Thermal Management System:
- Bypass Direction Control Valve (BDCV)
solenoid control signal,
- Fuel Temperature sensor feedback signal,
- Fuel Return To Tank (FRTT) Valve solenoid
control signal,
- FRTTV Proximity Switch feedback signal,
- FRTT Temperature Sensor feedback
signal,
- IDG Fuel/Oil Heat Exchanger Differential
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - OIL SYSTEM
For the oil system management, the EEC
sends and receives the following data:
Oil Supply:
- Oil Filter Differential Pressure sensor
feedback signal,
- Fuel Oil Heat Exchanger Bypass Valve
(FOHEBV) TM control signal,
- Active Oil Damper Valve (AODV) solenoid
control signal,
- Variable Oil Reduction Valve (VORV) TM
control signal,
- VORV LVDT feedback signal.
Oil Monitoring:
- Oil Level (OL) sensor feedback signal (ch
B),
- Main Oil Pressure (MOP) sensor feedback
signal,
- Main Oil Temperature (MOT) sensor
feedback signal,
- Auxiliary Oil Pressure (AOP) sensor
feedback signal via PHMU,
- Oil Debris Monitoring (ODM) sensor
feedback signal (ch A) via PHMU,
- Low Oil Pressure (LOP) switch feedback
signal to the EIU.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - IGNITION AND
STARTING SYSTEMS
For the ignition and starting systems
management, the EEC sends and receives
the following data:
Ignition:
- Ignition Exciter control signal (2 pairs).
Starting:
- Starter Air Valve (SAV) solenoid control
signal,
- Air starter speed sensor feedback signal.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - NACELLE ANTI-
ICE SYSTEM
For the Nacelle Anti Ice system
management, the EEC sends and receives
the following data:
NAI:
- Upstream PRSOV solenoid control signal
(ch B),
- Downstream PRSOV solenoid control
signal (ch A),
- Upstream pressure sensor feedback
signal (ch B),
- Downstream pressure sensor feedback
signal,
- Dual temperature sensor feedback signal.
Engine Interfaces
Engine Interfaces
FADEC INTERFACES - THRUST
REVERSER SYSTEM
For the thrust reverser system
management, the EEC sends and receives
the following data.
Thrust Reverser:
- Isolation Control Valve (ICV) solenoid
control signal by EIU and EEC,
- ICV pressurized proximity switch
feedback signal,
- ICV inhibition proximity switch feedback
signal,
- Directional Control Valve (DCV) solenoid
control signal by EIU and EEC,
- Locking Feedback Actuators primary lock
proximity switch feedback signal,
- Locking Actuators primary lock proximity
switch feedback signal,
- Locking Feedback Actuators LVDT
feedback signal,
- Track Locks proximity switch feedback
signal.
185
Ignition and Starting System
COMPONENT LOCATION - IGNITION &
STARTING
One ignition exciter box is on the RH side of
the engine fan case at 5 o'clock.
The air starter is at 3 o'clock aft of the main
gearbox.
Ignition and Starting System
Ignition and Starting System
GENERAL
The Ignition system provides the electrical
spark needed to start or continue engine
combustion. The ignition system is made up
of two independent systems. The Ignition
system includes an ignition exciter, two
coaxial shield ignition leads and two igniter
plugs.
The Starting system drives the engine High
Pressure (HP) rotor at a speed high enough
for a ground or in flight start to be initiated.
The start system is made up of the electrical
Starter Air Valve (SAV) and the pneumatic
starter. Air bleed is taken from the aircraft
pneumatic system for engine start (Auxiliary
Power Unit (APU) bleed, external pneumatic
cart, other engine bleed).
Manual command:
Once the engine is running and above idle,
the pilot can manually command continuous
ignition at any time by moving the rotary
selector to the IGN/START position.
Following a ground start, the rotary selector
must be moved back to NORM before
continuous ignition can be manually
selected by moving it back to IGN/START
position.
Continuous ignition shall remain
commanded by the EEC until the rotary
selector is moved back to NORM.
