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Manufacturing Technololgy II

The document outlines the course objectives and structure for a Manufacturing Technology course, focusing on metal cutting mechanics, turning machines, reciprocating machine tools, CNC machines, and CNC programming. It includes detailed units covering various machining processes, tool types, and programming concepts, along with a list of textbooks and references. Additionally, it provides a series of questions for each unit to assess understanding of the material.

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37 views4 pages

Manufacturing Technololgy II

The document outlines the course objectives and structure for a Manufacturing Technology course, focusing on metal cutting mechanics, turning machines, reciprocating machine tools, CNC machines, and CNC programming. It includes detailed units covering various machining processes, tool types, and programming concepts, along with a list of textbooks and references. Additionally, it provides a series of questions for each unit to assess understanding of the material.

Uploaded by

ariyaanbu1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ME3493 MANUFACTURING TECHNOLOGY L T P C

3 0 0 3
COURSE OBJECTIVES:
1 To study the concepts and basic mechanics of metal cutting and the factors affecting machinability
2 To learn working of basic and advanced turning machines.
3 To teach the basics of machine tools with reciprocating and rotating motions and abrasive finishing
processes.
4 To study the basic concepts of CNC of machine tools and constructional features of CNC.
5 To learn the basics of CNC programming concepts to develop the part programme for Machine
centre and turning centre

UNIT – I MECHANICS OF METAL CUTTING 9


Mechanics of chip formation, forces in machining, Types of chip, cutting tools – single point cutting tool
nomenclature, orthogonal and oblique metal cutting, thermal aspects, cutting tool materials, tool wear, tool
life, surface finish, cutting fluids and Machinability.

UNIT – II TURNING MACHINES 9


Centre lathe, constructional features, specification, operations – taper turning methods, thread cutting
methods, special attachments, surface roughness in turning, machining time and power estimation.
Special lathes - Capstan and turret lathes- tool layout – automatic lathes: semi-automatic – single
spindle: Swiss type, automatic screw type – multi spindle

UNIT – III RECIPROCATING MACHINE TOOLS 9


Reciprocating machine tools: shaper, planer, slotter: Types and operations- Hole making:
Drilling, reaming, boring, tapping, type of milling operations-attachments- types of milling
cutters– machining time calculation
- Gear cutting, gear hobbing and gear shaping – gear finishing methods Abrasive processes:
grinding wheel
– specifications and selection, types of grinding process – cylindrical grinding, surface grinding,
centreless grinding, internal grinding - micro finishing methods

UNIT – IV CNC MACHINES 9 9


Computer Numerical Control (CNC) machine tools, constructional details, special features –
Drives, Recirculating ball screws, tool changers; CNC Control systems – Open/closed, point-
to-point/continuous - Turning and machining centres – Work holding methods in Turning and
machining centres, Coolant systems, Safety features.

UNIT – V PROGRAMMING OF CNC MACHINE TOOLS 9 9


Coordinates, axis and motion, Absolute vs Incremental, Interpolators, Polar coordinates,
Program planning, G and M codes, Manual part programming for CNC machining centers
and Turning centers – Fixed cycles, Loops and subroutines, Setting up a CNC machine for
machining.

TOTAL : 45
TEXT BOOKS :
1. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”, Media Promoters. 2002
2. P.C. Sharma, “A Text Book of Production Engineering”, S. Chand and Co. Ltd, IV edition, 1993.

REFERENCES:
1. Rao, P.N. “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–Hill, New Delhi,
2003.
UNIT I MECHANICS OF METAL CUTTING

PART A

1. List the various metal removal processes?


2. How chip formation occurs in metal cutting?
3. What is tool wear?
4. Draw the nomenclature of cutting tool geometry?
5. Compare orthogonal and oblique cutting?
6. Define tool life.
7. What are the objectives and functions of cutting fluids?
8. What is the effect of rake angle during cutting?
9. How do you classify tool wear?
10. What are the factors responsible for built-up edge in cutting tools?

PART-B

1. With neat sketch describe the nomenclature of a single point cutting tool.
2. Write short notes on
i) Chip formation ii) Tool wear
iii) Metal forming process iv) Tool life
3. What is meant by orthogonal cutting and oblique cutting? Discuss them with neat sketch.
4. What are the common types of tool failures? Discuss them with neat sketches.
5. Explain any four types of tool wear in detail.
6. What are the common types of chips? Discuss with sketches.