In the event that data position of the rotary
selector sent by Engine Interface Unit (EIU)
to EEC is not available or invalid, the EEC
shall use the last valid value of the rotary
selector position if the aircraft is on ground
until a valid configuration is received again.
Ignition and Starting System
Ignition and Starting System
ENGINE CRANK - DRY CRANK WARNING: the EEC is able to initiate a start
Cranking function is used to motor the sequence immediately following
engine on the ground for a short time with a dry motoring sequence by
the use of the starter. setting the ENG MODE rotary
There are two cranking modes: selector to IGN/START position
- dry cranking, and the ENG MASTER control
- wet cranking. lever to ON position.
224
Air System
COMPONENT LOCATION - AIR
The next picture shows the compressor
airflow control and the turbine case cooling
systems.
Air System
Air System
GENERAL
The engine air system makes sure that the
compressor airflow and turbine clearances
are controlled.
The system also deals with the cooling,
pressurizing and ventilation airflows.
External and internal tubing is used to
achieve the various functions.
Air System
Air System
COMPRESSOR AIRFLOW CONTROL
The compressor control system optimizes
the compressor performance and its stability
during engine start, transient and reverse
thrust operations.
The two subsystems that comprise the
compressor control system are the:
- Compressor Stator Vane Control System,
- Compressor Bleed Control System.
243
Throttle Control System
THROTTLE CONTROL LEVER
The Throttle control handle comprises: In the forward thrust area, there are two
a throttle control lever which incorporates detent points, the MAX CLIMB detent point
stop devices, autothrust instinctive set to 25 deg.TLA and the MAX
disconnect pushbutton switch CONTINUOUS/FLEX TAKE-OFF detent point
a graduated fixed sector set to 35 deg.TLA.
a reverse latching lever.
The throttle control lever is linked to a
mechanical rod. This rod drives the input
lever of the throttle control artificial feel
unit.
N1 COMMAND
The N1 command, used to regulate the fuel
flow.
Engine Thrust Management
Engine Thrust Management
AUTOTHRUST CONTROL MODE
The A/THR function is engaged manually
when the A/THR P/B is selected or
automatically at take-off power application.
AUTOTHRUST ACTIVE
When engaged, the A/THR function becomes
active when the throttle levers are set to
CLimb detent after take-off.
The N1 command is the FMGC N1 target.
The A/THR function is normally active when
the throttle levers are set between IDLE and
CLimb (including CLimb).
The A/THR active range is extended to MCT
in the case of single engine operation.
When the throttle levers are set between
two detent points, the N1 command is
limited by the throttle lever position.
Engine Thrust Management
Engine Thrust Management
AUTOTHRUST NOT ACTIVE
When engaged, the A/THR function becomes
inactive when the throttle levers are set
above CLimb with both engines running.
In this case, the N1 command corresponds
to the N1 throttle (TLA).
262
Engine Monitoring
INDICATING
The engine indicating system has sensors
that measure some engine parameters.
These parameters are supplied to the
Electronic Engine Control (EEC) and / or to
the Prognostic and Health Monitoring Unit
(PHMU) for computation and transmission.
They are sent to the Electronic Instrument
System (EIS) for display on the EWD and on
the SD-ENGINE Page. In conjunction with
inputs from the ADIRS, they are also used
to control and monitor the engine with the
Throttle Lever Angle (TLA) position in
manual thrust control mode or with the
Engine Interface Unit (EIU) inputs in auto
thrust control mode.
Engine Monitoring
Engine Monitoring
PRIMARY PARAMETERS - N1 SPEED FAN SPEED
The N1 speed sensor is mounted on the rear The Fan Speed (Nf) sensor senses the fan
of the Compressor Intermediate Case (CIC) rotor speed and sends it to the EEC. There
at approximately 4 o'clock position. The N1 is no indication of Nf on the ECAM.
speed sensor detects the rotational speed of
LP rotor assembly. The indication is shown
in the ECAM EWD by a needle and a N1
digital indication display.
N2 SPEED
The N2 speed sensor is installed on the right
hand side of the Angle Gear Box (AGB). The
N2 speed sensor detects the rotational
speed of the HP rotor assembly. The N2
rotational speed is indicated in the ECAM
EWD by digits.
The digital display is shown on a grey
background during engine start.
283
Thrust Reverser System
SYSTEM OVERVIEW - THRUST
REVERSER SYSTEM
The thrust reverser system operated from
the cockpit consists of 2 hydraulically
operated translating sleeves.
When the translating sleeve moves aft
during deployment, it lifts blocker doors that
redirect the engine fan airflow.
Thrust Reverser System
Thrust Reverser System
COMPONENT LOCATION - THRUST
REVERSER
Two translating sleeves are hydraulically
operated. The Hydraulic Control Unit (HCU)
is installed on the pylon.
On the A320NEO PW1100G, the HCU is
made of an Isolation Control Unit (ICU) and
a Directional Control Unit (DCU) attached
together. Reverser inhibition is possible via
a remote lever.
Thrust Reverser System
Thrust Reverser System
THRUST REVERSER SYSTEM LAYOUT
The thrust reverser system is of the
aerodynamic blockage type.
For each engine, it consists of two
translating sleeves, ten blocker doors and
cascade vanes to redirect fan discharge
airflow.
310
Oil System
COMPONENT LOCATION - OIL
The engine oil tank is attached with
frangible mounts to the fan case on the left
hand side of the engine at the 9 o'clock
position.
The Lubrication and Scavenge Oil Pump
(LSOP) is attached to the rear of the main
gearbox at the 6 o'clock position.
Oil System
Oil System
OIL SYSTEM LAYOUT
The oil system:
- Lubricates the engine bearings, Angle
Gearbox (AGB), Main Gearbox (MGB) and
Fan Drive Gear System (FDGS) with
filtered, non-pressure regulated oil,
- Regulates the temperature of the engine
oil with the Air/Oil Heat Exchanger
(AOHE), engine fuel with the Fuel/Oil
Heat Exchanger (FOHE), Integrated Drive
Generator (IDG) oil with IDG Oil/Oil Heat
Exchanger (IDGOOHE),
- Scavenges the hot lubrication oil back to
the tank,
- Vents overboard the excess of sealing air
from the bearing compartments.
Oil System
Oil System
OIL SUPPLY
Oil flows from the pressurized oil tank to the
lube pump in the Lubrication and Scavenge
Oil Pump (LSOP).
The pressurized oil is directed to the main
oil filter and to the Oil Control Module
(OCM). The main part of the filtered oil
flows to the Fuel/Oil Heat Exchanger Bypass
Valve (FOHEBV) which modulates the oil
flow between the AOHE and the FOHE. The
oil flow that is directed to the AOHE also
flows through the IDGOOHE.
Oil System
Oil System
OIL SUPPLY
Oil from the heat exchangers is sent via the
OCM to the No. 3, 4, 5, 6 bearings and to
the AGB and MGB.
Oil is also sent to the Variable Oil Reduction
Valve (VORV) / Journal Oil Shuttle Valve
(JOSV) which modulates the flow of oil to
the No. 1, 1.5, 2 and Fan Drive Gear System
(FDGS) based on engine power settings.
The VORV is electrically controlled and
monitored by the EEC to bypass part of the
oil flow to the front bearings at low power
setting.
The JOSV is a mechanical device that keeps
a continuous supply of oil to the fan drive
journal bearings from the main oil supply in
normal condition or from the auxiliary oil
supply in windmill or zero or negative
gravity conditions.
Oil System
Oil System
OIL SUPPLY
The other part of the filtered oil is sent
through the Active Oil Damper Valve
(AODV) to the No. 3 bearing damper for N2
vibration control. The AODV is electrically
controlled by the EEC to supply oil to the
damper during starting and acceleration and
shut it off at high power
Oil System
Oil System
OIL SCAVENGE AND VENTING
The engine oil scavenge system is used to
return the hot lubrication oil to the tank
through the LSOP.
The LSOP has six scavenge pumps that are
used to pull scavenge oil from the:
- No. 1, 1.5, 2 bearing and FDGS,
- No. 3 bearing compartment,
- No. 4 bearing compartment,
- No. 5 and 6 bearing compartment,
- MGB,
- AGB.