UNIT 2 TURNING MACHINES


PART A

1. What are the various thread cutting methods?


2. What is Swiss type automat?
3. What is an apron?
4. List any four methods by which taper turning is done in a center lathe.
5. Draw a neat sketch of Geneva mechanism used in turret lathe or automatic indexing .
6. Distinguish between Capstan lathe and Turret lathe.
7. State the different methods of taper turning.
8. Mention four different types of chucks used in a machine shop.
9. What is the purpose of a mandrel? How many types of mandrels is there in common use?
10. What are the advantages of using a collect chuck?
PART-B

1. Explain the lathe machine with neat sketch.


2. Explain any two methods of taper turning done on a centre lathe with neat sketch.
3. Explain with neat sketch the tumbler gear mechanism in centre lathe.
4. Explain the Turret indexing mechanism with neat sketch.
5. Describe the different methods and equipments for holding work piece in lathe.
6. Discuss about the purpose of various attachments used on a center lathe.

Hint: In Unit- I&II Practice Problems on Machining calculation and Tool life. ( Class
Worked Problems)

UNIT III RECIPROCATING MACHINE TOOLS


PART A

1. Mention the differences between shaper and planer.


2. What are the differences between drilling and reaming?
3. Define the cutting speed for drilling.
4. What is the difference between up milling and down milling?
5. List four applications of broaching machines.
6. How do you classify milling cutters?
7. State the differences between a vertical shaper and slotters
8. What are the specifications of grinding wheel?
9. What is honing?
10. What is the working principle of abrasive jet machining.
11. What is gear hobbing ?
12. What do you mean by broaching process ?
13. Draw the Nomenclature of a Drill Bit.
14. Define lapping.
15. What are all the parameters that would affect the MRR?

PART B
1. Explain various milling cutters with neat sketches?
2. Sketch and explain the hydraulic drive of a horizontal shaper
3. With neat sketch explain the construction and working of slotters.
4. List the difference between shaper and planner.
5. What are the differences between compound indexing and differential indexing?Explain the
relative merits.
6. With a simple sketch, explain the working of the crank and slotted link quick return motion
mechanism used in shaper
7. Explain with neat sketch about internal Centre less grinding operation.
8. Explain any four broaching operations with neat sketches.
9. Write short notes on
i) Lapping ii) Honing iii) Buffing iv) Super finishing
10. Explain the Spur Gear milling operation with neat sketch.
11. Explain the abrasive jet grinding with diagram.
12. Brief about the various bonding materials used for making grinding wheels
UNIT – IV: CNC MACHINES

PART A
1. List the differences between NC and CNC
2. What is the Working mechanism in CNC?
3. Mention the type of ball screws.
4. What are feed drives?
5. What are the types of motion control system used in NC machines?
6. What is meant by APT language?
7. Compare a closed loop NC system with open loop system.
8. State the limitations of CNC machine tools.

PART B

1. Explain the design considerations of CNC machines


2. Discuss about slide ways used in CNC machine tools.
3. Describe the spindle drives used in CNC machine tools.
4. Explain the working of a NC machine tool with the help of a diagram. Also state advantages and
limitations of NC Machines.
5. With a neat sketch explain the working of ATC. Write a short notes on APT language.
6. Explain the main difference between point to point and continues path type numerically
controlled machine Tools.

UNIT – V PROGRAMMING OF CNC MACHINE TOOLS

PART A
1. What is a canned cycle?
2. What is a preparatory function?
3. What are G-codes and M-codes? Give examples.
4. What is the role of computer for NC machine tool?
5. Name the various elements of CNC machines.
6. State the limitations of CNC machine tools.
7. Mention the types of ball screws.

PART B
1. Explain the following in CNC machining. (a)Linear Interpolation b) Circular Interpolation
(c ) Cubic interpolation
2. Explain the part programming procedure with a good example.
3. Describe with neat sketch various steps in computer aided part programming.
4. Discuss the various types of CNC Machines based on tool Motion.
5. List and explain G and M code for turning milling operations.

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