Six magnetic chip collectors, installed
upstream of the scavenge pumps, catch
ferrous metal particles.
The scavenge pumps send the scavenge oil
to the oil tank through the Oil Debris
Monitor (ODM) and the deaerator.
Oil System
Oil System
OIL SCAVENGE AND VENTING
The engine oil breather system is used to
remove sealing air from the bearing
compartments, separate the air from the oil,
and vent it overboard.
In the tank, the deaerator is a static
component that separates the air that is
mixed with the scavenged oil. Part of the air
is used to pressurize the tank and the
excess is sent to the centrifugal deoiler.
The deoiler is mechanically connected and
driven by the MGB and receives the air/oil
mist internally from the MGB, from the tank
by the breather line and from the No. 3
bearing compartment by a dedicated
breather vent tube.
Oil System
Oil System
OIL MONITORING AND INDICATING PHMU. The PHMU calculates the number of
The oil monitoring and indicating system particles in a given time period and sends it
comprises: to the EEC channel A.
- Oil Level (OL) indicating, The EEC compares the data to predefined
- Oil Debris Monitoring (ODM), values and generates a maintenance signal.
- Main Oil Temperature (MOT) indicating,
- Main Oil Pressure (MOP) indicating, LOW OIL PRESSURE INDICATING
- Low Oil Pressure (LOP) indicating, The low oil pressure switch is installed on
- Oil Filter Differential Pressure (OFDP), OCM.
- Auxiliary Oil Pressure (AOP) indicating. It detects low oil pressure condition on the
oil supply line and sends the signals to the
OIL LEVEL INDICATING Engine Interface Unit (EIU).
The oil level sensor is installed on the top of
the oil tank.
It is of the magnetic float and reed switch
type. The signal proportional to the oil level
is sent to the EEC channel B
328
Engine Cowl Doors
OPENING OF THE ENGINE FAN COWL
DOORS
Before working on the engine, safety Put WARNING NOTICE(S) in position to tell
precautions have to be taken. persons not to energize FADEC 1(2).
Procedure:
- open engine oil service door on left fan
cowl,
- check oil level on the sight gage on the oil
tank,
- raise filler cap handle to vertical
(unlocked position),
- turn the oil filler cap counterclockwise
and lift to remove,
Power Plant System Line Maintenance
Power Plant System Line Maintenance
OIL DEBRIS MONITOR (ODM)
An Oil Debris Monitor (ODM) is used to
sense the size and quantity of ferrous and
non-ferrous metal in the scavenge oil
system. It is an in-line sensor installed
between the main oil scavenge line and the
de-aerator in the oil tank assembly.
When the ODM detects metallic debris in the
engine lubrication system, it signals the
Prognostics and Health Management Unit
(PHMU) which processes to the Engine
Electronic Controller (EEC); then the Engine
Interface Unit (EIU) generates appropriate
maintenance message.
Power Plant System Line Maintenance
Power Plant System Line Maintenance
OIL DEBRIS MONITOR (ODM) - CHIP
COLLECTORS
The engine oil scavenge system has six
magnetic chip collectors which catch ferrous
metal particles that might exist in the
scavenge and supply oil:
The Angle Gearbox (AGB), Main Gearbox
(MGB), No. 1, 1.5 and 2 Bearing and Fan
Drive Gear System (FDGS), No. 3 bearing,
and No. 5 and 6 bearing magnetic chip
collectors are located on the lubrication and
scavenge oil pump, at the 6 o'clock position.
Power Plant System Line Maintenance
Power Plant System Line Maintenance
MEL / DEACTIVATION - START VALVE
MANUAL OPERATION
In case of an electrical failure of the Start
Air Valve (SAV), the SAV can be operated
manually to start the engine.
The aircraft may be dispatched per MEL with
the valve INOP closed.
- First establish the communications with
the cockpit (Interphone jack on engine
inlet cowl),
375
Fire Protection System
SYSTEM OVERVIEW
The engine and APU fire protection is done For the APU, there is only one fire
by two sub-systems: the FIRE detection extinguisher bottle, which is installed in the
system and the FIRE extinguishing system. aft fuselage forward of the APU firewall. Its
discharge is controlled by one AGENT
ENGINE AND APU FIRE PROTECTION P/BSW. On the ground, an APU FIRE will
The engines and the APU have individual fire cause an automatic shutdown of the APU
detection systems. and an automatic discharge of the bottle.
Each system has two identical detection
loops (A and B) installed in parallel. Each The TEST buttons are used to do tests on
loop includes 3 detector elements. the different fire detection and extinguishing
These detection elements are located systems and make sure they operate
around the Accessory Gear Box (AGB), Core correctly.
engine area and pylon area.
The two loops are monitored by a Fire
Detection Unit (FDU). FDU 1 monitors the
loops on engine 1 and FDU 2 monitors the
loops on engine 2.
The FDU sends FIRE and FAULT signals to
the Flight Warning Computer (FWC) for
display on ECAM.
377
Fire Protection System
ENGINE AND APU FIRE PROTECTION
(NEO SPECIFIC)
For Pratt and Whitney (PW) 1100G engine,
the accessory gear box is located in the
Core engine area.
The PW has 3 fire detectors (pylon, AGB and
core).
378
Fire Protection System
379
Fire Protection System
COMPONENT LOCATION - ENGINE FIRE
DETECTION
Each fire detection loop contains 3 detector
elements connected in parallel.
The PW fire detectors are located:
- one around the AGB,
- one in the Core compartment (270 to 330
degrees) between the fuel nozzles and
the aft circumferential ventilation outlet,
- one protecting the pylon above the
combustion chamber.
380
Fire Protection System
381
PW1100G-JM
382
Fuel System
SYSTEM INTRODUCTION - A319/A320 wing tanks is controlled by transfer valves.
The new A319/A320 Fuel System is a The fuel system also feeds the APU directly
combination of the common Wing Structure from the left hand side. The APU LP valve is
of the SA A/C manufactured (A319/320) installed to supply or cut off fuel to the APU.
and the Fuel System Components installed It closes when the APU is shut down or
in A321 since entry into service and will be when the APU FIRE pushbutton is released
the manufacturing standard with the out.
beginning of delivery of all NEO SA A/C.
The benefit to combine both layouts, on the
new A319/A320 Fuel System, is to achieve
the following:
- Weight reduction,
- Better protection against UERF,
- Cost improvements,
- Communality in between all SA Aircraft
variants.
384
Fuel System
SYSTEM INTRODUCTION - A321
The A321 fuel tanks are integrated into the
center fuselage area and the wings. Like the
A318/A319/A320, the center tank is part of
the center wing box but unlike the
A318/A319/A320, the wing tanks are not
divided. The tanks are simply called left and
right wing tanks.
385
Fuel System
386
Fuel System
CTR TK AUTO MODE XFR
Each center tank transfer valve is controlled
independently by its adjacent wing tank
level sensors, i.e. full and underfull.
When the fuel level in one wing has
decreased by 200 kg, and has therefore
reached the underfull level, the center tank
transfer valve is controlled to open, and is
displayed green, in line on the ECAM. Fuel is
transferred from the center tank to the wing
tank. When the full level is reached, the
transfer valve is controlled to close, and is
displayed green, cross line on the ECAM.
387
Fuel System
388
Fuel System
GENERAL
The main fuel pump system supplies fuel - Centre Tank (CT) transfer system,
from the wing fuel tanks to the engines. - the fuel recirculation cooling system,
Each wing tank has two centrifugal booster
pumps. FUEL PUMP CANISTER
The canister lets you replace the fuel pump
CROSSFEED VALVE without draining fuel. The fuel pump
The crossfeed valve divides the engine fuel element is located in a canister attached to
feed system into two independent systems. the bottom skin of the wing, with an inlet
The valve is located in the center tank and connected to a fuel strainer.
is usually in the closed position. In this The canister has different outlets:
position, it divides the main fuel pump - one upper outlet is connected to the
system into two parts, one part for each engine feed line and contains an internal
engine. When the crossfeed valve is open, flap-type check valve,
either tank can supply fuel to either engine.
The valve is electrically controlled and
operated by two DC motors.
390
Fuel System
CENTER TANK JET PUMP OPERATION - A non-return valve (NRV),
Whenever the center tank jet pump is - A jet nozzle.
activated, as controlled by A/C logic, the The NRV has a spring and a valve assembly.
center tank supplies fuel to its respective If the related pump is set to off, the spring
Wing Tank inner cell. closes the NRV. Thus, fuel cannot enter the
When a fuel jet pump is not in operation, fuel pump that is set to off.
the check valves prevent any reverse flow of When the related fuel pump is on, fuel goes
fuel through the jet pump. The center fuel into the jet pump through the inlet X. The
jet pump element is located inside the fuel flows through the NRV and the jet
center tank, with a lower inlet connected to nozzle.
a fuel strainer.
The CT transfer valve is located to the
center tank bottom skin with a connection
to the transfer valve actuator, located inside
the blue or yellow hydraulic compartment.
392
Fuel System
AIR RELEASE VALVE
The air release valve releases air, trapped in
the engine fuel feed line, into the wing tank.
The air release valve is installed at the
highest point between the pump and the LP
fuel valve.
393
Fuel System
394
Fuel System
WING TANK PUMP OPERATION AND
TRANSFER VALVE SUPPLY
The center tank is emptied first by
transferring fuel to the respective inner cell.
The wing tank pumps are connected to the
CT XFER VALVE in order to supply the CT Jet
Pump with motive fuel pressure. As soon as
the under full level sensor is dry, the
transfer valve opens and fuel is transferred
into the wing tank inner cell. When the Full
Level sensor becomes wet, the transfer
valve closes and the transfer stops. Left and
right CT transfer is controlled independently.
When the low level sensor inside the CT
becomes dry, the CT XFR VALVE will be
closed after 5 min.
The pumps in each wing tank are located in
the lowest area of the inner cell in a
collector cell. Seven clack valves at the
bottom of rib 2 allow the fuel to flow into
the collector cell but prevent the fuel from
flowing back during wing down manoeuvres
of the aircraft. Thereby the fuel pumps are
sufficiently immersed in fuel even if the fuel
level in the tank is low.
395
Fuel System
396
Fuel System
397
Fuel System
WING TANK PUMP PRESSURE
SWITCHES/BYPASS SUCTION VALVE
The pressure switches monitor the output of The other scavenge jet pump mixes fuel and
the pumps through a pressure pipe. If the water within the outer cell.
pressure from the main pump decreases to Each scavenge jet pump receives its motive
less than 6 psi (0.41 bars) the pressure fuel pressure from the wing tank pumps, if
switch sends a warning signal to the ECAM running.
system.
A bypass suction valve is installed on the
engine feed line, downstream of the main
pumps. If both wing tank pumps fail with
the crossfeed valve closed, the bypass
suction valve lets fuel be sucked from the
wing tank by the engine fuel pump system
and thus engine supply is done by "gravity".
399
Fuel System
400
Fuel System
DEFUEL TRANSFER VALVE
The defuel transfer valve is electrically
controlled and operated by one DC motor.
The control is done through the Refuel /
Defuel control panel in the belly fairing. The
valve can only be controlled to open on
ground.
When open, the valve interconnects the
right hand engine supply line with the Refuel
Gallery and allows fuel transfers and
defueling operations.
401
Fuel System
402
Fuel IDG Cooling System
PRINCIPLE
The temperature of the Integrated Drive return line. If the pressure increases, fuel
Generator (IDG) oil is decreased by fuel bleeds through the valve into the outer cell.
through a recirculation system. Some of the The check valve prevents fuel flow from the
fuel that supplies the engines is used to wing tank to the engine when the
decrease the temperature of the IDG oil. A recirculation system is not in operation.
Fuel Return To Tank valve (FRTT) lets the Note: When the outer cell is full, the fuel
hot fuel return to the outer cell. The FRTT overflows into the inner cell through a spill
opens the fuel flow back to the aircraft tank pipe.
in special engine configurations (N2, fuel
flow...). The return valve mixes the hot fuel
with cold fuel from the Low Pressure (LP)
fuel pump to keep the temperature of the
returned fuel less than 100°C (212°F). The
Fuel Level Sensing Control Unit (FLSCU) 1
and the Engine Electronic Control (EEC) 1
control the recirculation system in the left
wing. FLSCU 2 and EEC 2 control the right
wing system.
FUEL RETURN
The recirculated fuel is sent to the outer cell
through a check valve and a pressure-
holding valve to not let the fuel get to
boiling temperature. The pressure-holding
403
valve keeps a pressure of 15.5 psi in the
Fuel System
404
Fuel System
FUEL RETURN TO TANK VALVE CLOSURE
- OVERFLOW
The FRTT closes if the center tank transfer
valves do not obey the logic signals of the
full level sensors. This causes the wing tank
to overflow through the tank ventilation
system into the vent surge tank.
The overflow sensor sends an electrical
signal to the FLSCU. The FLSCU sends a
closure signal to the EEC through the Engine
Interface Unit (EIU).
405
Fuel System
406
Fuel System
FUEL RETURN TO TANK VALVE CLOSURE
- OUTER CELL HIGH TEMPERATURE
The FRTT closes if the fuel temperature is
too high in the outer cell, i.e. 52.5°C
(126.5°F). Because the returned fuel from
the engine is hot, the FLSCU prevents an
overtemperature in the wing tanks. The
FLSCU sends a closure signal to the EEC
through the EIU. The EEC closes the FRTT
and stops the fuel supply back to the outer
cell.
407
Fuel System
408
Fuel System
FUEL RETURN TO TANK VALVE CLOSURE
- INNER CELL HIGH TEMPERATURE
The FRTT closes if the fuel temperature in
the inner cell is too high, i.e. 55°C (131°F).
Thus a large volume of high-temperature
fuel will not go into the inner cell if the
intercell valve opens. This also keeps the
fuel temperature at an acceptable level if a
tank rupture occurs.
409
Fuel System
410
Fuel System
FUEL RETURN TO TANK VALVE CLOSURE
- PUMP PRESSURE LOSS
The FRTT closes if a fuel pump Low Pressure
(LP) is sensed by all pump pressure
switches of one wing for the related engine
when the crossfeed valve is closed, or if a
fuel pump LP is sensed by all pump pressure
switches of the two wings when the
crossfeed valve is open.
411
Fuel System
412
Fuel System
FUEL RETURN TO TANK VALVE CLOSURE
- LOW LEVEL
The FRTT closes when the fuel level in the
inner cell decreases to the INNER LOW
LEVEL sensor at 280 kg (620 lbs).
Note: When the FRTT closes, this decreases
the quantity of fuel that cannot be used.
413
Fuel System
414
PW1100G-JM
415
Engine Air Intake Ice Protection System
USERS
The Nacelle Anti-Ice (NAI) System is electrical power supply, the valves will go
designed to prevent ice formation on the fully open provided the engine bleed air
engine inlet which could affect the engine supply pressure is high enough. In the
operation. The engine air intake is heated absence of air pressure, the valve is spring-
during icing conditions using its related loaded to the closed position.
bleed air. The hot air is then discharged
overboard. CONTROLS
When the ENG ANTI ICE P/BSW is selected
SOURCE ON, signals are sent to EEC for controlling
Hot air for the Nacelle anti-ice system is the valves and to the EIU to calculate the
supplied by a dedicated HP Compressor bleed decrements.
(HPC) bleed:
- on the PW1000G, 6th stage.
VALVE
The NAI System is controlled and monitored
by the (Propulsion Control System (PCS)
(Engine Electronic Controller (EEC) and
Engine Interface Unit (EIU)). Each engine
NAI System consists of two electrically
controlled, pneumatically operated Pressure
Regulating and Shut-Off Valves (PRSOV).
417
Engine Air Intake Ice Protection System
NAI SYSTEM
Each engine air intake has its own The airflow exits the air intake lip by a
independent Nacelle Anti-Ice (NAI) single exhaust grid at the bottom of the
protection system. nacelle outside the fan which has 6 oval
NAI System uses the hot bleed air from a holes.
dedicated engine bleed port (6th stage High
Pressure Compressor (HPC) for PW1100G).
This bleed air is lead to engine air inlet
through a feed duct which passes along the
RH side of the engine core and fan case.
419
Engine Air Intake Ice Protection System
PRSOV CONTROL AND OPERATION When the engine is running and a "Hot Air
The NAI system is controlled and monitored Leakage" event is detected, the EEC
by the Propulsion Control System (PCS) energizes PRSOVs solenoids, which provide
(Engine Electronic Controller (EEC) and insulation function.
Engine Interface Unit (EIU)).The EEC
controls the PRSOV operation by
energizing/de-energizing the solenoids.
PRSOV 1 is controlled by EEC Channel A and
PRSOV 2 is controlled by Channel B. Each
PRSOV pneumatically regulates the
downstream air pressure.
When the NAI PB S/W is selected to 'ON'
position, the EEC de-energizes the solenoid
valves of PRSOV to OPEN the valves. Only
when both the valves are open the bleed air
is fed to the engine intake lip.
The PRSOV 1 regulates the upstream
pressure then in cascade PRSOV 2 the
downstream pressure at different threshold.
MONITORING
The EEC does a detailed monitoring of the
PRSOVs with two PTs (PT1 & PT2) located
downstream each PRSOV.
PT1 is located in between the PRSOVs in the 420
core engine area. It gives the feedback to
Engine Air Intake Ice Protection System
421
Engine Air Intake Ice Protection System
ENGINE ANTI ICE P/BSW FAILURE CONDITION
The P/B SW sends a discrete signal to the The fail safe position of the valves in case of
EEC to operate the PRSOVs. EEC dual channel failure is OPEN.
The P/B SW position and the opposite In case of a single valve failure, the
engine P/B SW position are monitored by corresponding valve being failed open, the
the EIU for computing the bleed anti-ice function is still available.
decrements. The two pressure Transducers (PT1 for core
The "FAULT" light is triggered by the EIU zone and PT2 for fan zone) monitors leak or
based on the input from EEC. It appears burst scenarios and a dual fan case
when the engine is running and NAI is failed thermocouple helps in identifying over
in OPEN or CLOSED. It also appears in case temperature conditions due to leaks or
of monitoring fault. burst. The EEC monitors the same and
generates warning messages to the FWS.
PCS (EEC and EIU)
The EEC controls the PRSOV to open when
the P/B SW is set to ON. The EEC monitors
the position of the PRSOV by the two NAI
transducers to trigger associated fault
messages.
The System Data Acquisition
Concentrator/Flight Warning System
(SDAC/FWS), Flight Data Interface and
Management Unit (FDIMU) and Centralized
Fault Display Interface Unit (CFDIU)
interfaces with the PCS. 422
Engine Air Intake Ice Protection System
423
PW1100G-JM
424
Pneumatic System
SYSTEM INTRODUCTION
The Airbus Single Aisle family pneumatic
system supplies High Pressure (HP) air for:
Air conditioning,
Wing ice protection,
Water Tank pressurization,
Hydraulic reservoir pressurization,
Engine starting,
Fuel tank inerting system.
CONTROL PANEL
Controls for the pneumatic system are part
of the AIR COND panel and are operated
from the overhead panel.
Pneumatic System
Pneumatic System
CONTROL & INDICATING - ECAM
INDICATION
The pneumatic system indications are
displayed on the lower part of the ECAM
BLEED page:
- HPV, PRV positions with delivered bleed
pressure and temperature,
- APU bleed and crossbleed status.
Pneumatic System
Pneumatic System
MAINTENANCE/TEST FACILITIES
Using the Multipurpose Control and Display
Unit (MCDU), you can have access to the
Centralized Fault Display System (CFDS)
fault messages of the PNEUMATIC system.
BMC1 and BMC2 Built-In Test Equipment
(BITE) is standard type 1.
Pneumatic System
Pneumatic System
SAFETY PRECAUTIONS
When you do work on the aircraft, make
sure that you obey all the Aircraft
Maintenance Manual (AMM) safety
procedures. This will prevent injury to
people and / or damage to the aircraft. Here
is an overview of the main safety
precautions related to the pneumatic
system.